Professional Documents
Culture Documents
MS - Porcelane Works - Al Hufof
MS - Porcelane Works - Al Hufof
Contents
1. Record of Amendments...................................................................................................................3
2. Project Details ...................................................................................................................................3
3. Controlled Copy Holder ...................................................................................................................3
4. Scope of Work ..................................................................................................................................4
5. References ........................................................................................................................................4
6. Personal Responsibilities ................................................................................................................5
7. Supervision Arrangement................................................................................................................6
8. Lighting & Power ..............................................................................................................................6
9. Plant & Equipment ...........................................................................................................................6
9.1 Plant & Equipment Schedule .....................................................................................................7
10. Materials ............................................................................................................................................7
10.1 List of Materials ............................................................................................................................7
10.2 Delivery, Storage, and Handling ................................................................................................8
11. Description of Work ..........................................................................................................................8
11.1 Pre-Installation of Tiles and Surface Preparation ........................................................................8
11.2 Tile Setting Out .................................................................................................................................8
11.3 Adhesive Mixing ...............................................................................................................................9
11.4 Wall Tile Installation .........................................................................................................................9
11.5 Floor Tile Installation ......................................................................................................................10
11.6 Cleaning and Protection ................................................................................................................11
12. Quality Control ................................................................................................................................11
11.1 Constraints ..................................................................................................................................11
11.2 Protection ....................................................................................................................................12
13. Health and Safety ...........................................................................................................................12
14. Risk Assessment ............................................................................................................................12
14 Waste Management & Housekeeping ........................................................................................13
15 Emergency Arrangement ..............................................................................................................13
16 Attachments ....................................................................................................................................13
1. Record of Amendments
2. Project Details
Employer Roshn
1 Project Manager
2 Technical Manager
3 Site Engineer
4 HSE Manager
5 Safety Officer
6 QA/QC Manager
7 QA/QC Engineer
8 Document Controller
4. Scope of Work
The purpose of this Method Statement is to define all activities, responsibilities, procedures and
documentation for:
This is applicable wherever it is required at City Experience Centre Project in accordance with
the requirements specified in the relevant specifications, procedures, manufacturer’s instruction
and drawings, considering safety and quality of the work procedures to be followed whilst
executing the work.
5. References
Contract specifications
Contract drawings
All related codes and standards referenced in the specifications.
6. Personal Responsibilities
Project Manager
Understand project requirements and allocate appropriate resources as required.
Ensure all mandatory project documentation is submitted on time and all changes and delays
are recorded and communicated with client.
Monitor project progress to ensure that project is executed as per the approved project program
and within the planned project budget.
Identify / evaluate actual and/or potential problems that may affect project execution and
recommend suitable solutions.
Ensure that proper communication methods are used internally and externally.
Attend internal and external meetings as required.
The PM may delegate/assign duties to others on the project team to ensure the safety program
is properly implemented but ultimately they have to maintain full responsibility for the project
safety performance. All reasonable support will be given in this respect from the head office
staff.
Site Engineer
Responsible for all construction and site activities in accordance with the program and in
compliance with the quality specified.
Coordinate with the subcontractors daily regarding site activities and issues.
Follow Site Safety Plan and liaise with Safety officer for daily basis construction work.
Produce weekly short-term programs with the Planning Department.
Prepare daily report and issue requests for inspections for site activities to QA/QC team.
QA/QC Engineer
Responsible for checking and ensuring that the works in progress are within specification,
approved material submittals and approved shop drawings.
Raise all work and material inspections by using the inspection documents, system and logs.
Inspection Records are to verify that inspections are carried out in accordance with Project
requirements, and applicable codes and standards.
Liaise with the client on quality issues with regard to the works in progress. Conduct quality
inspections with the client on an ongoing basis, as per agreed inspection procedure.
Action and follow-up for NCRs raised by the client until closed.
Ensure that subcontractors are working in accordance to the Project Quality Documents.
