Download as pdf or txt
Download as pdf or txt
You are on page 1of 32

Supplier Name: PT.

Hasakona Binacipta
Purchase Order Title: HAZARDOUS & NON HAZARDOUS INCINERATOR
Equipment Tag Number(s): 188-V-31001 & 189-V-31001 AB
Supplier (Internal) Document No: -

CSTS Document No: 870310-S-1198019-MEC-H03-0001

Company Project Document Number


Project
PO Number SDR Code Seq. No
Code
TEP - 1198019 - H03 - 0001
DOCUMENT TITLE: INSPECTION AND TEST PLAN for HWI
DOCUMENT REVIEW STATUS
CODE: A B C D E
NAME:
SIGNATURE:
DATE:
Review Legend
Document is accepted as Final. Supplier shall proceed with manufacture. Any changes to the document shall require
CODE A
resubmission to Company.
Signifies general acceptance of both quality and content of the document but with minor points to be amended by Supplier.
CODE B Providing that the comments are incorporated, Supplier may continue with manufacture pending full acceptance. A revised copy
shall be returned for final acceptance.
The quality and content are considered by Company to be non-compliant and/or unfit for purpose. Such documents shall be
CODE C reviewed by Supplier to take note of the reasons for rejection and revise them accordingly. The revised document(s) shall then
be resubmitted.
Document has been cancelled or voided and does not need to be progressed further. No further action required at time of
CODE D
submission
Signifies that prior Company approval is not required and the documents will be incorporated into the EDMS “as is”. Individual
Code E documents given Code 4 status may be required to be included in a data manual, which will be subject to a collective review
and subject at that time to Company approval. No further action required at time of submission.

Comments Summary

Issue Record

13 14 01-Jul-2021 F - Final Susanto Panji Eko


12 13 17-Mar-2020 F - Final Susanto Panji Eko
11 12 18-Oct-2019 F - Final Susanto Panji Eko
10 11 12-Aug-2019 F - Final Susanto Panji Eko
Company Supp
Date Reason for Issue Prepared Checked Approved
Rev No Rev
The document consists of this front sheet plus 31 pages.
Tangguh Expansion Project – LNG EPC
Inspection and Test Plan for HWI

Revision History
Amendment Revision Amender Name Amendment
Date Number
12-Aug-2019 10 Panji F - Final
18-Oct-2019 11 Panji F - Final
17-Mar-2020 12 Panji F - Final
01-Jul-2021 13 Panji F - Final

Related Documents
Document Document name Description of Content
number

TEP-1198019-H03-0001 Page 2 of 32 Rev:13


870310-S-1198019-MEC- H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI

LIST OF ABBREVIATION

SPLR = SUPPLIER H = HOLD POINT


AI = AUTHORIZED INSPECTOR W = WITNESS INSPECTION
CSTS = CONTRACTOR R = REVIEW OF DOCUMENT
CPY = COMPANY S = SURVEILLANCE
PJIT = THIRD PARTY
M = MIGAS/DEPNAKER

TEP-1198019-H03-0001 Page 3 of 32 Rev:13


870310-S-1198019-MEC- H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI

INSPECTION AND TEST PLAN Rev

Tangguh Expansion Project - LNG 13

Supplier Name : PT. Hasakona Binacipta Item : 188-V-31001


Purchase Order : 1198019
Equipment : Hazardous Waste Incinerator Packages
1. Hazardous Incinerator Package Tag 188-V-31001 - Requirements Prior to Manufacture / Assembly / Testing
INVOLVEMENT
Pos QC Activity Reference Doc Acceptance Criteria Verified Document
SPLR CSTS CPY PJIT MIGAS
Review & Approval of
Inspection Data Sheet
1,1 Supplier Inspection & Inspection and Test
No TEP- 189-EDS-FU-BP4-0010 TEP-930-SPE-QA-BP4-0002 Plan H R R
Test Plan
TEP-188-SPE-FU-BP4-0001 TEP-189-EDS-FU-BP4-0010
Review & Approval Inspection Data Sheet Approved Drawing
1,2 Drawing and TEP-930-SPE-QA-BP4-0002
No TEP- 189-EDS-FU-BP4-0010 and Engineering
Engineering Document TEP-189-EDS-FU-BP4-0010 H H H
TEP-930-SPE-QA-BP4-0002 Document
Review of Inspection Inspection Data Sheet No
1,3 Inspection Schedule 4
Schedule TEP-189-EDS-FU-BP4-0010,
TEP-930-SPE-QA-BP4- 0002 Weeks & 2 Month H R R
870310-S-1198019-MEC-A02- Look Ahead
0001
Review & Approval
Weld Map, Welding Procedure
1,4 Welding Procedure Asme Sec IX Ed. 2015 Specification and
Specification TEP-930-PRC-QA-BP4-0015 H R R
AWS D1.1 Ed. 2015 Welder Qualification
(WPS) and Welder
Qualification Record
Record
Welding Procedure
Qualification Test Asme Sec IX Ed. 2015 WPS & PQR and
1,5 TEP-930-SPE-QA-BP4-0013 H W W W
(WPQT) & Welder AWS D1.1 Ed. 2015 Welder Certificate
Qualification Test
Review & Approval
NDT Procedure (LPT,RT) Asme Sec V Ed. 2015 NDT Procedure & PMI
1,6 TEP-930-SPE-QA-BP4-0013 H R R
and PMI API-RP 578 Procedure
Procedure

TEP-1198019-H03-0001 Page 4 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI
Review & Approval NDT ISO 9712 / ASNT ACCP & NDT & PMI Operator
1,7 and PMI Operator TEP-930-SPE-QA-BP4-0013 H R R
Project Specification Qualification
Qualification
Review of Material
Bill of Material
1,8 Purchase Requirement TEP-930-SPE-QA-BP4-0014 TEP-930-SPE-QA-BP4- 0002 H R R
Certificate
of main sub-orders
1,9 Pre Inspection Meeting Status Related
(PIM) Document shall be
TEP-930-SPE-QA-BP4-0014
“Code-B”,as minimum, Minute of Meeting H H H
TEP-189-EDS-FU-BP4-0010
Return Back TEP-930-SPE-
QA-BP4-0002

TEP-1198019-H03-0001 Page 5 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI

INSPECTION AND TEST PLAN Rev

Tangguh Expansion Project - LNG 13

Supplier Name : PT. Hasakona Binacipta Item : 188-V-31001


Purchase Order : 1198019
Equipment : Hazardous Waste Incinerator Packages
1. Hazardous Incinerator Package Tag 188-V-31001 - Requirements Prior to Manufacture / Assembly / Testing
INVOLVEMENT
Pos QC Activity Reference Doc Acceptance Criteria Verified Document
SPLR CSTS CPY PJIT MIGAS
1,10 Review & Approval
Testing Procedure TEP-930-SPE-QA-BP4-0013 Project Specification Testing Procedure H R R

