LBSkit

MV switches and disconnectors

installation guide
switches,
disconnectors and
access

s
 contents

introduction 3
foreword 3

handling 5
packing and transport 5
handling by slings 5
handing by forks 6
storage 6

characteristics 7
LBSkit electrical characteristics 7
construction characteristics 8
LBS kit degrees of protection 9
standards 9
locking 10

general description 11
630 A disconnector 11
630 A switch 11
630 A switch with motorisation 11
1250 A disconnector 11

installation and operation specification 13

overall dimensions 15
dimensions 630 A switch and disconnector 15
dimensions motorised 630 A switch 16
1250 A disconnector mechanism 17
CS1 and CIT operating mechanism 18
CIT motorised operating mechanism 18
CI1 operating mechanism 18
CI2 operating mechanism 19
CI2 motorised operating mechanism 19
description of interlocks 20
opening release 21

elements and accessories 23

list of LBSkit elements and accessories 23
lists of accessories 24
key---locking 25
diagram of the CIT motorised operating mechanism 26
diagram of the CI2 motorised operating mechanism 27
mounting auxiliary contacts 28
wiring diagram 28
mounting auxillary contacts on operating mechanism 29
continuation of details 30
diagram (auxillary contacts) 31
opening release 32
diagram of the electrical release 33
closing relase 34
diagram of the electrical release 35
630A bubar field distributors 36
top field distributor 36
cable connection inside the top field distributor 36
fuse holder and field distributor connection 37
capacitive divider or post insulator 38
VPIS type voltage indicator unit 39
electrical harness detail 39
operating lever detail 39
51254701EN indice :03 1
 20kA earthing switch detail 40
earthing switch connection pad 40
support plate of the 20kA earthing switch 40
20kA 1s earthing switch detail 41
fuse connection inside the top field distributor 41
20kA 1s earthing switch detail 42
mounting the shaft and releases 44
fuse trip system detail 45
mounting tilters and link rods 45
fuse trip system setting details 46
characteristic of the medium energy striker 47
mimic panel of fully equipped operating mechanism covers 48
sheet metal operating mechanism cover 51
rear support sheet 53
key---locking 55
description of standart diagrams and their operation 55
A3 type diagram 55
P1 type diagram 56
C4 type diagram 57
composition of locking kits 58
disassembling the multifunction plate 59
mounting the key---locks 59
1 keylock of device locked in open position (balance arm blocked) 59
1 keylock of device locked in the open position (balance arm free) 60
1 keylock with earthing switch locked in the open position 62
1 front panel key---lock 63

operating instructions 65
manual operations and visualisation of switchgear status 65
uncharging a CI2 operating mechanism 67

recommendations 71
descriptions 71

2 51254701EN indice : 03
 foreword

symbols and
conventions Caution :
you will find all the
symbols below
throughout the
document, indicating the
hazard levels depending
on the different
situations.

according to ISO 3864-- 2

DANGER : failure to follow this instruction will result in death or serious injury.

according to ISO 3864-- 2

WARNING : failure to follow this instruction may result in death or serious injury.

according to ISO 3864-- 2

CAUTION : failure to follow tis instruction may result injuries. The all alert signal
can also be used to indicate practices that could damage the SM6 unit.

INFORMATION -- ADVICE
We draw your attention to this particular point.

51254701EN indice :03 3

contact the Schneider
Electric service unit for
diagnosis and advice

INFORMATION
Call your sales representative who
will put you in touch with the closest
Schneider Electric group service
center. You can connect on :

www.schneider---electric.com

distribution rules

The aim of this publication This document is not a

is to enable the LBSKit to commercial document It is a
be installed correctly strictly technical document
drawn up by Schneider
Electric

safety rules
All the operations described The contactor must be
below must be performed in certified and authorised to
complience with applicable manuplate and perform
safety standarts, under the work on the LBS Kit unit.
responsibility of a
component authority.

Only undertake the work after

having read and understood
all the explanations given in
this document.If you have
any difficulty complying with
these rules, please contact
Schneider Electric.

Introduction The instruction contained in this The LBSKit

manual refer to the LBS Kit
foreward switches---disconnectors and their
accessories.
We recommend that you read this
manual carefully in order to use
our products correctly.
switches---disconnectors must be
incorporated in MV electrical
switchboards satisfying national
and international reference
standarts
It is the responsibility of the
switchboard manufacturer to
gurantee that they comply to
these standarts.

4 51254701EN indice : 03
 handling

packing and transport

B
Strictly comply with the symbols
and specifications on the
packing.
A

The packing of the LBSkit This LBSkit product packing can

switch---disconnector consists of be grouped on a wooden pallet.
box A, cardboard supports B and
wooden support C

reminder The various boxes grouped

on the pallet must be secured to
the lorry’s structure by straps to
avoid deformation and to prevent
them toppling when the lorry goes
round bends or comes to a
sudden standstill.

