AF26.60-S-3107A 1st gear and/or reverse gear difficult to engage 20.4.

05
TRANSMISSIONS 716.6 in MODEL 639

Operation no. of operation texts or standard texts and flat rates

Category Op. no. Operation text

V 261200 Remove/install transmission
V 266633 Adjust shift cables

Damage code Cause Remedy

26 201 D1 Decelerated axial displacement of clutch 1 Adjust shift cables for manual AR26.60-S-6633SD
drive plate on transmission input shaft's transmission
gearing profile.
i1st. gear or reverse gear difficult to i If after adjustment the fault has not been
engage from neutral and / or catches when rectified, then please perform the following
shifting from 1st. into 2nd. gear. steps.
2 Remove transmission. AR26.10-S-0020SD
3 Apply light coating of heat-resistant
lubricant from spray can to transmission
input shaft gearing all way round.
p Make sure that heat-resistant lubricant
cannot come into contact with the clutch
lining and central ejector.
Heat resistant lubricant *BR00.45-Z-1074-06A
4 Install transmission AR26.10-S-0020SD
Repair materials
Number Designation Order number
BR00.45-Z-1074-06A Heat resistant lubricant A 000 989 91 51

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AR26.60-S-6633SD Adjusting manual transmission shift cables 24.3.03
TRANSMISSION 716.6 in MODEL 639.601 /603 /605 /701 /703 /705 /711 /713 /811 /813 /815

1 Catch
2 Ball socket of outer shift cable
3 Adjusting tool
4 Ball socket of center shift cable
5 Gearshift lever with bearing
bracket
6 Bolts
7 Backup lamp switch connector

N26.60-2293-06

e Remove
1 Remove center console AR68.20-S-2000S
2 Remove paneling on center console AR68.20-S-5169S
3 Disconnect connector of backup lamp switch
(7)
4 Using a suitable tool, pry ball socket of outer
shift cable (2) off ball head
5 Unscrew gearshift lever with bearing bracket i Remove screws (6)
(5) from instrument panel carrier and move
out downwards
6 Using a suitable tool, pry ball socket of
center shift cable (4) off ball head
Adjust
7 Insert adjusting tool (3) in the length adjuster AR26.60-S-6604-01S
of the shift cables
y Adjustment tool for shift cable length adjuster WF58.50-S-2660-04S
8 Press ball socket of center shift cable (4) i Grease ball head and ball socket of
onto ball head center shift cable (4).
Long-life grease *BR00.45-Z-1001-06A
9 Install gearshift lever with bearing bracket (5) n *BA26.60-N-1010-01J
10 Press ball socket of outer shift cable (2) onto i Grease ball head and ball socket of outer
ball head shift cable (2).
Long-life grease *BR00.45-Z-1001-06A
11 Insert catch (1) in gearshift lever with bearing l Catch *639589036300
bracket (5)
12 Pull adjusting tool (3) off ball sockets of shift
cables
13 Remove catch (1)
g Check
14 Perform a function test i Check gearshift for proper operation and
ease of movement, repeat the adjustment if
necessary.
d Install
15 Plug together connector for backup lamp
switch (7)
16 Install paneling on center console AR68.20-S-5169S
17 Install center console AR68.20-S-2000S
n Shift mechanism
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 Number Designation Model
639 with
transmission
716.637/652

BA26.60-N-1010-01J Bolt, mechanical shift to instrument panel Nm 20

carrier

639 589 03 63 00
Catch

Repair materials
Number Designation Order number
BR00.45-Z-1001-06A Long-life grease A 000 989 63 51

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WF58.50-S-2660-04S Adjustment tool for shift cable length adjuster Model 639.601/603/605/701/703/ y
705/711/713/811/813/815 with
transmissions 722.6, 716.6

Fabricate wire or flexible plastic with a diameter of 3 mm and a length of approx. 200 mm.

i Two adjusting tools are required for transmission 716.6.

N26.60-2294-01

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AR26.60-S-6604-01S Inserting adjusting tool into length adjuster of
shift cables
y Adjusting tool for length adjuster on shift WF58.50-S-2660-04S
cable
1 Compress the length adjuster (1) on the ball socket (2) of shift cables in the direction of
the arrow.

2 Insert adjusting tool (3) into the bore of the latch (4).

N26.60-2292-01

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AR68.20-S-5169S Remove/install center console paneling 21.3.03
MODEL 639.601 /603 /605 /701 /703 /705 /711 /713 /811 /813 /815

Shown on model 639 with transmission

722.6

1 Center console paneling

2 Bolt

S68.20-4519-06

ed Remove/Install
1 Remove center console AR68.20-S-2000S
2 Remove ashtray from front center console AR68.20-S-2400S
3.1 Remove selector lever handle with covering Transmission 722.6 AR27.60-S-0905S
3.2 Unclip shift lever paneling from center Transmission 716.6
console paneling (1)
l Long wedge *115589035900
4 Unscrew bolt (2)
5 Remove center console paneling (1) i For this purpose, pull center console
paneling (1) toward rear. Disconnect
electrical connector from cigarette lighter and
remove center console paneling (1).
i Installation: Check mounting clips,
replace if necessary.
l Long wedge *115589035900
6.1 Remove cigarette lighter Only if center console paneling (1) is AR82.00-S-9999S
replaced
7 Install in the reverse order
g Check
8 Check whether center console paneling (1) is
seated properly.

115 589 03 59 00

Long wedge

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AR68.20-S-2000S Remove/install center console 27.9.02
MODEL 639.601 /603 /605 /701 /703 /705 /711 /713 /811 /813 /815

S68.20-4508-01 S68.20-4509-01 S68.20-4510-01

Shown on model 639 with center console 1 Center console 2 Bolts
with stowage compartment code FF1

ed Remove/Install
1 Unscrew right and left bolts (2).
2 Remove center console (1) toward rear l Long wedge *115589035900
(arrow)
3 Install in the reverse order i Check mounting clips for damage and
replace if necessary

115 589 03 59 00
Long wedge

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 Untitled
Difficulty selecting gear

The fix is to change the oil for a different viscosity.

Light shock oil, made buy Redline.

NOT the heavy duty oil from Redline

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