Graphtec Ce2000-60 120 60ap 100ap 120ap Cutting Plotter

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CUTTING PLOTTER

CE2000-60/120/60AP/100AP/120AP
CE2000-UM-251-06-9370

SERVICE MANUAL
Software License Agreement
Regarding the software provided with this agreement (“Software”), this License Agreement with
Graphtec Corporation (“Graphtec”) grants you (“User”) the right to use the Software within on the basis of
the following terms and such use presumes that you have also agreed to the following terms.
1. Copyrights
The copyrights for the Software and any printed documentation, such as manuals, accompanying the
Software belong to the individual or corporation indicated in the Software or documentation.
2. Right of Use
The User may use the Software on a single computer system at one time.
3. Duplication and/or Revision
(1) The User is permitted to make a single copy of the Software for back-up purposes. In such case, the
User shall indicate the rights (copyrights) attached to the Software on each copy medium concerned.
(2) The User must not alter, combine, revise, or otherwise adapt the Software in any manner whatsoever,
which includes reverse engineering, disassembly, and decompiling.
4. Third-Party Use
The User may not loan, rent, lease, or transfer the Software and its license rights to a third party.
5. Warranty
(1) If the Software does not operate properly due to a physical defect in its recording medium, please
contact your sales representative or nearest Graphtec vendor. In the case that Graphtec is responsible
for the physical defect, it will replace the Software at no charge.
(2) The replacement of Software due to a physically defective recording medium, as mentioned in the
preceding paragraph, is the only warranty service provided by Graphtec.
(3) Graphtec provides the Software “as is.” Graphtec and its suppliers do not guarantee the possible
performance and/or results obtained by the use of the Software and its documentation. Moreover,
Graphtec and its suppliers do not provide any guarantee, explicit or implied, regarding the violation
of third-party rights, the Software’s qualities, or its suitability for specific applications. For whatever
reason, Graphtec and its suppliers shall not be held liable for incidental, derivative, or special damage
attributable to the Software and/or its documentation. Even if the store which sold the Software has
informed the User that such damage is likely to occur, Graphtec and its suppliers shall not be held liable
for such damage. Graphtec and its suppliers shall also not be held liable for any claim by a third party to
assert its rights.

CE2000-UM-251-9370 i
HISTORY OF REVISIONS
No. Date issued Description of revision Page Edition
1 03.07.15 First Printing All 01
2 03.08.18 Part number for the Y belt idler 120 added. 10-7 02
3 03.09.04 Part number for the new LCD replaced from old LCD. 4-1, 10-3 03
4 04.03.04 Part number for the Pen Holder AP corrected. 10-9 04
5 04.04.22 Part number for the Pen encorder FPC added. 10-9 05
6 04.04.22 Diagram for the Pen encorder FPC corrected. 10-10 05
7 05.06.10 Item numbers in the figure are corrected. 10-13 06

CE2000-UM-251-9370 ii
CONTENTS
1. Introduction ......................................................................1
1.1 Main Specifications (CE2000-60/120) ...................................................................1
1.2 Main Specifications (CE2000-120AP: overseas model)................................................................................................2
1.3 Main Specifications (CE2000-60AP/100AP: Japanese domestic models) ..................................................................3
2. Names of the Main Parts .................................................1
2.1 Front View ...............................................................................................................1
2.2 Rear View ................................................................................................................5
2.3 External Dimensions .............................................................................................8
3. Basic Operation................................................................1
3.1 Control Panel.............................................................................................................1
3.2 Menu Tree ...............................................................................................................2
3.3 Description of Special Functions .........................................................................3
4. RECOMMENDED PARTS LIST ...........................................1
4.1 Recommended parts list .......................................................................................1
5. LIST OF TOOLS ................................................................1
5.1 Tools ........................................................................................................................1
5.2 Greasing And Gluing Points .................................................................................1
6. DISASSEMBLY AND REASSEMBLY ............................... 1
6.1 Exterior Parts .........................................................................................................1
6.1.1 How to Replace the Right Side Cover .......................................................................................................1
6.1.2 How to Replace the Left Side Cover ..........................................................................................................1
6.1.3 How to Replace the Center Cover ..............................................................................................................1
6.1.4 How to Replace the Front Guide ................................................................................................................2
6.1.5 How to Replace the Rear Guide .................................................................................................................2
6.2 Mechanical Parts....................................................................................................3
6.2.1 How to Replace the Front and Rear Media Sensors ................................................................................3
6.2.2 How to Replace the Push Roller ................................................................................................................4
6.2.3 How to Replace the Push Roller Arm ........................................................................................................5
6.2.4 How to Replace the Cam Sensor Board ....................................................................................................6
6.2.5 How to Replace the Pen Block ...................................................................................................................6

CE2000-UM-251-9370 iii
6.2.6 How to Replace the Push Roller Sensor ...................................................................................................7
6.2.7 How to Replace the Cutting Mat .................................................................................................................8
6.2.8 How to Replace the Control Panel Relay Board, LCD assembly and Membrane Switch Panel...........8
6.2.9 How to Replace the Y-belt ...........................................................................................................................9
6.2.10 How to Replace the Y-motor .....................................................................................................................10
6.2.11 How to Replace the X-motor.....................................................................................................................11
6.2.12 How to Replace the Vacuum Fan .............................................................................................................12
6.2.13 How to Replace the Main Board ...............................................................................................................12
6.2.14 How to Replace the Y-relay Board ...........................................................................................................12
6.2.14 How to Replace the Y-slider......................................................................................................................13
6.2.15 How to Replace the Drive Roller ..............................................................................................................14
7. ELECTRICAL ADJUSTMENTS.........................................1
7.1 DIP Switch Settings ...............................................................................................1
7.2 List of Items Requiring Readjustment .................................................................1
7.3 Explanation of the Values of the Main Board Settings .......................................2
7.4 Clearing the Non-Volatile RAM .............................................................................3
7.5 Adjusting the Pen Force........................................................................................4
7.6 Adjusting the Distance Accuracy .........................................................................6
7.7 Inputting and Adjusting the Servo Gain ..............................................................8
7.8 Updating the System Firmware ..........................................................................11
7.9 Adjusting the Pen Exchange height value (CE2000-60AP/100AP/120AP)..........................................13
7.10 Adjusting the Pen Exchange Y direction value (CE2000-60AP/100AP/120AP) ............... 14
8. SERVICE MODES .............................................................1
8.1 Sensor Test Mode ..................................................................................................1
8.2 Switching Between the Six Languages ...............................................................2
9. TROUBLESHOOTING.......................................................1
9.1 The Plotter is Turned On But Doesn’t Operate ...................................................1
9.2 Media Loading Operations ....................................................................................2
9.3 Cutting Operations ................................................................................................3
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS ............ 1
10.1 Mainframe ...............................................................................................................1
10.2 Drive Section ..........................................................................................................4

