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I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
2 A Axial Clearance:
No. 1 Bearing
Seal Ring .0935 .0945
Bearing .0955 .1005 .001 .007 .007
3 A Oil−Damped Bearing
(Before PN 809164
and
809165) 5.5566 5.5580
Oil−Damped Bearing
(PN 809164 and
809165) 5.5526 5.5540 .0107 .0133 .0133
No. 1 Bearing
Housing 5.5647 5.5659 .0067 .0093 .0093
Non−Oil Damped
Bearing: Bearing
(OD) 5.3146 5.3150
Compressor Front
Bearing Support
Assembly 5.3150 5.3157 .0000 .0011 .0011
Service Limits:
Non−Oil−Damped
#72−00−00
INSP−02
Page 801
EFF: −ALL NOV 15/01
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
Bearing OD 5.3145 5.3153 .0003T .0012 .0012
5 A Side Clearance:
No. 1 Roller
Bearing .360 .364
Retaining Plate .376 .380 .012 .020 .070
6 A Backlash: Front
Accy Spur
Gearshaft .0075 .0095
Tachometer Drive
Spur Gearshaft .0075 .0095 .0075 .0265
7 A Backlash: Front
Accy Spur
Gearshaft .0075 .0095
Gear .0105 .0125 .009 .031
8 A Spline:
Gearshaft−Spur
Front Accessory .0481 .0491
Hub−Front Com−
pressor Front .0491 .0511 .0000 .0030 .004
9 C Gearshaft−Spur
Front Accessory 3.182 3.184
Hub−Front Com−
Pressor Front 3.186 3.188 .002 .006 .008
10 C Plug−Compressor
Rotor 3.178 3.182
Hub−Front Com−
pressor Front 3.186 3.188 .004 .010 .013
#72−00−00
INSP−02
Page 802
EFF: −ALL NOV 15/01
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
11 C Plug−Compressor
Rotor 3.010 3.014
Hub−Front Com−
pressor Front 3.018 3.020 .004 .010 .013
12 A Front Compr
Front Hub 3.7422 3.7429
No. 1 Roller
Bearing 3.7399 3.7402 .0020T .0030T .0020T
Service Limits No.
1 Roller
Bearing 3.7396 3.7403 .0019T .0033T .0019T
13 C Front Compr
Front Hub 3.7495 3.7500
No. 1 Bearing
Slinger 3.7490 3.7505 .001T .001 .002
14 A Front Compr
Front Hub 3.7495 3.7500
Bearing Seal
(Front End) 3.7490 3.7505 .0010T .0010 .0015
Bearing Seal
(Front End)
(PN 452308A &
Subsequent) 3.7485 3.7500 .0015T .0005 .0010
15 A Front Compr
Front Hub 3.7595 3.7600
No. 1 Bearing
Seal 3.7570 3.7585 .001T .003T .0005T
16 A Non−Oil Damped
Bearing Type:
Compressor Front
Bearing Seal
Support Assembly −
(Ring) (Diameters
Are Listed Front
to Rear)
Seal 4.488 4.490
Ring 4.499 4.504 .009 .016 .018
#72−00−00
INSP−02
Page 803
EFF: −ALL NOV 15/01
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
Seal 4.468 4.470
Ring 4.479 4.484 .009 .016 .018
Seal 4.448 4.450
Ring 4.459 4.464 .009 .016 .018
Seal 4.428 4.430
Ring 4.439 4.444 .009 .016 .018
Seal 4.408 4.410
Ring 4.419 4.424 .009 .016 .018
Seal 4.388 4.390
Ring 4.399 4.404 .009 .016 .018
Seal 4.368 4.370
Ring 4.379 4.384 .009 .016 .018
Seal 4.348 4.350
Ring 4.359 4.364 .009 .016 .018
#72−00−00
INSP−02
Page 804
EFF: −ALL NOV 15/01
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
19 A Front Compr
Fan Duct 39.753 39.759
