Professional Documents
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Graphtec Ce2000-60 120 60ap 100ap 120ap Cutting Plotter
Graphtec Ce2000-60 120 60ap 100ap 120ap Cutting Plotter
Graphtec Ce2000-60 120 60ap 100ap 120ap Cutting Plotter
CE2000-60/120/60AP/100AP/120AP
CE2000-UM-251-06-9370
SERVICE MANUAL
Software License Agreement
Regarding the software provided with this agreement (“Software”), this License Agreement with
Graphtec Corporation (“Graphtec”) grants you (“User”) the right to use the Software within on the basis of
the following terms and such use presumes that you have also agreed to the following terms.
1. Copyrights
The copyrights for the Software and any printed documentation, such as manuals, accompanying the
Software belong to the individual or corporation indicated in the Software or documentation.
2. Right of Use
The User may use the Software on a single computer system at one time.
3. Duplication and/or Revision
(1) The User is permitted to make a single copy of the Software for back-up purposes. In such case, the
User shall indicate the rights (copyrights) attached to the Software on each copy medium concerned.
(2) The User must not alter, combine, revise, or otherwise adapt the Software in any manner whatsoever,
which includes reverse engineering, disassembly, and decompiling.
4. Third-Party Use
The User may not loan, rent, lease, or transfer the Software and its license rights to a third party.
5. Warranty
(1) If the Software does not operate properly due to a physical defect in its recording medium, please
contact your sales representative or nearest Graphtec vendor. In the case that Graphtec is responsible
for the physical defect, it will replace the Software at no charge.
(2) The replacement of Software due to a physically defective recording medium, as mentioned in the
preceding paragraph, is the only warranty service provided by Graphtec.
(3) Graphtec provides the Software “as is.” Graphtec and its suppliers do not guarantee the possible
performance and/or results obtained by the use of the Software and its documentation. Moreover,
Graphtec and its suppliers do not provide any guarantee, explicit or implied, regarding the violation
of third-party rights, the Software’s qualities, or its suitability for specific applications. For whatever
reason, Graphtec and its suppliers shall not be held liable for incidental, derivative, or special damage
attributable to the Software and/or its documentation. Even if the store which sold the Software has
informed the User that such damage is likely to occur, Graphtec and its suppliers shall not be held liable
for such damage. Graphtec and its suppliers shall also not be held liable for any claim by a third party to
assert its rights.
CE2000-UM-251-9370 i
HISTORY OF REVISIONS
No. Date issued Description of revision Page Edition
1 03.07.15 First Printing All 01
2 03.08.18 Part number for the Y belt idler 120 added. 10-7 02
3 03.09.04 Part number for the new LCD replaced from old LCD. 4-1, 10-3 03
4 04.03.04 Part number for the Pen Holder AP corrected. 10-9 04
5 04.04.22 Part number for the Pen encorder FPC added. 10-9 05
6 04.04.22 Diagram for the Pen encorder FPC corrected. 10-10 05
7 05.06.10 Item numbers in the figure are corrected. 10-13 06
CE2000-UM-251-9370 ii
CONTENTS
1. Introduction ......................................................................1
1.1 Main Specifications (CE2000-60/120) ...................................................................1
1.2 Main Specifications (CE2000-120AP: overseas model)................................................................................................2
1.3 Main Specifications (CE2000-60AP/100AP: Japanese domestic models) ..................................................................3
2. Names of the Main Parts .................................................1
2.1 Front View ...............................................................................................................1
2.2 Rear View ................................................................................................................5
2.3 External Dimensions .............................................................................................8
3. Basic Operation................................................................1
3.1 Control Panel.............................................................................................................1
3.2 Menu Tree ...............................................................................................................2
3.3 Description of Special Functions .........................................................................3
4. RECOMMENDED PARTS LIST ...........................................1
4.1 Recommended parts list .......................................................................................1
5. LIST OF TOOLS ................................................................1
5.1 Tools ........................................................................................................................1
5.2 Greasing And Gluing Points .................................................................................1
6. DISASSEMBLY AND REASSEMBLY ............................... 1
6.1 Exterior Parts .........................................................................................................1
6.1.1 How to Replace the Right Side Cover .......................................................................................................1
6.1.2 How to Replace the Left Side Cover ..........................................................................................................1
6.1.3 How to Replace the Center Cover ..............................................................................................................1
6.1.4 How to Replace the Front Guide ................................................................................................................2
6.1.5 How to Replace the Rear Guide .................................................................................................................2
6.2 Mechanical Parts....................................................................................................3
6.2.1 How to Replace the Front and Rear Media Sensors ................................................................................3
6.2.2 How to Replace the Push Roller ................................................................................................................4
6.2.3 How to Replace the Push Roller Arm ........................................................................................................5
6.2.4 How to Replace the Cam Sensor Board ....................................................................................................6
6.2.5 How to Replace the Pen Block ...................................................................................................................6
CE2000-UM-251-9370 iii
6.2.6 How to Replace the Push Roller Sensor ...................................................................................................7
6.2.7 How to Replace the Cutting Mat .................................................................................................................8
6.2.8 How to Replace the Control Panel Relay Board, LCD assembly and Membrane Switch Panel...........8
6.2.9 How to Replace the Y-belt ...........................................................................................................................9
6.2.10 How to Replace the Y-motor .....................................................................................................................10
6.2.11 How to Replace the X-motor.....................................................................................................................11
6.2.12 How to Replace the Vacuum Fan .............................................................................................................12
6.2.13 How to Replace the Main Board ...............................................................................................................12
6.2.14 How to Replace the Y-relay Board ...........................................................................................................12
6.2.14 How to Replace the Y-slider......................................................................................................................13
6.2.15 How to Replace the Drive Roller ..............................................................................................................14
7. ELECTRICAL ADJUSTMENTS.........................................1
7.1 DIP Switch Settings ...............................................................................................1
7.2 List of Items Requiring Readjustment .................................................................1
7.3 Explanation of the Values of the Main Board Settings .......................................2
7.4 Clearing the Non-Volatile RAM .............................................................................3
7.5 Adjusting the Pen Force........................................................................................4
7.6 Adjusting the Distance Accuracy .........................................................................6
7.7 Inputting and Adjusting the Servo Gain ..............................................................8
7.8 Updating the System Firmware ..........................................................................11
7.9 Adjusting the Pen Exchange height value (CE2000-60AP/100AP/120AP)..........................................13
7.10 Adjusting the Pen Exchange Y direction value (CE2000-60AP/100AP/120AP) ............... 14
8. SERVICE MODES .............................................................1
8.1 Sensor Test Mode ..................................................................................................1
8.2 Switching Between the Six Languages ...............................................................2
9. TROUBLESHOOTING.......................................................1
9.1 The Plotter is Turned On But Doesn’t Operate ...................................................1
9.2 Media Loading Operations ....................................................................................2
9.3 Cutting Operations ................................................................................................3
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS ............ 1
10.1 Mainframe ...............................................................................................................1
10.2 Drive Section ..........................................................................................................4
CE2000-UM-251-9370 iv
10.3 Pen Block Section..................................................................................................8
10.4 Stand Section .......................................................................................................10
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS ............. 1
11.1 Block Diagrams ......................................................................................................1
11.2 Circuit Diagrams ....................................................................................................2
11.2.1 Main Board Top Section ..............................................................................................................................2
11.2.2 CPU Section .................................................................................................................................................3
11.2.3 LCA Section .................................................................................................................................................4
11.2.4 Memory Section ...........................................................................................................................................5
11.2.5 Motor Drive Section.....................................................................................................................................6
11.2.6 Interface Section..........................................................................................................................................7
11.2.7 Debug Section .............................................................................................................................................8
11.2.8 Sensor Board Section .................................................................................................................................9
11.2.9 Joint Board Section...................................................................................................................................10
CE2000-UM-251-9370 v
1. Introduction
1. Introduction
1.1 Main Specifications (CE2000-60/120)
Item Specifications
Model number CE2000-60 CE2000-120
Configuration Grit-rolling cutting plotter
Drive system Digital servo drive system
Maximum cutting area 584 mm x 50 m 1220 mm x 50 m
Range of guaranteed precision 584 mm x 5 m*1 1220 mm x 5 m*1
Compatible media widths Minimum: 50 mm, Minimum: 85 mm,
maximum: 712 mm maximum: 1346 mm
(28 inches) (53 inches)
Maximum media thickness 10 mil (0.25 mm)
Maximum cutting speed 60 cm/s 100 cm/s*3
Specifiable cutting speeds 1 to 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 (cm/s)
The CE2000-120 has an additional setting of ** (100 cm/s).
Cutting force 20 to 300 g/f (31 levels) 20 to 450 g/f (39 levels)
Minimum character matrix About 5 mm for an alphanumeric character (varies with the
medium, font, etc.)
