TS41 - PastControl-Operation Manual

Operation Manual
PastControl B / C System for bottles and cans
Data logger TS 41
Steinfurth Mess-Systeme GmbH
Rev. 07.2011 (PastControl 1.72)
Argentina, Chile, Uruguay, Paraguay, Bolivia, Perú and Ecuador

Blas Parera 4035
B1636CSO Olivos, Buenos Aires
Phone: +54 1147 1744 23
Internet: http://www.cic-analytic.com
Operation Manual Steinfurth Mess-Systeme GmbH
Table of contents
1 INTRODUCTION ................................................................................. 2
2 GENERAL INFORMATION ............................................................... 3

2.1 PROPERTIES OF THE STEINFURTH PASTCONTROL B/C SYSTEM / TS 41 3
2.2 MEASURING METHODS ......................................................................... 5
2.2.1 PU calculation (Del Vecchio method) ..................................... 5
2.2.2 Time over target temperature .................................................. 6
2.2.3 TDU calculation ......................................................................... 6
2.3 SCOPE OF SHIPMENT ............................................................................. 7
2.4 TECHNICAL DATA ................................................................................. 8
2.5 EXPECTED LIFE OF THE LOGGER BATTERY .......................................... 10
3 COMMISSIONING THE SYSTEM .................................................. 11
3.1 INSTALLATION OF „PASTCONTROL“ ................................................... 11
3.2 LOGGER PREPARATION: INSERTING AND CHANGING A BATTERY ........ 12
3.3 PLUG-IN BATTERY CHANGE ................................................................ 13
3.3.1 Changing a standard battery or an accumulator ................ 14
3.3.2 Accumulator charging ............................................................. 15
3.4 CONNECTING THE INTERFACE ............................................................. 17
4 PASTCONTROL ................................................................................. 18
4.1 THE „PASTCONTROL“ MAIN WINDOW ................................................ 18
4.2 RECORDING ........................................................................................ 20
4.2.1 Open ............................................................................... 20

4.2.2 Downtime correction ....................................................... 22
4.2.3 Export .............................................................................. 23
4.2.4 Print .................................................................................. 23

4.2.5 Exit program ............................................................................. 23
4.3 LOGGER .............................................................................................. 24
4.3.1 Logger Start / Stop ........................................................ 24
4.3.2 Read out recording data ............................................... 27
4.3.3 Calibration ...................................................................... 28

4.4 OPTIONS ............................................................................................. 29
4.4.1 General ........................................................................... 29
4.4.2 Line names ..................................................................... 33

5 THE STEINFURTH PU MONITOR ................................................. 34
5.1 READ .................................................................................................. 35
5.2 START................................................................................................. 35
5.3 SET ..................................................................................................... 35
6 LOGGER OPERATION ..................................................................... 36
6.1 BOTTLES ............................................................................................. 36
6.2 CANS .................................................................................................. 37
7 TROUBLESHOOTING ...................................................................... 38
8 SPECIAL LOGGERS ......................................................................... 39

8.1 FLAT LOGGER..................................................................................... 39
8.2 BENT LOGGER .................................................................................... 39
PastControl B/C Rev.07/2011 -1-

1 Introduction
First of all, we’d like to congratulate to your purchase of the PastControl B/C system with
the pasteurizer data logger TS 41.
This operation manual describes the use of the data loggers. Please read it thoroughly be-
fore using the loggers to be acquainted with the system.
If you encounter any problems, please try to solve them using this handbook first.
All TS 41 data loggers have either one or two temperature sensors. The first sensor (chan-
nel 1) measures the temperature within the pasteurized liquid, inside the bottle or can. The
second sensor (channel 2), present only in the dual channel version, measures the spray
temperature.
The TS 41 data logger is built into a rugged, waterproof stainless steel housing which can
be used in watery solutions. It should, however, be treated like any other precision instru-
ment. E.g., don’t drop it.
We recommend checking the o-ring seals of the housing on a regular base, e.g., when
changing the battery. The o-ring seals must be undamaged and sit tightly in their grooves.
If you have any questions that are not dealt with here, or if you encounter any problems or
damages, please contact us.
Steinfurth Mess-Systeme GmbH CIC International Analytic SRL

Bonifaciusring 15 Blas Parera 4035
D-45309 Essen (B1636CSO) Olivos, Buenos Aires
 +49 201 85517-0
Phone: +54 1147 1744 23
Fax: +49 201 85517-20 Cell phone: +54 911 5004 5200
E-mail: info@steinfurth.de Email: ventas@cic-analytic.com

2 General Information
2.1 Properties of the Steinfurth PastControl B/C System / TS 41
The PastControl logger system is designed for monitoring beverage pasteurization.
Using a special fixture, the logger itself is fitted to the original package (bottle or can). It
records the temperature at the cold spot (the place inside the package where the tempera-
ture is expected to be lowest), and is transported through the pasteurizer together with the
package. Optionally, as a two-channel device, the logger additionally records spray tem-
perature.
Using the recorded temperature profile, the logger itself calculates the achieved number of
pasteurization units (PU). These units are used to evaluate the quality of the pasteurization
process. A low PU value indicates an insufficient pasteurization that doesn’t ensure sterility
of the product. High PU values, however, indicate an over-pasteurization that affects the
taste.
Two “native” measuring methods are implemented in the logger itself: The widely-used PU
calculation method according to DelVecchio, and “time over target temperature”. Addi-
tionally, TDU calculation (Version 1.60 and newer) is provided by PastControl.
Since the logger itself has no controls, all settings, including the line name and the record-
ing interval, are done with an interface and the PastControl software running on a PC. It
can be started, stopped and read out from there.
The logger can store up to 540672 sampling points (1 channel) resp. 2 x 270336 sampling
points (2 channels), and up to 255 recordings (runs) can be stored independently in the
logger’s internal memory. Using the docking station and the “PastControl” PC software, the
stored recordings can be displayed together with their minimum and maximum tempera-
tures and their achieved PU values in a chart and selected for download to the PC. There,
they will be stored as binary files.
The PC software includes the option to graphically display the stored temperature courses,
as well as the PU rise over time.
Before starting a recording, you may select a pasteurization line name from a list holding up
to 16 line names that is stored in the logger’s memory. This ID will be stored (together with
date and time) with the recording itself and will help identifying the recording later. E.g., the
line name may be “LINE 1 BEER”. The logger’s internal list of line names can be edited
using PastControl.
PastControl also provides downtime correction (Version 1.70 and newer). This feature al-
lows the exclusion of certain parts of the recorded temperature course from PU calculation.
This might be necessary e.g. if the pasteurization conveyor belt stopped unexpectedly.
On the PC side, the recordings are stored as binary files in a sorted directory tree which is
automatically generated.