CE2000-UM-251-9370 iv
10.3 Pen Block Section..................................................................................................8
10.4 Stand Section .......................................................................................................10
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS ............. 1
11.1 Block Diagrams ......................................................................................................1
11.2 Circuit Diagrams ....................................................................................................2
11.2.1 Main Board Top Section ..............................................................................................................................2
11.2.2 CPU Section .................................................................................................................................................3
11.2.3 LCA Section .................................................................................................................................................4
11.2.4 Memory Section ...........................................................................................................................................5
11.2.5 Motor Drive Section.....................................................................................................................................6
11.2.6 Interface Section..........................................................................................................................................7
11.2.7 Debug Section .............................................................................................................................................8
11.2.8 Sensor Board Section .................................................................................................................................9
11.2.9 Joint Board Section...................................................................................................................................10

CE2000-UM-251-9370 v
1. Introduction

1. Introduction
1.1 Main Specifications (CE2000-60/120)
Item Specifications
Model number CE2000-60 CE2000-120
Configuration Grit-rolling cutting plotter
Drive system Digital servo drive system
Maximum cutting area 584 mm x 50 m 1220 mm x 50 m
Range of guaranteed precision 584 mm x 5 m*1 1220 mm x 5 m*1
Compatible media widths Minimum: 50 mm, Minimum: 85 mm,
maximum: 712 mm maximum: 1346 mm
(28 inches) (53 inches)
Maximum media thickness 10 mil (0.25 mm)
Maximum cutting speed 60 cm/s 100 cm/s*3
Specifiable cutting speeds 1 to 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 (cm/s)
The CE2000-120 has an additional setting of ** (100 cm/s).
Cutting force 20 to 300 g/f (31 levels) 20 to 450 g/f (39 levels)
Minimum character matrix About 5 mm for an alphanumeric character (varies with the
medium, font, etc.)
Mechanical step size 0.005 mm
Programmable step size GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GL*2: 0.025 mm
Repeatability precision 0.1 mm or less/2 m*1
No. of mountable pens 1 pen
Compatible cutter type Supersteel blades
Compatible pen type Water-based fiber-tip pens
Compatible cutting media Marking film (polyvinyl, fluorescent, or reflective film) with a
maximum thickness of 0.25 mm (excluding high-luminosity
reflective film)
Standard interfaces RS-232C serial or Centronics-compatible parallel
(automatically selected)
Internal memory capacity 2 Mbytes
Command modes GP-GL and HP-GL (selected at the control panel)
Display panel Liquid crystal display, 16 characters x 2 rows
Power supply Supply voltage 115 to 230 VAC 50/60 Hz (UL, CSA) 100 to 240 VAC 50/60 Hz (CE)
Power consumption 80 VA 120 VA
Environmental Operating environment 10˚ to 35˚C, 35% to 75% R.H. (non-condensing)
conditions
Guaranteed precision 16˚ to 32˚C, 35% to 70% R.H. (non-condensing)
External dimensions 840 (W) x 278 (D) x 250 (H) mm 1489(W) x 656(D) x 1189(H) mm
(including stand)
Weight 13 kg 46 kg (including stand)
*1 Varies with the type of Graphtec-authorized film and the cutting conditions.
*2 HP-GL is a registered trademark of Hewlett-Packard Company.
*3 Only in the diagonal (45˚ angle) direction.

CE2000-UM-251-9370 1
1. Introduction

1.2 Main Specifications (CE2000-120AP: overseas model)


Item Specifications
Model number CE2000-120AP
Configuration Grit-rolling cutting plotter
Drive system Digital servo drive system
Maximum cutting area 1164 mm x 50 m
Range of guaranteed precision 1050mm x 3 m*1
Loadable media widths ranges for 290 to 390 mm, 420 to 520 mm, , 560 to 660 mm,
guaranteed accuracy*1 700 to 800 mm, 840 to 940 mm, 980 to 1080 mm
(2” & 3” cores) (the position of the stock shaft must be changed according to the
actual with loaded)
Maximum loadable media withs 3” core: 1170 mm
2” core: 1150 mm
Cross-cutteble media widths Up to 1170 mm
Media type Pattern paper for apparel applications (64 g/m2 to 130 g/m2)
Maximum cutting speed 60 cm/s
Specifiable cutting speeds 1 to 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 (cm/s)
Cutting force 20 to 300 g/f (31 levels)
Mechanical step size 0.005 mm
Programmable step size GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GLTM*2: 0.025 mm
Repeatability precision 0.1 mm or less/2 m*1
No. of mountable pens 2 pen
Compatible cutter type Supersteel blades
Compatible pen type Water-based fiber-tip pens
Interfaces RS-232C serial or Centronics-compatible parallel
(automatically selected)
Buffer memory capacity 2 Mbytes
Command modes GP-GL and HP-GLTM*2 (selected at the control panel)
LCD display 16 characters x 2 rows
Power requirements 100 to 120 VAC, 200 to 240 VAC, 50/60Hz
Power consumption Within120VA
Operating environment 10˚ to 35˚C, 35% to 75% R.H. (non-condensing)
Guaranteed accuracy operating 16˚ to 32˚C, 35% to 70% R.H. (non-condensing)
environment
External dimensions (W x D x H ) mm 1489 x 970 x 1180 mm
Weight 40 kg
*1 Varies with the type of Graphtec-authorized film and the cutting conditions.
*2 HP-GL is a registered trademark of Hewlett-Packard Company.

