Professional Documents
Culture Documents
LUBE Catalog
LUBE Catalog
LUBE Catalog
Grease system
Oil system
Tubing Parts
Service
With the progress of the industrial society, the progress in automation, Company evolution
July 1963 Incorporated in Shiba Tamura-cho, Minato-ku, Tokyo with the paid-up capital at ¥300,000
and the expansion of manufacturing facilities, the function of all kinds of November 1967 Increased investment capital to ¥1,000,000
machinery has enjoyed a tremendous leap-forward. Lubrication technology has October 1968 Opened Osaka and Nagoya Sales Offices
November 1968 LUBE Matic won Outstanding Product Prize on 9th PM
contributed in many ways to this everlasting technical evolution. Centralized October 1969 Increased investment capital to ¥3,000,000
March 1971 Opened Hiroshima Sales Office
Lubrication Equipment can consolidate multiple lubrication areas and control June 1971 Increased investment capital the capital to ¥12,000,000
April 1973 Opened Kanazawa Sales Office
lubricant usage. LUBE Centralized Lubrication Equipment, as major part of November 1977 Increased investment capital to ¥24,000,000
preventive maintenance, helps our customers increase their profit. December 1978 Opened Shizuoka Sales Office
March 1979 Opened Niigata Sales Office
June 1979 Increased investment capital to ¥36,000,000
LUBE Centralized
November 1979 Opened Kita-Kanto Sales Office and Kanagawa Sales Office
June 1982 Ibaraki Plant was moved to newly constructed Iwase-cho, Nagakata Industrial Park
January 1985 Opened Ibaraki Sales Office
March 1986 Opend Komaki Sales Office
July 1986 Opened Nishi-Tokyo, Chiba and Hamamatsu Sales Office
May 1987 Set Up LUBE USA Inc (South Carolina, USA)
December 1987 Increased investment capital to ¥70,200,000
Lubrication
August 1988 Opened Nagano Sales Office
March 1989 Opened Nagano Plant
July 1990 Opened Kobe and Tochigi Sales Offices
January 1992 Ibaraki Plant was expanded
March 1992 Computer network completed
July 1992 Opened Toyota Sales Office
June 1994 Set up LUBE Machine Lubricant Co, Ltd, a joint-stock company, in China
Equipment
March 1995 Opened Toyama Sales Office
July 1995 Ibaraki and Tochigi Sales Offices merged and renamed Higashikanto Sales Office
December 1996 Passed NACCB ISO 9001
December 1997 Ibaraki Plant expansion
June 1998 Nagano Plant expansion
March 2000 Kita Kanto Sales Office was integrated into Tokyo Sales Office
July 2000 Komaki Sales Office was integrated into Nagoya Sales Office
June 2001 Passed RvA ISO 14001
September 2003 Toyama and Kanazawa Sales Offices merged and renamed Hokuriku Sales Office
December 2003 Passed UKAS ISO9001, ISO 2000.
● Aiming to combine an affluent society with a reliable corporate citizen January 2004 Kobe Sales Office was integrated into Osaka Sales Office
through the development of the company and improvement of an employees January 2005 Set up LUBE LUBRICATING SYSTEM CO.,LTD. (China)
August 2007 Increased investment capital to ¥100,000,000
quality while contributing to the markets in Japan and the world. September 2008 Set up LUBE AUTOMATIC SYSTEMS PRIVATE LIMITED (India)
January 2009 Nishi-tokyo and Chiba Sales Office was integrated into Tokyo Sales Office
● To create corporate culture which promotes creativity of respective February 2009 Toyota Sales Office was integrated into Nagoya Sales Office
March 2009 Hamamatsu Sales Office was integrated into Shizuoka Sales Office
employees and team work, and provides appealing products which meet the July 2009 Set up KAA-Europa GmbH (Germany)
March 2010 Opened LHL service support station Ota
needs of users.
June 2010 Opened LHL service support station Anjo
● To conduct business activities in harmony with the local communities and the
countries where we are located, strengthen the capabilities of sales offices, Company profile
and establish a network which can provide high quality services. Corporation name LUBE CORPORATION
Incorporation July 8,1964
Head Office Horizon 1, 3-30-16 Nishi Waseda, Shinjuku-ku, Tokyo
ISO14001
Paid-up Capital ¥100,000,000
CEO Eijiro Horikoshi, Representative Director
Purposes of Business Manufacture, sales and installation of centralized lubrication equipment
Banks Mizuho Bank
The Bank of Tokyo-Mitsubishi UFJ
Sumitomo Mitsui Bank
Settlement Term Once a year (June)
Number of Employees 161 (as of June 30, 2009)
Sales Amount 6,100,000,000 yen (Year 2008)
Certificated Major clients Amada Group Co., Ltd., Aida Engineering Co., Ltd., Akasaka Steel Co., Ltd., Asahi Seiki
Manufacturing Co., Ltd., Ube Industries Ltd., ENSHU Limited, O-M Ltd., Okuma Corporation,
OKK Corporation, Oshikiri Machinery Ltd., Kawasaki Heavy Industries, Ltd., Kitamura
Machinery Co., Ltd., Kuraki Co., Ltd., JTEKT Corporation, Komatsu Ltd., Shoda Iron Works
Co., Ltd., Citizen Watch Co., Ltd., Showa Seiko Co., Ltd., Suzuki Motor Corporation, SUGINO
MACHINE Ltd., Star Micronics Co., Ltd., Sumitomo Heavy Industries, Ltd., Seiko Instruments
Inc., Taisei Rotec Corporation, Daihatsu Motors Co., Ltd., TAIYO KOKI Co., Ltd., TAKAHASHI
MACHINERY Ltd., Tsugami Corporation, TSUDAKOMA Corp., SHIN NIHON MACHINE MFG.
Co., Ltd., Toshiba Machine Co., Ltd., TOYO MACHINERY & METAL Co., Ltd., Toyota Motor
Corp., Nagata Seiki Co., Ltd., NIIGATA MACHINE TECHNO Co., Ltd., Nissan Motor Co.,
Ltd.,NISSEI PLASTIC INDUSTRIAL Co., Ltd., Japan Steel Works, Nippei Toyama Corporation,
FANUC Ltd., Fuji Heavy Industries Ltd., Honda Motor Co., Ltd., Matsuura Machinery
Corporation, Mazda Motor Corp., Mitsubishi Heavy Industries Ltd.,Mitsubishi Heavy Industries
Plastic Technology Co., Ltd., Mitsubishi Motors Corporation, Mitsui Seiki Co., Ltd., MEIKI
Co., Ltd., Meidensha Corporation, Yamazaki Mazak Corporation, Yamazaki Baking Co., Ltd.,
Yamaha, Yanmar Co., Ltd., Y.K.K.
1 2
LUBE Centralized Lubrication Equipment is
marching to the world
LUBE Global network
■LUBE CORPORATION
Tokyo World Head Quarters
Horizon 1, 3-30-16, Nishi Waseda, Shinjukuku, Tokyo
169-0051 Japan
TEL.+81(0)3- 3204-8431 FAX. +81(0)3- 3204-8520
Overseas Subsidiaries
■KAA-Europa GmbH
●Germany ●India ●China ■Japan ●USA Am Stauweiher 1 D-51688 Wipperfürth
KAA-Europa GmbH LUBE AUTOMATIC LUBE LUBRICATING SYSTEMS Tokyo World Head Quarters LUBE USA, INC. TEL.+49(0)2267-8729-13 FAX. +49(0)2267-8729-26
SYSTEMS PRIVATE LTD. (SHANGHAI) CO., LTD. Ibaraki Plant / Nagano Plant
■LUBE AUTOMATIC SYSTEMS PRIVATE LIMITED
ANTHONY, Thakur Wadi, Girij Talao. Opp. Namrata Auto Garage Tal.
Vasai, Dist. Thane. Maharashtra-401201 India
TEL.(0250)232-0903 FAX.(0250)232-0903
E-mail lubmum@yahoo.in
Singapore
Niigata sales office
:Head Quarters
Hokuriku sales office :Sales Office
:Plant
Australia
New Zealand
Overseas representatives
Country Company TEL FAX Ibaraki plant and
France CODAITEC 01 64 26 18 88 01 60 20 41 35 Higashi-kanto sales office
EGH 67
JV 112 Tubing Parts
Series progressive valve Air-oil Metering valve Tubing Parts
Compatible with Both PDI and Series Progressive Low cost, Compact system for small machines Closure plugs, Blanking plugs 170
Metering Valve System for Small-Medium Machine Automatic intermittent piston pump Tubing 171
Motor driven pump MLZ 119 Pipe clip 172
EGM-T 75
5 6
Grease system Oil system
P.37 P.37 P.39 P.43 P.47 P.93 P.95 P.97 P.99 P.101 P.105 P.107
Positive
Positive NEW Multi-Port Positive Displacement
Displacement Centralized Displacement Injector (PDI)
Injector (PDI) Lubrication Injector (PDI) System for
System System System Large
Machines
P-107 EGMⅡ EGMEⅡ YMT EGM-10S-4-4C AMZ-Ⅲ
[CE] PM
[PM-8S] AMO-ⅢDS AMO-Ⅱ-150S AMI-300S,1000S MO2/ MO2C metering valve MO metering valve
P.47 P.49 P.49 P.49 P.53 P.55 P.54 P.57 P.106 P.109 P.111 P.113 P.119 P.121 P.123
Low cost,
Compact
System for
Small Machines
EGM-10S-4-7C EGH-3P EGH-2C EGH-4C MU MDS MUJ MG2・MG2C JVPA junction MOS metering valve PVS junction MIX/ MIX-A Oil-Air metering valve MLZ
[CE] MMXL-Ⅲ
[CE] MMX-Ⅱ
P.59 P.61 P.62 P.58 P.63 P.65 P.65 P.125 P.129 P.133 P.135 P.135 P.135 P.139
Continuous
Series (Recirculation)
Progressive System for
System Small-Large
Machines
MGI MGLA Pressure switch for grease JVPA junction JV junction GMNH-4-4C GMNH-2-4C AMR-ⅢDS Flow unit AMS ACM-Ⅱ AMI-300 AMI-1000 CSA-04・CTU-2・CJB-04
P.65 P.65 P.49 P.49 P.49 P.71 P.75 P.141 P.145 P.145 P.146 P.146 P.147 P.148
Compatible with Both
PDI and Series
Progressive Metering Reservoirs
Valve System for
Small-Medium
Machine
GMNH-4-7C GMNH-1-7C/2-7C EGH-3P EGH-2C EGH-4C Series progressive valve EGM-10T-4-7C PJ junction T-2LP T-4LP T-8LP T-18LP T-30LP 2ℓ
P.77 P.81 P.82 P.85 P.86 P.86 P.149 P.151 P.153 P.157 P.159 P.161 P.162
NEW
LUBE
Original Accessories Accessories
Grease
EGME-10T-4-2C MP,FS,LFL-H1 LHL® Pressure gauge Pneumatic pump for pail Hand grease gun 3ℓ 4ℓ 8ℓ Oil level switch Filter Eliminator Pressure gauge
P.87 P.88 P.83 P.163 P.163 P.164 P.166 P.171 P.173 P.175
Grease vacuum Proximity sensor for Series Progressive valve Pressure switch Pressure switch LUDO-sensor Air-oil sensor
7 8
Tubing Parts
Compression parts Closure plugs, Blanking plugs Tubing Pipe clips Flexible hose Adapters Connectors
Couplers Push-in fitting Brush Banjo elbow Adapter assemblies Banjo elbow Jet nozzle Sight feed
Series Progressive System for Small-Large machines 13
P.188 P.189
Compatible with both PDI and series progressive metering valve
system for small-medium size machine 15
9
Positive Displacement Injector (PDI) System for Small-Medium Size Machines Grease Lubrication System
Linier guide
Elbow adapter
P.177
JVPA Junction
EGMⅡ Ball screw
P.58
P.37 Banjo Elbow
P.184
Tubing
P.171 KEN-M Indicator pin Blanking plug
KEN-T Indicator pin P.188 P.170
Pressure gauge P.188
P.162
Compression bushing Straight adapter
P.169 P.175
Junction
P.63
MG2 valve Metering valve with
P.57 sensor MGLA
P.61 Tube insert
Compression sleeve P.169 Pillow block
P.169
Blanking plug
Adapter assemblies
P.170
P.185 Junction
EGM-10S-4-4C P.63 Adapter assemblies
P.47 Junction JVPA Junction Push-in fitting
P.185
P.63 P.58 P.182
Tubing
Flexible Hose P.171
P.174 Fitting for limited space
Metering valve with
indicator pin MGI P.183
P.59
Gear
Spray block
Push-in fitting
P.182
Filter regulator
Solenoid
Junction
P.63
MG2C valve
●Related parts P.57
JVPA Junction
P.58
●Tubing
φ8 Steel tubing Straight connector
φ4 Steel tubing Air P.179
φ4 Copper tubing
φ4 Nylon tubing
Cartridge Grease LRA Pneumatic Flexible hose
grease vacuum analysis pump for pail Blanking plug
P.81 P.87 P.197 P.86 P.170
11 12
Series Progressive System for Small-Large machines Grease Lubrication System
●Related parts
電 源 運 転
切 入 手動給油
GMNH-C-4C GMNH-4-7C
P.65 P.65 ●Original Parts [φ4 Tubing]
[φ6 Tubing]
φ6.2
Power box Tubing SPN CB-4
12
P.171 Box nut
Pressure gauge φ6
SPS
P.162 Outlet sleeve CS-4
SPA-6
Outlet check body
M8×1
集 中 給 脂 装 置
M10×1
Adapter assemblies SPB φ14 HEX12
8
SPA-4
21.5
M10×1
電 源 運 転 休 止 異 常
Plug
26.5
P.185 Straight adapter
M10×1
11.5
連 単 カウンタ リセット
M10×1
φ6
φ6.1 φ6.1
φ10.1
YMT GMNH-2-4C GMNH-2-7C SW-10 SPC
1
φ14 Clamping ring
P.43 P.65 P.65
Junction
P.63
Adapter
assemblies
Controller
Sealing washer
Proximity sensor P.71
P.88
Plug
EGH-2C EGH-3P EGH-4C P.71
Signal P.67 P.67 P.67
Outlet sleeve
P.71 Box nut
P.71 ●Tubing
φ6 Steel tubing
φ4 Steel tubing
Cam
Adapter assemblies
P.185
EGM-10T-4-4C Push-in fitting
P.75 P.182
SPN CB-4
12
Box nut
φ6
SPS
Outlet sleeve CS-4
SPA-6
Cartridge grease Grease vacuum LRA analysis Outlet check body
Compression bushing M8×1
P.81 P.87 P.197 M10×1
P.169
φ14 HEX12
8
EGM-10T--4-7C Elbow adapter Tube insert SPB SPA-4
21.5
M10×1 Straight
26.5
Plug
P.75 P.177 P.169 adapter
11.5
M10×1
M10×1
φ6
φ6.1 φ6.1
SW-10 φ10.1
1
φ14 SPC
Clamping ring
Compression sleeve
SP series progressive valve SP-8K P.169
P.71 Adapter
assemblies
●Tubing
φ6 Steel tubing
Fitting for limited place Straight adapter
φ4 Steel tubing
P.183 P.175
φ4 Copper tubing
φ4 Nylon tubing
Flexible hose
Straight adapter
P.175
PJ-2 Junction
Pressure gauge P.141
P.162 Straight adapter Blanking plug
P.175 P.170
Compression bushing
AMO-ⅢDS P.169
P.97
MO2C Metering valve
P.105
Nylon brush
Compression sleeve Blanking plug P.183
P.169 P.170
Tube insert
AMO-Ⅱ-150 P.169
P.99
AMZ-Ⅲ
P.93
PVS Junction
P.111
Air
●Related parts
MOS Metering valve
●Tubing P.109
φ6 Nylon tubing
Plug BPS Mixing block
φ4 Nylon tubing
P.111
φ4 Steel tubing
Closure plug
P.109
LRA analysis
P.197 Related parts
17 18
Positive Displacement Injector (PDI) System for Large Machines Oil Lubrication System
LU-DO sensor
Tubing P.164
Straight adapter
P.171
P.175
Tubing
P.171 Elbow adapter
P.177
Elbow connector
P.179
Tubing
P.171
Compression sleeve MO2 Straight connector
AMI-300S P.169 Metering valve P.179
P.101 Pressure gauge P.105
P.162
Compression bushing
Oil lubrication system P.169 Indicator pin
P.188
Elbow connector
P.179
JVPA Junction
P.58
AMI-1000S
P.101 PJ3-6
Junction
JV-3 Indicator pin MO2 Metering valve
P.141
Junction P.188 P.105
P.63
Tubing
P.171
AMO-ⅢDS
P.97
19 20
Positive Displacement Injector (PDI) System for Large Machines Oil Lubrication System
Air-Oil sensor
P.166
Pressure gauge
P.184
Compression bushing
AMO-ⅢDS P.169
Straight adapter
P.97 Air-Oil valve MIX
JV-3 Junction P.175
P.113
P.122
Filter regulator
PJ3-6 Junction
Compression sleeve P.141 Eliminator
P.169 P.161
Tube insert
P.169
Tubing
Air
P.171
Straight connector
P.179
Solenoid
AMZ-Ⅲ Filter
P.93 P.159
Nozzle adapter
Tubing P.187
P.171
Blanking plug
P.170 Straight adapter Compression bushing
P.175 P.169
Compression sleeve
P.169
Tube insert
P.169
Push-in fitting Air-Oil valve MIX-A
P.182 P.127
●Related parts
LRA analysis
P.197
21 22
Low cost, Compact System for Small Machines Oil Lubrication System
AMR-ⅢDS MMXL-Ⅲ
[CE] MMX-Ⅱ
P.125 P.121 P.123
HSA
P.129
Elbow connector
P.179
Pipe clip
Pressure gauge TAF-7 P.172
P.85
PJ-5S Junction Flexible hose
P.111 P.174
PJ-3 Junction
P.141
MLZ
P.119 Compression
bushing
P.169
Compression sleeve
P.169
Compression nut
P.169
Couplers
P.181
Sensor
P.164
Filter
P.159
Sight feed
P.188
Closure plug
P.170
Filter
P.159
HJB
P.129
Tube end
P.189
LRA analysis
P.197
23 24
Continuous (Recirculation) System for Small-Large Machines Oil Lubrication System
Flexible hose
Compression sleeve P.173 PJ-5S Junction
P.169 P.141
Compression bushing
P.169
PJ-5S Junction
P.141
Pipe clip
P.172
ACM-Ⅱ
P.135
Elbow connector
P.179
Straight adapter
P.175
AMS
Coupler Nylon brush
P.133
P.181 P.183
Filter CTA
P.159 P.139 Closure plug
P.170
Sight feed
P.188
Tubing
P.171
PJ-8D Junction
P.141
CJB
●Related parts
P.139
●Tubing
Tube end
φ4 Steel tubing
P.189
φ4 Nylon tubing
LRA Analysis
Push-in fitting
P.197
P.182
25 26
General Catalog
Centralized Lubrication Systems
Grease System
Positive Displacement Injector (PDI) System
for Small-Medium Machines
Drop in concentration
Metal chips Increase in hardness
Liquidity, Excellent Transport Property, Integrating the High Load-carrying Capacity, Wear Change in appearance
No Solidification Advantages of Resistance, Water Resistance, Excellent Dissolved Mg, Ca, and Fe ions Foul smell
Oil and Grease Oil Film Maintenance Property,
Deteriorated corrosion
Adherent Property
Lubricant Emulsification
resistance
Degraded cutting
performance
Hydraulic oil and/or insoluble cutting oil mixed in cutting fluid.
Small Machining Center manufacturing hydraulic system parts Source: Materials provided by Kyodo Yushi Co., Ltd.
Lubrication System Oil/ SLR System LHL System Details of investigation: Investigating the conditions of the cutting fluid sampled out of the machining centers located in the same machining line.
Number of lubrication points 23
Lubricant Oil#68 LHL X-100
Cutting Fluid Water-soluble
Total lubricant volume/time 2.5mℓ 1.45mℓ Lubricant
Oil LHL
Annual lubricant consumption 87.6ℓ 2.1ℓ <Cutting fluid sampled from a machine < Cutting fluid sampled from a machine
Annual lubricant refilling time 96Times 2Times lubricated with oil > lubricated with LHL>
Annual CO2 Emissions 649kg 11.9kg Equipped with a centralized oil lubrication system Installed LHL system in December 2006.
Comparison of cost between oil and LHL $2,300.00 $638.50 (Lubricant: Daphne Multiway 68MT) Cutting fluid of company S’s machining unit
<Condition for calculation> Cutting fluid of company N’s machining unit
Quantity of LHL consumed: Based on our standard LHL quantity & interval Table. 60m/min. Traveling speed gives 5 hours interval.
Being in the same machining line, maintenance works for the cutting fluid of these two machines were done at the same time. The cutting
・ The comparison above is just for reference. Actual oil and LHL quantities required for each lubrication cycle, the annual
fluid samples were collected randomly while the coolant pumps were running followed by being left to rest for three days. Tramp oil was
consumptions and costs vary depending on the actual machine operating conditions, lubrication conditions, essential parts size observed in the sample from the machine with oil lubrication system while it was hardly observed in the sample from the machine with
and other factors. LHL lubrication system.
The amount of lubricant delivered by LHL system is 5% to 10% of that of the oil system. However, when it comes to the amount of
lubricant actually mixed in the cutting fluid, considering LHL’s water resistance and adhesive property, the amount of LHL mixed in the
cutting fluid would be even smaller.
31 32
Standard System Layout Positive Displacement Injector (PDI)
“Positive Displacement Injector System” System for Small-Medium Machines
No. Part Description Quantity
1 Motor-driven grease pump 1
2 Pressure gauge 1
3 Pressure switch 1
【Pump】
4 Metering valve 15
5 Junction 3
6 Junction 3
⑮⑯
7 Elbow adapter 3 ⑫
8
9
Straight adapter
Straight connector
12
2
③ Positive Displacement Electric Pump
10 Compression bushing 30 ⑤ S Series 35
11 Compression sleeve 30
12 High-pressure straight fitting 6 ⑭ EGM Ⅱ 37
13 High-pressure elbow fitting 4 S Series
14 High-pressure flexible hose 8m EGME Ⅱ 39
⑲
15 Hose sleeve 6 ⑫
16 Hose stud 6 ⑱
17 Steel tubing 4mm 8m ⑥ ⑫
⑬ ⑨
18 Steel tubing 6mm 2m ⑩ ⑬
⑥ ⑦ ⑰
19 Plug 3 ⑬ ⑥⑨
20 Pipe clip 6 ⑪ ⑮⑯
⑮⑯ ⑮⑯ ⑳
21 Grease cartridge 1 ④
⑱ ②
⑭ ⑫
①
EGM Ⅱ
“Series Progressive System”
33
Dimensional drawing
Electric Pump for LHL
S Series
Sticker
This pump is small, law cost, and only for our
Small-Medium Machines
Injector (PDI) System for
Positive Displacement
LHL original cartridge grease.
[P-107] Sticker
Operation Lump
100
MODEL P−107
Serial No.
■必ず、当社指定の専用カートリッジ(LHL)を使用してください。 VOLTAGE DC24V
RATED CURRENT1.2A(MAX)
LHL以外を使った場合、この装置のシステムを破損させる
DIS.PRESSURE 5.0MPa
のみならず、機械の重要な部品も破損させます。
DIS.VOLUME 7ml/min
■必須要使用我公司指定的専用油脂(LHL)
如使用LHL以外的油脂、不只此装置会被損壊、機器上的重要
With F
零件也会被損壊。
7.5
Wiring method Terminal connection 20 21
45
P-107
122
Manual override switch With (Optional) 201
64.6
• Usage cartridge: LHL
Cartridge grease • Use LUBE original LHL cartridge
• When the cartridge is changed, pay attention that foreign particle is
38
Depressing port
getting inside.
• Do not discharge continuously.
• After changing the cartridge, bleed the air inside the pump opening
the air bleeding valve.
Air bleeding valve
Pump stopping
signal output
COM Output
Level switch P-Pump Motion Control Flowchart Turn on the power
output
Is there grease Yes Is there pump Yes
Change the grease cartridge
level signal? stopping signal?
GND
(−) No
Input No
DC24V
(+) Is there pump Yes
stopping signal? Pump trouble
Ground No
No
Without feed button Start the pump
Ground
MU valve MUJ junction MDS valve GPL Pressure Switch Pressure gauge Main tubing Adapter assemblies LHL
:P.53 :P.54 :P.55 :P.62 :P.85 :P.174 :P.185 :P.82 With feed button
35 36
Dimensional drawing
Positive Displacement Injector Electric Pump
[EGMⅡ-10S-4-7CLEB]
EGM Ⅱ
This pump is small, law cost, and only for
Small-Medium Machines
Injector (PDI) System for
Positive Displacement
our original cartridge grease.
241
Below 7m 30s
25
[EGM Ⅱ]
25
25
HOW to order Specifications
27
Air bleeding valve
Feed button
Power DC24V
22
With F
Without Without Power Consumption 45.6W 80 22 104 13 3
126 218
※ If it is T-type, it hasn’
t got 8MPa (Only for LHL System) 141 234
manual override switch. Discharging pressure
10MPa Pressure progressive discharging port Rc:1/8 Main tube discharging port (PDI) Rc:1/8
241
the pump, its capacity is not sufficient to sustain the power required to Below 7m 30s
25
Cartridge grease operate the pump. Therefore, the power needs to be provided directly
to the pump from the machine control panel.
25
Relief Valve
25
Solenoid Valve Directions for use
27
Air bleeding valve
Main tube discharging port (PDI)
Rc:1/8
• Use recommended grease.
• Never use molybdenum disulfide-contained grease.
22
M
Pressure progressive discharging port Air bleeding valve • Use lithium greases. (Contact us for consultation when other than 80 22 104 13 3
Relief Valve
particle is getting inside.
• Do not discharge continuously. Wiring diagram Grease level switch
Solenoid Valve
• After changing the cartridge, bleed the air inside the pump
opening the air bleeding valve.
Main tube discharging port (PDI) FB
Rc:1/8 With grease level switch
Air bleeding valve GL FB
M SV
● Related parts
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
37 38
Positive Displacement Injector Electric Pump Dimensional drawing
[EGMEⅡ-10S-4-7CLEB]
EGME Ⅱ
This pump is small, law cost, and only for our
Small-Medium Machines
Injector (PDI) System for
Positive Displacement
original cartridge grease.
241
Below 7m 30s
25
[EGME Ⅱ]
25
25
HOW to order Specifications
27
Air bleeding valve
Feed button
With FB
Power DC24V
22
Without Without Power Consumption 28.8W 80 22 104 13 3
126 218
※ If it is T-type, it hasn’
t got 8MPa (Only for LHL System) 141 234
manual override switch. Discharging pressure
10MPa Pressure progressive discharging port Rc:1/8 Main tube discharging port (PDI) Rc:1/8
241
※1 Although the Manual Override Switch provides a dry contact to activate Below 7m 30s
25
Cartridge grease the pump, its capacity is not sufficient to sustain the power required to
operate the pump. Therefore, the power needs to be provided directly
25
Relief Valve
to the pump from the machine control panel.
25
Solenoid Valve
27
Main tube discharging port (PDI) Air bleeding valve
Rc:1/8 Directions for use
22
M
• Use lithium greases. (Contact us for consultation when other than 141 234
● S-type lithium grease is used.) Pressure progressive discharging port Rc:1/8 Main tube discharging port (PDI) Rc:1/8
• Do not use any greases containing substances that attack brass and
Cartridge grease rubber.
Relief Valve • When the cartridge is changed, pay attention that foreign
Wiring diagram Grease level switch
Solenoid Valve particle is getting inside.
• Do not discharge continuously.
EGMEⅡ-S FB
Main tube discharging port (PDI) • After changing the cartridge, bleed the air inside the pump
Rc:1/8 With grease level switch
Air bleeding valve opening the air bleeding valve. 7 8
1 2 3 4 5 6 1 2 3 4 5 6
MG2 metering valve MG2C metering valve JVPA junctions MGI metering valve MGLA metering valve GPL pressure switch Pressure gauge Main tubing
GL
:P.57 :P.57 :P.58 :P.59 :P.61 :P.62 :P.85 :P.174 EGMEⅡ-T M
SV
1 2 3 4 5 6
39 40
Multi-Port Centralized Lubrication
System
【YMT】
Cartridge type grease pump YMT 43
Pumping unit 45
Multi-Port Centralized Lubrication System YMT Why Grease Cartridges ?
Cartridge type grease pump Grease cartridges are not only easy to replace but also prevent the introduction of air and/or
foreign substances into the system during grease refilling, thus insuring a steady delivery of clean
grease to lubrication points. These are the reasons why we highly recommend
YMT
Newly Developed Grease Pump : Model YMT the Lube grease cartridge pump system.
Capable of controlling up to 5 lines.
Pressure Gauge
定量バルブ
主配管脱圧作動型
Steel Tubing
YMT is the only centralized lubrication
system that offers grease cartridges suitable to
lubricate industrial machines working in the
various and yet severe environments. 24VDC
(Controller)
Cartridge Cover
4-Liter Grease Cartridge (Standard)
Select the grease suitable for machine
All-weather reinforced plastic operation environment and conditions.
HOW to order Specifications * Equipped with the original “Low Grease Level Switch”.
Lubrication System
Multi-Port Centralized
Series Progressive Valve (with the performance indicator pin) Model SP ● Significantly reduces grease refilling time comparing to the conventional reservoir pump.
Discharge Pressure Rated 25MPa, Maximum 35Mpa Eliminates the introduction of air and/or foreign substances during storage and/or refilling.
6 Discharge volume 2ml/min(539291)
●
● Prevents mixing different kinds of grease which causes performance degradation and/or solidification of grease.
Lube offers ferrography analysis to check lubrication conditions.
Discharge Volume 2ml/min. (with 6mm Dia. Pumping Unit)
● Prevents contamination to working environment around machines often seen during a messy refilling procedure
8 Discharge volume 3.9ml/min(539292) * Free of charge for the first analysis. for a conventional reservoir pump.
定量バルブ
主配管脱圧作動型
Capable of controlling up Grease Specified grease for YMT (NLGI No. 000 to 2) MP2 Lithium-based grease for general industrial machines with extreme pressures property and a wide range of applica-
3 Maximum 3 High-performance Grease for tion.
Alarm Output Grease Level Alarm , No Cartridge Alarm General Industrial Machines.
5 Maximum 5
YM2 Grease containing organic molybdenum with excellent heavy load carrying capacity, abrasion resistance and
seizure resistance.