Review & Approval Sandblasting &


Sandblasting, Painting
Painting Procedure,
and Pickling Procedure,
Project Specification Pickling Procedure,
1.11 Refractory Installation TEP-900-SPE-PP-BP4-1009 H R R
TEP-930-SPE-QA-BP4- 0002 Refractory Installation
Procedure and FAT
Procedure Procedure and FAT
Procedure
Review & Approval Sub-
1,12 supplier list and TEP-930-SPE-QA-BP4-0002 TEP-930-SPE-QA-BP4- 0002 Bought Out Item List H R R
Qualification

TEP-1198019-H03-0001 Page 6 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI

INSPECTION AND TEST PLAN Rev

Tangguh Expansion Project - LNG 13

Supplier Name : PT. Hasakona Binacipta Item : 188-V-31001


Purchase Order : 1198019
Equipment : Hazardous Waste Incinerator Packages
2. Hazardous Incinerator Package Tag 188-V-31001 - Requirements During Manufacture / Assembly / Testing
INVOLVEMENT
Pos QC Activity Reference Doc Acceptance Criteria Verified Document
SPLR CSTS CPY PJIT MIGAS
2.1 Material test & Checking
2.1.1 Verification of Material Product Specification,
Certificate IDS TEP-189-EDS-FU-BP4-0010 Compliance to the
TEP-900-SPE-MM-BP4-0008 required type of Material Certificate H R R
Purchase Order (1198019) certificate,
ASME Sec II ed. 2015
Inspection of Raw IDS TEP-189-EDS-FU-BP4-0010
Material (Heat Number TEP-900-SPE-MM-BP4-0008 Compliance to material Material Inspection
2.1.2 Check and Visual H S S
Purchase Order (1198019) certificate Report
Defect Check) Material Certificate
Material Segregation
2.1.3 Check for carbon Steel TEP-930-PRC-QA-BP4-0009 TEP-930-PRC-QA-BP4-0009 Material Log Book H S S
and Stainless Steel

2.1.4 PMI for Stainless Steel


TEP-900-SPE-MT-BP4-0001 TEP-1198019-H11-0001
Plate,Pipe, Flanges,and PMI Report H W W
TEP-1198019-H11-0001 (PMI Procedure)
Valve.
Material ASME Sec II ed. 2015
2.1.5 Marking/Traceability TEP-900-SPE-MM-BP4-0008 Material Certificate Material Traceability H S S
Record/Mill Certificate Inspection Report

TEP-1198019-H03-0001 Page 7 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI

INSPECTION AND TEST PLAN Rev

Tangguh Expansion Project - LNG 13

Supplier Name : PT. Hasakona Binacipta Item : 188-V-31001


Purchase Order : 1198019
Equipment : Hazardous Waste Incinerator Packages
2. Hazardous Incinerator Package Tag 188-V-31001 - Requirements During Manufacture / Assembly / Testing
INVOLVEMENT
Pos QC Activity Reference Doc Acceptance Criteria Verified Document
SPLR CSTS CPY PJIT MIGAS
2.2 Furnace Chamber (Fabrication & Assembly)
Inspection for TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4- 0001
Dimensional Check
2.2.1 Dimension and TEP-1198019-D06-0013 TEP-1198019-D06-0013 H S S
Thickness Report
TEP-1198019-D06-0014 TEP-1198019-D06-0014
2.2.2 Chamber End
Preparation Fit-up TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4- 0001 Dimensional Report H S S

2.2.3 Welding Activity (100% ASME Sec VIII Ed.2015


Visual on Weld), TEP-1198019-P01-0002
Welding Consumable TEP-188-SPE-FU-BP4-0001 (Welding map),
Control, TEP-1198019-P01-0001 TEP-1198019-P01-0001 Visual Welding Report H S S
TEP-1198019-P01-0002 (WPS & PQR),
TEP-1198019-L02-0001
(Welder Qualification)
Completed Welding
Chamber Shell PT TEP-188-SPE-FU-BP4-0001 TEP-1198019-P02-0001
2.2.4 (10%), Lifting Lug PT NDT Report H S S
TEP-1198019-P02-0001 (NDT Procedure)
(100%)
Weld Repair (If Any) TEP-1198019-P02-0001
2.2.5 (NDT Procedure),
TEP-188-SPE-FU-BP4-0001 Welding Repair
TEP-1198019-P01-0001
TEP-1198019-P01-0001 Report & Report of H S S
(WPS & PQR),
TEP-1198019-P02-0001 NDT After Repair
TEP-1198019-L02-0001
(Welder Qualification)

TEP-1198019-H03-0001 Page 8 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI
Painting Check refer to
2.2.6 point 2.19
TEP-900-SPE-PP-BP4-1009 TEP-900-SPE-PP-BP4-1009
Painting Check Report H S S
TEP-1198019-P04-0001 TEP-1198019-P04-0001

2.3 Burner
2.3.1 Material Specification Material Check
TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4- 0001 H R R
Check Report
2.3.2 Functional Test
Functional Inspection
- Igniter Electrical TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4- 0001 H W W
Report
- Flame Scanner

TEP-1198019-H03-0001 Page 9 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI

INSPECTION AND TEST PLAN Rev

Tangguh Expansion Project - LNG 13

Supplier Name : PT. Hasakona Binacipta Item : 188-V-31001


Purchase Order : 1198019
Equipment : Hazardous Waste Incinerator Packages
2. Hazardous Incinerator Package Tag 188-V-31001 - Requirements During Manufacture / Assembly / Testing
Verified INVOLVEMENT
Pos QC Activity Reference Doc Acceptance Criteria
Document SPLR CSTS CPY PJIT MIGAS
2.4 IDF (Induced Draft Fan) & FDF (Force Draft Fan)
2.4.1 Motor Blower TEP-188-SPE-FU-BP4-0001 Material Check
Specification Check TEP-900-EDS-EL-BP4-1251 H R R
TEP-900-SPE-EL-BP4-0132 Report
2.4.2 Visual & Dimensional TEP-1198019-D06-0013,
Check TEP-1198019-D06-0014, TEP-188-SPE-FU-BP4-0001 Dimensional Report H S S
TEP-1198019-D06-0015
2.4.3 Shaft Alignment Check,
Rotor Balancing Test, TEP-900-SPE-MC-BP4-0002 TEP-900-SPE-MC-BP4- 0002 Functional Test
H S S
Mechanical & Electrical TEP-1198019-F33-0001 TEP-1198019-F33-0001 Report
Run Out.
2.4.4 Performance Test TEP-900-SPE-MC-BP4-0002 TEP-900-SPE-MC-BP4- 0002 Performance Test
H W W
TEP-1198019-F33-0001 TEP-1198019-F33-0001 Report
2.4.5 Pneumatic Test Pneumatic Test
TEP-900-SPE-MC-BP4-0002 TEP-900-SPE-MC-BP4- 0002 H W W
Report
2.4.6 Painting Check TEP-900-SPE-PP-BP4-1009 TEP-900-SPE-PP-BP4-1009
Painting Check Report H S S
TEP-1198019-P04-0001 TEP-1198019-P04-0001
2.5 Damper (Fabrication & Assembly)
2.5.1 Inspection for TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4-0001
Dimension & Thickness TEP-1198019-D05-0001 TEP-1198019-D05-0001
Dimensional Check
TEP-1198019-D05-0002 TEP-1198019-D05-0002 H R R
Report
TEP-1198019-D06-0013 TEP-1198019-D06-0013
TEP-1198019-D06-0014 TEP-1198019-D06-0014