CE2000-UM-251-9370 2
1. Introduction

1.3 Main Specifications (CE2000-60AP/100AP: Japanese domestic models)


Item Specifications
Model number CE2000-60AP CE2000-100AP
Configuration Grit-rolling cutting plotter
Drive system Digital servo drive system
Maximum cutting area 530 mm x 50 m 1000 mm x 50 m
Range of guaranteed precision 530 mm x 3 m*1 1000 mm x 3 m*1
Loadable media widths Minimum: 50 mm, 600 mm, 880 to 1040 mm
maximum: 712 mm (3” core)
600 mm, 880 to 1020 mm
(2” core)
Cross-cutteble media widths Up to 594 mm Up to 1020 mm
Media type Pattern paper for apparel applications (64 g/m2 to 130 g/m2)
Maximum cutting speed 60 cm/s
Specifiable cutting speeds 1 to 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 (cm/s)
Cutting force 20 to 300 g/f (31 levels)
Mechanical step size 0.005 mm
Programmable step size GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GLTM*2: 0.025 mm
Repeatability precision 0.1 mm or less/2 m*1
No. of mountable pens 2 pen
Compatible cutter type Supersteel blades
Compatible pen type Water-based fiber-tip pens
Interfaces RS-232C serial or Centronics-compatible parallel
(automatically selected)
Buffer memory capacity 2 Mbytes
Command modes GP-GL and HP-GLTM*2 (selected at the control panel)
LCD display 16 characters x 2 rows
Power requirements AC 100 V
Power consumption 80VA 120VA
Operating environment 10˚ to 35˚C, 35% to 75% R.H. (non-condensing)
Guaranteed accuracy operating 16˚ to 32˚C, 35% to 70% R.H. (non-condensing)
environment
External dimensions 851 x 934 x 1002 1327 x 970 x 1180 mm
(W x D x H ) mm
Weight 25 kg 38 kg
*1 Varies with the type of Graphtec-authorized film and the cutting conditions.
*2 HP-GL is a registered trademark of Hewlett-Packard Company.

CE2000-UM-251-9370 3
2. Names of the Main Parts

2. Names of the Main Parts


2.1 Front View
• CE2000-60
Push rollers Pen holder Media set lever
Pen carriage Control panel

Serial connector

Parallel connector
Cutting mat Grit rollers

Cutting mat : Cutting or plotting is performed on this mat.


Grit rollers : Feeds the medium forward or backward.
Push rollers : Pushes the medium against the grit rollers.
Pen holder : Holds the cutter pen and moves it up and down.
Medium set lever : Raises or lowers the push rollers when loading a medium.
Control panel : Used to operate the cutting plotter and set its functions.
Parallel connector : Used to connect a Centronics-compatible parallel interface cable.
Serial connector : Used to connect an RS-232C serial interface cable.
Pen carriage : Moves pen left & right.

CE2000-UM-251-9370 1
2. Names of the Main Parts

• CE2000-120
Push rollers Pen carriage Medium set lever

Pen holder Control panel

Serial connector

Grit rollers

Parallel connector

Stand

Grit rollers : Feeds the medium forward or backward.


Push rollers : Pushes the medium against the grit rollers.
Pen holder : Holds the cutter pen and moves it up and down.
Medium set lever : Raises or lowers the push rollers when loading a medium.
Control panel : Used to operate the cutting plotter and set its functions.
Parallel connector : Used to connect a Centronics-compatible parallel interface cable.
Serial connector : Used to connect an RS-232C serial interface cable.
Pen carriage : Moves pen left & right.
Stand : The main unit is placed on this stand (a stand is optional for the CE2000-60
model).

CE2000-UM-251-9370 2
2. Names of the Main Parts

• CE2000-60AP (Japanese domestic model)


Cutter pen holder Pen holder

Pen station
Push rollers Pen carriage Medium set lever
Control panel

Cutting mat

Grit rollers

Serial connector
Parallel connector

Cutting mat : Cutting or plotting is performed on this mat.


Grit rollers : Feeds the medium forward or backward.
Push rollers : Pushes the medium against the grit rollers.
Pen carriage : Move the cutter pen or the pen left and right.
Cutter pen holder : Holds the cutter pen and moves it up and down.
Pen holder : Holds the pen and moves it up and down.
Pen station : Use to store a pen in preparation for its use.
Medium set lever : Raises or lowers the push rollers when loading a medium.
Control panel : Used to operate the cutting plotter and set its functions.
Parallel connector : Used to connect a Centronics-compatible parallel interface cable.
Serial connector : Used to connect an RS-232C serial interface cable.

CE2000-UM-251-9370 3
2. Names of the Main Parts

• CE2000-100AP (Japanese domestic model) /120AP


Cutter pen holder Pen holder

Pen station
Push rollers Pen carriage Medium set lever
Control
panel

Cutting mat
Grit rollers

Serial connector
Parallel connector

Cutting mat : Cutting or plotting is performed on this mat.


Grit rollers : Feeds the medium forward or backward.
Push rollers : Pushes the medium against the grit rollers.
Pen carriage : Move the cutter pen or the pen left and right.
Cutter pen holder : Holds the cutter pen and moves it up and down.
Pen holder : Holds the pen and moves it up and down.
Pen station : Use to store a pen in preparation for its use.
Medium set lever : Raises or lowers the push rollers when loading a medium.
Control panel : Used to operate the cutting plotter and set its functions.
Parallel connector : Used to connect a Centronics-compatible parallel interface cable.
Serial connector : Used to connect an RS-232C serial interface cable.

