MAINTENANCE MANUAL

CV-160
INTRODUCTION

Repair and maintenance of this product requires highly specialized knowledge and techniques.
We recommend that you contact an Olympus service center in your area if a problem develops
with the product. If repairs or modifications are made by personnel not authorized by Olympus,
the warranty is void, and Olympus shall not be liable for damage that occurs to or as a result of
use of the modified product.
 CONTENTS CV-160

CONTENTS

１． SPECIFICATIONS 1-1
２． CONNECTION DIAGRAM 2-1
３． BLOCK DIAGRAM 3-1
４． TROUBLESHOOTING 4-1
５． DISASSEMBLING/ASSEMBLING PROCEDURE 5-1
６． EXPLODED PARTS DIAGRAM 6-1
７． PARTS LIST 7-1

CONTENTS
 SPECIFICATIONS CV-160

SPECIFICATIONS
Specifications
Item Specification
1. Applicable scope 1. EVIS100 series scope
2. EVIS130 series scope
3. EVIS140 series scope
4. V series scope
5. EVIS EXERA 160 series scope
6. EVIS EXERA 145 series scope
7. Ultrasonic endoscope(100 series)
Note) Applicable scope cable is MAJ-843 only.
2. Applicable video converter 1. OES video converter
OVC-100
OVC-140
1 System specifications

Connectable with OES fiberscopes.

3. Applicable light source unit 1. EVIS universal light source unit
CLV-U40
2. High intensity light source
CLV-E, CLE-E
3. EVIS EXERA high intensity light source unit
CLV-160, CLE-145
4. Applicable monitor 1. Recommended monitor
(1) 14” observation monitor
OEV141/142/143
(2) 20” observation monitor
OEV201/202/203
5. Applicable keyboard 1. CV-160 exclusive keyboard (MAJ-845)
2. Structure
(1) ASCII key layout
(2) Provided with keyboard drip-proof cover (removable).
(3) Mountable on WM-60 series keyboard tray.
(4) Removable from CV-160.
(5) Flat keys and stroke keys are mixed.
1. Color system 1. Signal system
(1) NTSC
2. Television system

Primary supply voltage 100V class (North America,

Asia specification 1)
(2) PAL
Primary supply voltage 200V class (Asia specification 2)
Primary supply voltage 200V class (Europe
specification)
2. Monitor standard color 1. Color temperature setting
temperature (1) 6500K
3. Synchronizing method Synchronizing only with the SYNC signal in CV-160.
1. Video output signal 1. Signal system
(1) VBS composite
3. Input/output conditions

(2) Y/C
(3) RGBS
* Simultaneous output of (1), (2) and (3) is possible.
2. Light control output signal 1. Output connector
•All specifications: Front scope cable connector and rear light
control connector

1-1
 SPECIFICATIONS CV-160

Item
2. Light control output signal
Specification
2. Output signal level
The output signal level for the automatic light control of an
applicable light source is defined by the following input
standard.

Input signal [mV]

F 30 or more
1 15
2 12.6
3 10.8
4 9.1
5 7.5
6 6.3
7 5.4
8 4.5
9 3.8
10 3.2
11 2.7
12 2.3
13 1.9
14 1.6
3. Input/output conditions

15 1.4
16 1.2
17 0.95

3. Power supply 1. Type

(1) 100V class: North America (OAI), Asia 1 (OLA)
(2) 200V class: Europe (OE), Asia 2 (OLA)
2. Rated voltage and input current
(1) 100V class: 100 to 120V, 1.0A
(2) 200V class: 220 to 240V, 0.5A
3. Voltage fluctuation
• The unit performance shall be guaranteed within ±10% of
the rating.
• The unit operation shall be guaranteed within ±15% of the
rating and the temperature increase in ordinary operation
of IEC.
4. Frequency
• 50/60Hz
5. Frequency fluctuation
• The unit performance shall be guaranteed with ±1Hz of
the rating.
6. Power consumption
• 240VA
7. Power cable
(1) 100V class (3 ±0.05m cord set)
3-pin hospital grade plug
(2) 200V class (3.2m cord set)
3-pin plug-less with uneven end
(Attach an appropriate plug in the destination.)

1-2
 SPECIFICATIONS CV-160

Item Specification
1. Type of observation The user can select the endoscopic image display size from the
image followings depending on the scope (CCD) applied.

North America specification (NTSC) Europe specification (PAL)

CCD 3700,01,08 3704 37071 3700,01,08 3704 37071
Display 2 steps 1 step 2 steps 3 steps 2 steps 2 steps
1. Observation image display position

size Medium Full-high Small Medium Semi Small

↓ only ↓ ↓ full-height ↓
Full-height Medium Semi ↓ Medium
full-height Full-height
↓
Full-height

Note 1)
Change the display size on the keyboard or with the scope
switch or RS-232C communication.

Note 2)
Standard setting is as follows.
• 3700/01/08: NTSC = Medium
PAL = Medium
• 3704: NTSC = Full-height
PAL = Semi full-height
• 37071: NTSC = Small
PAL = Small
1. White balance 1. Specifications
• When replacing the scope with a different type,adjust the
4. Observation

white balance using the supplied white cap.

• A memory function is provided to hold the previous white
balance data even if the power switch is turned off.
• Calibrate the white balance automatically if the scope
with the scope ID function (EVIS EXERA 160 series) is
connected to the CV-160.
Note) It is necessary to calibrate manually again if the light
2. Front panel picture quality adjustment

source changed.
2. Setting method
• Select the type of light source(xenon=CLV/halogen=CLE)
on the system setup screen.
• Depress the white balance switch on the front panel.(It is
not necessary for scopes with the scope ID function.)
3. Switch depression detection time
• Approx. 1 second
4. Time required by correction operation
• Approx. 1 second

1-3
 SPECIFICATIONS CV-160

Item Specification
2. Automatic light 1. Specification
control • Switch the peak/average iris mode depending on a subject.

2. Standard setting: Average

3. Setting method
(1) Switch on the front panel
(2) Scope switch
(3) RS-232C communication
Note) Assign the scope switch on the user preset screen.
3. Edge enhancement 1. Specification
A subject image is enhanced in three steps (Low/Med./High).
2. Standard setting: Low
3. Setting method
(1) Set the edge enhancement mode (Enh.Type: Edg.) on
the user preset screen.
(2) Switch on the front panel
(3) Scope switch
(4) RS-232C communication
4. Structure 1. Specification
enhancement A subject image is enhanced in three steps
(Low/Med./High).
2. Front panel picture quality adjustment

2. Standard setting
The standard setting of each level:
Low:Level1, Med.:Level3, High:Level5
3. Setting method
(1) Set the structure enhancement mode (Enh.Type: Str.)
4. Observation

on the user preset screen.

(2) Select the set value (Level 0 to 8) for each enhancement
level (L/M/H) on the user preset screen.
(3) Switch on the front panel
(4) Scope switch
(5) RS-232C communication
1. Selection of 1. Specification
adjustment Desired color can be selected.
color (Select from four types of R, B, C and Light off.)
2. Standard setting
Light off (not selected)
3. Setting method
Color tone selector switch on the front panel
(Each time the switch is depressed, the color is changed in
5. Color tone adjustment

the order of R, B, C, Light off and R.)

2. Red group color 1. Specification
adjustment Color tone of red group can be adjusted.
(when R is 2. Standard setting
selected) Center of the variable range (±0 step)
3. Setting method
(1) Adjust with the color tone adjustment switch on the
front panel.
(2) Adjust with RS-232C communication.
4. Variable range
±7 steps
(LED indicates step values on the front panel.)

1-4
 SPECIFICATIONS CV-160

Item Specification
3. Blue group 1. Specification
color Color tone of blue group can be adjusted.
adjustment 2. Standard setting
(when B is Center of the variable range (±0 step)
selected) 3. Setting method
(1) Adjust with the color tone adjustment switch on the
front panel.
5. Color tone adjustment

(2) Adjust with RS-232C communication.