Fan Exit Case 39.747 39.753 .000 .012T .002
22 B Spline Gearbox
Driveshaft .0865 .0885
Gearbox
Adapter .0935 .0955 .005 .009 .011
23 B Spline Gearbox
Driveshaft .0466 .0476
Coupling .0491 .0506 .0015 .0040 .006
24 A Front Seal
Seal−Compr Rotor
7th Stage 16.664 16.668
Ring−Air Sealing 16.738 16.742 .070 .078 .098
Center Seal
Seal 16.858 16.862
Ring 16.912 16.916 .050 .058 .078
Rear Seal
Seal 16.948 16.952
Ring 16.992 16.996 .040 .048 .068
#72−00−00
INSP−02
Page 805
EFF: −ALL NOV 15/01
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
25 A JT8D−1,−1A,−1B,
−7,7A,−7B,−9,−9A,
−11:
Front Compr Case 26.366 26.372
7th Stage Compr
Stator 26.3626 26.3652 .0008 .0094
JT8D−15,−15A,−17,
−17A,−17R,−17AR:
Front Compr Case 26.366 26.372
7th Stage Compr
Stator 26.362 26.364 .002 .010
27 B No. 2 Bearing
Seal 5.040 5.041
No. 2 Bearing
Baffle 5.039 5.040 .000 .002T .000
#72−00−00
INSP−02
Page 806
EFF: −ALL NOV 15/01
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
30 A Seal Diameters
Listed From Front
to Rear
No. 2 Bearing
Seal 5.381 5.383
Sealing Ring 5.399 5.401 .016 .020 .022
Seal 5.421 5.423
Ring 5.439 5.441 .016 .020 .022
Seal 5.461 5.463
Ring 5.479 5.481 .016 .020 .022
Seal 5.501 5.503
Ring 5.519 5.521 .016 .020 .022
Seal 5.541 5.543
Ring 5.559 5.561 .016 .020 .022
31 A Seal Diameters
Listed From Front
to Rear
No. 2 Bearing
Seal 4.541 4.543
Sealing Ring 4.559 4.561 .016 .020 .022
Seal 4.581 4.583
Ring 4.599 4.601 .016 .020 .022
Seal 4.621 4.623
Ring 4.639 4.641 .016 .020 .022
Seal 4.661 4.663
Ring 4.679 4.681 .016 .020 .022
32 C Front Compr
Rear Hub 4.021 4.022
No. 2 Bearing
Seal (PN
483617B and
Subsequent) 4.0195 4.0205 .0005T .0025T .000
No. 2
Bearing Seal
Prior to
PN 483617B) 4.020 4.021 .000 .002T .000
#72−00−00
INSP−02
Page 807
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
33 C Front Compr
Rear Hub 4.001 4.002
No. 2 Bearing
Seals
(PN 483617B &
up, 483618B & up) 3.9995 4.0005 .0005T .0025T .0005T
No. 2 Bearing
Seals
(Prior to PN
483617B &
483618B) 4.000 4.001 .000 .002T .000
34 A Front Compr
Rear Hub 3.9383 3.93905
No. 2 Ball
Bearing 3.93675 3.93700 .0013T .0023T .0013T
Service Limits:
No. 2 Ball
Bearing 3.93645 3.9371 .0012T .00255T.0012T
35 C Front Compr
Rear Hub 3.9383 3.93905
No. 2 Bearing
Baffle 3.9392 3.9401 .00015 .0018 .0018
36 C Turbine Shaft
Spacer 2.683 2.685
Front Compr
Drive
Turbine Shaft 2.678 2.682 .001T .007T .001T
37 B Spline
Shaft−Front
Compr
DR Turb .0947 .0957
Hub−Front Compr,
Rear .0982 .0992 .0025 .0045 .0055
#72−00−00
INSP−02
Page 808
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
38 B Shaft
Hub−Rear Compr
Rotor Front .0937 .0957 4.1825% 4.1809% 4.1726%
Gear−Bevel,
Gearbox Drive .0982 .0992 3.8391# 3.8409# 3.8498#
(.0025) (.0055)
(See also Sections
72−34−31 and
72−36−42
Inspection).