CE2000-UM-251-9370 4
2. Names of the Main Parts

2.2 Rear View


• CE2000-60

Power switch

Roll media tray Roll media tray guide rail AC power inlet

Roll media tray : Holds a roll medium for feeding to the cutting plotter.
Roll media tray guide rail : Used to mount the roll media tray.
AC power inlet : Connects one end of the power cord to the cutting plotter.
Power switch : Controls the on/off status of the power supply to the cutting plotter.

• CE2000-120

Power switch

AC power inlet
Stock roller
Stopper

AC power inlet : Connects one end of the power cord to the cutting plotter.
Power switch : Controls the on/off status of the power supply to the cutting plotter.
Stopper : Used to adjust the position of roll film by preventing the film from sliding from
side to side.
Stock roller : Holds the roll film for feeding to the cutting plotter.

CE2000-UM-251-9370 5
2. Names of the Main Parts

• CE2000-60AP (Japanese domestic model)

Power switch

Stock roller AC power inlet

Stoppers

Basket

Stock roller : Holds the roll medium for feeding to the cutting plotter.
Stoppers : Used to adjust the position of roll medium by preventing the medium from
sliding from side to side.
Basket : Receives single sheets of media after they have been cut or printed by the
CE2000-60AP.
AC power inlet : Connects one end of the power cord to the cutting plotter.
Power switch : Controls the on/off status of the power supply to the cutting plotter.

CE2000-UM-251-9370 6
2. Names of the Main Parts

• CE2000-100AP (Japanese domestic model) /120AP

Collars

Power switch

Stock shaft AC power inlet

2/3-inch stoppers

Basket

Stock shaft : Use to mount a roll medium.


Collars (with and without flange) : Use to secure a roll medium onto the stock shaft.
2/3-inch stoppers : Use to secure a roll medium onto the stock shaft.
Basket : Receives single sheets of media after they have been cut or printed
by the CE2000-100AP or CE2000-120AP.
AC power inlet : Connects one end of the power cord to the cutting plotter.
Power switch : Controls the on/off status of the power supply to the cutting plotter.

CE2000-UM-251-9370 7
2. Names of the Main Parts

2.3 External Dimensions


• CE2000-60

851mm (280mm)

(226.5mm)
227mm
Dimensional precision: 5 mm error 278mm

• CE2000-120
656

1489
1189

1333

CE2000-UM-251-9370 8
2. Names of the Main Parts

• CE2000-120 with optional basket

820
1494

1189

1333

• CE2000-60AP (Japanese domestic model)

851mm
1002mm

934mm

CE2000-UM-251-9370 9
2. Names of the Main Parts

• CE2000-100AP (Japanese domestic model)

1327mm

1180mm

970mm

CE2000-UM-251-9370 10
2. Names of the Main Parts

• CE2000-120AP

1494mm

1180mm

970mm

CE2000-UM-251-9370 11
3. Basic Operation

3. Basic Operation
3.1 Control Panel
Lamps
POWER : Remains lit while the cutting plotter is
being supplied with power.
PROMPT : Lights upon the receipt of plot data
F1 / ORIGIN
specifying a coordinate point outside of the
effective plotting area.
Panel Keys
POWER F1/ORIGIN : Press this function key to reposition the
F2 / TEST
PROMPT origin point or to select a menu function in
PAUSE status.
F2/TEST : Press this function key to run a cutting test
PAUSE ENTER
for checking the cutting conditions or to
NEXT PAGE
select a menu function in PAUSE status.
NEXT PAGE : Press this function key to switch through
COND1 to COND4. When a menu is being
POSITION displayed in PAUSE status, press this key
to proceed to the next menu.

PAUSE : This key functions differently according to the current operating status.
Press it once to enter the PAUSE status and light up the PAUSE lamp.
Press it again to cancel the PAUSE status and turn off the PAUSE lamp.
Press this key when you wish to discontinue cutting or plotting or set functions at menus
on the display panel.
ENTER : After setting a cutting or plotting condition, press this key to register the setting.
POSITION : These keys function differently according to the current operating status.
When the cutting plotter is not in PAUSE status, they are used to move the pen carriage.
When the cutting plotter is in PAUSE status, they are used to change the settings of
functions at menus on the display panel.
Setting the Multilingual Display
Your cutting plotter’s display can be set to one of six different languages: English, French, German, Italian,
Japanese, or Spanish. To access the language selection menu, hold down the ENTER and F1/ORIGIN keys
while turning on the power. Hold down the keys until a two-line language display menu appears.
Next, press the DOWN ARROW POSITION key to move through the six language selections. When the
desired language is displayed, press the ENTER key to register your selection.

CE2000-UM-251-9370 1
3. Basic Operation

3.2 Menu Tree


COND1 09U 0 14 TEST CUT
--PAUSE-- F2 PEN SETTINGS

SPEED F1 SPEED
F2
PEN FORCE 30 cm/s
NEXT
F2 PEN FORCE
NEXT
14
CUTTER OFFSET F1 CUTTER OFFSET
CLEAR BUFFER QUALITY 09U 0
FEED
F2 QUALITY
SEET FEED 2
NEXT F2
FEED LENGTH 1 m

CUT F1 YES CUT


CUT&FEED NO

NEXT F2 YES CUT&FEED


NO CE2000-60AP/100AP/120AP ONLY

FILM F1 AXIS ADJ. F1 ADJ PT1


FUNCTIONS DIST ADJ. (*******, ******)

F2 X= 0.00% DIST
NEXT
Y= 0.00% ADJ.
PAGE LENGTH F1 PAGE LENGTH
PLOT AREA L= 02000mm

F2
DEFAULT L.L.
NEXT
(*******, ******)
NEXT
EXPAND ON EXPAND
F1
OFF
ROTATE F1 ON ROTATE
F2
COPY OFF

F2 COPY MODE
NEXT
COUNT 1
AUTO PRE FEED F1 ON PRE FEED
PREF.LINE TYPE OFF
F2
NEXT CUT LINE PAT. NO
TIMEOUT = 0 LINE TYPE NO.=6
SEPARATOR=
NEXT
*F_CUT
SPACE REAR F2 SPACE REAR
L= 12mm
NEXT