The Steinfurth PU Monitor, too, can be used for setting the logger controls. It is an inde-
pendent unit designed for use directly at the pasteurizer line. The logger can be started and
stopped using the PU Monitor, which also displays the maximum and minimum tempera-
ture and the achieved PU value of the most recent recording. It is also possible to select a
new Line name from the list stored in the logger’s memory. However, the PU calculation
parameters and the recording interval can only be set at the PC.
The PU monitor supports only the “native” measuring methods, neither, e.g., downtime cor-
rection, nor TDU calculation. For these you need PastControl.

2.2 Measuring methods
The PastControl system supports two “native” measuring methods, plus an additional eval-
uation method. The “native” measuring methods involve measuring result calculation by the
logger itself, while the additional evaluation method can only be used in combination with a
“native” measuring method and requires re-calculation of the recorded measuring data by
the PastControl software on a PC.
2.2.1 PU calculation (Del Vecchio method)
The PastControl system supports the calculation of “pasteurization units” (PU) that allow
the evaluation of pasteurization processes. The number of achieved PU should remain
within a certain range. Too low PU values indicate insufficient pasteurization while exces-
sive PU values indicate over-pasteurization which is likely to affect taste.
Del Vecchio’s method makes use of the empirical observation that the lethality rate
(=pasteurization efficiency) in beer or cider is tenfold every 7°C. Del Vecchio defined one
minute at 60°C as one pasteurization unit, “PU”. Therefore, the actual PU value is calculat-
ed as follows:
(T − Beta )
PU =  Alpha dt
with Alpha = 101/7 = 1.3895 and Beta = 60°C; time is measured in minutes and the tem-
perature T in °C.
However, for the Celsius temperature scale, literature1 often recommends Alpha = 1.3932.
Other, slightly differing Alpha and Beta values are widely used.
If °Fahrenheit is used instead of °Celsius, PU calculation can be done the same way, but
different Alpha and Beta values must be used:
Alpha°F = Alpha°C(5/9)
Beta°F = Beta°C * 9/5 + 32
Therefore, the theoretical values would be:
Alpha°F = 1.2005
Beta°F = 140°F
For the Fahrenheit temperature scale, literature2 recommends Alpha = 1.2023. Here, too,
other, slightly differing Alpha values are in use.
When taking a logger into service, always make sure that the Alpha and Beta parameters
are set to the reference values of your company standard!
1
Browne et al.: Tunnel Pasteurisation
2
Ibid.

2.2.2 Time over target temperature
Another “native” measuring method is “time over target temperature”. In this case, the re-
sult is the time during which the recorded temperature is equal to or higher than a specified
target temperature. In order to achieve a proper pasteurization, the actually recorded time
over target temperature must be greater than a certain minimum.
As with Del Vecchio, excessive pasteurization affects the taste of the product. Therefore,
an alarm temperature must be defined as a second parameter. If this alarm temperature is
exceeded, the product is likely to be over-pasteurized.
For this method, two parameters must be set: Target temperature and alarm temperature.
The default target temperature would be 60°C and the default alarm temperature would be
80°C. Other temperatures can be used, though. Please refer to your company’s standard.
2.2.3 TDU calculation
When enabled, this option makes PastControl calculate the Thermal Degradation Units.
The result will be added to the graphical output. According to literature 3, 1 TDU is defined
as 1 minute at 20°C or 68°F, with degradation rate doubled every 10°C or 18°F. Therefore,
the calculation formula is:
(T − BetaTDU )
TDU = f   2 (T − BetaTDU ) / 10C dt = f   AlphaTDU dt
t t
with AlphaTDU,°C = 2(1/10) = 1.0718 and AlphaTDU,°F = 2(1/18) = 1.0393.

Normally, BetaTDU is 20°C or 68°F.
As there are differing TDU calculation methods, a conversion factor f has been introduced
to adapt PastControl to these. PastControl multiplies the calculated TDU value with this
factor. The conversion factor usually equals 1.0 for conventional TDU calculation, but can
be set to other numerical values.
Note that the logger, while already calculating PU during the run, doesn’t calculate TDU as
well. Instead, the TDU value is calculated from the recorded temperature course by
PastControl itself. Therefore, TDU of a particular run is only available after all temperature
data has been transmitted to the PC. TDU isn’t supported by the PU monitor.
3

2.3 Scope of shipment
The PastControl system always includes:
1. TS 41 data logger
2. Lithium battery AA 3.6 V
3. Interface with cable
4. CD-ROM with software „PastControl“
5. Calibration certificate
Optional components (order separately):
6. Fixture for bottle or can (absolutely necessary, sample package required by

manufacturer)
7. Spacers (necessary for using a single logger on several different packages)
8. Steinfurth PU Monitor with power supply
9. Additional TS 41 data loggers
10. Li-Ion accumulator, type 14500
11. Charging device

2.4 Technical data
Logger
Operation temperature range:

with primary cell: 0...100°C (32...212°F)
with Li-ion accumulator: 0…75°C (32…167°F)
Measuring range: 0...100°C (32...212°F)
Channels: 1: Tip of temperature probe

2 (optional): small depression at end
of housing (Spray temperature)
Memory: 2 MByte:
540672 measurings (single channel)
2x 270336 measurings (dual channel)
Max. 255 recordings (runs)
Recording interval (sampling rate): 1 sec...24 h
Internal time base: Real time clock / calendar
Power supply: 3.6 V AA Lithium battery

3.7 V AA Li-Ion accumulator
Protection class: IP 67
Maximum package pressure: 1 MPa (10 bar, 145 psi)
Maximum ambient pressure: 0.4 MPa (4 bar, 58 psi)
Materials: 1.4305 (X10 CrNiS 18 8)

1.4571 (X6 CrNiMoTi 17 12 2)
Hastelloy
PVDF
NBR, EPDM (FKM optional)