Mechanical step size 0.005 mm
Programmable step size GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GL*2: 0.025 mm
Repeatability precision 0.1 mm or less/2 m*1
No. of mountable pens 1 pen
Compatible cutter type Supersteel blades
Compatible pen type Water-based fiber-tip pens
Compatible cutting media Marking film (polyvinyl, fluorescent, or reflective film) with a
maximum thickness of 0.25 mm (excluding high-luminosity
reflective film)
Standard interfaces RS-232C serial or Centronics-compatible parallel
(automatically selected)
Internal memory capacity 2 Mbytes
Command modes GP-GL and HP-GL (selected at the control panel)
Display panel Liquid crystal display, 16 characters x 2 rows
Power supply Supply voltage 115 to 230 VAC 50/60 Hz (UL, CSA) 100 to 240 VAC 50/60 Hz (CE)
Power consumption 80 VA 120 VA
Environmental Operating environment 10˚ to 35˚C, 35% to 75% R.H. (non-condensing)
conditions
Guaranteed precision 16˚ to 32˚C, 35% to 70% R.H. (non-condensing)
External dimensions 840 (W) x 278 (D) x 250 (H) mm 1489(W) x 656(D) x 1189(H) mm
(including stand)
Weight 13 kg 46 kg (including stand)
*1 Varies with the type of Graphtec-authorized film and the cutting conditions.
*2 HP-GL is a registered trademark of Hewlett-Packard Company.
*3 Only in the diagonal (45˚ angle) direction.
CE2000-UM-251-9370 1
1. Introduction
CE2000-UM-251-9370 2
1. Introduction
CE2000-UM-251-9370 3
2. Names of the Main Parts
Serial connector
Parallel connector
Cutting mat Grit rollers
CE2000-UM-251-9370 1
2. Names of the Main Parts
• CE2000-120
Push rollers Pen carriage Medium set lever
Serial connector
Grit rollers
Parallel connector
Stand
CE2000-UM-251-9370 2
2. Names of the Main Parts
Pen station
Push rollers Pen carriage Medium set lever
Control panel
Cutting mat
Grit rollers
Serial connector
Parallel connector
CE2000-UM-251-9370 3
2. Names of the Main Parts
Pen station
Push rollers Pen carriage Medium set lever
Control
panel
Cutting mat
Grit rollers
Serial connector
Parallel connector
CE2000-UM-251-9370 4
2. Names of the Main Parts
Power switch
Roll media tray Roll media tray guide rail AC power inlet
Roll media tray : Holds a roll medium for feeding to the cutting plotter.
Roll media tray guide rail : Used to mount the roll media tray.
AC power inlet : Connects one end of the power cord to the cutting plotter.
Power switch : Controls the on/off status of the power supply to the cutting plotter.
• CE2000-120
Power switch
AC power inlet
Stock roller
Stopper
AC power inlet : Connects one end of the power cord to the cutting plotter.
Power switch : Controls the on/off status of the power supply to the cutting plotter.
Stopper : Used to adjust the position of roll film by preventing the film from sliding from
side to side.
Stock roller : Holds the roll film for feeding to the cutting plotter.
CE2000-UM-251-9370 5
2. Names of the Main Parts
Power switch
Stoppers
Basket
Stock roller : Holds the roll medium for feeding to the cutting plotter.
Stoppers : Used to adjust the position of roll medium by preventing the medium from
sliding from side to side.
Basket : Receives single sheets of media after they have been cut or printed by the
CE2000-60AP.
AC power inlet : Connects one end of the power cord to the cutting plotter.
Power switch : Controls the on/off status of the power supply to the cutting plotter.
CE2000-UM-251-9370 6
2. Names of the Main Parts
Collars
Power switch
2/3-inch stoppers
Basket
CE2000-UM-251-9370 7
2. Names of the Main Parts
851mm (280mm)
(226.5mm)
227mm
Dimensional precision: 5 mm error 278mm
• CE2000-120
656
1489
1189
1333
CE2000-UM-251-9370 8
2. Names of the Main Parts
820
1494
1189
1333
851mm
1002mm
934mm
CE2000-UM-251-9370 9
2. Names of the Main Parts
1327mm
1180mm
970mm
CE2000-UM-251-9370 10
2. Names of the Main Parts
• CE2000-120AP
1494mm
1180mm
970mm
CE2000-UM-251-9370 11
3. Basic Operation
3. Basic Operation
3.1 Control Panel
Lamps
POWER : Remains lit while the cutting plotter is
being supplied with power.
PROMPT : Lights upon the receipt of plot data
F1 / ORIGIN
specifying a coordinate point outside of the
effective plotting area.
Panel Keys
POWER F1/ORIGIN : Press this function key to reposition the
F2 / TEST
PROMPT origin point or to select a menu function in
PAUSE status.
F2/TEST : Press this function key to run a cutting test
PAUSE ENTER
for checking the cutting conditions or to
NEXT PAGE
select a menu function in PAUSE status.
NEXT PAGE : Press this function key to switch through
COND1 to COND4. When a menu is being
POSITION displayed in PAUSE status, press this key
to proceed to the next menu.
PAUSE : This key functions differently according to the current operating status.
Press it once to enter the PAUSE status and light up the PAUSE lamp.
Press it again to cancel the PAUSE status and turn off the PAUSE lamp.
Press this key when you wish to discontinue cutting or plotting or set functions at menus
on the display panel.
ENTER : After setting a cutting or plotting condition, press this key to register the setting.
POSITION : These keys function differently according to the current operating status.
When the cutting plotter is not in PAUSE status, they are used to move the pen carriage.
When the cutting plotter is in PAUSE status, they are used to change the settings of
functions at menus on the display panel.
Setting the Multilingual Display
Your cutting plotter’s display can be set to one of six different languages: English, French, German, Italian,
Japanese, or Spanish. To access the language selection menu, hold down the ENTER and F1/ORIGIN keys
while turning on the power. Hold down the keys until a two-line language display menu appears.
Next, press the DOWN ARROW POSITION key to move through the six language selections. When the
desired language is displayed, press the ENTER key to register your selection.
CE2000-UM-251-9370 1
3. Basic Operation
SPEED F1 SPEED
F2
PEN FORCE 30 cm/s
NEXT
F2 PEN FORCE
NEXT
14
CUTTER OFFSET F1 CUTTER OFFSET
CLEAR BUFFER QUALITY 09U 0
FEED
F2 QUALITY
SEET FEED 2
NEXT F2
FEED LENGTH 1 m
F2 X= 0.00% DIST
NEXT
Y= 0.00% ADJ.
PAGE LENGTH F1 PAGE LENGTH
PLOT AREA L= 02000mm
F2
DEFAULT L.L.
NEXT
(*******, ******)
NEXT
EXPAND ON EXPAND
F1
OFF
ROTATE F1 ON ROTATE
F2
COPY OFF
F2 COPY MODE
NEXT
COUNT 1
AUTO PRE FEED F1 ON PRE FEED
PREF.LINE TYPE OFF
F2
NEXT CUT LINE PAT. NO
TIMEOUT = 0 LINE TYPE NO.=6
SEPARATOR=
NEXT
*F_CUT
SPACE REAR F2 SPACE REAR
L= 12mm
NEXT
F2 GP-GL
NEXT
HP-GL
F2 OFFSET FORCE
NEXT
4
OFFSET ANGLE F1 OFFSET ANGLE
STEP PASS 30
F2
SETP PASS
NEXT
0
NEXT
CE2000-UM-251-9370 2
3. Basic Operation
1 2
in special situations, and are not normally used.
Step Step
(1) Turn on the cutting plotter while holding down the key. The menus for setting the special functions are
While holding down the
displayed. key, turn on the cutting Depending on the current COMMAND setting (GP-
plotter. The menus for setting the special functions
(2) Depending on the current COMMAND setting (GP-GLGL or or HP-GL),
HP-GL), press
press the
the NEXT key to
PAGE cycle
key through
to cycle
will appear at the display panel. NEXT PAGE
the special
through the special function menus in the sequence shown below.function menus in the sequence shown
below.
PARALLEL I/F
1
3
(3) Press the F1/ORIGIN or F2/TEST key to move the flashing cursor to desired setting. At the PARALLEL
Step
I/F menu, use the or keys to raise or lower the value. When the desired setting is selected, press
Press the keyF1/ORIGIN or your setting.
F2/TEST
the ENTER to register key to
At move theifflashing
this time, cursor
you press to the
the NEXT desired
PAGE setting. pressing
key without
At the PARALLEL I/F menu, use the or key to raise or lower the value.
the ENTER key, the cutting plotter displays the nextENTERspecial function menu without registering the setting
When the desired setting is selected, press the key to register your setting.
you selected at the current menu. ENTER
At this time, if you press the key without pressing the key, the cutting plotter displays
(4) When all of the special functions have
NEXT PAGE satisfactorily, turn off the cutting plotter.
the next special function menu without registering the setting you selected at the current menu.
• Enabling/Disabling the“ :” and“ ;” Commands (when the COMMAND setting is GP-GL)
Step
This 4
function enables or disables the “:” and “;” commands when the COMMAND setting is GP-GL. If
the first part of the data is lost, these commands may be having an adverse effect. In this case, set this
When all of the special functions have been satisfactorily set, turn off the cutting plotter.
function to DISABLED (the default setting is ENABLED).