SORT F1 OFF SORT


PEN 1/2 ADJ 8 CUTTER NO.
F2
PARA. SET P1/2
CE2000-60AP/100AP/120AP ONLY PLOT ADJUST

INTERFACE F1 RS-232C F1 RS-232C


PEN UP/DOWN COMMAND 9600 N 8 H

F2 GP-GL
NEXT
HP-GL

When GP-GL STEP SIZE F1 STEP SIZE


0.100 mm

ORIGIN POINT LOWER LEFT


When HP-GL F1
CENTER
ENTER + NEXT

PEN UP SPEED F1 PEN UP SPEED


OFFSET FORCE AUTO

F2 OFFSET FORCE
NEXT
4
OFFSET ANGLE F1 OFFSET ANGLE
STEP PASS 30

F2
SETP PASS
NEXT
0

TEST F1 CONDITIONS YES TEST


F2
LENGTH UNIT SELF TEST F2 NO PATTERN

NEXT

mm LENGTH DUMP F1 ON DUMP


inch UNIT CUT DEMO OFF

CE2000-UM-251-9370 2
3. Basic Operation

3.3 Description of Special Functions


8.2 Specifying the Special Functions
The cutting plotter is provided with the special functions described below. These functions are specified only

1 2
in special situations, and are not normally used.
Step Step
(1) Turn on the cutting plotter while holding down the key. The menus for setting the special functions are
While holding down the
displayed. key, turn on the cutting Depending on the current COMMAND setting (GP-
plotter. The menus for setting the special functions
(2) Depending on the current COMMAND setting (GP-GLGL or or HP-GL),
HP-GL), press
press the
the NEXT key to
PAGE cycle
key through
to cycle
will appear at the display panel. NEXT PAGE
the special
through the special function menus in the sequence shown below.function menus in the sequence shown
below.

In GP-GL command mode In HP-GL command mode

ENABLE “:”,“;” 7550 MODEL


DISABLE COMD 7586 EMULATED

PEN UP “W” MANUAL SETTING


PEN DOWN COMD PRIORITY

MANUAL SETTING 2mm BELOW INIT


COMD PRIORITY OUTSIDE BLADE

2mm BELOW INIT ENABLE PEN UP


OUTSIDE BLADE DISABLE MOVE

ENABLE PEN UP OFF MEDIA


DISABLE MOVE ON SENSOR

OFF MEDIA OFF HOME


ON SENSOR ON SENSOR

OFF HOME PARALLEL I/F


ON SENSOR 1

PARALLEL I/F
1

3
(3) Press the F1/ORIGIN or F2/TEST key to move the flashing cursor to desired setting. At the PARALLEL
Step
I/F menu, use the or keys to raise or lower the value. When the desired setting is selected, press
Press the keyF1/ORIGIN or your setting.
F2/TEST
the ENTER to register key to
At move theifflashing
this time, cursor
you press to the
the NEXT desired
PAGE setting. pressing
key without
At the PARALLEL I/F menu, use the or key to raise or lower the value.
the ENTER key, the cutting plotter displays the nextENTERspecial function menu without registering the setting
When the desired setting is selected, press the key to register your setting.
you selected at the current menu. ENTER
At this time, if you press the key without pressing the key, the cutting plotter displays
(4) When all of the special functions have
NEXT PAGE satisfactorily, turn off the cutting plotter.
the next special function menu without registering the setting you selected at the current menu.
• Enabling/Disabling the“ :” and“ ;” Commands (when the COMMAND setting is GP-GL)

Step
This 4
function enables or disables the “:” and “;” commands when the COMMAND setting is GP-GL. If
the first part of the data is lost, these commands may be having an adverse effect. In this case, set this
When all of the special functions have been satisfactorily set, turn off the cutting plotter.
function to DISABLED (the default setting is ENABLED).
CE2000-UM-251-9370 3
8–4
3. Basic Operation

• Moving the Pen While Raised or Lowered in Response to the“ W” Command (when the COMMAND
setting is GP-GL)
This function selects whether, upon receipt of the “W” command for the drawing of arcs, the cutting
plotter moves the pen to the specified starting position, raised or in the pen status (raised or lowered)
that was in effect immediately prior to receipt of the “W” command.
When PEN DOWN is selected, the pen is moved to the starting position for the drawing of arcs in the
pen status (raised or lowered) that was in effect immediately prior to receipt of the “W” command.
When PEN UP is selected, the pen is moved to the starting position for the drawing of arcs in the raised
status. This setting is only effective if a cutter blade has been selected in the cutter-pen settings.
(The default setting is PEN UP.)

•Model ID Response (when the COMMAND setting is HP-GL)


This function sets the response to the “OI” command when the COMMAND setting is HP-GL.
When 7550 is set, the “OI” command response is 7550.
When 7586 is set, the “OI” command response is 7586.
(The default setting is 7550.)

• SETTING PRIORITY
This function sets whether the cutting plotter places priority on the cutting conditions specified through
command input from the computer or through manual settings (on the cutting-plotter control panel).
When MANUAL is selected, cutting is performed using the cutting conditions set at the control panel,
and cutting conditions sent from the computer are ignored.
When PROGRAM is selected, cutting is performed using the cutting conditions specified in a received
cutting-condition command. If no commands are received, cutting is performed using the cutting
conditions set at the control panel.
(The default setting is MANUAL.)

• Blade-Tip Initial Position Setting


The cutter blade is placed on the medium to orient it after the power is turned on or the cutter-pen
conditions are set. This is referred to as “initializing” the cutter blade.
This function sets the “Blade-Tip Initial Position” for this operation.
When 2 mm BELOW is selected, initial blade control is performed at a position 2 mm below the cutting
start position.
When OUTSIDE is selected, initial blade control is performed outside of the effective cutting/plotting
area.
(The default setting is 2 mm BELOW.)

