RSP - Datasheet - Vas Expansiune Incalzire

Page 1 from 11
1. Information
1.1 Heating Project number

Project name
Responsible person
date 2023-05-23
Note
Language English
2. System data of the solution
2.1 System data, general configuration standard DIN EN 12828, VDI 4708
2.2 Futher settings for functional Automatic system monitoring and water make-up yes
requirements accessories
Protection of the system by venting and yes
degassing
Protection of the system by dirt separation yes
Treatment of the filling and make-up water yes
2.3 Temperatures highest setpoint setting of the temperature con- 50 °C

troller (t max)
Expansion coefficient 1.2 %
Maximum Flow Temperature (t v) 50 °C
Return temperature (t r) 30 °C
Safety temperature limiter/monitor (t stb) 55 °C
Antifreeze content 0.0 %
Minimum system temperature (t min) 10 °C
2.4 Pressures Static pressure (p st) 1.0 bar

Safety Valve Actuating Pressure (p sv) 2.5 bar
Final pressure (p e) 2.0 bar
Minimum operating pressure (p 0) 1.2 bar
Minimum inlet pressure for circulating pumps (p z) 1.0 bar
Evaporation pressure (p d) 0.0 bar
Make up from the water supply yes
Potable water supply pressure (p zl) 3.5 bar
2.5 Heating power and system Heat generator

volume
1. Heat generator
Heat generator type Steel boiler / burner blower
Power 18 kW
Volume 59 L
Expansion line <10m//10m <L<30m -
Modifications, errors and mistakes are subject to change. •

06 – 23 • Reflex Solutions Pro Version 23.05
Reflex Winkelmann GmbH • Gersteinstraße 19 • 59227 Ahlen, Germany +49 2382 7069-9546 • www.reflex.de • info@reflex.de
Page 2 from 11
2. System data of the solution
Consumer
1. Heating circles
Consumer type Panel radiator
Power 18 kW
Part Load 100.0 %
Volume 353 L
Flow 50 °C
Return 30 °C
Volume 0L
Special pipelines/long pipelines
1. Special lines
Diameter in DN DN 10
Length of the transmission line 0.0 m
Volume 0L
Volume 0L
Total thermal output of the heat generator 18 kW
Calculated system volume 412 L
Expansion line <10m//10m <L<30m DN20//DN20
Expansion volume 5L
Desired minimum water reserve 0.7 %
Water reserve 3L
effective water reserve 1.2 %
effective water reserve 5L
2.6 Approximate values for the Filling pressure at corresponding temperature

system working pressure
50 °C 2.0 bar
40 °C 1.9 bar
30 °C 1.8 bar
20 °C 1.8 bar
10 °C 1.8 bar
This table is only correct if the actual system data correspond to the calculation basis.
2.7 System data, separation Deposition of ferromagnetic particles (magnetite) yes

Flow 0.80 m³/h
Pipe size DN 20 (IG 3/4; 22 mm)
2.8 System data, make-up and Softening according to VDI 2035 yes
water treatment Current water hardness 12.0 °dH
Desired water hardness make-up water 8.4 °dH
Possible refill quantity per cartridge 1667 L
2.9 System data, low loss Flow 0.80 m³/h

headers
2.10 System data, heat exchanger Heat output (Q) 18 kW

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3. System / Net
3.1 Membrane expansion vessel
Position Art. No. Quantity Article text
3.1.1 8209300 1 Reflex N 50
Reflex Reflex N 50
Diaphragm expansion tank for sealed heating and cooling water systems. Vessels fit-
ted according to DIN EN 13831. Approval according to Pressure Equipment Directive
2014/68/EC.
– Durable epoxy resin coating