TEP-1198019-H03-0001 Page 10 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI
2.5.2 Welding Activity TEP-1198019-P01-0002
Visual Examination, (Welding Map & NDT
TEP-900-SPE-VM-BP4-0002
Welding Consumable Map),
TEP-1198019-P01-0002 Visual Welding
Control TEP-1198019-P01-0001 H S S
TEP-1198019-P01-0001 Report
(WPS & PQR),
TEP-1198019-L02-0001
TEP-1198019-L02-0001
(Welder Qualification)
2.5.3 Smoke Bomb Test
TEP-188-SPE-FU-BP4-0001 TEP-1198019-H04-0001 Smoke Bomb Test
H W W
TEP-1198019-H04-0001 (Leak test Procedure) Report
2.6 Pump (Centrifugal) (Duraquipt)
2.6.1 Motor Test Report TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4-0001,
Motor Test Report H
TEP-900-EDS-EL-BP4-1251 TEP-900-SPE-EL-BP4-0132
2.6.2 Material Certificate TEP-188-SPE-FU-BP4-0001,
TEP-188-SPE-FU-BP4-0001 Material Check
TEP-930-SPE-QA-BP4-0001 H R R
TEP-1198019-R05-0001 Report
TEP-1198019-C06-0002
2.6.3 PMI TEP-900-SPE-MC-BP4- 0010,
TEP-188-SPE-FU-BP4-0001 TEP-1198019-H11-0001 PMI Report H R R
(PMI Procedure)
2.6.4 Hydrostatic Test at
Manufacturer TEP-900-SPE-MC-BP4- 0010, Hydrostatic Test
TEP-1198019-C06-0002 H W W
TEP-1198019-H05-0001, Report

2.6.5 FAT (Mech Running Test TEP-900-SPE-MC-BP4-0010,


& Performance Test) at TEP-188-SPE-FU-BP4-0001
TEP-1198019-C06-0004, Mechanical Running
Manufacturer TEP-1198019-C06-0004 H W W
TEP-1198019-F30-0001 Test Report
TEP-1198019-F30-0001
TEP-1198019-H05-0001
2.6.6 Material Identification
Check (at Hasakona) TEP-188-SPE-FU-BP4-0001 TEP-900-SPE-MC-BP4- 0010, Material
H W W
TEP-1198019-C06-0002 TEP-1198019-C06-0002 Identification Report

2.6.7 Visual/Dimensional TEP-900-SPE-MC-BP4-0010,


Check TEP-188-SPE-FU-BP4-0001 Performance Test
TEP-900-SPE-MC- BP4-0011, H W W
TEP-1198019-C06-0002 Report
TEP-1198019-C06-0002
2.7 Pump (Progressive Cavity)(Seepex Germany)
2.7.1 Motor Test Report TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4-0001, Material Check
H R R
TEP-900-EDS-EL-BP4-1251 TEP-900-SPE-EL-BP4-0132 Report
2.7.2 Material Certificate TEP-1198019-R05-0001 TEP-188-SPE-FU-BP4-0001, Material Certificate H R R

TEP-1198019-H03-0001 Page 11 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI
TEP-1198019-C06-0008
2.7.3 PMI TEP-1198019-H11-0001
TEP-188-SPE-FU-BP4-0001 PMI Report H R R
(PMI Procedure)
2.7.4 Hydrostatic Test at TEP-188-SPE-FU-BP4-0001 Hydrostatic Test
TEP-1198019-H05-0001 H R R
Manufacturer TEP-1198019-C06-0008 Report
2.7.5 FAT (Mech Running Test TEP-188-SPE-FU-BP4-0001 TEP-1198019-C06-0008, Mechanical Running
& Performance Test) at H R R
TEP-1198019-C06-0008 TEP-1198019-H05-0001 Test Report
Manufacturer
2.7.6 Pump Identification TEP-188-SPE-FU-BP4-0001 Pump Identification
TEP-1198019-C06-0008 H W W
Check (at Hasakona) TEP-1198019-C06-0008 Report
2.7.7 Visual/Dimensional TEP-188-SPE-FU-BP4-0001 Performance Test
TEP-1198019-C06-0008 H W W
Check (at Hasakona) TEP-1198019-C06-0008 Report
2.8 Dosing Pump (Lewa Singapore)
2.8.1 Motor Test Report TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4-0001, Material Check
H R R
TEP-900-EDS-EL-BP4-1251 TEP-900-SPE-EL-BP4-0132 Report
2.8.2 Material Certificate TEP-188-SPE-FU-BP4-0001,
TEP-1198019-R05-0001 Material Certificate H R R
TEP-1198019-C06-0009
2.8.3 PMI TEP-1198019-H11-0001
TEP-188-SPE-FU-BP4-0001 PMI Report H R R
(PMI Procedure)
2.8.4 Hydrostatic Test at TEP-188-SPE-FU-BP4-0001 Hydrostatic Test
TEP-1198019-H05-0001 H R R
Manufacturer TEP-1198019-C06-0009 Report
2.8.5 FAT (Mech Running Test TEP-188-SPE-FU-BP4-0001 TEP-1198019-C06-0009, Mechanical Running
& Performance Test) at H R R
TEP-1198019-C06-0009 TEP-1198019-H05-0001 Test Report
Manufacturer
2.8.6 Pump Identification TEP-188-SPE-FU-BP4-0001 Pump Identification
TEP-1198019-C06-0009 H W W
Check (at Hasakona) TEP-1198019-C06-0009 Report
2.8.7 Visual/Dimensional TEP-188-SPE-FU-BP4-0001 Performance Test
TEP-1198019-C06-0009 H W W
Check (at Hasakona) TEP-1198019-C06-0009 Report
2.9 Mixer (SPX China)
2.9.1 Motor Test Report TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4-0001, Material Check
H R R
TEP-900-EDS-EL-BP4-1251 TEP-900-SPE-EL-BP4-0132 Report
2.9.2 Material Certificate
TEP-188-SPE-FU-BP4-0001, Mechanical Running
TEP-1198019-R05-0001 H R R
TEP-1198019-C06-0011 Test Report

TEP-1198019-H03-0001 Page 12 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI
2.9.3 PMI
Performance Test
TEP-188-SPE-FU-BP4-0001 TEP-1198019-H11-0001 H R R
Report

2.9.4 No Load Test at TEP-188-SPE-FU-BP4-0001


Manufacturer TEP-1198019-H05-0001 Packaging Document H R R
TEP-1198019-C06-0011
2.9.5 Full Load Test for
TEP-188-SPE-FU-BP4-0001
Coupling Shaft Mixer (at TEP-1198019-H05-0001 Packaging Document H W W
TEP-1198019-C06-0011
Hasakona)
2.9.6 Identification Check (at TEP-188-SPE-FU-BP4-0001
TEP-1198019-C06-0011 Packaging Document H W W
Hasakona) TEP-1198019-C06-0011
2.9.7 Visual/Dimensional TEP-188-SPE-FU-BP4-0001 TEP-1198019-H05-0001
Packaging Document H W W
Check (at Hasakona) TEP-1198019-C06-0011 TEP-188-SPE-FU-BP4-0001
2.9.a Compressor (Manufacturer Standard)
2.9.a.1 Motor Compressor
Specification Check TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4- 0001 Material Check
H R R
TEP-900-EDS-EL-BP4-1251 TEP-900-SPE-EL-BP4-0132 Report

