154430 14-JUN-2016 REV A

Module Serial Number Chassis Serial Number Unit Serial Number

Date on Line Model Year American Canadian

Grand Forks - Assembly Line Travel Card and PDI

Check Sheet
Customer Information

Customer Name

Customer Address

Odometer Reading Tach Hours Customer Contact

Component Serial Numbers

Rear Air Suspension Air Compressor Rear Leaf Spring Suspension

Left Hand Broom Motor Main Broom Motor Right Hand Broom Motor

Fuel Tank In-Cab Control Box Water Pump Date Code

Monitor Passenger Side Camera Rear Camera

Kubota Engine Hydraulic Pump HydraulicCooler

Lift Cylinder Conveyor

Date inspection started: Date ready for shipping:

Pre-delivery Inspection performed by: Initials:

I have performed all PDI checks as listed in
the Assembly Line Travel Card and PDI
Check Sheet.

154430 - Grand Forks - Assembly Line Travel Card and PDI Check Sheet - Front Cover
Module Serial Number: Chassis Serial Number: Unit Serial Number:

Pre-Delivery Inspection Check (PDI) - Visual (Rev A)

Complete all of the following VISUAL PDI CHECKS. Mark the boxes on the left if the part(s) are installed or the action(s) were
completed. Mark either the "Accepted" or "Rejected" boxes on the right if the part(s) are installed properly or not. If a part(s)
are marked "Rejected" state the reason(s) why under Visual Inspection Summary on Page 4. Prior to turning any engines
or pumps on, complete a full visual inspection as listed in the "WI - Grand Forks PDI" Steps 8-23. Any PDI
checks that require the engines or pumps to be on can be referneced in the "WI- Grand Forks PDI" Steps 27-41.

Options: Accepted Rejected Accepted Rejected

RH Canopy Strobe Light Air Suspension
LED Tail Lights Dual Steer
LED Lightbar Jumper Studs
Conveyor Washdown Tube Main Broom
Inlet Strainer 80 Mesh Strip Main Broom
Beacon Light Assembly Diameter: 28" 32" Accepted Rejected
RH - Side Broom
LH - Side Broom

Chassis: Accepted Rejected Accepted Rejected

Air Cleaner & Connections Signal Lights
Alternator and Belt Fuel Tank
Cooling Fan Chassis Rails
Engine Oil and Level Subframe Mounting Bolts
Engine Coolant and Level Battery and Battery Box
Washer Fluid and Level Tires
Front Lights Fenders and Fender Brackets
Emergency Lights

Hydraulic System: Accepted Rejected Accepted Rejected

Hoses and Fittings Oil and Oil Level

Conveyor: Accepted Rejected Accepted Rejected

Cover Panel Motor
Cover Panel Locks

Hopper: Accepted Rejected

Air Bleed Valve

Main Broom: Accepted Rejected Accepted Rejected

Correct Type Motor
Hubs, Discs and Shaft

Side Brooms: Accepted Rejected Accepted Rejected

LH Correct Size Mounting Bases
RH Correct Size Channels and Pivots
LH Correct Number of Brushes Arms and Pins
RH Correct Number of Brushes Motors and Actuators
Brush Mount Discs Lift Cylinders and Pins
Compression Springs and Bolts

154430 - Grand Forks - Assembly Line Travel Card and PDI Check Sheet - Visual PDI Check Sheet 1 - Page 1
Module Serial Number: Chassis Serial Number: Unit Serial Number:

Pre-Delivery Inspection Check (PDI) - Visual (Rev A)

Complete all of the following VISUAL PDI CHECKS. Mark the boxes on the left if the part(s) are installed or the action(s) were
completed. Mark either the "Accepted" or "Rejected" boxes on the right if the part(s) are installed properly or not. If a part(s)
are marked "Rejected" state the reason(s) why under Visual Inspection Summary on Page 4. Prior to turning any engines
or pumps on, complete a full visual inspection as listed in the "WI - Grand Forks PDI" Steps 8-23. Any PDI
checks that require the engines or pumps to be on can be referneced in the "WI- Grand Forks PDI" Steps 27-41.

