3D-A1000 DIMENSIONING SYSTEM

Fast, accurate, and intuitive dimensioning

for logistics applications

The 3D-A1000 dimensioning system is a compact and industrial smart

camera, capable of capturing moving objects in both 3D and 2D. The system
is equipped with powerful vision-based tools that automate tasks like container
fill measurement, damage detection, feature finding and more. The 3D-A1000
provides fast, reliable results without any complicated setup or maintenance,
allowing logistics facilities of any size to:

▪ Estimate shipping costs ▪ Recover lost revenue

▪ Optimize storage density ▪ Eliminate manual processes
▪ Track registered goods Side-by-side
▪ Sort products efficiently object detection
Tote-fill optimization
Side-by-side

Flat object 94% fill level Multi-pack

detection
Damage
inspection 204 x 102 x 54 mm

Bulge Dent

Innovative 3D and 2D technology System capabilities and output

Open flap
for powerful inspections Label placement
detection
Flagged
Unlike conventional methods,
tape
the 3D-A1000 uses patented 3D
symbolic light technology to freeze Over-pack
motion with a single image. This detection
3D symbolic light
generates more accurate 3D point
cloud data, eliminating the need for L: 425 mm
complex calibration and encoder W: 412 mm
integration. Embedded processing H: 462 mm
enables use of powerful Cognex
vision tools to run additional 3D and <5 mm (0.2″) dimensional accuracy on
3D point cloud 2D image cuboidal and irregular objects
2D inspections.
Key features

2D and 3D calibrated images deliver
accurate inspections even on difficult
target surfaces
Instant, in-motion snapshot capability
enables fast image acquisition (no
encoder required) that overcomes
uneven transitions, speed changes, or
curved conveyance
Factory calibration enables “plug and
play” deployment, with visual setup
assistance and real-time feedback to
optimize application performance

Application examples
Tote-fill volume verification Side-by-side object detection

Underfill Overfill

Top-side damage inspection Label placement guidance and verification

Not flat
Coordinates

Clear

Existing label

3D-A1000 Dimensioning System 2

Out of the box functionality offers easy 3D-A1000
integration and maintenance
The 3D-A1000 is factory calibrated and ready for immediate system Small footprint for
integration. Unlike conventional systems that can take a skilled engineer easy integration
3 to 6 hours to install and calibrate, the 3D-A1000 can be installed by
anyone in under 15 minutes, using an intuitive setup wizard. Anyone can set up in
<15 minutes

Factory calibrated

Automated verification

Step 1. Connect without the hassle

of software downloads and
installation procedures.
Step 2. Intuitive wizard simulates the
installation environment to assist with
Conventional System
mounting and optimization.
Bulky installation

Takes a skilled engineer

3–6 hours to set up

Requires complex
calibration procedure

Step 3. In under 15 minutes, the Step 4. Once installed, continued Manual, unreliable testing
system is ready to run and auto-certify feedback provides statistical insight
with performance analysis tools. into production and processes for
data-driven optimization.

Powerful and compact turnkey system

Discrete I/O (for pass/fail
Indicator LEDs limits and speed tracking)

2D imager Gigabit Ethernet with

Industrial Protocol support

In-motion 3D imager Embedded processing with

no moving parts, using
45 mm

proven Cognex vision tools

140
Multi-Reader Sync mm
mm
75
High-powered 3D integrated and
2D external lighting options available

3D-A1000 Dimensioning System 3

 3D-A1000 SPECIFICATIONS Field-of-view diagram
Technologies 3D Symbolic Light
Working distances
Acquisition Rate Up to 3 Hz (acquisition and on-board processing) Units: mm (in)
Trigger input voltage limits: 24 VDC
Minimum 500
Trigger Input ON: >10 VDC (>6 mA) 375
500 (20) (20)
Input OFF: <2 VDC (<1.5 mA) (15)
Voltage: +24 VDC (22–26 VDC)
Power
Current: 3 A max
Typical
1280 x 960 resolution 2000 (79)
2D Vision 2000
Modular external lighting & filter 1500
(79)
Communication GigE, TCP/IP, PROFINET, EtherNet/IP™, M/S (59)

I/O 2 fixed inputs, 2 fixed outputs

Operating Temperature 0–40°C (32–104°F)
Storage Temperature -10–60°C (14–140°F)
Operating Humidity <85% (non-condensing) Extended
5000 (197)
Weight 485 g (17.1 oz)
5000
Protection IP65 (197) 3750
(148)
CE, FCC, KCC, TUV SUD NRTL, RoHS, NTEP