High Load and High Pressure Grease
131
CP 2 1 LUL-2H
定量バルブシステム
圧力進行作動型
Grease for severe environments with excellent heat and water resistance.
1 High Temperature and Water Resistant Grease
T T
Emergency
YMT
alarm output LBL-2 Environmentally-friendly grease reducing soil and water pollution.
10 3 Biodegradable Grease
13 5 Cartridge cover
2 tightening
R1 R1 4-φ9
direction LFL-H1 LFL-H1 is certified as a H1 grade lubricant by NSF, the organization approved by the ANSI, and safe to use in food,
beverage and pharmaceutical industries.
423
AC100V Food Grade Grease Certified by
input
PL Patlite Pump Discharge port Pump power NSF as H1 Lubricant [H1 Grade Grease] is defined as the grease that is safe to be in accidental contacts with food.
mounting PS/4 input 24 V DC,
14 9
hole DIN connector
PS YMT Pump Controller
オリジナルグリース
リューベ
DC24V
12
1 2
P
Controller Specifications
66
YMT Pump
Input Voltage AC100V, AC200V 50/60Hz
Power lamp 264
15.9
配管部品
- Grease Level
lithium grease is used.)
Alarm Detection - No Cartridge
• Do not use any greases containing substances that attack brass and - Pressure Alarm
rubber.
Mounting Hole M5 x 4 - Valve Malfunction (Count Mode only)
• Avoid continuous operation Alarm Signal Output Normally Open or Normally Closed
Rated Load : 200V 2A or less
Alarm Signal Input Input Signal Proximity Switch Number of Signal Input : 1 to 5
Proximity Switch Input Protection Class and Standards CE (Applied ), IP65
周辺機器
Input Voltage
Pump Power Output 24 VDC 100 VAC to 200 VAC YMT-C-E-S-AC 300421-088-200
Terminal box
115
● Related parts
118.4
90
Model Part Number
集中潤滑システムLHL
リューベハイブリッド
YMT-TBOX 300423
40 37.5 25
55
SP series progressive valve AP series progressive valve Main tubing Adapter assemblies Pneumatic pump for pail Cartridge Controller
:P.71 :P.71 :P.174 :P.185 :P.86 :P.44 :P.44
43 44
Positive Displacement Injector (PDI)
Pumping unit
(85)
System for Small-Medium Machines
(85) HEX27
HEX27 M22x1.5 8 Indication
M22x1.5 6 Indication
8 Indication
6 Indication
8
6
G1/4
G1/4 8 Indication
6 Indication
Model
PUY-6
Part Number
539291
●Material: SCM435H
Model
PUY-8
Part Number
539292
●Material: SCM435H
【Pump】
Positive Displacement Injector (PDI) System
M22X1.5 10 EGM(Cartridge type) 47
φ27
φ22
φ27
1
EGM-10S-4-7C
8
Positive Displacement Injector (PDI) System 49
10
16
R1/4 43 23 4-Rc1/4
EGH-3P
43
21
HEX14 27
(28)
(33)
EGH-4C
φ69
57
2-R1/4 52
16
R1/4
13
Assembly
(Pump)
CIOSE
SCY
JVY
OPERATION RTY
45
Dimensional drawing
Positive Displacement Injector (PDI) System
EGM
Motor driven piston pump
[EGM-10S-4-4C] [EGM-10S-4-7C]
EGM 10S 4 C
400
Discharge volume 10mℓ/min
Pump
Discharge pressure 10MPa
25
2 200mℓ AC100V, Pressure relief solenoid 26W/1.1A
200V, φ1 Installation hole 4-φ9
Small-Medium Machines
Injector (PDI) System for
Positive Displacement
4 400mℓ Total 46W/1.9A
7 700mℓ Pressurization Max. ON time: 7.5 min.
Power distribution rate Max.25% (20℃)
25
109
Working consistency Cartridge grease No.000,00,0,1 Air bleeding valve
Wiring diagram
Recommended grease MP0, FS2, MT1
59
Motor Cartridge size 200mℓ , 400mℓ , 700mℓ
(White) (Black)
M Weight 1.8kg (4C) , 2.8kg (7C)
Solenoid
Pressure relief Built-in solenoid 104 13
(127) 176
(White) (Black)
Discharge port Rc1/8
(Thermal
protector)
Solenoid
to an intermittent cycle of running for 30 seconds and resting for 104
90 seconds. Failure to follow this requirement will result in thermal
protector being activated by a heated solenoid, leaving the solenoid
Discharge port Rc1/8 de-energized without pressure built up
Air bleeding valve
(Sticker)
4-φ9
251
25
4-φ9 Installation
Installation hole
25
● Related parts hole
222
25
109
(Sticker) Air bleeding
25
valve
109
Air bleeding
59
valve
59
141 104 16
179
Motor wiring Discharge port Rc1/8
176
127 (L=300)
MG2 metering valve MG2C metering valve JVPA junctions MGI metering valve MGLA metering valve GPL pressure switch Pressure gauge Main tubing Discharge port Rc1/8
:P.57 :P.57 :P.58 :P.59 :P.61 :P.62 :P.85 :P.174 Solenoid wiring
(L=230)
[EGM-10S-4-2C] [EGM-10S-4-7C]
47 48
Dimensional drawing
Positive Displacement Injector (PDI) System
EGH
(310)
(9.5°)
Sticker
Reservoir type Cartridge type Cartridge type
[EGH-3P] [EGH-2C] [EGH-4C]
336
EGH • Use recommended cartridge greases
• Never use molybdenum disulfide-contained grease.
253
Type of reservoir (effective capacity) • Use lithium greases. 3-φ9 Installation hole
3P Reservoir type
(260mℓ) • Do not use any greases containing substances that attack brass and
Filling port
rubber.
Small-Medium Machines
Injector (PDI) System for
Positive Displacement
2C Cartridge type
(200mℓ)
• When refilling or replacing cartridge, take care not let foreign matter
4C Cartridge type
(400mℓ)
in the grease or pump.
• After refilling or replacing cartridge, always loosen the air bleed Handle lock
75
valve to purge the pump of air. Air bleeding
• Use the pressure relief lever correctly. valve
Specifications 9
70 (150)
EGH-3P
Discharge port(Rc1/8)
Discharge volume 1mℓ/stroke
Pump
Discharge pressure 10MPa (safety valve set pressure) Reservoir type
[EGH-3P]
Working consistency NLGI No.000、00、0、1 (lithium grease)
Recommended grease MP0、FS2、MT1 Hydraulic circuit drawing
Cartridge size 260mℓ
Weight 1.4kg
Pressure relief Manual pressure relief lever
EGH-2C EGH-4C
Reservoir
Discharge volume 1mℓ/stroke Relief valve
Pump Refilling port
Discharge pressure 10MPa (safety valve set pressure) (9.5゚) (310)
(336)
394
● Related parts
3-φ9 Installation hole
3-φ9 Installation hole
75
75
Handle lock Air Air
bleeding bleeding
valve Handle lock
MG2 metering valve MG2C metering valve JVPA junctions MGI metering valve Pressure gauge Main tubing Adapter assemblies Pneumatic pump for pail valve
:P.57 :P.57 :P.58 :P.59 :P.85 :P.174 :P.185 :P.86 70 (150) 70 (150)
Discharge port(Rc1/8) Discharge port(Rc1/8)
49 50
Positive Displacement Injector (PDI)
System for Small-Medium Machines
【Valve】
Metering valves for LHL system 53
MU・MDS MU・MDS
MGLA Junction 63
GPL
Metering valves for LHL system Junctions for MU metering small sized valve
S Series MU For MU small metering valve installation
Rc1/8 O-ring
Small-Medium Machines
Injector (PDI) System for
Positive Displacement
MU-20N 205914 0.2 54.4 20 O-ring
M10×1
MU-5C 205922 0.05 5
46.7
MU-10C 205923 0.1 10
Model Part Number
MU-20C 205924 0.2 59.7 20
MU-BP 619840
5 16 ●Material: Steel (SUM24)
Valve opens
Pump stops
Operation completed
HEX10
HEX11
16.5
10
HEX10
HEX11
HEX10
HEX11
Discharging
Valve assembly 16 16
port Model Part Number Specifilcation L1 L2
Discharge 3-M10×1
volume Discharge MUJ- 1S 216101 Single type for 1 port 31 20
volume L2 13
5 10E
Discharge
8.5 MUJ- 2S 216102 Single type for 2 ports 47 36
5 10E
volume
Production
MUJ- 3S 216103 Single type for 3 ports 63 52
16
Production
5 10E
41.4
46.7
lot
37.4
lot
Production
MUJ- 4S 216104 Single type for 4 ports 80 68
10
16.5
M10×1 lot
23
M10×1
MUJ- 5S 216105 Single type for 5 ports 96 84
6.5
M10×1
O-ring Pipe MUJ- 6S 216106 Single type for 6 ports 112 100
connection
O-ring
O-ring 2-Rc1/8 L1
MUJ- 7S 216107 Single type for 7 ports 128 116
MUJ- 8S 216108 Single type for 8 ports 144 132
[MU-5] [MU-5N] [MU-20N]
Pressurizing
[Junction MUJ-3S]
Pressure starts rising before discharge
(start of pressure build up)
Discharge of grease completed
(maximum pressure)
Upper chamber being filled
(piston returning)
MUJ- 9S 216109 Single type for 9 ports 160 148
MUJ-10S 210110 Single type for 10 ports 175 164
10
16.5
● Related parts Model Part Number Specifilcation L1 L2
16 16 MUJ- 2D 216121 Double type for 2 ports 31 36
M10×1 MUJ- 4D 216122 Double type for 4 ports 47 52
52
8.5 13 MUJ- 6D 216123 Double type for 6 ports 63 68
2 5 MUJ- 8D 216124 Double type for 8 ports 79 84
R3.2
P-107 Pressure gauge Main tubing Branch tubing Adapter assemblies Compression parts Adapters KEN-T
MUJ-10D 126125 Double type for 10 ports 95 100
10
16.5
:P.35 :P.85 :P.174 :P.171 :P.185 :P.169 :P.175 :P.188 MUJ-12D 216126 Double type for 12 ports 111 116
6.5
MUJ-14D 216127 Double type for 14 ports 127 132
33
MUJ-16D 216128 Double type for 16 ports 143 148
2-Rc1/8 ●Material: Aluminium (A6063S-T5)
63
[Junction MUJ-2D]
KEN-M
:P.188
53 54
Planning to start
Metering valves for LHL system selling in April. 2011
S Series MDS
Example
Metering Direct Plunger MDP) is connected to lubrication points,
and all troubles which are clogging, break and leak, are eliminated.
Furthermore, according to check the pressure in main tubing, you can
realize appropriate small volume lubrication and system error. Junction header
MDP valve
Specifications Model
Operating pressure 1.5MPa Model Part Number Didcharge volume (mℓ) L (mm) Mark
Reset pressure 0.4MPa MDP- 3S 205891 0.03 3
MDP- 5S 205892 0.05 39.5 5
MDP-10S 205893 0.1 10
MDP- 3E 205896 0.03 3 Junction header
MDP valve
MDP- 5E 205897 0.05 36 5
MDP-10E 205898 0.1s 10
Small-Medium Machines
Injector (PDI) System for
Positive Displacement
MDP- 3HS 205901 0.03 3
MDP- 5HS 205902 0.05 36.5 5
MDP-10HS 205903 0.1 10
MDP- 3HE 205906 0.03 3
MDP- 5HE 205907 0.05 33 5
MDP-10HE 205908 0.1 10
MDP valve
Dimensional drawing Junction header
HEX12
HEX12
12
12
Junction header
R1/8 R1/8
(Lubrication point side)
R1/8
(Lubrication point side) R1/8 MDP valve
(Lubrication point side) (Lubrication point side)
39.5
36
5 9K
5 9K
27
5 9K
5 9K
30
● Related parts
P-107 Pressure gauge Main tubing Branch tubing Adapter assemblies Compression parts Adapters KEN-T
:P.35 :P.85 :P.174 :P.171 :P.185 :P.169 :P.175 :P.188
KEN-M
:P.188
55 56
Grease metering valve Junctions for MG2・MG2C metering
MG2・MG2C For MG2・MG2C metering valve installation
According to adopting reliable straight hydraulic For piping connection parts, see P. 51
Small-Medium Machines
Injector (PDI) System for
Positive Displacement
MG2-50 205746 0.5 50
HEX12
MG2C-3 205731 0.03 3 M12×1
Grooving 53.5
MG2C-5 205732 0.05 5
※Grease valve has the grooving MG2C-10 205733 0.1 10 Model Part Number
as shown in the picture. MG2C-20 205734 0.2 20 BPP 619802
O-ring
MG2C-30 205735 0.3 69.5 30 5 14 ●Material: Steel (SUM24)
MG2C-50 205736 0.5 50
[Plug assembly]
HEX12
□10
□10
Pump operation Pump stops
Valve opens
Pump stops
Finish
11
17.5
O-ring and collar go up Spring starts Production Production
Clamp face
JVPA- 4S 216004 Single type for 4 ports 81 70
25
and push up the grease
(oil) in the measuring
pushing down lot lot
O-ring and collar.
JVPA- 5S 216005 Single type for 5 ports 97 86
5 3A
50 3A
Collar O-ring
A
Grease (oil) moves
to the measuring
M12×1 M12×1
JVPA- 7S 216007 Single type for 7 ports 129 118
Check valve chamber.
11
10.5
● Related parts
Clamp face Model Part Number Specifilcation L1 L2
35
JVPA- 2D 216021 Double type for 2 ports 33 11
2-Rc1/8 15
20 JVPA- 4D 216022 Double type for 4 ports 49 38
16 16 16 16 16 12-M12×1 JVPA- 6D 216023 Double type for 6 ports 65 54
JVPA- 8D 216024 Double type for 8 ports 81 70
EGM-10S-4-7C EGH-3P EGH-4C Pressure gauge Main tubing Branch tubing Adapter assemblies Compression parts JVPA-10D 216025 Double type for 10 ports 97 86
:P.47 :P.49 :P.49 :P.85 :P.171 :P.171 :P.185 :P.169
JVPA-12D 216026 Double type for 12 ports 113 102
[Junction JVPA-12D]
JVPA-14D 216027 Double type for 14 ports 129 118
JVPA-16D 216028 Double type for 16 ports 145 134
●Material: Aluminium (A6063S-T5)
57 58
Metering valve for grease with clogged line detection
MGI
Piping layout (Example)
When grease line is clogged at a lubrication point,
a red pin pops up to tell the problem.
[JV-4S-MGI-10-10]
Small-Medium Machines
Injector (PDI) System for
Positive Displacement
※ Mark indicates discharge volume
(Ex. 50→0.5cc/stroke) Elbow adapter
Model CS-4
Example) Mark of the valve (from upper left side) Sleeve ST-4Z
φ4 Copper piping
Model Part Number Didcharge volume (mℓ) L (mm) Mark Junction type Valve
MGI-3
MGI-5
205174
205175
0.03
0.05 66.5
3
5
MGI ① ② ③ … NT-4
φ4 Nylon tubing
SA4-16
MGI-10 205176 0.1 10
A Straight adapter
• When installing the valve on a junction side, screw it into place with pin
a wrench applied to the valve body.
• When connecting the valve to piping, turn bushing holding nipple M8×1 (φ4 tubing) 40 5
with a wrench. MG (MGA) valve
Nipple
Mark (Red)
Thread part
(Use sealing compound) T
8
R1/8
S81-SC T
Connectors: Straight BP-1
Blanking plug
● Related parts
JV Junction
EGM-10S-4-7C EGH-3P EGH-4C JV Junction Pressure gauge Main tubing Branch tubing Adapter assemblies
:P.47 :P.49 :P.49 :P.63 :P.85 :P.171 :P.171 :P.185 At this mark, use sealing compound at the point.
At this mark, it means tightening torque (See the mark in tightening torque chart on P. 261).
59 60
Metering valve for grease with performance monitor Pressure switch for grease system
MGLA GPL
You can check each discharge electrically with this metering valve. It’s not a current pressure switch, but grease doesn’t
It’s especially suitable for the most important lubrication points, and stay inside piping, so it’s highly reliable and long
as you use at the longest lubrication piping point, you can check if lasting. Don’t connect at the end of main tubing.
the main piping is pressurized and depressurized correctly. As you
count the operating frequency, you will know the time to change the [GPL-30]
[MGLA]
cartridge and total lubrication volume of the cartridge. Specifications Dimensional drawing
GPL-30
Specifications Dimensional drawing Operating pressure 3.0MPa±20%
Reset pressure 2.5MPa±20% (290)
Discharge volume 0.1、0.2、0.3、0.5mℓ/stroke Max. working pressure 10MPa (10)
Small-Medium Machines
Injector (PDI) System for
Positive Displacement
(290)
DC30V 2A
Structrual JIS moisture-tight, conforming to
Material:Zinc Die Casting (ZDC) protection: IEC IP67
Model GPL-55
MGLA Operating pressure 5.5MPa±0.4MPa
Model Part Number Didcharge volume (mℓ) Mark Rated voltage AC250V, DC30V
MGLA-10 205515 0.1 10 Resistance load 2A(AC250V, DC30V時)
30 Micro
MGLA-20 205518 0.2 20 switch spec Service life: 200,000 switchings (loaded)
MGLA-30 205588 0.3 30 Structrual JIS moisture-tight, conforming to
protection: IEC IP67
MGLA-50 205589 0.5 50
※ Production lot indicates bottom number of the year and month.
Type Production
[A(January)~L(December)]
lot
85.5
Directions for use
• Disconnect from the piping when you don’t use. If you plug it onto Model 55 7A
7.5
2-Rc1/8
the discharge port, it can be clogging and so on. Discharge
port Model Part Number
122
Rc1/8
Wiring diagram GPL-30 209282
22
GPL-55 209392
9
58.5
18
12.5
26
Wiring diagram 32 23.5
11.5
30.5
Mark GPL-55
2-Rc1/8
34.5 25
Material: Zinc Die-casting (ZDC)
COM NO NC
[MGLA-20]
Blac White Red COM NO NC
Blac White Red
Contact type
Contact type
EGM-10S-4-7C EGH-3P EGH-4C Pressure gauge Main tubing Branch tubing Adapter assemblies Compression parts EGM-10S-4-7C EGH-3P EGH-4C Pressure gauge Main tubing Branch tubing Adapter assemblies Compression parts
:P.47 :P.49 :P.49 :P.85 :P.171 :P.171 :P.185 :P.169 :P.47 :P.49 :P.49 :P.85 :P.171 :P.171 :P.185 :P.169
61 62
Series Progressive System for
Junction Small-Large Machines
For main piping, separating and MGI metering valve installation
[JV-6S]
【Pump】
2-Rc 1/8
φ11
2-Rc1/8
φ7
JV-2 206470 65
8
29 20.5 ●Material: Zinc Die-casting (ZDC)
GMNH-4-7C
Progressing manual pump 67
EGH
3-Rc1/8
16.5
10.5
φ7 11 4-Rc1/8
φ11
10.5
63
Dimensional drawing
Series Progressive System motorized grease pump
GMNH(High pressure type)
定量バルブ
主配管脱圧作動型
Motor-driven cartridge grease pump. Use with
progressive metering valves makes possible
250
「GMNH-4-4C] [GMNH-1-4C・GMNH-2-4C]
250
discharge volume adjustment according to
pump operation time.
集中給脂システム
マルチポート
391
[GMNH-4-7C] [GMNH-1-7C・GMNH-2-7C]
391
HOW to order Wiring diagram (345)
Air bleeding
GMNH C
valve
Air bleeding valve
Cartridge type ●Condenser
定量バルブ
主配管脱圧作動型
4 3 2 1
Installation
AC100V 6μF
C Cartridge type (GMNH-1-4C、GMNH-1-7C)
hole (t=3.2)
4-φ9
8 25
Cartridge AC200V 1.5μF 21
8 25
4 400mℓ Terminal box inside (GMNH-2-4C、GMNH-2-7C) 100 70 8 128 8
Discharge
8
Voltage 7 700mℓ Power 70 8 port 75 (239)
Installation Discharge
171 Rc1/8 128
hole 5-φ9 port Rc1/8
1 AC100V Condenser
2 AC200V 4 3 2 1 [GMNH-4-4C] [GMNH-2-4C・GMNH-1-4C]
High pressure type 4 DC24V Connecting diagram
定Machines
圧System
量バルブシステム
力進行作for
Series Progressive
Specifications Hydraulic circuit drawing
動型Small-Large オリジナルグリース
Discharge volume 10mℓ/min
Pump
Discharge pressure 20MPa (safety valve set pressure)
Power DC24Vφ 1/0.65A AC100Vφ 1/0.65A AC200Vφ 1/0.65A
Mortor Relief valve
Output 15W DC brush motor 25W ignition motor
リューベ
Working
Cartridge grease No.000,00, 0, 1 (lithium grease) Reservoir
consistency
Recommended
MP0, MP1, FS2
grease
M
Cartridge size 400mℓ, 700mℓ
Weight 2.8kg (DC24V), 3.1kg (AC100V, 200V) brush motor
配管部品
Directions for use
• Use recommended greases.
310
310
• Never use molybdenum disulfide-contained grease (345)
• Use lithium greases. (Contact us for consultation when other than lithium grease is used.) Air bleeding
valve
• Do not use any greases containing substances that attack brass and rubber. Air bleeding
valve
Installation Installation
hole 4-φ9 hole 5-φ9
(t=3.2)
周辺機器
8 25
8 25
8 23
70 (20.5) 75 100 70 (23) 8
Discharge Discharge 75
197 133.5 257 port Rc1/8 133.5
port Rc1/8
[GMNH-4-7C] [GMNH-1-7C・GMNH-2-7C]
● Related parts
集中潤滑システムLHL
リューベハイブリッド
SP series progressive valve AP series progressive valve Pressure gauge Main tubing Adapter assemblies LUBE original grease:
:P.71 :P.71 :P.85 :P.171 :P.185 P.81
65 66
Dimensional drawing
Series Progressive System manual grease pump
EGH (310)
(9.5°
)
定量バルブ
主配管脱圧作動型
Compact, low-cost manually operated pump
°)
.5
47
(
Sticker
集中給脂システム
マルチポート
Reservoir type Cartridge type Cartridge type
EGH-3P EGH-2C EGH-4C
336
EGH • Use recommended cartridge greases
• Never use molybdenum disulfide-contained grease.
Type of reservoir (effective capacity) • Use lithium greases.
253
3-φ9
(Installation hole)
3P Reservoir type
(260mℓ) • Do not use any greases containing substances that attack brass and
定量バルブ
主配管脱圧作動型
2C Cartridge type
(200mℓ) rubber. Filling port
4C Cartridge type
(400mℓ) • When refilling or replacing cartridge, take care not let foreign matter
in the grease or pump.
• After refilling or replacing cartridge, always loosen the air bleed Handle lock
75
valve to purge the pump of air.
• Use the pressure relief lever correctly. Air bleeding
Specifications valve
EGH-3P 9
定Machines
圧System
70
量バルブシステム
力進行作for
Series Progressive
(150)
Discharge volume 1mℓ/stroke
Pump
Discharge pressure 10MPa (safety valve set pressure) Discharge port
(Rc1/8)
Reservoir type
Working consistency NLGI No.000、00、0、1 (lithium grease) [EGH-3P]
動型
Recommended grease MP0、FS2、MT1
Small-Large オリジナルグリース
Cartridge size 260mℓ
Hydraulic circuit drawing
Weight 1.4kg
Pressure relief Manual pressure relief lever
リューベ
EGH-2C EGH-4C
Cover
Discharge volume 1mℓ/stroke
Pump
Discharge pressure 10MPa (safety valve set pressure) Follow plate
Cartridge grease No.000、00、0、1 Reservoir (9.5゚) (310)
Working consistency
(lithium grease) Relief valve Refilling port
Recommended grease MP0、FS2、MT1 (9.5゚)
(310)
Cartridge size 200mℓ、400mℓ Cartridge
Manual depressurized
Weight 1.4kg valve
配管部品
Pressure relief Manual pressure relief lever 7.5
゚)
Air bleeding valve (4
゚)
Sticker 7.5
Sticker (4
(336)
394
3-φ9
(Installation hole)
3-φ9
(Installation hole)
周辺機器
75
75
Handle lock Air Air
bleeding Handle lock bleeding
valve valve
70 (150) 70 (150)
Discharge port
(Rc1/8) Discharge port
(Rc1/8)
● Related parts
集中潤滑システムLHL
リューベハイブリッド
Cartridge type Cartridge type
[EGH-2C] [EGH-4C]
SP series progressive valve AP series progressive valve Pressure gauge Main tubing Adapter assemblies Pneumatic pump for pail Hand grease gun LUBE original grease:
:P.71 :P.71 :P.85 :P.171 :P.185 :P.86 :P.86 P.81
67 68
Series Progressive System for
Small-Large Machines
【Valve】
Series progressive valve 71
AP、SP
AP-6K
SP-8
Dimensional drawing
Series Progressive Valve
AP・SP
Grease inlet
定量バルブ
主配管脱圧作動型
Grease inlet Rc1/8
Valve performance according to indicator pin movement Rc1/8
[AP-6] [SP-8]
30 60
60 2-φ5.5 2-φ5.5
30 7.5 20 Outlet sleeve
Discharge
20 7.5 port M12 type proximity
Specifications
5.5
Model sensor can install here
4.5
Discharge
port (6-M10×1)
集中給脂システム
マルチポート
7 8
Discharge volume 0.2mℓ/stroke Model Part Number No. of discharge ports (4−M10×1)
5 6
Discharge port Tube of 6mm, 4mm O.D used AP-4K 205680
15
60
15
4 3 4
AP-4 205690 3 4
L
Grease inlet Rc1/8
15
15
AP-6K 205681 1 2
Max. working pressure 20MPa 1 2
AP-6 205691 6
15
Minimum operating pressure 2MPa
AP-6S 205686 83 75
Working consistency NLGI No.000~2 (90.5) (103.5)
AP-8K 205682 Indicator pin
Performance monitor Indicator pin (K type)
定量バルブ
主配管脱圧作動型
AP-8 205692 8
AP:Aluminum Die-cast [SP-4K] [AP-6S]
Material AP-8S 205687
SP:Aluminum AP-10K 205683
AP-10 205693 10
AP-10S 205688 This is just an example
Original prts AP-12K 205684
AP-12 205694 12
ST-6Z φ6 Steel tubing
AP-12S 205689
定Machines
圧System
Model Part Number (ST-8Z φ8 Steel tubing)
量バルブシステム
力進行作for
Series Progressive
SPB 611785
Model Part Number No. of discharge ports
SW-10 207611 SP-4K 205530
4
動型
SPC 611677 SP-4 205540
Small-Large オリジナルグリース
SPA-6 619780 S61-SC、S62-SC E61-SC(E81-SC)
SP-6K 205531 Adapter assemblies
T Adapter assemblies
SPS 611695 SP-6 205541 6 CB-4、CS-4
SP-6S 205536 Compression parts
SPN 611784
リューベ
SPA-4 166005 SP-8K 205532 ST-6Z
φ6 Steel tubing SPA-4
SP-8 205542 8 166005
SP-8S 205537 φ6 Steel tubing
SP-10K 205533
SP-10 205543 10 N
12
SP-10S 205538
10
T SW-10
SP-12K 205534
8
207611
11
6
SP-12 205544 12 S Sealing washer
配管部品
4
9
SP-12S 205539 S
2
SPB
7
611785
5
S: With proximity sensor adaptor Plug
3
K: With indicator pin
1
※ L: See dimensional drawing.
SPA-6
Outlet check body
● Related parts
SPN
SPC 611784
周辺機器
611677 Nut
Clamping ring
SPS
611695
Outlet sleeve
GMNH-4-7C EGH-3P EGH-2C EGH-4C Pressure gauge Main tubing Branch tubing Adapter assemblies ※ CAUTION Do not use plug SPB for discharge port 1and 2 by any means. ST-6Z
:P.65 :P.67 :P.67 :P.67 :P.85 :P.171 :P.171 :P.185 φ6 Steel tubing
集中潤滑システムLHL
リューベハイブリッド
Adapter assemblies
At this mark, it means tightening torque (See the mark in tightening torque chart on P. 261).
71 72
Compatible with Both PDI and Series
Operation chart
Progressive Metering Valve System
Step1
for Small-Medium Machine
The grease is sent by the pump or the grease gun enters from the in let of the
Grease inlet block upper part. The sent grease passes along the port shown in the deep
color, reaches the right-hand side of a piston "A", and moves piston "A"
leftward. At this time, the grease on the left-hand side of a piston "A" passes
7 A 8 along the port shown in the thin color, and is breathed out from the outlet of
【Pump】
No. 2.
5 B 6
Step2
3 C 4
If a piston "A" carries out a full stroke leftward, as shown to Fig. 2 by the
D Grease inlet
Motorized grease pump
1 2 deep color, the port which results in surface of a piston "B" will be
connected, and the grease from a pump will move a piston "B" leftward
through this port. At this time, the grease on the left-hand side of a piston "B"
Fig1 is breathed out from the outlet of No. 7 through the port shown in the thin
color.
7 A 8 EGM-T 75
EGME-T
5 B 6
Step3 77
Like last time, if a piston "B" carries out a full stroke leftward, as shown to 3 C 4 EGM-T
Grease inlet Fig. 3 by the deep color, the port which results in right-hand side edge of a
1 D 2
piston "C" will be connect, grease will pass along this port, and a piston "C"
will be moved leftward. At this time, the grease on the left-hand side of a
7 A 8 piston "C" is breathed out from a No. 5 outlet through the port shown in the Fig2
thin color.
5 B 6
Step4
3 C 4
If a piston "C" carries out a full stroke, as shown by the deep color among the
1 D 2 right figure, the port which results in right-hand side edge of a piston "D" will Grease inlet
be connected, and a piston "D" will be moved leftward. At this time, the
grease on the left-hand side of a piston "D" is breathed out from a No. 3
Fig3 A
outlet through the port shown in the thin color. 7 8 EGME-T
Step5 5 B 6
This time, as a result of a piston's "D'"' carrying out a full stroke, as shown by 3 C 4
Grease inlet the deep color among the figure, the port which results in left-hand side edge
of a piston "A" is connected, and a piston "A" is moved rightward. At this 1 D 2
time, the grease on the right-hand side of a piston "A" which worked as last
7 A 8 operation oil is breathed out from a No. 1 outlet through the port shown in the
Fig4
thin color.
5 B 6 Grease will be exposed by the same repetition as henceforth in order of the
outlet of 8, 6, 4, 2, 7, 5, 3, and 1.