Center Broom: Accepted Rejected Accepted Rejected

Bristles Cut to 7" Front Bracket
Shackles Installed and Secured Rear Bracket
Shackles in Middle Braket Hole

Water System: Nozzle Type

Org Brn Bra Blu Accepted Rejected
Front Spray Bar
Left Spray Bar
Right Spray Bar
Conveyor (Rear) Spray Bar
Accepted Rejected Accepted Rejected
Water Pump 8-Way Manifold
Water Pump Heat Sink Water Hoses
Water Pump Bracket Press Relief Valve
Water Tank, Straps and Covers Fill Tube
Water Tank Drain Water Tank Drain Support

Canopies: Accepted Rejected Mirrors: Accepted Rejected

LH FRT Canopy Left 12"
RH FRT Canopy Right 12"
LH RR Canopy Driver Side 6"
RH RR Canopy Original Mirrors Switched
Doors Open and Lock
LH Strobe Light Camera System: Accepted Rejected
Work Lights Right Side
Tail Lights Rear
Round LED Marker Lights Monitor
Rectangular LED Marker Lights Camera and Monitor Cables
Camera and Monitor Brackets

154430 - Grand Forks - Assembly Line Travel Card and PDI Check Sheet - Visual PDI Check Sheet 2 - Page 2
Module Serial Number: Chassis Serial Number: Unit Serial Number:

Pre-Delivery Inspection Check (PDI) - Visual (Rev A)

Complete all of the following VISUAL PDI CHECKS. Mark the boxes on the left if the part(s) are installed or the action(s) were
completed. Mark either the "Accepted" or "Rejected" boxes on the right if the part(s) are installed properly or not. If a part(s)
are marked "Rejected" state the reason(s) why under Visual Inspection Summary on Page 4. Prior to turning any engines
or pumps on, complete a full visual inspection as listed in the "WI - Grand Forks PDI" Steps 8-23. Any PDI
checks that require the engines or pumps to be on can be referneced in the "WI- Grand Forks PDI" Steps 27-41.

In-Cab Control Box:
Wires Installed Correctly
Correct Mounting Bracket
Ignition and Key
Tachometer
Lights
Switches
Potentiometers
Hopper Lift Strobe Light
Air Suspension Light/Buzzer
Conveyor Stall Alarm
Accepted Rejected Gray Control Box: Accepted Rejected
Wires Installed Correctly
Fuses Installed Correctly
Conduit Elbows and Harnesses
Side Broom Pressure Drivers
Number Tags
Plastic Channel Covers
Murphy Switch
Door Opens and Locks
Hopper Lift Voltage Divider
Chassis Level Sensor

Measurements: Module Frame Kubota

LH - RR Axle (34" ± 0.5") Actual Rad Hose to Air Intake Tube (≥2.3") Actual
RH - RR Axle (34" ± 0.5") Actual Rad Hose to U-Bolt (≥0.33") Actual
LH - RR Corner (34" ± 0.5") Actual
RH - RR Corner (34" ± 0.5") Actual
LH - Cross Tube (29.5") Actual
RH - Cross Tube (29.5") Actual
LH Beam Deflection - End to Middle (68") - (1" Max) Actual

LH Beam Deflection - End to End - (1" Max) Actual

RH Beam Deflection - End to Middle (68") - (1" Max) Actual

RH Beam Deflection - End to End - (1" Max) Actual

General: Accepted Rejected Comments / Notes

Paint Finish
Bearing Grease
Correct Decals on Unit
Serial Number Plate on Module
Safety Bar (153608)
Correct Door Stickers
PVG Valve Handles
Main Broom Tool (150923)
Machine Delivery Packet
Operator and Service Manual
Routine Maintenance Chart

Grand Forks - Assembly Line Travel Card and PDI Check Sheet - Visual PDI Check Sheet 3 - Page 3
Module Serial Number: Chassis Serial Number: Unit Serial Number:

Visual Inspection Summary (Rev A)

List all part numbers that are missing from this unit

Issues Found During Visual Inspection

List all issues found and/or reasons why a part is marked rejected

Grand Forks - Assembly Line Travel Card and PDI Check Sheet - Visual Inspection Summary - Page 4
Module Serial Number: Chassis Serial Number: Unit Serial Number:

Pre-Delivery Inspection Check (PDI) - Operational (Rev A)

Complete all of the following OPERATIONAL PDI CHECKS. Mark the boxes on the left if the check(s) or action(s) were
completed. Mark either the "Accepted" or "Rejected" boxes on the right if the part(s) are functioning properly or not. If a
part(s) are marked "Rejected" state the reason(s) why under Operational Inspection Summary on Page 7. Prior to turning
any engines or pumps on, complete a full visual inspection as listed in the "WI - Grand Forks PDI" Steps 8-23.
Any PDI checks that require the engines or pumps to be on can be referneced in the "WI- Grand Forks PDI"
Steps 27-41.
Options: Accepted Rejected Accepted Rejected Initials:
RH Canopy Strobe Light Air Suspension (5 psi / 5 hr) Actual

LED Tail Lights Dual Steer

LED Lightbar Jumper Studs
Conveyor Washdown Tube Main Broom
Inlet Strainer 80 Mesh Strip Main Broom
Beacon Light Assembly RH - Side Broom
LH - Side Broom