Temperature probe labelling:
B: Temperature probe for bottles

C: Temperature probe for cans
Number: Effective length in mm
The measuring probe is labelled according to

the above scheme. The effective length can
only be guaranteed if a Steinfurth fixture is
used. With bottles, the effective length L is
measured from the top of the neck (twist-off
closures) or from the top of the crown closure.
With cans, the effective length is measured
from the bottom rim of the can standing on its
bead.
Example:
B210 denotes a temperature probe with an effective length of 210 mm for bottles; C80 de-
notes a temperature probe with an effective length of 80 mm, designed for cans.
Interface
Baud rate: 9600 bit/s (normal),

57600 bit/s (download)
Power supply: from PC, via RS 232 interface

or USB interface
Protection class: IP 54
PU Monitor
Power supply: 100…240 V AC, 50/60 Hz
Protection class: IP 65 (excluding power supply)
Charging device (optional)
Power supply: 100…240 V AC 50/60 Hz

12 V DC 400mA
Output: 4.2 V 450mA
Supported accumulator types: ONLY Li-Ion cells of the following sizes: “14500", “17500",
,”18500", ,”17670" and “18650" with 3.6 or 3.7 V DC nominal voltage

2.5 Expected life of the logger battery
The logger is supplied by a 3.6 V lithium cell. It can be set to recording intervals from 1
second to 24 hours (86400 seconds). When setting the recording interval, remember that
the battery life time depends largely on this parameter, as the logger’s energy consumption
is much higher when measuring than during the time between the measurements.
The logger has one or two temperature sensors.

Two-channel loggers measure the spray temperature (channel 2).
Both versions measure the temperature at the point of the temperature sensor probe
(channel 1).
Make sure that the battery’s expected remaining lifetime is high enough to last during the
next recording. If the battery fails during a recording, the logger will stop, and no further
measurements will be made. In this case, the PU value is set to 9999, to mark this particu-
lar recording as invalid. However, the measurements already stored will remain in the log-
ger’s memory.
• Battery life depends on more parameters. At very low temperatures, battery power is
much reduced. Also, whenever the logger is left in the interface or the PU monitor for a
long time, battery lifetime is reduced due to higher power consumption.
To provide information about the battery’s condition, the logger itself monitors the battery
voltage. When the voltage drops under a certain level, “PastControl” will issue a warning by
setting the colour of an indicator field. The colours mean:
Green: Battery o.k.

Red: Low battery. Please replace it as soon as possible.
• The indicator will be reset to “green” whenever the battery is removed and another bat-
tery is plugged in, even if the same, empty battery is used again. However, in the latter
case, the indicator will soon change to “red” again.
The next chapter describes how to change the battery.
• IMPORTANT: When the logger is plugged into the PC interface, it will be prompted for
readings by the PC software once a second, to update the PastControl main window. On
the long run, even this would empty the battery. Therefore, remove the logger from the
interface when it’s not in use.
After approximately 30 minutes, the PC software will stop updating the main window. A
dialog box will prompt you whether the PC should continue accessing the logger or not.

3 Commissioning the system
3.1 Installation of „PastControl“
Hardware requirements:
- IBM AT compatible PC (Pentium 90 MHz or better)

- MS Windows 98, ME, NT 4, 2000, XP or Windows 7
- VGA graphics adapter and VGA monitor
- CD-ROM drive
- Harddisk
The software itself requires approximately 700 KB of hard disk space. Stored measurement
data, however, will require additional disk space, the amount of which depends on the
number of recorded measurements.
Installation on hard disk:
• Put the CD into the CD-ROM drive

• Start “PCsetupE.exe”
NOTE: You need to be logged in as an administrator in order to install PastControl.
During installation, you’ll be prompted for the installation directory. Enter, e.g.,
“C:\STEINFURTH\PASTCONTROL“, and press the <ENTER> key. Afterwards, the installa-
tion software will copy all necessary files to your disk. Just follow the instructions.
After installation, you’ll find the PastControl icon in the Start menu.
PastControl generates a subdirectory DATA. Whenever data is downloaded from a data

logger, the program creates a separate directory for the measurement data from this log-
ger.

3.2 Logger preparation: Inserting and changing a battery
Inside the pasteurization logger, power is supplied either by a 3.6 Volt primary lithium cell
or (with newer devices) by a Li-Ion accumulator (rechargeable battery). The latter offers the
advantage of being re-chargeable, but implies certain restrictions regarding operation time
and temperature range.
Permitted range of operational temperatures:
with primary cell: 0...100°C (32...212°F)

with Li-Ion accumulator: 0…75°C (32…167°F)
Operation of the logger outside these ranges may cause significant damages.
Basically. there are two different types of Steinfurth pasteurization logger in the market, dis-
tinguishable by the battery type used.
The older version features a plug-in battery system. It requires a non-rechargeable lithium
primary cell fitted with an electrical connector. This battery type is available only from the
manufacturer.
Newer devices can be fitted by either a standard “AA” size primary lithium cell or a “14500”
type Li-ion accumulator with a nominal voltage of 3.7 volts. These devices are marked “AA”
on the top.
NOTE: Loggers fitted with the plug-in battery system can be retrofitted with a receptacle for
standard „AA“ size lithium cells or Li-ion accumulators. Plug-in batteries can’t be used for
these devices afterwards. Please contact the manufacturer.
NOTE: Standard “zinc-carbon” or “alkaline” batteries with a nominal voltage of 1.5 Volts or
Ni-MH accumulators with a nominal voltage of 1.2 volts must not be used for this device!
Fitting a battery to the logger differs slightly for the two logger types and is described on the
following pages.

3.3 Plug-in battery change
Unscrew the knurled battery cap and pull the old battery from the socket. Now leave the
logger completely without a battery for at least one minute. This ensures that the logger
detects the battery change. No data will be lost due to this.
A new o-ring seal is shipped with every new battery. Change it together with the battery.
Carefully pry the old seal out of the groove. Use a wooden toothpick or a similar soft in-
strument. Under no circumstances use a hard tool like a screwdriver. Then, clean the
thread (inside and outside). Check the recess for sharp edges.
Slip the new o-ring seal into the groove, and lubricate it
with Dow Corning™ High –Vacuum Grease. Lubricate
the thread, too. Make sure that the o-ring isn’t twisted.
Plug the new battery into the socket and restore the
battery cap to the logger. While carefully turning the
battery cap, make sure that the o-ring doesn’t slip out
of the groove and becomes cut or torn between cap
and logger housing. This is essential, as otherwise the
battery compartment, and eventually the complete log-
ger, will become flooded. It must be possible to screw in the cap very easily. If you sense
an unusual resistance, unscrew the cap again, examine the o-ring for damages and check
the o-ring position.
The cap can’t be overtightened. However, do not tighten the cap more than hand-tight.
Never unscrew the other, smooth and tapered cap. This can damage the logger. Normally,
this cap is glued and sealed and can’t be removed.