2. Front panel picture quality adjustment

4. Variable range
±7 steps
(LED indicates step values on the front panel.)
4. Color density 1. Specification
adjustment Color density (chroma) can be adjusted without changing the
(when C is hue.
selected) 2. Standard setting
Center of the variable range (±0 step)
3. Setting method
(1) Adjust with the color tone adjustment switch on the
front panel.
(2) Adjust with RS-232C communication.
4. Variable range
±7 steps
(LED indicates step values on the front panel.)
6. Reset switch 1. Specification
The output image to the observation monitor is changed to
the scope image, and the light control, edge/structure
4. Observation

enhancement and color tone and contrast etc. are set on

User Preset 1.
2. Setting method
Press the reset switch on the front panel. (Depress the
switch more than 1 second)
1. AGC 1. Specifications
Turn ON/OFF as needed, depending on the endoscopic
image.
2. Standard setting: ON
3. Setting method
(1) Switch with the keys (Shift + F2 key) on the keyboard.
(2) Switch with the scope switch.
3. Other picture quality adjustment

(3) Switch with RS-232C communication.

Note) Assign the scope switch on the user preset screen.
2. γ (contrast) 1. Specifications
Selectable from the three modes.
Normal :Ordinary observation
Low :Low contrast mode
(Brighten the dark portion, and darken the bright
portion.)
High :High contrast mode
(Brighten the bright portion, and darken the dark
portion.)
2. Standard setting: ON
3. Setting method
(1) Select with the keys (Shift + F5 key) on the keyboard.
(2) Switch with the scope switch.
(3) Switch with RS-232C communication.
Note) Assign the scope switch on the user preset screen.

1-5
 SPECIFICATIONS CV-160

Item Specification
quality adjustment 3. Freeze 1. Specifications
3. Other picture

Make a moving image a still image.

(Field freeze system)
2. Setting method
(1) Freeze with the freeze switch on the keyboard.
(2) Freeze with the scope switch.
(3) Freeze with RS-232C communication.
Note) Assign the scope switch on the user preset screen.
1. Display area change 1. Specifications
4. Image display

(Electric (1) The observing image size is selectable.

magnification) 2. Setting method
function

(1) Set with the switch (Function key F5) on the keyboard.
(2) Change with the scope switch.
(3) Change with RS-232C communication.
Note) Assign the scope switch on the user preset screen.

1. Standard chart image 1. Specifications

output 100% Color bar is displayed on the screen for adjustment of
4. Observation

the monitor.
2. Setting method
(1) Select with the key (Function key F2) on the keyboard.
(2) Select with RS-232C communication.
5. Input/Output switching function

2. Selection of output 1. Specifications

signal to the monitor (1) Select the signal to the monitor from the inputs (scope,
printer, VTR and digital file).
2. Setting method
(1) Select with the switch on the front panel (Image
Source).
(2) Select with RS-232C communication.

IMAGE Output to the monitor

SOURCE RGB Y/C VBS
SCOPE ○ ○ ○
PRINTER × × ○
VTR × ○ ○
D.F. ○ × ×

・The scope image is displayed at marked ×.

・Switching the monitor image is controlled by the monitor
remote signal.
1. Luminance Near the center:
Horizontal resolution 1. 3700/01/08
(Magnify in the (1) Composite signal, RGB signal, Y/C signal outputs
horizontal direction (240TV lines or more)
so that the aspect
2. 3704
5. Picture quality

ratio (H:V) becomes

1. Resolution

4:3 with the vertical (1) Composite signal output

magnification rate of (350TV lines or more)
1X, and adjust the (2) RGB signal, Y/C signal outputs
view angle.) (400TV lines or more)
3. 37071
(1) Composite signal, RGB signal, Y/C signal outputs
(400TV lines or more)

1-6
 SPECIFICATIONS CV-160

Item Specification
2. Luminance Near the center:
Vertical resolution 1. 3700/01/08
(Magnify in the (1) Composite signal, RGB signal, Y/C signal outputs
1. Resolution

horizontal direction (320TV lines or more)

so that the aspect 2. 3704
5. Picture quality

ratio (H:V) becomes (1) Composite signal, RGB signal, Y/C signal outputs
4:3 with the vertical (320TV lines or more)
magnification rate of 3. 37071
1X, and adjust the (1) Composite signal, RGB signal, Y/C signal outputs
view angle.) (320TV lines or more)
2. S/N 1. (37dB or more)
[Conditions]
AGC: OFF
Contrast: Normal
Image enhancement: Edge enhancement (Low)
1. Registration and access of 1. Specifications
patient data 40 patient data can be registered and accessed.
2. Setting method
Input from the keyboard on the patient data screen.
3. Input items
(1) ID No.
(2) Patient name
(3) Sex and age
(4) Date of birth (Date of inspection is automatically
displayed.)
2. Recording and displaying 1. Specifications
of patient data The patient data to register, the comment to input after
registration, the number of video print, etc. can be displayed
on the screen.
2. Setting method
(1) Input from the keyboard.
(2) Input with RS-232C communication.
3. Display items
(1) ID No.
6. Recording

(2) Patient name

(3) Sex and age
(4) Date of birth
(5) Date of inspection, time (stopwatch)
(6) Comment
(7) Dr. name
(8) (Video print number/divided number)
(9) (Image enhancement mode: Enhance level)
(10) (Contrast mode)
Note) Only the item in ( ) is indicated.

1-7

Item
3. Control of the recording
unit (video printer)
6. Recording
SPECIFICATIONS CV-160
Specification
1. Specifications
(1) #PER PAGE
The dividing mode of the video printer connected to the
CV can be switched to 1/2/4/N (N: User setting) mode.
(2) DEL IMAGE
Delete the divided image stored in the printer, then
return the cursor to the previous position.
(3) PRINT
Print out the image stored in the printer.
(4) PRINT QTY.
The number of prints can be switched to 1/2/4/N(N:User
setting) mode.
(5) Data can be stored also during printing. Print image can
be confirmed.
Note) Print out automatically after capturing the images set
up in (1).
2. Setting method
(1) Select the type of printer.
(2) Control with the exclusive key(PRINTER REMOTE) on
the keyboard.
3. Applicable video printer
* NTSC:
OEP (OLYMPUS)
OEP-3 (OLYMPUS)
UP-2900MD (SONY)
UP-2950MD (SONY)
[UP-1800 (SONY)]
[UP-1850 (SONY)]
[UP-5000MD (SONY)]
[UP-5200MD (SONY)]
[UP-5250MD (SONY)]
* PAL:
OEP (OLYMPUS)
UP-2800P (SONY)
UP-2850P (SONY)
[UP-1800 EPM(SONY)]
[UP-1850 EPM (SONY)]
[UP-5000MDP (SONY)]
[UP-5200MDP (SONY)]
[UP-5250MDP (SONY)]
UP-2100P
Note) [ ] Products already sold.
Remote cable: MH-995 (RS-232C)
MAJ-854 (X-contact)
1-8
 SPECIFICATIONS CV-160

Item Specification
4. VTR recording/playback 1. Specifications
control The following operations are possible from the exclusive key
on the keyboard, RS-232C and scope switch for the VTR
connected to the CV.
• Recording(REC)
• Playback(PLAY)
• Stop(STOP)
• Fast forward(FWD)
• Rewind(REW)
• Pause(PAUSE)
• Fast forward during playing (RS-232C control only)
• Rewind during playing (RS-232C control only)
2. Setting method
(1) Use the exclusive key on the keyboard.
(2) Use the scope switch.
Note) Scope switch can control [REC/REC_PAUSE] only.
(Scope switch is assigned to [VTR]).
3. Applicable VTR
* NTSC
6. Recording

VO-7600 (SONY)
VO-9600 (SONY)
SVO-9500MD (SONY)
[BR-S611 (JVC)]
[BR-S811 (JVC)]
* PAL
VO-7630 (SONY)
VO-9600P (SONY)
SVO-9500MDP (SONY)
[BR-S611E (JVC)]
[BR-S811E (JVC)]
5. Release continuous 1. Specifications
recording Release of each connected unit can be controlled from the
CV-160.
2. Setting method
(1) Release with the scope switch.
(2) Release from the keyboard.
Note) Assign the scope switch on the user preset screen.
3. Controllable units
(1) Applicable video printers
(2) Applicable digital files

1. Scope Connect the scope and CV-160 with the scope cable(MAJ-843).
7. Connection

2. OES video converter Can be directly connected to the CV-160.

1. Display (1) English 100 to 120V: NTSC (OAI, OLA 1)

220 to 240V: PAL (OLA 2)
8. Panel

(2) Symbol 220 to 240V: PAL (OE)

2. Structure Dripproof required as medical equipment.

1-9
 SPECIFICATIONS CV-160

Item Specification
3. Storage (1) Storage items
Color tone set value
8. Panel

Image enhancement level

Iris mode,
White balance data.