39 A Ring Gap
Seal Ring−Plastic,
(One Piece) Rear
Compr Front Hub
Gap at 4.1895
BSC Dia.
Gear−Bevel,
Gearbox Drive 4.1885 4.1895 .142 .165
Ring Gap
Seal Ring,
Metal
(Two Piece):
JT8D−1,−1A,−1B,
−7,−7A,−7B,−9,
−9A;
#72−00−00
INSP−02
Page 809
EFF: −ALL NOV 15/00
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
39 JT8D−15,17,17R:
Ring Gap
Seal Ring−Metal
(Two Piece) Rear
Rear Compr
Front Hub Gap
0.010 − 0.020 at
4.1865 Gage
Dia. Gear−Bevel,
Gearbox Drive 4.1885 4.1895 .016 .029
40 A Rear Compr
Front Hub 4.186 4.187
Gearbox Drive
Bevel Gear 4.1885 4.1895 .0015 .0035 .0035
NOTE: This axial fit also pertains to hubs with an 0.010 inch
step in seal land providing the clearance is measured from
the unworn portion of the step.
#72−00−00
INSP−02
Page 810
EFF: −ALL NOV 15/00
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
Component Drive−
gear
(Prior to above) 4.1895 4.1905 .0025 .0045 .0045
44 A Housing−No. 3
Bearing 7.553 7.555
Case−Compressor
Assy of 7.551 7.553 .000 .004T .000
45 A Housing−No. 3
Bearing 7.539 7.542
Case−Compressor
Assy of 7.551 7.553 .009 .014
46 A Housing−No. 3
Bearing 7.532 7.534
Case−Compressor
Assy of 7.534 7.536 .000 .004
47 A Housing−No. 3
Bearing 7.530 7.532
Case−Compressor
Assy of 7.534 7.536 .002 .006
48 A Housing−No. 3
Bearing 7.517 7.519
Case−Compressor
Assy of 7.514 7.515 .002T .005T
#72−00−00
INSP−02
Page 811
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
50 A Diffuser Case
Assy 28.590 28.596
Compr Case Assy 28.584 28.590 .000 .012T .002
52 A 13th Stage
Compr Duct 23.394 23.398
12th Stage
Compr Stator 23.398 23.402 .000 .008 .010
54 A Fuel Manifold
Inlet Tube Inner
Sealing Seat 3.351 3.352
Diffuser Outer
Fan
Duct Assy
(Incorporating
SB 1011) 3.3525 3.3535 .0005 .0025
55 A Diffuser Outer
Fan Duct Assy 40.916 40.920
Combustion
Chamber
and Turbine Fan
Duct Assy 40.908 40.916 .000 .012T .002
56 A Diffuser Case
Assy 31.343 31.349
Combustion
Chamber
Outer Case Assy 31.337 31.344 .001 .012T .002
#72−00−00
INSP−02
Page 812
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
58 A Combustion Chamber
Pin .3725 .3735
Combustion Chamber
(Without Bushing) .3745 .3755 .001 .003 .005
Combustion Chamber
(With Bushing
Prior To SB 4421) .3755 .3765 .002 .004 .006
Combustion Chamber
(With Bushing
Incor−
porating SB 4421) .3755 .3775 .002 .005
#72−00−00
INSP−02
Page 813
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
59 A Combustion Chamber
Pin (Slant Type) .3725 .3735
Diffuser Case .3745 .3765 .001 .004 .005
61 A JT8D−1,−1A,−1B,
−7,
−7A,−7B,−9,−9A:
Smoke Reduced
Combustion Chamber
With Hardfacing:
Male Crossover
Tube 1.277 1.285
Interconnector
Tube 1.295 1.301 .010 .024
Smoke Reduced
Combustion Chamber
Without
Hardfacing:
Male Crossover
Tube 1.273 1.277
Interconnector