3 C 4
1 D 2
Fig5
Exmple4
Example
● Setting of discharge volume
As for each discharge port, 0.2 ml/stroke grease is breathed out at the time of a pump operation.
If one discharge port is closed, the quantity to have closed will be added and breathed out by the
×−7 8−× next discharge port.
×−5 6 /
2
8
● Suggestions
×−3 4−× 1. Use only an exclusive joint for discharge port of SP type valve.
2. When you attach the dischagre port nipple with a check of an exclusive joint in grease
dischagre Port, please be sure to check whether the bypass hole interception ring is set.
/ 1
4
8 2 /
2
8
Moreover, when you attach a plug in grease dischagre port, please be sure to remove a bypass
hole interception ring.If a plug is attached with a bypass hole interception ring set, the whole
× : It does not breathes out. valve stops operating.
1 : One 4 times the quantity of this breathes out.
3. Fasten more strongly some dischagre port nipples with a check, or compression nuts so that a
2, 6 : A twice as many quantity as this breathes out.
bypass hole interception ring is set certainly.
4. The case where an exclusive joint is attached to discharge port of grease -- the upper and
lower sides -- either -- please construct in an order from the direction of an end. If it begins to
construct from middle discharge port or the middle is flown, a spanner will not fully turn and will
not be attached.
5. When you attach a plug to grease discharge port, please fasten more strongly.
73
Dimensional drawing
定量バルブ
主配管脱圧作動型
Can operate both PDI and series progressive systems 104
(Sticker)
[EGM-10T-4-4C] [EGM-10T-4-7C]
集中給脂システム
マルチポート
4-φ9
Installation 4-φ9
25
251
25
Installation
228
hole
hole
HOW to order Specifications
25
EGM 10T 4 C
25
Air bleeding
109
109
Discharge volume 10mℓ/min valve (Sticker) Air bleeding
Pump valve
Discharge pressure 10MPa (safety valve set pressure)
59
59
Mortor 20W/0.8A
Cartridge 176
Power 127 104 16
Pressure relief solenoid 26W/1.1A
定量バルブ
主配管脱圧作動型
141
2 200mℓ DC24V Series progressive valve port PDI Discharge port 179
4 400mℓ Total 46W/1.9A Rc1/8 Rc1/8 Series progressive valve port PDI Discharge port
Rc1/8 Rc1/8
7 700mℓ Pressurization Max. ON time: 7.5 min.
Power distribution rate Max.25% (20℃)
Wiring diagram Working consistency Cartridge Grerase No.000,00,0,1
[EGM-10T-4-2C] [EGM-10T-4-7C]
Recommended grease MP0, FS2, MT1
Motor Cartridge size 200mℓ, 400mℓ, 700mℓ
(White) Solenoid (Black) (White) (Black)
M
(Thermal Weight 1.78kg (2C), 1.83kg (4C), 1.8kg (7C)
protector)
Pressure relief Built-in solenoid
+ ー + ー
オSystem
リSeries
• Never use molybdenum disulfide-contained grease
リジナ
ューベ
Compatible with Both PDI and
• Use lithium greases. (Contact us for consultation when other than
lithium grease is used.)
グリース Machine
rubber.
Cartridge grease
• Avoid continuous operation.
Relief valve
• When refilling grease in main pipe and during test operation, stick
Solenoid to an intermittent cycle of running for 30 seconds and resting for
90 seconds. Failure to follow this requirement will result in thermal
400
配管部品
PDI discharge port Rc 1/8
protector being activated by a heated solenoid, leaving the solenoid
M de-energized without pressure built up.
Series progressive system port Rc 1/8
Air bleeding valve
4-φ9
25
Installation
hole
● Related parts
25
周辺機器
109
Air bleeding valve
59
MG2 metering valve MG2C metering valve JVPA junctions MGI metering valve with MGLA metering valve with GPL Pressure switch Pressure gauge Main tubing
:P.57 :P.57 :P.58 clogged line detection:P.59 performance monitor:P.61 for grease:P.62 :P.85 :P.171 104 13
(127) 176
集中潤滑システムLHL
リューベハイブリッド
[EGM-10T-4-4C]
75 76
Dimensional drawing
定量バルブ
主配管脱圧作動型
Can operate both PDI and series progressive systems
by switching built-in solenoid valve. (Sticker)
[EGME-10T-4-2C]
4-φ9 Installation hole
集中給脂システム
マルチポート
4-φ9 Installation hole
25 25 25
228
25 25 25
228
HOW to order Specifications
EGME 10T 4 C
27
59
70
Discharge volume 10mℓ/min Air bleeding
27
Pump 87 valve
59
70
Discharge pressure 10MPa (safety valve set pressure) 127 104 13 Air bleeding
213 87 valve
Wiring port 104 13
Cartridge Mortor 20W/0.8A 127
213
φ21
Power Wiring port
定量バルブ
主配管脱圧作動型
2 200mℓ DC24V
Pressure relief solenoid 10W/0.4A Series progressive valve port Rc1/8 PDI Discharge port Rc1/8
φ21
4 400mℓ Total 30W/1.2A Series progressive valve port Rc1/8 PDI Discharge port Rc1/8
オSystem
リSeries
リジナ
ューベ
Compatible with Both PDI and
rubber.
• Avoid continuous operation.
Solenoid
配管部品
PDI discharge port Rc 1/8 4-φ9 Installation hole
400
M
25
Air bleeding valve
25
● Related parts
25
周辺機器
27
59
70
Air bleeding valve
87
104 13
MG2 metering valve MG2C metering valve JVPA junctions MGI metering valve with MGLA metering valve with GPL Pressure switch Pressure gauge Main tubing 127
213
:P.57 :P.57 :P.58 clogged line detection:P.59 performance monitor:P.61 for grease:P.62 :P.85 :P.171
Wiring port
Series progressive valve port Rc1/8 PDI Discharge port Rc1/8
φ21
集中潤滑システムLHL
リューベハイブリッド
[EGME-10T-4-4C]
77 78
LUBE Original Grease
LUBE Hybrid Lubricant
定量バルブ
主配管脱圧作動型
Integrating the advantages of Model
Excellent shear stability heat resistance, oxidation stability, water resistance, Oil and Grease
Model Part Number Capacity Color
rust preventive and load carrying capacity
LHL300-4S 249113 400mℓ
yellow
White
■Next-generation lubricant which contributes environment LHL300-7 249112
Model 700mℓ
and human LHL X100 249137 Brown
White
Model Part Number Capacity consistency ・ Reducing lubricant consumption
集中給脂システム
マルチポート
MP0-4(1) 249050 400mℓ
・ Preventing the deterioration and decomposition of cutting
0 fluid
MP0-7(1) 249060 700mℓ Black
・ Reducing the abrasion of machine parts
Color of Grease : Brown
定量バルブ
主配管脱圧作動型
Advantages of Grease High Load-carry capacity Wear
FS[High performance grease for heavy load carrying capacity] resistance Excellent oil film Maintenance property
Adherent property
400mℓ 700mℓ
Excellent heavy load carrying capacity, wear resistance, shear stabitity, heat resistance, [LHL300]
=
oxidation stability, water resistance and rust preventive property. Integrating the advantages of Oil and Grease
Model
オLUBE
リ
配LUBE
リジナHybrid
ュ
管ー部ベ
Fretting Resistance Test Utilizing the ASTM F4170 Fafnir Test Thickness of Oil Film (LHL-X100・Lithium-based Grease・Oil)
ルグリー
1000
Testing Method
Fafnir Test Results
Lubricant
LFL-H1 has acquired NSF H1 certification. It is a grease agent suitable for the environment and In conformity with ASTM D 4170 Fafnir Test
ス
Load
[Testing Conditions]
conditions in which food, medical and cosmetic machines are used. It has excellent pumpability and
(nm)
1.9GPa) Outline Sketch of
LFL-H1 is also suitable for concentric supply. Rolling Angle : 12º (Rolling Width : Approx. 3.0mm)
Fafnir test equipment LHL-X100 Urea-base
Rolling Cycle : 3.4Hz(Approx. 200 cycles) Li #000 Lithium
Green 1.2 Oil #110
Time Duration : 10h
Model Temperature : Room temperature 1.0
Warm-up Operation : No 10
0.8
0.001 0.010 0.100 1.000
Model Part Number Capacity Amount of lubricant applied : 1.0 + 0.05g per
0.6 Rolling speed(m/s)
LFL-H1-4 249301 400mℓ bearing ? 0.2 + 0.01g 0.4 LHL-X100 Special Urea Grease provides thicker oil films in slow rolling speed range.
集中潤滑システムLHL
リューベハイブリッド
[Evaluation Method] Having tested the performance of lubricants by focusing on thickness of oil film provided by each
Color of Grease : beige Amount of abrasion : Measuring the decrease in the 0.2 lubricant, we found that the oil films become thinnest when rolling speeds become 0m/s( oralmost
0m/s). Both greases provide thicker oil films than oil. LHL-X100, however, (a special urea
mass of each race. 0.0 grease)provides even thicker oil films than lithium grease. The test results prove that LHL-X100
LHL-X100 LiNo.2
NSF registration number: 140284 prevents oil film deficiencies more effectively and efficiently.
81 82
Accessories
Pressure gauge 85
定量バルブ
主配管脱圧作動型
Pneumatic pump for pail
集中給脂システム
マルチポート
Specifications Model Dimensional drawing Specifications
170
定量バルブ
主配管脱圧作動型
GV50-R 500649 50 R1/4 PumpWeight 6kg
555
Pressure gauge fitting plate Model
80
62
Model Part Number
24
Model Part Number
PP 109102
298 P3-C JC0005
310
Directions for use
※ Caster is optional
• Use care not to drop or exert other strong impact.
• Do not apply pressure beyond specified range.
Dimensional drawing
Hand Grease gun
(29.5) (29.5)
4 6 10 15
φ52
5
φ52
2 8 20
45
Maximum pressure 40MPa
120
Grease capacity 400g
φ62.7
10
10
Weight 1.4kg
オリジナルグリース
リ
配ュ
14 14 340±5
管ー
[PB100] 9.5 [PB250] R1/8 9.5 363±5
部ベ
R1/8 Model
品
175±5
Model Part Number
(33)
LG-400 252422
φ10
φ14.5
(6.5) 18 2-φ3.5
7
周辺機器
20 30
Accessories
φ70.6
10 40
21
13
35.5
0 50
MPa
57
16
25 2- φ6.2
G1/4 8.4 1.6
38
集中潤滑システムLHL
リューベハイブリッド
φ5
3
[GV50-G] [PP]
Pressure gauge fitting plate
85 86
109146-5
Grease vacuum cleaner Proximity sensor for Series Progressive valve
Vacuums excess grease, driven by air. Electrically detects the movement of the indicator pin of progressive valve.
Compact portable model available. Proximity sensor monitors the movement of the indicator pin and detects a
定量バルブ
主配管脱圧作動型
Reduces consumption of workshop rags. system or valve failure.
集中給脂システム
マルチポート
Model Standard set model: GCP Specifications Dimensional drawing
定量バルブ
主配管脱圧作動型
Detecting
2mm±10%
Distance
1
Setting Distance 0~1.6mm
Detecting Object Iron12×1mm Indicator
4
3 Model
オリジナルグリース
リ
配ュ管ー
部ベ品
● Items contained in standard set
1. Silent filter
周辺機器
2. Air Valve (To turn the Vaccum ON/OFF)
Accessories
3. Air Inlet Push-to-connect Coupler
4. Vacuum Hose 2m
5. Nozzle
6. 3 liter Plastic Tank
集中潤滑システムLHL
リューベハイブリッド
87 88
General Catalog
Centralized Lubrication Systems
Oil system
Positive Displacement Injector (PDI) System for Large Machines
【Pump】
Automatic intermittent gear pump
AMZ-Ⅲ[CE] 93
PM 95
AMZ- Ⅲ[CE]
AMO-ⅢDS 97
AMO-Ⅱ-150S 99
AMI-300S・AMI-1000S 101
PM
AMO- Ⅲ DS
AMI-300S
for Large Machines
Injector (PDI) System
Positive Displacement
Automatic intermittent Dimensional drawing
gear pump
AMZ-Ⅲ[CE] 270
35
63
Discharge port
Standard. Oil level and pressure switches M10×1
M10×1
135
54
Oil fill cap
120
[1.8ℓ] [3ℓ] OC-4
AMZ Ⅲ Discharge
volume
90mℓ/min (50Hz), 110mℓ/min
(60Hz) 147
234
Pump
Discharge
1.5MPa (safety valve set pressure)
Voltage Reservoir Mounting Poition pressure
1 AC100Vφ1 Blank Resin Voltage / AC100Vφ1/1.5A, AC200Vφ1/0.8A (50Hz)
2 AC200Vφ1 F Foot Mount Mortor current AC100Vφ1/1.3A, AC200Vφ1/0.7A (60Hz)
B Wall Mount Output 19W (50Hz), 18W (60Hz) Shading motor
2×M6
※Metalreservoir only 2×M6
Oil level pressure Installation hole
OS-1 Installation hole
Reservoir capacity
Oil level Contact type A contact (NO) ON at low level Strainer
Blank 1.8ℓResin reservoirs switch Contact capacity 0.5A, AC DC200V/30W smaller OS-1
3 3ℓResin reservoirs Abnormality
detection Contact type A contact (NO)
(262)
30 3ℓMetal reservoirs
(256)
Prerssure Operating pressure: 1.3M ON
40 4ℓMetal reservoirs switch Reset pressure: 0.9MPa OFF
80 8ℓMetal reservoirs Contact capacity AC DC250V/2A
※Pump is installed on the Operation MAX. discharge time:1 min.
177
171
right side, if a metal rating Min.interval time:3 min.
reservoir is selected.
Directions for use Working
50~1300mm2/S (50Hz)
viscosity range
• This pump unit requires a separate control circuit to operate. Reservoir
• Do not remove the oil strainer to keep the pump clear of foreign matter. 1.8ℓ,3ℓ (plastic) 3ℓ,4ℓ,8ℓ (sheet metal)
capacity
• Oil viscosity varies with oil temperature. Be sure to use oil within the Weight 1.8ℓ: 2.7kg 3ℓ: 3.6kg
working viscosity range. Refer to the viscosity table.
• Oil viscosity varies with oil temperature. Be sure to use oil within External fuse 100V/2.0A, 200V/1.0A Suction filter set Suction filter set
SF-11 SF-11
specified working viscosity range.
• Do not use any special additive-contained oil, water soluble oil and [1.8ℓ] [3ℓ]
solvent.
• Periodically check the oil in the reservoir for impurities. Replace it, if
necessary, with fresh oil immediately. Be sure to clean the reservoir
before oil change.
• Make sure that proper voltage and pressure are proper. Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground.
• Do not over tighten the discharge joint.
Refer to the tightening torque table. ※ Should the pump malfunction, contact us for
• Low-oil viscosity versions are available. Contact us for information. immediate response with substitution.
Hydraulic circuit drawing Wiring diagram
● Related parts A use valve junction and related parts should look at the following page.
Y
valve:P.105 :P.106 :P.107 :P.108 :P.109 :P.109 Metering valve:P.113 :P.159
P・SW
POWER
M
X
Thermal protector
〒
E
93 94
for Large Machines
Injector (PDI) System
Positive Displacement
Dimensional drawing
Oil spraying system for cutting tool
PM
30
27
use of this pump.
[PM-8S]
Discharge port
120
M10×1
174
184
P
A Pneumatic pump
R
Air source Discharge pressure
gauge
Regulator
Discharge port
● Related parts A use valve junction and related parts should look at the following page.
※ Should the pump malfunction, contact us for immediate response with substitution.
95 96
for Large Machines
Injector (PDI) System
Positive Displacement
Exterior features of the controller Hydraulic circuit drawing
Automatic intermittent gear pump
AMO-ⅢDS
Capable of operation over a wide working viscosity range LCD
RV
Digital display tells how the pump is doing on sight.
P・SW
Control by timer and counter is selectable. M
“RESET & FEED”
[1.8ℓ] [3ℓ] “UP”key key
“DOWN”key “Enter”key
Wiring diagram
HOW to order Specifications
Operation panel of the controller
AMO ⅢDS Discharge
volume
150mℓ /min (50Hz), 180mℓ /min (60Hz)
LCD shows the below:
Pump Power E Emergency Cont in
Discharge output (Only count in model)
2.0MPa (safety valve setting) INTERVAL → INT
Voltage Reservoir Mounting Poition pressure
DISCHARGE→ DIS
1 AC100Vφ1 Blank Resin AC100Vφ1/0.83A, AC200Vφ10.41A (50Hz)
Power ALARM → Low oil level OILLEVEL ERR
2 AC200Vφ1 F Foot Mount Mortor AC100Vφ1/0.64A, AC200Vφ1/0.33A (60Hz)
Low pressure PRESSURE ERR
B Wall Mount Output 20W (50Hz/ 60Hz) Capacitor motor
※Metalreservoir only Discharge time adjustable range: 1~99 seconds
Reservoir capacity Timer Interval time adjustable range: 1 to 9999 minutes
Blank 1.8ℓResin reservoirs 1 to 9999 counts
Dimensional drawing
3 3ℓResin reservoirs Abnormal Contact type A contact (NO)
30 3ℓMetal reservoirs output Contact capacity AC250V 1.5A
40 4ℓMetal reservoirs Oil level pressure
80 8ℓMetal reservoirs 275
Oil level Contact type A contact (NO) ON at 190 234
※Pump is installed on the Abnormality switch low level
right side, if a metal Controller 170
detection
reservoir is selected. Contact type B contact (NC)
Prerssure
Operating pressure: 1.7MPa OFF
switch
Reset pressure: 0.9MPa ON
89
Directions for use
88.5
INTERVAL display 'INT'
143.5
Oil fill cap Oil fill cap
124
• Do not remove the oil strainer to keep the pump clear of foreign matter. OC-4
OC-4 with
• Replace or clean the suction filter at least once a year. DISCHARGE display 'DIS'
Liquid crystal with P/S
Discharge port P/S Discharge port
• Oil viscosity varies with oil temperature. Be sure to use oil within display When oil side decreases,display 'OILLEVEL ERR'
Rc1/8 Rc1/8
specified working viscosity range. ALARM When pressure is abnormal,display 'PRESSURE
• Do not use any special additive-contained oil, water soluble oil and ERR' Pressure gauge installation port 167 Pressure gauge installation port
Rc1/8 Rc1/8
solvent. Working
68~1800mm2/S (50Hz)
• Periodically check the oil in the reservoir for impurities. Replace it, if viscosity range
necessary, with fresh oil immediately. Be sure to clean the reservoir Reservoir Installation
1.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal) hole
before oil change. capacity Installation hole 2-φ9
• Make sure that proper voltage and pressure are proper. Weight 1.8ℓ Reservoirs: 3.2kg 3ℓ Reservoirs: 4kg 2-φ6.5
• Do not over tighten the discharge joint.
Refer to the tightening torque table.
• Low-oil viscosity versions are available. Contact us for information. ※ Should the pump malfunction, contact us for Strainer Strainer
279
271
OS-1 OS-1
immediate response with substitution.
174
172
● Related parts A use valve junction and related parts should look at the following page.
MO2(C) Metering JVPA Junction MO Metering valve PV Junction MOS Metering valve PVS Junction MIX・MIX-A F-3D Filter
valve:P.105 :P.106 :P.107 :P.108 :P.109 :P.109 Metering valve:P.113 :P.159 [1.8ℓ] [3ℓ]
Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground.
97 98
for Large Machines
Injector (PDI) System
Positive Displacement
Dimensional drawing
Automatic intermittent gear pump
AMO-Ⅱ-150S
190 275 Wiring port
Automatic interval pump for a wide range of Wiring port
88.5
89
124
143.5
[1.8ℓ] [3ℓ]
Discharge port Discharge port
Rc1/8 RC1/8
Pressure gauge installation port Oil fill cap
HOW to order Specifications Rc1/8 167 OC-4 Pressure gauge installation port Oil fill cap
RC1/8 OC-4
Strainer
Contact type A contact (NO) ON at 0 MPa 5 0 MPa 5
OS-1
30 3ℓMetal reservoirs OS-1
0 0
264
261
40 4ℓMetal reservoirs switch
Emergency Contact capacity 0.5A AC
80 8ℓMetal reservoirs DC200V/30W smaller
detection
※Pump is installed on the
172
174
right side, if a metal Contact type A contact (NC)
Directions for use reservoir is selected. Prerssure Operating pressure: 1.7MPa OFF
switch Reset pressure: 0.9MPa ON
• This pump unit requires a separate control circuit to operate. Contact capacity AC DC250V/3A
• Do not remove the oil strainer to keep the pump clear of foreign
Max. Discharge time:99sec
matter. Discharge time
Min. Interval time:1min
• Replace or clean the suction filter at least once a year. Suction filter set
Working Suction filter set
• Oil viscosity varies with oil temperature. Be sure to use oil within 68~1000mm2/S (50Hz) SF-11
viscosity range SF-11
the working viscosity range.
• Oil viscosity varies with oil temperature. Be sure to use oil within Reservoir 1.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)
capacity
specified working viscosity range. [1.8ℓ] [3ℓ]
• Do not use any special additive-contained oil, water soluble oil and Weight 1.8ℓ Reservoirs: 3.2kg 3ℓ Reservoirs: 4kg(plastic)
solvent.
• Periodically check the oil in the reservoir for impurities. Replace
it, if necessary, with fresh oil immediately. Be sure to clean the
reservoir before oil change. Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground.
• Make sure that proper voltage and pressure are proper.
• Do not over tighten the discharge joint. ※ Should the pump malfunction, contact us for
Refer to the tightening torque table.
• Low-oil viscosity versions are available. Contact us for information. immediate response with substitution. Hydraulic circuit drawing Wiring diagram
● Related parts A use valve junction and related parts should look at the following page.
PG
For MO2(C) Valve For MO Valve For MOS Valve
RV Emergency output
Power E OL COM P/SW
P・SW
MO2(C) Metering JVPA Junction MO Metering valve PV Junction MOS Metering valve PVS Junction MIX・MIX-A F-3D Filter
valve:P.105 :P.106 :P.107 :P.108 :P.109 :P.109 Metering valve:P.113 :P.159
M 1 2 3 4 5 6
OL・SW
99 100
for Large Machines
Injector (PDI) System
Positive Displacement
Automatic intermittent gear pump Dimensional drawing (AMI-300S) Dimensional drawing (AMI-1000S)
AMI-300S・AMI-1000S
φ91
95
HOW to order φ112
Rotary direction
[AMI-300S] [AMI-1000S]
AMI S Rotary direction
Controller φ100
Directions for use
Blank Blank
Discharge volume
C With (Meca-tron) • Replace or clean the suction filter at least once φ12
0
300 300mℓ/min
83
a year. Installation Motor
1000 1000mℓ/min Oil level switch
• Oil viscosity varies with oil temperature. hole Wiring port
Blank Blank Be sure to use oil within specified working 4-φ6.5 Wiring port φ21
L With
292
Voltage φ21
viscosity range. Discharge port 14 Installation Discharge port
Flange
1 AC100Vφ1 ※If the controller is used,
• Do not use any special additive-contained oil, for φ6 tubing hole for φ6 tubing
15
303
please select“With” .
2 AC200Vφ3 water soluble oil and solvent. 4−φ6.5
Reservoir Mounting Position • Periodically check the oil in the reservoir for
Reservoir capacity Blank Resin reservoirs impurities. Replace it, if necessary, with fresh
2 2ℓMetal F Foot Mount oil immediately. Be sure to clean the reservoir φ68
3 3ℓResin reservoirs B Wall Mount before oil change. Pressure relief valve
140
140
30 3ℓMetal reservoirs Pump Position • Make sure that proper voltage and pressure are Pressure relief valve
For MO2(C) Valve For MO Valve For MOS Valve 14μF 20μF
P・SW
Power
M
Power Power Power
AC100V AC100V
MO2(C) Metering JVPA Junction MO Metering valve PV Junction MOS Metering valve PVS Junction MIX・MIX-A F-3D Filter [AMI-300S] [AMI-1000S]
valve:P.105 :P.106 :P.107 :P.108 :P.109 :P.109 Metering valve:P.113 :P.159
101 102
Positive Displacement Injector (PDI)
System for Large Machines
【Valve】
Metering valve 105
MO2・MO2C
JVPA
MO
Junction for MO valve 108
PV
PVS
MIX-A
for Large Machines
Injector (PDI) System
Positive Displacement
Metering valve Junction for MO valve
MO2・MO2C For MO2 valve installation
Specifications Model
Rc1/8
Model Part Number
0.03, 0.05, 0.1, 0.2, Model Part Number Didcharge volume (mℓ) L (mm) Mark HEX12 O ring SCP 619803
Discharge volume 24
0.3, 0.5 mℓ/stroke MO2-3 205761 0.03 3
M12×1 ●Material brass BS C3604
Operating pressure 1.0MPa MO2-5 205762 0.05 48 5 Connector assembly
Reset pressure 0.3MPa MO2-10 205763 0.1 10
MO2-20 205764 0.2 20
MO2-30 205765 0.3 64 30
MO2-50 205766 0.5 50
HEX12
MO2C-3 205751 0.03 3 M12×1
MO2C-5 205752 0.05 53.5 5
Grouping
MO2C-10 205753 0.1 10 Model Part Number
※Grouping indication means MO2C-20 205754 0.2 20
O ring
BPP 619802
grease valve
MO2C-30 205755 0.3 69.5 30 5 14 ●Material Steel SUM24
MO2C-50 205756 0.5 50
Plug assembly
HEX12
□10
□10
Pump operation Pump stops
Valve opens
Pump stops
L1
L2 2ーφ7
JVPA- 2S 216002 Single type for 2 ports 49 38
Pressure starts rising before Valve begins to
discharge of grease Discharge discharge Depressed JVPA- 3S 216003 Single type for 3 ports 65 54
11
17.5
Discharge volume Discharge volume
JVPA- 4S 216004 Single type for 4 ports 81 70
25
O-ring and collar go up Spring starts Manufacturing date Manufacturing date
and push up the grease pushing down
2-Rc1/8 JVPA- 5S 216005 Single type for 5 ports 97 86
3 3A
11
10.5
● Related parts A use valve junction and related parts should look at the following page.
35
Model Part Number Specifilcation L1 L2
2-Rc1/8 15 JVPA- 2D 216021 Double type for 2 ports 33 11
20
JVPA- 4D 216022 Double type for 4 ports 49 38
16 16 16 16 16 12-M12×1 JVPA- 6D 216023 Double type for 6 ports 65 54
JVPA- 8D 216024 Double type for 8 ports 81 70
AMZ- Ⅲ AMO- Ⅲ DS AMO- Ⅱ -150S AMI-300S・1000S Tubing Adapters Compression parts Push-in Fitting JVPA-10D 216025 Double type for 10 ports 97 86
:P.93 :P.97 :P.99 :P.101 :P.171 :P.175 :P.169 :P.182
Junction JVPA-12D 216026 Double type for 12 ports 113 102
JVPA-14D 216027 Double type for 14 ports 129 118
JVPA-16D 216028 Double type for 16 ports 145 134
●Material Aluminum A6063S-T5
105 106
for Large Machines
Injector (PDI) System
Positive Displacement
Metering valve Junction for MO valve
MO For MO2 valve installation
16.5
How to order Model Model Part Number Specifications
φ16
PV-1 206481 Single type for 1 port
8
2-M10×1
φ11
Fill the blanks with the valve marking from the left to right. Model Part Number Didcharge volume (mℓ) L (mm) Mark B
(If a double-junction is used, atart from the left as well for the 12.5 ●Meterial: Zinc Die Casting (ZDC)
bottom side.) MO-1 205070 0.01 1 φ7
B PLUG 20.5
MO-3 205071 0.03 3 33
※Markings designate discharge volume. 44.5
(ex: 50→0.5mℓ/ stroke) 100 20 30 MO-5 205072 0.05 5
Note: 100 and 150 can not be installed on a MO-10 205073 0.1 10 HEX12
① ② ③ ④
junction side by side. Skip every other hole of
MO-20 205074 0.2 20
PV
the junction and plug the skipped holes with
53.5
the blanking plug BP-1. MO-30 205075 0.3 30
Example) Valve Marking (From Left to Right)
MO-50 205076 0.5 65 50
Junction Model VALVE MO-100 205077 1 100 Model Part Number Specifications L1 L2
MO …
74.5 HEX19
① ② ③ ④ MO-150 205078 1.5 150 2ーφ7 16 Rc1/8 PV-2 206482 Single type for 2 ports 49 38
PV-3 206483 Single type for 3 ports 65 54
φ11
PV 4 MO 100 B 20 30
PV-4 206484 Single type for 4 ports 81 70
16
2-M10×1
10.5
Dimensional drawing L2 12.5 PV-5 206485 Single type for 5 ports 97 86
L1 20.5
B PLUG PV-6 206486 Single type for 6 ports 113 102
[PV-7] PV-7 206487 Single type for 7 ports 129 118
Specifications
PV-8 206489 Single type for 8 ports 145 134
B
0.01,0.03,0.05,0.1,0.2,0. ●Material: Zinc Die Casting (ZDC)
Discharge volume
3,0.5,1.0,1.5mℓ/stroke M8×1
20
Directions for use Nipple φ7
2-Rc1/8 15
2-M10×1
• When installing the valve on a junction side,
screw it into place with a wrench applied to
L
10.5
the valve body
35
Body PV-2D 206491 Single type for 1 port
• When connecting the valve to piping, turn
bushing holding nipple with a wrench. ●Material brass C3604
11
8
33
Thread R1/8
(Use sealing
material)
● Related parts A use valve junction and related parts should look at the following page.
20
2ーφ7 16 Rc1/8 15
Model Part Number Specifications L1 L2
2-M10×1
PV-4D 206492 Double type for 4 ports 49 38
10.5 PV-6D 206493 Double type for 6 ports 65 54
AMZ- Ⅲ AMO- Ⅲ DS AMO- Ⅱ -150S AMI-300S・1000S Tubing Adapters Compression parts Push-in Fitting
35
:P.93 :P.97 :P.99 :P.101 :P.171 :P.175 :P.169 :P.182
PV-8D 206494 Double type for 8 ports 81 70
L2 PV-10D 206495 Double type for 10 ports 97 86
L1 PV-12D 206496 Double type for 12 ports 113 102
●Material brass C3604
[PV-4D]
Pressure switch Ludo-sensor
:P.163 :P.164
107 108
for Large Machines
Injector (PDI) System
Positive Displacement
Dimensional drawing Sample tubing. (This is just an example.)