handling by slings

51254701EN indice :03 5

handling by forks

storage

70˚ C

--- 40˚ C

6 51254701EN indice : 03
 characteristics

LBSkit electrical
characteristics
switch
description

Nominal insulation voltage 36kV 36kV

Voltage applied at mains frequency 70kV/1min. 70kV/1min.
Surge withstand voltage 1.2/50 ∝s 170 kV peak 170 kV peak
Nominal frequency 50/60 HZ 50/60HZ
Nominal current in continuous duty of main circuits 630A 630A
Permissible short ---time nominal current (1s) 16kA 20kA
Current peak value (1s) 40kA 50kA
Nominal breaking currents:
Mainly active circuit 630A 630A
No---load transformer: 16 A 16A
No---load cable: 50A 50A
Nominal making current on short ---circuit 40kA 50kA
Number of short ---circuit current making operations 5 5

disconnector
description

Nominal insulation voltage 36kV 36kV 36kV

Voltage applied to mains frequency 70kV/min. 70kV/1mm 70kV/1mm
Surge withstand voltage in insulation 1.2/50 ms 170kV peak 170kV peak 170kV peak
Surge withstand voltage in disconnection 1.2/50 ms 195 kV peak 195 kV peak 195 kV peak
Nominal frequency 50/60HZ 50/60HZ 50/60HZ
Nominal current in continuous duty of main circuits 630A 630A 1250A
Permissible short ---time nominal current (1s) 16kA 20kA 25kA

51254701EN indice :03 7

2kA earthing switch

Permissible rated short ---time withstand current (1s) 2 kA

Short ---circuit current peak value 5 kA peak

Nominal making capacity on short ---circuit 5 kA peak

Number of short ---circuit making operations 5

20kA earthing switch

Permissible rated short ---time withstand current (1s) 20kA

Short ---circuit current peak value (1s) 50kA peak

Nominal making capacity on short ---circuit 40kA peak

Number of short ---circuit making operations 5

construction LBSkit is a switch---disconnector

with three positions
characteristics (closed---open---earthed),
contained in a hermetic insulating
switch---disconnectors enclosure and filled with SF6 gas.

8 51254701EN indice : 03
LBSkit degrees of
protection
The switch-- disconnector is
designed with the following
degrees of protection:

On the front part of the operating IP3X

mechanism equipped with its cover

standards

references title
IEC 60694 Common specifications for HV switchgear and
controlgear

IEC 62271 ---200 A.C. metal ---enclosed switchgear and

controlgear for rated voltages above 1 kV and
up to and including 52 kV
IEC 62271 ---100 High ---voltage alternating current circuit
breakers
IEC 62271 ---102 High ---voltage alternating current disconnectors
and earthing switches
IEC 62271 ---105 High ---voltage alternating current switch ---fuse
combinations
IEC 60265 ---1 Switches for rated voltages above 1 kV and less
than 52 kV

51254701EN indice :03 9

locking H operations must be carried out
with normal activation force using
the specially provided operating
lever (<20N).
H Should locking be prevented,
do not force the mechanical
locking and check that the
operations sequence is correct.
H Lockings are dimensioned to
withstand, without generation of
permanent deformation or breaks,
a maximum activation force of
400N using the specially provided
operating lever.

locking between H this is a mechanical locking

switch---disconnector preventing introduction of the
operating lever in the relevant
and earthing switch operating device when the right
conditions are not fulfilled.
H The earthing switch can only
be closed when the
switch---disconnector is open.
H he switch---disconnector can
only be closed when the earthing
switch is open.

locking between the H this is an electrical locking

operating lever of the preventing operation of the motor
when the operating lever is
LBSkit inserted in the device of the IMS
switch---disconnector and switch---disconnector.
the motorisation H when the operating lever is
inserted, it activates a
micro---switch that cuts the power
supply to the motor, thus
preventing operation.

locking between the H this is an electrical locking that

operating lever of the ST prevents operation of the motor
when the earthing switch is closed
earthing switch and the or when the operating lever is
motorisation inserted in the earthing switch
mechanism.

10 51254701EN indice : 03
 general description

630 A disconnector

A : switch A B
B : CS1 operating mechanism
C : switch support

630 A switch

A : switch A B
B : CIT or CI1 or CI2 operating
mechanism
C : switch support

630 A switch with E

motorisation
A B
A : switch
B : CIT or CI2 operating
mechanism
C : switch support
D : motor
E : connection terminal block C

1250 A disconnector

A : disconnector A B
B : CS1 operating mechanism
C : disconnector support

51254701EN indice :03 11

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

12 51254701EN indice : 03
 installation and operation specification

installation Ensure that all the installation,

commissioning and maintenance
operations are performed by
personnel having appropriate
knowledge of MV switchgear.

reminder Check that product performance

is not exceeded during
operation.
Check that personnel working on
switchgear possess all the
information and knowledge they
require to carry out operations
correctly.

operation We strongly recommend that you Our service centre is at your

carry out (at least roughly every 2
years) a few operating cycles on
the operating devices.
Outside normal operating
conditions (between -- 5°C and
40°C, no dust or corrosive gas,
etc.), we recommend that you
examine together with our
Schneider group service centre,
the appropriate measures to be
taken to ensure proper operation
of the installation.
disposal at all times:
H To carry out an installation
diagnosis.
H To propose suitable
maintenance operations if
necessary.
H To propose maintenance
contracts.
H To propose adaptations.

