Key Contact :

Control Plan
EB Date (orig)

PP Date (rev.) Company Logo

Title : SOP Page:

Manufacturer Company Name: Customer Approval / Date :
Control Plan Number:

Issue :
Product Level: Drawing Number : Manufacturer Approval / Date:

Assembly Part
Part number:

Characteristics Methods
Special Sample
Machine, Device, Jig,
Process Name / Operation Description Char. Evaluation / Measurement Reaction plan
Tool for Mfg No. Product Process Product / Process Specification / Tolerance Control Method
Class Technique Size Frequency

a. Resin Color Chip a. Comparison with Master

b. COC color Chip (visual) Refer to incoming Quality

Incoming Inspection on resin NA 1 Appearance NA - 1 pcs Every lot If reject, on-hold the lot and highlight to supplier
c. Material Code b. COC buyoff Control Procedure

d. Receive correct part c. Drawing (material code info)

Refer to Molding parameter

Material Preheat Hopper 2 NA Material Pre Heat - According to Material preheat specification Machine thermometer NA Every Filling If reject, on-hold the lot and correct the process
record sheet

Appearance NA Visual inspection standard Visual inspection 5 shots Every set up

NA Refer to First piece inspection
First Piece Inspection 3 Reject the affected lot, rework or sorting if needed. Correct the process
record sheet
Dimension NA Drawing (Full dimension) Measuring Equipment 1 shot Every set up

Molding Machine NA Secondary Process - Remove gating, flashes & trimming

Toshiba
Mass Production 4 Visual inspection 100% 100% Refer to Work instruction Reject the affected lot, rework or sorting if needed. Correct the process
Meiki
Haitian Compare with approval sample & Visual
Appearance NA -
inspection standard

Refer to work instruction on the cooling

Part cooling process
Cooling Cooling Jig 5 NA - sequence (Time transformation to sequence Cooling Jig 100% 100&% Refer to Work instruction Reject the affected lot, rework or sorting if needed. Correct the process
after mold
for operator )

Compare with approval sample & Visual

Appearance NA - Visual inspection
inspection standard
Refer to Quality instruction standard for part
IPQC NA 6 Refer to IPQC Checklist sheet If reject, on hold and re-screen the affected lot
number XXXX
Drawing (Key characteristic & low PPK
Dimension NA - Measuring Equipment
dimension)

Packing NA 7 NA Packing - According to packing requirement Visual Check 100% Every lot Refer to Work instruction Reject the lot and rework to correct the process

Appearance NA Inspection standard Visual inspection

Refer to Quality instruction standard for part Refer to OQC inspection record
OQC Inspection NA 8 - If reject, on hold and rescreen the affected lot
number XXXX sheet
Drawing (Key characteristic & low PPK
Dimension NA Measuring Equipment
dimension)