Compact metering valve
MOS CS-4
Compression sleeve
SA4-16
Straight adapter
A
CS-4
EA4-20 Compression sleeve
MOS metering valve is the compact version of MO valve. Elbow adapter
CB-4-10
Up to four different outputs are available. CB-4-8
Compression Compression Bushing
B
TI-4 Bushing
Tube insert
10
ST-4Z
φ4 Steel tubing
M8×1
CB-4-8
Compression Bushing
NT-4
Specifications φ4Nylon tubing CS-4
Compression sleeve
Discharge volume 0.01、0.03、0.05、0.1mℓ/Stroke Mark CB-4-10
Operating pressure 0.9MPa Compression
Bushing SAS
Reset pressure 0.3MPa Adapter
41
M10×1
CS-4
Compression BPS
How to order Model sleeve Plug
Fill the blanks with the valve marking from the left to right. Model Part Number Didcharge volume (ℓ) Mark
(If a double-junction is used, atart from the left as well for the PVS Junction
bottom side.) MOS-1 205300 0.01 1 TI-4
MOS-3 205301 0.03 3 Tube insert
※Markings designate discharge volume. 1 3 5
(ex: 50→0.5mℓ/ stroke) MOS-5 205302 0.05 5 CP-4
① ② ③ Closure plug
MOS-10 205303 0.1 10
PVS ■ Adapters(SAS)
Use an appropriate sealant where mark shown.
Example) Valve Marking (From Left to Right) Mark denote tightening torque. See the tightening torque list.
Junction Model VALVE
Valve opens
Pump stops
Nipple
Finish
• When installing the valve on a junction
side, screw it into place with a wrench Body
applied to the valve body (Tightening
torque : 50kgf·cm )
• When connecting the valve to piping, Thread
Pressure starts rising before Valve begins to
turn bushing holding nipple with a discharge of grease Discharge discharge Depressed
619219 HEX10
wrench. 21
M10×1
109 110
for Large Machines
Injector (PDI) System
Positive Displacement
Dimensional drawing Example of connecting nylon tubing NT-6.
Junction for compact metering valve
4-M10×1
Valve installation ports are threaded in M10x1 specially for MOS valves.
φ16
33
Plug the installation ports not in use with Blanking Plug (BPS).
φ11
When connecting tubing, use the adapter (SAS). φ7 12.5
33 20.5
PJ4-6
Dimensional drawing Model CS-6
38
2ーφ7 16 4-M10×1
Model Part Number Specifications L1 L2
3-M10×1
PVS-2S 206572 Single type for 2 ports 47 34
φ11
1 L2 1
16.5
15
10.5
PVS-3S 206573 Single type for 3 ports 63 50
5
NT-6
.2
φ16
R3
φ12
PVS-4S 206574 Single type for 4 ports 78 65
16.5
10
49 12.5
φ13
CB-6 TI-6
PVS-5S 206575 Single type for 5 ports 93 80
20.5
2-M8×1 L1
16 PVS-6S 206576 Single type for 6 ports 108 95 PJ4S-6
PVS-7S 206577 Single type for 7 ports 123 110
[PVS-3S]
PVS-8S 206578 Single type for 8 ports 138 125
●Material Zinc Die Casting (ZDC)
Junction
バルブ取付口 φ13
For MG valve installation / 6mm / 8mm O.D tubing [JV-6S]
2-M10×1
φ16
Model Part Number
φ11
8
φ6.5 10 10 2-Rc1/8
33 16.5 JV-2 206470
φ7 8
29 20.5 ●Material Zinc Die Casting (ZDC)
R3 15 4-M10×1 3-Rc1/8
.2
5
Model Part Number Specifications
16.5
φ12
16.5
24.5
PVS-4D 206557 Double type 4ports
φ16
33
●Material Zinc Die Casting (ZDC) JV-3 206471 Single type for 1 port
φ7 8 ●Material Zinc Die Casting (ZDC)
1 34 1 33
47 2-M8×1 16
20.5
φ11
JV- 6S 206474 Single type for 4 ports 81 70
16.5
10.5
φ16
JV- 7S 206475 Single type for 5 ports 97 86
For 6mm O.D tubing L2
8 JV- 8S 206476 Single type for 6 ports 113 102
[JV-4S]
L1 20.5 JV- 9S 206479 Single type for 7 ports 129 118
JV-10S 206543 Single type for 8 ports 145 134
●Material Zinc Die Casting (ZDC)
Dimensional drawing Model
φ7 11
29 4-Rc1/8
φ11
2-M10×1
10.5
Model Part Number Specifications
35
φ16
φ11
φ11
JV- 6D 206465 Double type for 4 ports 49 38
10.5
PJ4S-6 206461
16.5
35
L2
φ7
33 12.5 L1 16 JV-12D 206468 Double type for 10 ports 97 86
20.5 20 JV-14D 206469 Double type for 12 ports 113 102
PJ3-6 [JV-8D] ●Material brass (C3604)
111 112
for Large Machines
Injector (PDI) System
Positive Displacement
Air-oil metering valve
L-MIX-A
Namber of port
15 0.015 619806
05 0.005 619804
Block assembly
No.
5 0.05
3 0.03
1 0.01
MIX・MIX-A
6口
5口
4口
3口
2口
1口
Discharge volume
(mℓ)
619808
619807
619805
CODE No.
movement Low pressure discharge by spring
CODE NO.
force
M8×1
Discharge port
①
[MIX-A]
(For φ4 tubing)
SL4010
HOW to order Model
Valve assembly
③
28
PCS
Fill the blanks with the valve marking from the left to right. MIX MIX-A
※Markings designate discharge volume. (Ex:5→0.05mℓ/ stroke) Discharge volume (mℓ) Mark Model Model
×
0.005 5 — MIX-A-05
④
Example)
PCS
Valve marking (From left to right)
0.01 1 MIX-1 MIX-A-1
Discharge port
MIX 3 3 5 10 …
0.015 1.5 — MIX-A-1.5
⑤
0.03 3 MIX-3 MIX-A-3
PCS
①
Maximum port is 10. 0.05 5 MIX-5 MIX-A-5
0.1 10 MIX-10 —
×
20
⑥
Example) Valve marking (From left to right)
0.2 20 MIX-20 —
PCS
Discharge port
MIX-P 3 3 5 10 …
×
Specifications
20
PCS
Maximum port is 10.
Discharge MIX:0.01、0.03、0.05、0.1、0.2
③
volume MIX-A:0005、0.01、0.015、0.03、0.05mℓ/Stroke
L2
PCS
Air Oil system
20
L1
Operating pressure 1.0MPa
Reset pressure 0.2MPa(0.15MPa:MIX-A)
④
Pipe Nozzle
20
Combination dimension list
⑤
Check valve MIX
20
Number of port 1 port 2 ports 3 ports 4 ports 5 ports 6 ports
Size (mm)
Mounting pitch
Namber of port
Metering L1 — 50 70 90 110 130
LUBE affirmation
valve
L2 — 40 60 40 60 80
mm
L2
L1
● Material Aluminum
MIX-A
Number of port 1 port 2 ports 3 ports 4 ports 5 ports 6 ports
1口
1口
20
20
50
Code
L1 50 70 90 110 130 150
Mounting
Directions for use L2 20 40 20 40 60 80
φ6.5
Tubing air in
● Material Aluminum die casting
Rc1/4
Tubing oil IN
• Please make sure to read Operation Manual before operation.
2口
2口
40
40
70
M10×1
(Article Check Number)
LUBE writing
● Related parts A use valve junction and related parts should look at the following page.
年 月 日
3口
3口
20
20
90
Accessory
110
4口
4口
40
40
CS-4
CB-4-8
Model
AMZ- Ⅲ AMO- Ⅲ DS AMO- Ⅱ -150S Tubing Adapters Compression parts Push-in Fitting Jet nozzle
:P.93 :P.97 :P.99 :P.171 :P.175 :P.169 :P.182 :P.187
130
5口
5口
60
60
sign
sign
CODE No.
106254
106253
150
6口
6口
80
80
Pressure switch Ludo-sensor
:P.163 :P.169
113 114
for Large Machines
Injector (PDI) System
Positive Displacement
Dimensional drawing Dimensional drawing
エアー用ニードルバルブ
Oil inlet
Air inlet
φ8 tubing
63.5
75
(52) L1 Discharge port
20 20 20 20 M8×1
45
2-φ6.5
20
Mark
Air inlet
L2 Rc1/4
L1
Compression bushing φ4
(M8×1)
(71)
φ6.5 Mounting
Oil inlet
35
26
M10×1
Mark
[MIX] 20 L2
Example of connecting
TI-4 [MIX-A]
J02、J05、J08 Tube insert
OTS-4
Jet nozzle
Push-to-connect Fitting
Straight CB-8
CS-4 Compression bushing
Compression sleeve NT-4
φ4 Nylon tubing NT-8
CB-4-8 CS-8 φ8 Nylon tubing
Compression Compression
bushing sleeve
TI-8
SA4-16 Tube insert
Straight adapter
A SA8-25
Straight adapter
E
NT-6
5
A φ6 Nylon tubing
5
CB-4-10
Compression C
5
CB-6
bushing Compression
5
EA4-20 bushing
Elbow adapter TI-6
T SA6-20 CS-6
Tube i
Straight Compression
nsert
adapter sleeve
BP-2
Blanking plug
CP-6 SA6-20
Closure plug Straight adapter
[MIX]
04_MIX
115 116
Low cost, Compact system for small
machine
【Pump】
Automatic intermittent piston pump 119
MLZ
MLZ
Automatic intermittent piston pump
MMXL-Ⅲ 121
MMX-Ⅱ 123
MMX- Ⅱ
AMR- Ⅲ DS
Dimensional drawing
Automatic intermittent piston pump
MLZ 12.5 12.5
125 125
machine
system for small
Low cost, Compact
35 65 Ground terminal
(M3) 35 65 Ground terminal
(M3)
Compact version of MMXL-III. Ideal for small Ground mark Ground mark
machines with limited installation space
41
41
47
47
89.5
89.5
[Standard] [CE] Discharge port Discharge port
M8×1 M8×1
(φ4Tubing) Wiring port
(φ4Tubing)
(G1/2)
Specifications Wiring port
HOW to order
(G1/2)
MLZ
Oil fill cap Oil fill cap
Discharge volume 1.5~2.5mℓ/stroke OC-3 Instant feed button OC-3 Instant feed button
Pump Discharge
0.3MPa
pressure
Oil level switch
Voltage / AC100Vφ1/50mA, AC200Vφ1/25mA (50Hz)
Blank Standerd Blank Blank
Mortor current AC100Vφ1/42mA, AC200Vφ1/18mA(60Hz)
CE CE type L With Installation hole
Output 3W Synchronous Installation hole
Interval(50Hz) Voltage 3ーφ6.5 3ーφ6.5
Oil level パッキン
A 6min 1 AC100V φ1 Emergency
B 15min 2 AC200V φ1 detection Oil level Contact type A contact (NO) ON at low level
switch Contact capacity 0.5A, AC DC200V/30W smaller
17
17
C 30min
D 60min Operation rating Continuous
E 120min Working viscosity range 30~1300mm2/S
Reservoir capacity 0.8ℓ
190.5
190.5
Directions for use Weight 1.2kg
126
126
Protection class IP54 (CE Approved type)
• Oil viscosity varies with oil temperature. Be sure to use oil within
the working viscosity range. Refer to the viscosity table.
• Oil viscosity varies with oil temperature. Be sure to use oil within Replacement Motor Model
specified working viscosity range. Click here to view the viscsity list.
• Do not use any special additive-contained oil, water soluble oil and Interval 6min 15min 30min 60min 120min
solvent. Mortor RPM (50Hz) 10 4 2 1 1/2
• Periodically check the oil in the reservoir for impurities. Replace 100V M-B1 M-C1 M-D1 M-E1 M-F1
Replacement Motor
it, if necessary, with fresh oil immediately. Be sure to clean the Model Suction filter set Suction filter set
200V M-B2 M-C2 M-D2 M-E2 M-F2 SF-07 SF-07
reservoir before oil change.
• Make sure that proper voltage and pressure are proper. [Standard] [CE]
• Do not over tighten the discharge joint. Refer to the tightening Hydraulic circuit drawing
torque table.
• Do not press the discharge volume adjusting knob down by force.
• Adjust discharge volume only when the piston is fully relaxed (The
knob is at the lowest position.).
M Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground.
Flow unit PJ junction Tubing Pressure gauge Filter Filter Pressure switch Compression parts
M E
:P.129 :P.141 :P.171 :P.162 FX-1:P.159 FY-20:P.159 :P.163 :P.169 Reference position
2.5mℓ
2.0mℓ U V OL OL
1.5mℓ
Impossibility
119 120
Dimensional drawing
Automatic intermittent piston pump
MMXL-Ⅲ Discharge port M8×1 Discharge port M8×1
(φ4Tubing) (φ4Tubing)
16 16
166 166
Incorporating an energy-saving motor, economical and realizing
machine
system for small
Low cost, Compact
Ground terminal
intermittent lubrication by simply turning the power ON. Ground mark
Ground terminal
56
56
Ground mark
Automatic intermittent pump incorporating a small motor, Wiring port Wiring port
hence an economical model.
124
124
Widely used for small machines in many industries. [Standard] [CE]
volume
Pump 2.5~5.5mℓ/stroke
端子台
(カバー付)
Blank Standerd Reservoir Mounting Poition Discharge
CE CE type 0.3MPa 72.5 72.5 72.5 72.5
Blank Resin pressure
3-φ6.5
Discharge volume F Foot Mount Mortor Power
AC100Vφ1/50mA, AC200Vφ1/25mA (50Hz) 3-φ6.5
Installation パッキン
1 1mℓ B Wall Mount (Other voltages AC100Vφ1/42mA, AC200Vφ1/18mA(60Hz) hole Installation
G1/2
hole
2 2.5mℓ ※Metalreservoir only available.) Output 3W Synchronous Mortor
28
5 5.5mℓ
28
Pump Position Continuous
Emergency
Interval(50Hz) L Pump potision-Left detection Oil level Contact type A contact (NO) ON at low level
A 3min R Pump potision-Right switch Contact capacity 0.5A, AC DC200V/30W smaller
218
218
B 6min Voltage
Operation rating Continuous
C 15min 1 AC100V φ1 Reservoir capacity
145
Working viscosity range 30~1300mm2/S
145
D 30min 2 AC200V φ1 Blank 1.8ℓResin reservoirs
Reservoir capacity 0.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)
E 60min Oil level switch 3 3ℓResin reservoirs
F 120min Blank Blank Weight 1.8kg (With 1.8ℓ Reservoirs )
30 3ℓMetal reservoirs
L With 40 4ℓMetal reservoirs Protection class IP54 (CE Approved type)
80 8ℓMetal reservoirs
Directions for use Replacement Motor Model Suction filter set Suction filter set
SF-10 SF-10
• Oil viscosity varies with oil temperature. Be sure to use oil within the Interval 3min 6min 15min 30min 60min 120min
Strainer Strainer
OS-1 OS-1
working viscosity range. Refer to the viscosity table.
Mortor RPM (50Hz) 20 10 4 2 1 1/2
• Oil viscosity varies with oil temperature. Be sure to use oil within [Standard] [CE]
specified working viscosity range. Click here to view the viscsity list. Replacement 100V M-A1 M-B1 M-C1 M-D1 M-E1 M-F1
• Do not use any special additive-contained oil, water soluble oil and Motor Model 200V M-A2 M-B2 M-C2 M-D2 M-E2 M-F2
solvent.
• Periodically check the oil in the reservoir for impurities. Replace it, if Hydraulic circuit drawing
necessary, with fresh oil immediately. Be sure to clean the reservoir Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground.
before oil change.
• Make sure that proper voltage and pressure are proper.
• Do not over tighten the discharge joint. Refer to the tightening torque table.
M
• Do not press the discharge volume adjusting knob down by force.
• Adjust discharge volume only when the piston is fully relaxed (The
knob is at the lowest position.). Discharge Volume Adjustment Wiring diagram
* Should the pump malfunction, contact us for immediate response
with substitution. M
1. Loosen lock-nut by turning it counter-clockwise.
Decrease Increase 2.
※ Should the pump malfunction, contact us for immediate response with substitution. After loosening lock-nut, turn and adjust the connecting
rod to the desired discharge volume and tighten lock-nut. U V OL OL
● Related parts A use valve junction and related parts should look at the following page. 3. Turn clockwise to increase discharge and turn
Piston rod counter-clockwise to decrease discharge.
4. Adjusting scale is shown below.
Lock nut
Power input Contact output
Connecting rod [Standard]
M E
Flow unit PJ junction Tubing Pressure gauge Filter Filter Pressure switch Compression parts Reference position Reference position Reference position
:P.129 :P.141 :P.171 :P.162 FX-1:P.159 FY-20:P.159 :P.163 :P.169 1.0mℓ 2.5mℓ 5.5mℓ
0.8mℓ 2.0mℓ 4.5mℓ
U V OL OL
0.6mℓ 1.5mℓ 3.5mℓ
0.4mℓ 2.5mℓ
0.2mℓ
121 122
Dimensional drawing
Automatic intermittent piston pump
18
MMX-Ⅱ 205
166 39
72.5 72.5
machine
system for small
Low cost, Compact
Automatic intermittent pump with years of proven Terminal box
Motor
success and reputation.
32
Discharge port
Rotary direction
M8×1
(φ4Tubing)
124
HOW to order Specifications Instant feed button
MMX Ⅱ Pump
Discharge
volume
1.5~2.5mℓ/stroke
2.5~5.5mℓ/stroke
Discharge
Discharge volume Reservoir Mounting Poition 0.4MPa
pressure
2 2.5mℓ Blank Resin Oil fill cap
Mortor AC100Vφ1/0.23A, AC200Vφ3/0.11A (50Hz)
5 5.5mℓ F Foot Mount Power OC-4
(Other voltages AC100Vφ1/0.23A, AC200Vφ3/0.10A (60Hz)
Interval(50Hz) B Wall Mount available.) Output 5W MInduction motor, E class
A 1min. 25sec. ※Metalreservoir only
Loading 0.5A, AC DC200V/30W
B 3min. 45sec. Pump Position Oil level switch
Contact type A contact (ON at low level)
C 7min. 30sec. L Pump potision-Left
D 15min R Pump potision-Right Operation rating Continuous Installation hole
3ーφ6.5
E 30min Voltage Working viscosity range 30~1300mm2/S
F 60min 1 AC100Vφ1 Reservoir capacity
Reservoir capacity 0.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)
G 120min 2 AC200Vφ3 Blank 1.8ℓResin reservoirs
Weight 3kg (1.8l plastic)
28
Oil level switch 3 3ℓResin reservoirs
30 3ℓMetal reservoirs Rotary directions : Clockwise
Blank Blank Others A 2µF condenser for the 100V motor is
L With 40 4ℓMetal reservoirs integrated into the terminal box. Strainer
Wiring port
240
80 8ℓMetal reservoirs OS-1
Directions for use Replacement Motor ModelModel
• Do not remove the oil strainer to keep the pump clear of foreign
Model Part Number Voltage
matter.
143
• Oil viscosity varies with oil temperature. Be sure to use oil within the N-02 679320 AC100Vφ1/5W
working viscosity range. Refer to the viscosity table. N-10 679324 AC100Vφ3/5W
• Oil viscosity varies with oil temperature. Be sure to use oil within N-08 679323 AC200Vφ1/5W
specified working viscosity range. Click here to view the viscsity list.
• Do not use any special additive-contained oil, water soluble oil and
solvent. Hydraulic circuit drawing
• Periodically check the oil in the reservoir for impurities. Replace it, if
Suction filter set
M
necessary, with fresh oil immediately. Be sure to clean the reservoir SF-13
before oil change.
• Make sure that proper voltage and pressure are proper.
• Do not over tighten the discharge joint. Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground.
Refer to the tightening torque table.
• Do not press the discharge volume adjusting knob down by force. Discharge Volume Adjustment Wiring diagram
• Adjust discharge volume only when the piston is fully relaxed (The
knob is at the lowest position.). ※ Should the pump malfunction, contact us for
• Make sure motor Rotary direction. 1.
immediate response with substitution. Decrease Increase Loosen lock-nut by turning it counter-clockwise.
Piston rod
2. After loosening lock-nut, turn and adjust the Oil level switch OL OL
● Related parts A use valve junction and related parts should look at the following page. connecting rod to the desired discharge volume Motor U V W
3. and tighten lock-nut. Power input V V W
Lock nut Turn clockwise to increase discharge and turn Oil level switch
OL OL
4. counter-clockwise to decrease discharge. Signal output
Adjusting scale is shown below.
Three-phase Single-phase
connection connection
Flow unit PJ junction Tubing Pressure gauge Filter Filter Pressure switch Compression parts Connecting U V W U V W
:P.129 :P.141 :P.171 :P.162 FX-1:P.159 FY-20:P.159 :P.163 :P.169 rod
Reference position Reference position
C
5.5mℓ 2.5mℓ 2μF
4.5mℓ 2.0mℓ
[Oil volume adjustment knob] 3.5mℓ 1.5mℓ
Power200Vφ3 Power100Vφ1
2.5mℓ
Adapters Reservoir
:P.175 :P.146
123 124
Exterior features of the controller Hydraulic circuit drawing
Automatic intermittent gear pump
AMR-ⅢDS
LCD
machine
system for small
Low cost, Compact
Capable of operation over a wide working RV
viscosity range. Digital display tells how the
pump is doing on sight. Control by timer and
counter is selectable. “UP”key
“RESET & FEED”
key
M
[1.8ℓ Reservoir type] [3ℓReservoir type] “DOWN”key “Enter”key
Wiring diagram
HOW to order Specifications
Operation panel of the controller
89
88.5
• Replace or clean the suction filter at least once a year. Click here to
INTERVAL display 'INT'
143.5
Oil fill cap Oil fill cap
124
view the service list. OC-4
OC-4 with
• Oil viscosity varies with oil temperature. Be sure to use oil within DISCHARGE display 'DIS'
Liquid with P/S
specified working viscosity range. Click here to view the viscsity list. Discharge port P/S Discharge port
crystal When oil side decreases,display Rc1/8
Rc1/8
• Do not use any special additive-contained oil, water soluble oil and display 'OILLEVEL ERR'
ALARM
solvent. When pressure is abnormal,display Pressure gauge installation port 167 Pressure gauge installation port
'PRESSURE ERR' Rc1/8 Rc1/8
• Periodically check the oil in the reservoir for impurities. Replace it, if
necessary, with fresh oil immediately. Be sure to clean the reservoir Working
68~1300mm2/S(50Hz)
before oil change. viscosity range Installation
hole
• Make sure that proper voltage and pressure are proper. Reservoir
1.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal) Installation hole 2-φ9
• Do not over tighten the discharge joint. capacity 2-φ6.5
Refer to the tightening torque table. Weight 1.8ℓ Reservoirs: 3.2kg, 3ℓ Reservoirs: 4kg
* Should the pump malfunction, contact us for immediate response with Strainer Strainer
279
※ Should the pump malfunction, contact us for
271
substitution. OS-1 OS-1
immediate response with substitution.
174
172
● Related parts A use valve junction and related parts should look at the following page.
Flow unit PJ junction Tubing Pressure gauge Filter Filter Pressure switch Compression parts [1.8ℓ reservoir type] [3ℓ reservoir type]
:P.129 :P.141 :P.171 :P.162 FX-1:P.159 FY-20:P.159 :P.163 :P.169
Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground.
Adapters Reservoir
:P.175 :P.146
125 126
Low cost, Compact system for small
machines
【Valve】
Resistance type valve 129
Flow unit
HSA-1
HTU-02
HJB-1
Resistance type valve RoHS compliant products are also available.
Please contact us for details.
Flow unit
machine
system for small
Low cost, Compact
apable of
Specifications Model Parts NO. Dimensional drawing Model Parts NO. Dimensional drawing
03 105501 03 105513
Normal working pressure Under 0.8 MPa 02 105001 02 105072
0 105002 0 105073
Internal construction 1
1 105003 105074
HSA HTU
2 105004 2 105075
M8×1 R1/8
3 105005 HEX10 25
3 105076 R1/8 R1/8
Inlet HEX10 23
4 105006 4 105077
5 105007 5 105078
Filter 03 105502
[HSA-1] [HTU-02] [HJB-1] 02 105008
0 105009
Rod
HJB 1 105010
Body 2 105011
M8×1 M8×1
3 105012
HEX10 29.5
Check valve seat 4 105013
Spring 5 105014
Clasp
Model Parts NO. Dimensional drawing Model Parts NO. Dimensional drawing
Flow direction
03 105503 2-M8×1 03 105507
Directions for use 02 105015 02 105043 3-M8×1
HSA R1/8
Flow direction Model No. & Flow rate 0 105016 0 105044
• Please conform the flow direction and thread size to connect to the 1 1 105017 1 105045
R1/8
HTA HTK
15
junction.
TA
30
2 105018 2 105046
TK
3 105019 3 105047
Tubing connection (This is just an example.) 4 105020 4 105048 47
5 105021 38 5 105049
03 105504 03 105508
TI-4 2-M8×1 3-M8×1
Tube insert
02 105022 02 105051
EA4-20
0 105023 0 105052 R1/8
R1/8
Elbow adapter CB-4-8 CN-4 1 105024 1 105053
HTD HTG
15
Compression Compression nut
TG
30
bushing 2 105025 2 105054
TD
CS-4
A 3 105026 3 105055
CS-4
Compression sleeve J Compression sleeve 4 105027 38 4 105056 38
NT-4 EC1-22 5 105028 5 105057
φ4 Nylon tubing Elbow connector 03 105505 03 105009 □28 4-M8×1
2-M8×1
02 105029 02 105058
H 0 105030 0 105059 R1/8
HJB T R1/8
HSA
HTC 1 105031 1 105060
HTH
15
2 105032 2 105061
TC
Q
B T 3 105033 3 105062
4 105034 47 4 105063
B 39
CB-4-10 5 105035 5 105064
Compression bushing 03 105506 03 105510 □28
3-M8×1
PJ-4S 02 105036 02 105065 14
4-M8×1
Junction 0 105037 0 105066
CS-4 R1/8 R1/8
Compression HTB 1 105038 1 105067
HTL
30
sleeve 2 105039 2 105068
TB
ST-4Z
φ4 Steel tubing 3 105040 3 105069
Use an appropriate sealant where mark shown. HTG CP-4 4 105041 46 4 105070
Closure plug 5 105042 5 105071 47
129 130
Continuous (Recirculation) system for
small- large machines
【Pump】
Automatic small discharge volume 133
gear pump
AMS
AMS
AMI-300
AMI-1000
Specifications Replacement Motor Model
Automatic small discharge volume gear pump
AMS-15 Pump Voltage Replacement Motor Model
AMS Pump
Discharge volume 15mℓ/min (60Hz)
AMS-1
100V M-B1
Discharge 200V M-B2
0.8MPa (safety valve setting)
pressure
定量バルブ
主配管脱圧作動型
100V M-A1
AMS-3
Motor driven gear pump for continuous micro-volume Mortor Power AC100Vφ10.25A (50/60Hz) 200Vφ1
200V M-A2
(Other voltages 5.0W Accessory - Condesor
lubrication used with a resistance type centralized available.) Output
3,.0 F
lubrication equipment Gear Head Speed Reduction Ratio: 1/25
Working viscosity range 32~1300mm2/S
Reservoir capacity 0.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)
Weight 2.3kg
30
160
1.5mℓ/min (60Hz)
1 1.25/1.5mℓ/min Blank Resin reservoirs
主配管脱圧作動型
3 2.5/3mℓ/min F Foot Mount Discharge Discharge port
0.8MPa (safety valve setting)
30
pressure (M 8×1)
15 15/18mℓ/min B Wall Mount
120
Discharge φ4 Tubing
※Metal reservoir only AC100Vφ1/50mA, AC200Vφ1/ port (M8×1) Wiring port
Mortor 25mA (50Hz) (φ4 Tubing) Oil volume
Voltage Pump Position Power adjusting screw
AC100Vφ1/42mA, AC200Vφ1/
120
(Other voltages
1 AC100V φ1 L Pump position-Left 18mA (60Hz)
Oil volume
available.) adjusting screw
2 AC200V φ1 R Pump Position-Right Output 3W Synclonous Motor
※Except 1.8ℓ Resin reservoir Oil fill cap
Oil level switch Oil fill cap
Reservoir capacity Oil level OC-2
OC-2
Blank Blank Contact type A contact (NO) ON at
定量バルブシステム
圧力進行作動型
Blank 1.8ℓ Resin reservoirs Emergency 72.5 72.5
L With detection Oil level low level
3 3ℓ Resin reservoirs Installation hole
switch Contact capacity 0.5A, 72.5 72.5
30 3ℓ Metal reservoirs AC DC200V/30W smaller
3-φ6.5
35
80 8ℓ Metal reservoirs
25
10
Working viscosity
32~1300mm /S 2
range
Reservoir
0.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)
267
capacity
203
オリジナルグリース
リューベ
Weight 1.8kg
Directions for use
148
173
• Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table.
• Oil viscosity varies with oil temperature. Be sure to use oil within specified working viscosity range. Click here to view the
viscsity list.
• Do not use any special additive-contained oil, water soluble oil and solvent.
• Periodically check the oil in the reservoir for impurities. Replace it, if necessary, with fresh oil immediately. Be sure to clean Suction filter
the reservoir before oil change. SF-A
配管部品
• Make sure that proper voltage and pressure are proper. Suction filter
SF-A
• Do not over tighten the discharge joint. Refer to the tightening torque table.
[AMS-1、3] [AMS-15]
※ Should the pump malfunction, contact us for immediate response with substitution.
Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground.
● Related parts A use valve junction and related parts should look at the following page. Hydraulic circuit drawing Wiring diagram
周辺機器
M
RV 1 2 3
Flow unit PJ junction Tubing Pressure gauge Filter Filter Pressure switch Compression parts U V OL OL
:P.129 :P.141 :P.171 :P.162 FX-1:P.159 FY-20:P.159 :P.163 :P.169 C
Option
M
OL・SW Power input
集中潤滑システムLHL
リューベハイブリッド
Power input Contact output
[AMS-1、3] [AMS-15]
Adapters Reservoir
:P.175 :P.146
133 134
Hydraulic circuit drawing
Motor driven continuous gear pump
ACM-Ⅱ・AMI-300・AMI-1000
定量バルブ
主配管脱圧作動型
RV
Option
M
OL・SW
主配管脱圧作動型
(Rotary direction)
2 AC200V φ3 L With it, if necessary, with fresh oil immediately. Be sure to clean the
AC200V φ3 Reservoir Mounting Position reservoir before oil change. φ100
3 φ1
With needle valve Blank Resin reservoirs • Make sure that proper voltage and pressure are proper. 20
Discharge
148
83
※AC200V φ3 Needle valve available • Do not over tighten the discharge joint. port
only with AMI-1000 F Foot amount M 8×1 Installation
Refer to the tightening torque table. Motor
Reservoir capacity B Wall amount (φ4 Tubing) hole
4-φ6.5 Wiring port
30 3ℓ Metal reservoirs Reservoir Mounting Position Oil volume φ21
292
adjusting screw Discharge 14
40 4ℓ Metal reservoirs L Pump position-Left port Flange
280
15
Installation hole Oil fill cap
φ6 Tubing
80 8ℓ Metal reservoirs R Pump Position-Right
定量バルブシステム
圧力進行作動型
4-φ6.3 OC-2
※ Should the pump malfunction, contact us for immediate response with substitution.