3.3.1 Changing a standard battery or an accumulator
Battery specifications: recommended continuous current : 100 mA

recommended peak current: 200 mA
voltage: 3.6 V
valid temperature range: -55°C to + 85°C
Unscrew the knurled battery cap (marked „BATT“) and pull the discharged battery from the
holder. If it’s a primary cell, please discard it properly. An accumulator should be re-
charged now.
A new o-ring seal is shipped with every new battery. Change it together with the battery.
Carefully pry the old seal out of the groove. Use a wooden toothpick or a similar soft in-
strument. Under no circumstances use a hard tool like
a screwdriver. Then, clean the thread (inside and out-
side). Check the recess for sharp edges.
Slip the new o-ring seal into the groove, and lubricate it
with Dow Corning™ High –Vacuum Grease. Lubricate
the thread, too. Make sure that the o-ring isn’t twisted.
Slip the new battery with the positive pole first into
the holder. The correct battery orientation is marked on
the holder.
IMPORTANT: Observe polarity (see figure above)! The logger won’t work with an in-
correctly oriented battery.
Now close the battery cap against the force of the contact spring. While carefully turning
the battery cap, make sure that the o-ring doesn’t slip out of the groove and becomes cut or
torn between cap and logger housing. This is essential, as otherwise the battery compart-
ment, and eventually the complete logger, will become flooded. It must be possible to
screw in the cap very easily. If you sense an unusual resistance, unscrew the cap again,
examine the o-ring for damages and check the o-ring position.

The cap can’t be overtightened. Nevertheless, do not tighten the cap more than hand-tight.
Never unscrew the other, smooth and tapered cap. This can damage the logger. Normally,
this cap is glued and sealed and can’t be removed.
3.3.2 Accumulator charging
The (optionally available) charging device is

shipped with an ordinary power cord. If neces-
sary, it can be supplied by a 12 VDC power
supply. Please read the technical information in
the previous chapter.
• First, connect the power cord to the charging

device. Both LEDs will glow green now.
• Then, put the empty accumulator into the
receptacles of the charger. Observe Polari-
ty according to the marking next to the
two battery receptacles (positive pole
top, negative pole bottom). Both recepta-
cles can be used independently, even with
accumulators of different sizes.
• Next, the receptacle’s LED will switch from green to flashing red to indicate charging.
Depending on the remaining charge and the accumulator’s total capacity, charging may
take up to 10 hours.
• When the accumulator is fully charged, the LED will switch from red to green again. The
charger automatically starts a conservation charge mode with reduced current.
• The accumulator is now fully charged and can be removed from the charger.
Safety notes:
Charging accumulators carries the risk of fire, bodily and material damage. The owner of
this charging device declares to take any risk of these hazards. The manufacturer and all
partners (importers, traders) cannot supervise the correct use or installation of the product
and are not responsible and liable for accidents, injuries or material damages occurring in
connection with use of this product.
To avoid accidents, please observe the following advices:
• Never leave the charger unattended while connected to a power supply. In case of mal-
functions, disconnect the charger from the power supply.
• Don’t expose the charger to water, dust, heat, direct sunlight and strong vibrations. Don’t
drop the charger.
• The charger is designed for the supply voltages stated in the technical data section. A
separate power cord is included.
• Please put the charger on a fireproof surface while charging accumulators.
• Keep the charger clear of flammable materials.

• When charging or discharging an accumulator, observe the specifications and safety

notes of the accumulator’s manufacturer. Disregarding these specifications may result in
damages to the charging device. Please read the instructions for charging and discharg-
ing Li-Ion accumulators extremely carefully. Mishandling these accumulators may cause
fires or explosions.
• Never charge more than two accumulators simultaneously.
• Carefully observe polarity, as indicated next to the receptacles.
• Never try to charge the following battery types:

a. Accumulators consisting of different cell types
b. Non-rechargeable batteries (primary cells)
c. Damaged or defective accumulators
d. Accumulators with integrated charger (integrated protection circuitry per-
mitted, however)
e. Built-in or integrated accumulators
f. Accumulators not meeting the specification of the charging devices (per-
mitted are: Li-Ion accumulators as listed above with a nominal voltage of
3.6 to 3.7 Volts). Especially don’t charge standard rechargeable NiMH bat-
teries with 1.2 Volts nominal voltage!

3.4 Connecting the interface
RS 232 version:
To provide communication, the logger interface must be connected to your PC’s serial RS
232 port. Connect the cable to the interface and a free serial port (COM1 or COM2). This
will be a male DB9 or DB25 connector. Older PCs often have the mouse connected to
COM1. In this case, use a different port.
The interface is powered by the PC and doesn’t need any external power supply or battery.
USB version:
To provide communication, the logger interface must be connected to your PC’s USB port.
Locate an empty USB socket and plug in the cable of the logger interface.
The interface is powered by the PC via the built-in USB power supply line and doesn’t need
any external power supply or battery.