• Enabling/Disabling PEN UP MOVE


This function sets whether the pen will travel to each point specified or only from the initially specified
point to the last specified point when consecutive commands are received specifying pen movement
while it is raised.
When ON is selected, the pen travels consecutively to each coordinate specified by the data received.
When OFF is selected, the pen travels directly from the initially specified point to the last specified point.
(The default setting is OFF.)

CE2000-UM-251-9370 4
3. Basic Operation

• Enabling/Disabling the Media Sensors


This function sets the media sensors that detect the size of the medium in the feed direction.
When ON is selected, the feed-direction media sensors are enabled.
When OFF is selected, the feed-direction media sensors are disabled.
(The default setting is ON.)

• Enabling/Disabling the Home Sensors


This function sets the home sensors that detect the width of the medium.
When ON is selected, the home sensors are enabled.
When OFF is selected, the home sensors are disabled.
(The default setting is ON.)

• Setting the PARALLEL I/F Mode


Parallel (Centronics-compatible) interfaces have various timing methods for their signal lines. If the
signal timings do not match, data cannot be received accurately via the Centronics-compatible parallel
interface.
This function allows the timing of the Centronics-compatible parallel interface to be changed by selecting
one of four different modes (1 through 4).
(The default setting is 1.)

• Circle-Command Resolution Setting (when the COMMAND setting is HP-GL)


This function sets whether the resolution is automatically set or fixed at a constant 5 degrees when a
cutting-plotter circle command is output while the COMMAND setting is HP-GL.
(The default setting is Auto.)

• Enabling/Disabling Blade Wear Detection


When ON is selected, the blade wear-detection setting is enabled and the blade wear-detection setting
menu is displayed in the PAUSE menu.
When OFF is selected, the blade wear-detection setting is disabled, and the blade wear-detection setting
menu is removed from the PAUSE menu and is not displayed.
(The default setting is OFF.)

CE2000-UM-251-9370 5
4. RECOMMENDED PARTS LIST

4. RECOMMENDED PARTS LIST


4.1 Recommended parts list
Part No. Description 60 120 60AP 100AP 120AP Remarks
792206090 Main Board 1 1 1 1 1 PR707101A
792115703 Key Relay Board 1 1 1 1 1 PR707104B
792115704 Y Board 1 1 1 1 1 PR707105C
792115705 Push Roller Sensor Board 1 1 1 1 1 PR707106B
792115706 Cam Sensor Board 1 1 1 1 1 PR707107B
792115707 Fan Relay Board 1 1 1 PR707117
792115708 Y Flexible Relay Board 1 1 1 PR707118
500050350 Power Supply 1 1 1 1 1 SNP-9069
792111700 Pen Block 1
792115072 Pen Block 60AP 1 60AP
792115700 Pen Block 120 1
792115701 Pen Block 120AP 1 1 100AP/120AP
305320007 Moving Coil 1 1 1 1 1 PL-326B
508000015 Sensor GP1A53HR 1 1 1 1 1
508000009 Sensor SW, PS-R11 1 1 1 1 1
500050615 Y Flexible Cable 1 2 1 2 2
692900660 Cable, Cam Sensor to Main Board 1 1 1 1 1
692900670 Cable, Push Roller Sensor to Y Board 1 1 1 1 1
692900680 Cable, Control Panel to Main Board 1 1 1 1 1
792115711 LCD 1 1 1 1 1 New LCD
792115710 Sheet Switch 1 1 1 1 1 PR707102
682900600 X Motor 1 TS3747N46E3
509000039 X Motor 120 1 1 1 UGJMEE - A7MGR51
682900610 Y Motor 1 1 1 1 1 TS3747N47E3
375311002 Belt 82TN15-10.0W 1 1 1 1 1
379500004 Belt 100TN15-10W 1 1 1 1 1
621113020 Y Belt 1 1
621163000 Y Belt 100AP 1
621153201 Y Belt 120 1 1
682900550 Fan KLDC24Z-913 1 2 1 2 2
621110090 Cutting Mat 60 1
621150050 Cutting Mat 120 1
621160240 Cutting Mat 60AP 1
621160050 Cutting Mat 100AP 1
621160610 Cutting Mat 120AP 1
621112001 Drive Roller LC 1 1
621152001 Drive Roller LC 120 1 1
621162003 Drive Roller 100AP 1
095002121 Push Roller 2 3 2 3 3

CE2000-UM-251-9370 1
5. LIST OF TOOLS

5. LIST OF TOOLS
5.1 Tools
No. Adjustment Item Jig Tool
1 Pen force adjustment Cutter Pen Holder (CB09) Colex gauge (50,300,500 gf)
2 Distance adjustment Glass scale
3 Pen block height adjustment 10 mm height block
4 Firmware update PC, Centronics I/F cable
5 X-drive belt tension adjustment Push-pull gauge (2 kg)
6 Y-drive belt tension adjustment Push-pull gauge (2 kg)
7 Replacing the main board Short screwdriver (50 mm)
8 Replacing the vacuum fan

5.2 Greasing And Gluing Points


No. Grease or Glue Point Grease or Glue name Application quantity
1 Cam Shinetu silicon grease G501 Suitable quantity
2 X-drive motor pulley Shinetu silicon grease G501 Suitable quantity
3 Y-drive motor pulley Shinetu silicon grease G501 Suitable quantity
4 X-drive pulley Shinetu silicon grease G501 Suitable quantity
5 Y-drive pulley Shinetu silicon grease G501 Suitable quantity
6 Y-tension pulley Shinetu silicon grease G501 Suitable quantity
7 Y-rail, push roller assy sliding area Shinetu silicon grease G501 Suitable quantity
8 Y-motor drive pulley set screws Loctite 222 Small quantity
9 X-motor drive pulley set screws Loctite 222 Small quantity
10 X-drive pulley set screws Loctite 222 Small quantity

CE2000-UM-251-9370 1
6. DISASSEMBLY AND REASSEMBLY

6. DISASSEMBLY AND REASSEMBLY


6.1 Exterior Parts
6.1.1 How to Replace the Right Side Cover
How to detach the right side cover
(1) Remove the three M4L6 binding head screws from the right side cover.
(2) Disconnect the flexible cable which is connected to the control panel relay board.
Left Side Cover

Center Cover

Front Guide
Right Side Cover
Cutter Guide

How to reinstall the right side cover


(1) Connect the flexible cable to the control panel relay board.
(2) Fasten the three M4L6 binding screws.