51254701EN indice :03 13

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

14 51254701EN indice : 03

dimensions
630 A switch and
disconnector
all dimensions are given in
millimetres (mm)
51254701EN indice :03
overall dimensions
A : M10x22 useful
tightening torque: 35 Nm
B : 6 holes 7,2x9
C ; hexagon 24/flat for bottom
connection
D : M8x 20 useful for earthing
busbar
E : contact surface (Ø32)
F : M8x30 useful tightening
torque: 28 Nm
15
dimensions A : M10x22 useful
tightening torque: 35 Nm
motorised 630A switch B : 12 holes 6.8x9
C ; hexagon 24/flat for bottom
connection
D : M8x20 useful for earthing
busbar
E : contact surface
F : M8x32 useful
tightening torque: 28 Nm

190

16 51254701EN indice : 03
1250 A disconnector A : diameter 39 mm contact
surface
B : 2xM8x15 useful
tightening torque 28Nm
C : diameter 34 mm contact
surface
D : 2xM8x32 useful
tightening torque 28Nm
E : do not use

Use the dimensions of version 20

630 A.
Except for the dimensions marked A
on the view.

D
A
C
18

51254701EN indice :03 17

CS1 and CIT operating 122
mechanism 28
3 100 6 1

40
A : switch or disconnector cover
fastening
B : fastening for VPIS indicator
1 : earthing lever inlet

115
2 : switch or disconnector
lever inlet
3 : multifunction plate
4 : front plate
B B
5 : rear plate 2
the references marked

190,5
on the first mechanism
are the same for all the
operating mechanisms 5

A 30 4 29

CIT motorised operating

mechanism
Use the dimensions of the CIT
operating mechanism version.

CI1 operating mechanism

Use the dimensions of the CIT
operating mechanism version,
except for those mentioned on
the view.
143,5

141,5

18 51254701EN indice : 03
CI2 operating mechanism
Use the dimensions of the CIT
operating mechanism version,
except for those mentioned on
the view.

143,5

141,5

CI2 motorised operating

mechanism
Use the dimensions of the CIT
operating mechanism version,
except for those mentioned on
the view.
143,5

141,5

51254701EN indice :03 19

description
of interlocks
front panel interlocking

X : earth open
(front panel in place)
Y : earth closed
(front panel removed)
Clearance between
X and Y: 15 mm.
A : padlocking lug
B : front panel locking handle
Aim: prevent access to HV cable A
connection as long as the earthing
switch is not closed. X
Y

+0.2
--0.2
95

(2x)3x 3 27.5

+0.2 B
--0.2
10 12.5 15 5 (2x) 4.5 x 4.5
4x 7.2 5
--0.2

10.5

7.5
0

4.25
7.5

16

23.5
8.5

10.5
--0.2

+0.2
0

(2x)8x 8 5 5--0.2
4

2.5 48

62 72

110 110
+0.2 +0.2
--0.2
20 120 120 --0.2

280
--0.5

3
0
5

+0.2
--0.2
4
42

20 51254701EN indice : 03
opening release
(CI1 and CI2 operating
mechanism)
C : opening pallet F=16N
The opening pallet can be used
for:
H fuse blowing
H the undervoltage release
H the shunt release

F=16N

characteristics for P : downstream earthing F :max : 77daN

connection to the 2kA switch
downstream earthing
switch P : F max = 77 daN

R46
OPEN

23˚
43˚

CLOSE
earthing switch crank

NOTE: this crank is placed on the earthing switch crank shaft at the earthing switch lever inlet of the
.Cl1 and Cl2 operating mechanisms.

51254701EN indice :03 21

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

22 51254701EN indice : 03
 elements and accessories

list of LBSkit elements

and accessories

description additional description références details

630A switch with CIT operating mechanism 51000162K
with CI1 operating mechanism 51000162B
with CI2 operating mechanism 51000162C
630A disconnector with CS1 operating mechanism 51000162H
1250A with CS1 operating mechanism 51000162AF
disconnector
630A switch with CIT motorised operating mechanism 24Vdc 51000162S (A)
with CIT motorised operating mechanism 48Vdc 51000162T
with CIT motorised operating mechanism 110VDC 51000162U
with CIT motorised operating mechanism 220VAC 51000162V
with CI2 motorised operating mechanism 24VDC 51000162W (B)
with CI2 motorised operating mechanism 48VDC 51000162X
with CI2 motorised operating mechanism 110VDC 51000162Y
with CI2 motorised operating mechanism 220VAC 51000162Z
auxiliary contacts 2O and 2C on switch 3730300B (C)
2O---3C on switch, 10---1C on earthing switch 3730300B+ (D)
3730301B
releases opening 24VDC on CI1 op. mech. 3730304B+ (E)
3730332A
opening 48VDC on CI1 op. mech. 3730304B+
3730333A
opening 110VDC on CI1 op. mech. 3730304B+
3730335A
opening 220VAC on CI1 op. mech. 3730304B+
3730335A
releases opening and closing 24VDC on CI2 op. mech. 3730305B+ (E)+(F)
3730337A
opening and closing 48VDC on CI2 op. mech. 3730305B+
3730338A
opening and closing 110VDC on CI2 op. mech. 3730305B+
3730340A
opening and closing 220VAC on CI2 op. mech 3730305B+
3730340A
auxiliary contacts on CI1 or CI2 op. mech. equipped with 20+2C release 3730307B (D)
on CI1 or CI2 op. mech. equipped with 20+3C release 3730307B +
switch and 10+1C earthing switch 3730308B