Scissors: Accepted Rejected Accepted Rejected

Smooth Movement, No Binding Safety Pins
Slider Blocks Slide

Chassis: Accepted Rejected Auxiliary Engine: Accepted Rejected

Alternator and Belt Kubota Engine
Cooling Fan Alternator and Belt
Engine and Transmission Actuator and Link
Front Lights Radiator and Fan
Emergency Lights Engine RPM (2700 rpm) Actual

Signal Lights Tach Hours Actual

Blower Fan Hydraulic System: Accepted Rejected Initials:

Dash Gauges and Lights System Bled
Gas/Brake Pedals PVG Valve
Steering Wheel Manual Control Levers
AM/FM Radio Oil Cooler and Cooling Fan
Heat/Air Conditioning Hoses and Fittings
Windshield Wipers and Fluid Hyd Pressure (3000 psi) Actual

Conveyor: Accepted Rejected Hopper: Accepted Rejected

Lift Cylinders, Arms & Rockers Raise/Lower
Wipers and Skirt Raise/Lower Speed
Bearings Tilt/Level
Sensor Door Open/Close
Motor Sensor
Chains, Sprockets, and Shafts Seals and Wiper
Stall Switch (2900 psi) Actual Raise Relief Valve (1800 psi) Actual

Conveyor RPM (115 rpm) Actual Unloader Valve (400 psi) Actual

Main Broom: Accepted Rejected Accepted Rejected

Main Broom Raises/Lowers Hubs, Discs, and Shaft
Drag Shoes Raise/Lower Arms and Legs
Rotation on Main Broom (CCW) Cables, Chains, and Shocks
Motor Main Broom RPM (100 rpm) Actual
Bearings LH Burn Pattern (6" - 8") Actual

RH Burn Pattern (6" - 8") Actual

Grand Forks - Assembly Line Travel Card and PDI Check Sheet - Operational PDI Check Sheet 1 - Page 5
Module Serial Number: Chassis Serial Number: Unit Serial Number:

Pre-Delivery Inspection Check (PDI) - Operational (Rev A)

Complete all of the following OPERATIONAL PDI CHECKS. Mark the boxes on the left if the check(s) or action(s) were
completed. Mark either the "Accepted" or "Rejected" boxes on the right if the part(s) are functioning properly or not. If a
part(s) are marked "Rejected" state the reason(s) why under Operational Inspection Summary on Page 7. Prior to turning
any engines or pumps on, complete a full visual inspection as listed in the "WI - Grand Forks PDI" Steps 8-23.
Any PDI checks that require the engines or pumps to be on can be referneced in the "WI- Grand Forks PDI"
Steps 27-41.
Side Brooms: Accepted Rejected Accepted Rejected
LH Side Broom Raises/Lowers Mounting Bases
RH Side Broom Raises/Lowers LH Down Pressure Adjustment
Rotation LH Side Broom (CW) RH Down Pressure Adjustment
Rotation RH Side Broom (CCW) LH Raise/Lower Pressure (2100 psi) Actual

Motors and Actuators RH Raise/Lower Pressure (2100 psi) Actual

Lift Cylinders and Pins LH Side Broom RPM (65 rpm) Actual
Brush Mount Discs RH Side Broom RPM (75 rpm) Actual

Arms and Pins LH Burn Pattern (9:00-2:00) Actual

Channels and Pivots RH Burn Pattern (10:00-3:00) Actual

Water System: Accepted Rejected Accepted Rejected

Water Pump Water Tank Drain
Front Spray Bar Left Side Spray Bar
Rear Spray Bar Right Side Spray Bar

Camera System: Accepted Rejected Accepted Rejected

Right Side Monitor
Rear

In-Cab Control Box: Accepted Rejected Gray Control Box: Accepted Rejected
Lights Chassis Level Sensor (3°)
Switches Hopper Lift Voltage Divider
Potentiometers Murhpy Switch
Hopper Strobe Light
Air Suspension Light/Buzzer
Conveyor Stall Alarm

Sensors: Accepted Rejected Initials:

Oil Level Sensor
Water Level Sensor
Oil Temperature Sensor in Oil Cooler

General: Accepted Rejected

Drive Sweeper
Run Sweep Functions For Two Hours
All Functions Perform Properly

Grand Forks - Assembly Line Travel Card and PDI Check Sheet - Operational PDI Check Sheet 2 - Page 6
Module Serial Number: Chassis Serial Number: Unit Serial Number:

Operational Inspection Summary (Rev A)