φ68
140
Specifications
Relief valve
ACM-II AMI-300 AMI-1000
60mℓ/min (50Hz) 300mℓ/min (50Hz) 1000mℓ/min (50Hz)
Discharge volume
70mℓ/min (60Hz) 330mℓ/min (60Hz) 1100mℓ/min (60Hz) Suction filter set
Pump
オリジナルグリース
リューベ
0.8MPa 0.8MPa 0.8MPa Suction filter set φ66
SF-12
Discharge pressure SF-08
(safety valve setting) (safety valve setting) (safety valve setting)
AC100Vφ1/0.6A AC100Vφ1/1.4A AC100Vφ1/2.0A [ACM- Ⅱ] [AMI-300]
Mortor Voltage / Current (Condenser: 5µF) (Condenser: 8µF) (Condenser 12µF)
( Other voltages AC200Vφ3/0.3A AC200Vφ3/0.35A AC200Vφ3/0.8A
available.) 30W 50W 75W Wiring diagram
Output A
Induction motor Induction motor Induction motor ↓ 95
Operation rate Continuous φ112
Three-phase connection Single-phase connection
Working viscosity range 32~1300mm2/S 65~1300mm2/S
Reservoir capacity 2ℓ, 3ℓ, 4ℓ, 8ℓ (sheet metal) (Rotary direction) U V W U V W
配管部品
Weight 4.0kg 4.4kg 7.1kg 5μF
Motor rotary direction: Motor rotary direction: Motor rotary direction: 100V
Other
Counter- clockwise Clockwise Counter- clockwise φ12
0
Power Power
100V/1A 100V/2A 100V/3A [ACM-Ⅱ]
External fuse
200V/0.5A 200V/1A 200V/1A Wiring port
Three-phase connection Single-phase connection
Discharge φ21
port
U V W U V W
● Related parts A use valve junction and related parts should look at the following page. φ6 Tubing
Installation C
303
hole
周辺機器
4−φ6.5 8μF
Power
Power
AC100V
[AMI-300]
140
Three-phase connection Single-phase connection
Flow unit PJ junction Tubing Pressure gauge Filter Filter Pressure switch Compression parts U V W U V W
:P.129 :P.141 :P.171 :P.162 FX-1:P.159 FY-20:P.159 :P.163 :P.169
Relief valve C
12μF
Suction filter set Power
Power
集中潤滑システムLHL
リューベハイブリッド
AC100V
SF-08
[AMI-1000] [AMI-1000]
Adapters Reservoir
Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground.
:P.175 :P.146
135 136
Continuous (Recirculation) system for
small- large machines
【Valve】
Single line residence valve (continuous)
control unit 139
Control unit
CSA-04
CJB-04
PJ-2
TG
Model Parts NO. Dimensional drawing Model Parts NO. Dimensional drawing
Single line residence valve (continuous) 05
04
105201
105202
05
04
105321
105322
control unit 03
02
105203
105204
03
02
105323
105324
0 105205 0 105325
定量バルブ
主配管脱圧作動型
CSA CTU
1 105206 1 105326
2 105207 HEX10
M8×1 R1/8 2 105327 R1/8 R1/8
25 HEX10 23
3 105208 3 105328
4 105209 4 105329
Specifications
5 105210 5 105330
Normal working pressure Under 0.8 MPa 05 105211
04 105212
03 105213
Internal construction
3 105218
Taper pin 4 105219
Helical restrictor 5 105220
主配管脱圧作動型
Body Model コードNO.
Parts NO. Dimensional drawing Model コードNO.
Parts NO. Dimensional drawing
[CSA-04] [CTU-2] [CJB-04] 05 105221 05 105261
04 105222 2-M8×1 04 105262 3-M8×1
03 105223 03 105263
R1/8
02 105224 02 105264 R1/8
Clasp 0 105225 0 105265
15
CTA CTK
TA
30
Directions for use 1 105226 1 105266
定量バルブシステム
圧力進行作動型
TK
• Please confirm the flow direction and thread size to connect to the CSA 2 105227 2 105267
Flow direction Model No. & Flow rate 47
Junction. 04 3 105228 3 105268
38
4 105229 4 105269
5 105230 5 105270
05 105231 05 105271
Tubing connection (This is just an example.) 04 105232 04 105272 3-M8×1
2-M8×1
03 105233 03 105273
02 105234 02 105274
オリジナルグリース
リューベ
R1/8
R1/8
0 105235 0 105275
15
CTD CTG
30
TI-4
TG
EA4-20
1 105236 1 105276
TD
Elbow adapter Tube insert
CN-4 2 105237 2 105277
CB-4-10 Compression nut 3 105238 38 3 105278
Compression 38
CS-4 bushing 4 105239 4 105279
Compression A 5 105240 5 105280
sleeve J
05 105241 05 105281
CSA
配管部品
NT-4 04 04
φ4 Nylon tubing
105242 105282 □28
4-M8×1
2-M8×1
T 03 105243 03 105283
R1/8
CS-4
02 105244 R1/8 02 105284
H EC1-22
CJB Compression Elbow connector CTC 0 105245 0 105285
15
CTH
CTU
sleeve 1 105246 1 105286
05
TC
Q 2 105247 2 105287
B T
3 105248 47 3 105288 39
ST-4Z
4 105249 4 105289
周辺機器
B φ4 Steel tubing
5 105250 5 105290
CS-4 CTG 05 105251 05 105291
PJ-4S Compression
Junction sleeve 04 105252 04 105292 28
3-M8×1
03 105253 03 105293 14 4-M8×1
30
TB
Compression bushing
CP-4 2 105257 2 105297
集中潤滑システムLHL
リューベハイブリッド
Use an appropriate sealant where mark shown. Closure plug
3 105258 46 3 105298
Mark denote tightening torque. See the tightening torque list. 4 105259 4 105299 47
5 105260 5 105300
139 140
Junction Junction
Junction for main tubing PJ For Flow unit/ Control unit installation
定量バルブ
主配管脱圧作動型
Dimensional drawing Model Dimensional drawing Model
φ12
主配管脱圧作動型
R3 16 16 16 16
.2 PJ-4S 106401 Single type for 2 ports 47 34
5
PJ-5S 106402 Single type for 3 ports 63 50
φ12
16.5
φ12
PJ-6S 106403 Single type for 4 ports 79 66
φ6.2
PJ-7S 106404 Single type for 5 ports 95 82
1 L2 1 7-M8×1
PJ-8S 106405 Single type for 6 ports 111 98
12
定量バルブシステム
圧力進行作動型
12 2-M8×1 15
●Material : ZDC
[PJ-7S] PJ-10S 106407 Single type for 8 ports 146 130
27 PJ-12S 106408 Single type for 10 ports 175 162
●Material : ZDC
3-M8×1 φ12
オリジナルグリース
リューベ
Model Part Number Specifications
15
●Material : ZDC
.5
φ6 16
30
配管部品
3-M8×1 PJ-6D 106411 Single type for 4 ports 47 34
φ6.2
PJ-8D 106412 Single type for 6 ports 63 50
PJ-10D 106413 Single type for 8 ports 79 66
Model Part Number Specifications
30
●Material : ZDC
12
16
PJ-3F 106425 Three-way R3
.2
5
●Material : ZDC
φ12
12 15
16.5
27
周辺機器
33
Model Part Number Specifications L1 L2
PJ-12D 106414 Single type for 10 ports 82 94
4-M8×1 1 1
L2 6-M8×1 PJ-14D 106415 Single type for 12 ports 98 110
L1 16 PJ-16D 106416 Single type for 14 ports 114 126
●Material : Brass (BS Material C3604)
Model Part Number Specifications [PJ-6D]
30
集中潤滑システムLHL
リューベハイブリッド
9
φ12
●Material : ZDC
φ6.5 9 φ12
16
141 142
Junction header
Reservoirs
For use with Flow and Control unit
Resin reservoirs
Dimensional drawing Model Dimensional drawing Model 0.2・0.4ℓ 145
TB
0.8・1.8ℓ 146
TB
3ℓ 147
3-M8×1
Model Part Number 30 Model Part Number
30 2-M8×1
Metal reservoirs
TA 106431 TB 106432 Reservoir (Resin) 0.2 L
2ℓ
20
148
φ12
29
14
TA
14
TB
Rc1/8
Rc1/8
3ℓ 149
4ℓ 151
TC 8ℓ 153
TC
Reservoir (Resin) 3L
15
2-M8×1
Model Part Number Model Part Number
15 2-M8×1
TC 106433 TD 106434
●Material : ZDC ●Material : ZDC
φ12
29
φ12
20
14
14
TC TD
Rc1/8
Rc1/8
4-M8×1
Reservoir (Metal) 2L
6
12
20
15
TG
Rc1/8 □28
Reservoir (Metal) 4L
6
12
20
15
φ16
φ12 Model Part Number Model Part Number
4-M8×1
TK 106437 TL 106438
3-M8×1
●Material : ZDC ●Material : ZDC
φ12
29
Reservoir (Metal) 8L
14
TK
Rc1/8
Rc1/8 □28
143
Resin reservoirs Resin reservoirs
0.2・0.4ℓ 0.8・1.8ℓ
[T-2LP] [T-4LP]
[T-8LP] [T-18LP]
Model Model
Applicable pump Model Part Number Useful capacity Total capacity Applicable pump Model Part Number Useful capacity Total capacity
L3 T-2LP 254104 0.2ℓ 0.22ℓ
L8 MLZ T-8LP 254102 0.8ℓ 1.0ℓ
EX-5 L5 T-4LP 254106 0.4ℓ 0.5ℓ
●Material : Cellulose Acetate AMZ-III, AMZ100S, AMO,
MMXL-III, MMX-II, EX, T-18LP 609005 1.8ℓ 2.0ℓ
Directions for use AMR-III-150, L20, AMS
●Material : Cellulose Acetate
• Do not use solvents.
• Clean at least once a year.
• For details, see the instruction manual.
* Should the pump malfunction, contact us for immediate response with substitution.
Reservoirs
Dimensional drawing Dimensional drawing
A←
120
A←
64
4ーφ4.2
55
107
4-M5 Tapping screw
131
74.5
55
64
67
80
LOW
Top view
(118)
Top view
[T-2LP]254104 [T-8LP]254102
A←
A←
80
160
80
68 4-M5Tapping screw
148
100
68
80
110
97
Low Level
147
Top view 155
Top view
[T-4LP]254106 [T-18LP]609005
145 146
Resin reservoirs Metal reservoirs
3ℓ 2ℓ
[T-30LP]
Model Model
Applicable pump Model Part Number Pump position Applicable pump Model Part Number Mounting
T-30LP 609006 — T-20L-AF 104301 Foot
AMZ100S, AMO, MMXL-III, ACM-II, AM, ADM
T-30LP-LX 104657 Left T-20L-AB 104401 Back
MMX-II, AMR-III-150
T-30LP-RX 104658 Right T-20L-HF 104303 Foot
AMI-300S, AMI-300
●Material : Cellulose Acetate Useful capacity: 3L Total capacity: 4L T-20L-HB 104301 Back
T-20L-KF 104401 Foot
AMI-1000S, AMI-1000
T-20L-KB 104303 Back
● Material : SPCC Total capacity : 3.2L Useful capacity : 2.1L Coating color : Silver
Reservoirs
Dimensional drawing Dimensional drawing
A←
A←
P.C 6
.D12 φ11
6-M5 Tapping screw 0
100
160
158
257
17.5
18.5
152
195
200
117
130
210
M 8Bolt
Installation hole Top view
18.5
[T-20L-AF]104301
200×100 270
A←
Top view
[T-30LP]609006
PCD100
160
φ70
170
154
110
Oil fill cap
190 200
A M 8Bolt
↓ 210 Installation hole Top view
[T-20L-HB]104403
A←
102
156
152
97
130
150
PC 6
D1
20 φ11
100
160
174
158
200×100 147
17.5
270
Top view
195
210 200
[T-30LP-LX]104657 M 8Bolt
Installation hole Top view
[T-20L-KF]104302
147 148
Metal reservoirs
3ℓ
[T-30L-OLH]
A←
Applicable pump Model Part Number Pump position Mounting Oil level switch
AMZ100S, AMO T-30L-AOF 104326 Right Foot —
AMR-III-150 T-30L-AOB 104426 Right Back —
T-30L-LXF 104313 Left Foot —
MMXL-III T-30L-LXB 104413 Left Back —
MMX-II
110
154
97
160
AMS T-30L-RXF 104314 Right Foot —
T-30L-RXB 104414 Right Back —
T-30L-LHF 104318 Left Foot Without
23
T-30L-LHB 104418 Left Back Without 280
M8 Bolt 147
Installation hole 300
Reservoirs
T-30L-RHF 104319 Right Foot Without 290
A←
T-30L-OLHB 104424 Left Back With
T-30L-ORHF 104325 Right Foot With
T-30L-ORHB 104425 Right Back With
T-30L-LKF 104316 Left Foot Without
102
T-30L-LKB 104416 Left Back Without
100
160
97
158
150
T-30L-RKF 104317 Right Foot Without
AMI-1000S T-30L-RKB 104417 Right Back Without
147
AMI-1000 T-30L-OLKF 104322 Left Foot — M 8 Bolt
285
Installation hole 290
T-30L-OLKB 104422 Left Back — 300
A←
T-30L-LAF 104311 Left Foot Without
T-30L-LAB 104411 Left Back Without
T-30L-RAF 104312 Right Foot Without
ACM-II T-30L-RAB 104412 Right Back Without
AM
ADM T-30L-OLAF 104320 Left Foot With
203
158
φ116 φ120
T-30L-OLAB 104420 Left Back With
160
100
T-30L-ORAF 104321 Right Foot With
T-30L-ORAB 104421 Right Back With
285
●Material : SPCC Total capacity : 3.2L Useful capacity : 2.1L Coating color : Silver M8 Bolt 300
Installation hole 290
A←
φ70 100
PCD
100
160
158
203
285 290
M 8 Bolt
300
Installation hole Top view
[T-30L-OLHF]104324
149 150
Metal reservoirs
4ℓ
Applicable pump Model Part Number Pump position Mounting Oil level switch
A←
AMZ100S, AMO T-40L-AOF 104356 Right Foot —
AMR-III-150 T-40L-AOB 104456 Right Back —
T-40L-LXF 104343 Left Foot —
MMXL-III T-40L-LXB 104443 Left Back —
MMX-II
203
AMS T-40L-RXF 104344 Right Foot —
158
P.C.D 120 φ116
200
150
T-40L-RXB 104444 Right Back —
T-40L-LHF 104348 Left Foot Without
T-40L-LHB 104448 Left Back Without
285 M8 Bolt
Reservoirs
T-40L-RHF 104349 Right Foot Without Installation hole
300
AMI-300S T-40L-RHB 104449 Right Back Without 290
AMI-300 T-40L-OLHF 104354 Left Foot With Top view
[T-40L-OLAF]104350
T-40L-OLHB 104454 Left Back With
A←
T-40L-ORHF 104355 Right Foot With
T-40L-ORHB 104455 Right Back With
T-40L-LKF 104346 Left Foot Without
T-40L-LKB 104446 Left Back Without φ70 PCD100
203
150
200
T-40L-RKF 104347 Right Foot Without
158
AMI-1000S T-40L-RKB 104447 Right Back Without
AMI-1000 T-40L-OLKF 104352 Left Foot With Oil fill cap
T-40L-OLKB 104452 Left Back With
T-40L-ORKF 104353 Right Foot With 285 M 8 Bolt
Installation hole 290
300
T-40L-ORKB 104453 Right Back With Top view
T-40L-LAF 104341 Left Foot Without [T-40L-OLHF]104354
A←
T-40L-LAB 104441 Left Back Without
T-40L-RAF 104342 Right Foot Without
ACM-II T-40L-RAB 104442 Right Back Without
AM
ADM T-40L-OLAF 104350 Left Foot With
102
97
110
154
T-40L-OLAB 104450 Left Back With
200
T-40L-ORAF 104351 Right Foot With 150
23
●Material : SPCC Total capacity : 6.3L Useful capacity : 4.2L Coating color : Silver 280
M 8 Bolt
300
Installation hole
290
Top view
[T-40L-LXB]104443
A←
158
97
150
200
285 147
M8 Bolt
300
Installation hole
290
Top view
[T-40L-AOF]104356
151 152
Metal reservoirs
8ℓ
Applicable pump Model Part Number Pump position Mounting Oil level switch
T-80L-AOF 104386 Right Foot —
A←
AMZ100S, AMO
AMR-III-150 T-80L-AOB 104486 Right Back —
T-80L-LXF 104373 Left Foot —
MMXL-III T-80L-LXB 104473 Left Back —
158
102
MMX-II
97
200
T-80L-RXF 104374 Right Foot —
150
AMS 150
T-80L-RXB 104474 Right Back —
525 147
T-80L-LHF 104378 Left Foot Without 540
M 8 Bolt
Installation hole
T-80L-LHB 104478 Left Back Without 530
Reservoirs
T-80L-RHF 104379 Right Foot Without Top view
[T-80L-LXF]104373
AMI-300S T-80L-RHB 104479 Right Back Without
AMI-300 T-80L-OLHF 104384 Left Foot With
T-80L-OLHB 104484 Left Back With
A←
T-80L-ORHF 104385 Right Foot With
T-80L-ORHB 104485 Right Back With
T-80L-LKF 104376 Left Foot Without
P.C.D 120 φ116
150
200
T-80L-LKB 104476 Left Back Without
158
203
T-80L-RKF 104377 Right Foot Without
AMI-1000S T-80L-RKB 104477 Right Back Without
525
AMI-1000 T-80L-OLKF 104382 Left Foot With 540 M8 Bolt
530
Installation hole
T-80L-OLKB 104482 Left Back With Top view
T-80L-ORKF 104383 Right Foot With [T-80L-OLAF]104380
A←
T-80L-LAB 104471 Left Back Without
T-80L-RAF 104372 Right Foot Without
ACM-II T-80L-RAB 104472 Right Back Without
AM
T-80L-OLAF 104380 Left Foot With PCD
199
ADM 100 φ70
200
154
T-80L-OLAB 104480 Left Back With
110
55
T-80L-ORAF 104381 Right Foot With
23
T-80L-ORAB 104481 Right Back With
520
●Material : SPCC Total capacity : 12.3L Useful capacity : 80L Coating color : Silver M8 Bolt
540 530
Installation hole
Top view
[T-80L-OLHB]104484
A←
150
110
154
102
200
97
23
520 M8 Bolt 147
540 Installation hole
530
Top view
[T-80L-AOB]104486
153 154
Accessories
Eliminator 161
Filter/ Strainer
Pressure gauge
Pressure switch
Ludo-sensor
Dimensional drawing
Oil level switch
Use for oil level detection.
[W-105-02] [WTL]
定量バルブ
主配管脱圧作動型
Specifications
5
Contact capacity 0.5A,AC DC200V/30W smaller 6P
200
Working tempeature -10~80℃ Wiring port Terminal
Wiring port
range (limited to liquid nonfreezing condition) φ22
66
10
Max. pressure 0.1MPa
集中給脂システム
マルチポート
M8×1
30
30
Model
Upper limit Upper limit □90
position position
Model Part Number Contact type Specification
W-105-02 109704 A contact
145
±2
Without terminal box 60 2-φ6.5
114
W-105-02 (B) 109705 B contact Cord length 20cm
147
W-105B 109706 A contact
With terminal box
定量バルブ
主配管脱圧作動型
W-105B (B) 109707 B contact
Lower limit
30
30
0
position φ6
[W-105-02] [W-105B]
60
Model Part Number terminal box φ50 φ50
ON
7.7
WL-100-U30BS 109221
●1 Float WL-105-U32BS 109222 2 Float 1 Float
Terminal box
Type of contact Type of contact WL-120-U50BS 109223
Without marking Non existence point for lower limit point for upper limit φ18
WL-150-U35BS 109224
T Existence Without marking Contact point A B Contact point B —
定Accessories
圧力進行作動型
WL-150-U50BS 109225
量バルブシステム
WL-160-U80BS 109226
W L U BS WL-190-U80BS 109227
Contact point for lower limit Contact point for upper limit
Operating position unit / mm Operating position unit / mm WL-210-U50BS 109228
WTL-100-U30BS 109271
S Contact point B
WTL-105-U32BS 109272
Lower limit position
WTL-120-U50BS 109273
●2 Float
オリジナルグリース
リューベ
WTL-150-U35BS 109274
Type of contact Type of contact ○ Example : 1 float Example : 2 float
Terminal box point for lower limit point for upper limit WTL-150-U50BS 109275
Without marking Non existence Without marking Contact point A(N・O) Without marking Contact point A(N・O)
WTL-160-U80BS 109276 WL105-U35BS WL105-U35 WL105B-U35
T Existence B Contact point B(N・C) B Contact point B(N・C)
WTL-190-U80BS 109277
White Red Black White Red Black White Red Black
WTL-210-U50BS 109278
W L U Upper limit Upper limit
Contact point for lower limit Contact point for upper limit
Upper limit
Operating position unit / mm Operating position unit / mm
position position position
配管部品
Examples for using oil level switch
Lower limit position Lower limit position
周辺機器
Lower limit
position
100V or 200V ON
35
35
35
105
105
105
Float
Output terminal ON ON
Magnet
集中潤滑システムLHL
リューベハイブリッド
Buzzer or lamp
157 158
Dimensional drawing
Filter/ Strainer
In-Line oil filters help eliminate clogged flow units and MO-valves
定量バルブ
主配管脱圧作動型
[Line filter]
4-M6×1
Model
Line Filter
25.5
Part Connecting Normal working Pressure Filtration
Model 4-M6×1
Number port pressure (MPa) Loss rating
集中給脂システム
マルチポート
Depth12
FX1-4 109311 M8×1 6
φ3 25.5
1.0 40µ 40.5 OUT M10×1
FX1-6 209311 M10×1
25.5
40
15
22
φ 49
F3-4-125 109308 M8×1 0.1
(14)
125µ
F3-6-125 209308 38
Max.2.9 2-φ7
14
42
F3-6-40 209310 M10×1 40µ Connecting port(OUT)
IN Rc1/8 IN M10×1
F3-6-10 209309 0.15 10µ OUT Rc1/8 M8×1
25
FY20 109313 Rc1/8 2.5 0.1 20µ Connecting port(IN)
定量バルブ
主配管脱圧作動型
M8×1
122
[FX1-4] [FY20]
11
Replacement Filter Element
84
Model Part Number Filtration rating
70
φ7 8
FXE 259304 40µ
F3E-125 259311 125µ [FY20]
11
F3E-40 259312 40µ
67
φ45
F3E-10 259313 10µ
定Accessories
圧力進行作動型
[FX1-4] [F3-6-125]
量バルブシステム
Sintered Strainer
Model Part Number Filtration rating Material
FYE 650147 20µ BC3
Recirculation Filte
Model Part Number Filtration rating
オリジナルグリース
リューベ
RF-250 109317 250µ [Strainer] [Recirculation filter] [Element/ Strainer]
76
90
port
30
S
4-M4
SAB-40 259354 65 34 69 40 45 57
TOKYO ROKA KOGYO CHO.CO
Rc1/2
N
SH
65
T
PE
SAB-50 259355 80 34 135 50 56 75 4-M5
O
U
φ82 4-φ6.5
SAB-70 259358 108 70 120 70 80 100 6-M6
配管部品
D
4
φ30
φ45
Connecting parts
86
Replacement filter element
42
[F3E-125・F3E-40・
7
H
F3E-10]
216
R1/8
Filter
[φ4 Tubing]
周辺機器
20
130
L
CB-4 CS-4 SA4-16
R1/8 Magnet φ8
d φ10
d1
p φ52 Sintered strainer
[φ6 Tubing]
[SAB-30] [RF-250] [FY-20]
CB-6 CS-6 SA6-20
集中潤滑システムLHL
リューベハイブリッド
159 160
Eliminator Pressure gauge
・ Removes impurity particles down to 1 micron in size. A must for monitoring discharge
・ Vaporizes water completely. pressure to keep pump in normal
定量バルブ
主配管脱圧作動型
・ Provided with auto drain as standard equipment to operation.
[PB-15]
automatically drain removed impurities.
・ Very easy to maintain.
[TAF-50]
(Instantly removable bowl, quick-change cartridge).
[PB-7] [PB-50] [PB-35]
集中給脂システム
マルチポート
Specifications Specifications Dimensional drawing
φ52
1 4
14
定量バルブ
主配管脱圧作動型
0 5
MPa
Model R1/8
As air flows, forced to change its direction in the bowl, moisture, oil and dirt
φ52
0.1 0.6
particles in it are coagulated and accumulated on the bottom of bowl and PB-15 109167 1.5
定Accessories
圧力進行作動型
0
R1/8 Available
0.7
MPa
量バルブシステム
33
intermittently drained. PB-50 109161
5
55
Cotton/ Stainless/ Polyester PB-50B 109162
Down flow 2. Coagulation TAF-7 109154 0.7
Air entering stainless steel filter is rubbed by stainless steel mesh screen and M8×1 — 2-φ6.2
Double- TAF-15 109155 1.5 2-M8×1 18
layered High speed vortex Effect rid of foreign particles down to 2 microns in size. 25 41
filter TAF-50 209117 5 M10×1 Available For φ4 tubing
[TAF-7]
3. 1-micron filtration * PB-35 209136
3.5 R1/8 Not available
Submicron particles in the air are separated by cotton/polyester filter. * PB-35B 209137
オリジナルグリース
リューベ
Installation pin
1 4
Air pressure is reduced to a minimal level at the final point of filter medium, Model Part Number
φ52
0 5
where air temperature is slightly increased by friction between air and filter PP 109102 MPa
33
0
Auto-drain Up-flow, Quick change medium to heat and vaporize micro-drops of moisture left in the air. * Not usable for PB-35 and PB-35B
57.5
in flow direction
配管部品
• Use care not to drop or exert other strong impact. 2-M10×1
Model. Specifications. Dimension. • Do not apply pressure beyond specified range. 25
For φ6 tubing
41
18
□12
3P-035-PT2-Fi 980 7
300 290 95 95 1.5
周辺機器
Plastic Poly-
3P-060-PT4-Fi 1,750 1/2 Zinc diecast
bowl type carbonate 1.5 2
R1/8
3P-090-PT6-Fi 2,450 850 3/4
1.5 2
1 2.5 1 2.5
φ43
φ43
3P-150-PT8-Fi 4,250 1,275 1
35.5
21
0.5 3 0.5 3
LUBE
3.5 8 LUBE
3.5
39.5
0
0
1/4 Zinc 9
3P-035-MT2-Fi 980 300 □12
290 95 95 1.5 diecast 25 15 25 2-φ6.2
3P-060-MT4-Fi 1.75 300 1/2 38 8.4 1.6
Metal bowl
9
3P-090-MT6-Fi 2,450 850 3/4 Aluminum
type
集中潤滑システムLHL
リューベハイブリッド
490 127 127 2.5 R1/8
3P-150-MT8-Fi 4,250 1,275 1 Aluminum
3M-400-M12-Fi 11,300 3,400 1-1/2 diecast [PB-35] [PB-35B] Pressure gauge fitting plate[PP]
770 217 217 217
3M-700-M16-Fi 19,600 5,950 2
161 162
Pressure switch LUDO-sensor
Installed on main piping to detect any abnormal For monitoring oil flows to lubrication points on tubing
pressure in the whole system. beyond metering valve in lubrication system.
定量バルブ
主配管脱圧作動型
Specifications HOW to order
[SPS] [PS]
LUDO-sensor ■ LUDO-sensor
SPS PS
LS M
集中給脂システム
マルチポート
Detection capacity Min. 1mℓ/min (working viscosity 65mm2/s)
Specifications Specifications Working viscosity
65〜1300mm2/s
range The length of cable (1m step)
Rating 250V,5A 125V,10A AC120/240V 135VA(AC250V for non-
Electrical ratings electrical appliance application)
Contact Switch OFF on pressure rise in red-blue circuit
DC28V 2A
type Switch ON on pressure rise in red-black circuit Directions for use
Operating pressure See list below. ■ Multi core cable
• See the instruction manual.
TK M
Proof pressure 4.4MPa
定量バルブ
主配管脱圧作動型
Burst Pressure 14.7MPa
With connector at one end : 1
With connectors at two ends: 2
Model Model
The length of cable (1m step)
IF 8CH
定Accessories
圧力進行作動型
SPS-8T-2.5/2.0-1/4 109182 0.25 0.2 PS-B014 209172 0.137±0.029 0.069±0.029
量バルブシステム
SPS-8T-4.0/3.5-1/4 109183 0.4 0.35 PS-B150 209173 1.471±0.049 0.883±0.147
SPS-8T-12/9-1/4 109184 1.2 0.9 NC
PS-B021 209174 0.206±0.029 0.147±0.029
PS-A015 209175 0.147±0.029 0.098±0.029 System Planning
PS-A115 209176 1.128±0.049 0.441±0.098
Directions for use
PS-A011 209177 0.108±0.029 0.049±0.029
• Use care not to drop or exert other strong impact.
PS-A150 209178 1.471±0.049 0.883±0.147 Sensor cable
オリジナルグリース
リューベ
NO
PS-A014 209203 0.137±0.029 0.069±0.029
Main tubing
LUDO-sensor
PS-A180 209204 1.765±0.049 0.883±0.147
PS-A110 209205 1.079±0.049 0.558±0.147
* Use PS pressure switches in combination with junction PV-1.
Interface
Dimensional drawing Dimensional drawing Pump
Main tubing
Metering valve
配管部品
60 Controller
50
φ51
2-φ3.8
26
φ
4-φ5.6 42
31
φ
62
35.7 ● Related parts A use valve junction and related parts should look at the following page.