CE2000-UM-251-9370 3
8–4
3. Basic Operation
• Moving the Pen While Raised or Lowered in Response to the“ W” Command (when the COMMAND
setting is GP-GL)
This function selects whether, upon receipt of the “W” command for the drawing of arcs, the cutting
plotter moves the pen to the specified starting position, raised or in the pen status (raised or lowered)
that was in effect immediately prior to receipt of the “W” command.
When PEN DOWN is selected, the pen is moved to the starting position for the drawing of arcs in the
pen status (raised or lowered) that was in effect immediately prior to receipt of the “W” command.
When PEN UP is selected, the pen is moved to the starting position for the drawing of arcs in the raised
status. This setting is only effective if a cutter blade has been selected in the cutter-pen settings.
(The default setting is PEN UP.)
• SETTING PRIORITY
This function sets whether the cutting plotter places priority on the cutting conditions specified through
command input from the computer or through manual settings (on the cutting-plotter control panel).
When MANUAL is selected, cutting is performed using the cutting conditions set at the control panel,
and cutting conditions sent from the computer are ignored.
When PROGRAM is selected, cutting is performed using the cutting conditions specified in a received
cutting-condition command. If no commands are received, cutting is performed using the cutting
conditions set at the control panel.
(The default setting is MANUAL.)
CE2000-UM-251-9370 4
3. Basic Operation
CE2000-UM-251-9370 5
4. RECOMMENDED PARTS LIST
CE2000-UM-251-9370 1
5. LIST OF TOOLS
5. LIST OF TOOLS
5.1 Tools
No. Adjustment Item Jig Tool
1 Pen force adjustment Cutter Pen Holder (CB09) Colex gauge (50,300,500 gf)
2 Distance adjustment Glass scale
3 Pen block height adjustment 10 mm height block
4 Firmware update PC, Centronics I/F cable
5 X-drive belt tension adjustment Push-pull gauge (2 kg)
6 Y-drive belt tension adjustment Push-pull gauge (2 kg)
7 Replacing the main board Short screwdriver (50 mm)
8 Replacing the vacuum fan
CE2000-UM-251-9370 1
6. DISASSEMBLY AND REASSEMBLY
Center Cover
Front Guide
Right Side Cover
Cutter Guide
CE2000-UM-251-9370 1
6. DISASSEMBLY AND REASSEMBLY
CE2000-UM-251-9370 2
6. DISASSEMBLY AND REASSEMBLY
Connector 11 mm
10 mm
Sensor
Cutting film
Cover half of the sensor lens with the cutting film.
CE2000-UM-251-9370 3
6. DISASSEMBLY AND REASSEMBLY
(2) Detach the push roller shaft from the push roller arm from the left side.
(3) Detach the push roller
How to install the push roller
(1) Reattach the push roller in the reverse order in which it was detached.
CE2000-UM-251-9370 4
6. DISASSEMBLY AND REASSEMBLY
E-ring
(11) Detach the push roller arm shaft from the push roller arm and detach the push roller arm, push roller arm
base, and the cam.
How to reinstall the push roller arm
(1) Spread a suitable quantity of the Shinetu silicon grease G501 on the cam as shown below.
(2) Reattach the push roller arm in the reverse order in which it was detached.
CE2000-UM-251-9370 5
6. DISASSEMBLY AND REASSEMBLY
CE2000-60/120:
10 mm
CE2000-60AP/100AP/120AP:
11.5 mm
(3) Reattach the other parts in the reverse order in which they were detached.
(4) Perform the pen force adjustment (see Section 7.5)
CE2000-UM-251-9370 6
6. DISASSEMBLY AND REASSEMBLY
M3L6 binding
head screw
(6) Remove the M3L6 binding head screw attaching the push roller sensor board.
(7) Disconnect the push roller flexible cable from the push roller sensor board.
How to reinstall the push roller sensor
(1) Attach the push roller bracket to the push roller sensor board.
(2) Connect the push roller flexible cable to the push roller sensor board.
(3) Attach the push roller bracket to the Y-slider.
Fit the top and left edges of the push roller bracket to the Y-slider as shown in the figure below.
CE2000-UM-251-9370 7
6. DISASSEMBLY AND REASSEMBLY
6.2.8 How to Replace the Control Panel Relay Board, LCD assembly and Membrane Switch Panel
How to detach the control panel relay board, LCD assembly and membrane switch panel
(1) Detach the right side cover.
(2) Disconnect the flexible cables from their connectors on the control panel relay board.
(3) Remove the four M3L8 self-tapping screws attaching the control panel relay board.
(4) Detach the control panel relay board from the right side cover.
(5) Remove the two M3L8 self-tapping screws attaching the LCD assembly.
(6) Detach the LCD assembly from the right side cover.
(7) Peel off the membrane switch panel from the right side cover.
How to reinstall the control panel relay board, LCD assembly and membrane switch panel
(1) Clean the surface of the right side cover with alcohol where the membrane switch panel was attached.
(2) Reattach the LCD assembly to the right side cover.
(3) Attach the membrane switch panel to the right side cover so that it fits around the LCD window.
(4) Reattach the other parts in the reverse order in which they were detached.
CE2000-UM-251-9370 8
6. DISASSEMBLY AND REASSEMBLY
CE2000-UM-251-9370 9
6. DISASSEMBLY AND REASSEMBLY
(8) Tighten the two M3L6 binding head screws that hold the Y-motor.
(9) Move the pen block and check the tension of the Y-drive belt.
(10) Reattach the other parts in the reverse order in which they were detached.
CE2000-UM-251-9370 10
6. DISASSEMBLY AND REASSEMBLY
CE2000-UM-251-9370 11
6. DISASSEMBLY AND REASSEMBLY
CE2000-UM-251-9370 12
6. DISASSEMBLY AND REASSEMBLY
(7) Remove the M3L6 binding head screw attaching the Y-slider tension plate.
(8) Detach the Y-slider plate and detach the Y-slider from Y-rail.
How to reinstall the Y-slider
(1) Attach the Y-slider to the Y-rail.
(2) Mount the Y-slider plate on the Y-slider.
(3) Tighten the two M3L6 TP head screws and then loosen them 1/4 turn.
(4) Tighten the M3L6 binding head screw.
(5) Spread a suitable quantity of Loctite 222 on the M3L6 binding head screw holding the Y-slider tension
plate.
(6) While raising the Y-slider as high as it will go, fasten the two M3L6 TP head screws in place. After they
have been fastened, move the Y-slider from left to right and check that all seven bearings rotate. Also,
check that the bearings stop rotating when you press down on them with your hand.
(7) Spread a suitable quantity of Loctite 222 on the M3L6 binding head screw that holds the Y-slider tension
plate.
(8) Reattach the other parts in the reverse order in which they were detached.
CE2000-UM-251-9370 13
6. DISASSEMBLY AND REASSEMBLY
CE2000-UM-251-9370 14
7. ELECTRICAL ADJUSTMENTS
7. ELECTRICAL ADJUSTMENTS
7.1 DIP Switch Settings
Factory presets (Normal Mode)
ON
SW1 OFF
1 2 3 4
NOV-RAM Clear
ON
SW1 OFF
1 2 3 4
Sensor Test
ON
SW1 OFF
1 2 3 4
CE2000-UM-251-9370 1
7. ELECTRICAL ADJUSTMENTS
10 g 40 g 120 g 300 g
CE2000-UM-251-9370 2
7. ELECTRICAL ADJUSTMENTS
F1 NOVRAM CLEAR
F2 00000***
(4) When the programming is complete, the NOVRAM CLEAR END menu appears.
F1 NOVRAM CLEAR
F2 END
CE2000-UM-251-9370 3
7. ELECTRICAL ADJUSTMENTS
F1 GAIN ADJ.
F2 PEN PRESS
F1 PEN U/D
F2 10g 0047
CE2000-UM-251-9370 4
7. ELECTRICAL ADJUSTMENTS
Note: When adjusting the pen force, it is important to do it quickly. Delaying the pen force adjustment
changes the temperature of the actuator and causes artificially lower readings. When this happens the
actual pen force may be higher than the specification. This is especially true for the upper pen force
adjustment.
(13) Press the NEXT key to complete this adjustment.
CE2000-UM-251-9370 5
7. ELECTRICAL ADJUSTMENTS
F1 GAIN ADJ.
F2 PEN PRESS
(6) Press the NEXT key until the menu shown below is displayed.
F1 DIST. ADJ.
F2 PARALLEL
F1 X=+2.5 mm DIST.
F2 Y=+0.1 mm ADJ.
Press the ENTER key to start the test. The plotter immediately plots the test pattern, and the following
menu appears.
X=400 mm
+X
Y=300 mm
(7) Remove the paper and measure the X and Y-axis distance. If you have replaced the main board only,
use the recorded values.
CE2000-UM-251-9370 6
7. ELECTRICAL ADJUSTMENTS
F1 X=+2.5 mm DIST.
F2 Y=+0.1 mm ADJ.
(10) If you wish to complete this adjustment, press the NEXT key. If you wish to plot the adjusted test pattern,
press the ENTER key.
