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Brosur Endress Hauser
Brosur Endress Hauser
Brosur Endress Hauser
Radiometric measurement
technology
A safe principle that meets the
highest demands
2 Radiometric measurement technology
First radiometric measuring system DG57 – the first scintillation FMG/FTG671 – Gammapilot M FMG60– the first compact transmitter
from Endress+Hauser detector and transmitter Transmitter for Rackbus to solve all measuring tasks in one instrument
Competence in radiometry
Many industries and extensive fields Radiometry is used where other availability and reliability of
of process automation have trusted measuring principles are excluded due measurements - unaffected by the
radiometry for the most difficult to extreme process conditions or medium or its properties.
measuring tasks for decades. As early mechanical, geometric or design
as 1962, the first radiometric factors. Endress+Hauser is a full-range
measuring line of Endress+Hauser This measuring method operates supplier and supports its customers
was launched. Since then, more than noninvasively in relation to the from engineering and logistic
four decades have passed and this process medium. The instrument is processes through to commissioning
measuring principle still offers its installed on the outside of the tank and pertaining services including the
decisive advantages. and measures through its wall which return of sources.
safeguards the highest degree of
2009 2013
2009 2010 2011 2012
2011
New source containers
FQG60 and FQG63
Measuring principle
The radiometric measuring principle is The emitted gamma radiation passes Areas of application
based on the attenuation of gamma through the tank walls and the Radiometric systems are used for
radiation as it penetrates materials. medium contained in the tank. The point level detection, continuous level,
The radioactive isotope (gamma actual measuring effect results from density and interface measurement.
source) is installed in a container, also the absorption of the radiation by the The areas of application of this
referred to as shielding, which emits medium. The compact transmitter noninvasive measuring method
the radiation only in one direction. calculates the level, density or the comprise liquids, solids, suspensions
The source container and the compact concentration of the medium from the through to sludges as well as extreme
transmitter detecting the radiation are radiation received. The higher the process conditions like high pressures,
usually mounted on opposite sides of a level or the density of the medium in high temperatures, corrosiveness,
tank or pipe. the tank the lower the intensity of the toxicity and abrasion.
radiation received.
Optional:
Pt100 for temperature
compensation or mass flow
with volumetric flowmeter
Radiation and safety 5
2,962m
1.0 μSv/h
Zugspitze
Sea level
0.01 μSv/h
6 Radiometric measurement technology
Teamwork creates the final product from the idea. This is realized by
the close cooperation of all groups involved, e.g. the sections for
design, electronics and software development.
8 Radiometric measurement technology
Planning reliability
Applicator provides planning The Applicator sizing gamma area is W@M – life cycle management for
reliability – fast and flexibly available for the special calculation of your plant
The Endress+Hauser Applicator the required source activity as well as Applicator forms part of W@M, the
software is a convenient selection and the controlled range and the open information system of
sizing tool for planning processes. component selection. Providing Endress+Hauser, for the optimum
Using entered application parameters sketches, diagrams and product administration of the entire
Applicator determines a selection of comparisons Applicator offers a instrumentation. W@M provides
suitable products and solutions. comprehensive overview of selected support across the whole process of
Supplemented by sizing functions and products and solutions. Applicator is planning, procurement, installation
a module for project administration available in an online version as well through to commissioning. The
this software alleviates the daily as on a CD-ROM for installation. advantages of W@M: Availability of
engineering work. all items of information for every
instrument of the plant, around the
clock – and that for the entire life
cycle.
www.products.endress.com/applicator
Planning reliability 9
Production
Quality Assurance in production Source container assembly –
State-of-the-art production facilities isotope room
and the latest manufacturing The sources are encapsulated in two
technologies safeguard the quality of double-walled stainless steel
our instruments. enclosures and installed in containers
in a specially designed radiation
Individual production – adapted to protection cabin. Using two gripper
the most varied process requirements arms from outside an associate grasps
Endress+Hauser produces several the radioactive sources and installs
thousand compact transmitters and them in fixtures. The associate can
source containers annually. These are observe the inside of the chamber
manufactured and tested in through a window of lead and enlarge
accordance with the highest quality the internal working situation with a
standards. The high degree of camera - being constantly protected
flexibility in processes facilitates the against excessive radioactivity during
production of specific instruments and the assembly process.
brief delivery periods to customers.
