Advanced Manufacturing-Homework

Orkhan Gurbanli
Neptun code: NMN52Z
2022-June
For hard cutting laboratory, we had 3 experiments with different cutting speed were carried out.
Cutting speed 100 200 300
[m/min]

Also, we had 3 different feed rates.

feed (m)
0,00005
0,000075
0,0001

For the first task, we make graphs of main cutting force, passive force and feeding force. Then we
find the average of these values depending on different feed rates.

Passive Force (F_v)

350

300

250

200

150

100

50

0
0 20 40 60 80 100 120 140 160
-50

-100

Main cutting force (F_c)

20
0
0 50000 100000 150000 200000 250000
-20
-40
-60
-80
-100
-120
-140
-160
 Feed force (F_f)
450
400
350
300
250
200
150
100
50
0
0 50000 100000 150000 200000 250000
-50

We repeat this procedure for all 3 different cutting speeds and determine the average values.
Cutting forces
v_c (m/min) feed (m) (N)
0,00005 110,6909608
Passive Force 0,000075 120,4180369
0,0001 123,7504601

0,000025 -52,79910123
100 Main cutting force 0,00005 -64,52585944
0,000075 -71,7784178

0,000025 73,62333521
Feed Force 0,00005 83,51870533
0,000075 85,6158526
 v_c
(m/min) feed (m) Cutting forces (N)
0,00005 179,3640726
Passive Force 0,000075 205,0681768
0,0001 216,8377775

0,000025 -54,54315274
200
Main cutting force 0,00005 -67,49402792
0,000075 -86,92706723

0,000025 89,37511521
Feed Force 0,00005 92,50459433
0,000075 106,2687482

Cutting Forces
v_c (m/min) feed (m) (N)
0,00005 87,18460076
Passive Force 0,000075 105,4287611
0,0001 148,3554804

0,000025 -50,34190567
Main cutting force 0,00005 -58,78931093
300
0,000075 -77,57526391

0,000025 42,6745117
Feed Force 0,00005 43,20895757
0,000075 78,65422116

For task 2, we model the equation and simplify it:

𝐸𝑖 = 𝑙𝑜𝑔10 𝐹𝑝𝑖

𝐶 = 𝑙𝑜𝑔10 𝑐
𝐻𝑖 = 𝑙𝑜𝑔10 𝑓𝑖
𝐴𝑖 = 𝑙𝑜𝑔10 𝑎𝑝𝑖

𝑉𝑖 = 𝑙𝑜𝑔10 𝑣𝑐𝑖
Using excel, we apply MINVERSE and MMULT functions to solve the equation and get
𝑥, 𝑧 𝑎𝑛𝑑 𝐶 𝑣𝑎𝑙𝑢𝑒𝑠.From 𝐶 value we can find 𝑐.

𝑐 = 10𝐶 = 103.694 = 4946.727

C 3,694318
x_f 0,396472
z_f 0,038586
c 4946,727

For the Task 3, we have to find deflection. For that, we calculate Inertia and Passive force according to the
values given and we found.

v
E (Gpa) D (mm) L (mm) f (mm) (m/min)
210 16 89 0,06 204

0.396
𝐹𝑝 = 𝑐𝑓 𝑥𝑓 𝑣 𝑧𝑓 = 4946.727 ∗ (0.06 𝑋 10−3 ) 1310.0386 = 128.703 [𝑁]

𝜋𝑑 4 𝜋(16)4
𝐼= = = 6433 [𝑚𝑚^4]
32 32
4𝐹𝐿3 4 ∗ 128.703 ∗ (89)3
𝑥𝑑𝑒𝑓𝑙𝑒𝑐𝑡𝑖𝑜𝑛 = = = 0.0895 [𝑚𝑚]
3𝐸𝐼𝑦 3 ∗ 210 ∗ 103 ∗ 6433.98

I 6433,981755 mm^4
F_p 128,7034228 N
x_deflection 0,089536422 mm