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Li 2020
Li 2020
Results in Physics
journal homepage: www.elsevier.com/locate/rinp
A R T I C LE I N FO A B S T R A C T
Keywords: Precipitation behavior and growth kinetics of Ti-bearing inclusions in SWRH 92A tire cord steel were analyzed in
Thermodynamics the present work. The calculated results showed that higher cooling rate would lead to a higher precipitation
Kinetics ratio of solution elements and make the precipitation time of inclusions earlier. However, both TiCyN1−y (a
Tire cord steel continuous solid solution between TiC and TiN, y denotes the molar ratio of TiC in TiCyN1−y) and TiN could only
Ti-bearing inclusions
precipitate in the two-phase region at the very late stage during the solidification processes, with the solid
fraction exceeds 0.99. The precipitation time of TiCyN1−y was a little earlier than that of TiN as well as the value
of y in the range of 0.1577–0.1617 (cooling rate: 0.5–2 K/s) was also obtained. Particle size of Ti-bearing
inclusions decreased with the increasing cooling rate and were within the range of 1.5–6.5 μm under the cal-
culated conditions, which accorded well with the size observed by the FE-SEM (field emission scanning elec-
tronic microscope). Increasing the contents of both N and Ti could lead to an earlier precipitation time of Ti-
bearing inclusions and make the particle size bigger, while the effect of N is much larger than that of Ti. The
results obtained by the adopted model were in well consistent with those of the statistical analysis. This work
may give an important guidance on the understanding of the precipitation and growth processes of Ti-bearing
inclusions in tire cord steel.
⁎
Corresponding authors at: The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan 430081, Hubei, China.
E-mail addresses: wanglu@wust.edu.cn (L. Wang), xuezhengliang@wust.edu.cn (Z.-L. Xue).
https://doi.org/10.1016/j.rinp.2020.102929
Received 12 November 2019; Received in revised form 5 January 2020; Accepted 5 January 2020
Available online 13 January 2020
2211-3797/ © 2020 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/BY-NC-ND/4.0/).
N. Li, et al. Results in Physics 16 (2020) 102929
Fig. 1. Images of Ti-bearing inclusions in SWRH 82A tire cord steel obtained by: (a) polishing treatment; (b) non-solution electrolytic [4].
even contradictory. For example, some references concluded that TiN w[i]/ w[0i] = [1 − (1 − ki ) g ]−1 (2)
was precipitated in the two-phase zone at the late stage during the
solidification process [13,14], while others reported that in the solid wherew[i]andw[0i] arethe instantaneous and initial concentrations of so-
phase zone [15]. Influences of solute elements on the particle size of lute element i, respectively; ki is the equilibrium distribution coefficient
TiN inclusion, sometimes, were also different. Some papers [3,16] of solute element between liquid and solid phases; herein, kC = 0.34,
thought that increasing the content of element Ti will lead to a bigger kN = 0.48, kTi = 0.3; g is the solid fraction, which is a function of the
particle size of final TiN inclusion; while Lei et al. [17] concluded that interfacial temperature T, as shown in Eq. (3) [19].
content of element Ti had litter impact on it. Lei et al. [17] also reported 1811 − TL
that cooling rate had no obvious effect on the segregation ratios of both T = 1811 − TL − TS
1− ·g (3)
N and Ti, and related researches on the precipitation behavior of Ti- 1811 − TS
Table 1
Chemical composition of analyzed SWRH 92A tire cord steel (mass%).
Solute elements C Si P S O Mn N Ti
2
N. Li, et al. Results in Physics 16 (2020) 102929
1 1
ϕ = 2α ⎡1 − exp ⎛ - ⎞ ⎤ − exp ⎛ - ⎞
⎣ ⎝ α ⎠⎦ ⎝ 2α ⎠ (6)
ϕ = 2α (7)
168600
D N = 0.91 exp ⎛− ⎞
⎝ RT ⎠ (11)
250000
D Ti = 0.15 exp ⎛− ⎞
⎝ RT ⎠ (12)
TL − TS
τ =
Rc (13)
3
N. Li, et al. Results in Physics 16 (2020) 102929
(a) 3.4 calculated results are in well agreement with other papers [5,32]; in
L1 -1 K/s addition, it was also experimentally verified by Fu et al. [33], who
3.2 L2 -1 K/s concluded that higher cooling rate was beneficial for the precipitation
3.0 L4 -1 K/s of TiN inclusion and that the formed particle could precipitate from
melt earlier if the cooling rate was sufficient (in this case, the size of
2.8
inclusions will be very small and even cannot be detected) [33].
w[C]/w[C]
0
2.6
Precipitation condition of Ti-bearing inclusions
2.4
1.8 the three cooling rates) are always smaller than that of
θ
lg KTiC throughout the solidification process, as shown in Fig. 5(b),
which indicates that TiC will not precipitate in the two-phase region.