51254701EN indice :03 23

lists of accessories

description additional descriptions references details

busbar field 630A 3727841 (G)
distributor
top field 51238497FA (H)
distributor

cable connection Inside the top field distributor 3736435 (J)

fuse holder and 51238498FA (K)
field distributor
capacitive 10pF 51257952 (L)
divider/insulator
post insulator 1946501
Voltage presence (VPIS 20---40,5kV) VPI62406 (M)
indicator
VPIS wiring 51257931 (N)
operating lever 51000861 (P)
earthing switch 20kA 1s 51254700A (Q)
2kA 1s 51254700B (R)
fuse trip system on CI1 or CI2 operating mechanism 51254461A (S)
operating cover of switch unit with CIT mechanism S1B77526
mechanism cover
cover of switch unit with CI1 mechanism S1B77529
cover of switch unit with CI2 mechanism S1B77530
cover of fuse---switch unit with CI1 mechanism S1B77531 (T)
cover of fuse---switch unit with CI2 mechanism S1B77532
cover of disconnector unit with CS1 mechanism S1B77533
(750mm)
cover of disconnector unit with CS1 mechanism S1B77534
(1000mm)
Simplified (U)
operating
mechanism cover
Simplified rear (V)
support sheet

24 51254701EN indice : 03
 description additional description references details
A3 Profalux 3730351B+ (W)
Key -- locking 3731440
A3 Ronis 3730351B+
3731640
P1 Profalux 3730352B+
3731440
P1 Ronis 3730352B+
3731640
C4 Profalux 3730350B+
3731438+
3731439
C4 Ronis 3730350B+
3731438+
3731439

51254701EN indice :03 25

diagram of the CIT
motorised operating
mechanism
detail (A)
CIP1 : printed circuit 1
CIP2 : printed circuit 2
XB29 : connection
terminal block
Q1 : switch
Q2 : earthing switch
F1 : 5x20 fuse cartridge
F2 : 5x20 fuse cartridge
M : motor
S4, S5,S6, S7,S8,S9 :
switch position contact
S10, S11, S12 :
earthing switch position
contact
S13 : contact activated
by switch operating lever
S14 : contact activated
by earthing switch
operating lever
S21 : key---locking contact

26 51254701EN indice : 03
diagram of the CI2
motorised operating
mechanism
detail (B)
CIP1 : printed circuit 1
CIP2 : printed circuit 2
XB29 : connection
terminal block
Q1 : switch
Q2 : earthing switch
F1 : 5x20 fuse cartridge
F2 : 5x20 fuse cartridge
M : motor
S1 à S9 :
switch position contact
S10, S11, S12 :
earthing switch
position contact
S13 : contact activated
by switch operating lever
S14 : contact activated
by earthing switch
operating lever
S15, S16 :
charging limit travel contact
S17: motor end of
charging contac
S20: in/out of operation
contact
S21 : key---locking
contact
Y1 : opening release
Y2 : closing release

51254701EN indice :03 27

mounting auxiliary contacts

TYPE: 6 CONTACTS
S4 a/to S9

1CDE008764

XB30
wiring diagram
2 opening contacts on switch 1 2 3 4 6 7 8
2 closing contacts on switch
2 O and 2 C

XB30 : connection terminal block

Q1 : switch
Q2 : earthing switch
S5,S6,S8,S9 : switch position
contact

Q1 2 4 2 4

S6 1 4 2 S5 1 4 2

S8 1 S9 1

Q2

28 51254701EN indice : 03
mounting auxiliary contacts
on operating mechanism
screw H steel class 8_8 M6X16
2 x 21431188
TT : 0,8 mdaN
HM6--6H self--locking steel hexagonal
2 x 21285206

auxilary contacts

front plate of the operating

mecanism

reminber This subassembly of auxiliary Refer to the chapter on overall

contacts must be mounted on the dimensions to locate the front plate
front plate with the operating of the operating mechanism
mechanism in the OPEN position.

51254701EN indice :03 29

continuation of details (D)

HM5x25 srew
3 x 21431160

HM3x25 screw
21431100

3729167

3728914
2 x 3728918
3 x 3728916

21285203
TT : 0,12mdaN
3 x 21285205
C = 0.55 mdaN nylstop nuts HM3
nylstop nuts HM5
3728915

1CDE008764

51238614FO

51238613FO

12 auxiliary contacts, CI1-- CI2 operating

mechanism

30 51254701EN indice : 03
diagram
(auxiliary contacts)
2 O 3 C on switch
1 O 1 C on earthing switch

XB30 : connection terminal block

Q1 : switch
Q2 : earthing switch
S5 to S9 : switch position contact
S11,S12 : earthing switch position
contact

51254701EN indice :03 31

opening release
(only on CI1 AND CI2 operating
mechanism)
detail (E)

reminder:
Refer to the chapter on overall
dimensions to locate the front plate
of the operating mechanism. front plate CI1 or CI2 operating
mechanism

screw HM4X6 vis HM5X12

Ø4 contact washer
contact washer Ø5

HM5X25 screw

correct mounting

32 51254701EN indice : 03
diagram of the electrical
release

XB30 : connection terminal block

Q1 : switch
Q2 : earthing switch
S1,S2 : switch position contact
Y1 : opening release

