Refractories - Ir: S - Emami@merc - Ac.ir

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 8

#$% "!

         



http:// refractories.ir http://www.merc.ac.ir

9 + 2  ( 8 5 67 "234   01 "'/  ".- )* + ,# $( & '

C

# 8 B!5 $A ? @"  $> ? ="< : + $;
  
     
s_emami@merc.ac.ir


$.D
/ /' /, %  /0 . ( ) * +' +, ' - ! " % &'  !" #$   

/
/ >/, 89/  : ; < # = +'   !" "4 5 +$ 6 +!2 3 1  +  +,
# ./ . -/ +/ /  '  
 3 , %  0 . ) * ' - ! " ' +   ?@
K 
 J .:'   @ EGE/B  EGB 1 BGF
' + '  DC DE1BC :  A - ! "
/ RUL  HMOR 1 / Q /O, 1 , % R:1  J !P Q O, 1  L 0M 1 N@, 1 +
R/: +/' - 2  + S . - &   - ! " S . ' +5 
 #L T  . -   '
.- + <U' , %

- &  1 , % ) * 1 #$    1  !" 1 - ! ": $!7  


E $F =
.-/  /5 /J S ./  
" +' -<  
   A +' N $, +:V +

  P +' *  +' WM X .  ' #  ) * +' +, ' +5 #$ 5 
 "W
;@Y / ) * ZV% [=' 
 3 #$ # 5 5 .[BD ]:   A  &  

6  U \: 5 GB
6  U : \: 5 GD
] ! U \: 5 GF

١١٢
#$% "!          

http:// refractories.ir http://www.merc.ac.ir

S ./  N/@, # ./ S


/5 +/' # /, / +@$ #"  +5   (#$BEGFE%) 

/
/ CaO S ./ [/=' #$/   # . 3 ' 4= . $  :    XX XM
3/ .[F ] /:   . ;_  # . S
5 +' +, '  ) * S
5 +^  
/
/ 3/ 1 -/  * 2 N % +' #$ 5 @*  #$ 5 #  
 ;=
/a
(CAS2) -/, "  (C2AS) -/!] /
 /^ $5 `$% S
5 [=' #$ 2 S
5
.[b ]   #'  XM <U'  &'  #' # Q %
Q /%  &/'    5 S . [=' : 5_ ) * +' +, ' #   

+/' - 2  &' , % R: +'  +5 
' 5 
 3 # ,  3 ''.   ^ 

-/ !" /
` /  /*  /c= # /= +' - ! ".[C] 5  A -  '  *  S 
 &/' /, % R/: +' - 2  XX XM 1&'  ;@Y $^%   J -@= +' ,X@
-/ & .[g ]  /   A/ ] !/ -f +@$  f 
5 -@= 3$
+'  .[ed ]
/' .[h]-/   #"  : +* 
 ) * <U' [=' . - ! " #:   ) *  
S /X$
 Ildefonse +/Y' #/    ' +5 -  " #:  & +!M +5 3 +' +,
/  - & +' N <, - ! "  " 3 P +5  5 4= BFEE °C #:  &  Bhhd `
f +!2 3 . [h] -    +' - &  +X<: N* +L:  3 +5 :   +L:
+/' - ! " # 5 +j  ' +U' 2 1  -* 
i  f    A ' , - :
+: @$= ' 5  ' -fj 3 , +<:  3 +5 M +' 5 J #$ 5   !" 

.:'

G 3  HF;' I @
i  +/! / /f  /f' 1 #$/ /5   !" 
 - ! "   ' K +'
89    ;  +$ # = +' - ! " #'    !" " 4 5 +$ B ' 1 
+$ -*
/' #"  8/J  /: +*/   DCDE1BC - ! " # . '  QA ' + ' +$  +
/
+$ , %  X . ) * - U    ; ( (5, b 1 , % R: S  " ^
.-   '  (

١١٣
#$% "!          

http:// refractories.ir http://www.merc.ac.ir

E   @=
1 (Alcan -5/: -*/) &/<,  !"  ?@ 
' +  - P@  A  
/ #   /5 / !" 1 (Secar 71) /@5 Q/ !" #$/ 1 (3/l /L5 -*/) - ! /"
n'Y +!  3 .- :  #L U"  $: (5, 1 B` +5 :'  (Castament FS10)
. : o@ 
' 3  " f '
#M 01 ,* 5 +
 K35  E   " L - ( =J$1
 !"  !"
- ! " #$
&<, 5
Al2O3 hh/e hh/dg Cd/C ehGdB
SiO2 - E/EF bB E/ F
Fe2O3 E/Ee E/Bd E/gC E/ B
TiO2 - - E/De <E/b
Na2O E/B - E/BB <E/D
K2O - - - <E/D
MgO - - E/BC <E/C
CaO - E/ED E/BC Dh

G 3   N I @@
/P +/' +2 B Q +' Q '
X N* 89  : +U, D ` (5, ' n'Y  '
 / " -/U +/U' ;" # . 1 : +j +2 D Q +' X N* +' ;" #"  f' 1 : o@ N 5
.  3f, ASTM C220  ' n'Y ' #  .   A ' 3' 