1. Panel To remove dust, dirt, and non-patient debris, wipe the unit
using a soft, lint-free cloth moistened with 70% ethyl or
isopropyl alcohol. If the unit is soiled with blood or other
potentially infectious materials, first wipe off all gross debris
9. For cleaning

using neutral detergent and then decontaminate its surface

using lint-free cloth moistened with 70% ethyl or isopropyl
alcohol.

1. Laws and regulations Laws and Standards to be

Country/area
applied regulations applied conformed to
1. EU/FETA MDD Class: Class I
EN 60601-1
EN 60601-1-1
EN 60601-1-2
EN 60601-1-2-18
IEC 513
IEC 529
ISO 9000-3
ISO 3740
ISO 8600-1
ISO 8600-1.3
2. USA Medical Equipment Class: Class II
Safety Laws (510K)
UL/C-UL UL544
CSA22.2 No. 125
3. Japan/ The Drugs, JIST1001 (medical
10. Safety

Korea Cosmetics and electronics safety)

Medical JIST1002 (medical
Instruments Act electronics safety test)
General name:
Light source,
processor
Approval No.
07BZ0043

Classification of medical
instruments
OAI/Asia Protection type against an
electrical shock: Class I
Protection level against
an electrical shock: BF
type

1-10
 SPECIFICATIONS CV-160

Item Specification
1. Laws and regulations EU area (OE) Protection type against an
applied electrical shock:
Class I
Protection level against
an electrical shock:
10. Safety

BF type
Note) When the fitting
part has no
indication of
protection level
against an electric
shock, it is the BF
type fitting part.
1. Dimensions (maximum 370 (W) × 72 (H) × 420 (D) mm
outer dimensions)

2. Weight 8kg

3. Standard setting of Front panel

display/function
Function/dis Factory
Reset Power ON
play setting
Image
selection
SCOPE SCOPE SCOPE
(IMAGE
SOURCE)
User Preset1
Front Panel

IRIS AVE Stored

IRIS
User Preset1
ENH L Stored
ENH.Pos.
R ±0 ±0 Stored
B ±0 ±0 Stored
C ±0 ±0 Stored
SELECT Not selected Not selected Not selected
WB – (Cleared) Stored Stored
11. Others

1-11
 SPECIFICATIONS CV-160

Item Specification
3. Standard setting of System Setup
display/function Function/dis Factory
Reset Power ON
play setting
[Printer]
Type OEP Stored Stored
Qty.,”N” 4 Stored Stored
Caption – (Cleared) Stored Stored
[Release
Time]
Printer 0.5 Stored Stored
D.F. 2 Stored Stored
[Clock]
Date Note 1 Stored Stored
Time Note 1 Stored Stored

System setup
Disp. Note 1 Stored Stored
[Patient
Resume Stored Stored
Data]
[Remote
Control]
Mon. Type OEV2 Stored Stored
Mon. VTR S-Video Stored Stored
VTR RS-232C Stored Stored
[Light
CLV Stored Stored
Source]
[Network]
Use DHCP No Stored Stored
IP Address Note 2 Stored Stored
Net Mask 255.255.255.0 Stored Stored
11. Others

Note 1) Set to the local time on shipment.

Note 2) The high order 3-byte of the initial IP address is
192.168.0. The lower order 1-byte is the fixed value
for each CPU number.

User Preset
Factory
Function/display Reset Power ON
setting
[Scope Switch]
Switch1 Freeze Stored Stored
Switch2 Iris Stored Stored
Switch3 Enhance Stored Stored
Switch4 Release Stored Stored
[Image Size]
160 Medium Stored Stored
Q160 Semi-Full Stored Stored
User Preset

XP160 Small Stored Stored

[Image Control]
Iris Ave Stored Stored
AGC On Stored Stored
Contrast Normal Stored Stored
Enh.Pos. Low Stored Stored
Enh.Type Str. Stored Stored
Enh.Low 1 Stored Stored
Enh.Med. 3 Stored Stored
Enh.High 5 Stored Stored

1-12
 SPECIFICATIONS CV-160

Item Specification
3. Standard setting of Patient Data
display/function
Factory
Function/display Reset Power ON
setting
ID No. Cleared Stored Stored

Patient Data
Name Cleared Stored Stored
Sex Cleared Stored Stored
D.O.Birth Cleared Stored Stored
Age Cleared Stored Stored
Phy.Name Cleared Stored Stored

Scope Info.
(1) For the user
Factory
Function/display Reset Power ON
setting
[Scope Infomation]
Scope Model Stored Stored
Serial No. Stored Stored
Scope Information

Comments Cleared Cleared

Cumulative Uses Cleared Stored (Data read
Check Period １８０ Stored out from
Service Contract Cleared Stored the scope)
Warranty Date Cleared Stored
Owner Cleared Stored
Customer ID No. Cleared Stored
ID Ver. Cleared Stored
11. Others

(2) For service

Factory
Function/display Reset Power ON
setting
[Scope Infomation]
Scope Model Stored Stored
Serial No. Stored Stored
Ctrl+Shift+Scope Information

Comments Cleared Cleared

Cumulative Uses Cleared Stored
Check Period 180 Stored
Service Contract Cleared Stored (Data read
Warranty Date Cleared Stored out from the
Owner Cleared Stored scope)
Customer ID No. Cleared Stored
ID Ver. Cleared Stored
Mfg. Comments Cleared Stored
Service Comments Cleared Stored
Repair Info. Cleared Stored
Checkup Info. Cleared Stored

* Press the Ctrl + Shift + Scope Info. keys on the keyboard to

shift from the Scope Information screen to the above screen.

1-13
 SPECIFICATIONS CV-160

Item Specification
3. Standard setting of Hidden screen
display/function
Factory
Function/display Reset Power ON
setting
[Shipping]
Country Destination Stored Stored
[Printer]
Print Time 40 Stored Stored
Auto Clear ON Stored Stored
[Color]
Mon.Red ±0 Stored Stored

Ctrl+Shift+Systemsetup
Mon.Blue ±0 Stored Stored
Prt.Red ±0 Stored Stored
Prt.Blue ±0 Stored Stored
11. Others

[Clock]
Total – Stored Stored
Trim ±0 Stored Stored
[CPU Board] －
Serial No. – Stored Stored
[Video Board] – Stored Stored
[Pat.Board]
Iris spd. Med. Stored Stored
Iris L 1 Stored Stored
Iris D 1 Stored Stored

Press the Ctrl + Shift + System Setup keys on the keyboard to

shift from the System Setup screen to the above screen.