1.2
HEX14 11 6 9
122
周辺機器
8
16
Metering valve
7
31
2-φ5
53
φ26
50
Plate R1/8
Model:SPS-T AMZ- Ⅲ AMO- Ⅲ DS AMO- Ⅱ-150S AMI-300S・1000S MO2(C) Metering JVPA Junction MO PV Junction
:P.93 :P.97 :P.99 :P.101 valve:P.105 :P.106 MOS Metering valve:P.107 :P.108
For MOS
Metering valve
② Blue
集中潤滑システムLHL
リューベハイブリッド
① Red
24
21
③ Black
[SPS] [PS]
163 164
Air-Oil Sensor
OA- Ⅰ
定量バルブ
主配管脱圧作動型
Dimensional drawing Integral element of oil/air lubrication system. (suitable for detection
on oil tubing beyond mixing valve)
[LUDO-sensor]
Specifications Dimensional drawing
Power/Voltage DC24±10%
Sensor cable Abnormal output Photo coupler (open collector)
集中給脂システム
マルチポート
Working tempeature range 0~+50℃ (no sweating)
φ4.2
30
40
66
Working ambient humidity 35~85%RH
IN
(M8×1) OUT
(RC1/8)
OA-Ⅰ- 1 1 Port
33
2 2 Ports
168
3 3 Ports 28 94
4 4 Ports
17
4 φ4 5 5 Ports Tubing
定量バルブ
主配管脱圧作動型
connection
6 φ6 6 6 Ports (φ4)
110
99
36 17
Model
(48) 5000 LED
(Red)
Part Number Pipe O.D (φ)
187
420031 4 202
420032 6
定Accessories
圧力進行作動型
量バルブシステム
Air-Oil sensor mounting panel
Model Model
Sequential
L1 L2 Part Number
number
[Interface]
1 60 44 613011
2 88 72 613012
オリジナルグリース
リューベ
3 116 100 613013
Sensor input terminal 1 4−φ3.5
L1
L2
Sensor input terminal 2 4 144 128 613014
Sensor
Sensor input terminal 3
105
out put 5 172 156 613015
6 200 184 613016
40
1P 2P 3P 4P 5P 6P 7P 8P
1P 2P 3P 4P 5P 6P 7P 8P
1P 2P 3P 4P 5P 6P 7P 8P
1P 2P 3P 4P 5P 6P 7P 8P
66 4-φ5.5
配管部品
System planning
75
65
Lubrication points
1P 2P 3P
Sealed wiring
周辺機器
Sensor flame ground
113
集中潤滑システムLHL
リューベハイブリッド
Air compressor
Air tubing
Air-Oil metering valve
165 166
Air Oil sensing system
Tubing Parts
Compressed air carries a metered volume of oil discharged Air Oil sensor / logger
from the mixing block to each lubrication point.
Push-in fitting
Count When huge ups and downs are observed:
160
182
120
Connectors
Sight feed 188
167
RoHS compliant products are also available. RoHS compliant products are also available.
Please contact us for details. Please contact us for details.
Tubing Parts Closure plugs/ Sealing washers
Compression parts Closure plugs, Blanking plugs
定量バルブ
主配管脱圧作動型
Used for connecting tubing to junctions,
adapters and metering valves.
集中給脂システム
マルチポート
Dimensional drawing Model Dimensional drawing Model
Compression nut T
定量バルブ
主配管脱圧作動型
L2 CP-6 206255 20 15 M10×1 10
B 13 T B 24
CN-6 206251 6 M10×1 6.2 12 12 B L1 CP-8 207255 25 17 M14×1.5 17
[CN-4-B] ●Material : C3604 ●Material : C3604
CN-4-B is special parts for braid tubing.
Compression bushing
定量バルブシステム
圧力進行作動型
Part Tubing
Model T d1(φ) L1 L2 B
Number O.D. (φ) T
T T CB-4-10 106252 10
Blanking plug
11.6 4
CB-4-8 106253 4 M8×1 4.2 Model Part Number L T B
8
CB-4-B 166253 20 12 BP-1 540170 7 R1/8 5
L2 L2 7 CB-6 206252 6 12.5 4
d d
B L1 B L1 M10×1 6.2 10
L BP-2 290038 9 R1/4 6
CB-6-B 166255 20 12 B
8
オリジナルグリース
リ
配ュ
[CB-4-B、CB-6-B] CB-8 207252 M14×1.5 8.2 18.5 4.5 14 ●Material : Steel
Tubing Parts
管ー部ベ
●Material : C3604
品
CB-4B and CB-6-B are special parts for braid tubing.
T
Compression sleeve Blanking plug
Part Tubing Model Part Number L1 L2 T B
Model d1(φ) d2 (φ) L
Number O.D. (φ) BP-8 206274 10 6 M8×1 11
CS-4 106254 4 6 4.1 5
d1
周辺機器
Sealing washer
Tube insert (For nylon tubing)
Model Part Number d1(φ) d2(φ) T
Tubing O.D.
Model Part Number d1(φ) d2 (φ) SW-8 207610 12 8 1
t
(φ)
TI-4 106271 4 3.8 2.5 d2 SW-10 207611 14 10.1 1
d1
d2
d1
TI-6 206271 6 5.8 4 SW-12 207612 16 12.1 1.5
集中潤滑システムLHL
リューベハイブリッド
9.5
169 170
Tubing Tube clips
RoHS compliant products are also available. RoHS compliant products are also available.
Please contact us for details. Please contact us for details.
定量バルブ
主配管脱圧作動型
Model Dimensional drawing Model
集中給脂システム
マルチポート
Number PC-4-1 106301 4×1 17
(φ) (φ) (m) (MPa) (MPa) range radius (R)
NT-4 106801 2.5 9.8 12 PC-4-2 106302 4×2 One side fixed 21 9 −
4 2.5
NT-4H 106806 4.4 17.6 16 PC-4-3 106303 4×3 25
−20℃ 5.2
[Nylon tubing] Milky PC-4-4 106304 4×4 42 32
NT-6 218005 100 2.2 8.6 ~ 24
6 4 White L4 L2
t
+70℃ PC-4-5 106305 4×5 Two side fixed 46 10 36
NT-6H 218006 3.7 15.2 27
φ
NT-8 218003 8 6 1.5 6.2 48 PC-4-6 106306 4×6 50 40
5 10
●Material : Nylon PA20 PC-4-1L 106311 4×1 16
定量バルブ
主配管脱圧作動型
PC-4-2L 106312 4×2 One side fixed 20 9 −
W
Braided tubing PC-4-3L 106313 4×3 25 1.2
6.2
Outer Standard Working Burst Working Minimum PC-4-4L 106314 4×4 42 32
Part Surface L1
Model dia-meter length pressure Pressure tempeature bending
Number treatment PC-4-5L 106315 4×5 Two side fixed 46 10 36
(φ) (m) (MPa) (MPa) range radius
BT-4 106803 5 2.5 9.8 R16 PC-4-6L 106316 4×6 50 40
−20℃~
φ2.5
φ4
定量バルブシステム
圧力進行作動型
PC-4-3LL 106323 4×3 30.4 11.2 8 15 8.5
φ4Nylon tubing
Wire Braid
Aluminium tubing PC-4-4LL 106324 4×4 Two side fixed 50 11 34
Part Outer dia- Innner dia- Standard Tensile PC-4-5LL 106325 4×5 One side fixed 38.4 11.2 −
Model Extension L4 L2
[Braid tubing] Number meter (φ) meter (φ) length (m) strength(MPa)
t
AT-4 106811 4 3 φ
2 0.6~1 41% Number
AT-6 206811 6 4.4 Part
Model and O.D. L1 L2 L4 t W φ
Number
●Material : JIS H4080A1050Td-0 of tubing
オリジナルグリース
リ
配ュ
PC-6-1 206301 6×1 20
Tubing Parts
管ー部ベ
Copper tubing L3 PC-6-2 206302 6×2 25 5.2
品
L1
Working Tensile PC-6-3 206303 6×3 31
Part Outer dia- Innner dia- Standard 10 5 10
Model pressure strength Extension
Number meter (φ) meter (φ) length (m) PC-6-1L 206311 6×1 One side 19
(MPa) (MPa) 1.2
PC-6-2L 206312 6×2 fixed 24 6.2
[Steel tubing] CT-4 106821 4 3 7 2 40%
CT-6 218015 6 4.4 5 8 2.1 PC-6-3L 206313 6×3 30
周辺機器
ST- 6Z 218012 6 4.6 Ep-Fe/ PC-10-1 208301 10×1 29.2 14.4 8 1.2 15.4 6.2
3MPa
2 25% Zn
ST- 8Z 206836 8 6.6 以上
8/CM
20
ST-10Z 206837 10 8.6
●Material : JIS G3141 ( Equal to SPCC)
集中潤滑システムLHL
リューベハイブリッド
171 172
Flexible hose (For low pressure) Flexible hose (For moderate and high pressure)
定量バルブ
主配管脱圧作動型
Dimensional drawing How to order Dimensional drawing Model
FH HEX-19
For moderate pressure and high pressure (working temperature -40℃~+100℃)
R1/8 Working Minimum
φ6.3
R1/8 HEX-17
Model Part Number pressure bending D(φ) L(mm)
集中給脂システム
マルチポート
D
(MPa) radius(R)
Length L(mm)
55 L L1- 5 250151 500
175∼250 25mm Unit
L1- 7 250152 700
Tubing diameter 250∼1000 50mm Unit 10 85 13.5
40 L
25 4 φ4 1000∼2000 100mm Unit L1-10 250153 1000
6 φ6 2000∼5000 500mm Unit L1-15 250154 1500
L3- 5 250161 500
d1
d3
定量バルブ
主配管脱圧作動型
Specifications 35 105 15
L3-10 250163 1000
Outer diameter 4 6 L3-15 250164 1500
[For moderate and high pressure]
Working pressure 3 4
Working temperature range −20℃〜+90℃
Minimum bending radius 40 120
d1(φ) 4 6 For high pressure (working temperature -30℃~+80℃)
定量バルブシステム
圧力進行作動型
d2(φ) 8 10 Working Burst Minimum
D1
D
Part D D1 Standard
d3(φ) 10 13.5 Model pressure pressure bending radius Material Color
Number (φ) (φ) length
(MPa) (MPa) (R)
PH-N 403001 PH-S 403002 PH-60B 403010 8.3 3.6 15
PH-NB 403007 PH-SB 403008 100 20 72 Polyamide Black
PH-60B 403020 12.37 6.35 40
Directions for use
• Please make some allowance for length, bending radius and working pressure. PH-60
• Please make sure that tubing is not twisted. Directions for use
オリジナルグリース
リ
配ュ
• Please do not bend the tubing at close point to the connectors. PH-60B
• Please make some allowance for length, bending radius and working pressure.
Tubing Parts
管ー部ベ品
[For high pressure]
Insert the hose sleeve into the hose. ● Hose sleeve Part
T Model Number T L L1 L2 D D1 B
Then rotate counter-clockwise.
Applying some oil on the hose surface
D1
D
will make it easier to handle. Stop
PH-N 403001 M6×0.75 28 21 5 φ11.7 φ10 12
L2 L1
when reaching the position 11mm
L
B PH-NB 403007 M9×1.0 37 31 4 φ16.5 φ14 17
away from the end. Then insert the
hose stud by rotating clockwise until ●Material : Steel
the hexagonal portion of the hose stud
touches the hose sleeve.
Pliers ● Hose stud Part
T Model Number T L L1 L2 D D1 D2 B
D2
D1
PH-S 403002 M6×0.75 54 28 21 φ6 φ3.9 φ4 10
周辺機器
13
L1 L2
Sleeve Hose PH-SB 403008 M9×1.0 69 35.5 27 φ8 φ6.2 φ5 14
B L
Sleeve
●Material : Steel
M6×0.75
Model Part Number
Hose stud PH-SE 403002
集中潤滑システムLHL
リューベハイブリッド
33
28 ●Material : Steel
42 φ6
(52)
With screw
MK0103
173 174
Adapter RoHS compliant products are also available.
Please contact us for details.
RoHS compliant products are also available.
Please contact us for details.
SA
定量バルブ
主配管脱圧作動型
Dimensional drawing Model Dimensional drawing Model
集中給脂システム
マルチポート
T2 SA4-5A 106082 M 5×0.8
SA4-16 106001 16 8
SA4-6A 106084 M 6×1
SA4-20 106002 20 12
SA4-6B 106085 M 6×0.75 10
SA4-25 106003 4 25 17 M8×1 10 4 M8×1
R1/8 T1 6 SA4-7A 106087 M 7×1
SA4-30 106004 30 22
T1 L2 B 18 SA4-8A 106088 M 8×1
SA4-35 106005 35 27
B L1 SA4-10A 106089 M10×1
SA6-20 206001 6 20 8 M10×1 12 12
Compression bushing SA6-6A 106094 6 M10×1 M 6×1
SA8-25 207001 8 25 10 M14×1.5 R1/4 17
定量バルブ
主配管脱圧作動型
SA4-U 106099 4 M 8×1 10
●Material : C3604 1/4-28UNF
SA6-U 106353 6 M10×1 12
●Material : C3604
Compression sleeve
M8X1 R1/8
定量バルブシステム
圧力進行作動型
HEX10 17 ●Material : C3604
CB-4-10 or CB-4-8
R1/4
Model Part Number Tubing O.D. (φ) T L
SA4-2R 106091 4 M 8×1 18
Rc1/8
R1/8 M8X1 T 11 SA6-2R 206081 6 M10×1 20
HEX14 L
●Material : C3604
オリジナルグリース
リ
配ュ
8 8
Tubing Parts
管ー
HEX14 32
部ベ
SAR-4 Model Part Number Tubing O.D. (φ) M8×1
品
Rc1/8 R1/4 M10X1 SAR-4 106061 4
SAR-6 206223 6
8.5
●Material : C3604 M10×1 28.5
HEX12
11 6
HEX14 40
Model Part Number Tubing O.D. (φ)
SAR-6
SA6-8T 106095 6
Compression bushing
●Material : C3604
M8×1 CS-4
CN-4
T
Model Part Number Tubing O.D. (φ) L1s L2 T Compression sleeve PJ Junction
周辺機器
L2 SAT-6B 106065 23 7 M6×0.75
8
HEX8 L1 How to connect tubing ●Material : C3604
M12×1
d
Model Part Number Tubing O.D. (φ) T d (φ) L
R1/8 M8×1
SA4-12A 206012 4 M 8×1 3 14
T
6 SA6-12A 206011 6 M10×1 4 16
HEX14 L
Model Part Number Tubing O.D. (φ) ●Material : C3604
※ Use with sealing washer.
集中潤滑システムLHL
リューベハイブリッド
8 8 SAT-1R 106081 4
HEX10
25 ●Material : C3604
175 176
Adapter RoHS compliant products are also available.
Please contact us for details.
Elbow adapter/
RoHS compliant products are also available.
T-adapter Please contact us for details.
定量バルブ
主配管脱圧作動型
Dimensional drawing Model Dimensional drawing Model
EA Model
Part Tubing
L1 L2 T1 T2 B
集中給脂システム
マルチポート
Number O.D. (φ)
EA4-20 106021 20 8
T1
EA4-25 106022 25 13 M8X1 M8X1
T2
EA4-30 106023 30 18
R1/8
EA4-40 106024 4 40 28 M8×1 14
EA4-50 106025 50 38 Model Part Number Tubing O.D. (φ)
L2
B L1 EA4-60 106026 60 48 EA4-8T 106028 4
11
定量バルブ
主配管脱圧作動型
EA4-2R 206091 25 11 R1/4 ●Material : C3604
14 23
EA6-22 206092 6 22 8 M10×1 R1/8 16
●Material : C3604
Rc1/8 M8×1
Part Tubing
定量バルブシステム
圧力進行作動型
Model Part Number Tubing O.D. (φ) Model L T1 T2 B Material
T1 T2 Number O.D. (φ)
EA4-1F 106031 4
EA4-6A 106076 C3604
●Material : C3604 M6×1
14
10 EA4-6AS 106074 SS330B
24
EA4-6B 106075 4 20 M8×1 M6×0.75 14 C3604
8 EA4-US 166036 1/4-28UNF SUM-21
B L
EA4-8B 166054 M8×1.25Taper C3604
Rc1/8 R1/8 M8×1
EA6-6AS 166048 M6×1Taper
オリジナルグリース
リ
配ュ
6 22 M10×1 16 SUM-21
Tubing Parts
管ー
EA6-U 166040 1/4-28UNF
部ベ
Model Part Number Tubing O.D. (φ)
品
EAR-4 106071 4
14 8 8 ●Material : C3604
14 35
2-Rc1/8 M8×1
M8×1 M8×1
周辺機器
M8×1 M8×1 Rc1/8 R1/8
(φ4 Tubing) M8×1 Taper
(Taper 1/16)
Model Part Number Tubing O.D. (φ) Model Part Number
φ
17
集中潤滑システムLHL
リューベハイブリッド
7
14 6
8 14 34
20
177 178
Connectors RoHS compliant products are also available.
Please contact us for details.
RoHS compliant products are also available.
Please contact us for details.
SC・EC・TC
定量バルブ
主配管脱圧作動型
Dimensional drawing Model Dimensional drawing Model
集中給脂システム
マルチポート
14 22
SC1-40 106144 40
Rc1/8 SC1-50 106145 50
HEX14 10 Rc1/8
L SC1-60 106146 60 M8×1
定量バルブ
主配管脱圧作動型
SC-8T 106147 M6×1
Rc1/8 12 T Model Part Number L T
HEX14 22 ●Material : C3604
ECM-5A 106183 M5×0.8
2-R1/8 ECM-6B 106184 6 M6×0.75
Model Part Number ECM-6A 106185 M6×1
L
10 ECM-6BL 106192 8 M6×0.75
SCR 106151 10
8
23
8 ●Material : C3604
HEX10
定量バルブシステム
圧力進行作動型
20
HEX12 9.5
8
Model Part Number
TC Rc1/8
2-R1/8
SC-6A 106154
Rc1/8 ●Material : C3604
M6×1 Model Part Number
TCR 106161
M8×1
8 8
Model Part Number ●Material : C3604
14
オリジナルグリース
リ
配ュ
28
SC-4 106174
Tubing Parts
管ー
18
部ベ
Rc1/8
HEX14 30 ●Material : C3604
品
M10×1 2-Rc1/8
R1/8
Model Part Number
φ8.4
30
L1 EC1-60 106106 60 PGC-4 619322
周辺機器
EC1-20 106107 20 12 12 This is for pressure gauge. ●Material : C3604
R1/8
14
●Material : C3604 27
Rc1/8
Rc1/8
Model Part Number L
゜
R1/8
M10×1
(φ6 Tubing)
45
ECC-22 106121 22
ECC-25 106122 25 Model Part Number
集中潤滑システムLHL
リューベハイブリッド
PGC-6 619434
30
ECC-30 106123 30
14 ECC-40 106124 40 ●Material : C3604
14
R1/8
L ECC-50 106125 50 29.7
ECC-60 106126 60
●Material : C3604
179 180
Couplers/ Unions RoHS compliant products are also available.
Please contact us for details. Push-in fitting
定量バルブ
主配管脱圧作動型
Specifications
集中給脂システム
マルチポート
T1 T2
Model Part Number Tubing O.D. (φ) T1 T2 L B Working viscosity range 2
KP-44 106201 4×4 M8×1.0 25 10 Ambient temperature range 0〜60℃
KP-46 106202 4×6 M8×1.0 M10×1.0 27 12 Applicable material of tubing 4mm nylon tubing 6mm nylon tubing
KP-4R 106291 4 Rc1/8 25
B L KP-66 106292 6×6 M10×1.0 29
M10×1.0 14
KP-6R 106293 6
Rc1/8 25 Dimensional drawing Model
定量バルブ
主配管脱圧作動型
KP-RR 106294 — Rc1/8
KP-88 207201 8×8 M14×1.5 M14×1.5 40 17
Model Part Number T B L1 L2
L1
Compression bushing, PSC 207202 — Rc3/8 Rc1/8 25 21
Compression sleeve
L2 φ4 Tubing KBC4-01-F 209503 R1/8 HEX10 8
●Material : C3604
※ Use TI-4 for nylon tubing connection. UB KBC4-02-F 209504 R1/4 HEX14 21 11
φ9.9
[How to connect]
E
KBC4-M6-F 209501 M6×1.0 4.5
4 HEX10
T
14.9 B KBC4-M6P0.75-F 209502 M6×0.75 20 3.5
M8×1 M8×1
●Material : C3604
定量バルブシステム
圧力進行作動型
22.6
Model Part Number Tubing O.D. (φ) 8 φ6 Tubing
KPW-4 106211 4 Model Part Number
8 8 UB
KBC6-01-F 209513
φ11.8
E
HEX10 27 ●Material : C3604
6 ●Material : C3604
R1/8
※ Use TI-4 for nylon tubing connection. 17 HEX12
オリジナルグリース
リ
配ュ
Tubing Parts
管ー
CN-4 CS-4
部ベ
L1
品
HEX10
[How to connect] L2 φ7 Model Part Number T L1 L2 L3
KBL4-01-FN 209508 R1/8 26 21 8
R1/8 M8×1 T KBL4-M6-FN 209506 M6×1.0 22.5 17.5 4.5
L3
17.4
14.9
●Material : C3604
M8×1 8 8 φ9.9
HEX10 L
Model Part Number Tubing O.D. (φ) L
KPR-4 106221 4 32 27.5 HEX10
21.5 φ9
●Material : C3604
20.2
17
[How to connect] ●Material : C3604
周辺機器
φ11.8
M8×1
19
M8×1 10 18 R1/8 14 10
5
HEX10 30 Model Part Number Tubing O.D. (φ) Material
[KP-4] [KP-4N] Model Part Number
KP-4 106231 C3604
4 KBE4-01-F 209523
集中潤滑システムLHL
リューベハイブリッド
23
KP-4N 106232 SS400 7.5
φ10
18
14.9 ●Material : C3604
φ9.9
CB-4-8 CS-4 CS-4 CN-4
[How to connect]
181 182
RoHS compliant products are also available.
Please contact us for details.
Fitting for limited space RoHS compliant products are also available.
Please contact us for details. Wire Brush
Handy for tubing connection in limited spaces such as at linear guide and ball screw.
定量バルブ
主配管脱圧作動型
Dimensional drawing Model Dimensional drawing Model
M8×1.0 M6×0.75
φ8
68
20 12 87
HEX9 8 2 50 12
集中給脂システム
マルチポート
18 Rc 1/8 Rc 1/8
40
Model Part Number Tubing O.D. (φ)
SAG4-6B Model Part Number
35
SAG4-6B 106366 12
M6×0.75 M8×1 CS-4:P.203 4 SYB 109417
SATG-6B 106064 24
SYS 109418
●Material : C3604
16
12
14 8
HEX8 30 CN-4:P.203
[SYB] [SYS]
定量バルブ
主配管脱圧作動型
SATG-6B
[How to connect]
T M6×1
Taper 1/16
Model Part Number L1 L2 T
□9
1
4
ECMG-6ALL 106382 23 14 M6×1
Banjo elbow
定量バルブシステム
圧力進行作動型
L2
L1
ECMG-6AL、ECMG-6ALL
Use with sealing washer
CN-4 [ZE-6B] [ZE-8A]
:P.203
M6×1 CS-4
M6×0.75
:P.203 Dimensional drawing Model
オリジナルグリース
リ
配ュ
SAT-6A
Model Part Number
Tubing Parts
管ー
:P.209 22
部ベ
14 5
10 10 ECMG-6BL 166039
品
HEX8
□10
ECMG-6BL
1.5
M8×1
Model Part Number Tubing O.D. (φ)
1.5
φ4 Tubing ZE-6B 166045 4
27.5
Brush
M6×0.75
8
Intended for use when lubricant is φ9
周辺機器
Dimensional drawing Model 13 16
67
20 12 61
24 12 Model Part Number
Rc 1/8
24.5
Rc 1/8
ZE-8A 106027
17
5
12 NYB 109405 M8×1
24
集中潤滑システムLHL
リューベハイブリッド
NYS 109406
11
[NYB] [NYS]
183 184
Adapter assemblies [Fitting for Steel tubing] Adapter assemblies [Fitting for Copper tubing]
High pressure adapters for grease system to connect main
定量バルブ
主配管脱圧作動型
tubing or to connect main tubing and Junction.
Dimensional drawing Model Dimensional drawing Model
● Material : S25C ● Material : C3604BD
集中給脂システム
マルチポート
d
S61-SC 250111 R1/8 34.5 14.0 d S61-BD 250101 R1/8 27.0 12.0 12.0
φ6 14.0 φ6
S62-SC 290191 R1/4 37.5 S62-BD 290219 R1/4 34.0
T B2 S81-SC 250131 R1/8 35.5 17.0 T B2 S81-BD 250121 R1/8 31.0 14.0 17.0
B1 φ8 17.0 B1 φ8
S82-SC 290190 R1/4 37.5 S82-BD 290245 R1/4 35.0
●Union ●Union
Outer
定量バルブ
主配管脱圧作動型
L L
Model Part Number L B1 B2 Outer
diameter d Model Part Number L B1 B2
diameter d
U6-SC 250112 φ6 43.0 14.0 14.0
d B2 d B2 U6-BD 250102 φ6 32.0 12.0 12.0
B1 U8-SC 250132 φ8 52.0 17.0 17.0 B1
U8-BD 250122 φ8 40.0 14.0 17.0
定量バルブシステム
圧力進行作動型
E61-SC 250113 R1/8 30.5 14.0 E61-BD 250103 R1/8 20.0 17.0 12.0
φ6 14.0 φ6
E62-SC 290184 R1/4 17.0 E62-BD 290277 R1/4 25.0 22.0
B B
L2
L2
E81-SC 250133 R1/8 33.5 16.0 E81-BD 250123 R1/8 19.0 17.0
φ8 17.0 φ8 26.0
T E82-SC 290043 R1/4 18.0 T E82-BD 290246 R1/4 22.0
オリジナルグリース
リ
配ュ
B Model Part Number Outer diameter d L B B
Tubing Parts
管ー
EU6-BD 250104 φ6 20.0 14.0
部ベ
EU6-SC 250114 φ6 26.5 14.0
品
EU8-BD 250124 φ8 29.0 17.0
EU8-SC 250134 φ8 33.5 17.0
L
L
●Tee ●Tee
d d
Outer Outer
Model Part Number L1 L2 B Model Part Number L1 L2 B
diameter d diameter d
L2
L2
T6-SC 250115 φ6 53.0 26.5 14.0 T6-BD 250105 φ6 40.0 20.0 14.0
B T8-SC 250135 φ8 67.0 33.5 17.0 B T8-BD 250125 φ8 58.0 29.0 17.0
L1 L1
●Nut ●Nut
周辺機器
L L
Model Part Number Outer diameter d L B Model Part Number Outer diameter d L B
N6-SC 250119 φ6 13.0 17.0 N6-BD 250109 φ6 11.0 14.0
d B N8-SC 250139 φ8 15.0 14.0 d B N8-BD 250129 φ8 13.0 17.0
●Sleeve ●Sleeve
L Model Part Number Outer diameter d L
集中潤滑システムLHL
リューベハイブリッド
d Model Part Number Outer diameter d L
F6-BD 250108 φ6 6.5
F6-SC 250118 φ6
14 F8-BD 250128 φ8 8.0
L F8-SC 250138 φ8 d
185 186
For oil system
定量バルブ
主配管脱圧作動型
Visual performance indicators.
[KEN-T] [KEN-M]
Directions for use
Dimensional drawing Model • Clogging and/or high back-pressure at the termination points could hinder the lubricant flow.
• Operational temperature range : 0〜70℃.
集中給脂システム
マルチポート
Dimensional drawing Model
Rc1/8 R1/8 Model Part Number Specifications T1
SVL 109412 0.8MPa 100rpm/MAX Model Part Number T1 T2 B L1 L2 d Specifications
SFB-4 106501 M8×1
□13
d Rc1/8
SFB-R 106502 15 41 6 9 Gravity
Directions for use
12 SFB-RA 106503 M8×1 Feed
L1
HEX14
L2
31 • Handy for tubing connection in limited spaces such as at linear guide SFB-RL 106504 Rc1/8 19 44 5 12
and ball screw. Rc1/8
SF-R 106505
8
Pressure
15 41 6 9
定量バルブ
主配管脱圧作動型
• Be sure to use at speeds below maximum RPM. Use as a joint for B SF-RA 106506 M8×1 Feed
T2
rotary or rocking part.
Needle valve
Rc1/8
Model Part Number Specifications
SFB-N 106510 Gravity Feed with Needle
60
37.5
Jet nozzle SF-N 106511 Pressure Feed with Needle
定量バルブシステム
圧力進行作動型
8 5
R1/8 8
Rc1/8
68
SF-D 106520 Pressure Feed
40
オリジナルグリース
リ
配ュ
Tubing Parts
管ー
M8×1 Model Part Number d (φ)
部ベ
11
33 R1/8
φ4 Tubing
品
M10×1 J02 225008 0.2 26
45
d
Rc1/8
78
SFB-DN 106521 Gravity Feed with Needle
40
Nozzle adapter
11
R1/8
45 26
HEX12 HEX12
周辺機器
Dimensional drawing Model
12
12
20.5 20.5
T2 27.5 27.5
d
Indicator pin
Part Tubing Indicator pin M8×1 Indicator pin
Model L2 L2 T1 T2 B d (φ) Model Part Number Specifications
Number (φ)
NA-05 106974 0.5 KEN-T 106672 For installing on valves
L2 4 16 8 M8×1 R1/8 10 KEN-M 106673 For lubrication point installation
集中潤滑システムLHL
リューベハイブリッド
T1 NA-08 106975 0.8
42.5
HEX12
HEX12
44.5
B L1
18
20
4 5
(3) (3)
M8×1 R1/8
HEX12 HEX12
[KEN-T] [KEN-M]
187 188
Drive bushing/ Barb fitting RoHS compliant products are also available.
Please contact us for details.
Replacement parts
(Oil fill cap, Strainer, Suction filter, Inlet check valve, Outlet check valve, Relief valve)
Used with nylon tubing with 4mm O.D.
and 2.5mm I.D.
AMZ-Ⅲ、AMZ100S、AMO-150S-Ⅲ、
OC-4 529409
AMO-Ⅱ-150S、MMXL-Ⅲ、MMX-Ⅱ、AMR-Ⅲ-150
Dimensional drawing Model
SF-L3 540727 L3
Check valves
SF-L5 540562 L5
R1/8 R1/8
HEX10 23
[HTUC]
189 190
Services Provided by LUBE
定量バルブ
主配管脱圧作動型
What is LRA ?