2.9.a.2 Visual Check &


Dimensional Check TEP-188-SPE-FU-BP4-0001
TEP-188-SPE-FU-BP4-0001 Dimensional Report H S S
TEP-1198019-C06-0010

2.9.a.3 Functional Test (at


Hasakona Workshop) TEP-188-SPE-FU-BP4-0001, Functional Test
TEP-1198019-C06-0010 H W W
TEP-1198019-H05-0001 Report

2.9.b Compressor
2.9.b.1 Motor Compressor TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4- 0001 Material Check
Specification Check H R R
TEP-900-SPE-EL-BP4-1251 TEP-900-SPE-EL-BP4-0132 Report
2.9.b.2 Visual Check & TEP-188-SPE-FU-BP4-0001
Dimensional Check TEP-188-SPE-FU-BP4-0001 Dimensional Report H W W
TEP-1198019-C06-0010
2.9.b.3 Mechanical
TEP-188-SPE-FU-BP4-0001, Mechanical Running
RunningTest TEP-1198019-C06-0010 H W W
TEP-1198019-H05-0001 Test Report

2.9.b.4 Performance Test


TEP-188-SPE-FU-BP4-0001, Performance Test
TEP-1198019-C06-0010 H W W
TEP-1198019-H05-0001 Report

2.10 Variable Speed Drive (VSD)

TEP-1198019-H03-0001 Page 13 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI
2.10.1 Variable Speed Drive TEP-188-SPE-FU-BP4-0001
TEP-188-SPE-FU-BP4-0001, Material Check
Specification Check TEP-900-SPE-EL-BP4-0135 H R R
TEP-900-SPE-EL-BP4-0135 Report
TEP-1198019-C06-0015
2.10.2 Visual Check & TEP-900-SPE-EL-BP4-0135
TEP-1198019-H05-0001 Dimensional Report H W W
Dimensional Check TEP-1198019-C06-0015
2.10.3 Performance Test
Mechanical Running
TEP-900-SPE-EL-BP4-0135 TEP-1198019-H05-0001 H W W
Test Report

2.11 Stack (Fabrication & Assembly)


Inspection For
TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4-0001 Dimensional Check
2.11.1 Dimension & Thickness H S S
TEP-1198019-D06-0012 TEP-1198019-D06-0012 Report

TEP-1198019-H03-0001 Page 14 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI

INSPECTION AND TEST PLAN Rev

Tangguh Expansion Project - LNG 13

Supplier Name : PT. Hasakona Binacipta Item : 188-V-31001


Purchase Order : 1198019
Equipment : Hazardous Waste Incinerator Packages
2. Hazardous Incinerator Package Tag 188-V-31001 - Requirements During Manufacture / Assembly / Testing
INVOLVEMENT
Pos QC Activity Reference Doc Acceptance Criteria Verified Document
SPLR CSTS CPY PJIT MIGAS
Rolling and Fit-up
2.11.2 Visual, Dimensional & TEP-188-SPE-FU-BP4-0001 Approved Drawing
Dimensional Report H S S
End Preparation TEP-1198019-D06-0012 TEP-1198019-D06-0012
Examination
2.11.3 Welding Activity ASME STS-1 Ed.2016,
Visual Examination, TEP-1198019-P01-0002
TEP-188-SPE-FU-BP4-0001
Welding, Welding (Welding map), TEP-
TEP-1198019-P01-0002
Consumable Control 1198019-P01-0001 Visual Welding Report H S S
TEP-1198019-P01-0001
(WPS & PQR), TEP-
TEP-1198019-L02-0001
1198019-L02-0001
(Welder Qualification)
Completed Welding
TEP-188-SPE-FU-BP4-0001 TEP-1198019-P02-0001
2.11.4 Stack (PT 10%) Lifting NDT Report H S S
Lug (PT 100%) TEP-1198019-P02-0001 (NDT Procedure)

Painting Check refer to TEP-900-SPE-PP-BP4-1009 TEP-900-SPE-PP-BP4-009


2.11.5 point 2.19 Painting Check Report H S S
TEP-1198019-P04-0001 TEP-1198019-P04-0001

2.12 Piping (Fabrication & Assembly)


Inspection for
TEP-900-SPE-MM-BP4-0003 ASME B31.3 Ed. 2015 Dimensional Check
2.12.1 Dimension & Thickness H S S
Pipe TEP-1198019-C31-0001 TEP-1198019-C31-0001 Report

2.12.2 Bevels Preparation


and Fit-up Pipes to TEP-900-SPE-MM-BP4-0003 ASME B31.3 Ed. 2015 Fit-up Report H S S
Flanges

TEP-1198019-H03-0001 Page 15 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI
2.12.3 Welding Activity ASME B31.3 Ed. 2015,
Visual Examination, TEP-900-SPE-MM-BP4-0003 TEP-1198019-P01-0002
Welding Consumable TEP-1198019-P01-0002 (Welding Map),
Control TEP-1198019-P01-0001 TEP-1198019-P01-0001 Visual Welding Report H S S
TEP-1198019-L02-0001 (WPS & PQR),
TEP-1198019-L02-0001
(Welder Qualification)
2.12.4 Welding & NDE
Traceability, Completed
Welding
TEP-900-SPE-MM-BP4-0003 TEP-1198019-P02-0001
Pipe (RT 100% for Butt NDT Report H S S
TEP-1198019-P02-0001 (NDT Procedure)
Weld) only for Diesel.
Other (RT 10% for Butt
Weld)
2.12.5 Pressure Test Pipe,
Cleaning & Drying After TEP-900-SPE-MM-BP4-0003 TEP-1198019-H04-0002
Pressure Test Report H W W
Pneumatic Test. TEP-1198019-H04-0002 (Pressure Test
Procedure)

TEP-1198019-H03-0001 Page 16 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI

INSPECTION AND TEST PLAN Rev

Tangguh Expansion Project – LNG 13

Supplier Name : PT. Hasakona Binacipta Item : 188-V-31001


Purchase Order : 1198019
Equipment : Hazardous Waste Incinerator Packages
2. Hazardous Incinerator Package Tag 188-V-31001 – Requirements During Manufacture / Assembly / Testing
INVOLVEMENT
Pos QC Activity Reference Doc Acceptance Criteria Verified Document
SPLR CSTS CPY PJIT MIGAS
2.13 Manual Valve (Neway China)
2.13.1 Material Certificate TEP-900-SPE-PP-BP4-0010
TEP-900-SPE-PP-BP4-0010
Review TEP-900-SPE-PP-BP4-0014 Material Certificate H R R
TEP-900-SPE-PP-BP4- 0014
TEP-1198019-R05-0001
2.13.2 Non-destructive TEP-900-SPE-PP-BP4-0010 TEP-900-SPE-PP-BP4-0010
Evaluation NDE Report H R R
TEP-900-SPE-PP-BP4-0014 TEP-900-SPE-PP-BP4- 0014
2.13.3 PMI TEP-900-SPE-MT-BP4-0001 TEP-1198019-H11-0001
PMI Report H R R
TEP-1198019-H11-0001 (PMI Procedure)
2.13.4 Pressure Test at TEP-900-SPE-PP-BP4-0010
TEP-900-SPE-PP-BP4-0010
Manufacturer TEP-900-SPE-PP-BP4-0014 Pressure Test Report H R R
TEP-1198019-C18-0001 TEP-900-SPE-PP-BP4-0014
2.13.5 Material Identification TEP-900-SPE-PP-BP4-0010
TEP-900-SPE-PP-BP4-0010
Check TEP-900-SPE-PP-BP4-0014 Material Check Report H W W
TEP-900-SPE-PP-BP4-0014
TEP-1198019-C18-0001
2.13.6 Visual/Dimensional TEP-900-SPE-PP-BP4-0010
TEP-900-SPE-PP-BP4-0010 Visual & Dimensional
Check TEP-900-SPE-PP-BP4-0014 H W W
TEP-900-SPE-PP-BP4-0014 Check Report
TEP-1198019-C18-0001
2.13.7 Functional Test (Open TEP-900-SPE-PP-BP4-0010
TEP-900-SPE-PP-BP4-0010
& Close) TEP-900-SPE-PP-BP4-0014 Functional Test Report H W W
TEP-1198019-C18-0001 TEP-900-SPE-PP-BP4-0014

2.14 On Off Valve (TRK)


2.14.1 Material Certificate TEP-900-SPE-PP-BP4-0010
TEP-900-SPE-PP-BP4-0010
Review TEP-900-SPE-PP-BP4-0014 Material Certificate H R R
TEP-900-SPE-PP-BP4- 0014
TEP-1198019-R05-0001

TEP-1198019-H03-0001 Page 17 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI
2.14.2 Non-destructive TEP-900-SPE-PP-BP4-0010 TEP-900-SPE-PP-BP4-0010
Evaluation NDE Report H R R
TEP-900-SPE-PP-BP4-0014 TEP-900-SPE-PP-BP4- 0014
2.14.3 PMI TEP-900-SPE-MT-BP4-0001 TEP-1198019-H11-0001
PMI Report H R R
TEP-1198019-H11-0001 (PMI Procedure)
2.14.4 Fugitive Emission TEP-900-SPE-PP-BP4-0010
TEP-900-SPE-PP-BP4-0010
Certificate (Control TEP-900-SPE-PP-BP4-0014 Emission Certificate H R R
Valve) TEP-11988019-C21-0002 TEP-900-SPE-PP-BP4-0014
2.14.5 Pressure Test at TEP-900-SPE-PP-BP4-0010
TEP-900-SPE-PP-BP4-0010
Manufacturer TEP-900-SPE-PP-BP4-0014 Pressure Test Report H R R
TEP-11988019-C21-0002 TEP-900-SPE-PP-BP4-0014
2.14.6 Material Identification TEP-900-SPE-PP-BP4-0010
TEP-900-SPE-PP-BP4-0010
Check TEP-900-SPE-PP-BP4-0014 Material Check Report H W W
TEP-900-SPE-PP-BP4-0014
TEP-11988019-C21-0002
2.14.7 Visual/Dimensional TEP-900-SPE-PP-BP4-0010
TEP-900-SPE-PP-BP4-0010 Visual & Dimensional
Check TEP-900-SPE-PP-BP4-0014 H W W
TEP-900-SPE-PP-BP4-0014 Check Report
TEP-11988019-C21-0002
2.14.8 Functional Test (Open TEP-900-SPE-PP-BP4-0010
TEP-900-SPE-PP-BP4-0010
& Close) TEP-900-SPE-PP-BP4-0014 Functional Test Report H W W
TEP-11988019-C21-0002 TEP-900-SPE-PP-BP4-0014

2.15 Pressure Safety Valve


2.15.1 Material Certificate TEP-900-SPE-PP-BP4-0010 TEP-900-SPE-PP-BP4-0010
Material Certificate H R R
Review TEP-900-SPE-PP-BP4-0014 TEP-900-SPE-PP-BP4- 0014
2.15.2 Non-destructive TEP-900-SPE-PP-BP4-0010 TEP-900-SPE-PP-BP4-0010
Evaluation NDE Report H R R
TEP-900-SPE-PP-BP4-0014 TEP-900-SPE-PP-BP4- 0014
2.15.3 PMI TEP-900-SPE-MT-BP4-0001 TEP-1198019-H11-0001
PMI Report H R R
TEP-1198019-H11-0001 (PMI Procedure)
2.15.4 Pressure Test at TEP-900-SPE-PP-BP4-0010
TEP-900-SPE-PP-BP4-0010
Manufacture TEP-900-SPE-PP-BP4-0014 Pressure Test Report H R R
TEP-1198019-C13-0024 TEP-900-SPE-PP-BP4-0014
2.15.5 Set Pressure Test at TEP-900-SPE-PP-BP4-0010
TEP-900-SPE-PP-BP4-0010 Set Pressure Test
Manufacture TEP-900-SPE-PP-BP4-0014 H R R
TEP-900-SPE-PP-BP4-0014 Report
TEP-1198019-C13-0024
2.15.6 Material Identification TEP-900-SPE-PP-BP4-0010
TEP-900-SPE-PP-BP4-0010
Check TEP-900-SPE-PP-BP4-0014 Material Check Report H W W
TEP-900-SPE-PP-BP4-0014
TEP-1198019-C13-0024
2.15.7 Visual/Dimensional TEP-900-SPE-PP-BP4-0010
TEP-900-SPE-PP-BP4-0010 Visual & Dimensional
Check TEP-900-SPE-PP-BP4-0014 H W W
TEP-900-SPE-PP-BP4-0014 Check Report
TEP-1198019-C13-0024

TEP-1198019-H03-0001 Page 18 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI
2.15.8 Set Pressure Test (for TEP-900-SPE-PP-BP4-0010
TEP-900-SPE-PP-BP4-0010
MIGAS Certification, at TEP-900-SPE-PP-BP4-0014 Functional Test Report H W W W
Site by CSTS) TEP-1198019-C13-0024 TEP-900-SPE-PP-BP4-0014
2.16 Ducting (Fabrication & Assembly)
Inspection for
Dimensional Check
2.16.1 Dimension & Thickness TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4- 0001 H S S
Report
Ducting
2.16.2 Bevels Preparation
and Fit-up Pipes to TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4- 0001 Dimensional Report H S S
Pipes
2.16.3 Welding Activity ASME STS-1 Ed.2016,
Visual Examination, TEP-1198019-P01-0002
TEP-188-SPE-FU-BP4-0001
Welding Consumable (Welding Map),
TEP-1198019-P01-0002
Control TEP-1198019-P01-0001 Visual Welding Report H S S
TEP-1198019-P01-0001
(WPS & PQR),
TEP-1198019-L02-0001
TEP-1198019-L02-0001
(Welder Qualification)
2.16.4 Completed Welding
TEP-188-SPE-FU-BP4-0001 TEP-1198019-P02-0001
Ducting (PT 10%) NDT Report H S S
TEP-1198019-P02-0001 (NDT Procedure)