CE2000-UM-251-9370 7
7. ELECTRICAL ADJUSTMENTS
F1 GAIN ADJ.
F2 PEN PRESS
F1 X=51
F2 Y=36 GAIN
(5) Input the values that are recorded on the chassis. (default factory settings)
Press the F1 or F2 key to select the X-Gain or Y-Gain.
Press the UP or DOWN ARROW key to change the X-Gain or Y-Gain value.
(6) Press the ENTER key to store the setting and complete the adjustment.
CE2000-UM-251-9370 8
7. ELECTRICAL ADJUSTMENTS
L2
L1
Cutting sheet
(10) Turn on the power while pressing the F2/TEST and ENTER keys.
(11) Select the ROLL2 media mode.
(12) Start the Gain Adjustment program; the start menu appears on the computer; the serial (RS-232C)
interface selection menu then appears.
Input the RS-232C interface port to use the gain adjustment.
CE2000-UM-251-9370 9
7. ELECTRICAL ADJUSTMENTS
F1 GAIN ADJ.
F2 PEN PRESS
F1 X=51
F2 Y=36 GAIN
(25) Input the values that are recorded on the chassis. (default factory settings)
Press the F1 or F2 key to select the X or Y-Gain.
Press the UP or DOWN ARROW key to change the X or Y-Gain value.
(26) Press the ENTER key to store the setting and complete the adjustment.
(27) Press the PAUSE key to return to the online status.
(28) Check the “Maximum Error” value again.
(29) If the error value is 12 or less, the servo gain adjustment is finished. Press the F10 key to exit this
program.
(30) Turn off the power.
CE2000-UM-251-9370 10
7. ELECTRICAL ADJUSTMENTS
F1 PASSWORD(V*.*)
F2
(3) Press the password, the UP ARROW (+X) position key, the DOWN ARROW (-X) position key, the RIGHT
ARROW (+Y) position key, and the LEFT ARROW (-Y) position key in order to display the menu below.
F1 SEND PROGRAM!
F2 MODE=1
CE2000-UM-251-9370 11
7. ELECTRICAL ADJUSTMENTS
(7) The plotter will start the initialization routine when all the data has been received. The firmware version
is displayed during the initialization routine. Check the firmware version that you updated.
(8) Turn off the power.
CE2000-UM-251-9370 12
7. ELECTRICAL ADJUSTMENTS
F1 GAIN ADJ.
F2 PEN PRESS
(5) Press the NEXT key until the menu shown below is displayed.
F1 U/D POS= 0
F2 SIKII= 94
CE2000-UM-251-9370 13
7. ELECTRICAL ADJUSTMENTS
F1 GAIN ADJ.
F2 PEN PRESS
(5) Press the NEXT key until the menu shown below is displayed.
F1 PEN CONTROL
F2 PENSEL POS
(7) Press the F1 key; the 2nd pen holder moves to the 2nd pen station.
(8) Measure the gap between the 2nd pen holder and the 2nd pen station.
1 mm
CE2000-UM-251-9370 14
8. SERVICE MODES
8. SERVICE MODES
8.1 Sensor Test Mode
This mode checks the sensor status. If there is a bad sensor you will observe one of the symptoms in the
table below.
Please check the relevant sensor(s).
Sensor Symptom
Y home sensor The pen block hits the right side plate.
Cam sensor The plotter displays “LOAD MEDIA!” when media is already loaded.
Push roller sensor The pen block hits the left side plate.
+X, -X media sensor Media drops out of the plotter.
How to test the sensors
(1) Set SW1 to the sensor test mode as shown below.
ON
SW1 OFF
1 2 3 4
(2) Turn on the power.
(3) The status of each sensor is shown below.
F1 Yh L Cm L Pr L
F2 +X L -X L
Yh: Y home sensor, Cm: Cam sensor, Pr: Push roller sensor, +X: +X media sensor, -X: -X media sensor
(4) Cover the front media sensor with a piece of paper.
The status of +X changes from “L” to “H”.
(5) Cover the rear media sensor with a piece of paper.
The status of -X changes from “L” to “H”.
(6) Move the pen block to the far right. When the pen block reaches the home position flag, the status of Y
changes from “L” to “H”.
(7) Lower the media set lever to raise the push rollers. The status of C changes from “L” to “H”.
(8) Move the pen block to the left and right. When the pen block crosses the push roller, the status of P
changes from “L” to “H”.
(9) When testing is complete, turn off the power to the plotter.
CE2000-UM-251-9370 1
8. SERVICE MODES
F1 MENU
F2 ENGLISH
(2) Select the desired language using the up or down arrow key.
(3) Turn off the power.
CE2000-UM-251-9370 2
9. TROUBLESHOOTING
9. TROUBLESHOOTING
9.1 The Plotter is Turned On But Doesn’t Operate
Symptom Verification item Solution
The control panel’s LED (1) Is the plotter being supplied with No .....Check that the power cord is
lamp does not light or power? securely connected to the plotter’s
the LCD does not display AC line inlet.
anything. Yes ....Verify item (2).
(2) Is the flexible cable (from the No .....Connect the flexible cable
control panel to the main board) securely.
securely connected to the main Yes ....Verify item (3).
board and the control panel?
(3) Is the flexible cable (from the No .....Verify item (4).
control panel to the main board) Yes ....Replace the flexible cable.
broken?
(4) Is the AC line electrical output No .....Change the AC line.
correct? Yes ....Verify item (5).
(5) Does the power supply unit have No .....Replace the power supply unit.
a 24 V output? Yes ....Replace the main board.
CE2000-UM-251-9370 1
9. TROUBLESHOOTING
CE2000-UM-251-9370 2
9. TROUBLESHOOTING
CE2000-UM-251-9370 3
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS
22
E6
E2
3
14
E8
E12
16
E9
2
E7
13
10
11
14
15
19
9
8
E1
12
E11
1
E10
7
22
E3
E4
5
4
E5
CE2000-UM-251-9370 1
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS
E6
E2
22
3
E8
E12
14
E9
2
18
16
E13
E7
10
13
15
22
11
14
21
19
E1
E11
E12
8
12
E10
22
20
E3
E12
17
1
22
7
E4
5
4
E5
CE2000-UM-251-9370 2
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS
Mainframe parts list (The CE2000-60AP and 100AP are Japanese domestic models.)
No. Part No. Description Q’ty Remarks
1 621114000 Left Side Cover 1
2 621114010 Right Side Cover 1
3 621114020 LCD Bracket 1
4 621150200 Chassis 1 CE2000-60
621150001 Chassis 120 1 CE2000-120
621160001 Chassis 100AP 1 CE2000-100AP
5 363126121 Plastic Foot 4
6 621110040 Front Guide 1 CE2000-60
621150020 Front Guide 120 1 CE2000-120
621160211 Front Guide 60AP 1 CE2000-60AP
621160021 Front Guide 100AP 1 CE2000-100AP
621160510 Front Guide 120AP 1 CE2000-120AP
7 621110050 Cutter Guide 1 CE2000-60/AP
621150032 Cutter Guide 120 1 CE2000-120/AP
621160032 Cutter Guide 100AP 1 CE2000-100AP
8 621110060 Rear Guide 1 CE2000-60
621150041 Rear Guide 120 1 CE2000-120/120AP
621160230 Rear Guide 60AP 1 CE2000-60AP
621160041 Rear Guide 100AP 1 CE2000-100AP
9 621110070 Tray Bracket 1 Only CE2000-60
10 621110080 Main Board Cover 1
11 621110090 Cutting Mat 1 CE2000-60
621150050 Cutting Mat 120 1 CE2000-120
621160240 Cutting Mat 60AP 1 CE2000-60AP
621160050 Cutting Mat 100AP 1 CE2000-100AP
621160610 Cutting Mat 120AP 1 CE2000-120AP
12 621110160 Front Sponge 2 CE2000-60
13 621110170 Rear Sponge 1 CE2000-60
621150090 Sponge 120 8 CE2000-120/120 Front,Rear
14 621110180 Protection sheet 2
15 621110190 Plate Cable Fixture 1
16 621114040 Top Cover 1 CE2000-60/60AP
621154000 Top Cover 120 1 CE2000-120/120AP
621164000 Top Cover 100AP 1 CE2000-100AP
17 621110020 Top Cover Bracket 4
18 621150210 Flexible Cable Guide 120 1 CE2000-120/120AP
621163030 Flexible Cable Guide AP 1 CE2000-100AP
19 421000001 Measure Tape
20 621110080 Y reinforce plate 1 CE2000-120/120AP
21 621150072 Top Cover Center Bracket 1 CE2000-120/120AP
22 619000151 Anti-electrostatic Brush 2 CE2000-60AP
619000151 Anti-electrostatic Brush 4 CE2000-120AP/100AP
E1 792206090 Main Board 1 PR707101A
E2 792111701 Key Relay Board 1 PR707104B
E3 500050350 Power Supply SNP-9069 1
E4 518000033 AC Inlet SUP-B3G-E 1
E5 508000025 Power Switch 1 JWA2120-0033
E6 692900660 Cable, Cam Sensor to Main Board 1
E7 692900680 Cable, Operation Panel to Main Board 1
E8 500050349 LCD (CM1621-OS) 1 Discontinued lines
792115711 LCD Assy 1 New LCD
E9 792115710 Sheet Switch 1
E10 692900010 Cable, CA707101 1
E11 692900020 Cable, CA707102 1
E12 792115707 Fan Relay Board 2 CE2000-120/120AP/100AP
E13 792115708 Y Flexible Relay Board 1 CE2000-120/120AP/100AP
CE2000-UM-251-9370 3
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS
39
32
31
33
37
37
E6
4
E1
18
34
23
12
8
28
11
5
14
12
7
24
3
29
E7
10
13
E2
15
25
E2
16
E7
27
26
E3
17
22
30
E4
12
E5
40
23
11
21
19
35
36
38
1
20
CE2000-UM-251-9370 4
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS
39
32
31
33
37
37
E6
4
E1
18
34
23
12
8
11
28
14
5
12
24
E7
10
29
13
E2
28-1
16
E2
E7
17
22
28
42
3
E4
41
15
25
16
27
26
E3
17
22
30
12
E4
9
40
E5
4
23
11
21
19
35
36
38
1
20
CE2000-UM-251-9370 5
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS
Drive section parts list (The CE2000-60AP and 100AP are Japanese domestic models.)