6.1.2 How to Replace the Left Side Cover


How to detach the left side cover
(1) Remove the three M4L6 binding head screws from the left side cover.
How to reinstall the left side cover
(1) Fasten the three M4L6 binding head screws.

6.1.3 How to Replace the Center Cover


How to detach the center cover
(1) Remove the four M3L6 TP head screws from the center cover.
(Remove the five M3L6 TP head screws from the center cover for the CE2000-120/120AP/100AP.)
How to reinstall the center cover
(1) Mount the center cover and fasten the four M3L6 TP head screws.
(Mount the center cover and fasten the five M3L6 TP head screws for the CE2000-120/120AP/100AP.)

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6. DISASSEMBLY AND REASSEMBLY

6.1.4 How to Replace the Front Guide


There are two measuring tapes on the front guide. You have to attach new tapes after replacing the front
guide.
How to detach the front guide
(1) Remove the five M3L6 binding head screws from the front guide with the cutter guide.
(Remove the ten M3L6 binding head screws from the front guide with the cutter guide for the
CE2000-120/120AP/100AP .)
How to reinstall the front guide
(1) Have ready two measuring tapes when you replace the front guide.
(2) Clean the surface of the front guide with alcohol at the locations where the measuring tapes will be
affixed.
(3) Affix the measuring tapes on the front guide.
(4) Mount the front guide with the cutter guide and fasten the five M3L6 binding head screws.
(Mount the front guide with the cutter guide and fasten the ten M3L6 binding head screws for the
CE2000-120/120AP/100AP.)

6.1.5 How to Replace the Rear Guide


How to detach the rear guide
(1) Remove the five M3L6 binding head screws from the rear guide with the tray bracket.
(Remove the ten M3L6 binding head screws from the rear guide for the CE2000-120/120AP/100AP.)
How to reinstall the rear guide
(1) Mount the rear guide with the tray bracket and fasten the five M3L6 binding head screws.
(Mount the rear guide and fasten the ten M3L6 binding head screws for the CE2000-120/120AP/100AP.)

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6. DISASSEMBLY AND REASSEMBLY

6.2 Mechanical Parts


6.2.1 How to Replace the Front and Rear Media Sensors
You need to use a strip of cutting film whenever you replace the rear sensor.
How to detach the front or rear media sensor
(1) Detach the front or rear guide.
(2) Remove the M3L12 binding head screw attaching the sensor.
(3) Disconnect the sensor from the connector.
How to reinstall the front media sensor
(1) Connect the sensor to the connector.
(2) Fasten the M3L12 binding head screw to mount the sensor.
(3) Install the front guide.
How to reinstall the rear media sensor
(1) Place a strip of cutting film on the rear sensor as shown in the figure below.
Type of cutting film : Outdoor use black cutting film
Size of film : 11 x 10 mm
Thickness : 0.08 to 0.1 mm

Connector 11 mm

10 mm

Sensor
Cutting film
Cover half of the sensor lens with the cutting film.

(2) Connect the sensor to the connector.


(3) Fasten the M3L12 binding screw to mount the sensor.
(4) Install the rear guide.

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6. DISASSEMBLY AND REASSEMBLY

6.2.2 How to Replace the Push Roller


How to detach the push roller
(1) Detach the right side of the E-ring from the push roller shaft.

Push roller arm

Push roller E-ring Push roller shaft

(2) Detach the push roller shaft from the push roller arm from the left side.
(3) Detach the push roller
How to install the push roller
(1) Reattach the push roller in the reverse order in which it was detached.

CE2000-UM-251-9370 4
6. DISASSEMBLY AND REASSEMBLY

6.2.3 How to Replace the Push Roller Arm


How to detach the push roller arm
(1) Detach the right and left side covers.
(2) Detach the center cover.
(3) Set the cam lever to the media release position.
(4) Remove the two M3L6 binding head screws attaching the cam lever.
(5) Remove the M3L6 binding head screw attaching the left side cam shaft holder.
(6) Remove the two M3L6 binding head screws attaching the cam sensor plate to the cam shaft.
(7) Detach the right side cam shaft holder.
(8) Pull out the cam shaft from the right side.
(9) Detach the push roller arm spring from the push roller arm.
(10) Detach the E-ring from the push roller arm shaft.

Push roller arm shaft

E-ring

(11) Detach the push roller arm shaft from the push roller arm and detach the push roller arm, push roller arm
base, and the cam.
How to reinstall the push roller arm
(1) Spread a suitable quantity of the Shinetu silicon grease G501 on the cam as shown below.

Spread a suitable quantity of


silicon grease on this part.

(2) Reattach the push roller arm in the reverse order in which it was detached.

CE2000-UM-251-9370 5
6. DISASSEMBLY AND REASSEMBLY

6.2.4 How to Replace the Cam Sensor Board


How to detach the cam sensor board
(1) Detach the right side cover.
(2) Disconnect the flexible cable from its connector on the cam sensor board.
(3) Remove the M3L6 binding head screw attaching the cam sensor board.
How to reinstall the cam sensor board
(1) Reattach the cam sensor board in the reverse order in which it was detached.