3+ O-1 # P  $2+ E  "# $> @J$1


&<, 5 - ! "  
+$  $: #$
 !"  !" 1-3 0-1 0-0.1 ;"

A gb BE ----- ----- ----- e b/bg


B-1 eh BE b g F e b/ g
B-2 eh BE b e C e b/ h
B-3 eh BE ----- g d e C
C-1 eb BE h g F e b/ h
C-2 eb BE ----- BC C e b/ g
C-3 eb BE C BE C e b/hB
D-1 Ch BE g BE d e b/ g
D-2 Ch BE C BF d e b/ h
D-3 Ch BE BE BE C e b/dB

١١٤
#$% "!          

http:// refractories.ir http://www.merc.ac.ir

+/ , % R: S  " -U CE×CE×CE f' +'  


(! N*  " - +' 
o@
 " N$= -U hE% &' -'P  DC °C -= Db Q +' 
+$ 1 . (!  f' 1:
-/ U  /:  /Ua -=/ BgQ/ +'  BBE°C  35 6L* N* 89  :  
R/: S / ". /: /, % -J +L'  -= e Ua #  ' BCEE °C  
+$
/ +/2 BD Q/ +/' 6/ /
/
+/$ +5 (,, 3 ' - Q   + 2 Q  +' , %
3/ 1/: / +/2 +/ Q +'   ;" ' \$, Zp 6 N* 89  +  BEEE°C
#" T  +5   :4 N 5 P +' 
+$ , : ^ NX eC , q5 % #:    NX
.- :  #L B NX:
70
60
 

50
    40
( ) 30
20
10
0
B-1
B-2
B-3
C-1
C-2
C-3
D-1
D-2
D-3
A

  
(QR5) "'/ SL E+ ,<M Q;' 8-  =QRL

 /' +/^  /La /:4 /, % NX eC `$= r @= D-3  C-1 1B-2 1A 
+$
^ DIN 5103  ' n'Y , % NX C `$= > XM S
5 # . S  " U" + 2
/' /: / 
L ` 3 +5 #s$
. - :  #L F ` #" +' o'  2 +5 :
/* 3 +5 1 - + S . , % R: +' N$M, # .   DE , - ! " # . S .
/ 1  DC , - ! " L' S . '  1 5 +, +$ N* - &  ^ -@= +' # , 
S
5 [='  ,  +^   "  +' - & +X<: N* X:  =  6 # = +' +L:
.  , % R: +' - 2 # .

V432   E + "'/ QR5  W ++  0 R;35  N $> CJ$1
+$  $: X^ S
5 %
A BE
B-2 g
C-1 F
D-3 e

١١٥
#$% "!          

http:// refractories.ir http://www.merc.ac.ir

 : ; D-3  C-1 1 B-2 1A 


+$ 1 , % R: S  "   " - +' T  +' +, '
6L*   " N$=  8J  :  + dE×dE× dE f' +' <! X . ) *     '
/, t/,   ' , % -J 1   , % -J BCEE°C  BFCE°C 1 BDEE°C
 # 5
-/' T / +/5    Ua +L'  -= e 89  : ^ -= BF Q +'  U 
NX/: ASTM C269 / /' n'/Y / J !P Q O,  N@, 1 6!' + Q O,   "
.- :  #L b `  D  $:

3.2
3.15
!" # $

3.1
D-3
3.05
C-1
3
A
(g/cm )
3

2.95
B-2
2.9
2.85
2.8
0 500 1000 1500
(0C)  


X!34 ,4    E+ ,<M P + E3M YZ' @QRL

+5 - + S
5 6!' + BFCEºC % , -J  S . ' :  +K%4 +5 #s$

/ S ./ /' / -  N*    *'  +, 



 ZV% # ,  #" N!
# /, / #" N/! +5 - + S . D-3 C-1 1 B-2 
+$ + # . BCEEºC , -J
N/! +/' A +/$ / .- (F/BeGF/DD g/CmF)- & +@$  &' + ' 
 ^ +' o'
-/@= +/' D-3 +/$ u/= . : $ 
L + # .  l O, 1 - &  ^ =
S ./ /' /:  +K%4 +5 #s$
1 b ` .- , UL + S . L' - ! " # .
#" N/! +5 
 #L S . (PLC)  J !P Q O, 3s$
 
p N@, # . - ! "
+ S . . U" # . - ! " S . ' +5 - 
+$ N*    # . S . # , 
.-

١١٦
#$% "!          

http:// refractories.ir http://www.merc.ac.ir

=]^^ºC    $  " \ YZ'  Q4!4' $> [J$1


D-3 C-1 B-2 A +$  $:
BD/d BF/h Bb/b Be/C (BCEEºC)
p N@, 
GE/h GE/g GE/eB GE/D BBE ºC +' -< BCEE ºC  J !P Q O,