1-14
 1 2 3 4 5 8 9 10 11 12
VTR REMOTE MONITOR KEYBOARD PC NETWORK PRINTER
GND1 DF 1

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UPCV16PNDF REMOTE REMOTE

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1
2
3
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7
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9
TXD DF 2
RIS DF 3

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1
2
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8

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2
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9
GND2 DF 4

PAUSE CMD

PAUSE TAL
(J2) REL DF 5
A A

YOUT VTR
NOUT VTR
COUT VTR

PLAY CMD

STOP CMD

STOP LVL

PLAY TAL

STOP TAL

NC(TXDSCV)
GND3 DF 6

YIN VTR
NIN VTR
CIN VTR

REC CMD
REW CMD

REC 239
TXD VTR
RTS VTR
DSR VTR

REC TAL
REW TAL
TAL 239
RXD VTR
CTS VTR
DTR VTR
VTR 6V
FF CMD

FF TAL
EN DF

VBUS KB1

VBUS KB2

DMRI CVP

DMR2 CVP
DATA CVP
7

NC(TXDSCV)

GND MON

GND KB1

GND KB2

VBUS PC

GND CVP
TXD CVP
RTS CVP
GND CVP
GND CVP
RXD CVP
CTS CVP
DTR CVP
DSR CVP
RXD DF 8

DF REMOTE
(NC)

(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)

(NC)
(NC)

D- KB1
D+ KB1

D- KB2
D+ KB2

GND PC

EN CVP
CTS DF 9

GND
GND
GND
GND
GND
GND
GND
GND

D- PC
D+ PC
GND1 DF

GND2 DF

DMR2 DF
GND3 DF

DATE DF
DTR DF 10

MON1
MON2
MON3
MON4
MON5
MON6
RXD DF
TXD DF
CTS DF
RTS DF
DTR DF
DSR DF
REL DF

(J9)

(J3)

(J4)

(J5)

(J7)
TD+
TD-
RD+

RD-
DSR DF 11

EN DE

NC

NC
NC
NC
NC
DMR2 DF 12

(J1)
(J1) (J2) (J3) NC(TXDSCV) 13

NC
NC
NC
NC
DATA DF 14
UPCV16CP

10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
PAUSE CMD
PAUSE TAL
YOUT VTR
NOUT VTR
COUT VTR

PLAY CMD
PLAY TAL

STOP CMD
STOP TAL

STUP LVL
YIN VTR
NIN VTR
CIN VTR

REC CMD
REC TAL

REW CMD
REW TAL

TAL 239
REC 239
RXD VTR
TXD VTR
CTS VTR
RTS VTR
DTR VTR
DSR VTR
UPCV16PNRP 18 DATE DF

VTR 6V

FF CMD
FF TAL
17 EN DF GND 1 1 GND
16 NC(TXDSCV) GND 2 2 GND
PRIMARY

GND
GND
GND
GND
GND
GND

GND
GND

GND
15 GND DF GND 3 3 GND (J11)

NC
NC
NC
NC
NC
NC
NC
14 DMR2 DF GND 4 4 GND PRN IN 1
CIRCUIT 13 DMR1 DF CK27M 5 5 CK27M COMP GND 2

20
21
22
23
24
25
26
B B

10
11
12
13
14
15
16
17
18

10
11
12
13
14
15
16
17
18
19
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
12 DSR DF CK27M GND 6 6 CK27M GND
11 GND DF #HD 7 7 #HD PRNTER IN
10 DTR DF #VD2 8 8 #VD2
9 RTS DF ODD 9 9 OABSELS
8 CTS DF CSYNC 10 10 CSYNC (J13)
7 TXD DF #CK13M 11 11 #CK13M NC 1
6 RXD DF #CK13M GND 12 12 #CK13M GND R GND 2
5 GND DF #VD1 13 13 #VD1 R PRN 3
4 NC LCADATA 14 14 TXS 0 G PRN 4
3 NC

(J6)
LCACLK 15 15 CCLK R PRN 5
2 NC NC(INIT) 16 16 NC(INIT) G GND 6
1 NC NC(TCK) 17 17 NC(TCK) B GND 7
26 DSR VTR NC(TMS) 18 18 NC(TMS) S PRN 8
25 DTR VTR NC(TDO) 19 19 NC(TDO) S GND 9
24 RTS VTR NC(TD1) 20 20 NC(TD1) PRINTER
23 CTS VTR GND 21 21 GND OUT
22 TXD VTR GND 22 22 GND
21 RXD VTR GND 23 23 GND
(J10)
C SECONDARY CIRCUIT 20
19
GND VTR
REC 239
GND
YMAIN7
YMAIN6
24 24
25 25
26 26
GND
YMAIN7
YMAIN6
VBS OUT 1 C
+12V 1 1 18 TAL 239 COMP GND 2
DC FAN 17 STUP LVL YMAIN5 27 27 YMAIN5 COMP OUT
GND 2 2 YMAIN4 28 28 YMAIN4
16 PAUSE TAL
15 PAUSE CMD YMAIN3 29 29 YMAIN3
(J8)
POWER 14 REW TAL YMAIN2
YMAIN1
30 30
31 31
YMAIN2
YMAIN1 R GND 1
13 REW CMD YMAIN0 32 32 YMAIN0 G GND 2
SUPPLY 12
11
STOP TAL
STOP CMD PRMAIN7 33 33 PRMAIN7 B GND 3
10 REC TAL PRMAIN6 34 34 PRMAIN6 S GND 4
9 REC CMD PRMAIN5 35 35 PRMAIN5 Y/C GND 5
8 EE TAL PRMAIN4 36 36 PRMAIN4 NC 6
7 EE CMD PRMAIN3 37 37 PRMAIN3 NC 7
PRMAIN2 38 38 PRMAIN2 VBS GND 8
PATIENT CIRCUIT 6
5
PLAY TAL
PLAY CMD PRMAIN1 39 39 PRMAIN1 R MON 9
4 VTR 6V PRMAIN0 40 40 PRMAIN0 G MON 10
3 GND VTR PBMAIN7 41 41 PBMAIN7 B MON 11

(J8)
2 GND VTR PBMAIN6 42 42 PBMAIN6 S MON 12
D 1 NC PBMAIN5
PBMAIN4
43 43
44 44
PBMAIN5
PBMAIN4
Y MON
C MON
13
14 D
PBMAIN3 45 45 PBMAIN3 VBS MON 15
18 NC PBMAIN2 46 46 PBMAIN2
17 NC PBMAIN1 47 47 PBMAIN1 MONITOR
A R-EE SIG
B R-EE GND
C R-EE +5V

16 NC PBMAIN0 48 48 PBMAIN0 OUT

15 NC GND 49 49 GND
14 NC GND 50 50 GND (J7)
13 NC GND 51 51 GND NC 1
12 GND GND 52 52 GND R GND 2
11 CIN VTR YMIX7 53 53 YMIX7 R DF 3
10 GND YMIX6 54 54 YMIX6 G DF 4
9 NIN VTR YMIX5 55 55 YMIX5 B DF 5
8 GND YMIX4 56 56 YMIX4 G GND 6
7 YIN VTR YMIX3 57 57 YMIX3 B GND 7
6 GND YMIX2 58 58 YMIX2 SY DF 8
5 COUT VTR YMIX1 59 59 YMIX1 S GND 9
4 GND YMIX0 60 60 YMIX0
1
2
3
4

1
2
3
4
5
6
7

3 NOUT VTR DF OUT

(J9)
PRMIX7 61 61 PRMIX7
E 2 GND E
1
2
3
4

1
2
3
4
5
6
7

PRMIX6 62 62 PRMIX6
1 YOUT VTR (J11) PRMIX5 63 63 PRMIX5 (J7)
1 1 +5V PRMIX4 64 64 PRMIX4
2 2 GND PRMIX3 65 65 PRMIX3 NC 1
R-EE SIG
R-EE GND
R-EE +5V

PRMIX2 66 66 PRMIX2 RGND 2

(J4)(J5)
1 1 +5V PRMIX1 67 67 PRMIX1 RDF 3
-10.5V
(J204)

(J200)