Production and processing 11
Processing
Approvals Logistics
Transport, storage, commissioning The membership in the ISSPA which is
and operation of radioactive sources recognized by the IAEA (International
are controlled by legislation worldwide Atomic Energy Agency) obliges
and require approvals. The local Endress+Hauser to observe the “Code
legislation at the point of installation of good practice“ which controls safe
must be particularly observed. The handling of radioactive sources.
radioactive material may only be Endress+Hauser only uses source
shipped once the respective handling suppliers which are certified according
or import license is available. to ISO 9001 and EN 46001. The
Endress+Hauser specialists offer highest safety measures are taken in
support worldwide in the approval the installation of the radioactive
application process and logistics. isotopes into the source containers as
well as packaging and transport. Road
and air shipment is exclusively
handled by forwarders holding the
required licenses.
12 Radiometric measurement technology
Products
Components of a radiometric measuring line
Gamma source
The isotope is encapsulated in In industrial process instrumentation,
double-walled stainless steel two radioactive isotopes with different
enclosures and meets the highest activities are mainly used:
classification of radioactive sources
with C66646 according to ISO 2919. • Caesium 137Cs
Ideal for continuous level, point
level detection and density
measurements. The half-life of
30 years permits long usage
without exchanging the source.
FSG60/61
MEMBER
Approvals ATEX, FM, CSA, IECEx, TIIS, NEPSI
Further information For density measurement: Connection
for a Pt100 temperature sensor for
temperature compensation
Housing Aluminium or SS316L
Benefits
• Targeted representation of
product properties
• Constant and high product quality
• Optimized utilization of product
capacity
Process optimizing in
polymerization reactors
Funnels often occur in reactors with
agitators.
Measuring task
In a classic measuring arrangement,
the upper funnel edge would be
recognized as the level. Details
concerning the profile of the funnel
are not available. Benefits
Solution • Improved utilization of the reactor
The absorption measuring method can capacity based on more exact
simultaneously monitor the level in information concerning the funnel
the reactor and determine information profile
concerning the position and shape of • Non-contact measuring system
the funnel.
16 Radiometric measurement technology
Source container
with rod extension
Dip pipe
Compact
transmitter
Benefits
Compact
transmitter • High reliability
• Detectors are easily accessible
Radioactive
source • No moving parts in the process
Compact • Optimized usage of additives to
transmitter reduce the emulsion layer
Measuring task
Antifoaming agents are added as Benefits
certain levels are reached in order to
keep the foam layer as low as possible. • Improved use of plant capacity
due to higher filling level
• Cost reduction because of
optimized use of antifoaming
agents
• No plant downtimes caused by
gas vent blocking
18 Radiometric measurement technology
Benefits
Measuring task
Ore sludges are strongly abrasive and
often aggressive. This makes density
measurement inside of a pipe
impossible. Benefits
• Non-contact measurement
• High accuracy
• Efficient water management
within the plant
20 Radiometric measurement technology
Benefits
• Highest availability
• Absolutely maintenance-free
• No mechanical parts in contact
with the medium
Benefits
• Non-contact measuring method
• Highly precise measurement,
high availability
• Maintenance-free, all
components of 316L
22 Radiometric measurement technology
Special applications
Layer thickness measurement in a Solution
centrifuge The radiometric measuring system
Many processes, e.g. in the production works noninvasively and decoupled
of pharmaceutical products, employ from the centrifuge. The growing layer
centrifuges to separate solids from a thickness in the centrifuge is
liquid. The solids are deposited on monitored and the removal is started
filter walls and then removed. as the maximum layer thickness is
reached. During the subsequent
Measuring task cleaning process, the quantity of
The layer thickness of the filter cake washing liquid is monitored by the
must be measured and monitored to same measurement which facilitates its
ensure an efficient use of the capacity efficient and thus cost-effective use.
of the centrifuge. Mechanical
measuring systems have a low useful
life in the performance of this task
due to the high dynamic strain of
these processes.