Tube 1.289 1.295 .012 .022
Non−Smoke Reduced
Combustion Chamber
With Hardfacing:
Male Crossover 1.004 1.012
Tube
Interconnector
Tube 1.053 1.065 .041 .061
Non−Smoke Reduced
Combustion Chamber
Without
Hardfacing:
Male Crossover
Tube 1.000 1.004
Interconnector
Tube 1.061 1.069 .057 .069
JT8D−11:
#72−00−00
INSP−02
Page 814
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
Bolted
Interconnector
Combustion Chamber
Without Hard−
facing:
Male Crossover
Tube 1.273 1.277
Interconnector
Tube 1.289 1.295 .012 .022
JT8D−11,−15,−17,
−17R:
Floating Inter−
connector
With Hardfacing
Combustion
Chambers
Male Crossover
Tube 1.279 1.283
Tube−Combustion
Chamber
Interconnector 1.289 1.295 .006 .016
Floating Inter−
connector
Without Hardfacing
Combustion
Chambers
Male Crossover
Tube 1.273 1.277
Combustion
Chamber
Interconnector
Tube 1.283 1.289 .006 .016 .030
JT8D−11,−15,−15A,
−17,−17A,−17R,
−17AR:
Bolted Inter−
connector
Combustion
Chamber
With Hardfacing
#72−00−00
INSP−02
Page 815
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
Male Crossover
Tube 1.279 1.287
Interconnector
Tube 1.295 1.301 .008 .022
Seal: Disk
PN 641013 19.797 19.801
Ring 19.884 19.888 .083 .091
Seal: Disk
PN 641013 19.697 19.701
Ring 19.784 19.788 .083 .091
Seal: Disk
PN 642013,
717313 19.772 19.776
Ring 19.884 19.888 .108 .116 .116
Seal: Disk
PN 642013,
717313 19.672 19.676
Ring 19.784 19.788 .108 .116 .116
Seal: Disk
PN 804213 * *
Ring * * .116 .124
Seal: Disk
PN 804213 * *
Ring * * .116 .124
Seal: Disk
PN 699013, 699113,
771013 * *
Ring * * .108 .116 .116
#72−00−00
INSP−02
Page 816
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
Seal: Disk
PN 5003613−01 19.764 19.768
Ring 19.884 19.888 .116 .124
Seal: Disk
PN 5003613−01 19.664 19.668
Ring 19.784 19.788 .116 .124
63 A Front Seal
13th Stage Compr
Air Sealing Ring 18.830 18.834
13th Stage Compr
Disk (Other Than
PN 5003613−01) 18.870 18.874 .036 .044 .048
Rear Seal
Ring 18.930 18.934
Disk (Other Than
PN 5003613−01) 18.970 18.974 .036 .044 .048
Front Seal
Ring 18.830 18.834
Disk
(PN 5003613−01) 18.862 18.866 .028 .036
Rear Seal
Ring 18.930 18.934
Disk
(PN 5003613−01) 18.962 18.966 .028 .036
#72−00−00
INSP−02
Page 817
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
64 A No. 4 and 5
Bearing Inner
Heat Shield Assy 11.144 11.148
No. 4 Bearing
Housing Assy 11.148 11.152 .000 .008 .011
65 A Combustion
Chamber
Inner Case
Assy 14.598 14.602
Diffuser Case
Assy 14.598 14.602 .004T .004 .006
66 A No. 4 Bearing
Housing 7.4815 7.4825
No. 4 Ball
Bearing 7.4799 7.4803 .0012 .0026 .0026
Service Limits
No. 4 Ball
Bearing 7.4798 7.4806 .0009 .0027 .0027
67 A No. 4 Bearing
Spacer 7.478 7.480
No. 4 Bearing
Housing 7.4815 7.4825 .0015 .0045
68 A Seal Diameters
Listed from Front
To Rear
No. 4 Bearing