2 2 GND PRMIX0 68 68 PRMIX0 GDF 4

-15V
+19V

1 1 +6VA PBMIX7 69 69 PBMIX7 BDF 5

GND

+8V
GND

GND
+5V

2 2 GND PBMIX6 70 70 PBMIX6 GGND 6

3 3 -5VA PBMIX5 71 71 PBMIX5 BGND 7
PBMIX4 72 72 PBMIX4 SYDF 8
FERRITE PBMIX3 73 73 PBMIX3 SGND 9
UPCV16AP CORE PBMIX2 74 74 PBMIX2 DF IN
GND 10 10 1 1 +5VP PBMIX1 75 75 PBMIX1
+5VP 9 9 2 2 GND PBMIX0 76 76 PBMIX0
(J202) (J201) GND 8 8 3 3 2PCLK GND 77 77 GND
GND 78 78 GND

(J2)

(J6)
2PCLK 7 7 4 4 GND
GND 6 6 5 5 PCLK2 GND 79 79 GND
F PCLK 5 5 6 6 GND GND 80 80 GND
F
LIVE2/DMY

(J205)
COM(+5V)

+15V.CCD

GND 4 4 7 7 +5VF
CCD SIG

+5VF 3 3 8 8 GND

(J1)
φVSUB
(J203)

GND 2 2 9 9 +5VF
LIVE1

LIVE3

GND.P
GND.P
F-EE
SCID

φH2
φH1
φV1
φV3
φV2
φV4

+5VF 1 1 10 10 GND
GND
GND
SW1
SW2
SW3
SW4

GND

φR
GND
GND
GND
GND
GND
GND
GND

GND

GND 1 1 GND
VL

AD9 2 2 AD9
GND 3 3 GND
10 10

10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
1
2
3
4
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9

1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9

AD8 4 4 AD8 (J1)

1
2
3
4

GND 5 5 GND

EVRDIN
EVRCLK
EVRDOUT
ENCCLK
ENCDATA
#ENHCS
#ZOOMCS
#GAMCS
#LPE2CS
#LPE1CS
#MAT2CS
#MAT1CS
#WBCS
#PORT2
#PORT1
#ROM
#WRI
#RD
#RESET
CPUADR0
CPUADR1
CPUADR2
CPUADR3
CPUADR4
CPUADR5
CPUADR6
CPUADR7
CPUADR8
CPUADR9
CPUADR10
CPUADR11
CPUADR12
CPUADR13
CPUADR14
CPUADR15
CPUADR16
CPUADR17
CPUADR18
CPUADR19
CPUADR20
CPUDATA0
CPUDATA1
CPUDATA2
CPUDATA3
CPUDATA4
CPUDATA5
CPUDATA6
CPUDATA7
CJD4
CJD3
CJD2
CJD1
CJDO
IDRX
IDTX
PTDUMMY
PTDIN
PTDOUT
PTCLK
FPDUMMY
#FPCLR
FPDIN
FPDOUT
FPCLK
GND
GND
GND
GND
GND
GND
GND
GND
+5VD
+5VD
+5VD
+5VD
+5VD
+5VD
+5VD
+5VD
AD7 6 6 AD7
GND 7 7 GND
AD6 8 8 AD6
CAPACITOR 1603EU

AD5 9 9 AD5
(J2) (J207) AD4 10 10 AD4
GND 1 1 GND AD3 11 11 AD3
GND 2 2 GND AD2 12 12 AD2
#FFPCLR 3 3 #FFPCLR AD1 13 13 AD1

19 19
18 18
17 17
16 16
15 15
14 14
13 13
12 12
11 11
10 10
80 80
79 79
78 78
77 77
76 76
75 75
74 74
73 73
72 72
71 71
70 70
69 69
68 68
67 67
66 66
65 65
64 64
63 63
62 62
61 61
60 60
59 59
58 58
57 57
56 56
55 55
54 54
53 53
52 52
51 51
50 50
49 49
48 48
47 47
46 46
45 45
44 44
43 43
42 42
41 41
40 40
39 39
38 38
37 37
36 36
35 35
34 34
33 33
32 32
31 31
30 30
29 29
28 28
27 27
26 26
25 25
24 24
23 23
22 22
21 21
20 20

9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
1 1
G FPDATA
FFPCLK
#FFPSTB
4
5
6
4
5
6
FPDATA
FFPCLK
#FFPSTB
AD0
FPDIN
FPCK
14
15
16
14
15
16
AD0
FPDIN
FPCK
G
FPDOUT 17 17 FPDOUT

EVRDIN
EVRCLK
EVRDOUT
ENCCLK
ENCDATA
#ENHCS
#ZOOMCS
#GAMCS
#LPE2CS
#LPE1CS
#MAT2CS
#MAT1CS
#WBCS
#PORT2
#PORT1
#ROM
#WRITE
#READ
#CPURESET
CPUADR0
CPUADR1
CPUADR2
CPUADR3
CPUADR4
CPUADR5
CPUADR6
CPUADR7
CPUADR8
CPUADR9
CPUADR10
CPUADR11
CPUADR12
CPUADR13
CPUADR14
CPUADR15
CPUADR16
CPUADR17
CPUADR18
NC
NC
CPUDATA0
CPUDATA1
CPUDATA2
CPUDATA3
CPUDATA4
CPUDATA5
CPUDATA6
CPUDATA7
CJD4
CJD3
CJD2
CJD1
CJDO
IDRX
IDTX
NC
PTDIN
PTDOUT
PTCLK
NC
#FPCLR
FPDIN
FPDOUT
FPCLK
GND
GND
GND
GND
GND
GND
GND
GND
+5VD
+5VD
+5VD
+5VD
+5VD
+5VD
+5VD
+5VD
FPDOUT 7 7 FPDOUT
DMY 8 8 DMY #FPCLR 18 18 #FPCLR
GND 9 9 GND OVD 19 19 OVD
GND 10 10 GND PTCLK 20 20 PTCLK
BRN
RED
ORN
YEL
PNK
BLU

WHT
PRP

BRN
RED
YEL
BLK

+5V 11 11 +5V PTDIN 21 21 PTDIN

+5V 12 12 +5V PTDOUT 22 22 PTDOUT
+5V 13 13 +5V IDRX 23 23 IDRX
+5V 14 14 +5V IDTX 24 24 IDTX
GND 15 15 GND CJD4 25 25 CJD4 (J3)
23
24

22
30

26

29
21
20
28
27

25
13
14

11
12

10

19

18
17

16
15
4
3

8
5
9
6

7
2

GND 16 16 GND CJD3 26 26 CJD3

(J206)

GND 17 17 GND CJD2 27 27 CJD2

CJD1 28 28 CJD1
(J2)

GND 18 18 GND
UPCV16DP
GND φV1
GND φV3
GND φV2
GND φV4

+15V CCD

CJD0 29 29 CJD0
SCOPEID

FLAT VRTIM 30 30 VRTIM

KENCHI

φVSUB

PANEL CORE
V DMY
V OUT

LIVE3

GND.P

SHEET 160 FLAT

φH2
φH1

φV1
φV3
φV2
φV4

CORE
H H
SW1
SW2
SW3
SW4
COM
EE+
EE-

φR

GND

TITLE MODEL
NC
NC

VL

FLED 1 1 1 1 FLED
GND 2 2 2 2 GND
CONNECTOR BROCK U
(J1) (J1) UPCL16ZZ CONNECTION DIAGRAM CV-160
DATE Page
proprietary and Confidential
2000-04 1/1
1 2 3 4 5 6 OLYMPUS 7 8 9 10 11 12
2-1
 VIDEO PROCESSER
POWER
ＡＣ IN
SUPPLY