No. Part No. Description Q’ty Remarks
1 621110200 Side panel 1
2 621110100 Home Sensor Bracket 1 CE2000-60/100
621160070 Home Sensor Bracket 100AP 1 CE2000-60AP/100AP/120AP
3 621110111 Cam Shaft 1 CE2000-60/60AP
621150061 Cam Shaft 120 1 CE2000-120/120AP
621160061 Cam Shaft 100AP 1 CE2000-100AP
4 003310130 Roller Shaft End 2
5 021900883 Cam 2190 2 CE2000-60/60AP
021900883 Cam 2190 3 CE2000-120/100AP/120AP
6 095000040 Cam Lever Spring 1
7 621110120 Cam Lever 1
8 621110130 Cam Sensor Plate 1
9 621110140 Stopper Left 1
10 621110150 Stopper Right 1
11 621110010 Side Panel 2
12 621110020 Top Cover Bracket 4
13 621110030 Vacuum Base 1 CE2000-60/60AP
621150011 Vacuum Base 120 1 CE2000-120/120AP
621160010 Vacuum Base 100AP 1 CE2000-100AP
14 021601880 Cam Lever Cap 1
15 621112001 Drive Roller LC 1 CE2000-60
621152001 Drive Roller LC 120 1 CE2000-120
621162004 Drive Roller 100AP 1 CE2000-100AP
16 309011003 Bearing 10SRF41Z 2 CE2000-60/60AP
309011003 Bearing 10SRF41Z 4 CE2000-120/120AP/100AP
17 621112010 Drive Roller Support Assy 1 CE2000-60/60AP
621112010 Drive Roller Support Assy 2 CE2000-120/120AP/100AP
18 621112020 Bearing Stopper Plate 4
19 621112030 X Drive Pulley 1
20 375311002 Belt 82TN15-10.0W 1
21 010012022 Pulley Z24 1
22 621112040 Rubber Spacer 1 CE2000-60
621112040 Rubber Spacer 2 CE2000-120
23 314690020 Bearing 6900ZZNXR 2
24 621112100 Push Roller Arm 2 CE2000-60/60AP
621112100 Push Roller Arm 3 CE2000-120/120AP/100AP
25 621112110 Push Roller Base 2 CE2000-60/60AP
621112110 Push Roller Base 3 CE2000-120/120AP/100AP
26 092002041 Push Roller Shaft 2 CE2000-60/60AP
092002041 Push Roller Shaft 3 CE2000-120/120AP/100AP
27 792115710 Push Roller Base Shaft 2 CE2000-60/60AP
792115710 Push Roller Base Shaft 3 CE2000-120/120AP/100AP
28 621112140 Spring DE-645 2
28-1 380206461 Spring DE-646 1 CE2000-120
380206341 Spring DE-634 1 CE2000-120AP/100AP
29 095002121 Push Roller 2 CE2000-60/60AP
095002121 Push Roller 3 CE2000-120/120AP/100AP
30 621113040 Y Rail 1 CE2000-60/60AP
621153100 Y Rail 120 1 CE2000-120/120AP
621163010 Y Rail 100AP 1 CE2000-100AP
31 095503030 Y Drive Pulley 1
32 010012022 Pulley Z24 1
33 379500004 Belt 100TN15-10W 1
34 621113101 Y Motor Bracket 1 CE2000-60/60AP
621163121 Y Motor Bracket 120 1 CE2000-120/120AP/100AP
CE2000-UM-251-9370 6
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS
CE2000-UM-251-9370 7
E1
CE2000-UM-251-9370
CE2000-120/ 2
120AP/100AP E4
13
2
15
10.3 Pen Block Section
E7
3
E5 8 1
5
E6
14
8
2
18
2
18
6
E2 5 4 32
12 17
9 E3
E2 29
31
24
20 25
11
16 24 25
18 23
10 22
19
27
26 26
Pen Holder CE2000-60/120 21 28 30
27
Pen Station
Pen Holder CE2000-60AP/100AP/120AP
CE2000-60AP/100AP/120AP
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS
Pen block section parts list (The CE2000-60AP and 100AP are Japanese domestic models.)
No. Part No. Description Q’ty Remarks
1 621113000 Y Slider 1
2 095013010 Bearing BB13 7
3 621113010 Bearing Tension Bracket 1
4 621113020 Y Belt 1 CE2000-60/60AP
621153201 Y Belt 120 1 CE2000-120/120AP
621163000 Y Belt 100AP 1 CE2000-100AP
5 621113030 Belt Fixture Plate 2
6 621113050 Y Board Bracket 1
7 621114030 Pen Block Cover 1
8 621113500 MC Base 1
9 621113510 Slide Arm 1
10 380205551 Slide Arm Spring 1
380205351 Slide Arm Spring E535 1 CE2000-60AP/100AP/120AP
11 095004140 MC Insulating Sheet 1
12 621113520 Rubber Plate 1
13 621113530 Bearing Bracket 1
14 617363390 Pen Arm Guide Shaft 1
15 310068320 Bearing 683ZZMC3PS2S 2
16 621113581 Thumb Screw L14 1
17 621113540 Cutter Holder 1
18 617363321 Bearing LB4YC ASSY 1
19 617363351 Pen Encoder Strip 1 CE2000-120/120AP/100AP
20 792111700 Pen Block Assy 60 1 CE2000-60
792115700 Pen Block Assy 120 1 CE2000-120
792115701 Pen Block Assy 100AP 1 CE2000-120AP/100AP
792115702 Pen Block Assy 60AP 1 CE2000-60AP
21 621113581 Thumb Screw L14 1 CE2000-60AP/100AP/120AP
22 622192022 Cutter Holder B 1 CE2000-60AP/100AP/120AP
23 622192012 Cutter Holder A 1 CE2000-60AP/100AP/120AP
24 337120250 Shaft Pin D2L25H7 1 CE2000-60AP/100AP/120AP
25 622192060 Pen Holder AP 1 CE2000-60AP/100AP/120AP
26 053203420 Magnet 1 CE2000-60AP/100AP/120AP
27 622192071 Lock Arm 1 CE2000-60AP/100AP/120AP
28 622192091 Arm Spring 2 1 CE2000-60AP/100AP/120AP
29 792219702 Pen Holder Assy 4200 1 CE2000-60AP/100AP/120AP
30 622192081 Arm Spring 1 1 CE2000-60AP/100AP/120AP
31 621163200 Pen Holder Spacer 1 CE2000-60AP/100AP/120AP
32 792219703 Pen Station Assy 4200 1 CE2000-60AP/100AP/120AP
E1 792111702 Y Board 1 PR707105B
E2 305320007 Moving Coil 1 PL-326B
E3 792111703 Push Roller Sensor Board 1 PR707106B
E4 692900670 Cable , Push Roller Sensor to Y Board 1
E5 692900600 Cable , Moving Coil to Y Board 1
E6 500050122 Pen Encoder Sensor 1 for CE2000-120 1 CE2000-120/100AP/120AP
