Process Time (mins) Pump Sizing

Feed 15 15 Pump Flow Rate 0.1333 tons/min

Heating 30 30 8000.0 kg/hr
Degumming 30 20
Bleaching 45 30 Pipe Size= 54
Filter 60 45 Velocity= 970.31 m/sec

Bleach Pump Rate tons/min

Cycle Time 3 2.333333 HRS

Cycles/Day 8 Vacuum Pump Sizing

36.5 cfm
Tons/Cycle 1.875 Tons 62 m3/hr
2 75.950 kg/hr
3.7975 kg
BE/AC Hopper Size 1.225 kg/m3 Air Density
25 kg/bag Bleacher Volume 3.1 m3
BE Bulk Density 700 kg/m3 Time of Evacuate 3 mins
per loading 50 kg 28.7 inHG
Volume Req 71.42857143 L stages 2, type liquid ring pump
Acid Hopper Volume 0.60 m3 liquid = water, material=cs all
600 L speed = 1800rpm, discharge p=1 atm, suc p=50-70mmhg
Tank Diameter = 600 mm Impeller Calcs Vessel Max Ca
Tank H = 500 mm Oil cP at amb temp = 60-80
for calc use cP= 20
Vessel Max Capacity = 0.141 m³
141.3716694 Liquid System vel= 0.6 ft/sec
0.3048 m/sec

Slop Tank Size

Basis: 1 hr worth of oil
Slop Tank Volume 0.833333333 m3 Deo Sizing
Tank Length = 1039 mm CAP 15 tpd
Tank H = 800 mm Pump Flow Rate 625 kg/hr
Tank Width = 1000 mm

Vessel Max Capacity = 0.831 m³

Steam Nozzle nozzle size = 1.5 mm

Steam = 1% of Flowrate area = 1.767 mm2
Design = 1.5% of flowrate
TOTAL steam flow = 9.375 kg/hr Sparge Pipe
 steam flow PER nozzle = 0.1111 kg/hr # L (mm)
# of nozzles = 84 1 3769.9 75.40
distance bet holes = 119 2 3141.6 62.83
3 1885.0 37.70
use 4 1256.6 25.13
distance bet holes = 50 total 10053.1
# of nozzles = 196
TOTAL steam flow = 21.7756 kg/hr

PRE-FLASH HEATER

CAP 15 tpd T1 260 t1 245

Pump Flow Rate 938 kg/hr T2 270 t2 210
PLATE DIMENSIONS 22.01 l/min
H= 1524 mm Circ= 450
L= 3048 mm OD = 48.2 189.5323
TANK DIMENSIONS # turns = 10 0.85289535
# Vertical Plate = 1 Helix length= 28,288.65
# Longitudinal Plate = 1 Heating Area 4.284 m2
Tank Diameter = 599 mm
Tank H = 1500 mm 11.489544
Vessel Max Capacity = 0.317 m³
vap 75 Steam Nozzle nozzle size = 1.5
inlet 300 Steam = 0.1% of Flowrate area = 1.767
nll 1125 Steam = 0.15% of Flowrate
total 1425 TOTAL steam flow = 0.9375 kg/hr
steam flow PER nozzle = 0.1111 kg/hr 0.352
# of nozzles = 8
distance bet holes = 0

SCRUBBER

CAP 22.5 tpd T1 32 t1 66

Pump Flow Rate 1406 kg/hr T2 40 t2 53
PLATE DIMENSIONS 27.28 l/min
H= 1524 mm Circ= 450
L= 3048 mm OD = 48.2 189.5323
TANK DIMENSIONS # turns = 10 0.85289535
# Vertical Plate = 1 Helix length= 28,288.65
# Longitudinal Plate = 1 Heating Area 4.284 m2
Tank Diameter = 599 mm
Tank H = 1524 mm 11.489544
working Capacity = 0.3 m³
 316.518966 L
Level= 1125 mm

Filter Sizing BE Bulk Density 0.7gm/cc

BE/AC 2% 120 kg 171.43 dm3
Oil Retained in Cake 2% 120 kg 139.53 dm3

Cake Volume per Cycle 4% 240 kg 466.45 dm3

Filter Change 3 times per Day

Bleached Oil Tank 2 tons per batch Polishing Filter

type: bag and basket
PLATE DIMENSIONS Material: body
H= 1500 mm basket
L= 3000 mm filter size: 1 micron
TANK DIMENSIONS filtering Area: 0.5m2
# Vertical Plate = 2 max press: 5bar
# Longitudinal Plate = 2 max temp: 120degC
Tank Diameter = 1910 mm 6.265924
Tank H = 3000 mm 9.84249
NLL = 2600 mm

Vessel Max Capacity = 8.6 m³

Normal Capacity = 7.4 m³

Mass = 2000 kg
V= 2.5 m³

3000 liters
 Degumming/Bleacher Sizing
Plate Standard Size 1.5m x 3m Overfill Volume 20%
material 304SS