Scope
Cable
UPCV16AP UPCV16DP

CCD DRIVER
CCD

3-1
PRE　AMP CDS A/D VIDEO PROCESS ＶＩＤＥＯ ＯＵＴ

Scope
BLOCK DIAGRAM

UPCV16CP

REMOTE
CPU I/F
CONTROL SIG.
BLOCK DIAGRAM CV-160
 TRUBLESHOOTING CV-160

TROUBLESHOOTING
1. Contents

2. CV-160 troubleshooting 1. Defective units 4-2

2. Symptoms and object units 4-2

4-1
 TRUBLESHOOTING CV-160

2. CV-160 troubleshooting

2-1 Defective units

Unit
A AP (patient) board (UPCV16Apxx)
B DP (video) board (UPCV16DPxx)
C CP (CPU) board (UPCV16CPxx)
D FP (front panel) unit
E RP (rear) board
F SWP (power supply) unit
G Connector block unit (including harness)
H AP-DP flat harness
I AP-DP coaxial harness
J AP-FP flat harness
K RP-DP flat harness
L RP-CP flat harness
M DF board & harness (CV-160 only)
N Light control cable harness
O Keyboard
P FPLED (front panel power SWLED) board (UPCL)

2-2 Symptoms and object units

• The following table shows the order of checking doubtful units when a defect occurs.
※ For the relation with the alphabets of the object units, refer to 2-1 Defective units.
Order of checking doubtful units
No. Symptom
1 2 3 4 5 6
1 Character is blurring. B C
2 Character is fluctuating. B F
3 Character is flying. C
4 Character is not displayed. B C
5 Character is displaced. B C
6 RGB signal is not obtained. B
7 Y/C signal is not obtained. B
8 Composite signal is not obtained. B
9 Keyboard is not accepted. O C
10 Smears A
Single noises appear in the horizontal/vertical
11 A
direction.
12 Blooming A
13 Mosaic-like noises appear on the scope image. B C A H
14 Digital noises or other noises appear. B A H
15 Horizontal stripes appear on the screen. A B
16 Vertical stripes appear on the screen. A B
17 Vertical wave noises A N F
18 Contour line noises B A C
19 High frequency application noises A
20 Mask shape is defective. C
21 The image in the mask is displaced. H A B
22 The screen is unstable. B A C F
23 Monochrome image is displayed. B C
24 Noises appear on the magnified screen. B C
Color reproductions of RGB, Y/C and composite
25 B A C
signal are bad.
26 Color reproduction of only the RGB signal is bad. B
4-2
 TRUBLESHOOTING CV-160

Order of checking doubtful units

No. Symptom
1 2 3 4 5 6
27 Color reproduction of only the Y/C signal is bad. B
28 Color reproduction of only the composite signal is B
bad.
29 The hue is abnormal. J H C D
30 The endoscopic image is not displayed. I H A B F C
31 The endoscopic image is wavering. H A B
32 Image enhancement is strong. B C
33 Image enhancement is weak. B C
34 Image enhancement does not function. B C
35 The AGC malfunctions. A C
36 Latitude is narrow. A B
37 The screen is hunching. A C
38 The screen is dark. N G A
39 The screen is bright. N G A
40 The automatic light control responds late. A C
41 The automatic light control does not function. N G A
42 The digital image is abnormally displayed. B C
43 The screen sways. B C
44 Sandstorm-like noises B C
45 The screen is white. B C
46 The screen is black. B C
47 AGC is not switched. O C A
48 LED is not lit on the front panel. J H F
49 The power switch LED is not lit. J H P F
50 VTR is not controlled. C L E
51 Video printer is not interlocked. C
52 Buzzer does not sound. C
53 Fail to freeze (from the scope switch). G A C B
54 Fail to freeze (from the keyboard). O C B
55 Fail to release the freeze (from the scope switch). G A C
56 Fail to release the freeze (from the keyboard). O C
57 Fail to release (from the scope switch). G A C
58 Fail to release (from the keyboard). O C
59 White balance is invalid. C B A
60 Fail to switch the output. D C B
61 Fail to change the measurement mode. D C A
62 Fail to change the contrast. O C B
63 Color tone step is invalid. J H F C D
64 Data is not stored. C
1 2 3 4 5 6

4-3
 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160

DISASSEMBLING/ASSEMBLING PROCEDURE
1. General Precautions on Disassembling/Assembling
• Replace the parts and wires to the original positions.
• For electrical safety and standard, be sure to reassemble the following parts to the original
states.
① Insulation tube and mylar sheet
② Cables clamped and separated from the heating parts or high-voltage parts
③ Cover screws with a toothed lock washer to suppress a radiation noise
• Use the specified parts.
• The parts used in this unit are designed protective against vibration, heat and high voltage. Be
sure to select the parts with the same characteristics from the parts list when replacing the
parts.
• Be careful when disconnecting the cable housing.
• Don’t pull the cable. Be sure to use the special tool.
• Be careful not to be injured.
Some metallic parts have sharp corner or edge. Be careful when handling such parts.
• Be sure to observe the specified torque and dimensions.
Observe the torque and dimensions when they are specified.
As for the H-band which secures each tube, first tighten it by the specified torque and then pull
the tube to check whether the tube becomes loose or it comes off.
• Clean the parts to be used.
When re-using the same parts, eliminate the sealing material and tape and clean. For the
O-ring and packing, clean the surface of the parts on which the O-ring or packing is mounted.
Otherwise, it may cause water leakage.
• Don't forget to tighten the screws and nuts.
Failure in tightening the screws and nuts may cause water leakage.

2. Jigs and Tools

No Name No. Specification Remarks
1 Monkey wrench OT0537
2 Phillips screwdriver No. 2 OT0376
3 Phillips screwdriver No. 1 OT0544
4 Precision screwdriver OT0011
5 Box screwdriver set OT0545
6 L-wrench OT0215
7
8

5-1
 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160

3. Disassembling Procedure
3-1. Top cover
(1) Remove the eleven screws (HCBK3x6SA)
that secure the top cover.

Phillips screwdriver No. 2

(2) Remove the top cover from the main unit.

Top cover

3-2. Front panel unit

(1) Remove the flexible cord from the
connector as shown on the left.

Flexible cord

(2) Remove the three screws (CCUK3x4SZ)

that secure the front panel unit.

Phillips screwdriver No. 2

(3) Remove the front panel unit from the

main unit.

Front panel unit

5-2
 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160

3-3. Connector block unit

(1) Remove the screw (① CCUK3x6SZ) that
① secures the capacitor unit.
② Phillips screwdriver No. 2

(2) Remove the two screws (②/③ CBK3x6SA)

that secure the capacitor unit.
③
Phillips screwdriver No. 2

(3) Remove the capacitor unit.

Capacitor unit

※ Tighten the screws ① to ③

completely when assembling the unit.

(4) Remove the six screws (CCUK3x6SZ) that

secure the shield case.

Phillips screwdriver No. 2

(5) Remove the shield case from the main

unit.

Shield case

(6) Remove the connector as shown on the

left.

J203
J202

J201

※ When assembling the unit, check that

the connector is securely inserted.

5-3
 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160

(7) Remove the screw (CCUK3x6SZ) that

secure the conductive spring.

Phillips screwdriver No. 2

(8) Remove the conductive spring.

※ Precaution on assembling

Set the conductive spring with

the convex side down.

 The conductive spring shall

not interfere with the parts
Conductive mounted on the board.
spring

Conductive spring

(9) Remove the four screws (CCUK4x10SZ)

Connector unit
that secure the connector unit.

Phillips screwdriver No. 2

(10) Remove the connector unit from the main

unit.

3-4. CPU board (UPCV16CPxx) and video board (UPCV16DPxx)

(1) Remove the cables from the CPU board,

the video board and the rear panel.

(2) Remove the eight screws (HCBK3x6SA)

that secure the rear panel.

Phillips screwdriver No. 2

(3) Remove the rear panel.

Rear panel

5-4
 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160

(4) Remove the two screws (CBK2.5x4SA)

UPCV16PNDF
that secure the UPCV16PNDF.

Phillips screwdriver No. 1

(5) Remove the UPCV16PNDF.

(6) Remove the screw (CBK2.5x8SA) that

secure the connector of the CPU board.