.- :  #L , % -J ?@ 


 ( 
+$   L XM 1 F NX:

120
(MPa)   
%#

100
A
80 B-2
60 C-1
40 D-3

20
0
110 1200 1350 1500

(ºC ) ‫دﻣﺎ‬

Y K3 ,4     X!34   E + 5   0 R;35 $F CQRL

+/, ' 
+$ 3 1  "  - +' #$ 2 +' +, ' * XM $= BBE ºC 

 n P  XM  3 1 :'  3vJ XM # . (  e) #$ # . # ' 5 +'
+/$  /'  " - +' XM # . BDEEºC  . :  3 , CAH10 , AH3 +@$  +, 

N 5 P +' . X  


J  + 3'  $ 
  3   1 - ' ' 
' "< 2, 1

# ./ 1 /: / +/K%4 +Xs$


1 BFCEºC  ,&'  .-   +  +@%  L ^
+X</:   - &  ^ ' # ,  #" N! +5 - + S .    # . +'  L XM
/ +/' -</ ./ BCEEºC / / " -/ +' L' X^ . 5 +, * #" XM
.- , 3vJ  +' -< !, - & L' # . +' o' BFCEºC

١١٧
#$% "!          

http:// refractories.ir http://www.merc.ac.ir

10 20 30 40 50 60 70 80

=]^^ ºC ,4    V432   E + #  - (  [QRL

 /' ( XRD) X +f/: i J S  " BCEEºC  + Q  


= 2  -M v, -U
a/ `/ +f!Y -U .- :  #L b NX: #" +' o' T  +5 - Q  
+$
.- :  #L C ` #" T  +5 - Q  HMOR S  " ( 
+$ 

V432   E + 0% " 3MM% J$ ] J$1


+$  $: HMOR(BDEEºC) HMOR(BbEEºC)
A DE/BD h/ g
B-2 Bd/b e/B
C-1 Bb/d C/ e
D-3 Bb/C C/ g

'  :'  L' +$


 A +$  ' HMOR 2 BDEE ºC  :  +K%4 +5 Y$

+Y2 '    
 ^ # ,  #" N! +5 1 - + S
5 2 3 1 - ! " # . S .
HMOR = 2 D-3 +$  ' BbEE ºC   1 - - ! " % 
+$ 3vJ ;_
+$ - &  ^ +' o' # ,  #" N! $= +5 1  " - +' C-1 +$ +' -< L'
.- o'
#" +/' o' T  +5 : ^ BCEEºC  , RUL S  " 1 
+$ i.* # .  ' -U
S / " +/ Q / /
= -M S  " 3   " - +' T  .- :  #L e `
.5   , HMOR

١١٨
#$% "!          

http:// refractories.ir http://www.merc.ac.ir

=]^^ºC   ' RUL  #( G 3 _ J$1


+$  $: T0.5(ºC)
A >BCEE
B-2 BbgE
C-1 BbeE
D-3 BbeC
% EW3 C
#  -/$   - & S2 +' +, ' - ! " 1   wL &' + Q  QL  " '
&/'  !" #$ 5 
 : $, -$  ) * <U' > > &<,  !" +' -< #" ,
, i.*   a XM  + S . - ! "   DE , , % R: +' - 2 1
/') / / DC , DE #" # ,  +^ 1 
 #L U' T  - ! "   DC
. : &<,  !" 3 .a  ( ' 5 x +' +,

"$:  R ' [
+/' +5   
      NJ +@5  -   
 $
  X$
 +@ 3 '
.      XL,       ]J 3 ^ M

`+ 2 ]

1- H.Shikano,"Refractories Handbook", Technical association of refractories", Japan, 1998


2-A.Nishigava,"Thecnology of monolithic refractories", Plibrico Japan company limited, 1984
3-B.Myhre, "Strength development of bauxite-based ultra low cement castable", Ame.Cer.Soc.Bull.
73(5) (1994).68-73
4- B.Myhre, "Hot strength and bond-phase reaction in low and ultra low cement castables",
UNITCER 93 congress, Sao Paulo, Brazil, pp.583-594
5-C.Parr, E.Spreafico, T.A.Bear, "Calcium aluminate cement based castable for demanding
application", Proceeding of international seminar on monolithic refractory materials, Tehran, 1997
6-L.Rebouilate, M.Regaud, "Andalusite-based high alumina castable" Ame.Ceram.Soc.Vol.85,
2(2002)
7-H.Wilson,"Mullite formation from the silimanite group of minerals" Ame.Cer.Soc Bull.Vol.48,
8(1997)
8-C.Odegard, B. Myhre, A.M.Hundere, B.Sandberg,"Mullite-bonded castable with andalusite as
aggregate", 41 International Colloquium on Refractories, Aachen, pp 119-122(1998)
9-J.P.Ildefonse, V.Gabis, M.Rigaurd, "Mullitization of andalusite in brick and castables", UNITCER
97 Congress, New Orleans, pp.91-100(1997)

١١٩

You might also like