1.6 θ
[Ti] + [N ] = (TiN )inclusion ΔG19 = −291000 + 107.91T (19)
θ
[Ti] + [C] = (TiC )inclusion ΔG20 = −157524 + 88.362T (20)
1.4
θ 15229
lg KTiN = 5.6778 −
T (21)
0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95 1.00
Solid Fraction, g θ 8200
lg KTiC = 4.6147 −
T (22)
(c) L1 -1 K/s
140 On the other hand, TiN and TiC have the same NaCl face-cubic
L2 -1 K/s structure and similar lattice constants (0.4241 nm vs. 0.4327 nm for
120 L4 -1 K/s TiN and TiC, respectively), they also show the property of infinite
mutual solubility with each other, so it is possible for them to form the
100 complex carbonitride [32,35–37]. Herein, we denote it as TiCyN1−y, a
continuous solid solution formed by replacing parts of N in TiN crystal
w[Ti]/w[Ti]
0
80 with C atoms, where y means the molar ratio of TiC in TiCyN1−y. The
reaction for the formation of TiCyN1−y can be written as Eq. (23). For
60 simplicity, Eqs. (24) and (25) were used for the thermodynamic cal-
culation, which have been widely used in other references [6,32,38,39].
40 Combing Eqs. (24) and (25) as well as the above results, it is concluded
that TiCyN1−y could also precipitate at the very late stage during the
20 solidification process, with the solid fractions of 0.9964, 0.9961, and
0.9959 at the cooling rates of 0.5, 1, and 2 K/s, respectively, as shown
0 in Fig. 6. Furthermore, the molar ratio of TiC in TiCyN1−y could also be
0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95 1.00
deduced, at the corresponding values of 0.1577, 0.1598, and 0.1617,
Solid Fraction, g
respectively. By comparing the values of solid fraction for the pre-
Fig. 3. Comparisons of segregation ratios of solute elements C, N, and Ti ob- cipitation of TiCyN1−y with those of TiN, it could found that TiCyN1−y
tained by using L1, L2, and L4: (a) C; (b) N; (c) Ti. precipitate a little earlier than that of TiN, the corresponding results are
listed in Table 2.
1 (about 140 when L4 was used, as seen in Fig. 3c). [Ti] + y [C ] + (1 − y )[N ] = (TiCy N1 − y )inclusion (23)
Effects of cooling rates (0.5, 1, and 2 K/s) on the segregation ratios
θ
of solute elements C, N, and Ti are also analyzed, as displayed in Fig. 4. w[Ti]·w[N ] = KTiN = (1 − y ) KTiN (24)
Segregation ratios of C and N are both increased with the increasing
θ
cooling rate when L4 was used; as for Ti, however, the change was w[Ti]·w[C ] = KTiC = yKTiC (25)
unobvious, as observed in Fig. 4(a), (b), and (c). When L2 was used, the However, when L2 was used for the calculation, it was found that
results were opposite, changes of segregation ratios of solute elements C actual solubility products of both TiN and TiC were always smaller than
and N were unobvious with the increasing cooling rate, while Ti ob- that of equilibrium values throughout the solid-liquid two-phase zone
viously increased, as observed in Fig. 4(A), (B), and (C). The current at various cooling rates, as shown in Fig. 7, which indicated that the
4
N. Li, et al. Results in Physics 16 (2020) 102929
Fig. 4. Effect of cooling rates on the segregation ratios of solute elements C, N, and Ti obtained by using: (a), (b), and (c) L4; (A), (B), and (C) L2.
thermodynamic conditions for the precipitation of both TiN and TiC rods (see Fig. 1), which would be further verified by the following ki-
were not satisfied, and so TiN and TiC inclusions would not precipitate netics calculation and experimental data.
in this case. The thermodynamic condition for the precipitation of Ti-
CyN1−y inclusions is also not satisfied (the calculated results are not
given). Since the segregation ratios of C, N, and Ti were the lowest Growth kinetic of Ti-bearing inclusions
when L1 was used for the calculation among these three cases, as ob-
served in Fig. 3, it can be reasonably inferred that TiC, TiN, and Ti- As mentioned above, both TiCyN1−y and TiN inclusions would
CyN1−y will not precipitate when L1 was used. Generally, the growth precipitate at the very late stage (for a solid fraction bigger than 0.99
kinetics conditions in solid-liquid two-phase zone are prior to those in when L4 was used) during the solidification process. Since the value of y
the solid phase, so it can be deduced that L4 can best explain the for- in TiCyN1−y is small (in the range of 0.1577 to 0.1677), and so
mation of larger Ti-bearing inclusions detected in the tire cord steel TiCyN1−y could be considered as a high N compound. That is to say, the
main inclusion precipitated in tire cord steel is still TiN. Therefore, the
5
N. Li, et al. Results in Physics 16 (2020) 102929
Table 2
Precipitation conditions of Ti-bearing inclusions in molten steel.