Phillips screwdriver No. 1

(7) Remove the two screws (CBK2.5x4SA)

that secure the connector of the CPU
board.

Phillips screwdriver No. 1

(8) Remove the two screws (CUKSK3x6SA)

that secure the connector of the CPU
board.

Phillips screwdriver No. 2

②
①
(9) Remove the six screws (CCUK3x6SZ) that
secure the CPU board.

Phillips screwdriver No. 2

(10) Remove the CPU board from the main

unit.

※ When assembling, tighten optionally

CPU board
after the screws ① and ②.

5-5
 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160

(11) Remove the four screws (CCUK3x4SZ)

that secure the plate 160.

Phillips screwdriver No. 2

(12) Remove the plate 160 from the main unit.

Plate 160

(13) Remove the eight screws (DK774300) that

secure the connector of the video board.

Box screwdriver (opposite side 5mm)

(14) Remove the two screws (T2CUK3x10SA)

that secure the connector of the video
board.

Phillips screwdriver No. 2

(15) Remove the five screws (CCUK3x4SZ)

that secure the video board.

Phillips screwdriver No. 2

(16) Remove the video board from the plate

160.

Plate 160

Video board

5-6
 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160

3-5. Patient board (UPCV16Apxx)

(1) Do steps (6) and (7) of 3-3. Connector block
unit.

(2) Remove the connector from the patient

board.

Patient board

(3) Remove the four screws (CCUK3x6SZ)

that secure the patient board.

Phillips screwdriver No. 2

(4) Remove the patient board from the main

unit.

Patient board

3-6. Front panel LED board (UPCL)

Panel chassis
(1) Remove the six screws (T2CCUK3x8SZ)
that secure the panel chassis.

Phillips screwdriver No. 2

①
(2) Remove the panel chassis from the main
unit.

※ When assembling, tighten optionally

after the screws ① and ②.

②
Note) The unused hole is the spare when
the screw becomes loose.

5-7
 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160

(3) Remove the connector.

Front panel LED board
(4) Remove the screw (T2CCUK3x8SZ) that
secures the front panel LED board.

Phillips screwdriver No. 2

(5) Remove the front panel LED board from

the main unit.

3-7. Power supply unit

(1) Remove the cable from the connectors of
the CPU board and the video board.

(2) Remove the connector from the fan unit.

(3) Remove the four screws (CCUK3x4SZ)

that secure the power supply unit.

Phillips screwdriver No. 2

(4) Remove the power supply unit from the

chassis.

Power supply unit

3-8. Fan and switch unit

(1) Remove the two nuts (C6N3Z) that secure
the fan and the switch unit.

Box screwdriver (opposite side 5.5mm)

(2) Remove the fan and the switch unit from

the chassis.

5-8
 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160

(3) Remove the two nuts (CCUK3x6SZ) and

two switch washers that secure the switch
Switch washer plate.

Box screwdriver (opposite side 5.5mm)

※ Precaution on assembling
Assemble so that the switch plate moves
Switch plate smooth.

(4) Remove the switch plate and the switch

Switch plate
collar.

Switch collar

Fan BK
(5) Remove the two screws (ABSB3x8SZ) that
Fan unit secure the fan unit.

L-wrench set

(6) Remove the fan unit from the fan BK.

5-9
 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160

4. Assembling Procedure
Reverse the disassembling procedure.
Pay attention to the direction of the parts when assembling the following part.

4-1. Light control cable

(1) Pass the light control cable through the

Assemble with the inside
pin set up.
hole marked “LIGHT CONTROL”.

※ Pay attention to the direction.

Light control base
※ Take care that the lag plate A does not
Lag plate A project from the light control base.

(2) Secure the light control cable with two

screws (CBK3x6SA).

Phillips screwdriver No. 2

5-10
 A B C D
VTR Remote DF Remote
J1 J1
UPCV16PNRP UPCV16PNDF
J2 J3 J2

1 DW533800
Monitor Key Printer
Remote Board PC Network Remote
DW531200 J9 J3 J4 J5 J7

Printer
J11
LIGHT CABLE IN
GJ758300 J6
J13 Printer
Out
J8 Comp.
J10
POWER J9 Out
SUPPLY Monitor
DW533700 J8
Out
J11
J7 DF Out
2 J4
J5 J7 DF In
J2 J6
FAN U

GJ758600
GJ758800
DZ115300

J204 J200 J205 J1

UPCV16CP
CORE J1
UPCV16AP
J206
J2 J3
3 UPCV16DP
J203 J202 J201 J207 DZ271400
DW533900
1 DW533600

1 DZ276300 1 GJ760800
CORE

J2
J1 J1

PANEL SHEET UPCL BOARD

CONNECTOR
4 BROCK U
EXPLODED PARTS DIAGRAM
GJ758700 MODEL UNIT FR.1181

CV-160 CABLE FIG.5/5

ISSUE1
OLYMPUS OPTICAL CO.,LTD. TOKYO JAPAN
 A B C D
GC253700
(100V CLASS ENGLISH)

GJ840800
1

HCBK3x6SA

GC686900
1 GC687800 GJ757800(ENGLISH)
1
GJ767600(SYMBOL)
1 DZ276300
HCBK3x6SA
1 DW533600

2 HCBK3x6SA
1 DO048800 1 GC687900
CUKS3x8SA 1 GC688000
GC711000

DW427300(100V CLASS)
DW417000(200V CLASS) 1 GC688200

1 GJ760800
1 GJ756900

T2CCUK3x8SZ
DY266300(ENGLISH)
1
1 GC688400 DY266400(SYMBOL)

1 GC688300
3 1 GC688100

1 GC688500
CUKS3x6SZ

CCUK4x10SZ

GC687000 GC687500 GC687100

CCUK3x6SZ

GJ758100 GC687700
4 EXPLODED PARTS DIAGRAM
CCUK3x6SZ CBK3x6SA MODEL UNIT FR.1181
GJ780500
GJ758700 CV-160 TOP COVER & CHASSIS FIG.1/5

OLYMPUS OPTICAL CO.,LTD. TOKYO JAPAN

ISSUE1
 A B C D
CCUK3x4SZ

CCUK3x4SZ GJ745000(NTSC)
2 GJ745100(PAL)

2 DZ190900
GC710400
GC710400

CCUK3x4SZ

GJ744800(NTSC)
3
GJ744900(PAL)