51254701EN indice :03 33

closing release
(only on CI2 operating
mechanism)
detail (F)

front plate CI2 operating mechanism

HM5x12 screw

Ø5 contact washer

closing lever

Ø4 contact washer

21286005B
3729019
HM4x6 screw

correct mounting

34 51254701EN indice : 03
diagram of the electrical
release

XB30 : connection terminal block

Q1 : switch
Q2 : earthing switch
S1 to S4 : switch position contact
S16 : charging limit stop contact
Y1 : opening release
Y2 : closing release

51254701EN indice :03 35

630A busbar field
distributors
detail (G)

reminder: refer to the chapter

on overall dimensions
for characteristics.

top field distributor

A
detail (H)
A : compensation washer
B : deflector
B

cable connection inside

the top field distributor
detail (J) 3728481

KIT 3736599A

21431550
C= 3.5 m.daN
1023790

36 51254701EN indice : 03
fuse holder and field B
distributor connection
1
detail (K)

1 : final setting to be performed

on the fuse---switch
combination unit function A

A : tightening torque 2,5Nm

B : tightening torque 2,5Nm

dEtail (K bis)

C : tightening torque 20 Nm
D : tightening torque 28 Nm
E : tightening torque 28 Nm
D

M10

35˚

51254701EN indice :03 37

capacitive divider
or post insulator
detail (L)
creepage distance =590 mm
capacitor: 11~ 15pF

tightening torque: 5.0 daNm

Note: the post insulator has the

same dimensions as the
capacitor divider.

38 51254701EN indice : 03
VPIS type voltage indicator
unit

detail (M)

VPIS-- V2 16.1/36kV

---to be used with dedicated

capacitor divider (detail K)
---to be fastened on multifunction
plate using 2 CBLZS M3x8 black
self---tapping screws
Tightening torque: 0.1 Nm.
to refer to chapter overal dimensions to locate
the operating mechanism multifonction plate.

electrical harness view along 1

Electrical harness to be used with
VPIS--- V2 unit and dedicated capacitor
divider (details K and L)

detail (N)

A : earthed neutral wire

B : white marking of phase L1
C : white marking of phase L2
D : white marking of phase L3
E : wire length

Manufacturing note:
length of L1: 3610mm
length of L2: 3260mm
length of L3: 2910mm

operating lever
detail (P)

38

22
215

51254701EN indice :03 39

20 kA earthing switch
detail (Q)
1 : energy on attachment link rod
equals to 46 Joules
2 : earthing switch closing speed
between 5 and 5.5 m/s

a : connection pad
b : support plate

30
earthing switch connection Coupe AA
pad 20

see reference (a) above A 7 trous M8--- 6H

9. 2

Ø 8,2
23 A

support plate of the 20 kA

earthing switch

see reference (b) above 200

40 51254701EN indice : 03
20kA.1s earthing switch
The connection is dimensioned to
detail (R)
accommodate DIN standard fuses
Preliminary operations to
incorporate the earthing switch
in the fuse-- switch combination
unit function.
1 : connection and field
distributor to be fastened under
the switch 3727934 for fuse
diameter 45 mm
C= 0.25 m.daN
A: tightening torque 2.5 Nm 2x21380125

3735451

A
tt : 0,25m.daN
21380125

3727438 3727934 for fuses

diameter 45 mm

fuse connection inside the

top field distributor

3728481
A : fuse blowing tilter fastening
point

KIT 3736599A

tt : 3,5mdaN
1023790 21431550

51254701EN indice :03 41

2kA.1s earthing switch
detail (R)
Link rod connection between CI1 or CI2 operating
18320212
mechanism and earthing switch (downstream earthing Molykote 111
switch) (Topaz L 152)

DIN fuse older

field distibutor

REFER TO THE CHAPTER ON OVERALL DIMENSIONS

“CHARACTERISTICS FOR CONNECTION TO THE
DOWNSTREAM EARTHING SWITCH”

18320212
Molykote 111
(Topaz L 152) CAUTION
Installation recommendation :
the complete earthing function
must be validated by type tests
as per standard IEC 62271 ---102

42 51254701EN indice : 03
2kA.1s earthing switch
detail (R)

This part should be

assembled according to
figure,

21252108
( M8 NUT )

1023797
1023797 ( M8 washer )
( M8 washer )
21252108
( M8x16 BOLT )
c:2,8 m.daN

NOTE : Fix the free end of earthing switch

to the earthing collector.