4 PastControl
Start “PastControl“ by double-clicking the icon.
4.1 The „PastControl“ main window
All controls are in the PastControl main window. In the menu bar there are some pull-down
menus that contain the essential options of the software. These are:
Recording Open
Export
Print
Exit program
Logger Logger Start / Stop

Readout recording data
Calibration
Options General
Line names

Window Window arrangement
Help Help functions
These options are explained on the following pages.
When there’s a logger in the interface, data from this logger are displayed in the main win-
dow. These are:
Serial number The logger’s serial number. It must be the same as on the logger’s
housing.
Firmware version The version number of the logger’s firmware. If a new firmware is
downloaded to a logger, this might require a new version of
“PastControl”.
Free memory Percentage of free measurement data memory
Recordings Number of stored recordings
Internal date Date of the logger’s internal real-time clock. Whenever a recording is
started, the logger’s internal calendar is set to the PC’s system date.
Internal time Time if the logger’s internal real-time clock. Whenever a recording is
started, the logger’s internal clock is set to the PC’s system time.
Media temperature Actual media temperature (channel 1)
Spray temperature Actual spray (logger housing) temperature (channel 2)

(dual channel version
only)
Recording state Stopped: Logger is inactive. Started: Logger is recording.
Date records (only Number of recorded measurements of the actual recording.

while recording)
PU value Achieved PU value of the running or most recently completed record-

ing. The logger must be set to Del Vecchio mode.
Time over target temp. Achieved time over target temperature of the running or most recently
completed recording. The logger must be set to time over target tem-
perature mode.
Time over alarm temp. Achieved time over alarm temperature of the running or most recently
completed recording. The logger must be set to time over target tem-
perature mode.
Battery state Green: Battery o.k.

Red: Low battery, change as soon as possible.

If the logger is removed from the interface, the display goes blank.
After approximately 30 minutes, the PC software will stop updating the main window. A dia-
log box will prompt you whether the PC should continue accessing the logger or not.
4.2 Recording
4.2.1 Open
PastControl stores the downloaded recordings as separate binary files. The software auto-
matically generates a new subdirectory for every logger. The subdirectory’s name is the
logger’s serial number. The figure below shows a subdirectory called “04100201”.
The file names consist of the Line name, date and time of the start of the recording. Thus,
they are sorted by Line name as well as chronologically.

Open recording files are graphically displayed in a separate window. The following infor-
mations are displayed above the graphic:
Serial number (of the logger)

Recording start time (date and time)
Recording interval
Additional information (Line of text entered by the user, not identic with the Line name)
PU value
Minimum temperature
Maximum temperature
Line name
PU calculation parameters (alpha / beta)
Start temperature for PU calculation
Example for graphical diagram of a recording

4.2.2 Downtime correction

(Version 1.60 or newer)
PastControl provides this option to obtain a representative measuring result despite occa-
sional standstills of the tunnel pasteurizer’s conveyor belt. By downtime correction, certain
parts of the recorded temperature course may be excluded from PU calculation, as if these
outages had never happened.
However, keep in mind that a true downtime correction should only exclude intervals with
(nearly) constant temperature.
To exclude downtimes, activate the downtime correction option by clicking and mark the
particular intervals with the cursor (which will turn into a crosshair symbol while within the
boundaries of the diagram). A second PU course will appear, along with a corrected PU
value in the chart above.
Diagram with two marked downtimes (shaded boxes) and corrected (lower) PU course
To delete the downtimes, click on . Downtimes can’t be deleted separately, only all at
once.
If the recording is saved again, the downtimes and the corrected PU are also saved. The
down time correction option can be disabled in the General Options menu (see below).
NOTE: Downtime correction is only available for Del Vecchio PU calculation.

4.2.3 Export
Normally, all recordings are stored as binary files. These can’t be imported into other soft-
ware. By exporting them, these recordings can be written into a new file which is in a format
that can be imported into e.g. spread sheet software for further processing.
It is possible to export recordings as text (ASCII) files, as HTML or CSV files. The latter can
be easily imported into, e.g., MS Excel.
Importing measurement data into spreadsheet software

Here is described how to import measurement data in CSV format into MS Excel. The
steps necessary for other spreadsheet programs are similar.
• Start Excel as usual.

• Select Open from the pull-down menu File.
• Set File type to All files. The CSV files become visible.
• Select the subdirectory and the CSV file and click onto Open.
• Select Separated and click onto Next.
• Set the same column separator as in PastControl („ ; “)
• Click onto End
Excel will display the readings now.
4.2.4 Print
The temperature course is printed on the standard printer.
4.2.5 Exit program
Exit PastControl

4.3 Logger
4.3.1 Logger Start / Stop
If this option is selected, either via the pull-down menu or the icon, a dialog box opens. This
dialog box gives you the opportunity to set up the logger in the interface, start a recording
and stop (terminate) it.
There are four possible start conditions:
 Now Recording is started immediately.
 At date/time Recording is started at the defined date and time4.
 Media temperature Recording will start as soon as media temperature is higher than
“Start” temperature and will stop when media temperature drops
below “End” temperature. “Start” temperature must be higher
than “End” temperature.
 Spray temperature Same as above, but with spray temperature instead.
4 If another recording is started before the given date and time, this start condition will be cancelled

Input:
Recording info Additional information (Line of text entered by the user,

not identic with the Line name). E.g. the factory name.
Recording interval The time between two measurements. The interval is giv-
en in seconds. Intervals less than 60 seconds can only be
set to natural divisors of 60: 1, 2, 5, 6, 10, 12, 15, 20, 30.
An hour is entered as 3600 seconds, a day as 86400
seconds.
Maximum recording time Time limit for recordings. A value of 7200 seconds means
that the recording is stopped after 2 hours. Zero (0)
means that there’s no limit.
Line Select a Line name from the list stored in the logger’s
memory. This could be e.g. the name of the pasteurizer.
The list can be edited in another dialog box (see below).
Result-calculation There’s a variety of calculation algorithms for the result

value. The Steinfurth PastControl system supports the
common “DelVecchio” algorithm which produces PU val-
ues, and, depending on version, more algorithms like the
“time over target temperature” algorithm, which yields the
time while the temperature was higher than a specified
target temperature.
✓  Transfer to logger
Transfers all changes to the logger. The hook mark ✓ means that the logger is already up
to date and no changes need be transmitted. The cross mark  means that the changes
are not yet transmitted.
⚫ Recording Start ⚫ Recording stop

Starts and stops a recording. The green spot indicates that the logger is already recording.
Before measurement data can be downloaded, any running recording must be stopped.
Note: Starting and stopping may require some seconds.