List all part numbers that are missing from this unit

Issues Found During Operational Inspection

List all issues found and/or reasons why a part is marked rejected

Grand Forks - Assembly Line Travel Card and PDI Check Sheet - Operational Inspection Summary - Page 7
Module Serial Number: Chassis Serial Number: Unit Serial Number:

Pre-Delivery Inspection Check (PDI) - Pictures (Rev A)

Complete all of the following PDI PICTURES AFTER all of the PDI checks on Pages 1-7 have been completed. Follow the PDI
Picture Procedures as listed in the "WI - Grand Forks PDI" Steps 43-51. Prior to turning any engines or pumps on,
complete a full visual inspection as listed in the "WI - Grand Forks PDI" Steps 8-23. Any PDI checks that require
the engines or pumps to be on can be referneced in the "WI- Grand Forks PDI" Steps 27-41.

Identification Numbers:
Serial Number Plate on Module (1 - Initial) Door Stickers
Serial Number Plate on Module (2 - Final)

Overall:
Front (Doors Closed) Front (Doors Opened)
Right Side (Doors Closed) Right Side (Doors Opened)
Left Side (Doors Closed) Left Side (Doors Opened)
Rear (Doors Closed) Rear (Doors Opened)
Front Left Corner (Doors Closed) Front Left Corner (Doors Opened)
Front Right Corner (Doors Closed) Front Right Corner (Doors Opened)
Rear Left Corner (Doors Closed) Rear Left Corner (Doors Opened)
Rear Right Corner (Doors Closed) Rear Right Corner (Doors Opened)

Cab:
Front (Doors Closed) Front (Doors Opened)
Left Side (Doors Closed) Left Side (Doors Opened)
Right Side (Doors Closed) Right Side (Doors Opened)
Interior - Front, Left, Right, Rear, Dash, Control Box, Mirrors, etc.

Area Underneath Cab:

Left Side Right Side

Area Behind Cab:

Left Side (Cab Down) Right Side (Cab Down)
Left Side (Cab Up) Right Side (Cab Up)
Front Left (Cab Up) Front Right (Cab Up)
Gray Box (Door Closed) Gray Box (Door Opened)
Compressor Exhaust
Radiator Heat Shield
Oil Cooler Fuel Tank
PVG Valve Kubota Engine

Hopper:
Left Side (Hopper Down) Right Side (Hopper Down)
Outside Hopper (Inspection Door Opened) Inside Hopper (Inspection Door Opened)
Outside Hopper (Hopper Door Opened) Inside Hopper (Hopper Door Opened)
Left Side (Hopper Up) Right Side (Hopper Up)
Left Side Scissors (Hopper Up) Right Side Scissors (Hopper Up)
Left Side Lift Cylinder (Hopper Up) Right Side Lift Cylinder (Hopper Up)
Left Side Chassis Below Hopper (Hopper Up) Right Side Chassis Below Hopper (Hopper Up)

Grand Forks - Assembly Line Travel Card and PDI Check Sheet - PDI Pictures Sheet 1 - Page 8
Module Serial Number: Chassis Serial Number: Unit Serial Number:

Pre-Delivery Inspection Check (PDI) - Pictures (Rev A)

Complete all of the following PDI PICTURES AFTER all of the PDI checks on Pages 1-7 have been completed. Follow the PDI
Picture Procedures as listed in the "WI - Grand Forks PDI" Steps 43-51. Prior to turning any engines or pumps on,
complete a full visual inspection as listed in the "WI - Grand Forks PDI" Steps 8-23. Any PDI checks that require
the engines or pumps to be on can be referneced in the "WI- Grand Forks PDI" Steps 27-41.

Conveyor and Canopies:

Left Side Rear Section (Doors Closed) Right Side Rear Section (Doors Closed)
Left Side Conveyor (Doors Closed) Right Side Conveyor (Doors Closed)
Left Canopy (Doors Closed) Right Canopy (Doors Closed)
Left Side Rear Section (Doors Opened) Right Side Rear Section (Doors Opened)
Inside Left Side Conveyor (Doors Opened) Inside Right Side Conveyor (Doors Opened)
Left Canopy (Doors Opened) Right Canopy (Doors Opened)
Rear Left Canopy Rear Right Canopy
Rear View Water Tank Top View Water Tank

Side Brooms:
Left Side Broom (Raised) Right Side Broom (Raised)
Left Side Broom (Lowered) Right Side Broom (Lowered)

Main Broom:
Left Side Main Broom (Raised) Right Side Main Broom (Raised)
Left Side Main Broom (Lowered) Right Side Main Broom (Lowered)
Rear Main Broom (Raised) Right Side (Doors Opened)

Grand Forks - Assembly Line Travel Card and PDI Check Sheet - PDI Pictures Sheet 2 - Page 9