Provide Quality weekly report to QA/QC Manager as directed.
Supervise the Document Controller in order to maintain filing systems in accordance with
project procedures.
Safety Officer
Document Controller
Maintain all project documents in accordance with the Project Quality Plan and update the
project filing system.
Collection of Documents and preparation of all Technical submittals, Material submittals,
drawing submittals.
Prepare & update all Project related tracking logs for controlling the documents.
Distribute all projects related documents to the concerned personnel.
7. Supervision Arrangement
Ensure proper coordination with all interfacing contractors for Logistics and access prior to
commencement of all site activities.
Adequate supervision shall be provided for the execution of each activity.
Project QAQC Engineer shall monitor the workmanship and quality of the works.
All Operatives involved in the activity shall be provided with job specific Personal Protective
Equipment which may include, but are not limited to the following;
Safety Helmet
Safety Boots with steel toe and sole
Coverall with high visibility strips
Hand Gloves
Full Body Harness
Ear Plugs
Eye Protection / Goggles
Tile Cutter – Pallet – Towels - Grout Float - Rubber Mallet – Plumb - Spirit Level .
1 Grinder - Scraper - Aluminium Straightedge
Brush - Electric Air Blower for Cleaning
2 Exhaust Fans/Ventilation for Airtight Areas
10. Materials
10.1 List of Materials
Mock up shall be performed, and Approved by the Engineer as required by the Project
Specification prior to commencing the tiling works.
All surfaces to receive tile shall be mechanically sound, free of loose particles, grease, oil,
paint, wax and other detritus material or surface contamination and should be sufficiently dry.
Remove irregularities, out of tolerance work, dust and other materials that will prevent proper
bonding of the adhesive.
All ambiguities, or non-conformities shall be reported to the Engineer for review,
recommendation, and approval.
Ensure surfaces are flat, with square corners, and the thickness of Adhesive/mortar bedding
within the permissible minimum and maximum thickness in line with the Approved Material
Submittal.
Concrete Surfaces shall be thoroughly wet prior starting the tiling works.
The necessary setting out and perform the works with reasonable care to prevent any possible
damages
Tile floors consisting of tiles 200 by 200 mm or larger.
Waterproofing in wet areas shall be completed, and the necessary testing’s are performed prior
to commencing tiling works.
The work shall be coordinated with the MEP and other trades, and all services shall be verified
prior to tiling works.
The work shall be set out in accordance with the Approved Shop Drawings.
Align joints in floor tile at right angles to each other and straight with walls to conformity with
the Approved Setting out true line.
Tile Joints shall be true to line, continuous and without steps.
Joints in walls shall be parallel to the main axes of the space or specified features.
Tiles in visible areas in the finished work shall be from a single production run to ensure
uniformity.
Cut tiles shall be kept to the minimum, as large as possible and in unobtrusive locations in
accordance with the Approved Shop Drawings.
Carefully grind cut edges of tile abutting trim, finish, or built-in items for straight aligned joints.
Movement Joints shall be positioned in line with the Approved Shop Drawings.
Provide manufacturer's standard trim shapes where necessary to eliminate exposed tile edges.
Unless otherwise indicated, install tile with 2mm joint widths.
The Surveyor shall mark the Finished Floor Level on the wall of the Area, which provides a
reference, and therefore a guide to the Wall and Floor Tile installation process.
Approved Tile Adhesive shall be used in laying Wall and Floor Ceramic/Porcelain Tiles.
Mix and place in accordance with Approved Material Submittal and the Manufacturer’s
Recommendations.
Stiffened mortar shall not be reused, remixed or added into a new mix.
The cut tiles and the tiles on the sides of sanitary fittings and fixtures shall be properly cut using
a tile cutter and laid in a neat manner.
The fixed tile shall be left for minimum 24 hours to cure before grouting or as per the
Manufacturer’s Recommendations.