It is said that a sound introduction to lubrication techniques at worksites secures reliability and
LUBE offers a series of LRA to find the best suited lubrication film state for your machines. Then
maintainability of machinery and equipment, and yields significant economic effects, including
based on the analysis, we propose the minimal quantity lubrication (MQL) program with our
not only effective operation of equipment but also quality assurance of products. Through this
observations and opinions.
seminar on preventive technology using lubrication, we would like to help you upgrade your
集中給脂システム
マルチポート
lubrication techniques.
Diagnosis of lubrication status with LRA
analysis (Lube Real lubrication film Analysis)
Contents of the seminar
定量バルブ
主配管脱圧作動型
① Importance of machine lubrication and maintenance 10 min.
Easily retrofitted on your existing equipment
1. Abut the rates of lubrication trouble in machinery and equipment
(1) Reduces your runnning costs
2. About the importance of lubrication control in reference to failure rate curves
(2) Maintains accuracy and performance of your machines and
(bathtub curves) their essential parts
3. About the difference between hand oiling and automatic lubrication (3) Reduces Co2 Emissions
4. About the difference between oil and grease
5. Why should designated lubricants be used?
オリ
リ
配ュ
周
3. Comparison of centralized grease systems
by LUBE
Services
管ー
辺
ジナルグ
部ベ
機
Quantities of particles
品
器
4. How to select systems and cautions At the oil inlet point (large
Configuration of particles
Provided
wear particle concentration), Types, forms, and quantities
リース
and 5 mm downstream of of wear particles trapped on
the inlet point (small wear the ferrogram are described.
③ About the maintenance of centralized lubrication systems 30 min. particle concentration) on
the particle concentration
1. For safe use of systems ferrogram of the oil trapped
on the ferrogram.
集中潤滑システムLHL
リューベハイブリッド
cause of occurrence,
Representative particles whether or not overhaul
are shown. is required, etc.
193 194
SYSTEM PLANNING MANUAL
Grease system
Positive Displacement Injector (PDI System)
(1)System overview 198
(2)System planning sequence 199
Oil system
Positive Displacement Injector (PDI)(AMO-System)
(1)System overview 202
(2)System planning sequence 203
Single Line Resistance (SLR System)
(1)System overview 207
(2)System planning sequence 208
that meets those requirements. Take into consideration it is FW. Flat slide
a. Oil volume
G. Gear
Oil volume
not recommended to use more than 80% of the pump output. Q(cc/h)=0.0017×length×width(horizontal
slide)
Q(cc/h)=0.013×pitch circle
diameter×width of gear
〈System layout〉
Choose a tank that will meet the desired refilling interval. b. Oil volume
Q(cc/h)=0.006×length×width(vertical slide)
arrange the distributors into same groups. Based on the system 1.8
1.6
delivery method and necessary main and branch tubing, 1.4
197 198
(2) System planning sequence 8. Select System Specifications ●Data sheet
Put the customer information in column 1 - 8 in the System
Oil requirement(cc/h)
2. Calculate required Oil Volume using the formula provided.
Number of discharge
0.0017
Ratio
Cylinder slide way CW 0.023 Diameter Length
3. Pick the smallest oil requirement from column 22, using 13. Use the Valve Operation Time in section 10 and the Slide direction Row
Ball roller bearing slide way BW 0.012 length number
it as the divider, calculate the relative ratios to all other oil Pressure Rise Time in section 11 to get the Minimum Gear G 0.046 Pitch
diameter Gear
Contacting
requirements. Put the results in column 23. Discharge Time of the pump and put the result in section 12. Cam CA 0.013 circumference Width
in accordance with the ratios in column 23. Put the results in 15. Set the Valve Reset time as 1.5 second according to the
column 24. Calculate the total and put the result in section 7. valve specification.
5. Using the valve output in column 24 as the divider, divide 16. Calculate the pump minimum interval time from the
the oil requirements in column 22 and put the results in Pressure Relief Time in section 13 and the Valve Reset
6. Select the largest value from column 25, using the following 17. Calculate the Minimum Lubrication Cycle from the Pump
formula, calculate the inteval time for 1 cycle. Put the result Minimum Discharge Time in section 12 and the Minimum
in column 26. Interval Time in section 15. Put the result in section 16.
18. If the Minimum Lubrication Cycle in section 16 is longer
T=1 interval time of cycle (min) than the lubrication cycle, the system would lose its
v×60 integrity. Then the number of lubrication points should be
T=
V=Discharge volume of valve (cc/shot)
Q
Q=Oil requirement (cc/h) reduced or adjust the Total Oil Discharge Volume of Valves
in section 7.
199 200
Single Line Resistance(SLR)
●Pump discharge volume when valve in operation (Table 1)
(1) System Overview
cc/min
170
The basic principle of centralized lubrication systems is that oil will travel to the path of least resistance. These systems can be engineered
to be either intermittent or continuous depending on the particular requirements. For intermittent systems the metering restrictors are
150 called Flow Units and have 8 restriction sizes to choose from. For continuous systems the metering restrictors are called Control Units
and have 10 restriction sizes to choose from. In either case for every size increase or decrease the amount of restriction will be either half
or doubled from the previous size. Flow and Control units will deliver oil in a low pressure and small volume either intermittently or
1m continuously depending on the chosen system, and have a wide range of working viscosities. LUBE SLR Systems can be used from small
high precision machine to large casting machinery.
Characteristics:
1. Because it is a single main line system, the layout engineering and installation are simple, and visual inspection is easy.
2. There are numerous LUBE SLR electric piston pumps with various outputs, sizes and voltages to fit and lubricate just about any
100
automatic intermittent application.
3. There are numerous LUBE SLR electric gear pumps with various outputs, sizes and voltages to fit and lubricate just about any
automatic continuous application.
4. All pumps have a suction filter to help prevent blockage, but recommend an in line filter to help ensure proper oil delivery.
5. Be sure to choose the right size Flow or Control Unit to deliver the correct amount of oil to your lubrication surfaces.
50
〈System layout〉
Pump
AMO-ⅢDS-150S Each pump common Tail tubing
M
ai
n
tu
bi
ng Piston pump
Steel tubing Flexible hose Total length (m) Steel tubing Flexible hose
Total length (m)
2 3.5 6 2 5.5 5.5
5 4.5 7.5 5 5.5 6
10 6 10.5 10 6 7
15 7.5 13.5 15 6.5 7.5
20 9 16.5 20 7 8.5
25 10.5 25 7.5 9
Automatic pump
30 12 30 8 10 Restrictor
35 13.5 35 8.5
40 15 40 9
45 16.5 45 9.5
50 18 50 10
Gear pump
201 202
(2) System planning sequence How to make Data Sheet (Table 5) ●Flow constant of Flow Unit (φvalue) and multiplier (Table 4)
Flow unit number Flow constant Multiplier
03 1.2 0.5
Designing an Intermittent System (1) Put lubrication data in Column 1-4.
02 2.5 1
Selection of Flow Unit (2) Calculate the required oil volume to each lubrication point
0 5 2
After calculation of required oil volume for each lubrication using the previous calculation formulas and put the results 1 10 4
point, selection of Flow Unit determines whether or not the in Column 5. 2 20 8
calculated oil volume will be discharged to each point. A (3) Pick the smallest value in Column 5 as the divider and 3 40 16
random selection of Flow Unit will not produce any good divide the other values in Column 5 to get relative oil 4 80 32
results. In addition, it is not a perfect lubrication system if volume ratio. Put the results in Column 6. Now the relative 5 160 64
Flow Units with the same number provide different oil output oil volume ratio for the smallest value is 1. Therefore let's Note:The oil viscosity should be 32〜1300 cSt under operation temperature.
depending on the places they are installed. (ie : being close v.s. decide its multiplier as 1 as well and put it in Column 8. As
far away from pump, or high v.s. low position) In LUBE-8LR shown in Table 4, Flow Unit number for the multiplier 1 is
centralized lubrication system, each Flow Unit is assigned the 02. Put 02 in Column 7. ●Data sheet (Table 5)
Flow Constant (φvalue) and, by selecting the pump to be used (4) Compare Table 4 and the relative oil volume ratios
according to the total of φvalue of each Flow Unit in the system, calculated in Column 6. Pick multipliers from Table 4 that LUBRICATION SYSTEM DATA SHEET
the discharge volume from the Flow Units becomes perfectly are closest to each relative oil volume ratio in Column 6
balanced. and put them in Column 8. (ie : If a relative oil volume ratio Name of Company Name of sales office
Add. Mechanical name Date
in Column 6 is 7.5, put 8 in Column 8. If 13.2, put 16 in Section in charge Name of machine model Quote No.
Column 8.) Person in charge
(5) After completion of the above, select Flow Unit number System specifications Pump unit specification
RPM or stroke(stroke/min)
Multiplier
2, 8, 1 and 0.5 in Column 10.) Cylinder slide way CW 0.023 Diameter Length
Row
Ball roller bearing slide way BW 0.012 Length number
(7) Calculate the total of each Column 9 and 10 and put them in Gear G 0.046 Gear
Flow direction
Pitch diameter
Contacting
Cam CA 0.013 Width
the total sections in Table 5. (φT and FT) Chain CH 0.008
circumference
Length Width
Item Name of lubricating parts 1 2 3 4 5 6 7 8 9 10
Total φT FT
203 204
●Flow constant of flow unit (φvalue) and multiplier (Table 8)
Selection of Lubrication Pump ●The maximum φT value for intermittent system (Table 6)
(1) The total required oil volume has been calculated in Table 5. Pump Discharge volume of pump cc/shot Control unit Number Flow constant Multiplier
Number of flow unit 0.5 1 2 3 4 5
Now, let's select a pump with the most appropriate output. 5 0.3 0.13
5 150 250 450 700 800
(2) Count the actual total number of Flow Unit in the system 10 115 180 320 560 680 750 4 0.6 0.25
and pick the closet number of the Flow Unit from the first 15 96 150 255 450 570 640 3 1.2 0.5
column in Table 6. Then choose the φT value, for the 20 82 128 225 360 480 550 2 2.5 1
25 68 108 180 320 400 470 0 5 2
number of Flow Unit selected above, from Table 6 that is
30 58 90 155 280 330 400 1 10 4
closest to the φT value calculated in Table 5. φT calculated 40 48 65 120 215 250 290
2 20 8
needs to be smaller than φT selected from Table 6. 50 60 94 155 185 215
3 40 16
60 72 115 135 160
70 84 84 125
4 50 32
(3) The selected φT value indicates the minimum required 5 160 64
80 96
output of the pump (cc/shot)- See the top row of Table 6. It 90
is recommended to choose the pump with the output that is a ●Relation between oil discharge pressure and
oil discharge volume of pump (Table 9)
little larger than the minimum required output.
●Viscosity Temperature graph (Table 7) φT
X
1,000,000
system. Refer to Table 9 for the relation between Control Unit 2000 200,000
1500
selected, pump output and pump output pressure. 1000 V
900
800
700
100,000 22,000
600
500
(1) Mark the viscosity (cSt) of the given oil on V-axis. 400
50,000 11,000
300 P f
(2) Divide the total of Column 10 (FT) on the Data Sheet by 60 40,000 8,500
200 .007 .1
30,000 5,500
and mark the result on f-axis. 150 .014 .2
20,000 4,500
.021 .3
(3) Join the above two (2) marks with a straight line and extend 100
.028 .4
.035 .5
90
10 35
(2) points on φT-axis indicate the maximum and minimum 9 400 85
70 1,000 65
300
value for the φ T value for the system being designed now. 8
7
200 42
Therefore, the calculated φT value needs to fall in this range. 6
selected by one size and calculate new φT value. Repeat the 1:Oil #32 32.7cSt 5.6cSt 20 2
205 206
■Grease system
Positive Displacement Injector(PDI)
(1)System Overview that you choose. The integrity of these systems stems from its II and MGI-Valve injectors will re-set and re-load when main midium speed bearing if in dusty atmosphere;
metering device the MG II-Valve injector. There is also the line pressure returns to zero. These systems have been designed (5) When replacing the grease in bearing, the grease volume
The Grease centralized lubrication systems will deliver precise option of an MGI-Valve which incorporates the use of a visual and proven to work effectively with grease ranging from NLGI- should be calculated by the following formular
amounts of grease to all of your lubrication points, and have the indicator pin at the valve which will pop out in the event of a 000 to NLGI-1.
flexibility to be adapted to just about any application imaginable. clogged tail tube. MG II-Valve injectors are precisely calibrated Q=D2.5/K……(1)
The Grease System have a wide assortment of manual, piston distributors that will deliver an exact amount of grease Characteristics: D:Bearing diameter (mm)
pneumatic and electric pumps to satisfy any feeding method upon main line pressure rise from the pump you choose. The MG 1. There are numerous manual, electric pump K:Constant Ball bearing K=900
with ranging output delivery per cycle and per minute, to Roller bearing K=350
General view of specifications of major types of pump satisfy not only your chosen delivery method, but more
Lubrication system Positive displacement injector system importantly to satisfy your bearing requirements. These formulas are just basics. Actual grease volume need to be
Tubing Single line(main tubing φ8,tail tubingφ4) 2. MG II-Valve injectors have 8 different discharge volumes adjusted by rpm, load, and the bearing housing size in actual use
Pump Manual Motor driven to select from to meet the lubrication points actual cycle
Model EGH-4C EGM-10S-4-7C requirement.
Discharge volume 1cc/stroke 10cc/min
3. MGI-Valve injectors have 6 different discharge volumes (2) System planning sequence
Discharge pressure 10MPa(100kgf/cm2) 10MPa(100kgf/cm2)
to select from to meet the lubrication points actual cycle
Reservoir 0.4ℓ 0.4, 0.7ℓ
Controller — —
requirement, as well as having a visual indication pin for Variables to be considered
Model Positive displacement injector clogged tail tubes. 1. Total tubing length… m
Distributor MG2 Operating pressure 2.5Mpa(25kgf/cm ) 2 4. Both MG II and MGI-Valves are junction mounted Total tubing length is the combined length of steel tubing
valve Operating pressure 1.4Mpa(14kgf/cm2) distributors that can be arranged in just about any (copper tubing) and flexible hose of the main tubing.
Discharge volume 0.03, 0.05, 0.1, 0.2, 0.3, 0.5, 1.0, 1.5cc stroke configuration imaginable. 2. Total grease output metering valve …cc
Working lubricant NLGI No.000, 00, 0, 1 5. Because the Grease Systems have the flexibility of individual Total grease output of metering valve is the total discharge
Working environment temperature +10℃/+50°F for NLGI No.1 and above 0℃/+32°F for NLGI No.000, 00 and 0
distributor junction assemblies and one main line feeding volume of the valves.
tube, makes the engineering of the system layout and 3. Pressure relief time:
installation of the system as easy as possible. The time required for the pressure relief mechanism to relieve
the pressure at the end of the main tubing down to valve
Required grease volume reset pressure (1.4MPa(14kgf/cm 2) after all valves have
〈System layout example 〉
Junction There is a tendency that people oversupply grease due to a discharged. It is determined by the total length of tubing and
Manual pump concern that grease supply may not be enough : Excessive the grade of the grease.
grease will increase power consumption and heat produced 4. Interval time:
by excessive load of the grease and it may also cause grease The time between one discharge and the next discharge. The
MG2-Valve
leakage. So everything should be taken into consideration when interval time should be longer than the time required for
Main tubing
deciding the grease volume. There is a large gap between the pressure relief and valve reset time combined.
least amount grease given to bearing without damaging the 5. Pump pressure rise time
Tail tubing
bearing and the largest amount of grease given to the bearing The time required for the pump to raise the pressure at the
Point of lubrication
without grease leaking out of the bearing. But what is the best end of the main tubing up to 5MPa(50kgf/cm2 ).
grease volume? This ideal grease volume can be described in 6. Operating environment temperature
several ways. In general, The operating environment temperature for NLGI No.1 is
over +10 ℃/+50°F and above 0 ℃/+32°F for 000, 00 and
(1) 1/2〜3/4 of the space between the bearing and its housing. 0 grade grease.
(2) 2/3〜3/4 of the space between the bearing and bearing cover, 7. Grease specifications
when the bearing is installed horizontally; Use lithium based grease with NLGI No. 000〜1 grade.
(3) 1/2 of the space between the bearing and its top cover and
Automatic pump 3/4 of the space between the bearing and its bottom cover, Note:When the base oil viscosity is too low, it may not be
when the bearing is installed vertically; used. Please consult us.
(4) Fill grease in the bearing and bearing cover for the low and
207 208
Designing EGH-4C Pump System Disigning EGME II-8S Pump System
Selection of valve Selection of valve
1. Select the valves based on the grease volume required to each lubrication point. 1. Select the valves based on the grease volume required to each lubrication point.
2. The total valve grease discharge volume is restricted by the number of handle operation. Also the total length of the tubing should be 2. The total length of the tubing should be within 10m.
within 10m. Pump operating time(T)
Interval lubrication time Pump operation time (T)
Interval time should be longer than the time required for presure relief and valve reset time (3sec) combined. Calculate the operation time (T) by adding the pressure rising time (T′) and valve action time (T″).
T=T′+T″
●Pressure reducing time (Table 13) 1. Pressure rising time
Tem
Grease No.000 No.00 No.0 No.1 ●Steel tubing (φ8) (Table 19)
pera
Total length of tubing
ture 0℃/+32°F +10℃/+50°F +20℃/+68°F 0℃/+32°F +10℃/+50°F +20℃/+68°F 0℃/+32°F +10℃/+50°F +20℃/+68°F +10℃/+50°F +20℃/+68°F Total length of tubing Pressure rising time
2m/6.5F 25″ 15″ 2″ 1′
00″ 45″ 25″ 11′
00″ 6′
00″ 1′
00″ 11′
00″ 6′
00″
Under 10m(32.8 feet) 15sec
4m/13.1F 45″ 25″ 2″ 2′
00″ 1′
20″ 45″ 22′
00″ 12′
00″ 2′
00″ 22′
00″ 12′
00″
6m/19.7F 1′
00″ 30″ 2″ 3′
00″ 2′
15″ 1′
00″ 36′
30″ 20′
00″ 3′
00″ 36′
30″ 20′
00″
8m/26.2F 1′
30″ 45″ 2″ 5′
30″ 3′
30″ 1′
30″ 50′
30″ 28′
00″ 5′
30″ 50′
30″ 28′
00″ ※ If using flexible hose, because the pressure rising time for flexible hose (350K/77lbs) is 4 seconds for 1M(3.2 feet), it should be added
10m/32.8F 2′
00″ 1′
00″ 2″ 8′
00″ 5′
00″ 2′
00″ 1°
04′
00″ 36′
00″ 04′
00″ 1°
8′ 00″ 00″
36′ into the pressure rising time. Also, the combined length of steel and flexible hoses should be limited within 10m.
Note:[ °]= Hours,[ ′]= Minutes,[ ″]= Seconds 2. Valve operating time (T″)
Calculate the valve operating time from the valve total output.
The time between one discharge and the next discharge. The interval time should be longer than the time required for oressure relief and
valve reset time (3sec.) combined.
●Pressure relief time (Table 20)
1.Steel tubing ●(Table 20)
Grease
Total length of tubing No.000 No.00 No.0 No.1
Under 10m/32.8F 15″ 15′ 30′ 60′
209 210
■Tubing connection method
1. In general, the main size tubing used is, 4mmO.D., 6mmO.D, or 8mmO.D. In most cases the secondary tubing is 4mm, and the 6mm
and 8mm are used for the main line tubing.
2. The tubing is made of copper, steel, or nylon.
3. When cutting the tubing always use a tubing cutter and cut at a 90 degree angle. After cutting, remove all burs. Be sure not to flatten or
damage the tubing.
4. When installing the tubing, always use compression fittings as described in the drawings below.
5. For type HSA/CSA, type HJB/CJB see the illustrations on the right for making tubing connections. Junction type
6. For making junction connections, see the illustrations. (HJB/CJB)
Standard type
(HSA/CSA)
Elbow connector
Tubing Tubing ■Connector used example 106101
4 O.D. 4 O.D.
6 O.D. 6 O.D.
Compression nut Compression bushing ■Adapter used example
106251 106252
206251 206252
Elbow connector
Compression sleeve Compression sleeve 106071
106254 106254 Flow unit/control unit Straight adapter
206254 206254
(HSA/CSAMode) 106001
211 212
■Reference for lubricant
1.72
1.80
1.90
2.00
●Grease types (classified by JIS standard) 2.25
2.50
Reference
Type 2.75
Temperature range of Propriety to working condition 3.0
Roller bearing grease 2 No.0, No.1, No.2 −40℃/−40°F∼ +80℃/+176°F Yes No No Yes For low temperature
10
12.5
3 No.1, No.2, No.3 −30℃/−22°F∼+130℃/+266°F Yes No No Yes For wide range of temperature 15
4 No.0, No.1, No.2 −10℃/+14°F∼+100℃/+212°F Yes Yes Yes Yes For centralized lubrication(High load) 75
100
High load grease 1 No.0, No.1, No.2, No.3 −10℃/+14°F∼+100℃/+212°F Yes Yes Yes Yes For high impact load 150
200
Gear compound 1 No.1, No.2, No.3 −10℃/+14°F∼+100℃/+212°F Yes Yes Yes Yes Open gear and wire rope 250
300
400
500
750
1,000
1,500
Oil viscosity
2,000
3,000
5,000 ISO VG 68
●ISO viscosity classification (JIS•K2001-1983) ●Grade of grease classification (JIS•K2220-1980) 10,000
20,000 ISO VG 220
ISO Dynamic viscosity range Central value
ISO Dynamic viscosity range Central value Grade number Worked
penetration Appearance ISO VG 320
viscosity grade cSt(mm/sec)+40℃/+104°F viscosity grade cSt(mm/sec)+40℃/+104°F (NLGI NO) 50,000
100,000
ISO VG1500 1350∼1650 1500 ISO VG46 41.4∼50.6 46 000 445∼475 Fluid state 200,000
VG 150 135∼ 165 150 VG 5 4.14∼5.06 5 4 175∼205 Semi hard DEGREES CENTIGRADE
−40 −30 −20 −10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
213 214
SAFETY AND
TROUBLE SHOOTING
Safety and trouble shooting
Reservoir has proper oil level, but oil level warning is on Can not turn off the trouble indication light
○Mistake on A, B contacts of oil level switch ーー consult with us ○Reset button has not been pressed ーー press the reset button
217 218
Index
Index
Model Part No. Page BP-12 206276 170 CTB-5 105260 139 CTU-02 105324 139 EGM-10S-4-4C 103810 47 FH4-1600 106767 173