Certifications
Typical
Min. Object Max. Object Belt
Mounting
(L x W x H) (L x W x H) Width
Distance
1000 mm 25 x 25 x 10 mm 550 x 400 x 400 mm 450 mm
3D-A1000 MODEL COMPARISON (39 in) (1.0 x 1.0 x 0.4 in) (21.6 x 15.7 x 15.7 in) (17.7 in)
1350 mm 35 x 35 x 15 mm 750 x 550 x 550 mm 600 mm
Model L Q X
(53 in) (1.4 x 1.4 x 0.6 in) (29.5 x 21.6 x 21.6 in) (23.6 in)
Dimensioning    1650 mm 45 x 45 x 20 mm 900 x 650 x 650 mm 750 mm
(65 in) (1.8 x 1.8 x 0.8 in) (35.4 x 25.6 x 25.6 in) (29.5 in)
Position   
Measurement

2000 mm 55 x 55 x 25 mm 1100 x 800 x 800 mm 900 mm

Volume    (78 in) (2.1 x 2.1 x 1.0 in) (43.3 x 31.5 x 31.5 in) (35.4 in)
Fill*   The above scenarios are typical for a given mounting distance. Mounting distance
will vary based on specific applications as guided by our software.
Extended Range**   
Longer objects can be handled with the inclusion of an encoder.
Categorization   
Flats   Repeatability vs Line Speed (by Working Distance)
Side-by-side   15
Detection

Tote Tracking   12 2000 mm WD

Repeatability (mm)

Damage Detection  9
1650 mm WD
1350 mm WD
Pattern Location*   6 1000 mm WD
Label Guidance  3

Basic Scripting    0
Utilities

0 0.5 (100) 1 (200) 1.5 (300) 2 (390)

Analysis Report    Line Speed m/s (feet/minute)

*For applications using 2D tools, use of High Powered Illumination Accessory Repeatability specifications valid for +/-3σ on cooperative cuboidal objects.
(HPIA) is recommended.

**When Extended Range is enabled, only some Detection features are available:
Tote Tracking, Pattern Location and Label Guidance. Additionally, some default
parameters may need to be adjusted.

3D-A1000 Dimensioning System 4

Components and accessories
COGNEX IO
Product ID
CPS-4A-78-L*
CPS-8A-78-L
CIO-MB-PNP*
CIO-PD-4
CIO-HS-4
CCB-CPS-A3N01-200/
CCB-CPS-A3E01-200*
CCB-CIO-40021-XX
CCB-CPS-344557-XXX
CCB-CIO-53001-200*
CCB-CIO-P4141-XX
CCB-84901-2001-XX*
CCB-CIO-51001-XX
CCB-CIO-40507-XX
CCB-CIO-X0116-XX
CCB-PWRIO-XX
*Recommended minimum components required for single 3D-A1000 installation
Two channel Emparro
output 7/8” to A-coded
CCB-CPS-344557-XXX CCB-CIO-53001-200
Emparro Power
Supply 4A
CPS-4A-78-L
MBB
US/EU plug CIO-MB-PNP
Emparro input cable
CCB-CPS-A3N01-200/
CCB-CPS-A3E01-200
100-240V
AC/DC input
MOUNTING BRACKET
Description Product ID Description
Emparro Power Supply 4A
DM100-PIVOTM-01 Pivot mounting bracket
7/8"- L
Emparro Power Supply 8A
7/8" - L
POLARIZER AND BANDPASS FILTERS
Master Breakout Board (MBB) Product ID Description
Power Distribution Board (PDB) IMPF-PR032-30.5 Polarizer
Hybrid Switch (HS) IMBF-BP470-30.5 Blue bandpass filter (470 nm)
US plug Emparro input or IMRF-BP635-30.5 Red bandpass filter (635 nm)
EU plug Emparro input (2 m)
External/light cable (1–4 m) EXTERNAL LIGHTING
Two channel Emparro output Product ID Description
7/8” to A-coded (0.5 m, 1–5 m) High Powered Illumination
IVSL-A1000-WHI Accessory (HPIA) White with
Primary cable 12 pin (2 m) light mounting bracket
+ High Powered Illumination
L-coded power chain IVSL-A1000-470 Accessory (HPIA) Blue (470 nm)
(0.5 m, 1–5 m) with light mounting bracket
X-coded Ethernet to RJ45 Lightning Cable,
CCB-M12-IVSL-Y
(2 m, 5 m, 10 m, 15 m) Y Split of Power/IO
X-coded Ethernet chain
(0.5 m, 1–5 m, 10 m, 15 m)
ENCODER AND PHOTOEYE
Power cable (0.5 m, 1–5 m) Product ID Description
Two channel A-coded to LST-ENCODER-000 Encoder kit with M12 connector cable
A-coded (0.5 m, 1–5 m)
Power and I/O breakout cable, LST-PHOTOEYE-PB Photoeye kit with M12 connector cable
M12-12 to flying lead
(5 m, 10 m, 15 m) CCB-CIO-12721-A Male A-coded field wireable cable
Primary cable X-coded Ethernet to RJ45
CCB-84901-2001-XX
Network
3D-A1000
3D-A1000 Dimensioning System 5
 REVISIONS
REVISIONS
10.0 REV. REV. DESCRIPTION
DESCRIPTION DATE DATE APPROVED
AP
01 01 INITIAL RELEASE
INITIAL RELEASE 9/14/18 9/14/18 D.PARRET
D
0
A A
13.7
22.5