No Access or Warning Tapes to be provided upon completing the tile work and no other
activities shall be allowed until the tiles are firmly set.
Prior to Grout Application, all spacers shall be removed, Tile Surface shall be cleaned, and
completed tile works are free from damages.
Grout mixing and application shall be followed as per the Manufacturer’s Recommendations.
Tile Joints shall be dry, clean, and free of dust and emptied at least 2/3 of the tile thickness.
Prior to grout application, ensure that the installation mortar/Adhesive has set and released
most of its moisture.
Spread the Grout with a suitable float, making sure the joints are completely filled.
Remove excess Grout and clean the Tile surface before it dries using cleaning pad
recommended by the Grout Manufacturer.
All anchors, recessed frames, electrical and mechanical items shall be installed tested and
approved prior to commence floor tiling works.
Tiles shall only be set and laid after the fixing of trims, electrical and plumbing installation as
well as the application of plaster unless otherwise specified.
For wet area only the Approved Waterproofing system shall be installed and tested
The Surveyor shall mark the required level of the bedding screed/protection screed to the
specified thickness and in true alignment and horizontally or to slope as specified as per the
Approved Shop Drawings.
Screed to be laid with the necessary slope towards the Floor Drains.
Setting out shall be carried out as per the Approved Shop Drawings, and joints shall be true to
line, truly horizontal, continuous and without steps.
Floor Tiles slope shall be maintained towards the Floor Drains, Drain in accordance with the
Approved Shop Drawings.
Threshold installation and transition within the Floor Tiles shall be performed in accordance
with the Approved Shop Drawings.
For Wet and Dry Areas, Ceramic/Porcelain Tile shall be fixed by Approved Tile Adhesive.
Adhesive shall be applied on working area not more than one square meter at a time or as per
Manufacturer’s Recommendations.
Tile shall then be laid on the adhesive layer with a twisting motion ensuring good contact
between tile and adhesive bed. For this purpose the adhesive Manufacturer’s instructions
should be followed strictly to achieve the 100% mortar coverage.
Tile shall be correctly positioned in both directions by using plastic spacers in order to
accommodate the difference between wall and floor tiles and align the joints, or as required by
the Approved Shop Drawings.
The Tile shall be neatly cut to a close fit where necessary at abutments, around the outlets,
pipes and like.
Reasonable care shall be taken in Wet Areas to prevent low spots that may promote water
pooling.
Excessive adhesive shall be removed with damp cloth before the material has set.
The fixed Tile shall be left for minimum 24 hours to cure before grouting, or as per the Adhesive
Manufacturer’s Recommendations.
No Access or Warning Tapes to be provided upon completing Tile Fixing and no other activities
shall be allowed until the Tiles are firmly set.
Prior to Grout Application, all spacers shall be removed, Tile Surface shall be cleaned, and
completed tile works are free from damages.
Grout mixing and application shall be carried out as per the Manufacturer’s Recommendations.
Tile Joints shall be dry, clean, and free of dust and emptied at least 2/3 of the tile thickness.
Prior to grout application, ensure that the installation mortar/Adhesive has set and released
most of its moisture.
Spread the Grout with a suitable float, making sure the joints are completely filled.
Remove excess Grout and clean the Tile surface before it dries using cleaning pad
recommended by the Grout Manufacturer.
11.2 Protection
Adjacent finished items will be adequately protected by polythene sheets, carton or plywood
as necessary prior to commencing works.
Protection shall be provided for installed items, as required.
Project Manager shall be responsible for the overall implementation of safety on the project.
Project Manager and HSE representative are responsible for all safety aspects and safety
requirements related to the subcontract work and for the coordination of their works with the
relevant authorities as well as to educate all employees and subcontractors about safety
procedures, PPE requirements, rules to adhere to, etc. and other information needed to be
observed while working to minimize the risk of accidents.
All works shall be planned with full respect to safety measures to ensure a safe working
environment for all employees.