– Non-replaceable diaphragm according to DIN EN 13831
– 35 litres and above upright
– For antifreeze additive of at least 25 – 50 %
– With threaded connections
– max. permissible system temperature 120 °C
– Max. operating temperature 70 °C
Type N 50
Colour grey
Nominal volume 50 l
Max. useful volume 45 l
Max. permissible system tempera- 120 °C
ture
Max. perm. operating temperature 70 °C
Max. perm. operating pressure 6 bar
Factory provided gas supply pres- 1.5 bar
sure
Connection R 3/4"
Diameter 441 mm
Height 487 mm
High water connection 175 mm
Tilt dimension approx. 657 mm
Weight 9.60 kg
Set gas system pressure 1.2 bar
3.1.2 7613000 1 Reflex Cap valve SU R 3/4" x 3/4"
Reflex cap valve

For diaphragm expansion vessels in sealed heating and cooling systems.With a safe
shut-off to prevent inadvertent closing and a discharge according to DIN EN 12828.
Type SU R 3/4" x 3/4"

Connection G 3/4"
Weight 0.26 kg

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3. System / Net
3.2 Degassing
3.2.1 8835800 1 Servitec Mini
Reflex Servitec
Vacuum spray tube degassing for system degassing in sealed heating and chilled
water systems, configured as a fully automatic multi-function unit with auto-stop oper-
ation and automatic hydraulic compensation of the degassing process and monitor-
ing of the make-up request.Suitable for the media water and water/glycol mixtures
up to a mixing ratio of 50/50%.Functional unit comprising hydraulic part designed for
wall mounting and electronic, ergonomically arranged Control Smart controller with
CE marking.Degassing takes place within the hydraulic part using a diaphragm pump
in conjunction with a vertically arranged brass vacuum spray tube. This is equipped
with a vacuum spray nozzle, dipstick-tube degassing unit and pressure monitor-
ing. To protect it against dirt, the unit as a whole is located in a housing made from
expanded polypropylene with an opening maintenance cover.The Control Smart con-
troller is integrated in a robust plastic housing in which both the power and commu-
nication electronics and the control panel with dirt-resistant plastic foil keyboard are
housed. Bluetooth is integrated as standard as a communications interface. The con-
troller has a fully automatic microprocessor controller with time function, differentiat-
ing error and parameter memory, LED display of the operating modes and general
error messaging, visualisation of the control states for system pressure and all rele-
vant operating and fault messages using the Control Smart App via Bluetooth com-
munication.Control Smart enables convenient wireless operation via Bluetooth using
an app for smartphones and tablets running either iOS or Android to provide simple
commissioning as well as visualisation of system operation. The following functions
are available:
– Automatic setting of the time and date

– Setting and adjusting the minimum operating pressure p0
– Switch-on times for permanent and interval degassing can be freely specified and
entered by the operator
– Free configuration of day of the week and time for interval degassing operating
mode including a summer function
– Status, warning and error display relating to facility pressure and operating states
including diagnostic instructions and handling recommendations
– Automatic software updates
Control unit completely assembled and wired ready for connection according to VDE
regulations, mains power cable and mains plug, system connections by means of
integrated shut-off valves.Method of functioning in optimised operation with cycles
for continuous and interval degassing. Actuation takes place via an integrated sys-
tem pressure interpretation unit with automatic interruption and fault messaging upon
exceeding of the running time and/or the number of cycles. Documentation and con-
trol of the entire system in respect of the above mentioned parameters.
Max. electrical rated power 0.06 kW

Type Mini
Max. sound pressure level 55 dB(A)
Max. system volume 1 m³
Rated electrical current 0.30 A

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3. System / Net
3.2 Degassing
Servitec Mini
Pressure side connection G 1/2"

Connection outflow side G 1/2"
Separation level, dissolved gases to 90 %
Max. partial volume flow network 0.050 m³/h
Height 420 mm
Width 295 mm
Depth 220 mm
Weight 5.60 kg
Data of the connected supply system

Water content 412 L
Heat generator safety valve 2.5 bar
Minimum operating pressure 1.2 bar
Final pressure of the pressurisation 2.0 bar
Minimum supply pressure, make-up 1.0 bar
3.3 Water treatment
3.3.1 6811500 1 Fillcontrol Plus Compact
Reflex Fillcontrol Plus Compact

