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MH-103B Strapping Machine Manual
MH-103B Strapping Machine Manual
Please refer to the following information if you need to operate or maintain the machine.
Before
Check the cover board of machine, if that is broken replace it with a new
Make sure that no tools or other items on the machine and keep tidy.
application carefully.
During
Do not wear the loose clothes in case of being wrapped into machine
Keep your hands an ideal working distance away from other items
Do not use the machine to strap the products beyond the application scope, for it
After
Please cut off the power supply before opening the cover board.
Do not install the additional parts unauthorized by YOUNGSUN for the sake of the
Please use the power-supply system in line with the machine requirement.
Do not tear off or cover the type specification or safety warning mark on the
machine.
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Notice:
For the normal running of the machine, please keep the machine and parts clean, add the
lubricant to the lubrication part and make troubleshooting to the electrical equipment.
Machine can only be operated by relevant technical personnel
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CONTENTS
Part1 Machine property and safety information------------------------------------------- 5
1-1 Performance parameter ------------------------------------------------------------------- 5
1-2 Overview and applications ---------------------------------------------------------------- 5-6
1-3 Working position illustration(See Figure 1-1)-------------------------------------- 6
1-4 Use the security considerations of the machine ------------------------------------- 6-7
1-5 Machine radiation safety -------------------------------------------------------------------- 7
1-6 Safety mark ------------------------------------------------------------------------------------ 7-9
Part 2 The specification, installation &debugging ------------------------------------------ 9
2-1 Specification ------------------------------------------------------------------------------------ 9
2-2 Handling ,installation, transport and storage conditions ---------------------------- 10-13
2-3 Debugging -------------------------------------------------------------------------------------- 13-14
Part 3 The working principle and process description ------------------------------------ 15-16
Part 4 Machine operation ------------------------------------------------------------------------- 16
4-1 Control panel function(See Figure 4-1)---------------------------------------------- 16-17
4-2 Threading method ----------------------------------------------------------------------------- 17-18
4-3 Procedure ---------------------------------------------------------------------------------------- 18
4-4 Daily maintenance ----------------------------------------------------------------------------- 18-20
4-5 Delivery setting --------------------------------------------------------------------------------- 20
4-6 Adjustable position ----------------------------------------------------------------------------- 21
Part 5 Maintenance and Troubleshooting ------------------------------------------------------ 22
5-1 Safety warning on maintenance -------------------------------------------------------------22
5-2 Regular maintenance and cleaning -------------------------------------------------------- 22
5-3 Frequent trouble and troubleshooting --------------------------------------------------- 22-25
5-4 Repair or replace components by the operator ----------------------------------------- 26
5-5 Repair or replace components by the professionals ----------------------------------- 26
Part 6 The main components and schedules ------------------------------------------------- 27
6-1 Head unit ---------------------------------------------------------------------------------------- 27-42
6-2 Pre-strap-feeding mechanism --------------------------------------------------------------- 43-44
6-3 Pendulum mechanism ------------------------------------------------------------------------- 45
6-4 Arch unit -------------------------------------------------------------------------------------------- 46
Part 7 Electric illustrative diagram and schematic diagram ------------------------------- 47-52
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Specification
Item
MH-103B
PP
Width(9mm~15mm)±1mm,thickness(0.55mm~1.0mm) ±0.1mm
Requirement for
strap Strap spool:Width160mm,inner dia.:200mm~210mm,
out dia.:400mm~500mm
Stretching Resistance:Max.150kg
Dimensions L1818mm×W620mm×H1350mm
Arch Size Width 600mm X Height 800mm
(It’s possible to customize the size)
Remarks: Hot sticky parts of the height of 615mm from the ground
The machine uses Germany "SIEMENS" PLC control, French " Schneider " electrical
components, Germany “P+F” photoelectric switch control, etc. Mechanical design references
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Japanese technology, reasonable design, motor coordination , high reliability, with manual,
automatic , continuous three functions , and easy to use , speed fast, suit for high-speed
The machine wide application range for the beer industry , beverage industry, food
industry , chemical industry, tobacco redrying companies , the pharmaceutical industry , the
When working , the machine operator standing in front of about 100mm away from the
Figure 1-1
1 Please check the power supply, do not insert the wrong power supply. The
machine adopts three-phase system, colored thread is the grounding neutral wire as
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3 Do not use water to wash the machine. If the workplace is wet, operating
7 The main components in manual list should always lubricated with oil (see 4.4
clause)
electrical configuration.
10 They shall not free to change or destroy the structure and configuration of
11 Product shall comply with the product manual, parts manual for each explosion
50257-1996。
Noise:≤75dB(A)
All kinds of prohibition warnings , instructions and tips logo on the machine to remind
operator to pay attention to potential hazards and to avoid possible danger.(see figure
1-2)
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Direction signs
Internal motors and
other electrical hazards
Figure 1-2
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Remarks
item Logo graphic Sign Meaning
(Label position)
Easily lead to
warning sign personal injury
1 Attention to site
safety
caution sign
3 Beware of high temperatures
burns
Placed in a safe
installation
4 and reliable
requirements
ground
2-1 Specification
2-1-1 Model:MH-103B
2-1-2 N.W:290KGS
2-1-3 G.W:345KGS
2-1-4 Volume:2m3.