Ti-bearing Rc (K/s) Secondary dendrite arm Solid Value of y
inclusions spacing/(μm) fraction
L4 L2 L1
d ΔT ΔT 1
= ·
dR c Rc 1 + 2Tl − 3ΔT Af (θ) σ 3Tl
·
ΔT 2·(Tl − ΔT ) ΔHv2 κ (27)
6
N. Li, et al. Results in Physics 16 (2020) 102929
diffusion coefficient is, the lower the value of (w[i] − w[θi] ) will be. Due to
the fact that the diffusion ability of N is much bigger than that of Ti in
molten steel [seen Eqs. (11) and (12)] and the segregation of Ti is much
larger (as seen in Figs. 3 and 4), and so the enrichment of Ti is easier in
the solidifying front. In other words, concentration of Ti is high enough
in the solid–liquid interface and then the diffusion of solution element
N will be the rate-controlling step for the growth of TiN particle, as
shown in Eq. (28) [13], which was also adopted for the calculation of
TiN particle size in other references [14,16,41].
dr Ms ρ
r = · m ·D N (w[N ] − w[N]
θ
)
dt 100Mm ρs (28)
Experimental verification
Fig. 8. Relationship between particle size of TiN inclusion and solid fraction at To further verify the reasonability of the adopted Ohnaka model,
different cooling rates (0.5, 1, and 2 K/s). additional experiments were carried out in our group work [4]. Firstly,
7
N. Li, et al. Results in Physics 16 (2020) 102929
Fig. 10. Images of Ti-bearing inclusions obtained by the FE-SEM in the studied tire cord steel: (a) obtained by the polishing treatment; (b) obtained by the non-
solution electrolytic.
the SWRH 92A tire cord steel slabs were cut into an appropriate di-
mension size, about φ 5.5 mm × 10 mm; secondly, several rods were
ground by the abrasive paper (from 150 to 2000 meshes), and then
polished by the polishing machine; thirdly, other rods were electrolyzed
by the non-solution electrolytic method with a period of time (about
2 h), and then the anode slime were collected; finally, the samples
obtained by the above two routes (routes 2 and 3) were detected by the
field emission scanning electronic microscopy (FE-SEM; Nova 400 Na-
noSEM, FEI Corporation, American) and metallographic image analyzer
(KA-MIAS, Nanjing aokang analytical instrument Co., LTD, China).
Fig. 10 shows the images of Ti-bearing inclusions obtained by the
FE-SEM in the studied tire cord steel. As can be seen from Fig. 10a,
particle size of Ti-bearing inclusions are non-uniform, the larger is
about 4 μm and the smaller may be 2 μm; besides, the angular margin of
particles can be obviously seen, indicating that the formed Ti-bearing
inclusions were cubic structure, which can be further proved by
Fig. 10b (the Ti-bearing inclusion of Fig. 10b was obtained by the non-
solution electrolytic method).
Fig. 11 shows the typical images of existed Ti-bearing inclusions in
Fig. 12. Size distribution of Ti-bearing inclusions obtained by the optical mi-
the studied tire cord steel. From Fig. 11 it can be seen that the color of
croscopy in the studied tire cord steel [4].
precipitated Ti-bearing inclusions are golden-yellow or brick-red, which
suggest that the main components of inclusions are TiN and TiCyN1−y
[4]. To calculate the average size of Ti-bearing inclusions, 50 fields 4–5, and greater than 5 μm. The amounts of inclusions in the range of
including the inclusions are obtained and the analyzed results of size 2–3 μm occupied mostly, which accounts for about 34.5%. And the
distributions are showed in Fig. 12. The amounts of Ti-bearing inclu- average size of Ti-bearing inclusions was calculated to be about
sions in the range of below 1, 1–2, and 2–3 μm are gradually increased, 3.32 μm. The current experimental results (Figs. 10–12) are in well
and then gradually decreased for the particles size in the range of 3–4, agreement with those calculated by the Ohnaka model (equations (5)
Fig. 11. Images of Ti-bearing inclusions obtained by the optical microscopy in the studied tire cord steel.
8
N. Li, et al. Results in Physics 16 (2020) 102929
and (8)), as shown in Figs. 8 and 9, which indicated that adopted model work from the National Natural Science Foundation of China
had some credibility and reasonable. (51874214), the Special Project of Central Government for Local
Science and Technology Development of Hubei Province
Conclusions (2019ZYYD076), National Postdoctoral Program for Innovative Talents
funded project (BX20180023), and China Postdoctoral Science
In this paper, the precipitation behavior and growth kinetics of Ti- Foundation Funded Project (2019M650424).
bearing inclusions in SWRH 92A tire cord steel were analyzed based on
the thermodynamic calculation, in which different parameters, such as References
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Acknowledgment