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Charts WIRTGEN
GROUP
Maintenance

03 MILLING DRUM UNIT

An- As Check
Elements Activity 10 h 50 h 100 h 250 h 500 h 1000 h
nual required OK
Milling drum gear- Visual inspection for leaks ♦
box
Check oil level ♦
♦
*
Top-up oil
Change oil ♦ 1
Milling drum Cleaning ♦
Pick change Check picks - frequently ♦
Change picks ♦
Quick-change Check pick supports ♦
toolholder system
♦
*
Change pick supports

♦
*
Retighten bolts (HT 3, HT 11)
Retighten bolts (HT 22) ♦
Front tumtable
(right and left)
Retighten screws (250 Nm) * ♦ 1

Milling drum bear- Check oil level ♦

ing (right)
♦
*
Top-up oil
Change oil ♦ 1
Drive belts Check tensioner roller stopper ♦
Adjust tensioner roller stopper ♦
Check drive belts ♦
Replace drive belts ♦
Drive belt pulleys Check drive belt pulleys ♦
Renew drive belt pulleys ♦
04 ENGINE / MOTOR GROUP
An- As Check
Elements Activity 10 h 50 h 100 h 250 h 500 h 1000 h
nual required OK
Diesel engine in Check diesel engine for contamina-
general lion / leakages ♦
Clean diesel engine ♦
Check hoses and fuel lines ♦
♦
*
Change hoses and fuel lines
Check hose clamps ♦
♦
*
Re-tighten hose clamps
Check V-belts ♦
Replace V-belts ♦
Diesel engine fuel Check fuel level - frequently ♦
system
Top-up fuel ♦

*
Drain water from fuel tank 1
Change fuel filter ♦ ½
Bleed fuel lines (only after filter
♦
*
change)
Change fuel pre-filter ♦ ½

Drain water from fuel pre-filter ♦ ♦

Diesel engine oil Check oil level ♦

320 / 370 BAL_07WR_2244971_V02_en © Wirtgen GmbH 2012

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WIRTGEN
GROUP
Charts
Maintenance

An- As Check
Elements Activity 10 h 50 h 100 h 250 h 500 h 1000 h
nual required OK

♦
*
Top-up oil

♦ ½

*
Change oil
Change oil filter ♦ ½

Diesel engine air Check air filter ♦

filtering
Clean I change air filter elements 1 ♦
Diesel engine Check diesel engine radiator/ inter-
cooling system cooler ♦
Clean cooler fins ♦
Check coolant level ♦
Top-up coolant ♦
1 ♦
*
Change coolant
Replacing coolant filter ♦ 1

.6. For information A Checking the radiator fan ♦ ♦

about the mainte-
nance steps listed .6. Checking the charge air lines ♦ ♦
here, please refer A Checking the crankcase ventilation
to the original in- hose ♦
struction manual
from the engine
.6. Checking the coolant additive ♦
(SCA) and antifreeze concentration
manufacturer
.6. Checking/renewing the coolant filter 1
head
A Checking the air intake and exhaust ♦ 1
system
.6. Checking the engine wiring harness ♦ 1
.6. Checking the cold start aid (e.g. 2
heater flange, temperature sensors,
etc.)
.6. Cleaning the diesel engine with a 2
steam deaner
.6. Checking the diesel engine attach- 2
ment
A Inspecting the vibration dampers 2
on the crankshaft to see if they can be
reused
.6. Performing the cylinder head ad- 2
justment jobs (valves, etc.)
.6. Renewing the internal crankcase 2
breather
A Changing the V-belt pulleys 5
.6. Checking the air compressor pres- 5
sure pipe

05 HYDRAULIC OIL FEED

An- As Check
Elements Activity 10 h 50 h 100 h 250 h 500 h 1000 h
nual required OK
Hydraulic oil tank Check oil level ♦
Top-up oil ♦
Change oil ♦ 1

Clean / change filter element ♦ 1 ♦

♦
*
Hydraulic oil filter Check contamination - frequently
Change filter element ♦ 1 ♦

© Wirtgen GmbH 2012 BAL_07WR_2244971_V02_en 321 / 370

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Charts WIRTGEN
GROUP
Maintenance

An- As Check
Elements Activity 10 h 50 h 100 h 250 h 500 h 1000 h
nual required OK
Cooler hydraulic Check cooler fins - frequently ♦
oil + hydraulic
pump drive -
flushing
Clean cooler fins ♦
Hydraulic pump Check oil level ♦
drive
♦
*
Top-up oil
Change oil ♦ 1

06 ELECTRICAL SYSTEM
An- As Check
Elements Activity 10 h 50 h 100 h 250 h 500 h 1000 h
nual required OK
Batteries Check acid level ♦
Rennelar Top up water ♦
Grease battery terminals ♦
08 ADVANCE DRIVE
An- As Check
Elements Activity 10 h 50 h 100 h 250 h 500 h 1000 h
nual required OK
Advance drive Check oil level ♦
gearbox
♦
*
Top-up oil
Change oil ♦ 1
Wheels Check tyres ♦
Replace tyres ♦
Check air pressure ♦
Adjust air pressure ♦
12 WATER SYSTEM
An- As Check
Elements Activity 10 h 50 h 100 h 250 h 500 h 1000 h
nual required OK
Water tank Check water level - frequently ♦
Top up water ♦
Fill in anti-freeze ♦
Check filter screen ♦
Clean filter screen ♦
Change tank protection cartridge ♦ 1
Water filter Check filter element ♦
Clean filter element ♦
16 BINDING UNIT
An- As Check
Elements Activity 10 h 50 h 100 h 250 h 500 h 1000 h
nual required OK
Bitumen water Check oil level ♦
pump
♦
*
Top-up oil
Change oil ♦ 1
Binder pumps Check packings ♦
Adjust packings ♦
Change packings ♦

322 / 370 BAL_07WR_2244971_V02_en © Wirtgen GmbH 2012

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WIRTGEN
GROUP
Charts
Technical data

An- As Check
Elements Activity 10 h 50 h 100 h 250 h 500 h 1000 h
nual required OK
Cleaning Check milling drum housing
♦
material clogging - frequently
Clean milling drum housing ♦
Clean dosing unit ♦
Bitumen filter Check bitumen filter ♦
Clean bitumen filter ♦
Bitumen water Test through-flow ♦
nozzles
Cleaning the nozzle ♦
17 COMPRESSED AIR SYSTEM
An- As Check
Elements Activity 10 h 50 h 100 h 250 h 500 h 1000 h
nual required OK
Compressed air Check compressed air connector for
tank contamination ♦
Clean compressed air connector ♦
Drain condensation water ♦
Defroster unit Activation (summer/ winter) ♦
Fill in ethyl spirit ♦
Clean wick 1

18 LUBRICATION
An- As Check
Elements Activity 10 h 50 h 100 h 250 h 500 h 1000 h
nual required OK
Lubrication points Lubricate/ grease ♦ ♦ ♦

5.02 Technical data

5.02.01 Dimensions / weights / performance
Machine dimensions
All dimensions in mm.
* 1 = with spraying unit
*2 = machine centre of gravity (in relation to operating weight, CE)

© Wirtgen GmbH 2012 BAL_07WR_2244971_V02_en 323 / 370