Dimensions
C

0
19.0

19.0
3X 3X 2.5 2.5
8.00 8.00 5.1 7.00
M3X0.5
M3X0.5
- 6H - 6H
6.00 6.00 1/4-20 UNC 5.00
3D-A1000 B B

Download CAD files 140 140

10.0 10.0 D

45.0 45.0 0 0 45.0 45.0

13.7 13.7
69.0 74.7
22.5 22.5
C C

19.00

19.00
19.0

19.0
4 4 3 3 2E 5.1 5.1
7.00 7.00
2 1
1/4-20
1/4-20
UNC UNC 5.00 5.00
This document is proprietary to Cognex Corp., Natick, MA. and may not to be used in any way, disclosed
Mounting bracket HPIA
to others, or reproduced, in whole or in part, except as expressly authorized by Cognex in writing. Any
permitted reproduction of this document must include this notice. ©2017 Cognex Corp. All rights
reserved.
Material:
Material <not specified>
Volume: 45.18 45.18
190765.86 mm³
Weight: D D
432 g Title
B B
General Tolerances 226.8 226.8
A1000
x.x 0.25 74.7 74.7
0.325in 8.26mm THRU 69.0 0.325in
69.0 8.26mm THRU 69.
x.xx 0.13 143.64 143.64 R15
R15
Drawn: Size Date Dwg No. Rev 15.8 15.8
0.550in
0.165in 0.165in - B 1/2/2018 NA 1
13.97mm Approved: Scale Unit
4.19mm 4.19mm
3 4 - 1:2 mm SHEET 1 OF 2

30° 0.325in 8.26mm THRU

0.550in
13.97mm 0.165in This document
This
E document
is proprietary
NOTES:
E isNOTES:
proprietary
to Cognexto Cognex
Corp., Natick,
Corp., MA.
Natick,
andMA.
mayand notmay
to benot
used
to be
in any
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53.64 143
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THIS DRAWING
THIS DRAWING
TO BE USEDTO IN
BE USED IN 2.630in 4.19mm 2.630in to53.64
to others, or
others,
reproduced,
1. UNLESS
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or reproduced,
1.inUNLESS
wholein
OTHERWISE orwhole
in part,
OTHERWISE or THIS
SPECIFIED, except
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THE ©2017 Cognex
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ND
IONREVISION
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reserved.SAME NAME SAME
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AXIMUM
EACH HOMOGENOUS
D THE MAXIMUM
EACH HOMOGENOUS
CONCENTRATION 2.530in
CONCENTRATION
MATERIAL
VALUE (MCV)
VALUE
MATERIAL
FOR
(MCV) FOR
General
General
20 Tolerances
COMPLY Tolerances
WITH
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ADJUSTMENT
NOT TO EXCEED
x.x
EUSCREWS
NOT TO
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CONCENTRATION
CONCENTRATION A1000
FOR A1000
MATERIAL MATERIAL
SCREWS
VALUE (MCV)
VALUE
FOR (MCV)
ED
RIALS:
MATERIALS: 64.27mm 2.000in 2.000in
F RoHS 0.25
HEX HEAD)
RESTRICTED
RoHS 0.25 MATERIALS:(M3 HEX HEAD)
RESTRICTED
MATERIALS:
ERTICATE
OVIDE CERTICATE
OF COMPLIANCE
OF COMPLIANCE
FOR ALL MATERIALS,
FOR ALL MATERIALS,
ES
D FINISHES
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50.81mm x.xx VENDOR
50.81mm x.xx TOVENDOR
PROCESSES
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0.13
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AND
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FINISHES
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ANDOFFINISHES
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FOR ALL MATERIALS,
2.5PRODUCT.
5
FOR ALL MATERIALS,
2X 2.5 5
Drawn: Drawn: Size Date
Size Date Dwg No. Dwg No.
SURFACES
S TO COGNEX
TO COGNEX
STANDARD
STANDARD
S907 S907 A A - -
M3X0.5 - 6H
3. INSPECT 3.
5
ALLINSPECT
SURFACES
ALL TO B M3X0.5
SURFACES
COGNEXTO
- 6H
BCOGNEX
1/2/2018
STANDARD
5
S9071/2/2018
STANDARD S907 NA NA
Approved:
Approved:
4X 3.3 5 Scale Scale
4X Unit
3.3 Unit
5
2.530in
1:2
M4X0.71:2
- 6H mm mm2 NAME UNLESS OTHERWISE SPECIFIED:
- - M4X0.7 - 6H
UNLESS OTHERWISE SPECIFIED:
1 2 2 3 3 4 4 1 1 2
DATE
3 SH
64.27mm 5 5
2.000in DIMENSIONS ARE IN MM DRAWN 3/20/2020ARE IN MM
NC DIMENSIONS DRAWN
TOLERANCES: TOLERANCES:
CHECKED 3/20/2020
MP FRACTIONAL SVL PART NO. CHECKED
50.81mm FRACTIONAL
ANGULAR: BEND ANGULAR: BEND
MP TWO3/20/2020
0.880in ENG APPR. ENG APPR.
TWO PLACE DECIMAL PLACE DECIMAL

