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Chemical Papers 68 (2) 164–169 (2014)

DOI: 10.2478/s11696-013-0433-6

ORIGINAL PAPER

Synthesis of ethyl-6-aminohexanoate from caprolactam and ethanol


in near-critical water

Zhi Qiang Hou, Li Gang Luo, Chun Ze Liu, Yuan Yuan Wang*, Li Yi Dai*

Shanghai Key Laboratory of Green Chemistry and Chemical Process, Department of Chemistry,
East China Normal University, 200062 Shanghai, China

Received 6 February 2013; Revised 10 April 2013; Accepted 30 April 2013

The reaction between caprolactam and ethanol was performed in near-critical water. The pri-
mary product (ethyl-6-aminohexanoate) was identified by GC-MS. The influences of the reaction
temperature, residence time, initial ratio (reactant/water), pH, and additives on the yields of ethyl-
6-aminohexanoate are discussed. The results showed that the yield of ethyl-6-aminohexanoate could
be as high as 98 % with SnCl2 as an additive in near-critical water. At the same time, the reaction
between caprolactam and ethanol was estimated by a lumped kinetic equation as a second-order
reaction in near-critical water, and the activation energy was evaluated according to the Arrhenius
equation under acidic and basic conditions. Based on the results, the reaction mechanism between
caprolactam and ethanol in near-critical water is proposed.
c 2013 Institute of Chemistry, Slovak Academy of Sciences

Keywords: near-critical water, caprolactam, ethanol, ethyl-6-aminohexanoate, kinetics, mecha-


nism

Introduction increase in both the methyl and ethyl ester contents


by the combination of two favourable effects: increas-
The synthesis of esters played a significant role in ing the reaction rate and reducing the degradation of
industrialisation because the esters were widely used fatty acids (Vieitez et al., 2010).
in daily life (Riemenschneider & Bolt, 2005). The tra- At the same time, water as a medium for non-
ditional synthesis was performed using H2 SO4 as a enzymatic organic reactions was investigated in the
catalyst at high temperature and this method suf- past decades. Near-critical water (NCW, 423.15–
fered from some disadvantages, such as low yield, 643.15 K, 0.4–21.8 MPa) (Mi et al., 2010; Abdula-
harsh terms, corrosion, etc. The alcoholysis (Pacher gatov et al., 1998; Yuksel et al., 2011; Bicker et al.,
et al., 2010) of the acid amide and alcohol was a 2005; Watanabe et al., 2004, 2007; Díez Pascual et
new method of synthesising the organic ester com- al., 2007; Liu & Tobita, 2010; Kao et al., 2012; Rana
pounds and the reaction also needed acids, bases, or & Chandra, 2012; Delaney et al., 1982) can serve as
some salts (Sn2+ , Cu+ , etc) as catalysts. Feng and an environmentally acceptable solvent, a reactant and
co-workers (He et al., 2004) investigated the effects catalyst in organic chemical reactions due to its special
of water and alcohol on the mechanisms of alcoholy- properties, such as high solubility of various materi-
sis of N-methyl-1,2-thiazetidine-1,1-dioxide using the als, the high ion product, low dielectric constant, and
B3LYP/6-31g*. Their results showed that the wa- no pollution to the environment. NCW was predomi-
ter and alcohol-assisted alcoholysis of N-methyl-1,2- nantly investigated in recent decades for geochemical
thiazetidine-1,1-dioxide greatly reduced the activation modelling and for the destruction of hazardous organic
energy over the non-assisted reaction. Vieitez and co- materials and waste. Hence, it could be safely handled
workers also reported that the addition of water to a as an environmentally compatible solvent, reactant, or
level of 10 mass % to the reaction medium led to an catalyst.