A BP-14 207276 170 CTC-05 105241 139 CTU-0 105325 139 EGM-10S-4-7C 103811 47 FH4-1700 106768 173
ACM- Ⅱ -1 102484 135 BP-2 290038 170 CTC-04 105242 139 CTU-1 105326 139 EGM-10T-4-2C 103902 75 FH4-1800 106777 173
ACM- Ⅱ -2 102486 135 BP-8 206274 170 CTC-03 105243 139 CTU-2 105327 139 EGM-10T-4-4C 103834 75 FH4-1900 106769 173
AMI-1000-1 202132 135 BT-4 106803 171 CTC-02 105244 139 CTU-3 105328 139 EGM-10T-4-7C 103835 75 FH4-2000 106778 173
AMI-1000-2 202131 135 BT-6 218007 171 CTC-0 105245 139 CTU-4 105329 139 EGM2-10S-4-7CL 103937 37 FH4-2500 166783 173
AMI-1000-3 202275 135 C CTC-1 105246 139 CTU-5 105330 139 EGM2-10S-4-7CLEB 103938 37 FH4-3000 166794 173
AMI-1000S-1 202103 101 CB-4-10 106252 169 CTC-2 105247 139 E EGM2-10T-4-7CL 103947 37 FH4-3500 166813 173
AMI-1000S-2 202101 101 CB-4-8 106253 169 CTC-3 105248 139 E2E-X2E1 733225 159 EGM2-8S-4-7CLFB-LHL 103936 37 FH4-4000 166795 173
AMI-300-1 202035 135 CB-4-B 166253 169 CTC-4 105249 139 E2F-X2E1 730797 159 EGM2-8S-4-7CL-LHL 103935 37 FH4-4500 166807 173
AMI-300-2 202036 135 CB-6 206252 169 CTC-5 105250 139 E2F-X2Y1 730721 159 EGME-10T-4-2C 103902 77 FH4-5000 166796 173
AMI-300S-1 202033 101 CB-6-B 166255 169 CTD-05 105231 139 E61-BD 250103 186 EGME-10T-4-7C 103904 77 FH6- 175 206703 173
AMI-300S-2 202034 101 CB-8 207252 169 CTD-04 105232 139 E61-SC 250113 185 EGME2-10S-4-7CL 103922 39 FH6- 200 206704 173
AMO- Ⅱ -150S-1 202067 99 CN-4 106251 169 CTD-03 105233 139 E62-BD 290277 186 EGME2-10S-4-7CLFB 103923 39 FH6- 225 206705 173
AMO- Ⅱ -150S-1-3 202069 99 CN-4-B 166268 169 CTD-02 105234 139 E62-SC 290184 185 EGME2-10T-4-7CL 103932 39 FH6- 250 206706 173
AMO- Ⅱ -150S-1-P 202071 99 CN-6 206251 169 CTD-0 105235 139 E81-BD 250123 186 EGME2-8S-4-7CLFB-LHL 103921 39 FH6- 300 206707 173
AMO- Ⅱ -150S-1-P-3 202073 99 CS-4 106254 169 CTD-1 105236 139 E81-SC 250133 185 EGME2-8S-4-7CL-LHL 103920 39 FH6- 350 206708 173
AMO- Ⅱ -150S-2 202068 99 CS-6 206254 169 CTD-2 105237 139 E82-BD 290246 186 ETE-4A 106911 189 FH6- 400 206709 173
AMO- Ⅱ -150S-2-3 202070 99 CS-8 207254 169 CTD-3 105238 139 E82-SC 290043 185 ETE-5A 106913 189 FH6- 450 206710 173
AMO- Ⅱ -150S-2-P 202072 99 CP-4 106255 170 CTD-4 105239 139 EA4-1F 106031 177 ETE-6A 106916 189 FH6- 500 206711 173
AMO- Ⅱ -150S-2-P-3 202074 99 CP-6 206255 170 CTD-5 105240 139 EA4-20 106021 177 ETE-6B 106915 189 FH6- 550 206712 173
AMO- Ⅲ DS-1 285301 97 CP-8 207255 170 CTG-05 105271 139 EA4-25 106022 177 ETE-8B 106917 189 FH6- 600 206713 173
AMO- Ⅲ DS-1-3 285303 97 CT-4 106821 171 CTG-04 105272 139 EA4-2R 206091 177 EU6-BD 250104 186 FH6- 650 206735 173
AMO- Ⅲ DS-2 285302 97 CT-6 218015 171 CTG-03 105273 139 EA4-30 106023 177 EU6-SC 250114 185 FH6- 700 206717 173
AMO- Ⅲ DS-2-3 285304 97 CT-8 206823 171 CTG-02 105274 139 EA4-40 106024 177 EU8-BD 250124 186 FH6- 750 206715 173
AMR- Ⅲ DS-1 112141 125 CSA-05 105201 139 CTG-0 105275 139 EA4-50 106025 177 EU8-SC 250134 185 FH6- 800 206718 173
AMR- Ⅲ DS-1-3 112143 125 CSA-04 105202 139 CTG-1 105276 139 EA4-60 106026 177 F FH6- 850 206719 173
AMR- Ⅲ DS-2 112142 125 CSA-03 105203 139 CTG-2 105277 139 EA4-6A 106076 178 F3-4-125 109308 159 FH6- 900 206720 173
AMR- Ⅲ DS-2-3 112144 125 CSA-02 105204 139 CTG-3 105278 139 EA4-6AS 106074 178 F3-6-10 209309 159 FH6- 950 206721 173
AMS-1-1 102401 133 CSA-0 105205 139 CTG-4 105279 139 EA4-6B 106075 178 F3-6-125 209308 159 FH6-1000 206722 173
AMS-1-1L 102403 133 CSA-1 105206 139 CTG-5 105280 139 EA4-8A 106029 177 F3-6-40 209310 159 FH6-1100 206723 173
AMS-1-2 102402 133 CSA-2 105207 139 CTH-05 105281 139 EA4-8B 166054 178 F3E-10 259313 159 FH6-1200 206724 173
AMS-1-2L 102404 133 CSA-3 105208 139 CTH-04 105282 139 EA4-8T 106028 177 F3E-125 259311 159 FH6-1300 206725 173
AMS-15-1 102416 133 CSA-4 105209 139 CTH-03 105283 139 EA4-8 Taper 106037 177 F3E-40 259312 159 FH6-1400 206726 173
AMS-15-1L 102418 133 CSA-5 105210 139 CTH-02 105284 139 EA4-US 166036 178 F6-BD 250108 186 FH6-1500 206727 173
AMS-15-2 102417 133 CJB-05 105211 139 CTH-0 105285 139 EA6-22 206092 177 F6-SC 250118 185 FH6-1600 206728 173
AMS-15-2L 102419 133 CJB-04 105212 139 CTH-1 105286 139 EA6-6AS 166048 178 F8-BD 250128 186 FH6-1700 206729 173
AMS-3-1 102405 133 CJB-03 105213 139 CTH-2 105287 139 EA6-U 166040 178 F8-SC 250138 185 FH6-1800 206730 173
AMS-3-1L 102407 133 CJB-02 105214 139 CTH-3 105288 139 EAR-4 106071 177 FH4-125 106701 173 FH6-1900 206731 173
AMS-3-2 102406 133 CJB-0 105215 139 CTH-4 105289 139 EC1-20 106107 179 FH4-150 106702 173 FH6-2000 206732 173
AMS-3-2L 102408 133 CJB-1 105216 139 CTH-5 105290 139 EC1-22 106101 179 FH4- 175 106703 173 FH6-2500 206737 173
AMZ- Ⅲ -1 285017 93 CJB-2 105217 139 CTK-05 105261 139 EC1-25 106102 179 FH4- 200 106704 173 FH6-3000 206734 173
AMZ- Ⅲ -1-3 285024 93 CJB-3 105218 139 CTK-04 105262 139 EC1-30 106103 179 FH4- 225 106705 173 FH6-3500 206806 173
AMZ- Ⅲ -2 285016 93 CJB-4 105219 139 CTK-03 105263 139 EC1-40 106104 179 FH4- 250 106706 173 FH6-4000 206738 173
AMZ- Ⅲ -2-3 285023 93 CJB-5 105220 139 CTK-02 105264 139 EC1-50 106105 179 FH4- 300 106707 173 FH6-4500 206744 173
AP-4 205690 71 CTA-05 105221 139 CTK-0 105265 139 EC1-60 106106 179 FH4- 350 106708 173 FH6-5000 206739 173
AP-4K 205680 71 CTA-04 105222 139 CTK-1 105266 139 EC-6A 106181 179 FH4- 400 106709 173 FS2-2 249069 81
AP-6 205691 71 CTA-03 105223 139 CTK-2 105267 139 EC-8A 106182 179 FH4- 450 106710 173 FS2-4 249053 81
AP-6K 205681 71 CTA-02 105224 139 CTK-3 105268 139 ECC-22 106121 179 FH4- 500 106711 173 FS2-7 249063 81
AP-6S 205686 71 CTA-0 105225 139 CTK-4 105269 139 ECC-25 106122 179 FH4- 550 106712 173 FX1-4 109311 159
AP-8 205692 71 CTA-1 105226 139 CTK-5 105270 139 ECC-30 106123 179 FH4- 600 106713 173 FX1-6 209311 159
AP-8K 205682 71 CTA-2 105227 139 CTL-05 105291 139 ECC-40 106124 179 FH4- 650 106771 173 FXE 259304 159
AP-8S 205687 71 CTA-3 105228 139 CTL-04 105292 139 ECC-50 106125 179 FH4- 700 106772 173 FY20 109313 159
AP-10 205693 71 CTA-4 105229 139 CTL-03 105293 139 ECC-60 106126 179 FH4- 750 106715 173 G
AP-10K 205683 71 CTA-5 105230 139 CTL-02 105294 139 ECM-5A 106183 180 FH4- 800 106773 173 GCP GC5002 87
AP-10S 205688 71 CTB-05 105251 139 CTL-0 105295 139 ECM-6A 106185 180 FH4- 850 106717 173 GMNH-1-4C 103553 65
AP-12 205694 71 CTB-04 105252 139 CTL-1 105296 139 ECM-6B 106184 180 FH4- 900 106718 173 GMNH-1-7C 103550 65
AP-12K 205684 71 CTB-03 105253 139 CTL-2 105297 139 ECM-6BL 106192 180 FH4- 950 106764 173 GMNH-2-4C 103554 65
AP-12S 205689 71 CTB-02 105254 139 CTL-3 105298 139 ECMG-6ALL 106382 183 FH4-1000 106719 173 GMNH-2-7C 103551 65
AT-4 106811 171 CTB-0 105255 139 CTL-4 105299 139 ECMG-6BL 166039 183 FH4-1100 106774 173 GMNH-4-4C 103552 65
AT-6 206811 171 CTB-1 105256 139 CTL-5 105300 139 EGH-2C 103780 49/67 FH4-1200 106775 173 GMNH-4-7C 103549 65
B CTB-2 105257 139 CTU-05 105321 139 EGH-3P 103783 49/67 FH4-1300 106776 173 GPL-30 209282 62
BP-1 540170 170 CTB-3 105258 139 CTU-04 105322 139 EGH-4C 103782 49/67 FH4-1400 106765 173 GV50-G 209139 85
BP-10 206275 170 CTB-4 105259 139 CTU-03 105323 139 EGM-10S-4-2C 103809 47 FH4-1500 106766 173 GV50-R 500649 85
221 222
Index
H HTH-3 105062 129 JVPA-14D 216027 58 MGLA-30 205588 61 MMX- Ⅱ -2D-1L 342566 123 MMXL- Ⅲ -1F-1L 301068 121
HJB-03 105502 129 HTH-4 105063 129 JVPA-16D 216028 58 MGLA-50 205589 61 MMX- Ⅱ -2D-2 302566 123 MMXL- Ⅲ -1F-2 301062 121
HJB-02 105008 129 HTH-5 105064 129 K MIX-1 — 113 MMX- Ⅱ -2D-2L 332566 123 MMXL- Ⅲ -1F-2L 301074 121
HJB-0 105009 129 HTK-03 105507 129 KEN-M 106673 188 MIX-10 — 113 MMX- Ⅱ -2E-1 312565 123 MMXL- Ⅲ -2A-1 301013 121
HJB-1 105010 129 HTK-02 105043 129 KEN-T 106672 188 MIX-20 — 113 MMX- Ⅱ -2E-1L 342565 123 MMXL- Ⅲ -2A-1L 301019 121
HJB-2 105011 129 HTK-0 105044 129 KP-4 106231 181 MIX-3 — 113 MMX- Ⅱ -2E-2 302565 123 MMXL- Ⅲ -2A-2 301001 121
HJB-3 105012 129 HTK-1 105045 129 KP-44 106201 181 MIX-5 — 113 MMX- Ⅱ -2E-2L 332565 123 MMXL- Ⅲ -2A-2L 301007 121
HJB-4 105013 129 HTK-2 105046 129 KP-46 106202 181 MIX-A-05 — 113 MMX- Ⅱ -2F-1 312595 123 MMXL- Ⅲ -2B-1 301014 121
HJB-5 105014 129 HTK-3 105047 129 KP-4N 106232 181 MIX-A-1 — 113 MMX- Ⅱ -2F-1L 342595 123 MMXL- Ⅲ -2B-1L 301020 121
HJBC 109415 129 HTK-4 105048 129 KP-4R 106291 181 MIX-A-1.5 — 113 MMX- Ⅱ -2F-2 302595 123 MMXL- Ⅲ -2B-2 301002 121
HSA-03 105501 129 HTK-5 105049 129 KP-66 106292 181 MIX-A-3 — 113 MMX- Ⅱ -2F-2L 332595 123 MMXL- Ⅲ -2B-2L 301008 121
HSA-02 105001 129 HTL-03 105510 129 KP-6R 106293 181 MLZ-A-1 362801 119 MMX- Ⅱ -2G-1 312596 123 MMXL- Ⅲ -2C-1 301015 121
HSA-0 105002 129 HTL-02 105065 129 KP-88 207201 181 MLZ-A-1L 362806 119 MMX- Ⅱ -2G-1L 342596 123 MMXL- Ⅲ -2C-1L 301021 121
HSA-1 105003 129 HTL-0 105066 129 KPR-4 106221 181 MLZ-A-2 362901 119 MMX- Ⅱ -2G-2 302596 123 MMXL- Ⅲ -2C-2 301003 121
HSA-2 105004 129 HTL-1 105067 129 KPR-4L 106222 181 MLZ-A-2L 362906 119 MMX- Ⅱ -2G-2L 332596 123 MMXL- Ⅲ -2C-2L 301009 121
HSA-3 105005 129 HTL-2 105068 129 KP-RR 106294 181 MLZ-B-1 362802 119 MMX- Ⅱ -5A-1 312579 123 MMXL- Ⅲ -2D-1 301016 121
HSA-4 105006 129 HTL-3 105069 129 KPW-4 106211 181 MLZ-B-1L 362807 119 MMX- Ⅱ -5A-1L 342579 123 MMXL- Ⅲ -2D-1L 301022 121
HSA-5 105007 129 HTL-4 105070 129 L MLZ-B-2 362902 119 MMX- Ⅱ -5A-2 302579 123 MMXL- Ⅲ -2D-2 301004 121
HSAC 109407 129 HTL-5 105071 129 L1-5 250151 174 MLZ-B-2L 362907 119 MMX- Ⅱ -5A-2L 332579 123 MMXL- Ⅲ -2D-2L 301010 121
HTA-03 105503 129 HTU-03 105513 129 L1-7 250152 174 MLZ-C-1 362803 119 MMX- Ⅱ -5B-1 312578 123 MMXL- Ⅲ -2E-1 301017 121
HTA-02 105015 129 HTU-02 105072 129 L1-10 250153 174 MLZ-C-1L 362808 119 MMX- Ⅱ -5B-1L 342578 123 MMXL- Ⅲ -2E-1L 301023 121
HTA-0 105016 129 HTU-0 105073 129 L1-15 250154 174 MLZ-C-2 362903 119 MMX- Ⅱ -5B-2 302578 123 MMXL- Ⅲ -2E-2 301005 121
HTA-1 105017 129 HTU-1 105074 129 L3-5 250161 174 MLZ-C-2L 362908 119 MMX- Ⅱ -5B-2L 332578 123 MMXL- Ⅲ -2E-2L 301011 121
HTA-2 105018 129 HTU-2 105075 129 L3-7 250162 174 MLZ-CE-A-1 367201 119 MMX- Ⅱ -5C-1 312577 123 MMXL- Ⅲ -2F-1 301018 121
HTA-3 105019 129 HTU-3 105076 129 L3-10 250163 174 MLZ-CE-A-1L 367216 119 MMX- Ⅱ -5C-1L 342577 123 MMXL- Ⅲ -2F-1L 301024 121
HTA-4 105020 129 HTU-4 105077 129 L3-15 250164 174 MLZ-CE-A-2 367206 119 MMX- Ⅱ -5C-2 302577 123 MMXL- Ⅲ -2F-2 301006 121
HTA-5 105021 129 HTU-5 105078 129 LFL-HI-4 249301 81 MLZ-CE-A-2L 367221 119 MMX- Ⅱ -5C-2L 332577 123 MMXL- Ⅲ -2F-2L 301012 121
HTB-03 105506 129 J LHL300-4S 249113 82 MLZ-CE-B-1 367202 119 MMX- Ⅱ -5D-1 312576 123 MMXL- Ⅲ -5A-1 301037 121
HTB-02 105036 129 JO2 225008 187 LHL300-7 249112 82 MLZ-CE-B-1L 367217 119 MMX- Ⅱ -5D-1L 342576 123 MMXL- Ⅲ -5A-1L 301043 121
HTB-0 105037 129 JO5 225007 187 LHL-X100-7 249137 82 MLZ-CE-B-2 367207 119 MMX- Ⅱ -5D-2 302576 123 MMXL- Ⅲ -5A-2 301025 121
HTB-1 105038 129 JO8 225006 187 LG-400 252422 96 MLZ-CE-B-2L 367222 119 MMX- Ⅱ -5D-2L 332576 123 MMXL- Ⅲ -5A-2L 301031 121
HTB-2 105039 129 JV-2 206470 112 M MLZ-CE-C-1 367203 119 MMX- Ⅱ -5E-1 312575 123 MMXL- Ⅲ -5B-1 301038 121
HTB-3 105040 129 JV-3 206471 112 MDP-3E 205897 55 MLZ-CE-C-1L 367218 119 MMX- Ⅱ -5E-1L 342575 123 MMXL- Ⅲ -5B-1L 301044 121
HTB-4 105041 129 JV-4S 206472 112 MDP-3HE 205907 55 MLZ-CE-C-2 367208 119 MMX- Ⅱ -5E-2 302575 123 MMXL- Ⅲ -5B-2 301026 121
HTB-5 105042 129 JV-5S 206473 112 MDP-3HS 205901 55 MLZ-CE-C-2L 367223 119 MMX- Ⅱ -5E-2L 332575 123 MMXL- Ⅲ -5B-2L 301032 121
HTC-03 105505 129 JV-6S 206474 112 MDP-3S 205891 55 MLZ-CE-D-1 367204 119 MMX- Ⅱ -5F-1 312597 123 MMXL- Ⅲ -5C-1 301039 121
HTC-02 105029 129 JV-7S 206475 112 MDP-5E 205893 55 MLZ-CE-D-1L 367219 119 MMX- Ⅱ -5F-1L 342597 123 MMXL- Ⅲ -5C-1L 301045 121
HTC-0 105030 129 JV-8S 206476 112 MDP-5HE 205903 55 MLZ-CE-D-2 367209 119 MMX- Ⅱ -5F-2 302597 123 MMXL- Ⅲ -5C-2 301027 121
HTC-1 105031 129 JV-9S 206479 112 MDP-5HS 205906 55 MLZ-CE-D-2L 367224 119 MMX- Ⅱ -5F-2L 332597 123 MMXL- Ⅲ -5C-2L 301033 121
HTC-2 105032 129 JV-10S 206543 112 MDP-5S 205896 55 MLZ-CE-E-1 367205 119 MMX- Ⅱ -5G-1 312598 123 MMXL- Ⅲ -5D-1 301040 121
HTC-3 105033 129 JV-4D 206464 112 MDP-10E 205898 55 MLZ-CE-E-1L 367220 119 MMX- Ⅱ -5G-1L 342598 123 MMXL- Ⅲ -5D-1L 301046 121
HTC-4 105034 129 JV-6D 206465 112 MDP-10HE 205908 55 MLZ-CE-E-2 367210 119 MMX- Ⅱ -5G-2 302598 123 MMXL- Ⅲ -5D-2 301028 121
HTC-5 105035 129 JV-8D 206466 112 MDP-10HS 205902 55 MLZ-CE-E-2L 367225 119 MMX- Ⅱ -5G-2L 332598 123 MMXL- Ⅲ -5D-2L 301034 121
HTD-03 105504 129 JV-10D 206467 112 MDP-10S 205892 55 MLZ-D-1 362804 119 MMXL- Ⅲ -1A-1 301051 121 MMXL- Ⅲ -5E-1 301041 121
HTD-02 105022 129 JV-12D 206468 112 MG2-3 205741 57 MLZ-D-1L 362809 119 MMXL- Ⅲ -1A-1L 301063 121 MMXL- Ⅲ -5E-1L 301047 121
HTD-0 105023 129 JV-14D 206469 112 MG2-5 205742 57 MLZ-D-2 362904 119 MMXL- Ⅲ -1A-2 301057 121 MMXL- Ⅲ -5E-2 301029 121
HTD-1 105024 129 JVPA-1S 216001 58 MG2-10 205743 57 MLZ-D-2L 362909 119 MMXL- Ⅲ -1A-2L 301069 121 MMXL- Ⅲ -5E-2L 301035 121
HTD-2 105025 129 JVPA-2S 216002 58 MG2-20 205744 57 MLZ-E-1 362805 119 MMXL- Ⅲ -1B-1 301052 121 MMXL- Ⅲ -5F-1 301042 121
HTD-3 105026 129 JVPA-3S 216003 58 MG2-30 205745 57 MLZ-E-1L 362810 119 MMXL- Ⅲ -1B-1L 301064 121 MMXL- Ⅲ -5F-1L 301048 121
HTD-4 105027 129 JVPA-4S 216004 58 MG2-50 205746 57 MLZ-E-2 362905 119 MMXL- Ⅲ -1B-2 301058 121 MMXL- Ⅲ -5F-2 301030 121
HTD-5 105028 129 JVPA-5S 216005 58 MG2C-10 205733 57 MLZ-E-2L 362910 119 MMXL- Ⅲ -1B-2L 301070 121 MMXL- Ⅲ -5F-2L 301036 121
HTG-03 105508 129 JVPA-6S 216006 58 MG2C-20 205734 57 MMX- Ⅱ -2A-1 312569 123 MMXL- Ⅲ -1C-1 301053 121 MMXL- Ⅲ CE-1A-1 367001 121
HTG-02 105051 129 JVPA-7S 216007 58 MG2C-3 205731 57 MMX- Ⅱ -2A-1L 342569 123 MMXL- Ⅲ -1C-1L 301065 121 MMXL- Ⅲ CE-1A-1L 367055 121
HTG-0 105052 129 JVPA-8S 216008 58 MG2C-5 205732 57 MMX- Ⅱ -2A-2 302569 123 MMXL- Ⅲ -1C-2 301059 121 MMXL- Ⅲ CE-1A-2 367007 121
HTG-1 105053 129 JVPA-9S 216009 58 MG2C-30 205735 57 MMX- Ⅱ -2A-2L 332569 123 MMXL- Ⅲ -1C-2L 301071 121 MMXL- Ⅲ CE-1A-2L 367061 121
HTG-2 105054 129 JVPA-10S 216010 58 MG2C-50 205736 57 MMX- Ⅱ -2B-1 312568 123 MMXL- Ⅲ -1D-1 301054 121 MMXL- Ⅲ CE-1B-1 367002 121
HTG-3 105055 129 JVPA-11S 216011 58 MGI-10 205176 59 MMX- Ⅱ -2B-1L 342568 123 MMXL- Ⅲ -1D-1L 301066 121 MMXL- Ⅲ CE-1B-1L 367056 121
HTG-4 105056 129 JVPA-12S 216012 58 MGI-20 205177 59 MMX- Ⅱ -2B-2 302568 123 MMXL- Ⅲ -1D-2 301060 121 MMXL- Ⅲ CE-1B-2 367008 121
HTG-5 105057 129 JVPA-2D 216021 58 MGI-3 205174 59 MMX- Ⅱ -2B-2L 332568 123 MMXL- Ⅲ -1D-2L 301072 121 MMXL- Ⅲ CE-1B-2L 367062 121
HTH-03 105509 129 JVPA-4D 216022 58 MGI-30 205178 59 MMX- Ⅱ -2C-1 312567 123 MMXL- Ⅲ -1E-1 301055 121 MMXL- Ⅲ CE-1C-1 367003 121
HTH-02 105058 129 JVPA-6D 216023 58 MGI-5 205175 59 MMX- Ⅱ -2C-1L 342567 123 MMXL- Ⅲ -1E-1L 301067 121 MMXL- Ⅲ CE-1C-1L 367057 121
HTH-0 105059 129 JVPA-8D 216024 58 MGI-50 205182 59 MMX- Ⅱ -2C-2 302567 123 MMXL- Ⅲ -1E-2 301061 121 MMXL- Ⅲ CE-1C-2 367009 121
HTH-1 105060 129 JVPA-10D 216025 58 MGLA-10 205515 61 MMX- Ⅱ -2C-2L 332567 123 MMXL- Ⅲ -1E-2L 301073 121 MMXL- Ⅲ CE-1C-2L 367063 121
HTH-2 105061 129 JVPA-12D 216026 58 MGLA-20 205518 61 MMX- Ⅱ -2D-1 312566 123 MMXL- Ⅲ -1F-1 301056 121 MMXL- Ⅲ CE-1D-1 367004 121
223 224
Index
MMXL- Ⅲ CE-1D-1L 367058 121 MO-30 205075 107 NT-6H 218006 171 PJ-3 106420 141 SPS-8T-1.2-0.9-1/4 109184 163 SFB-R 106502 188
MMXL- Ⅲ CE-1D-2 367010 121 MO-50 205076 107 NT-8 218003 171 PJ3-6 206453 111 SPS-8TP-1.7-1.4-3/8 209181 163 SFB-RA 106503 188
MMXL- Ⅲ CE-1D-2L 367064 121 MO-100 205077 107 NYB 109405 183 PJ-3F 106425 141 SW-10 207611 170 SFB-RL 106504 188
MMXL- Ⅲ CE-1E-1 367005 121 MO-150 205078 107 NYS 109406 183 PJ-4 106423 141 SW-12 207612 170 SF-D 106520 188
MMXL- Ⅲ CE-1E-1L 367059 121 MO2-3 205761 105 O PJ4-6 206454 111 SW-14 207613 170 SF-N 106511 188
MMXL- Ⅲ CE-1E-2 367011 121 MO2-5 205762 105 OFS-A 106651 163 PJ4S-6 206461 111 SW-8 207610 170 SF-R 106505 188
MMXL- Ⅲ CE-1E-2L 367065 121 MO2-10 205763 105 OFS-B 106652 163 PJ-4S 106401 141 ST-4Z 218011 171 SF-RA 106506 188
MMXL- Ⅲ CE-1F-1 367006 121 MO2-20 205764 105 P PJ-5S 106402 141 ST-6Z 218012 171 STE-4A 106931 189
MMXL- Ⅲ CE-1F-1L 367060 121 MO2-30 205765 105 P-107 101003 35 PJ-6S 106403 141 ST-8Z 206836 171 STE-5A 106933 189
MMXL- Ⅲ CE-1F-2 367012 121 MO2-50 205766 105 P3-C JC0005 86 PJ-7S 106404 141 ST-10Z 206837 171 STE-6A 106936 189
MMXL- Ⅲ CE-1F-2L 367066 121 MO2C-3 205751 105 PB-7 109166 162 PJ-8S 106405 141 SA4-16 106001 175 STE-6B 106935 189
MMXL- Ⅲ CE-2A-1 367019 121 MO2C-5 205752 105 PB-15 109167 162 PJ-9S 106406 141 SA4-20 106002 175 STE-8B 106937 189
MMXL- Ⅲ CE-2A-1L 367073 121 MO2C-10 205753 105 PB-50 109161 162 PJ-10S 106407 141 SA4-25 106003 175 T
MMXL- Ⅲ CE-2A-2 367025 121 MO2C-20 205754 105 PB-50B 109162 162 PJ-12S 106408 141 SA4-2R 106091 175 T-2LP 254104 145
MMXL- Ⅲ CE-2A-2L 367079 121 MO2C-30 205755 105 PB100 109146 85 PV-1 206481 108 SA4-30 106004 175 T-4LP 254106 145
MMXL- Ⅲ CE-2B-1 367020 121 MO2C-50 205756 105 PB250 109147 85 PV-2 206482 108 SA4-35 106005 175 T-8LP 254102 146
MMXL- Ⅲ CE-2B-1L 367074 121 MOS-1 205300 109 PP 109102 85 PV-3 206483 108 SA6-20 206001 175 T-18LP 609005 146
MMXL- Ⅲ CE-2B-2 367026 121 MOS-3 205301 109 PSC 207202 181 PV-4 206484 108 SA8-25 207001 175 T-20L-AB 104401 148
MMXL- Ⅲ CE-2B-2L 367080 121 MOS-5 205302 109 PC-4-1 106301 172 PV-5 206485 108 SAR-4 106061 175 T-20L-AF 104301 148
MMXL- Ⅲ CE-2C-1 367021 121 MOS-10 205303 109 PC-4-1L 106311 172 PV-6 206486 108 SAR-6 206223 175 T-20L-HB 104403 148
MMXL- Ⅲ CE-2C-1L 367075 121 MP0(I)-4 249050 81 PC-4-1LL 106321 172 PV-7 206487 108 SAT-1R 106081 175 T-20L-HF 104303 148
MMXL- Ⅲ CE-2C-2 367027 121 MP0(I)-7 249060 81 PC-4-2 106302 172 PV-8 206489 108 SAT-6A 106062 175 T-20L-KB 104402 148
MMXL- Ⅲ CE-2C-2L 367081 121 MU-5 205872 53 PC-4-2L 106312 172 PV-2D 206491 108 SAT-6B 106065 175 T-20L-KF 104302 148
MMXL- Ⅲ CE-2D-1 367022 121 MU-5C 205922 53 PC-4-2LL 106322 172 PV-4D 206492 108 SA4-10A 106089 176 T-30L-AOB 104426 149
MMXL- Ⅲ CE-2D-1L 367076 121 MU-5N 205912 53 PC-4-3 106303 172 PV-6D 206493 108 SA4-12A 206012 176 T-30L-AOF 104326 149
MMXL- Ⅲ CE-2D-2 367028 121 MU-10 205873 53 PC-4-3L 106313 172 PV-8D 206494 108 SA4-5A 106082 176 T-30L-LAB 104411 149
MMXL- Ⅲ CE-2D-2L 367082 121 MU-10C 205923 53 PC-4-3LL 106323 172 PV-10D 206495 108 SA4-6A 106084 176 T-30L-LAF 104311 149
MMXL- Ⅲ CE-2E-1 367023 121 MU-10N 205913 53 PC-4-4 106304 172 PV-12D 206496 108 SA4-6B 106085 176 T-30L-LHB 104418 149
MMXL- Ⅲ CE-2E-1L 367077 121 MU-20 205874 53 PC-4-4L 106314 172 PVS-2D 206554 111 SA4-7A 106087 176 T-30L-LHF 104318 149
MMXL- Ⅲ CE-2E-2 367029 121 MU-20C 205924 53 PC-4-4LL 106324 172 PVS-4D 206557 111 SA4-8A 106088 176 T-30L-LKB 104416 149
MMXL- Ⅲ CE-2E-2L 367083 121 MU-20N 205914 53 PC-4-5 106305 172 PVS-2S 206572 111 SA-4K 106011 207 T-30L-LKF 104316 149
MMXL- Ⅲ CE-2F-1 367024 121 MUJ-1S 216101 54 PC-4-5L 106315 172 PVS-3S 206573 111 SA4-U 106099 176 T-30L-LXB 104413 149
MMXL- Ⅲ CE-2F-1L 367078 121 MUJ-2D 216121 54 PC-4-5LL 106325 172 PVS-4S 206574 111 SA6-2R 206081 176 T-30L-LXF 104313 149
MMXL- Ⅲ CE-2F-2 367030 121 MUJ-2S 216102 54 PC-4-6 106306 172 PVS-5S 206575 111 SA6-6A 106094 176 T-30L-OLAB 104420 149
MMXL- Ⅲ CE-2F-2L 367084 121 MUJ-3S 216103 54 PC-4-6L 106316 172 PVS-6S 206576 111 SA6-8T 106095 176 T-30L-OLAF 104320 149
MMXL- Ⅲ CE-5A-1 367037 121 MUJ-4D 216123 54 PC-6-1 206301 172 PVS-7S 206577 111 SA6-U 106353 176 T-30L-OLHB 104424 149
MMXL- Ⅲ CE-5A-1L 367091 121 MUJ-4S 216104 54 PC-6-1L 206311 172 PVS-8S 206578 111 SC-10A 106177 179 T-30L-OLHF 104324 149
MMXL- Ⅲ CE-5A-2 367043 121 MUJ-5S 216105 54 PC-6-1LL 206321 172 R SC1-20 106141 179 T-30L-OLH-MEB 104431 149
MMXL- Ⅲ CE-5A-2L 367097 121 MUJ-6D 216124 54 PC-6-2 206302 172 RF-250 109317 159 SC1-25 106142 179 T-30L-OLH-MEF 104331 149
MMXL- Ⅲ CE-5B-1 367038 121 MUJ-6S 216106 54 PC-6-2L 206312 172 S SC1-30 106143 179 T-30L-OLKB 104422 149
MMXL- Ⅲ CE-5B-1L 367092 121 MUJ-7S 216107 54 PC-6-2LL 206322 172 SP-4 205540 71 SC1-40 106144 179 T-30L-OLKF 104322 149
MMXL- Ⅲ CE-5B-2 367044 121 MUJ-8D 216125 54 PC-6-3 206303 172 SP-4K 205530 71 SC1-50 106145 179 T-30L-OLK-MEB 104432 149
MMXL- Ⅲ CE-5B-2L 367098 121 MUJ-8S 216108 54 PC-6-3L 206313 172 SP-6 205541 71 SC1-60 106146 179 T-30L-OLK-MEF 104332 149
MMXL- Ⅲ CE-5C-1 367039 121 MUJ-9S 216109 54 PC-8-1 207301 172 SP-6K 205531 71 SC2 206141 179 T-30L-ORAB 104421 149
MMXL- Ⅲ CE-5C-1L 367093 121 MUJ-10D 126126 54 PC-8-2 207302 172 SP-6S 205536 71 SC-4 106174 179 T-30L-ORAF 104321 149
MMXL- Ⅲ CE-5C-2 367045 121 MUJ-10S 210110 54 PC-10-1 208301 172 SP-8 205542 71 SC-6A 106154 179 T-30L-ORHB 104425 149
MMXL- Ⅲ CE-5C-2L 367099 121 MUJ-12D 216127 54 PGC-4 619322 179 SP-8K 205532 71 SC-8T 106147 179 T-30L-ORHF 104325 149
MMXL- Ⅲ CE-5D-1 367040 121 MU-BP 629840 54 PGC-6 619434 179 SP-8S 205537 71 SCR 106151 179 T-30L-ORKB 104423 149
MMXL- Ⅲ CE-5D-1L 367094 121 MU-SC 619841 54 PH-60 403010 174 SP-10 205543 71 SAG4-6B 106366 183 T-30L-ORKF 104323 149
MMXL- Ⅲ CE-5D-2 367046 121 MUJ-14D 216128 54 PH-60B 403020 174 SP-10K 205533 71 SATG-6B 106064 183 T-30LP 609006 149
MMXL- Ⅲ CE-5D-2L 367100 121 MUJ-16D 216129 54 PH-N 403001 174 SP-10S 205538 71 SYB 109417 184 T-30LP-LX 104657 149
MMXL- Ⅲ CE-5E-1 367041 121 N PH-NB 403007 174 SP-12 205544 71 SYS 109418 184 T-30LP-RX 104658 149
MMXL- Ⅲ CE-5E-1L 367095 121 N-02 679320 123 PH-S 403002 174 SP-12K 205534 71 S61-SC 250111 185 T-30L-RAB 104412 149
MMXL- Ⅲ CE-5E-2 367047 121 N-08 679323 123 PH-SB 403008 174 SP-12S 205539 71 S62-SC 290191 185 T-30L-RAF 104312 149
MMXL- Ⅲ CE-5E-2L 367101 121 N-10 679324 123 PH-SE 403003 174 SCP 619803 58 S81-SC 250131 185 T-30L-RHB 104419 149
MMXL- Ⅲ CE-5F-1 367042 121 N6-BD 250109 186 PJ-6D 106411 141 SPA-4 166005 71 S82-SC 290190 185 T-30L-RHF 104319 149
MMXL- Ⅲ CE-5F-1L 367096 121 N6-SC 250119 185 PJ-8D 106412 141 SPA-6 619780 71 S61-BD 250101 186 T-30L-RKB 104417 149
MMXL- Ⅲ CE-5F-2 367048 121 N8-BD 250129 186 PJ-10D 106413 141 SPB 611785 71 S62-BD 290219 186 T-30L-RKF 104317 149
MMXL- Ⅲ CE-5F-2L 367102 121 N8-SC 250139 185 PJ-12D 106414 141 SPC 611677 71 S81-BD 250121 186 T-30L-RXB 104414 149
MO-1 205070 107 NA-05 106974 187 PJ-14D 106415 141 SPN 611784 71 S82-BD 290245 186 T-30L-RXF 104314 149
MO-3 205071 107 NA-08 106975 187 PJ-16D 106416 141 SPS 611695 71 SVL 109412 187 T-40L-AOB 104456 151
MO-5 205072 107 NT-4 106801 171 PJ-2 106421 141 SPS-8T-0.25-0.2-1/4 109182 163 SFB-4 106501 188 T-40L-AOF 104356 151
MO-10 205073 107 NT-4H 106806 171 PJ2-6 206452 111 SPS-8T-0.4-0.35-1/4 109183 163 SFB-DN 106521 188 T-40L-LAB 104441 151
MO-20 205074 107 NT-6 218005 171 PJ-2F 106424 141 SPS-8T-1.0-0.05-1/4 109181 163 SFB-N 106510 188 T-40L-LAF 104341 151
225 226
Index
227