E7 691700521 FPC601103A, Encorder and MC Flexible Cable 1 CE2000-120/100AP/120AP
CE2000-UM-251-9370 9
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS
1 2
CE2000-UM-251-9370 10
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS
7 2
5 1 3
CE2000-UM-251-9370 11
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS
8 9
8
5
13
10
3
11
CE2000-UM-251-9370 12
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS
11
15
10
6 4 14
3
1 13
12 16
18
9 17 2
CE2000-UM-251-9370 13
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
Only CE2000-120/120AP/100AAP
CE2000-60/120/60AP/100AP/120AP WIRING CONNECTION FAN JOINT PR707117 PR707117 FAN
52089-5010 BOARD B2B-EH-A B2B-EH-A JOINT
J1 J3 +24V 1 1 CA707113 1 1 +24V J1 BOARD
KEY JOINT BOARD 1� 1� ANODE COL 2 2 2 2 COL
2� 2� B2B-EH-A B2B-EH-A
PR707104B CUJ(1.0)-5F-300 GND GP1A53HR
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
1
9 KEY0 LCDB4 22� 22� 22� 22� LCDB4 XENA 3�
LCDB5 23� 23� 23� 23� LCDB5 XENB 4 4 4 4
10 KEY1
11 KCONT0* LCDB6 24� 24� 24� 24� LCDB6 UGJMEE-A7M
12 GND GND 25� 25� 25� 25� GND (CE2000-60/60AP,TS3747N46E3)
GND 26 26 26 26 GND B3B-XH-A
J4
YMP 1 1
52089-0510 52089-0510 5597-12CPB 5597-12CPB YMM 2� 2�
3 3
CE2000-60/120/60AP/100AP/120AP
PB707106B J2 J2 J1 J8
ANODE 1� 1� 1� 1� ANODE PENA 1� 1� 1� 1� PENA
GND 2� 2� 2� 2� GND PENB 2� 2� 2� 2� PENB B5B-XH-A
CUJ(1.0)-5F-110
GP1A53HR PINCH* 3� 3� 3� 3� PINCH* GND 3� 3� UHCUJ(1.25)-12F-1100 3� 3� GND J6
-10S6(W)-M1(20624)
YHOME* 4� 4� -10S6(W)M1(2896) 4� 4� YHOME* VCC 1 1
VCC 4� 4� 4� 4� VCC Y MOTOR
5 5 5 5 PINCH* 5� 5� or 5� 5� PINCH* GND 2� 2�
PINCH ROLLER
52089-0510 YH_ANO 6� 6� UFC(1.25)-12F-1100 6� 6� YH_ANO YENA 3� 3�
SENSOR BOARD
YENB 4 4
11.1 Block Diagrams
CE2000-UM-251-9370
FG U1 PR70105C
100V-240V~ 5273-08A 5273-08A
50/60Hz 1.2A CA707102 J8
SNP-9069 +24V 1� 1� 1� 1� +24V B911-050-178S-C
+24V 2� 2� 2� 2� +24V J16 PR707119
L +24V 3� 3� 3� 3� +24V 1 1
AC INLET CA707104 CA707110 TB1
1� 1� GND 4� 4� 4� 4� GND :� :� CHARACER
& NOISE FG POWER L
2 2 GND 5� 5� 5� 5� GND 50 50 BOARD
FILTER SWITCH N
N CA707105 GND 6� 6� 6� 6� GND
SUP-B3G-E JWA2120-033 SWITCHING POWER GND 7� 7� 7� 7� GND
CA707106 SUPPLY +5V 8 8 8 8 +5V Only CE2000-***-AP
FG RS-232C CENTRONICS
J1 J2
FG
18 4/7
A<23..1>
MEMORY
LSB A<18..1>
D<15..0>
EPROMCS*
FRROMCS*
NVRAMCS*
MA<10..1>
RAS*
8
CASH* FR_BUSY*
7
CASL* NV_BUSY*
WR*
RD*
RESET*
COM<5..0> 5/7
MOTDRV
CE2000-UM-251-9370
5
XCOMA
4
XCOMB
3
YCOMA
2 MCP
YCOMB
1
PCOMA
0 MCM
PCOMB
12 OLTDIS*
LSB
11.2 Circuit Diagrams
3/7
2
4 1�
2� RXD CLK32M 1� RESET* XCOMB PROMPTLED* YHOME*
3 3�
3 CTS* 2� YHOME* YCOMA FAN_ON PINCH*
4 2 6
DSR* TXD 3� CAM* YCOMB PAUSE*
5 1
RTS* 6 4� PINCH* PCOMA MCP 1�
0 XENA
DTR* 5� F_PA PCOMB MCM 2�
6 R_PA XENB 3�
3 YENA
PAUSE* KCONT0* ACK* 4
2 YENB
7� KCONT1* BUSY 1
8 NVBUSY* FAULTOUT* STB* 1�
4 RXD
5 FRBUSY*� TXD 2�
5� CTS
6 PENA FAN_ON RTS* 3
6 DSR
1 PENB DTR* 5
2 XENA PROMPTLED* PENA 6
3 XENB PAUSELED* PENB
4 YENA
YENB LCDB<6..0> RSCONT<5..1>
OUTDIS*
4 CLK32M
FAULT FAULTOUT
ENC<6..1>
CENCONT<4..1>
SNS<8..1>
20
DEBUG
LSB A<20..1>
D<15..0>
EPROMCS*
KROMCS*
VCC\G \R 13
7/7
PASS CON
SIZE=13B
GND\G \R 13
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
VCC\G
U17
TC7WH74FU
7
U15 U15 2 5
7WU04F-TE12L 7WU04F-TE12L D PR O
RA11 RA13 RA16 RA19 RA21 RA22
1B 1B 7W74 10K 10K 10K 10K 10K 10K
3 WU04 5 6 WU04
2 1 VCC\G
SHIELD
8�
7�
6�
5
8�
7�
6�
5
8�
7�
6�
5
8�
7�
6�
5
8�
7�
6�
5
8�
7�
6�
5
3
R23 CL O
1 2 1M 1B
4B
4B
4B
4B
4B
4B
6
VCC\G
1�
2�
3�
4
1�
2�
3�
4
1�
2�
3�
4
1�
2�
3�
4
1�
2�
3�
4
1�
2�
3�
4
1 3
U16
SSR32.00BR VCC\G
4�
3�
2�
1
8�
7�
6�
5
CE2000-UM-251-9370
2
CLK32M\I
11�
12�
10�
16�
15�
14�
13
20�
19�
18�
17
23�
22�
21
U4
SHIELD A<23..1>\I
2
A1� 82� 1�
FL18 A2� 83� 2�
1
N2012Z121T03 85� 3�
11.2.2 CPU Section
A3�
VCC\G 78 NOR/EMU A4� 86� 4�
A5� 87� 5�
GND\G A6� 88� 6�
58� INT0 A7� 89� 7�
8�
7�
6�
5
SRUINT*\I 57� INT1 A8� 91� 8�
RA10 56 INT2 A9� 92� 9� RA11 RA13 RA18 RA20
A10� 93� 10�
4B
10K 94� 11� VCC\G 10K 10K 10K 10K
A11�
55� IACK0* A12� 95� 12�
1�
2�
3�
4
8�
7�
6�
5
8�
7�
6�
5
8�
7�
6�
5
8�
7�
6�
5
4B
4B
4B
4B
1�
2�
3�
4
1�
2�
3�
4
1�
2�
3�
4
1�
2�
3�
4
1 � A18� 2� 18�
11 LS07
10 74� RESET* A19� 3� 19�
73� HALT* A20� 4� 20�
U8 � A21� 5� 21�
0�
1�
2�
3
4�
5�
6�
7
8�
9�
2
VCC\G 6� 22�
11
12�
13�
14�
15
71�
10�
1
� D0� 25� 0�
RESET IC DACK*\I 72� DTACK* D1� 24� 1�
100ms C 1 � D2� 23� 2�
2 MRST RST 1 13 LS07
12 75� BERR* D3� 22� 3�
GND\G � D4� 21� 4�
2
2
U8 68� TIN D5� 20� 5� VCC\G
3
1B
C40 SOIC C39 CEN<7..0>\I 34 BCLK D6� 19� 6�
102 102 D7� 18� 7� RA14 RA17
1
1
GND\G 52� 52� IO0/DATA1 D8� 17� 8�
51� 51� 16� 9�
10K 10K
IO1/DATA2 D9�
50 50 IO2/DATA3 D10� 15� 10�
GND\G GND\G 13� 11�
8�
7�
6�
5
8�
7�
6�
5
1 LS04
7
U2
7WU04F-TE12L
1 LS04
7
U15
7WU04F-TE12L
GND\G
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
VCC\G VCC\G
D<7..0>\I