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2-2-1 The machine structure and the main components (see Figure 2-1)
烫粘部位
Heating position
3 2 1
Figure 2-1
2-2-2 Disassembly
Machine split into the following components before leaving factory: body, aluminium alloy
frame, left strap path, right strap path. Body pack with polywood case, and aluminium alloy
frame, left strap path, right strap path were packed with foam placed inside polywood case.
2-2-3 Installation
Shown as Fig.2-2, put aluminum alloy frame in the slot frame shown as Fig. 2-3. Fix
M8X20 hexagonal socket screw onto the slot frame. See as Fig.2-4
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slot
槽
Insert One head of left strap path shown as Fig.2-5 into aluminum alloy frame slot
shown as Fig.2-6. The other head fixed onto the support plate Fig.2-7 of the
as Fig.2-9. Assure that the gap between middle left strap path and T guide plate is
H=2mm as Fig.2-8.
左带道
left strap path
support
支板 plate
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left左带道
strap path
Insert one head of right strap path into aluminum alloy slot as Fig.2-5 in the
right strap
右带道path
right 右带道
strap path
2-2-4 Moving
Figure 2-12
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Working conditions is far away from smoke and fire, dry, well-ventilated, no corrosive
2-3 Debugging
②Charge liquid lubricating oil into decelerator and observe whether the oil path is
③.Check whether the motor and electric equipment are dry and with good insulation.
④. Check whether the external power is fit for the power supply of the machine.
hole
Figure 2-13
① When the two proximity switches induce strap-withdrawing sonde shown as Fig 2-14,
main motor stop ,withdrawing motor start, and the machines withdraw strap.
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main
主电机motor
strap-withdrawing sonde
退带探头
proximity switch
接近开关
Figure 2-14
②When the two proximity switches induce strap-sending sonde shown as Fig
main motor
主电机
strap-sending sonde
送带探头
proximity switch
接近开关
Figure 2-15
③When the two proximity switches induce stop sonde shown as Fig. 2-16. Main motor
stops running.
main motor
主电机
proximity switch
接近开关
Figure 2-16
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The bailing object is basically located in the middle of the machine. First the right top
body ascends, impacting the front end of the clamping strap. Tightening the strap and
strapping the object. Subsequently left top body ascends and impacts the proper place of
lower layer strap. Heating slice stretches into the middle of two straps. Middle top knife
ascends, cut off strap, finally feeding next bundle strap to the position and finish one cycle.
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① Power light
When the switch of press button “PACKING DESIGN” points to “CONTINUOUS the
strapping
No matter what situation the machine is under. Once requiring the machine to stop
running immediately, just pressing this button. If requiring restart, turn an angle in arrow
⑤ Strapping button
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1 2 3 4 5 6
Figure 4-1
① Load the bailing strap on the strap stool. Load the bailing strap according to the
course shown as Fig.4-2. After the head enters the jaw to insert the strap, turn the
knob in the pre-strap-feeding mechanism in clockwise direction. Make the two tape
wheels far from a distance to pass strap head through two tape wheels and enter
strap storehouse. Pull the strap head by hand and then turn the emergency stop
button on the control panel and the bailing strap will automatically be full of strap
storehouse.
② After the strap head is pulled out from the upper opening of the strap storehouse,
inserted into the strain swing rocker shown as Fig. 4-3 and passes through two
tape wheels. At this time turn button 3 on the control panel to the position of
“SEND” and the bailing strap will be full of strap path. Thus strap-transporting is
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strap wheel
bailing strap
4-3 Procedure
a. Put through air switch shown as Fig4-1 and power light is on.
b. Put through power switch 2. If the strap is not full at this time, the machine will
automatically feed the bailing strap into strap storehouse until the strap storehouse is full.
c. If there is not bailing strap in the strap path or the bailing strap does not reach the position,
turn strap-feeding and withdrawing button3 to the position of “SEND” to make it feed strap.
d. 30 seconds after switching on the power and the heating section reaches strapping
temperature, it’s possible to do strapping.
e. Select strapping mode:
In Fig4 the button of “PACKING DESIGN” is strapping mode button,
including three modes: “CONTINUOUS”, “MANUAL”, “AUTOMATIC”.
① CONTINOUS: Don’t operate any switch and the machine and ceaselessly straps
according to adjusted interval, applied to large volume flow production.
② MANUAL: Strap once on pressing strapping button 6 once, applied to the occasion of
relatively slow speed or scattered strapping.
③ AUTOMATIC
f. No matter what situation the machine is under. Once requiring the machine to stop
running immediately, just pressing 5 button. If requiring restart, turn an angle in arrow
direction on the switch to restore the original shape.
Frequently making proper maintenance to the bailing press is not only to prolong
the life of the machine but to avoid the trouble so as to advance production efficiency.