22.35mm
THREE PLACE DECIMAL MFG APPR. MP THREE PLACE DECIMAL
3/20/2020
RZ
MFG APPR.
UNLESS OTHERWISE SPECIFIED: FINISH: UNLESS OTHERWISE SPECIFIED:
DO NOT SCALE DRAWING FINISH:
REVISION DO NOT SCALE DRAWING T-SLOT
REVISION T-SLOT
INTERPRET GEOMETRIC Q.A. INTERPRET GEOMETRIC Q.A.
DIMENSIONS ARE IN INCHES
1.760in
SURFACE FINISH: BURNISHED Allison Park Group, Inc. (APG) DIMENSIONS ARE IN INCHES
SURFACE FINISH: BURNISHED Allison Park Group, Inc. (APG) 12 DETAIL A 12 PROPRIETARY AND CONFIDENTIAL DETAIL A
TOLERANCING PER: PROPRIETARY AND CONFIDENTIAL
COMMENTS:
TOLERANCING PER:
COMMENTS
TOLERANCES: .000= +/- 0.005" 4055 Alpha Drive This document.000=
TOLERANCES: is the+/-
property
4055 Alpha Drive
0.005" of APG and is considered company confidential.
The information in this document is the property of APG and may not be used,
This document is the property of APG and is considered company confidential.
SCALE 1 : 1
The information in this document is the property of APG and may notTHE beINFORMATION
used, CONTAINED IN THIS
SCALE
MATERIAL
1:1 THE INFORMATION CONTAINED IN THIS MATERIAL
SIZE ENG DWG NO.
m 44.70mm.00= +/- 0.010"
Allison Park, PA 15101 USA .00=
Allison Park, PA 15101 USA
+/- 0.010"in whole or in part without the prior written permission of DRAWING IS THE SOLE PROPERTY OF
UNITS ARE IN UN
B
reproduced, or distributed reproduced, or distributed in whole or in part without the prior writtenDRAWING IS THE
permission of SOLE PROPERTY OF
LINEAR: DEBUR AND BREAK SHARP EDGES LINEAR:
APG DEBUR AND BREAK SHARP EDGES
A
APG
14
SmartVisionLights. ANY
14 FINISH
SmartVisionLights. ANY
FINISH
MILLIMETERS RZL225
M
NAME SIGNATURE DATE NAME SIGNATURE DATE A REPRODUCTION IN PART OR AS A WHOLE REPRODUCTION IN PART OR AS A WHOLE
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SCALE:
DO NOT SCALE DRAWING 1:2 WEIGH
0.880in
DO NOT SCALE DRAWING
CHK'D CHK'D
PTU-BE (Checker 200 & PTU-BE (Checker 200 &
22.35mm APPV'D

MFG
www.apgvision.com APPV'D
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES
MFG
4
4 DataMan) R1.1 www.apgvision.com
FINISH:
Allison Park Group, Inc. (APG)
3 DataMan) R1.13
DO NOT SCALE DRAWING REVISION 2 2 1
1.760in SURFACE FINISH: BURNISHED
Q.A MATERIAL: Q.A 4055 Alpha
MATERIAL: Drive This document is the property of APG and is considered company confidential.

PTU-BE ASSY PTU-BE ASSY

A3 A3
DWG NO.
TOLERANCES: .000= +/- 0.005" DWG NO.
The information in this document is the property of APG and may not be used,
NOTES:
44.70mm 304 STAINLESS STEEL NOTES:
LINEAR:
.00= +/- 0.010"
DEBUR AND BREAK SHARP EDGES
Allison Park, PA 15101
304 STAINLESS STEELUSA reproduced, or distributed in whole or in part without the prior written permission of
APG

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WEIGHT: DATE INIT. WEIGHT:
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DRAWN SCHUBERT 11/17/2015

CHK'D
PTU-BE (Checker 200 &
For more information, including software downloads, application examples, and product APPV'D

MFG
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collateral, please visit:

Q.A MATERIAL:

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