*Corresponding author, e-mail: yywang@chem.ecnu.edu.cn, dai liyi@163.com

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Z. Q. Hou et al./Chemical Papers 68 (2) 164–169 (2014) 165

In this paper, caprolactam and ethanol as reactants


were investigated in NCW and the primarily ethyl-6-
aminohexanoate (CAS: 371-34-6) was obtained, which
was usually used as the reagent in the laboratory
and the intermediate to synthesise the drugs. The re-
action between caprolactam and ethanol needed an
acid or base as catalyst. However, SnCl2 could greatly
promote the reaction of acid amide and alcohol and
was non-toxic. It was found that the reaction be-
tween caprolactam and ethanol could be greatly pro-
moted by SnCl2 . The experiments were conducted
with different reactant/water (r/w) mole ratios, res-
idence time, temperature, and the amount of added
SnCl2 . Finally, a high yield of ethyl-6-aminohexanoate
was obtained under optimal conditions. Other addi-
tives, such as K2 CO3 , Na2 CO3 , ZnCl2 , FeCl3 , and Fig. 1. Effects of reaction time and reaction temperatures on
yield of ethyl-6-aminohexanoate at r/w mole ratio of
H2 SO4 , were used to investigate their effects on the 1 : 56 : 28. Reaction temperature T/K: 533.15 ( ),
reaction in NCW. At the same time, the kinetics of •
553.15 ( ), 573.15 (), 583.15 (), and 593.15 ().
the reaction was studied in NCW and the activation
energy was obtained under the acidic or basic condi-
tions. A probable mechanism for the reaction between ature reached the desired value. It was cooled by ice
caprolactam and ethanol in NCW was also proposed. water to quench the reaction once the requisite reac-
The simple experimental procedure, high yield, ab- tion time had elapsed. Finally, the reactor was rinsed
sence of corrosion and pollution were the key fea- with ethanol three times to obtain the product using
tures for this methodology. At the same time, the a microlitre syringe. The sample was quantitatively
primary product (ethyl-6-aminohexanoate) was very analysed using the internal standard method on an
expensive. Hence, this work represents an advance Agilent 6890GC spectrometer (Agilent Technologies,
in bringing a new synthesis involving the reaction of USA). Identification of the products was performed
caprolactam and ethanol much closer to green indus- by GC-MS (column RTX-50, i.d.: 0.32 mm, film thick-
trial development. ness: 0.25 m, length: 30 m).

Experimental Results and discussion

Caprolactam and ethanol were commercially avail- Effect of reaction conditions on yield
able from SINOPHARM GROUP Co. Water was re-
distilled after deionisation. To investigate the influence of time and temper-
The additive SnCl2 (0.354 g) and caprolactam ature on the yield, all experiments were conducted
(1.358 g) were added to the alcohol/water mixture in NCW at temperatures ranging from 533.15 K to
(20 mL) and the solution was injected into the reac- 593.15 K, residence times ranging from 1 h to 3 h,
tor. The experimental conditions were: temperatures at r/w mole ratio (1 : 56 : 28), and desired amount
ranging from 533.15 K to 593.15 K, time range of 1– of SnCl2 . Fig. 1 shows the curve tendencies at differ-
3 h, and r/w mole ratios (caprolactam/water/ethanol) ent reaction time, reaction temperature, and r/w mole
ranging from 1 : 56 : 1.2 to 1 : 56 : 43. The experi- ratio (1: 56: 28). Fig. 1 reveals that the yields of ethyl-
ments were performed in different baths while keeping 6-aminohexanoate increased gradually with tempera-
the residence time, temperatures, r/w mole ratios, pH, tures ranging from 533.15 K to 573.15 K, while they
and additives constant, to determine the effect of these decreased considerably above 573.15 K under the same
parameters on the reaction in NCW. The reaction en- reaction conditions. However, the yields of ethyl-6-
vironment was regarded as a single-phase system. aminohexanoate decreased at 583.15 K and 593.15 K
The reaction was conducted in a high-pressure compared with at 573.15 K because the primary prod-
stainless steel bath reactor (500 L). The total amount uct decomposed readily. Meanwhile, when the tem-
of stock solution was calculated so that the pressure perature was changed from 533.15 K to 553.15 K, the
inside the reactor reached the saturated vapour pres- yields of ethyl-6-aminohexanoate increased with the
sure of water at the given temperature (Chang et al., reaction time ranging from 1 h to 3 h. Subsequently,
2012). The solution of caprolactam and ethanol were the yields of ethyl-6-aminohexanoate began to decline
poured into the reactor using a microlitre syringe. The at 2.5 h when the reaction temperature was set at
loaded reactor was immersed in the salt bath (consist- 573.15 K. The results showed that the most appropri-
ing of sodium nitrite, sodium nitrate, and potassium ate residence time was 2 h at 583.15 K and 593.15 K.
nitrate at a mass ratio of 40 : 7 : 53) when the temper- When the temperature was 573.15 K and reaction