Logger Systemparameter
The TS 41 pasteurizer logger uses a number of parameters. The most important ones are
Alpha, Beta and the start temperature for PU calculation and Target and Alarm temperature
for “time over target temperature”. These can be set here and transmitted to the logger.
The start temperature is often, but not always, equal to Beta (in degrees Celsius). A start
temperature greater than zero, e.g. 60°C, means that only the parts of the temperature
course where the temperature is greater or equal to the start temperature are used for PU
calculation. A start temperature of zero (0°C) means that the PU value is integrated over
the whole temperature course.
Furthermore, the dialog box includes a simple temperature adjustment by setting an offset
value. This way, a temperature deviation can be compensated.
Deviations of the measured temperature usually indicate that the logger has to be adjusted
by the manufacturer. Send it to your Steinfurth agent for that purpose.
The filter value of the A/D converter shouldn’t be altered without dire need (default value:
45). A higher filter value reduces “noise” from the sensor, but the logger’s energy consump-
tion is greatly increased and, thus, the battery life reduced.
The battery low voltage counter value (default value: 10) shouldn’t be modified either.
Close
Close the start dialog. Any changes that aren’t transmitted to the logger yet will be lost.

4.3.2 Read out recording data
The logger TS 41 can store up to 255 recordings. By invoking this menu option, the logger
is given the command to transmit a list of all stored recordings from the logger to the PC.
The list already contains some important information like start time and date, the recording
interval, the number of measurements (“records”), the achieved PU or time over target
temperature value, the minimum and maximum temperature (media and, with dual channel
versions, spray) as well as the Line name, the battery state, the alarm time (only with “time
over target temp.”), and the calculation method. If you want just this information, you might
already finish the dialog.
If, however, one or more recordings shall be transmitted to the PC and stored there, you
can do this by selecting “Read selected” (1 recording) or “Read all” (all recordings at once).
The logger must remain on the interface until all data is transmitted.
A progress bar shows the percentage of already transmitted data, a countdown clock the
remaining time.
If large amounts of data have to be transmitted, it might take some hours.
Either single recordings or all at once can be deleted from the logger’s memory.
Recordings that are already transmitted to the PC are highlighted, and their status “on PC”
reads “100%”. Recordings that are not yet transmitted when they are deleted from the log-
ger are lost!
If the data transfer is interrupted, e.g. because the logger is removed from the interface, the
transmission can be resumed later. In this case, the number in the column „on PC“ reads
something between 0% and 100%.

The transmitted recordings are stored as separate binary files. Each binary file represents a
singe recording.
The structures of directory and file names can be set in the dialog box Options / General.
The binary files can only be opened with PastControl. You can, however, export them to
other file formats (see above).
Note: If a logger contains a large number of recordings, already the transmission of the list
takes a lot of time. In this case, the transmission can be interrupted by clicking the Stop
button. As the latest recordings are listed first, only these then appear in the list.
4.3.3 Calibration
A complete calibration, other that setting the offset value, can only be done by the manu-
facturer. Therefore, this option is inaccessible.
We recommend sending the logger in for calibration once a year.

4.4 Options
4.4.1 General
Fundamental parameters can be set here. This dialog box is password protected.
System
Language Select the language for messages and menus. Right now, Eng-
lish, German and Dutch are implemented.
Interface Set the serial interface to which the logger interface is connected.
Temperature unit Select the temperature unit PastControl shall use. You might ei-
ther select “Celsius” or “Fahrenheit”. ATTENTION: Changing the
temperature unit might render previous recordings invalid! It
might be necessary to re-enter parameters.
Password Some PastControl options are password protected. This password

can be set and changed here. If there’s no password given here,
the password protection is inactive.

Decimal separator The decimal separator set here is used for data export. You might
select dot, comma or the default decimal separator set in MS
Windows (“System”).
PU-value decimal pla- The number of decimal places behind the decimal point. Usually
ces set to “Auto”.
Connection timeout Determines after how many seconds PastControl regards the
after …sec connection to a logger as broken. Default value is 3 seconds
Graph parameter
In the graphical display, temperature, PU and time axis are scaled automatically. They can,
however, also be manually scaled. Enter the lower and upper limit. If both limits are set to
zero (0), automatic scaling is activated.
Show parameter „Beta“ in graph determines whether PastControl shall mark the actual „Be-
ta“ value as a horizontal line or not.
Recording parameter
Headline The text entered here is printed out above the graphic display,
either on screen or by printer.
Data path Enter the path of the directory here where PastControl stores the
transmitted recordings. Here starts the directory tree defined in
“Data-file format”.
Data-file format The symbolic path name given here, including directory names
and file name, determins the structure of data filing. The wildcards
LL, ZZ, YY, MM, DD, HH, mm, SS are replaced by the numbers
shown below. Missing directories are automatically generated
when the first file shall be written to them.
The wildcards mean:
LL Line name
ZZ Serial number (logger)
YY Year (2 digits)
MM Month
DD Day
HH Hour
mm Minute
SS Second
You needn’t use all wildcards. But the directory structure should make sense. It could, e.g.,
be sensible to sort data by production year and month first, then by lines. If there’s only one
line, the Line name needn’t show up in the structure.

The number of directory levels generated by PastControl shouldn’t be too great, as the files
are also sorted by their names. As these can also be structured, several ones may well be
stored in one directory. E.g. it wouldn’t make sense to define a subdirectory “\SS\”, as this
would cause the files to be sorted into a separate subdirectory for every possible starting
second!
Example:
The pasteurization of a filling factory shall be monitored. The factory has 3 pasteurizers
called “Line 1”, “Line 2” and “Line 3”. The data archive shall be located on the central server
drive X:\ in a directory “Pasteur”, with separate subdirectories for a. year, b. month, c month
and day, d. line. The file name shall contain line lame, starting time and serial number of
the logger.
Enter:
Data path: X:\Pasteur

Data-file format: YY\MM\MMDD\LL\LL-HHmmSS-ZZ
On October 25th, 2004 at 07:35:44 logger 04100198 is started at Line 2. The recording,
however, is downloaded on October 29th, 2004. The following happens:
Directory X:\Pasteur\Logger_Data\04\10\1025\ does already exist, because there has been

already another recording on line 1 on this day. But as this is the first recording on line 2 on
this day that is downloaded now, PastControl generates a subdirectory “Line 2” ; the path is
now X:\Pasteur\Logger_Data\04\10\1025\Line 2.
The file Line 2-073544-04100198.pld is now written into this directory.
Also on October 25th, 2004, but about 16:10:04, the logger 04100196 is started on line 2.
This recording is downloaded on October 25th, too. The file is named Line 2-161004-
04100196.pld and is written to the same directory, as date and line number are the same.
There’s a directory X:\Pasteur\Logger_Data\04\10\1025\Linie 2 now.
It contains the files
Line 2-073544-04100198.pld
Line 2-161004-04100196.pld
, and, therefore, all recordings from line 2 from October 25 th, 2004. For validation and error
tracking purposes, the serial numbers are added to the file names.
Note: If the data path is changed, PastControl can’t find the generated subdirectories
anymore, but generates new ones in the new data path. In the logger’s list of record-
ings the stored recordings are marked “0%” now, as PastControl doesn’t “know”
that they have already be downloaded. If the old data path is restored, PastControl
will find the recordings again, and they will be re-labeled “100%” again.