51254701EN indice :03 43

mounting the shaft and
releases BEARING MOUNTING switch support
fuse trip system 2 x 3727439
detail (S)
cubicle front
panel

caution with part mounting

direction

remove the pre--- cutout

on the switch supports A=Fuse blowing
tilter fastening
3x3727441
3 x 1023793 tt:02,25m.daN
(M6 WASHER)
c=0,5 m*daN
3 x 21431191
M6x30 Bolt

fuse blowing tilter

fastening

3 x 21252106 3 x 3735508
M6 NUT

44 51254701EN indice : 03
fuse trip system
detail (S)
mounting tilters and link rods

must be adjusted by
turning.

link rot

fuse tilter
limiter

indicator

3728148

mounting indicator for fuse switch combination

unit function

2x1791699

51254701EN indice :03 45

fuse trip system
settings
detail (S)

2x21130005
Ø4,8 RIVET

3730575 2 mm
SUPPORT

When the spring is

fitted, the indicator
thrustor must come
right up against the
switch support

SUPPORT

INDICATOR

Tripping setting recommendation

FUSE TRIP SYSTEM
--- Carry out the setting according to the order of the phases
1,2 AND 3
--- Turn the tensioner to the left or right until the tilter comes up
against the fuse limit stop without flanging (ensure that the
indicator thrustor is right up against the switch support) To ensure proper operation of fuse blowing tripping,
the fuses must be equipped with a medium energy
--- Turn the tensioner by half a turn in the opposite direction to striker.
obtain minimum clearance
--- Ensure that a 2 mm maximum shim cannot be inserted
in--- between.

46 51254701EN indice : 03
characteristic of the Force (N)
medium energy striker 80

70

60

50

40

30

20

10

0
0 5 10 15 20 23
stroke (mm)

The complete fuse---blowing tripping function

for fuse---switch combination units must be
validated by type tests according to standard
IEC 62271-- 105

51254701EN indice :03 47

 mimic panel of fully
equipped operating
mechanism covers
detail (T)

mimic panel of switch

function with CIT

mimic panel of switch

function with CI1

48 51254701EN indice : 03
mimic panel of switch
function with CI2

mimic panel of fuse switch

combination unit with CI1

51254701EN indice :03 49

mimic panel of fuse switch
combination unit with CI2

mimic panel of
disconnector function with
CS1

50 51254701EN indice : 03
sheet metal operating
mechanism cover for material : sheet metal DC01+ZE25/25
750mm cubicles
detail (U)

51254701EN indice :03 51

sheet metal operating
mechanism cover for material : sheet metal DC01+ZE25/25
1000mm cubicles

detail (U)

52 51254701EN indice : 03
rear support sheet
detail (V)
Manufacturing recommendation material : DX51D+Z275 NA C, NF A 36-- 321
Galvanized sheet t: : 2mm

for 750mm cubicles

for 1000mm cubicles

51254701EN indice :03 53

sheet metal operating
mechanism cover
(continued)
continuation of detail (W)
The openings mentioned below
must be made according to the
needs formulated in the table.
OPENING
operating mechanism and options
A B C D E F G H J K L M N P Q
CIT mechanism motorized X X X X X
CI2 mechanism motorized X X X X X X X X X
manual CIT X X X X X
manual CI1 X X X X X X X
manual CI2 X X X X X X X X
VPIS type voltage indication unit X
fuse blowing indication X
A3 locking on cubicle 1 X
A3locking on cubicle 2 X
locking C4 X
locking P1 X X

P Q A B

F
C
E

L M N K
54 51254701EN indice : 03
key---locking
description of standard MV switch MV switch

diagrams and their

operation
A3 type diagram
détail (W)
key legend
key missing

key free

key captive

panel or door

1 2

aim of locking prevent:

H Closing of the earthing switch

and access to the cable heads of
function no. 2 as long as the
switch of function no. 1 is not
locked in the open position.

operation access to the cable heads of

function no. 2:
Open switch no. 1 and lock it in
the open position.
(key O is free)
Place key O on the earthing switch
of function no. 2
Open the switch of function no. 2,
unlock and close the earthing
switch (key O is captive)
Remove the panel (the earthing
switch can be re---opened and key
O remains captive)

51254701EN indice :03 55

P1 type diagram
continuation of detail (W) MV switch MV switch

key legend
key missing

key free

key captive

panel or door

1 2

aim of locking prevent :

H Closing of the earthing

switches and access to cable
heads as long as the upstream
and downstream switches are not
locked in the open position.

operation access to the cable heads of access to the cable heads of

function no. 1:
Open the switch of function no. 2
and lock it in the open position.
(key X is free)
Open the switch of function no. 1,
using key X, unlock the earthing
switch and close it
(key X is captive)
Remove the panel (the earthing
switch can be re---opened, key X
remains captive)
function no. 2:
Open the switch of function
no. 1 and lock it in the open
position. (key O is open)
Open the switch of function no. 2,
using key O, unlock the earthing
switch and close it
(key O is captive)
Remove the panel (the earthing
switch can be re---opened
and key O remains captive)

56 51254701EN indice : 03
C4 type diagram
continuation of detail (W) protection cubicle TR or
MV switch TR cubicle or plug --- in data LV

key legend
key missing

key free

key captive

panel or door

aim of locking prevent: H access to the power

transformer if the earthing switch
H Closing of the earthing switch of the protection function has not
and access to the fuses of the previously been closed.
protection function, as long as the
LV main circuit---breaker is not
locked in the open or plug -- out
position.

operation access to the fuses: access to the transformer with

Open or plug out and lock the LV
circuit---breaker (key O is free)
Place key O on the earthing switch
of the protection function.
Open the switch.
Unlock and close the earthing
switch (key O is captive)
Remove the panel.
(the earthing switch can be
re---opened, key O remains
captive)
plug -- in terminals:
With the protection function panel
removed, take key S inside.
Use this key to unlock the terminal
locking flap (once this flap is
removed, key S is captive)
access to the transformer in the
TR function:
With the protection function panel
removed, take key S inside.
Use this key to unlock the top
panel.
Once this panel is removed, the
following panels are released. (key
S is captive)