Automatic make-up and filling station for heating and cooling systems with
diaphragm-type expansion tanks (MAG). Enables a controlled and reliable make-up
and system filling in accordance with DIN EN 1717 or DIN 1988 from directly con-
nected mains water grids and implements the recommended function control of the
pressurisation system (MAG) according to DIN EN 12828 and VDI 4807. Comprising
shut-off valve, DVGW tested system isolator (BA) according to DIN EN 12729, dirt
trap, pressure sensor, motorised ball valve, pressure reducer with control manometer
and microprocessor-control unit. All components are integrated in a housing so they
have a minimum footprint and are easily accessible. The controlled, pressure-depen-
dent make-up takes place with automatic interruption and fault messaging upon
exceeding of the running time and/or the number of cycles. First filling of the system
and refilling are possible using the operating mode that can be set for this purpose.
Function control and monitoring of the CE-designated station takes place via a fully
automatic and freely programmable microprocessor control unit with LCD display for
all relevant operating and fault messages and pressure display, as well as a poten-
tial-free output and buzzer alarm for collective fault message.
Type Plus Compact

Min. flow pressure p 0 + 1,3
Inlet connection R 1/2"
Outlet connection R 1/2"

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3. System / Net
3.3 Water treatment
Fillcontrol Plus Compact
Electric connection 230V/50Hz

Max. electrical rated power 0.60 kW
Flow rate characteristic value kvs 0.4 m³/h
Height 304 mm
Width 240 mm
Depth 90 mm
Weight 3.00 kg
3.3.2 9112004 1 Reflex Fillsoft FE
Reflex external pressure sensor

Extension kit for functional adaptation of the Fillsoft I or Fillsoft II water softening fit-
ting in conjunction with Reflex Fillcontrol. Comprising in detail:
– Brass T-piece R 1/2"

– Non-return valve
– Fillcontrol-compatible pressure transducer
– Plug-in connection cable
Type FE
Height 90 mm
Width 70 mm
Depth 45 mm
Weight 0.30 kg
3.3.3 9127968 1 Reflex Fillsoft Fillguard
Reflex Fillmeter with Fillguard mini-function

Water meter for monitoring softening and desalination systems for heating water
treatment (e.g. Reflex Fillsoft or Reflex Fillsoft Zero) or control of pumps, valves or
systems during filling and draining of containers, etc. The Function Fillmeter is an
electronic water meter for measuring total water volumes and volume flows, as well
as for counting down of a programmable specified water volume with limit value sig-
nalling by means of a pulse output or analogue signal. The Function Fillguard has an
integrated sensor for monitoring the capacity state of desalination cartridges in the
treatment of filling and make-up water for heating systems. Particularly suitable in
conjunction with Reflex Fillsoft Zero for implementation of low-salt running according
to VDI 2035. Fillguard continuously determines the electric conductivity of the desali-
nated water and outputs it via an integrated display; value checking and program-
ming via a plastic foil keyboard. Power supply via supplied fully-wired 1.5 m long con-
nection cable.
Type Fillguard

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3. System / Net
3.3 Water treatment
Reflex Fillsoft Fillguard

Connection Rp 1/2"
Height 81 mm
Width 83 mm
Depth 70 mm
Weight 0.40 kg
3.4 Water make-up
3.4.1 9125660 1 Fillsoft FG I
Reflex Fillsoft cartridge housing, compact basic fitting for treatment of filling and
makeup water using an ion-exchanger process for the protection of heat genera-
tors and hot water heating systems according to VDI 2035. Cartridge housing can
be used in combination with the corresponding cartridge inserts (separate products)
optionally for water softening or water desalination.Empty housing is assembly-ready
with wall mounting bracket for optional equipping with one:
– Fillsoft water softening resin cartridge (green) FSP 6000 for the water softeningor
– Fillsoft Zero mixed bed resin cartridge (grey) FZP 3000 for water desalination
Fillsoft I individually comprising:
– a cylindrical propylene housing with brass thread connections for holding one of
the above mentioned water treatment cartridges and optional attachment of a
Reflex Softmix mixing mechanism,
– Flow limiter
– Shut-off ball valve with sampling tap
Components are arranged as a compact fitting for installation in the filling and
makeup water line.
Type FG I
Inlet connection Rp 1/2"
Outlet connection Rp 1/2"
Height 600 mm
Width 260 mm
Weight 1.90 kg
3.4.2 6811800 1 Fillsoft FSP 6000