Rear Seal 5.761 5.763
Sealing Ring 5.788 5.790 .025 .029 .031
#72−00−00
INSP−02
Page 818
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
Ring 6.038 6.040 .025 .029 .031
Seal 6.061 6.063
Ring 6.088 6.090 .025 .029 .031
#72−00−00
INSP−02
Page 819
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
71 A Rear Compr
Rear Hub 4.965 4.966
No. 4 Bearing
Front Seal 4.964 4.965 .000 .002T .000
72 A Rear Compr
Rear Hub 4.962 4.963
No. 4 Bearing
Front Seal 4.961 4.962 .000 .002T .000
73 A Rear Compr
Rear Hub
No. 4 Ball 4.9210 4.9217
Bearing 4.9210 4.9213 .0003 .0007T .0003
Service Limits
No. 4 Ball
Bearing 4.9207 4.9215 .0005 .001T .0005
75 A Spline
Rear Compr
Rear Hub .0957 .0967
Scavenge Pump
Spur Gear .0982 .0992 .0015 .0035 .0055
76 A Scavenge Pump
Spur Gear .005 .009
Gearshaft .005 .009 .005 .023
#72−00−00
INSP−02
Page 820
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
Service Limits
No. 4 1/2 Roller
#72−00−00
INSP−02
Page 821
EFF: −ALL APR 15/05
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
Bearing (PN
501712,
580035, 717107,
735014, 735016,
735017, 751166,
815718) 4.2516 4.2523 .0015T .0000 .0000
81 C No. 4 1/2
Bearing Spacer 4.2640 4.2650
Rear Compr Drive
Turbine Shaft 4.2660 4.2672 .001 .0032 .0032
82 A No. 4 1/2
Bearing Spacer 4.281 4.282
Rear Compr Drive
Turbine Shaft 4.280 4.281 .000 .002T .000
85 A No. 5 Bearing
Housing 10.497 10.503
No. 5 Bearing
Seal Support
PN 525819* 10.493 10.495 .002 .010 .013
No. 5 Bearing
Seal Support
PN 676923 10.492 10.496 .001 .011
R
R #72−00−00
INSP−02
Page 822
EFF: −ALL APR 15/05
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
801933 and
803569
Post SB A6196 10.494 10.496 .001 .009 .009
No. 5 Bearing
Seal Support
86 A Turbine Shaft
Heatshield
(Rear flange) 10.493 10.495
Front Bearing
Housing 10.497 10.503 .002 .010 .013
87 A Case−Combustion
Chamber Inner 13.298 13.302
Housing−No. 5
Bearing 13.298 13.302 .004 .004T .005
88 A Case−Combustion
Chamber Inner
Prior To SB 1747) 13.497 13.499
Support−Turbine
Stator (Prior To
SB 1747) 13.499 13.501 .000 .004 .005
NOTE: Turbine stator support was formerly made with front inner
diameter of 13.495 − 13.497 inches. For new (replacement)
support with these dimensions maximum fit of 0.004T inch is
acceptable. All other limits must be met.
Case−Combustion
Chamber Inner
(Incorporating
#72−00−00
INSP−02
Page 823
EFF: −ALL MAY 15/01
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
SB 1747 13.508 13.510
Support−Turbine
Stator (Incor−
porating SB 1747) 13.510 13.512 .000 .004 .005
NOTE: Turbine stator support was formerly made with front inner
diameter of 13.506 − 13.508 inches. For new (replacement)
support with these dimensions maximum fit of 0.004T inch is
acceptable. All other limits must be met.