TDU calculation (PastControl Version 1.60 or higher)
When enabled, this option makes PastControl calculate the Thermal Degradation Units.
The result will be added to the graphical output. According to literature5, 1 TDU is defined
as 1 minute at 20°C or 68°F, with degradation rate doubled every 10°C or 18°F. Therefore,
the calculation formula is:
(T − BetaTDU )
TDU = f   2 (T − BetaTDU ) / 10C dt = f   AlphaTDU dt
t t
with AlphaTDU,°C = 2(1/10) = 1.0718 and AlphaTDU,°F = 2(1/18) = 1.0393.

Normally, BetaTDU is 20°C or 68°F.
As there are differing TDU calculation methods, a conversion factor f has been introduced
to adapt PastControl to these. PastControl multiplies the calculated TDU value with this
factor. The conversion factor usually equals 1.0 for conventional TDU calculation, but can
be set to other numerical values.
Note that the logger, while already calculating PU during the run, doesn’t calculate TDU as
well. Instead, the TDU value is calculated from the recorded temperature course by
PastControl itself. Therefore, TDU of a particular run is only available after all temperature
data has been transmitted to the PC.
General
Export time-stamp If this option is enabled, exported recordings will include an addi-
tional column which contains the number of seconds elapsed
since the start of the recording. (E.g. if the temperature is record-
ed every 10 seconds, the column would read “0, 10, 20, …”)
Downtime correction The downtime correction option can be disabled here, to protect
recorded data from subsequent change, and, therefore, from
abuse.
Calculate PU value on If enabled, PastControl will calculate the PU value from the spray
spray temperature temperature profile instead from the media temperature profile.
This is necessary for some special loggers, e.g. for hot filling.
5

4.4.2 Line names
PastControl stores a line name with every recording, to ensure that every recordings can
be coordinated to a pasteurizer line. The list of line names is stored in the logger’s memory
and can be edited in this dialog box. Each line name can be up to 14 characters long.
When a recording is started, one of these line names can be selected. If a list entry is not
defined / empty, a wildcard name “Line” plus the number of the entry is used instead, like
“Line 9”.
This dialog box is password protected.

5 The Steinfurth PU Monitor
The Steinfurth PU Monitor is an independent operation unit designed for use directly at the
pasteurizer line. The logger can be started and stopped using the PU Monitor, which also
displays the maximum and minimum temperature and the achieved PU value of the most
recent recording. It is also possible to select a new Line name from the list stored in the
logger’s memory. However, the PU calculation parameters and the recording interval can
only be set at the PC.
The PU monitor can be used either as a mobile unit or mounted to a wall.
The first line of the LCD shows date and time. The PU monitor is operated with three
fuction keys. The actual function of a key is displayed in the bottom line of the LCD, directly
above the key, e.g. “Read”, “Start” and “Set”.
In the top menu level, there are the following options::
“Read“: Terminate a recording and display pasteurizing units (PU).
“Start“: Start a recording. (Select a line name first.)
“Set“: MeterMode (show actual readings), set the PU monitor clock

5.1 Read
The PU monitor stops any recording and displays the achieved PU value. During data
transfer, the red LED flashes.
With the  and  key you can access further windows, showing maximum and minimum
temperature, PU calculation parameters and starting time.
5.2 Start
On the connected logger, a recording is started.
• The measuring interval is already set in the logger and can only be changed using the
logger interface and PastControl, but not on the PU monitor.
• One of the line names stored in the logger can be selected.
• If a recording is already running, the PU monitor shows an error message.
• If a pre-set starting time and –date or a starting temperature is defined in the logger, but
the corresponding recording is not yet started, the start condition is cancelled, and an
ordinary recording is started instead. The PU monitor can only immediately start the log-
ger.
5.3 Set
The logger’s serial number is displayed.

There are these options:
• Set clock: Set clock and calendar.

It is important that the clock and the calendar of the PU monitor are set correctly, as the
logger’s clock and calendar is set according to it when a recording is started.
The password number for the clock menu is 7533.
• MeterMode: Show the actual temperature readings.
• If the logger battery is low, the PU monitor will display an error message. This must be
confirmed by pressing the  key.

6 Logger operation
The PastControl B/C system is designed for monitoring pasteurization in bottles as well as
in cans. It measures the temperature in the original beverage. Connecting the logger to the
package is simple.
6.1 Bottles
The PastControl B system (for bottles) is shipped with an adapter for twist-off bottles that
fits onto glass and PET bottles and / or an adapter for crown closures. To prepare the log-
ger for a recording, do the following steps:
Remove the twist-off Pierce the crown clo-

closure. sure.
Screw the adapter Slip the adapter side-

onto the mouthpiece. ways over the crown
If necessary, screw a closure. If necessary,
spacer adapter into screw a spacer
the bottle adapter (for adapter into the bottle
small bottles). adapter (for small
bottles).
Screw the logger into Screw the logger into

the adapter. The re- the adapter. The re-
cording must be cording must be
started already. started already.
The logger is now The logger is now

connected to the bot- connected to the bot-
tle. tle.
The bottle should stand upright in a bottle holder. It prevents the bottle from
toppling over. Additionally, it holds the logger if the bottle breaks. Especially
with dual-channel loggers, the logger’s battery cap must go though the hole,
not the other, tapered end.