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3. System / Net
3.4 Water make-up
Fillsoft FSP 6000
Reflex Fillsoft cartridge

Cation resin cartridge for filling and make-up water softening, fitting in the Fillsoft I or
II cartridge housing. Comprising cylindrical polypropylene cartridge filled with cation
exchanger resin for softening of filling and make-up water according to VDI 2035
and/or manufacturer specifications in hot water based heating systems according to
DIN EN 12828.
Type FSP 6000

Colour green
Height 513 mm
Weight 1.50 kg
3.4.3 9200276 1 Reflex Fillsoft Tool
Reflex Fillsoft key

Sturdy plastic key for safe undoing and tightening of the Reflex Fillsoft fitting to sim-
plify cartridge replacement.
Type Tool
Colour black
Diameter 143 mm
Height 298 mm
Weight 0.40 kg
3.4.4 9119219 1 Reflex Fillsoft Softmix
Reflex Softmix
Attachment dilution valve for setting a selectable discharge water hardness range for
Reflex Fillsoft I or Fillsoft II water softening valves. Featuring in detail:
– Dilution valve with setting scale

– Bypass pipe
– Fitting set for assembly on above mentioned water softening valves
Type Softmix
Outlet connection R 1/4"
Weight 0.20 kg

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3. System / Net
3.5 Separator Exdirt
3.5.1 9256610 1 Exdirt D 3/4 M
Reflex Exdirt Magnet

Dirt and sludge separator for heating and cooling water systems or closed liquid-filled
plant systems.
Suitable for the media water and water/glycol mixtures up to a mixing ratio of
50/50%.
Integrated high energy permanent magnet easy clip with plug function for a quick
connection without additional assembly effort on the sludge and dirt separator. High
performance magnet comprising an isostatic pressed neodymium washer, that is
inserted in a TPE plug-in washer. Highly efficient separation and fixing of ferro-
magnetic particles from the flow directly in the separator chamber thanks to axi-
ally-aligned magnetic field. Particles are specifically and permanently removed from
the system by simple pulling out of the plug-in magnets from the separator hous-
ing, and subsequent cleaning without any interruption to operation. For maintenance
tasks, the plug-in magnet can be removed from the separator housing by simply
pulling it out.
The cleaning and emptying of the dirt collection chamber is possible via a dedicated
desludging ball valve without any necessity to interrupt operation.
Type D 3/4 M
Housing material brass
Installation variant horizontal
Connection IG 3/4"
Cleaning connection G 3/4"
Connection variant thread
Max. volume flow 1.3 m³/h
Diameter 63 mm
Height 122 mm
Width 121 mm
Installation length 85 mm
Weight 1.00 kg
3.5.2 9254811 1 Reflex Exiso A/D 22 - 1 1/2
Reflex Exiso
Thermal insulation for Reflex Exvoid micro-bubbles or Exdirt dirt separator. Compris-
ing two shape and temperature-stable, adaptable, form-fitting rigid-foam semi-shells
with a folding closure or clamping strap.
Type A/D 22 - 1 1/2

Colour black
Insulation material
Insulation strength 15 mm
Diameter 125 mm

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3. System / Net
3.5 Separator Exdirt
Reflex Exiso A/D 22 - 1 1/2
Height 225 mm
Width 100 mm
Depth 108 mm
Weight 0.07 kg
4. Heat generator protection 1
4.1 Separator Exvoid-T
4.1.1 9250000 1 Exvoid T 1/2
Reflex Exvoid T
Automatic quick and large ventilator for heating and chilled water systems or sealed,
liquid-filled system circuits.Suitable for the media water and water/glycol mixtures up
to a mixing ratio of 50/50%.Fitting for the permanent discharge of gas bubbles from
high points or collection points in the hydraulic/piping system that have been pro-
vided for this purpose.
Type T 1/2
Housing material brass
Installation variant vertical
Connection IG 1/2"
Vent connection G 1/2"
Diameter 63 mm
Height 122 mm
Central flange-jacket 46 mm
Width 78 mm
Weight 0.63 kg
4.2 Safety valve *Third Party Product*
4.2.1 255330 1 Safety valve G 1/2" -external-
Safety valve G 1/2"
Inlet connection G 1/2"