89 A Combustion
Chamber
Inner Case (In−
corporating SB
1747) 13.508 13.510
Combustion
Chamber
Rear Support PN
572674L, 628765E,
636993E, 660515B,
664405A, 702689C,
and Later parts 13.510 13.518 .000 .010
Combustion
Chamber
Rear Support
(Incorporating
SB 1747 But Prior
to Above) 13.500 13.508 .000 .010T .002
Combustion
Chamber
Inner Case
Prior to SB 1747 13.497 13.499
Combustion
Chamber
Rear Support
(Prior to SB
1747) 13.489 13.497 .000 .010T .002
#72−00−00
INSP−02
Page 824
EFF: −ALL MAY 15/01
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
90 A Combustion Chamber
Rear Support PN
674527 and Later 6.397 6.407
Combustion Chamber
Guide PN 674528 6.387 6.397 .000 .020 .030
And Later
Combustion Chamber
Rear Support
(Prior to Above) 6.405 6.415
Combustion Chamber
Guide PN 529348 6.395 6.405 .000 .020
92 A No. 5 Bearing
Seal Ring Holder 5.578 5.582
No. 5 Bearing
Air Seal (Not
Incorporating
SB 1937) 5.528 5.532 .046 .054 .058
No. 5 Bearing
Seal Ring Holder 5.578 5.582
No. 5 Bearing
Air Seal (Incor−
porating SB
1937) 5.514 5.518 .060 .068 .072
93 A JT8D−1,−1A,−1B,
−7,−7A,−7B, with
Integral Shaft/
Disk:
Rear Compr Drive
Turbine Shaft 15.998 16.002
1st Stage Inner
Front Seal 16.078 16.082 .076 .084 .091
JT8D−1,−1A,−1B,
−7,−7A,−7B With
Separate
Shaft/Disk, JT8D
#72−00−00
INSP−02
Page 825
EFF: −ALL MAY 15/01
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
−9,−9A,−11
Incorporating
SB 5455 (PN
587501)
(Except As Noted)
1st Stage Turbine
Disk 16.013 16.017
1st Stage Inner
Front Seal 16.078 16.082 .061 .069 .076
JT8D−1,−1A,−1B,
−7,−7A,−7B With
Separate Shaft/
Disk, JT8D−9,
−9A,−11 Incor−
porating SB 5455
(PN 5006101−01) 16.006 16.010
1st Stage Inner
Front Seal 16.078 16.082 .068 .076 .083
JT8D−11,−15,
−17,−17R:
1st Stage
Turbine Disk 15.518 15.522
1st Stage
Turbine
Inner Air Seal 15.578 15.582 .056 .064
Center Seal Disk 15.606 15.610
Seal 15.666 15.670 .056 .064
Rear Seal Disk 15.666 15.670
Seal 15.726 15.730 .056 .064
JT8D−11
Incorporating
PN 5005201−01,
JT8D−15,−17,−17R
Incorporating
PN 5004301−01
And JT8D−15A,
#72−00−00
INSP−02
Page 826
EFF: −ALL MAY 15/01
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
−17A,−17AR
Incorporating
PN 5003601−01
And PN 832201
Configurations:
1st Stage
Turbine Disk 15.511 15.515
1st Stage
Turbine
Inner Air Seal 15.578 15.582 .063 .071
Center Seal Disk 15.599 15.603
Seal 15.666 15.670 .063 .071
Rear Seal Disk 15.659 15.663
Seal 15.726 15.730 .063 .071
94 A 1st Stage
Turbine Disk
(Except As
Noted) 9.003 9.007
2nd Stage Turbine
Stator Air Seal 9.078 9.082 .071 .079 .085
1st Stage Turbine
Disk
(PN 5006101−01) 8.999 9.003
2nd Stage Turbine
Stator Air Seal 9.078 9.082 .075 .083 .091
JT8D−11
Incorporating
PN 5005201−01,
JT8D−15,−17,−17R
Incorporating
PN 5004301−01:
1st Stage
Turbine Disk 8.999 9.003
2nd Stage Turbine
Stator Air Seal 9.078 9.082 .075 .083
#72−00−00
INSP−02
Page 827
EFF: −ALL MAY 15/01
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
95 A JT8D−11,−15,−17,
−17R:
1st Stage
Turbine Disk 15.498 15.502
2nd Stage Tur−
bine
Air Seal 15.590## 15.602 .088## .104
JT8D−11
Incorporating
PN 5005201−01,
JT8D−15,−17,−17R
Incorporating
PN 5004301−01:
1st Stage
Turbine Disk 15.491 15.495
2nd Stage Turbine
Air Seal 15.590## 15.602 .095## .111
JT8D−15A,−17A,
−17AR
PN 832201,