Ensure working platforms for the task are built by trained and competent scaffolders, then,
checked and signed off by certified inspector to ensure stability.
A risk assessment for work areas will be conducted and communicated to all people for
awareness, and a daily visual inspection is required by the safety team.
SI shall conduct a daily / weekly toolbox talk updating workers of the newly changed rules, and
educate and refresh them about all Safety aspects.
SI shall ensure that all HSE relevant statutory Rules and Regulations are strictly followed by
all employees and subcontractors on site.
SI shall ensure that all types of Insurances required by Statutory Requirements are attained
and valid till the completion of the project.
SI shall deploy qualified Safety Officer in the ratio required by statutory legal requirement &
project requirement.
SI shall not permit employees to carry out any hot work operations (welding, cutting, open
flames, etc.) prior to obtaining the appropriate written "Hot Work Permit" from the authorized
person of consultant\client.
Necessary safety or operational training shall be provided to the operatives involved in the
activities
Risk assessment shall be done for all routine and non-routine activities to be carried out by SI
and its subcontractors that have significant risk on the OH&S of the people including other
contractors, visitors and public.
Specific Risk Assessment shall be submitted along with method statement for each activity
before commencement of work.
Risk assessment shall be reviewed and approved by SI and then submitted to consultant\client
as and when required.
Please refer to attached risk assessment for plaster works.
All waste will be removed from the workplace and placed in specific waste skips located at
central locations as provided by the Main contractor. This task will be carried out as required
in order to maintain a good level of housekeeping and as a minimum at the end of each work
shift.
For acoustic doors installation requirement refer to IFC project specs and comply.
The work areas shall be clean and tidy.
No debris from construction activities is allowed to accumulate in the work area.
Work areas shall be cleaned on daily basis at the end of the shift or on completion of the
activity.
Sufficient Waste collection bins shall be provided at each working zone.
15 Emergency Arrangement
16 Attachments
Risk Assessment
Inspection & Testing Plan (ITP)
Inspection Check Sheet
Revision : 00
VOV E-GAMING PROJECT Date :
QCI Verification
Sl. No. Activities / Items to be Inspected DAR AL
QC SI
OMRAN
1 All materials being used are approved and in good condition
2 Work been carried out is in accordance to the approved ITP
3 Adequate tools are being used for the installation of carpet
4 Material handled / stored as per manufacturer recommendation.
5 Latest approved shop drawing / finishing schedule are available at work area
6 Civil/MEP clearance obtained prior to starting works
7 Setting-out carried out as per App. Shop drawings – from datum / surveyor
12 Tiles installed within level/plumb, alignment, slop and dimensions as per approved shop
drawings.
QA/QC APPROVAL
SIGNATURE
NAME
DESIGNATION
ORGANISATION
DATE
Date: 31-May-23
INSPECTION / TESTING
ITP CLAUSE TESTING REQUIREMENT / AUTHORITY
DESCRIPTION CONTROLLING DOCUMENTS VERIFY / CONTROL DATA FORMS
NO. ACCEPTANCE CRITERIA
Saudi Icon DAR ROSHN
1 Preliminary Activities
2 Pre-Construction Activities
*Project Specifications
*In accordance with Approved Material
Material Inspection and approval of *Approved Shop Drawing *Material Inspection Request (MIR) to be
2.1 Submittal I H/I H/I
incoming materials *Approved Material Submittal submitted
*Matching the control samples
*Delivery Note
*Project Specifications,
*Approved Shop Drawing *As per Manufacturer recommendations *Work Inspection Request (WIR) to be
2.2 Mock up Inspection (If required) I H/I H/I
*Approved Material Submittal and Engineer approvals submitted
*Approved Method Statement
3 Construction Activities
*Project Specifications,
*Clearance obtained from all relevant *Work Inspection Request (WIR-1) to be
*Approved Shop Drawing
3.1 Setting out trades prior to proceeding further. I H/I H/I submitted
*Approved Material Submittal
*As per approved shop drawins *Checklist
*Approved Method Statement
*Project Specifications,
*Manufacturer recommendation to be *Work Inspection Request (WIR-2) to be
*Approved Shop Drawing
3.2 Tile Installation strictly followed. I H/I H/I submitted
*Approved Material Submittal
*As per approved shop drawins *Checklist
*Approved Method Statement
*Project Specifications,
*Manufacturer recommendation to be *Work Inspection Request (WIR-3) to be
*Approved Shop Drawing
3.3 Grouting strictly followed. H S S submitted
*Approved Material Submittal
*As per approved material approval *Checklist
*Approved Method Statement
LEGENDS:
H - Holding point where work cannot proceed until activity has been signed-off by relevant party.