Benefits
• Maintenance-free due to
non-contact and mechanically
decoupled measurement
• High availability of the centrifuge
is safeguarded
• Cost savings through efficient use
of washing liquid
Measuring task
The raw meal fed into the cyclone
tends to form build-up which can lead 1200mm
Measuring task
The flue ash must be continually
withdrawn. If the ash collects in the
outlet, blocking and subsequent
downtime of the plant can occur.
Furthermore, dispersing of the flue
ash must be avoided in order to
prevent an impairment of the
efficiency of the separation process.
Solution
The radiometric measuring system
ensures that the outlet is free of ash. Benefits
• No downtimes
• Unaffected by abrasive media and
build-up formation on the walls
• No temperature limits
Measuring task
The excavated quantity as well as
the portion of solids of the absorbed
medium is ascertained. Depending
on the application and the size of
the ship, pipes can have a diameter
of up to 1,300mm (51.2“).
Solution
Radiometric density measurement is
combined with flow measurement.
The density value from radiometric
measurement is transferred to the
Promag flowmeter of
Endress+Hauser. The mass flow is
Benefits
calculated from this density value
and the measured flow rate of the • Direct mass flow signal received
medium. via flowmeter
• High availability despite very
abrasive media
• Instrumentation from one source
24 Radiometric measurement technology
Gamma Modulator
Nondestructive material testing solution for the suppression this
using gamma radiation or radiating interfering radiation. The mode of
media may impair radiometric operation of the Gamma Modulator is
instruments. unaffected by the type of isotope used
for material testing as well as by the
Nondestructive material testing is also type of isotope used in the radiometric
employed in the construction or measurement (137Cs or 60Co).
reconstruction of plant sections, for
example when welding seams of pipe The Gamma Modulator is installed in
connections or pressure tanks have to a measuring point as a system
be checked. Very strong radioactive component. In order to modulate the
isotopes are used in this work. useful radiation emitted by the
If radiometric measuring systems are radioactive isotope it is mounted in
installed in the vicinity of such test front of the radiation emission
locations, they may be impaired by channel of the source container.
external radiation even at distances of Cylinders revolve inside of the
several hundred meters. For this Modulator and alternatively screen
reason, measurements are realized in the gamma radiation or permit it to
manual operation to prevent pass. This generates a gamma
shutdowns and alarms. radiation which is modulated on a
fixed frequency and detected and
In our Gamma Modulator, we analyzed by the compact transmitter.
succeeded in developing an automated
Gamma Modulator 25
Service
Your plants have to work – Commissioning Maintenance
consistently and reliably. This requires Correct commissioning of instruments Together with you, we determine the
expedient planning, good technical is of paramount importance. We maintenance concept required for your
equipment and proper upkeep. We support you in this respect providing instruments to ensure the optimum
offer you customized services across trained associates with the required performance of your plant. We test
the entire life cycle of process test equipment to familiarize your the serviceability of your instruments
instrumentation. You can count on our staff members with the instruments in the course of maintenance work in
support for plant optimization from after commissioning so that they are order to safeguard optimum efficiency.
engineering and upkeep concepts aware of the maintenance If required, we certify that the
through to modification. Our global requirements of the plant within a instrument complies with applicable
service provides fast spare part very brief period of time. After laws and regulations. Regular checks
supplies as well as competent commissioning, you receive a detailed in line with SOPs (Standard Operating
assistance in commissioning. service report. Procedures) can be combined in an
optimum fashion.
Service 27