5003601−01:
1st Stage
Turbine Disk 15.341 15.345
2nd Stage
Turbine
Air Seal 15.448 15.452 .103 .111 .132
96 A Turbine Case
(Rear) 27.470 27.476
Turbine Case
(Front) 27.464 27.470 .000 .012T .002
98 A Turbine Front
Case 29.842 29.846
Combustion
Chamber
Outer Case 29.838 29.843 .001 .008T .002
#72−00−00
INSP−02
Page 828
EFF: −ALL MAY 15/01
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
101 A Backlash:
Scavenge Pump
Spur Gearshaft .006 .010
Scavenge Pump
Gear
PN 494249 .006 .010 .006 .026
Scavenge Pump
Gear
PN 659905 .012 .016 .009 .035
Ring Gap
(770184 Ref.)
Seal Ring − Rear
Bleed Manif. Gap
Liner 3.200 3.202 .004 .033
#72−00−00
INSP−02
Page 829
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
Ring Gap
(PN 760599 Ref.)
Seal Ring − Rear
Bleed Manif. Gap
Liner 3.200 3.202 .000 .012
Side Clearance
(770184 Ref.)
Seal Ring − Rear
Bleed Manif. .0900 .0940
Manif. Bleed
Rear, Assy Of .0945 .0965 .0005 .0065
Side Clearance
(PN 760599 Ref.)
Seal Ring−Bleed
Manif. .092 .094
Manifold, Bleed
Rear, Assy Of .0945 .0965 .0005 .0045
#72−00−00
INSP−02
Page 830
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
#72−00−00
INSP−02
Page 831
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
Service Limits
Bearing OD 6.8892 6.8900 .0013 .0029 .0029
#72−00−00
INSP−02
Page 832
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(Incorporating
SB 4899)
Gearbox Drive
Bevel Gear 4.499 4.500
No. 3
Bearing Seal 4.497 4.498 .001T .003T
257 A (Prior to SB
4899)
Gearbox Drive
Bevel Gear 4.499 4.500
No. 3 Bearing
Seal 4.500 4.501 .000 .002
(Incorporating
SB 4899)
Gearbox Drive
Bevel
Gear 4.499 4.500
No. 3 Bearing
Seal 4.497 4.498 .001T .003T
Incorporating
SB 5905:
Gearbox Drive
Bevel Gear 4.499 4.500
No. 3 Bearing
Seal (PN 807278) 4.497 4.498 .003T .001T
#72−00−00
INSP−02
Page 833
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
Incorporating
SB 5905:
Gearbox Drive
Bevel Gear 4.499 4.500
No. 3 Bearing
Spacer (PN 805340 4.497 4.498 .003T .001T
or 807842)
No. 3 Bearing
Seal (Incorpo−
rating SB 4899) 4.498 4.499 .002T .000
#72−00−00
INSP−02
Page 834
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
Seal 5.661 5.663
Ring 5.679 5.681 .016 .020 .022
Seal 5.601 5.603
Ring 5.619 5.621 .016 .020 .022
Seal 5.541 5.543
Ring 5.559 5.561 .016 .020 .022
Seal 5.481 5.483
Ring 5.499 5.501 .016 .020 .022
Seal 5.421 5.423
Ring 5.439 5.441 .016 .020 .022
Seal 5.361 5.363
Ring 5.379 5.381 .016 .020 .022
Seal 5.301 5.303
Ring 5.319 5.321 .016 .020 .022
With Disk PN
496913 (and PN
483613 prior to
SB 725) .074 .090 .108
With Disk PN
641013 and
699013 .069 .085 .108
#72−00−00
INSP−02
Page 835
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
With Disk PN
633413, 642013,
699113, and
717313 (Blade
prior to PN
756813) .079 .095 .118
With PN 5003613−01
Disk (Blade PN
756813) .079 .095 .118
With PN 5003613−01
Disk (Blade PN
792513) .085 .101 .115
No. 5 Bearing
Retaining
Plate 0.296 0.298 0.003 0.007
#72−00−00
INSP−02
Page 836
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
(7.518) (7.569)(0.076)(0.178)
No. 4 And 5
Bearing Inner
Heatshield
(Prior to
SB 5514) 8.954 8.957 .002 .010
Heatshield Growth 8.967
#72−00−00
INSP−02
Page 837
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
See Section
72−00−05,
Installation−02.