S - Surveillance check point to monitor work activities during execution, WIR not required.
W - Verifying Party to witness. Evidence of witness shall be by signature of relevant Inspection Report. Not mandatory.
R - Review/Record and Approval of document.
I - Approval Required (WIR to be submitted).
Eng. - Engineer / Consultant
LIKELIHOOD Examples (Consider Near-Hits as well as actual events) RISK RATING / PROFILE
(5) ALMOST The unwanted event has occurred frequently : Occurs in order of (1) or more per year & is likely to reoccur
11 (M) 16 (H) 20 (H) 23 (Ex) 25 (Ex)
CERTAIN within 1 year
The unwanted event has occurred infrequently : Occurs in order of less than once per year & is likely to reoccur
(4) LIKELY 7 (M) 12 (M) 17 (H) 21 (Ex) 24 (Ex)
within 5 yrs.
(3) POSSIBLE The unwanted event has occurred in the business at some time: or could happen within 10 years. 4 (L) 8 (M) 13 (H) 18 (H) 22 (Ex)
(2) UNLIKELY The unwanted event has occurred in the business at some time: or could happen within 20 years. 2 (L) 5 (L) 9 (M) 14 (H) 19 (H)
(1) RARE The unwanted event has never known to occur in the business or it is highly unlikely to occur within 20 years. 1 (L) 3 (L) 6 (M) 10 (M) 15 (H)
RA TEAM (Names) DESIGNATION SIGNATURE RISK RATING RISK LEVEL GUIDELINES FOR RISK MATRIX
Stop operation and review controls- Eliminate, avoid risk &
1. - Muhmmad Wasim Akram HSE Supervisor 21 to 25 (Ex) - Extreme implement high priority action plans
Proactively manage & implement specific controls/action plans-
2. - Faris Abid Rabbu HSE Manager 13 to 20 (H) - High Review after 7 days
Actively manage & monitor – Additional controls is advised &
3. - Fouad Abdul Basit Kabbani Construction Manager 6 to 12 (M) - Medium review after 14 days
Risk acceptable – Monitor & manage as appropriate with
4. - Mahmoud Al-Gouhary Project Manager 1 to 5 (L) - Low frequent review
APPROVED BY / MANAGER or
DEPARTMENT / AREA: Civil Department/ Al Hofuf Faris Abid Rabbu DATE: 31-May-23 NEXT REVIEW DATE: 30-Nov-23
SUPERVISOR
Identify the hazard on the given task and conduct assessment of the actual site condition, all identified risk should provide with a plan to eliminate or control the risk.
RISK
HAZARD IDENTIFICATION CONTROL RISK REDUCTION ACTION PLAN
ASSESSMENT
Risk Ranking /
Risk Ranking /
Consequence
Consequence
Risks Issue
Likelihood
Likelihood
Profile
(Possible incident) Improve existing controls / Follow up by Whom
(Process, Equipment, Hazards [What can go wrong] Existing Controls implement new controls
Implemented
# Materials) (Accident / ill health to persons,
(name) & By When (date)
Yes/No
fire or property loss)