6.2 Cans
The PastControl C system (for cans) is shipped with a can holder. To prepare the logger for
a recording, do the following steps:
Put the can upside-down, and pierce the bottom with the can piercing de-
vice. As it is likely that liquid will leak from the can, do this, e.g., in a sink.
Place the can upside-down in the can holder. Place a spacer under-
neath the can, if necessary6.
Push down the cross bar onto the can. The locking knobs will snap into
the grooves.
Screw the logger tightly into the socket. The knurled or star-
shaped socket ring can be rotated.
If one logger shall be used for several different cans, a spacer
adapter must be put between logger and the socket on the can
holder.
Important note:
The temperature of the beverage immediately prior to the pasteurization process has an
enormous influence on the efficiency of the process itself. E.g., a can of cold beverage di-
rectly from the filler needs a much longer time to reach pasteurization temperature than a
can of the same beverage that has been exposed to room temperature for some hours.
While the cold beverage probably hasn’t reached enough PU, the other beverage can is
possibly over-pasteurized.
Therefore, the package the logger is to be connected to should be taken from the conveyor
immediately before the pasteurizer. The logger itself should be connected as quickly as
possible. The longer it takes, the less precise the measurement. Avoid taking the package
to the lab to connect it there. Instead, take the logger assembly to the line.
6 Sometimes a spacer is required if the same can holder is used for two slightly different sizes of cans.

7 Troubleshooting
Problem Possible cause and solution
PastControl doesn’t detect the logger • Dirt or humidity on the logger housing:
Wipe logger dry
• Logger battery empty: Change
• Docking station not ready: Check cable,
check whether another logger can de-
tected
• Defective logger: Send it in for repair
Temperatur probe bent • Slight deformations: Carefully straighten

it.
• Severe deformations or broken probe:
Send logger in for repair. Don’t use it!
Humidity in battery compartment Defective o-ring, or battery cap wasn’t

screwed on properly. Clean the logger and
let it dry with battery cap and battery re-
moved, change o-ring and battery, and per-
form a functional test. If it doesn’t work,
send it in for repair.
Recordings contain wrong date or time • Logger has been started with a PU moni-
tor with misadjusted calendar / clock unit
• PC date and time is misadjusted
Temperature probe too long or short • Logger doesn’t match bottle or can: Use
a logger with correct probe length.
• Spacer adapter missing: Use spacer
adapter
• Wrong can holder: Use a fitting can hold-
er
Correct line name can’t be found on the PU Update the list of stored line names in the
monitor logger, using PastControl
Temperature probe doesn’t fit through the Use a logger for can measurement
can holder
PastControl has detected an empty logger

battery. Please change it.

8 Special loggers
In some cases a pasteurizer tunnel isn’t much taller than the tallest bottle type pasteurized
inside it. As the Steinfurth PastControl loggers sit on top of the bottle and requires an extra
50 mm of vertical clearance, the logger wouldn’t fit through.
For these cases, the manufacturer can provide two types of loggers that are lower than the
standard logger: The “Flat Logger” and the “Bent Logger”.
8.1 Flat Logger
This logger is wider than usual, but the height has

been reduced so that merely 34 mm of vertical
clearance is necessary, including the bottle cage.
The Flat Logger can be used only for bottles, not for
cans.
8.2 Bent Logger
This logger is made especially for very tall bottles

with threaded closures. It is not suitable for crown
corks or cans. A vertical clearance of 11 mm be-
tween bottle and pasteurizer is necessary for this
logger.
NOTE: The height of bottles with crown closures must be given INCLUDING clo-
sure. The height of bottles with screw caps must be given WITHOUT closure.
NOTE: We recommend a remaining vertical clearance of 4mm between the top of

the logger and the interior of the pasteurizer. This is already included in the data
given above.


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Operation Manual

PastControl B / C System for bottles and cans

Steinfurth Mess-Systeme GmbH

Rev. 07.2011 (PastControl 1.72)

Argentina, Chile, Uruguay, Paraguay, Bolivia, Perú and Ecuador

2 GENERAL INFORMATION ............................................................... 3

4.2.1 Open ............................................................................... 20

4.2.3 Export .............................................................................. 23

4.2.4 Print .................................................................................. 23

4.3.1 Logger Start / Stop ........................................................ 24

4.3.2 Read out recording data ............................................... 27

4.3.3 Calibration ...................................................................... 28

4.4.1 General ........................................................................... 29

4.4.2 Line names ..................................................................... 33

8 SPECIAL LOGGERS ......................................................................... 39

PastControl B/C Rev.07/2011 -1-

Steinfurth Mess-Systeme GmbH CIC International Analytic SRL

PastControl B/C Rev.07/2011 -2-

2.1 Properties of the Steinfurth PastControl B/C System / TS 41

The PastControl logger system is designed for monitoring beverage pasteurization.

PastControl B/C Rev.07/2011 -3-

PastControl B/C Rev.07/2011 -4-

2.2 Measuring methods

2.2.1 PU calculation (Del Vecchio method)

Beta°F = Beta°C * 9/5 + 32

Therefore, the theoretical values would be:

PastControl B/C Rev.07/2011 -5-

2.2.2 Time over target temperature

2.2.3 TDU calculation

with AlphaTDU,°C = 2(1/10) = 1.0718 and AlphaTDU,°F = 2(1/18) = 1.0393.

PastControl B/C Rev.07/2011 -6-

2.3 Scope of shipment

The PastControl system always includes:

Optional components (order separately):

6. Fixture for bottle or can (absolutely necessary, sample package required by

PastControl B/C Rev.07/2011 -7-

2.4 Technical data

Operation temperature range:

Measuring range: 0...100°C (32...212°F)

Channels: 1: Tip of temperature probe

Max. 255 recordings (runs)

Recording interval (sampling rate): 1 sec...24 h

Internal time base: Real time clock / calendar

Power supply: 3.6 V AA Lithium battery

Maximum package pressure: 1 MPa (10 bar, 145 psi)

Maximum ambient pressure: 0.4 MPa (4 bar, 58 psi)

Materials: 1.4305 (X10 CrNiS 18 8)

PastControl B/C Rev.07/2011 -8-

Temperature probe labelling:

B: Temperature probe for bottles

The measuring probe is labelled according to

Baud rate: 9600 bit/s (normal),

Power supply: from PC, via RS 232 interface

Power supply: 100…240 V AC, 50/60 Hz

Protection class: IP 65 (excluding power supply)

Charging device (optional)

Power supply: 100…240 V AC 50/60 Hz

PastControl B/C Rev.07/2011 -9-

2.5 Expected life of the logger battery

The logger has one or two temperature sensors.

Green: Battery o.k.

The next chapter describes how to change the battery.