RA2 RA3 RA25 RA28
10K 10K 10K 10K FL25
N2012Z121T03
8�
7�
6�
5
8�
7�
6�
5
8�
7�
6�
5
8�
7�
6�
5
VCC\G1 1 2 VCCXC\G
2
1B
C37
4B
4B
4B
4B
U3 U18 104
1�
2�
3�
4
1�
2�
3�
4
1�
2�
3�
4
1�
2�
3�
4
HC245 LCDB<6..0>\I GND\G11 2 GNDXC\G
HC273
YHOME*\I 11� TS 7A 9� 7� 7� 18� 19� 6 FL26
CAM*\I 12� 7B 8� 6� 6� 17� D7 Q7 16� 5�
6B 6A� D6 Q6 N2012Z121T03
PINCH*\I 13� 5A� 7� 5� 5� 14� 15� 4�
F_PA\I 14� 5B 6� 4� 4� 13� D5 Q5 12� 3�
4B 4A� D4 Q4
R_PA\I 15� 3A� 5� 3� 3� 8� 9� 2�
NVBUSY*\I 16� 3B 4� 2� 2� 7� D3 Q3 6� 1�
2B 2A� D2 Q2
FRBUSY*\I 17� 1A� 3� 1� 1� 4� 5� 0
18 1B 2 0 0 3� D1 Q1 2
0A
CE2000-UM-251-9370
0B � D0 Q0
IOBWR* 11 D<7..0>\I U11
E DIR CL
7� 72� XC95108
SOIC SOIC 6 70� D7 52 EPROMCS*\I
1
1
D6 EPROMCS*
19
5�
11.2.3 LCA Section
4
3� 18� D<3> 1 73� 51 SFREE
2� 19� D<2> SDADIN 51� A1 SFREE
VCC\G SDACLK 52� 6USEC � PROMPTLED* 22 PROMPTLED*\I
1� 20� D<1> AS*\I 34� 56 FAN_ON\I
SDALD 57� AS* FAN_ON
2
0 21 D<0> UDS*\I 37� 5 KCONT2*\I
� UDS* KCONT2*
R25� XCOMA 62� XCOMA\I LDS*\I 41� LDS* KCONT1* 44 KCONT1*\I
RD*\I 47� RD*
1B
XCOMB 63� XCOMB\I R_W*\I 43� R_W* KCONT0* 25 KCONT0*\I
WR*\I 46� WRL* �
R16 470
1
� YCOMA 64� YCOMA\I
3
U21 YCOMB 66� YCOMB\I FC0\I 54� FC0 PAUSELED* 21 PAUSELED*\I
PENA\I 1 2 4 GA1CS* 22� CS4* FC1\I
LS07F PNCOMA 67� PCOMA\I 10�
GA2CS* 34� CS6* FC1 27 RST
1B PNCOMB 68 FC2\I 55�
2
� PCOMB\I FC2 RESET
2
SOIC �
R27 49� PENSD RESET*\I 1� 57 FAULTOUT*\I
C55 HISINLED 1 RESET* FAULTOUT*
1B
10K 50� SAMP �
� CARLED 5
1
YLED 55 3� 62� KEY3 J15
1B
1
XENA\I 93� XENA 61�
VCC\G 94� XENB LOCALLED 80� 2� KEY2
GND\G XENB\I 60� 49
95� YENA HISPLED 81� VCC\G 1� KEY1 TMS 1� TMS 1B
YENA\I 58� 47
96� YENB CHALED2 83� 0 KEY0 TDI 2� TDI 1B
VCC\G YENB\I PAUSE*\I 30� 85
CHALED1 84� PAUSE* TDO 3� TDO 1B
2
97� PNENA � 50
98 PNENB PENLED13 99� TCK 4� TCK 1B
2
R28 PENLED24 100� CLK32M\I 24� CLK32M 5� GND 1B
1B
6USEC\I 25� VCC\G
8�
7�
6�
5
1B
R24 FAULT\I 45 FAULT
470 VIEWKEY* ADTRG* 2�
1
U21 87�
1
88� HISPKEY* WAIT* 45� RA4
4B
PENB\I 1 2 5 LS07F
6 B6B-XH
89� CHARTKEY* OUTDIS* 61� OUTDIS*\I
2
1B 10K GND\G
� CHARTHOLD 82
SOIC
1�
2�
3�
4
1
59�
0�
1�
2�
3
TSNS1*
1B
SFREE 6� SFREE KEY<3..0>\I
GND\G 72� CINTIN
U2 U2 85� CHARTTIMER
3�
2�
1�
0
3 5 2 2 91 CLKIN TSTIN3 8
7WU04 7WU04
1B 1B SW1
FILT
4B
1 2 R4
KSD04
1M GGND\G
1 3 GGND\G
4�
3�
2�
1
U9 D6
SSR50.008R FL2 1SS352 CHIP
2
N2012Z121T03 D5
2
FL1 VCC\G 1 2 VCC\G 1SS352 CHIP
D4
2
1B
N2012Z121T03
1
C37 1SS352 CHIP
104
D3
1
GND\G 1 2 GND\G 1SS352 CHIP
GND\G
FL19 KCONT2*
N2012Z121T03
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
D<15..0>\I
A<18..1>\I
U7
16� 45� 15�
CE2000-UM-251-9370
N/C DQ15�
18� 17� 43� 14�
N/C DQ14
17� 48� 41� 13�
A16 DQ13
16� 1 39� 12�
A15� DQ12
15� 2� 36� 11�
A14 DQ11
14� 3� 34� 10�
A13 DQ10
13� 4� 32� 9�
A12 DQ9
12� 5� 30� 8�
A11 DQ8
11� 6� 44� 7�
A10 DQ7
10� 7� 42� 6�
A9 DQ6
9� 8� 40� 5�
11.2.4 Memory Section
A8 DQ5
8� 18� 38� 4� U5
A7 DQ4
7� 19� 35� 3� MA<10..1>\I RA23
A6 DQ3
6� 20� 33� 2� 51 RA25 15� 41 15�
A5 DQ2 NC DQ16�
JP1 5� 21� 31� 1� 4B 51 16� 40 14�
A4 DQ1 NC DQ15�
RE-H032TD-1130 4� 22� 29 0 16� 1� 8� 28� 39 13�
A3 DQ0 A9 DQ14
3� 23� 9� 2� 7� 27� 38 12�
A2 A8 DQ13
2� 24� 8� 3� 6� 26� 36 11�
A1 A7 DQ12
1 25� 7� 4 5 25� 35 10�
2
EPROMCS*\I NORMAL A0 A6 DQ11
� 6� 1� 8� 24� 34 9�
1 FR_BUSY*\I A5 DQ10
26� 15 5� 2� 7� 23� 33 8�
FRROMCS*\I CE RY/BY A4 DQ9
28� 4� 3� 6� 20� 10 7�
3
DL OE A3 DQ8
11� 3� 4 5 19� 9 6�
WE A2 DQ7
VCC\G 47� 2� 1� 8� 4B 18� 8 5�
BYTE A1 DQ6
RESET*\I 12 1 2� 7� 17 7 4�
RESET A0 DQ5
3� 6� 5 3�
DQ4
MSM29F200 TSOP48 4 5 RAS*\I 14� 4 2�
RAS* DQ3
4B CASH*\I 30� 3 1�
UCAS* DQ2
RA24 CASL*\I 31� 2 0
LCAS* DQ1
51 �
5
WR*\I 13�
WE*
RD*\I 29
OE*
TCS118160 SOJ
MSM148160CJ-6S
VCC\G GND\G
C3
1 2
104
28
14
U1
2 19� 7�
A12 D7
VSS
18� 6�
VCC
23� D6�
A11 17� 5�
11� 21�
A10 D5�
10� 24� 16� 4�
A9 D4�
9� 25� 15� 3�
A8 D3�
8� 3� 13� 2�
A7 D2�
7� 4� 12� 1�
A6 D1�
6� 5� 11 0
A5 D0
5� 6�
A4
4� 7�
A3
3� 8�
A2
2� 9�
A1
1 10
A0
NVRAMCS*\I 20�
CE* 26
RD*\I 22�
OE* N/C NV_BUSY*\I
WR*\I 27 1
WE* BUSY*
HN58C65 SOIC
AT28C17-15SC
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
2
IN2
BOOT1
4 1 2 152 B2B-XH-A
OUTDIS*\I 11
ENA
39_1W
1 1 3
OUT2
10
SNS
FL28
2
9 8 1 2
VREF BOOT2
C20� FBR07HA
VS GND
2
GND\G 153 GND\G
C10
6
224
1
1+ 2 C14
B 220UF/35V
GND\G -
1 2 C17
104
+24V\G GND\G
QA2
L6203 FL29
FBR07HA J4
YCOMA\I 5
IN1 OUT1
3 1 3
1 YMP
C21 153 R14 C31 2� YMM
YCOMB\I 7 1 2 1 2
2
IN2 3
BOOT1
4 1 2 152
11 39_1W
ENA
1 3
B3B-XH-A
OUT2 1
10
SNS
FL28
2
9 8 1 2
VREF BOOT2 FBR07HA
C22� GND\G
VS GND
2
GND\G 153
C11
2
224
1
1+ 2 C15
B 220UF/35V
GND\G -
1 2 C18
104
+24V\G GND\G
QA3
L6203 FL31
FBR07HA
PCOMA\I 5
IN1 OUT1
3 1 3 MCP\I
C23 153 R15 C32
PCOMB\I 7 1 2 1 2
2
IN2
BOOT1
4 1 2 152
11
ENA
39_1W
OUT2
1 1 3 MCM\I
10
SNS
FL32
2
9 8 1 2
VREF BOOT2
C24� FBR07HA
VS GND GND\G
2
153
GND\G C12
2
224
1
1+ 2 C16
B 220UF/35V
GND\G -