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166 Z. Q. Hou et al./Chemical Papers 68 (2) 164–169 (2014)

Table 1. Effects of different r/w mole ratios on yields of ethyl- and H2 SO4 ) at 573.15 K, 2.5 h, and the r/w mole
6-aminohexanoate at 573.15 K and 2.5 h ratio of 1 : 56 : 28. Fig. 2 shows the same tenden-
r/w, ncaprolactam : nwater : nethanol Yield/%
cies in that the yields of ethyl-6-aminohexanoate de-
creased from 5 mole % to 25 mole % in the pres-
1 : 56 : 1.2 12 ence of ZnCl2 , FeCl3 , and H2 SO4 . However, the yield
1 : 56 : 14 62 of ethyl-6-aminohexanoate increased while increasing
1 : 56 : 20 70 the content of K2 CO3 or Na2 CO3 in solution from 5
1 : 56 : 28 98
mole % to 25 mole %. The optimal yields of ethyl-
1 : 56 : 43 93
6-aminohexanoate were 94.3 %, 89.7 %, and 45.1 %
when using FeCl3 (5 mole %), ZnCl2 (5 mole %) and
H2 SO4 (5 mole %), respectively. This indicated that
the optimal concentrations of additives were 5 mole %
for ZnCl2 , FeCl3 , and H2 SO4 . However, the optimal
yields of ethyl-6-aminohexanoate were only 47.2 %
and 39.2 % in the presence of K2 CO3 (25 mole %)
and Na2 CO3 (25 mole %), respectively. This indicated
that the acidic catalyst performed better than the ba-
sic catalyst. Here, ZnCl2 and FeCl3 played the role
of hydrolysing agent supplying the mixture with H+
ions. Hence, the hydrolytic ability of FeCl3 was better
than that of ZnCl2 under the same conditions. On the
other hand, the catalytic ability of ZnCl2 and FeCl3
was better than that of H2 SO4 . In 2007, Kruse and
Dinjus discussed the cations’ influence on the chemical
potential, the salvation energy, and the local relative
dielectric constant in high temperature water (Kruse
& Dinjus, 2007). They found that Fe3+ and Zn2+ also
Fig. 2. Effects of different additives on yields of ethyl-6- played a role in promoting the reaction.
aminohexanoate at 573.15 K, 2.5 h and at r/w mole
ratio of 1 : 56 : 28. Additives: Na2 CO3 ( ), K2 CO3