51254701EN indice :03 57

composition of locking kits

type C4
type A3

type P1
locking
type
assembly identification

mouting 2 and 3

mouting 3 and 4
mouting 2 and 3

on protection
on function 2
on function 1
on function 2
(following page)

on function 1
mouting 3
mouting 1

bag of TR screws and bolts not fitted 1

key---lock support 1 1 2 2 1
door key---lock support 1
door cam 1
reduced cam 1 1 1 1 1
key---lock kit 3731438 or 3731638 1
key---lock kit 3731439 or 3731639 1
key---lock kit 3731440 or 3731640 1 2
locking label 1 1 2 2 1
transformer locking label 1
sliding bolt 1 1
turning bolt 1 1
thickness washer 1 1
bolt holder 1 1
bolt guide 2 2
guide spacer 1 1
dummy key---lock 1 1
bolt recall 1 1
dummy key---lock nut 2 2
spring limit stop 1 1
ALU rivet D=4.2x12 3 3

58 51254701EN indice : 03
disassembling the Note: disassembling is not
compulsory for open locking.
multifunction plate
Unscrew the multifunction plate.
(3 HM5 screws)
Slightly free the multifunction plate
using its inter---locking balance
arm.

mounting the H refer to the mounting sheets

overleaf
key---locks

1 key---lock of device
locked in open position
(balance arm blocked)
mounting 1
1 : multifunction plate 1
2 : Profalux key---lock barrel 2
2 bis : Ronis key---lock barrel
Barrels are mounted as shown
opposite (no downward ribbing
for Profalux) and captive key
3 : CBLX M4 length 8 self---tapping 2 bis
screw
4 : key---lock support
5 : key---lock nut
Tightening torque: 9 to 10 N m.
(smear on strong Loctite glue)
6 : cam nut
7 : Tightening torque: 2 to 2.3 N m.
(smear on strong Loctite glue) 4
Caution: to tighten this nut, insert 3
the key in the cylinder barrel
broaching (key semi depressed)
8 : key---lock shim
9 : label to be placed on the
operating mechanism cover

Note :
the key---lock shim, the key---lock 5 6 7
nut and the cam nut are included
in the key---lock kit.

2 8
9

open
locked
free key

51254701EN indice :03 59

1 key---lock of device
locked in the open 1 2 3 4 2
position (balance arm
free)
mounting 2
1 : ALU rivet D=4.2x12
2 : bolt guide
3 : sliding bolt
4 : bolt holder
5 : HM 3 nut
6 : HM 3 x 12 screw
Note: for a CIT operating
mechanism (without latching or
pushbutton), reverse the order of
mounting of this screw.
7 : spring limit stop

5 6 7 1

8 : cam nut
Tightening torque: 2 to 2.3 N m. 8 9 10
(smear on strong Loctite glue)
Caution: to tighten this nut, insert
the key in the cylinder barrel 11 12 13 14 15
broaching (key semi depressed)
9 :turning bolt
10 : thickness washer
11 : guide spacer
12 : key---lock nut
Tightening torque: 9 to 10 N m.
(smear on strong Loctite glue)
13 : key---lock support
14 :key---lock shim
15 : Profalux key---lock barrel
15 bis : Ronis key---lock barrel
Barrels are fitted as shown
opposite (no downward ribbing
for Profalux ) and captive key.
16 :dummy key---lock nut 16 17 11 16 18
17 :bolt recall
(bearing on 7 and 11)
18 : dummy key---lock

Note: the key---lock shim, the 15

key---lock nut and the cam nut are
included in the key---lock kit.

15 bis

60 51254701EN indice : 03
mounting 2 (continued)
19 : multi---function plate
20 : CBLX M4 length 8
self---tapping screw
21 : label to be placed on the
operating mechanism cover
19

20

20

21

open
locked
free key

51254701EN indice :03 61

1 key---lock with
earthing switch locked
in the open position
mounting 3
1
1 : multi---function plate
2 : CBLX M4 length 8 self---tapping 2 3
screw
3 : key---lock support
4 : key---lock nut
Tightening torque: 9 to 10 N m.
(smear on strong Loctite glue)
5 : reduced cam
6 : cam nut
Tightening torque: 2 to 2.3 N m. 4 5 6
(smear on strong Loctite glue)
Caution: to tighten this nut, insert
the key in the cylinder barrel
broaching (key semi depressed)
7 :Profalux key---lock barrel 7 8
7 bis :Ronis key---lock barrel
Barrels are fitted as shown
opposite (no downward ribbing
for Profalux ) and captive key.
8 : key---lock shim
9 : label to be placed on the
operating mechanism cover
7
Note :
the key---lock shim, the key---lock
nut and the cam nut are included
in the key---lock kit.
7 bis

open
locked
free key

62 51254701EN indice : 03
1 front panel key---lock
mounting 4 1
1 :left---hand upright of the front
face function
2 : HM6 screw and HM6 nylstop
nut.Tightening torque: 10 N m.
3 :door key---lock support
4 : Profalux key---lock barrel
4a: Ronis key---lock barrel
Barrels are fitted as shown 2
opposite (no downward ribbing for 3
Profalux ) and captive key.
38
5 : key---lock shim
6 : key---lock nut
Tightening torque: 9 to 10 N m. 4
(smear on strong Loctite glue) 5
7 :cam nut
Tightening torque: 2 to 2.3 N m. 6
smear on strong Loctite glue)
Caution: to tighten this nut, insert
the key in the cylinder barrel
broaching (key semi depressed) 7 8
8 : door cam
9 : label to be placed on the 4
operating mechanism cover front view
A et B : key---lock barrel mounting
position
4 bis

Note :
the key---lock shim, the key---lock
nut and the cam nut are included
in the key---lock kit.