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pendulum bar
Figure 4-6
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4-4-3 Regularly examine the fastness of proximity switch and its sonde
If proximity switch and its sonde are not fixed tightly and change the relative position,
it will cause the change of stop position of the bailing press and the time to feed and
withdraw the strap. The machine can’t operate normally due to disaccord and affects
the bailing quality.
Figure 4-7
②The gap H between main motor and the brake of main motor is adjusted to 0.2mm-0.3mm
(See Fig4-8)
Figure 4-8
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tightness force shown as Fig 4-9.Generally knob to adjust strapping force is seized and
can’t turn.When adjusting strapping force, first forcibly push the knob to the bottom. At this
time you can freely turn the knob. The strapping force is decreased while turning knob in
position of swing link bearing and orientation tray shown as the left Figure. Generally it is not
knob
positioning plate
Figure 4-9
②If the temperature in work field is with large variation, adjust the temperature of heating
section by temperature-control device: the temperature in 2 gear is lowest and 10 gear
highest (See Fig4-10).
Figure 4-10
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inserted into the middle of double-deck strap and upper and lower double-deck
c. Because strap is not fed to the position, it causes bad adhesion: because the
d. Strap head is split:The reason is that the strapping force is too large Properly
e. The pressure of middle top body is not enough big:The compression spring in
f. Used bailing strap is too thin so that top pressure is not enough. If using this
bailing strap, spacer less than 0.5mm should be added under middle top knife
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upper strap
Figure 5-1
Figure 5-2
tension spring
crown bar
Figure 5-3
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b. The position of crown bar is too high: If not on strap-withdrawing, the gap between
crown bar and pry bar should be H=0.3mm(Fig.4-7).If due to improper adjustment,
crown bar always holds against the pry bar and the holding force is very large, it
will cause the phenomenon that strap is not fed to the position.
c. Strap storage volume in strap storehouse is few: If there is not enough strap, it will
causes small strap storage volume. Find out the trouble and solve it.
d. Strap head is split: If strap head is split, it will not run smoothly in the strap path and
lead to the situation that strap is not fed to the position. The reason is that the strapping
force is too large. Therefore properly adjusting strapping force will eliminate this
feeding strap. But if it is adjusted too low with a small gap to swing link bottom and
affects freely feeding and withdrawing of the strap, it will cause this situation. At this
strap-pressing plate
pendulum bar
Figure 5-4
f.Middle top knife is not fixed firmly: : Middle top knife on the middle body is not
board. Reset can’t reach the position and causes T guide plate out of the
position. Strap head jumps no direction due to no guide of the guide plate and
leads to the situation that strap is not fed to the position. Therefore after
adjusting or disassembly middle top knife should fix firmly (See Fig. 5-2).
g. Quality problem of bailing strap:Width and thickness of bailing strap is too big
or too small and bending too much. All will cause this situation.
Judging method: Through manual feeding strap, if it can’t reach the position, the
quality of the strap is not fit for the requirements of the machine; If it’s smooth,
gap between strap-withdrawing crown bar and pry bar (See Fig. 4-7);
5.3.3 Power light is not on:①. Whether power plug and wiring socket contacts well;
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2 Strap-clipping block
3 Various fuse
5 Strap-shielding plate
9 Pre-strap-feeding motor
10 Brake strap
4 Middle relay
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23 24 25 26 58 27 28 29 30 59 6-1
40 41 42 43
22 60
Head Unit
39
21 31 38
20 32 37
19 33 36
34 35 68
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17 66 44
16 45
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Part 6 The main components and schedules
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向
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10 Bearing 80102 2
11 Bearing pedestal 01-14 2
12 Baffle plate 01-18 2
decelerator
13 Motor and decelerator YS8024B14 1 NMRV050/40
80B14
14 Spindle 01-17 1
15 Bearing 80100 2
16 Plate 01-144 2
Pendulum bar of guide
17 01-224 1
plate
01-67 1
Support plate
18 (for Unmanned
Support plate 01-67A 1
machine)
19 Pendulum bar of slide plate 01-217 1
20 T guide plate 01-226 1
21 Slide plate combination 1 See the Figure
22 Bent plate 01-33 1
23 Hexagonal screw M5×50 1 Punching
24 Belt wheel 01-39 1
25 Left guide plate 01-24 1
26 Left guide rail 01-22 1
27 Right guide plate 01-25 1
28 Right guide rail 01-23 1
29 Pry bar 01-32 1
30 Crown bar 01-51 1
31 Bearing 50102 4
32 Roller wheel rack 01-1-2 1
33 Front lid 01-56 1
34 Back lid 01-57 1
35 Bent plate 01-40 1
36 Spindle 01-50 1
37 Clamping arm 01-200 1
38 Drag bar 01-197 1
39 Spring 01-136(1) 1
40 Spring 01-136(2) 1
41 Knuckle bearing Φ8;SA8TK 1
42 Pendulum block 01-196 1
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○
5 Heating Section Combination
4
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2
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