( ), ZnCl2 (), FeCl3 (), and H2 SO4 (). Kinetics and mechanism of reaction

Second order reaction kinetics was used to describe


time 2.5 h, the influence of the reaction mixture com- this reaction. The reaction rate constant change with
position was investigated by changing the r/w mole temperature was expressed in the form of the Arrhe-
ratio from 1 : 56 : 1.2 to 1 : 56 : 43 at 573.15 K nius equation. Similarly, Szajna and co-workers indi-
with the addition of SnCl2 . Table 1 shows that the cated that the amide alcoholysis reaction was second-
yields of ethyl-6-aminohexanoate varied with differ- order with the reaction rate constant temperature
ent r/w mole ratios under the above conditions. For change obeying the Arrhenius expression (Szajna et
instance, the yields of ethyl-6-aminohexanoate were al., 2005).
12 %, 62 %, 70 %, 98 %, and 93 % with the r/w mole First, a constant mole ratio of caprolactam and
ratio ranging from 1 : 56: 1.2 to 1 : 56: 43 at 2.5 h, re- ethanol was used in the presence of acidic or basic
spectively. The ethanol was used as both solvent and additives. The concentration of the reactants was cal-
reactant, and the experimental data suggested that culated at different reaction temperatures and times.
the alcohol/water mole ratio played a significant role It should be noted that the content of acidic or ba-
in the yields of ethyl-6-aminohexanoate. The yields of sic additives was maintained the same so as to show
ethyl-6-aminohexanoate increased gradually with wa- which of them acted as the better catalyst. The yields
ter/alcohol mole ratios up to 2 : 1 and then decreased. of ethyl-6-aminohexanoate were obtained at different
In order to investigate the effect of additives on reaction temperature, residence time, and acidic or ba-
the ethyl-6-aminohexanoate yield, solutions of addi- sic conditions.
tives were prepared by dissolving them in the double- Fig. 3 shows the curve tendencies of 1/C versus re-
distilled water as the volume of the reactor was too action time at different temperatures in the presence
small to introduce additives directly into the reac- of acidic and basic additives. In Fig. 3, the linear plots
tion mixture. The experiments were performed us- indicate that the reaction of caprolactam and ethanol
ing the solutions of K2 CO3 , Na2 CO3 , ZnCl2 , FeCl3 , was of the second order. This result accords with that
and H2 SO4 . Fig. 2 indicates that the yields of ethyl- achieved by Szajna et al. (2005). Fig. 4 shows the curve
6-aminohexanoate were influenced by different con- tendencies of lnk (rate constant) versus T−1 in the
centrations ranging from 5 mole % to 25 mole % of presence of acidic and basic additives. Fig. 4 shows
different additives (K2 CO3 , Na2 CO3 , ZnCl2 , FeCl3 , that the apparent activation energy values achieved

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Z. Q. Hou et al./Chemical Papers 68 (2) 164–169 (2014) 167

Fig. 3. 1/C versus reaction time t at different temperatures in the presence of acidic (a) and basic (b) additives. Reaction temper-

ature T/K: 533.15 ( ), 553.15 ( ), 573.15 (), 583.15 (), and 593.15 ().

Fig. 4. lnk (rate constant) versus 1/T in the presence of acidic (a) and basic (b) additives.

were 85 kJ mol−1 and 116 kJ mol−1 , respectively, and of C—O. Next, carbonium ion III was attacked by
the values of the logarithm of the pre-exponential fac- ethanol. Subsequently, III eventually formed ethyl-6-
tor in the Arrhenius equation (lnA) were 13.75 and aminohexanoate (VI ).
19.96 under acidic and basic conditions, respectively. It is possible that the base could also catalyse the
On the basis of the products detected and the ex- reaction between caprolactam and ethanol in NCW.
perimental results, a probable mechanism of the reac- The mechanism could be described as follows. First, I
tion of caprolactam and ethanol in NCW was pro- was attacked by OH− originating from NCW and the
posed and is presented in Fig. 5. NCW is a rich additives (K2 CO3 and Na2 CO3 ), resulting in the for-
source of H+ because of its self-dissociation and this mation of an organic anion IV. Next, IV was attacked
self-dissociation could be enhanced by the introduc- by ethanol and formed V. Subsequently, V eventually
tion of SnCl2 , ZnCl2 , and FeCl3 , all of which gen- formed ethyl-6-aminohexanoate (VI ).
erated a high concentration of H+ . In fact, the ex-
perimental results showed that the yields of ethyl-6- Conclusions
aminohexanoate were greatly promoted in the pres-
ence of additives in NCW. The reaction between caprolactam and ethanol in
Initially, I was attacked by a proton originating NCW was investigated. The reaction parameters, in-
from NCW and the additives, resulting in the for- cluding temperature, residence time, and r/w mole
mation of II. Then, the positive charge was trans- ratio, were studied to optimise the yield of ethyl-6-
ferred from the oxygen atom to the carbon atom aminohexanoate. The major conclusion of this study

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168 Z. Q. Hou et al./Chemical Papers 68 (2) 164–169 (2014)

Fig. 5. Mechanism of reaction between caprolactam and ethanol in the presence of acid or base in NCW.

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Acknowledgements. The authors gratefully acknowledge the
Liu, C., & Tobita, K. (2010). Hydraulic analysis of the
financial support provided by the National Natural Science
water-cooled blanket based on the sub-critical water con-
Foundation of China (nos. 21073064, 21003049) and the Fun-
dition. Fusion Engineering and Design, 85, 979–982. DOI:
damental Research Funds for the Central Universities.
10.1016/j.fusengdes.2009.11.004.
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