See Section
72−00−09,
Installation−01,−02.
See Section
72−00−53,
Installation−02.
#72−00−00
INSP−02
Page 838
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
#72−00−00
INSP−02
Page 839
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
#72−00−00
INSP−02
Page 840
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
#72−00−00
INSP−02
Page 841
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
#72−00−00
INSP−02
Page 842
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
−06
#72−00−00
INSP−02
Page 843
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
#72−00−00
INSP−02
Page 844
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
(CONTINUED)
See Section
72−41−81,
Installation−01.
#72−00−00
INSP−02
Page 845
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
1053 A Anti−Icing
Manifold
Bleed Control Tube
See Section
72−00−38,
Installation−03.
#72−00−00
INSP−02
Page 846
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
1066 A Immersion
Thermocouple
Retaining Nut
See Section
72−00−54,
Installation−06.
See Section
72−54−00,
Assembly−01.
#72−00−00
INSP−02
Page 847
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
1067 A Thermocouple
Alumel
Terminal Nut
See Section
72−00−54,
Installation−07.
See Section
72−54−00,
Assembly−01.
#72−00−00
INSP−02
Page 848
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
#72−00−00
INSP−02
Page 849
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
1078 A Thermocouple
Terminal
Block Stud Nuts
See Section
72−00−41,
Installation−04.
See Section
72−00−54,
Installation−04.
See Section
72−00−71,
Installation−01.
1079 A Thermocouple
Terminal
Block Stud Nuts
See Section
72−00−41,
Installation−07.
See Section
72−00−54,
Installation−04.
See Section
72−00−71,
Installation−01.
#72−00−00
INSP−02
Page 850
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
1080 A Electrical
Connector
(At Ignition
Exciter)
See Section
72−00−41,
Installation−07.
See Section
72−00−54,
Installation−04.
See Section
72−00−71,
Installation−01,−03,−04.
1081 A Electrical
Connector
(At Igniter Plug)
See Section
72−00−41,
Installation−07.
See Section
72−00−54,
Installation−04.
See Section
72−00−71,
Installation−01,−03,−04.
#72−00−00
INSP−02
Page 851
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
#72−00−00
INSP−02
Page 852
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
1229 A Engines
Incorporating
Non−Abradable
Seals
See Section
72−00−51,
Installation−01,−02,−03.
#72−00−00
INSP−02
Page 853
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)
I
REF. F REF. DIMENSIONS LIMITS
NO. R DESCRIPTION MIN MAX MIN MAX REPLACE
1245 A Gap:
12th Stage
Compressor
Stator−Compressor
Exit Stator (AC
Minus AB
Measurement)
See Section
72−00−37,
Installation−04.
#72−00−00
INSP−02
Page 854
EFF: −ALL NOV 15/99
000
Pratt & Whitney
JT8D ENGINE MANUAL (PN 481672)