2
CCUK3x4SZ

CCUK3x4SZ

GC689000
CCUK3x4SZ

4 EXPLODED PARTS DIAGRAM

MODEL UNIT FR.1181

CV-160 PC BOARD FIG.2/5

ISSUE1 OLYMPUS OPTICAL CO.,LTD. TOKYO JAPAN

 A B C D
CCUK3x6SZ
GH462900

1
GC687400
DO048800
DZ276400
GC705600
GJ758800 CCUK3x6SZ
CCUK3x6SZ

GJ758600
C6N3SZ
GC689400 ABSB3x8SZ

DZ115300
GC689200
GC689300

2
C6N3SZ
GC689100
GJ744600(NTSC)
GJ744700(PAL)

4 DP087800(100V CLASS)
DP087900(200V CLASS)

4
CCUK3x4SZ
4 DB060900 GC687300

GC705500

4 GC687200

4 DY266000

4 EXPLODED PARTS DIAGRAM

MODEL UNIT FR.1181

CV-160 POWER SUPPLY FIG.3/5

ISSUE1
OLYMPUS OPTICAL CO.,LTD. TOKYO JAPAN
 A B C D
HCBK3x6SA
5 GJ758300 DH227100

GC688900(ENGLISH) HWB6SA
GC688600(SYMBOL)
6N6SN
1

5 T2CUKSK3x10SA
CUKSK3x6SA
CBK2.5x8SA
DK774300
GJ750900

GJ750800
CBK2.5x8SA
DK774300
2 DK630900
2 DK756800
2 2 DK756700
CBK2x4SA
2 DK756900

2 DK468500

3 3 DK785100
3 DK568800
3 DK774500
3 DK568800
3 DK762300

4 EXPLODED PARTS DIAGRAM

MODEL UNIT FR.1181

CV-160 REAR PANEL FIG.4/5

ISSUE1
OLYMPUS OPTICAL CO.,LTD. TOKYO JAPAN
 1/2
CV-160
PARTS No. INDEX PARTS NAME E. SPECIFICATION REMARK CHECK
DB060900 3-A3 FUSE -
DH227100 4-B1 TERMINAL -
DK468500 4-C2 PC CONNECTOR Printer Remote -
DK568800 4-C3 PC CONNECTOR Comp Out,Printer IN -
DK630900 4-D2 PC CONNECTOR Monitor Remote -
DK756700 4-D2 PC CONNECTOR Key Board -
DK756800 4-D2 PC CONNECTOR PC -
DK756900 4-D2 PC CONNECTOR Net work -
DK762300 4-C3 PC CONNECTOR DF IN/Out -
DK774300 4-A1 SCREW -
DK774500 4-C3 PC CONNECTOR Printer Out -
DK785100 4-C3 PC CONNECTOR Monitor Out -
DO048800 1-C2 CABLE HOLDER -
DP087800 3-A2 POWER SUPPLY 100V CLASS -
DP087900 3-A2 POWER SUPPLY 200V CLASS -
DW417000 1-A2 POWER CABLE 2U 200V CLASS -
DW427300 1-A2 POWER CABLE 1U 100V CLASS -
DW531200 5-B1 CABLE CPU - DF Board -
DW533600 1-C2 CABLE Patient - Panel Sheet -
DW533700 5-B2 CABLE Video - Rear Panel Board -
DW533800 5-B1 CABLE CPU - Rear Panel Board -
DW533900 5-B3 CABLE Video - Patient -
DY266000 3-B4 PUSH BUTTON SW -
DY266300 1-D3 PANEL SHEET160E ENGLISH -
DY266400 1-D3 PANEL SHEET160S SYMBOL -
DZ115300 3-C2 FERRITE CORE -
DZ190900 2-D1 BATTERY -
DZ276300 1-C2 FLAT CORE -
DZ276400 3-D1 FLAT CORE -
GC253700 1-C1 PLATE 100V CLASS ENGLISH -
GC686900 1-A2 TOP COVER -
GC687000 1-A4 CV CHASSIS -
GC687100 1-D4 FOOT 5-5 -
GC687200 3-D3 SPACER -
GC687300 3-C3 P SHIELD BASE -
GC687400 3-D1 P SHIELD COVER -
GC687500 1-B4 SPRING -
GC687700 1-C4 HOLE COVER -
GC687800 1-C2 GASKET F -
GC687900 1-D2 WATERPROOF RUBBER -
GC688000 1-D2 FP BOARD160E -
GC688100 1-D3 CONNETCTOR COVER -
GC688200 1-B2 CVFP CHASSIS -
GC688300 1-C3 SW SPRING -
GC688400 1-B3 SW COLLAR -
GC688500 1-C3 MAIN SW -
GC688600 4-A1 REAR PANEL160S SYMBOL -
GC688900 4-A1 REAR PANEL160E ENGLISH -
GC689000 2-A2 SECOND BOARD160 -
GC689100 3-A2 FAN BK -
GC689200 3-A2 SW BOARD -

ISSUE1
 2/2
CV-160
PARTS No. INDEX PARTS NAME E. SPECIFICATION REMARK CHECK
GC689300 3-A2 SW BOARD COLLAR -
GC689400 3-A2 SW WASHER -
GC705500 3-C3 P GASKET -
GC705600 3-D1 CORE BK -
GC710400 2-B1 CV SPACER1 -
GC711000 1-B2 EL CORD HOLDER -
GH462900 3-D1 MYLAR SHEET -
GJ744600 3-B2 UPCV16APN1 Patient Board NTSC -
GJ744700 3-B2 UPCV16APP1 Patient Board PAL -
GJ744800 2-A2 UPCV16DPN1 Video Board NTSC -
GJ744900 2-A2 UPCV16DPP1 Video Board PAL -
GJ745000 2-D1 UPCV16CPN1 CPU Board NTSC -
GJ745100 2-D1 UPCV16CPP1 CPU Board PAL -
GJ750800 4-B2 UPCV16PNRP Rear Panel Board -
GJ750900 4-D1 UPCV16PNDF DF Borad -
GJ756900 1-C2 UPCL16ZZ SW LED Board -
GJ757800 1-D2 F PANEL1603EU ENGLISH -
GJ758100 1-B4 CONNECTOR BROCK U -
GJ758300 4-A1 LIGHT CABLE Light Cable -
GJ758600 3-B2 FAN U FAN U -
GJ758700 1-B4 CAPACITOR 1603EU Patient - Chassis -
GJ758800 3-B1 CABLE Video - Patient -
GJ760800 1-C2 CABLE Panel Sheet - SW LED Board -
GJ767600 1-D2 F PANEL1606SU SYMBOL -
GJ780500 1-A4 KEY BOARD 160U -
GJ780900 - E KEY TOP GU GERMAN -
GJ781000 - E KEY TOP FU FRENCH -
GJ801800 - E KEY SEAL GU GERMAN -
GJ801900 - E KEY SEAL FU FRENCH -
GJ840800 1-D1 CAP HOLDER -
6N6SZ 4-D1 NUT WE501049 -
ABSB3x8SZ 3-B2 SCREW WE403011 -
C6N3SZ 3-A2 NUT WE178001 -
CBK2.5x8SA 4-B2 SCREW WE128047 -
CBK2x4SA 4-A2 SCREW WE128014 -
CBK3x6SA 1-B4 SCREW WE128012 -
CCUK3x4SZ 2-A2 SCREW WE139018 -
CCUK3x6SZ 1-D4 SCREW WE139002 -
CCUK4x10SZ 1-C3 SCREW WE139015 -
CUKS3x6SZ 1-B3 SCREW WE168011 -
CUKS3x8SA 1-B2 SCREW WE168004 -
CUKSK3x6SA 4-C1 SCREW WE168011 -
HCBK3x6SA 1-A2 SCREW WE129002 -
HWB6SA 4-D1 SCREW WE306016 -
T2CCUK3x8SZ 1-B3 SCREW WE155001 -
T2CUKSK3x10SA 4-C1 SCREW WE142013 -

ISSUE1
OLYMPUS OPTICAL CO.,LTD.
San-Ei Building,22-2,Nishi Shinjuku 1-chome,Shinjuku-ku,Tokyo,Japan
OLYMPUS OPTICAL CO.,(EUROPA) GMBH
(Premises/Goods delivery)Wendenstrasse 14-18,D-20097 Hamburg,Germany
(Letters:Postfach 104908,D-20034 Hamburg,Germany)
OLYMPUS WINTER & IBE GMBH
Kuehnstrasse 61,d-22045 Hanburg,Germany
OLYMPUS AMERICA INC.
Two corporate Center Drive Melville,N.Y.
KEYMED (MEDICAL & INDUSTRIAL EQUIPMENT)LTD.
Keymed House,Stock Road,Southend-on-Ses,Essex SS2 5QH,United Kingdom
OLYMPUS SINGAPORE PTE LTD
BLK 211,Henderson Road No.14-02,Henderson Industrial Park,Singapore 159552
OLYMPUS BEIJING REPRESENTATIVE OFFICE
Room No.3406 Beijing jing Guang Center,Hu Jia Lou,Chao Yang Qu,Beijing,China
OLYMPUS MOSCOW CORPORATION
117071,Moscow,Malaya Kaluzhskaya 19,bld. 1,fl.2,Russia
OLYMPUS AUSTRALIA PTY.LTD.
1/104 Ferntree Gully Road,Oakleigh,VIC 3166,Australia

PRINTED IN JAPAN Marketing Department Endoscope Division

05. 2002 W077B