Outlet connection G 3/4"

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4. Heat generator protection 1
4.2 Safety valve *Third Party Product*
Safety valve G 1/2" -external-
Trigger pressure SV 2.5 bar
4.3 Water level limiter *Third Party Product*
4.3.1 255294 1 Water level limiter -external-
Water level limiter for water level monitoring of heat generators, type-tested accord-
ing to VD-TÜV Data Sheet Water Level 100/2. Alternatively, a minimum pressure lim-
iter, flow limiter or another suitable measure for preventing impermissible heating in
the event of insufficient water can be deployed.This item is a third-party product that
is not part of our company's scope of delivery. These are recommendations for instal-
lation in the complete system.


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Page 1 from 11

1.1 Heating Project number

2. System data of the solution

2.3 Temperatures highest setpoint setting of the temperature con- 50 °C

2.4 Pressures Static pressure (p st) 1.0 bar

2.5 Heating power and system Heat generator

Modifications, errors and mistakes are subject to change. •

2. System data of the solution

Special pipelines/long pipelines

2.6 Approximate values for the Filling pressure at corresponding temperature

2.7 System data, separation Deposition of ferromagnetic particles (magnetite) yes

2.9 System data, low loss Flow 0.80 m³/h

2.10 System data, heat exchanger Heat output (Q) 18 kW

Modifications, errors and mistakes are subject to change. •

3.1 Membrane expansion vessel

Position Art. No. Quantity Article text

3.1.1 8209300 1 Reflex N 50

– Durable epoxy resin coating

Set gas system pressure 1.2 bar

3.1.2 7613000 1 Reflex Cap valve SU R 3/4" x 3/4"

Reflex cap valve

Type SU R 3/4" x 3/4"

Modifications, errors and mistakes are subject to change. •

Position Art. No. Quantity Article text

3.2.1 8835800 1 Servitec Mini

– Automatic setting of the time and date

Max. electrical rated power 0.06 kW

Modifications, errors and mistakes are subject to change. •

Position Art. No. Quantity Article text

Pressure side connection G 1/2"

Data of the connected supply system

3.3 Water treatment

Position Art. No. Quantity Article text

3.3.1 6811500 1 Fillcontrol Plus Compact

Reflex Fillcontrol Plus Compact

Type Plus Compact

Modifications, errors and mistakes are subject to change. •

3.3 Water treatment

Position Art. No. Quantity Article text

Fillcontrol Plus Compact

Electric connection 230V/50Hz

3.3.2 9112004 1 Reflex Fillsoft FE

Reflex external pressure sensor

– Brass T-piece R 1/2"

3.3.3 9127968 1 Reflex Fillsoft Fillguard

Reflex Fillmeter with Fillguard mini-function

Modifications, errors and mistakes are subject to change. •

3.3 Water treatment

Position Art. No. Quantity Article text

Reflex Fillsoft Fillguard

Max. perm. operating pressure 10 bar

3.4 Water make-up

Position Art. No. Quantity Article text

3.4.1 9125660 1 Fillsoft FG I

Fillsoft I individually comprising:

3.4.2 6811800 1 Fillsoft FSP 6000

Modifications, errors and mistakes are subject to change. •

3.4 Water make-up

Position Art. No. Quantity Article text

Fillsoft FSP 6000

Reflex Fillsoft cartridge

Type FSP 6000

4.2 Safety valve Third Party Product

4.2 Safety valve Third Party Product

4.3 Water level limiter Third Party Product