4
8

A
90

9 top view

Access key to the transformer is captive behind

the lower panel

51254701EN indice :03 63

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

64 51254701EN indice : 03
 operating instructions

manual operations and

visualisation of
switchgear status

Operations must be carried out

with normal activation force
using the specially provided
operating lever (<25daN) for all
switch and disconnector
operating mechanisms.
Position the lever as shown, for Position the lever as shown, for
downward opening operations. upward closing operations.

CI1 operating mechanism front

face.

Opening the earthing switch. Closing the switch.

(CIT / CI1 / CI2 /CS1 operating (CIT / CI1 operating mechanism)
mechanisms) Closing the disconnector
(CS1 operating mechanism)

51254701EN indice :03 65

 Charging the spring Closing the switch
(CI2 operating mechanism) (CI2 operating mechanism)

Opening the switch Opening the switch (CI1 / CI2

(CIT operating mechanism) opening mechanisms)
Opening the disconnector
(CS1 operating mechanism)

Closing the earthing switch

(for CIT / CI1 / CI2 / CS1 operating
mechanisms) after verification of
voltage status.

66 51254701EN indice :03

uncharging a CI2
operating mechanism

B B

Device de-- energised: Device energised:

Close the switch: button A Press open button B.
then open: button B CAUTION: this operation is
harmful for the operating
mechanism.
It must be limited to what is
strictly necessary.

51254701EN indice :03 67

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

68 51254701EN indice : 03
 recommendations

descriptions

The information given in the table below consists of

recommendations. It does not allow validation of the
complete function. Type tests must be carried out
according to applicable standards.

technical data technical formulations recommendations

dielectric Distance to be complied with. Geometric
shapes to be complied with.
mechanical Minimum thickness to be complied with.
Mounting precautions
temperature rise Flow cross---sections and contact surfaces
to be complied with. Surface protections to
be complied with.
electrodynamic Cable flanging to be complied with.
see detail (1) Dielectric test
as per ‘IEC 60694 paragraph
6-- 2’
Minimum thickness “2mm” of
framework detail (2)
Provide air circulation
between the various
compartments: cables,
busbars, see detail (3)
temperature rise test as per
IEC 60694 paragraph 6-- 5’
see detail (4) for some Ith

non breaking withstand Gas outlet at rear + overpressure flap to be Panelling must allow gas
provided on framework exhaust from the rear see
detail (5)
environment Ageing withstand. see detail (6)

breaking in fuse ---switch
combination unit
Making capacity of earthing
switches
Switch breaking capacity and fuse blowing
characteristics
Mechanical link to be complied with.
Force and energy to be complied with
Allow for characteristics to
create a fuse choice table as
per ‘IEC 62271-- 105
breaking test at transition
current TDI transfer as per
IEC 62271-- 105 paragraph
6.101.2.3’ ‘breaking test at
intersection current TDIto as
per IEC 62271-- 105
paragraph 6.101.2.4’
Conduct type tests for
validation

51254701EN indice :03 69

dielectric
Ø64
detail (1) 350

300

mechanical
detail (2)

A : connection part of rear support

sheet and disconnector.
B : rear support sheet
Mounting note :
Disconnector must be
connection to rear support sheet

B : connector part of rear support sheet and disconnector.

7.2x11(2x)

21
12 B
A
40
20

Ø6.7

20
35

60

70 51254701EN indice : 03
temperature rise for 630A 1 1 : busbar connection (ag5)
detail (3) 2 : cable connection (ag5)

electrodynamic
cable connection

min 400 to max 540

detail (4)

X : cable flanging

X X X

non breaking
detail (5)

H A : membrane
H B : gas discharge

A B

100 mini

ageing withstand H Ventilation control: H Effect of the relative

Grid dimension must be suited to
detail (6) the power lost in the substation.
These grids must be placed solely
next to the transformer in order to
avoid circulation of air on the MV
switchboard.
moisture content:
installation of heating resistors
is essential in climates with a high
relative moisture content and with
large temperature differences.

51254701EN indice :03 71

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

72 51254701EN indice : 03
Schneider Electric service
centers are there for:
engineering and technical
assistance
start-up
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest Schneider service
centers, or call directly in
Grenoble, France
(33) 04 76 57 60 60

Schneider Electric Industries SAS As standards, specifications and designs change from time
to time, please ask for confirmation of the information given
in this publication.
89, boulevard Franklin Roosevelt
F---92500 Rueil---Malmasion (France)
Tel : +33 (0) 1 41 29 85 00
Conception, rédaction: Service Documentation
Technique T&D
http://www.schneider---electric.com

51254701 EN indice : 03 Edition du : 28.09.2012