1 2 C36
104
+24V\G GND\G
CE2000-UM-251-9370 6
RA1 RA8
TP1 VCC1\G VCC\G 1K 1K
+24V\G HK-1-S J8 J7 RA5 RA7 VCC\G
8�
7�
6�
5
8�
7�
6�
5
10K 10K
1� +24V 1� VCC� VCC\G
1
F_PA\I
2� +24V� PA+X
4B
4B
2�
8�
7�
6�
5
8�
7�
6�
5
3� +24V� 3� GND
2
2
4� GND R_PA\I 4� VCC
1
2�
3�
4
1
2�
3�
4
5 GND PA-X
4B
4B
TP2 5 R21 R22
HK-1-S 6� GND 6 GND 1K 1K
7� GND
1
2�
3�
4
1
2�
3�
4
1
8 +5V 1
4�
5�
6�
7
0�
1
2�
3
VCC\G B6B-XH-A
U12
1
VCC1\G GND\G AC245 DATA<7..0>
5273-08A R6
470 CEN<7..0>\I HC245 CENTRONICS
GND\G 1 2 7� 9� A7 TS B7 11� 7� VCC\G J2
CE2000-UM-251-9370
6� 8� A6 B6 12� 6�
8�
7�
6�
5
TP3 R7 5� 7� A5 B5 13� 5� 18� +5V
HK-1-S 470 J9 4� 6� A4 B4 14� 4� 13� SEL
1 2 3� 5� A3 B3 15� 3� RA9 7
4B
2� 4� 16� 2� VCC\G 9� D7
1 GND A2 B2 1K 6� 8� D6
YHOME*\I 1� 3� A1 B1 17� 1� 5�
PINCH*\I 2� YHOME* 1 7� D5
2�
3�
4
3� PINCH* 0 2 A0 B0 18 0 4� 6� D4
8�
7�
6�
5
4� YH_ANO 3� 5� D3
2
2
5� PI_ANO 2� 4� D2
C5 C6 VCC1\G 6� VCC DIR E RA29 1�
4B
3� D1
102 102 7� GND 10K 0 2� D0
1
1
2
MCP\I SOIC
+1
8� MCP
19
MCM\I 1� STB*
1
2�
3�
4
C7 9� MCM 10� ACK*
220UF/35V C8 10 FG
11.2.6 Interface Section
11� BUSY
2
1
104 32� ERROR*
GND\G 5597-10CPB GND\G 14� OPEN
KEY<3..0>\I GND\G 1 2
15� OPEN
FG U20 U20 31� N/C
FL23 VCC\G STB*\I 10 11 12 13
HC14 HC14 12� GND
N20127121T03
16� GND
FL12 1 3 EXCCET102U SOIC SOIC 17� GND
U20 U20
8�
7�
6�
5
ACK*\I 5 6 9 8 19� GND
4B
HC14 HC14
2
FL13 1 3 EXCCET102U 20� GND
SOIC SOIC 21� GND
RA27
2
CAM*\G FL14 1 3 EXCCET102U 10K 22� GND
BUSY\I U20 U20 23� GND
1 2 3 4
HC14 HC14
1
2�
3�
4
24� GND
2
FL15 1 3 EXCCET102U SOIC SOIC 25� GND
C4 J10
2
102 1 3 R10 470 26� GND
27� GND
1
VCC1\G 1 2 FAULTOUT*\I
1� GND 28� GND
GND\G 2� KEY0
GND\G U13 29� GND
3� KEY1 30� GND
FL21� KEY2
N20127121T03 4 MC145407 33 GND
R8 470 PAUSE*\I 5 KEY3
PAUSELED*\I 1 2 1 2 1 2 TXD\i 15� 6� GND\G
6� GND DI1 TX1 FCN685J036-L/Y
FL20� CAM_ANO RTS*\I 13� DI2 TX2 8�
7
N20127121T03 7� DTR*\I 11� 10�
R9 470 FL24 8� CAM* DI3 TX3
1 2 1 2 N20127121T03 RXD\I 16� 5�
9� PAUSEZ DO1 RX1
PAUSELED CTS*\I 14� DO2 RX2 7�
R5 470 10� DSR*\I 12� 9�
PROMPTLED*\I GND\G 1 2 11� PROMPTLED DO3 RX3 RS-232C
POWERLED 20� C1+ C2+ 1�
12� 18 3� VCC\G
D1 KCONT0* C1- C2- J1
+1
+1
2 1 1SS352 13� 4 17
14� KCONT1* C29 VSS VDD
CHIP VCC 10UF/16V
EXCCET102U FL3 15� 9� +5V
2
2
2
KCONT1*\I EXCCET102U 1 3 C33 1 2 R19 1K
LCDB<6..0>\I 18� LCDB0 20� DTR0
19� LCDB1 10UF/16V C34� 3� RXD0*
2
EXCCET102U FL5
1+
2
0 1 3 LCDB2 10UF/16V
20� 5� CTS0
FL6 21� LCDB3 6� DSR0
2
1 EXCCET102U 1 3
22� LCDB4 1� SHILED
LCDB5 GND\G VCC\G
2
2 EXCCET102U 1 3 FL7 23� 7 GND
2
2
3 EXCCET102U 1 3 1 2 FCN675J025-L/C#U
VCC1\G 26 GND
3
FL16
2
4 EXCCET102U 1 3 FL9 R12
1 2 1 2 N2012Z121T03 JP7 GND\G
FL10
2
5 EXCCET102U 1 3 R11 52030-2610 VCC\G 1 2 RE-H032TD-1130
2
8.2K 470
EXCCET102U FL11
2
6 1 3 GND\G VCC\G VCC\G
C13 GND\G 1 2
1
8�
7�
6�
5
2
102 FL17
N2012Z121T03 J5
GND\G GND\G
4B
U10 RA6
470 1� VCC�
75189 2� GND�
1
2�
3�
4
VCC1\G 3� XENA�
J11 XENA\I 3� 1Y 1A 1
XENB\I 6� 4 4 XENB
2Y 2A
+24\G 1� +24V YENA\I 8� 3Y 3A 10
2
2
2 COL YENB\I 11 4Y 4A 13 B4B-XH-A
R1 R3
470 470 C1 2
1
B2B-XH-A C2 5
1
1
C3 9 J6
FAN_ON\G 1 2 2 12
C4
TR1 1� VCC�
R2 2SD1286-Z SOIC 2� GND�
2
2
2
2
3
1K 3� YENA�
U19 4� YENB
FL22 5
1
1
1
1
2
EXCCET102U SI8201L 220UF/35V
2
GND\G GND\G
GND\G
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
8911-050-178S-A
GND\G
CE2000-UM-251-9370 8
PR707103C
PR707106B
PR707104B VCC PINCH ROLLER SENSOR BOARD
KEY JOINT BOARD
KEY
VCC J2 J1
U1
1� POWERLED ANODE 1�
PROMPTLED GND 2� 2 1
2�
J1 3� PAUSELED PINCH* 3�
4� VCC VCC 4� 3
CE2000-UM-251-9370
GND 26� 5� PAUSEZ 5
KEY0 6� KCONT1* 4 5
25�
KEY1 24� 7� KEY2 52089-0510
KEY2 23� 8� KEY3 GP1A53HR
KEY3 22� 9� KEY0
GND 21� 10� KEY1
CAM_ANO 20� 11� KCONT0*
CAM* 19� 12 GND
PAUSEZ 18�
PAUSLED 17� 5597-12CPB
PROMPTLED 16�
POWERLED 15� CAM SENSOR
KCONT0* 14�
PR707107B
KCONT1* 13�
J4 CAM SENSOR BOARD
VCC 12�
VCC 11� 5� ANODE
LCD_CONT 10� 4� GND
LCDB0 9� 3� CAM* J1
LCDB1 8� 2� VCC U1
LCDB2 7� 1 ANODE 1�
LCDB3 6� GND 2� 2 1
LCDB4 5� 52089-0510 CAM* 3�
11.2.8 Sensor Board Section
LCDB5 4� VCC 4� 3
LCDB6 3� LCD 5
GND 2� 4 5
GND 1 J3
52089-0510
GP1A53HR
52089-2610 1� LCD_CONT
2� VCC
3� GND
GND 4� LCDB6
5� LCDB5
6� LCDB4
7� LCDB3
8�
9�
9
10�
11�
12� LCDB2
13� LCDB1
14 LCDB0
GND 52089-1410
PR707105B
Y BOARD U1
2 1
3 YHOME SENSOR
4 5
5597-10APB 1� MCM
2� MCP
3 FG
GND 5597-03APB
FG
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
2
R1 R2
1B
1B
1B
10K 10K R3 R4
10K 10K
1B
J1 J2
1
(J10)
5597-12CPB
1B
5597-12CPB
1B
1B
1B
1B
2
2
Y FLEX C5 C1 C2 C4 MAIN
104 104 104 104
C3
1
1
(C6)
104
GND\G
J2 (J12) PR707117
CABLE-JOINT BOARD
+24V 1
COL 2
B2B-EH-A
J3 J1 (J11)
+24V 1 1 +24V
COL 2 2 COL MAIN
B2B-EH-A B2B-EH-A
J2 (J12) PR707117
CABLE-JOINT BOARD
+24V 1
COL 2
B2B-EH-A
J3 J1 (J11)
+24V 1 1 +24V
COL 2 2 COL MAIN
B2B-EH-A B2B-EH-A
CE2000-UM-251-9370 10