2.16.5 Welding & NDE ASME Sec IX Ed.2015,


Traceability TEP-188-SPE-FU-BP4-0001 TEP-1198019-P01-0002 Welding Traceability
TEP-1198019-P01-0002 (Welding Map), Report H R R
TEP-1198019-P01-0001 TEP-1198019-P01-0001
(WPS & PQR)
2.16.6 Painting Check TEP-900-SPE-PP-BP4-1009
TEP-900-SPE-PP-BP4-1009 Painting Check Report H S S
TEP-1198019-P04-0001 TEP-1198019-P04-0001

2.17 Structure (Fabrication & Assembly)


2.17.1 Inspection for
Dimensional Check
Dimension, End TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4- 0001 H S S
Report
Preparation & Fit-up
2.17.2 Welding Activity AWS D1.1,
Visual Examination, TEP-1198019-P01-0002
TEP-188-SPE-FU-BP4-0001
Welding Consumable (Welding Map),
TEP-1198019-P01-0002
Control TEP-1198019-P01-0001 Visual Welding Report H S S
TEP-1198019-P01-0001
(WPS & PQR),
TEP-1198019-L02-0001
TEP-1198019-L02-0001
(Welder Qualification)

TEP-1198019-H03-0001 Page 19 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI
2.17.3 Completed Welding
Structure (PT 10%).
For Pad-eyes, pad-
ears, trunnion, lift TEP-188-SPE-FU-BP4-0001 TEP-1198019-P02-0001
NDT Report H S S
eyes, and primary TEP-1198019-P02-0001 (NDT Procedure)
member connections
to the lifting point (PT
100%)

TEP-1198019-H03-0001 Page 20 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI

INSPECTION AND TEST PLAN Rev

Tangguh Expansion Project - LNG 13

Supplier Name : PT. Hasakona Binacipta Item : 188-V-31001


Purchase Order : 1198019
Equipment : Hazardous Waste Incinerator Packages
2. Hazardous Incinerator Package Tag 188-V-31001 - Requirements During Manufacture / Assembly / Testing
INVOLVEMENT
Pos QC Activity Reference Doc Acceptance Criteria Verified Document
SPLR CSTS CPY PJIT MIGAS
2.18 Local Control Panel Including Control System
2.18.1 Material Spesification Material Check
Check TEP-900-SPE-CS-BP4-0026 TEP-900-SPE-CS-BP4- 0026 H S S
Report
2.18.2 Electrical Strength Test,
Electrical Inspection
Insulation Resistance TEP-900-SPE-CS-BP4-0026 TEP-900-SPE-CS-BP4- 0026 H W W
Report
Test
2.18.3 Functional Test Functional Inspection
TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4-0001 H W W
Report
2.19 Storage Tank Water & Diesel (Fabrication & Assembly)
2.19.1 Inspection for TEP-900-SPE-VM-BP4-0002 ASME Sec VIII Ed.2015 Dimensional Check
Dimensional & TEP-1198019-D06-0006 TEP-1198019-D06-0006 H S S
Thickness Report
TEP-1198019-D06-0007 TEP-1198019-D06-0007
2.19.2 Bevels Preparation
and Fit-up TEP-900-SPE-VM-BP4-0002 ASME Sec VIII Ed.2015 Dimensional Report H S S

2.19.3 Welding Activity ASME Sec VIII Ed.2015,


Visual Examination, TEP-1198019-P01-0002
TEP-900-SPE-VM-BP4-0002
Welding Consumable (Welding Map),
TEP-1198019-P01-0002
Control TEP-1198019-P01-0001 Visual Welding Report H S S
TEP-1198019-P01-0001
(WPS & PQR),
TEP-1198019-L02-0001
TEP-1198019-L02-0001
(Welder Qualification)
2.19.4 Completed Welding TEP-900-SPE-VM-BP4-0002 TEP-1198019-P02-0001
Shell (PT 100%) NDT Report H S S
TEP-1198019-P02-0001 (NDT Procedure)

TEP-1198019-H03-0001 Page 21 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI
2.19.5 Completed Welding
TEP-900-SPE-VM-BP4-0002 TEP-1198019-P02-0001
Nozzle to shell (PT NDT Report H S S
TEP-1198019-P02-0001 (NDT Procedure)
100%)
2.19.6 Completed Welding
TEP-900-SPE-VM-BP4-0002 TEP-1198019-P02-0001
Nozzle to Flanges (RT RT Report H S S
TEP-1198019-P02-0001 (NDT Procedure)
10%)
2.20 Storage Tank Waste, Daily Preparation & Solution (Fabrication & Assembly)
2.20.1 Inspection for TEP-900-SPE-VM-BP4-0002 ASME Sec VIII Ed.2015
Dimensional & TEP-1198019-D06-0003 TEP-1198019-D06-0003 Dimensional Check
H S S
Thickness TEP-1198019-D06-0004 TEP-1198019-D06-0004 Report
TEP-1198019-D06-0005 TEP-1198019-D06-0005
2.20.2 Bevels Preparation
and Fit-up TEP-900-SPE-VM-BP4-0002 ASME Sec VIII Ed.2015 Dimensional Report H S S

2.20.3 Welding Activity ASME Sec VIII Ed.2015,


Visual Examination, TEP-900-SPE-VM-BP4-0002 TEP-1198019-P01-0002
Welding Consumable TEP-1198019-P01-0002 (Welding Map),
Control TEP-1198019-P01-0001 TEP-1198019-P01-0001 Visual Welding Report H S S
TEP-1198019-L02-0001 (WPS & PQR),
TEP-1198019-L02-0001
(Welder Qualification)
2.20.4 Completed Welding TEP-900-SPE-VM-BP4-0002 TEP-1198019-P02-0001
Shell ( PT 10%) NDT Report H S S
TEP-1198019-P02-0001 (NDT Procedure)
2.20.5 Completed Welding
TEP-900-SPE-VM-BP4-0002 TEP-1198019-P02-0001
Nozzle to shell (PT 10%) NDT Report
TEP-1198019-P02-0001 (NDT Procedure) H S S
2.20.6 Completed Welding
TEP-900-SPE-VM-BP4-0002 TEP-1198019-P02-0001
Nozzle to Flanges (RT RT Report
TEP-1198019-P02-0001 (NDT Procedure) H S S
10%)

TEP-1198019-H03-0001 Page 22 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI

INSPECTION AND TEST PLAN Rev

Tangguh Expansion Project - LNG 13

Supplier Name : PT. Hasakona Binacipta Item : 188-V-31001


Purchase Order : 1198019
Equipment : Hazardous Waste Incinerator Packages
2. Hazardous Incinerator Package Tag 188-V-31001 - Requirements During Manufacture / Assembly / Testing
INVOLVEMENT
Pos QC Activity Reference Doc Acceptance Criteria Verified Document
SPLR CSTS CPY PJIT MIGAS
2.21 Water Quencher & Scrubber (Fabrication & Assembly)
2.21.1 Inspection for TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4-001
Dimensional and TEP-1198019-D06-0010 TEP-1198019-D06-0010 Dimensional Report H S S
Thickness TEP-1198019-D06-0011 TEP-1198019-D06-0011
2.21.2 Bevel Preparation
and Fit-up TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4-001 Fit-up Report
H S S
2.21.3 Welding Activity ASME Sec VIII ed. 2015,
Visual Examination, TEP-1198019-P01-0002
TEP-188-SPE-FU-BP4-0001
Welding Consumable (Welding Map),
TEP-1198019-P01-0002
Control TEP-1198019-P01-0001 Visual Welding Report H S S
TEP-1198019-P01-0001
(WPS & PQR),
TEP-1198019-L02-0001
TEP-1198019-L02-0001
(Welder Qualification)
2.21.4 Completed Welding
(PT 100%) Lifting Lug TEP-188-SPE-FU-BP4-0001 TEP-1198019-P02-0001
PT Report H S S
(PT 100%) TEP-1198019-P02-0001 (NDT Procedure)

TEP-1198019-H03-0001 Page 23 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI

INSPECTION AND TEST PLAN Rev

Tangguh Expansion Project - LNG 13

Supplier Name : PT. Hasakona Binacipta Item : 188-V-31001


Purchase Order : 1198019
Equipment : Hazardous Waste Incinerator Packages
2. Hazardous Incinerator Package Tag 188-V-31001 - Requirements During Manufacture / Assembly / Testing
INVOLVEMENT
Pos QC Activity Reference Doc Acceptance Criteria Verified Document
SPLR CSTS CPY PJIT MIGAS
2.21 Hydrostatic test for Storage Tank Water & Diesel
2.21.1 Verify NDT Clearance TEP-188-SPE-FU-BP4-
and Visual Inspection TEP-188-SPE-FU-BP4-0001
0001 NDT Report H R R
Before Hydro test TEP-1198019-P02-0001
TEP-1198019-P02-0001
2.22.2 Test Parameters Check TEP-188-SPE-FU-BP4-
(Including PG, Inlet TEP-188-SPE-FU-BP4-0001 0001 Calibration Certificate &
Point Location, Water H R R
TEP-930-SPE-QA-BP4-0001 TEP-930-SPE-QA-BP4- Water Analysis Report
Temperature 0001
2.22.3 Check of Instrument
TEP-188-SPE-FU-BP4-
Calibration for Test Calibration Certificate H W W
Equipment TEP-188-SPE-FU-BP4-0001 0001

2.22.4 Hydrostatic Test, Full TEP-188-SPE-FU-BP4-0001 TEP-1198019-H04-0001


Water Hydrostatic Test Report H W W
TEP-1198019-H04-0001 (Hydro test Procedure)
2.22 Smoke Bomb Test for Chamber 1 & 2, Water Quencher & Dry Scrubber
2.22.1 Verify NDT Clearance
TEP-188-SPE-FU-BP4-
and Visual Inspection TEP-188-SPE-FU-BP4-0001
0001 NDT Report H R R
Before Smoke Bomb TEP-1198019-P02-0001
TEP-1198019-P02-0001
Test
2.22.2 Smoke Bomb Test TEP-188-SPE-FU-BP4-
TEP-188-SPE-FU-BP4-0001 Smoke Bomb Test
0001 H W W
TEP-1198019-H04-0001 Report
TEP-1198019-H04-0001
2.23 Name Plate

TEP-1198019-H03-0001 Page 24 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI
2.23.1 Furnace Chamber,
Storage Tank, Stack,
Water Quencher
and Scrubber, TEP-188-SPE-FU-BP4-
Rotating TEP-188-SPE-FU-BP4-0001 Nameplate Photocopy H W S
0001
Equipment, Valve,
P & T Gauge.
Manufacturer's
Nameplate Stamping

TEP-1198019-H03-0001 Page 25 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI

INSPECTION AND TEST PLAN Rev

Tangguh Expansion Project - LNG 13

Supplier Name : PT. Hasakona Binacipta Item : 188-V-31001


Purchase Order : 1198019
Equipment : Hazardous Waste Incinerator Packages
2. Hazardous Incinerator Package Tag 188-V-31001 - Requirements During Manufacture / Assembly / Testing
INVOLVEMENT
Pos QC Activity Reference Doc Acceptance Criteria Verified Document
SPLR CSTS CPY PJIT MIGAS
2.24 Refractory
2.24.1 Material Refractory TEP-900-SPE-CU-BP4-004 TEP-900-SPE-CU-BP4-004 H R R
Specification Check Material Check Report
TEP-1198019-C99-0002 TEP-1198019-C99-0002
2.24.2 Refractory pre- TEP-900-SPE-CU-BP4-004 TEP-900-SPE-BP4-004 Pre-qualification Batch H W W
qualification Batch Test TEP-1198019-C99-0002 TEP-1198019-C99-0002 Test Report
2.24.3 Dimensional Check H W W
TEP-900-SPE-CU-BP4-004 TEP-900-SPE-CU-BP4-004 Dimensional Report

2.24.4 Visual Check Brick Visual Inspection H W W


Laying TEP-900-SPE-CU-BP4-004 TEP-900-SPE-CU-BP4-004
Report
2.24.5 Preparation and Fit-up,
Visual Welding of
Anchor, Check Installed Welding Visual H W W
TEP-900-SPE-CU-BP4-004 TEP-900-SPE-CU-BP4-004
Anchor and Do Inspection Report &
TEP-1198019-R99-0001 TEP-1198019-R99-0001
Hammer Test, PMI of PMI Report
Anchor (10%) by
Sample
2.24.6 Mixing Castable TEP-900-SPE-CU-BP4-004 Refractory Inspection
TEP-900-SPE-CU-BP4-004
Material and Test H W W
TEP-1198019-R99-0001 TEP-1198019-R99-0001 Report
Castable with Ball Test
2.24.7 Visual & Dimensional TEP-900-SPE-CU-BP4-003 Refractory Inspection
TEP-900-SPE-CU-BP4-003
Check, Hammering Test H W W
TEP-1198019-R99-0001 TEP-1198019-R99-0001 Report
after Curing and Drying

TEP-1198019-H03-0001 Page 26 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI
2.24.8 Dry-out Chart Report R R R
TEP-900-SPE-CU-BP4-003 TEP-900-SPE-CU-BP4-003
Dry-out chart Report
TEP-1198019-R99-0001 TEP-1198019-R99-0001
2.24.9 Refractory installation H W R
TEP-900-SPE-CU-BP4-004 TEP-900-SPE-CU-BP4-004 Refractory installation
temperature
TEP-1198019-R99-0001 TEP-1198019-R99-0001 Report

TEP-1198019-H03-0001 Page 27 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI

INSPECTION AND TEST PLAN Rev

Tangguh Expansion Project - LNG 13

Supplier Name : PT. Hasakona Binacipta Item : 188-V-31001


Purchase Order : 1198019
Equipment : Hazardous Waste Incinerator Packages
2. Hazardous Incinerator Package Tag 188-V-31001 - Requirements During Manufacture / Testing
INVOLVEMENT
Pos QC Activity Reference Doc Acceptance Criteria Verified Document
SPLR CSTS CPY PJIT MIGAS
2.25 Sandblast & Painting
2.25.1 Operator Qualification TEP-900-SPE-PP-BP4-1009 TEP-900-SPE-PP-BP4-1009 Operator H R R
Check TEP-1198019-P04-0001 TEP-1198019-P04-0001 Qualification
2.25.2 Sample Plate Testing TEP-900-SPE-PP-BP4-1009 TEP-900-SPE-PP-BP4-1009 Sample Testing H S S
TEP-1198019-P04-0001 TEP-1198019-P04-0001 Report
2.25.3 Sandblasting Check TEP-900-SPE-PP-BP4-1009 TEP-900-SPE-PP-BP4-1009 H S S
Sandblasting Report
TEP-1198019-P04-0001 TEP-1198019-P04-0001
2.25.4 Painting / Coating TEP-900-SPE-PP-BP4- 1009
TEP-900-SPE-PP-BP4-1009
Inspection (Visual, DFT Painting Report H W W
TEP-1198019-P04-0001 TEP-1198019-P04-0001
Thickness)
2.26 Electrical and Instrument
2.26.1 Visual, Dimensional,
Quantity connection Inspection Report H S S
and Marking Checking TEP-900-SPE-EL-BP4-0120
2.26.2 Checking of Electrical TEP-900-SPE-EL-BP4-0132
and Instrumentation TEP-900-SPE-EL-BP4-0183 Inspection Report H S S
Wiring TEP-188-SPE-FU-BP4-0001
TEP-900-SPE-EL-BP4-0184
2.26.3 Checking the Certificate TEP-900-EDS-EL-BP4-1251
TEP-900-SPE-CS-BP4-0025
Material Certificate H R R
TEP-900-SPE-CS-BP4-0026
2.26.4 Isolation Checking of TEP-900-SPE-CS-BP4-0050
Instrument and Inspection Report H S S
Electrical Equipment

TEP-1198019-H03-0001 Page 28 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI
2.26.5 Ex Inspection
Form TEP-ELE-942
Project Specification Inspection Report H W W
Form TEP-ELE-530

TEP-1198019-H03-0001 Page 29 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI

INSPECTION AND TEST PLAN Rev

Tangguh Expansion Project - LNG 13

Supplier Name : PT. Hasakona Binacipta Item : 188-V-31001


Purchase Order : 1198019
Equipment : Hazardous Waste Incinerator Packages
3. Hazardous Incinerator Package Tag 188-V-31001 - Requirements After Manufacture / Testing
INVOLVEMENT
Pos QC Activity Reference Doc Acceptance Criteria Verified Document
SPLR CSTS CPY PJIT MIGAS
3.1 Trial Assembly
3.1.1 Trial Assembly for Main H W W
Equipment TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4- 0001 Trial Assembly Report

3.2 Factory Acceptance Test (FAT)


3.2.1 Conformity to Drawing H W W
Checking:
1. Conformity to PID
2. Conformity to
isometric checking
3. Instrumentation
conformity to TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4-0001
FAT Report
hook up standard TEP-1198019-H05-0001 TEP-1198019-H05-0001
4. Cables
segregation
checking
5. Conformity to
drawing checking
for all interfaces
3.2.2 Functional Checking for H W W
Rotating Equipment:
1. Checking of TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4- 0001
FAT Report
instrument TEP-1198019-H05-0001 TEP-1198019-H05-0001
calibration
2. Instrumentation

TEP-1198019-H03-0001 Page 30 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI
checking
3. Valves operation
checking
4. Tubing leak test
and tubing &
compression
fittings inspection
5. Functional test of
control system
include burner
control system
3.2.3 Operation, Maintenance
and Safety Checking: H W W
1. Accessibility and
readability of
instruments
TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4-0001
2. Equipment access FAT Report
TEP-1198019-H05-0001 TEP-1198019-H05-0001
& maintainability
3. Equipment
operability
4. General safety
review
3.3 Final Inspection
3.3.1 Final Visual Inspection,
Dimensional, Quantity,
TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4- 0001 Inspection Release Note H W W
Cleanliness and Dryness

3.3.2 Manufacture Report


Book Checking TEP-930-PRC-EM-BP4-0016 TEP-930-PRC-EM-BP4-0016
Manufacture Report
(Stamped & Sign TEP-1198019-R08-0001 TEP-1198019-R08-0001 H R R
Book
Certificate Report) TEP-1198019-R05-0001 TEP-1198019-R05-0001

TEP-1198019-H03-0001 Page 31 of 32 Rev:13


870310-S-1198019-MEC-H03-0001 BP Internal
Tangguh Expansion Project – LNG EPC
Inspection & Test Plan for HWI

INSPECTION AND TEST PLAN Rev

Tangguh Expansion Project - LNG 13

Supplier Name : PT. Hasakona Binacipta Item : 188-V-31001


Purchase Order : 1198019
Equipment : Hazardous Waste Incinerator Packages
3. Hazardous Incinerator Package Tag 188-V-31001 - Requirements After Manufacture / Testing
INVOLVEMENT
Pos QC Activity Reference Doc Acceptance Criteria Verified
SPLR CSTS CPY PJIT MIGAS
Document
3.4 Shipping Preparation & Inspection Release Note (IRN)
3.4.1 Checking Open End
Flange Protection, TEP-188-SPE-FU-BP4-0001 TEP-930-PRC-MM- BP4-0009 Packaging
Rotating Equipment H W W
TEP-1198019-G02-0001 TEP-1198019-G02-0001 Document
Protection, Marking
3.4.2 Spare Part Checking TEP-930-PRC-MM-BP4-0009 TEP-930-PRC-MM- BP4-0009 Packaging H W S
TEP-1198019-G02-0001 TEP-1198019-G02-0001 Document
3.4.3 Tagging & Name Plate TEP-930-PRC-MM-BP4-0009 TEP-930-PRC-MM-BP4-0009 Packaging H W S
Checking TEP-1198019-G02-0001 TEP-1198019-G02-0001 Document
3.4.4 Packing List Checking TEP-930-PRC-MM-BP4-0009 TEP-930-PRC-MM- BP4-0009 Packaging H W S
TEP-1198019-G02-0001 TEP-1198019-G02-0001 Document
3.4.5 Preservation for TEP-930-PRC-MM-BP4-0009 TEP-930-PRC-MM- BP4-0009 Packaging H W W
Shipment Checking TEP-1198019-G02-0001 TEP-1198019-G02-0001 Document
3.4.6 Issue Inspection Note Inspection H H R
TEP-188-SPE-FU-BP4-0001 TEP-188-SPE-FU-BP4-0001
Release Note

TEP-1198019-H03-0001 Page 32 of 32 Rev:14


870310-S-1198019-MEC-H03-0001 BP Internal

You might also like