Size vessel to 2 Tons 1 1/2 heating coil 150 mm apart

plus vol for SG of .8 127 m2 area required
plus vol for overfill 20%
PLATE DIMENSIONS
manhole H= 1500 mm
hopper bleaching L= 3000 mm
hopper acid TANK DIMENSIONS
# Vertical Plate = 2
# Longitudinal Plate = 1.2
Mass = 2000 kg Tank Diameter = 1146 mm
V= 2.5 m³ Tank H = 3000 mm
V+ overfill = 3 m³
Vessel Max Capacity = 3.1 m³
Acid Hopper Size
Acid Hopper Volume 0.15 m3 h at 2.5m³ = 2424.1 mm
150 L
Tank Diameter = 500 mm
Tank H = 800 mm Circ= 3241.1811
suc p=50-70mmhg OD = 48.26 189.5323
Vessel Max Capacity = 0.157 m³ # turns = 14 8.6003191
157.0796326795 HELIX L= 141011.84
Heating Area 21.379 m3

11.489544

Drier Sizing
CAP 15 tpd Tank Diameter = 970 mm PLATE DIMENSIONS
Pump Flow Rate 625 kg/hr Tank H = 600 mm
0.73 m³/hr
hold up time= 10.00 mins Vessel Max Capacity = 0.443 m³ TANK DIMENSIONS
hold up volume= 0.12 m³ # Vertical Plate =
area = 0.739 m² # Longitudinal Plate =
Tank Diameter =
 74.00 37 50.94474594595
62.00 31
36.00 18
24.00 12
196.00

degC/min dT mins
factor 2.25 35 15.55555556

Q=m*cp*(ΔT)
Q= 115,500.00 kj/hr 32,083.33 W

Q=U*A*(ΔTm)
ΔTm= 36.07
A= 5.46 m2

mthermal oil= 4753.09 kg/hr 1.3m/sec vel

95.44 L/min
mm
mm2 Fluid Residence time in Heater
14.38 mins

degC/min dT mins
factor 1.9 13 6.842105263

Q=m*cp*(ΔT)
Q= 40,584.38 kj/hr 11,273.44 W

Q=U*A*(ΔTm)
ΔTm= (23.41)
A= (2.96) m2

mwater= 1231.32 kg/hr 1.3m/sec vel

24.73 L/min
 Fluid Residence time in scrubber sump
9.59 mins

bag and basket

ss 304
ss 304
 HEATING TIME
factor (degC/min) 1.69 29.5858 mins
1.69 11.83432 mins

t1a 110
t2a 90
CAP 15 tpd T1 120 t1 90
Pump Flow Rate 4000 kg/BATCH T2 120 t2 40

Circ= 450
OD = 48.2 189.5323
# turns = 10 0.852895
Helix length= 141,011.8
Heating Area 21.353 m2

PLATE DIMENSIONS
H= 1524 mm
L= 3048 mm
TANK DIMENSIONS
# Vertical Plate = 1
# Longitudinal Plate = 1
Tank Diameter = 970 mm
Tank H = 1524 mm
LEVEL
vap 424
inlet 300
 hll 300
nll 500
total 1100
 731 kg/m3 0.731 g/cc

0.0000133

cp oil at 40 2.5 kj/kgK

cp oil at 90 3 kj/kgK

cp steam at 2barg 2.268 kj/kgC

50 20
Q1=m*cp*(ΔT) Q1=m*cp*(ΔT)
Q(kj/hr)= 500,000.0 Q(kj/hr)= 240,000.0
Q(w)= 138,888.9 Q(w)= 66,666.7
Q=U*A*(ΔTm)
ΔTm= 50.98
A= 12.26 m2

Q=m*L L 2133 kj/kg

m= 234.4 kg/hr
 Slop tank volume

Tank Length = 598 mm Tank Length = 1248 mm Tank Length =

Tank H = 800 mm Tank H = 500 mm
Tank Width = 1000 mm Tank Width = 1000 mm Tank Width =

Vessel Max Capacity = 0.478 m³ Vessel Max Capacity = 0.624 m³ Vessel Max Capacity =

TOTAL 1.416

A36 density 7800 kg/m³

Tank Length = 1866 mm Tank Length = 1850 mm

Tank H = 1116 mm Tank H = 1100 mm
Tank Width = 1016 mm Tank Width = 1000 mm

Vessel Max Capacity = 2.116 m³ Vessel Max Capacity = 2.035 m³

Volume 0.081 m³

EmptyWeight 630.0473 756.0568 working Weight 1889.017

 Tank Length = 1046 mm
Tank H = 300 mm
Tank Width = 1000 mm

Vessel Max Capacity = 0.314 m³

Test Weight 2172.257