6.2.5 How to Replace the Pen Block


How to detach the pen block
(1) Detach the center cover.
(2) Loosen the M3L6 binding head screw attaching the pen block cover.
(3) Remove the pen block cover.
(4) Disconnect the pen coil flexible cable from its connector on the Y-relay board.
(Also disconnect the encoder flexible cable from its connector when you are replacing the pen block on
the CE2000-120/120AP/100AP)
(5) Remove the two M4L6 binding head screws attaching the pen block.
How to reinstall the pen block
(1) Attach the pen block to the Y-slider.
(2) Fasten the two M4L6 binding head screws to attach the pen block so that there is a gap of 10 mm
(CE2000-60AP/100AP/120AP: 11.5 mm) between the bottom of the pen block and the cutting mat.
Perform a visual check to make sure that the pen block is not mounted at an angle.
M4L6 binding head screw

CE2000-60/120:
10 mm
CE2000-60AP/100AP/120AP:
11.5 mm

(3) Reattach the other parts in the reverse order in which they were detached.
(4) Perform the pen force adjustment (see Section 7.5)

CE2000-UM-251-9370 6
6. DISASSEMBLY AND REASSEMBLY

6.2.6 How to Replace the Push Roller Sensor


How to detach the push roller sensor
(1) Detach the center cover.
(2) Detach the pen block.
(3) Disconnect the push roller flexible cable from the Y-relay board.
(4) Remove the push roller flexible cable that is attached with double-sided adhesive tape to the Y-slider.
(5) Remove the M3L6 binding head screw attaching the push roller sensor bracket to the slider.
Y-slider

M3L6 binding
head screw

Push roller sensor board


Push roller sensor bracket

(6) Remove the M3L6 binding head screw attaching the push roller sensor board.
(7) Disconnect the push roller flexible cable from the push roller sensor board.
How to reinstall the push roller sensor
(1) Attach the push roller bracket to the push roller sensor board.
(2) Connect the push roller flexible cable to the push roller sensor board.
(3) Attach the push roller bracket to the Y-slider.
Fit the top and left edges of the push roller bracket to the Y-slider as shown in the figure below.

Push roller sensor bracket

(4) Attach the pen block.


(5) Reattach the other parts in the reverse order in which they were detached.

CE2000-UM-251-9370 7
6. DISASSEMBLY AND REASSEMBLY

6.2.7 How to Replace the Cutting Mat


How to detach the cutting mat
(1) Detach the center cover.
(2) Detach the pen block.
(3) Peel off the cutting mat from the front guide.
How to reinstall the cutting mat
(1) Clean the surface of the front guide with alcohol where the cutting mat was attached.
(2) Attach the new cutting mat where the cutting mat was attached.
(3) Make sure that there is no air between the cutting mat and the front guide.
(4) Attach the pen block
(5) Reattach the other parts in the reverse order in which they were detached.

6.2.8 How to Replace the Control Panel Relay Board, LCD assembly and Membrane Switch Panel
How to detach the control panel relay board, LCD assembly and membrane switch panel
(1) Detach the right side cover.
(2) Disconnect the flexible cables from their connectors on the control panel relay board.
(3) Remove the four M3L8 self-tapping screws attaching the control panel relay board.
(4) Detach the control panel relay board from the right side cover.
(5) Remove the two M3L8 self-tapping screws attaching the LCD assembly.
(6) Detach the LCD assembly from the right side cover.
(7) Peel off the membrane switch panel from the right side cover.
How to reinstall the control panel relay board, LCD assembly and membrane switch panel
(1) Clean the surface of the right side cover with alcohol where the membrane switch panel was attached.
(2) Reattach the LCD assembly to the right side cover.
(3) Attach the membrane switch panel to the right side cover so that it fits around the LCD window.
(4) Reattach the other parts in the reverse order in which they were detached.

CE2000-UM-251-9370 8
6. DISASSEMBLY AND REASSEMBLY

6.2.9 How to Replace the Y-belt


How to detach the Y-belt
(1) Detach the right and left side covers.
(2) Detach the center cover.
(3) Detach the pen block.
(4) Loosen the M3L6 TP head screw attaching the Y-tension arm.
(5) Push the Y-tension arm in the direction of the arrow as shown, then detach the Y-tension spring hook
from the left side plate.
(6) Remove the four M3L6 binding head screws attaching the right and left Y-belt stopper plates to the
slider.
(7) Detach the Y-belt from the slider.
How to reinstall the Y-belt
(1) Shave 2 to 3 mm off both ends of the Y-belt until the wire comes out as shown below.
Y-belt

Shave 2 to 3 mm off both ends of


the Y-belt until the wire comes out.

(2) Hang the Y-belt on both sides of the pulley.


(3) Attach both ends of the Y-belt to the Y-slider so that four notches of the Y-belt fit into the Y-slider, then
attach with the Y-belt stopper plates removed in step (6) in the previous subsection.

(4) Attach the pen block.


(5) Reattach the other parts in the reverse order in which they were detached.

CE2000-UM-251-9370 9
6. DISASSEMBLY AND REASSEMBLY

6.2.10 How to Replace the Y-motor


How to detach the Y-motor
(1) Detach the right side cover.
(2) Detach the front guide.
(3) Disconnect the Y-motor cables from their connectors on the main board.
(4) Loosen the two M3L4WP set screws to detach the Y-motor pulley.
(5) Remove the two M3L6 binding head screws holding the Y-motor.
(6) Detach the Y-motor pulley, then detach the Y-motor.
How to reinstall the Y-motor
(1) Attach the Y-motor to the Y-motor bracket.
(2) Hang the Y-drive belt on the Y-motor pulley and Y-idler pulley.
(3) Attach the Y-motor pulley to the Y-motor.
(4) Tighten the two M3L4WP set screws that hold the Y-motor pulley.
(5) Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws that hold the Y-motor pulley.
(6) Spread a suitable quantity of the Shinetu silicon grease G501 on the Y-motor pulley and Y-idler pulley.
(7) Use the force gauge to pull the Y-drive motor pulley flange with a 1.2 kg to 1.3 kg force.

(8) Tighten the two M3L6 binding head screws that hold the Y-motor.
(9) Move the pen block and check the tension of the Y-drive belt.
(10) Reattach the other parts in the reverse order in which they were detached.

CE2000-UM-251-9370 10
6. DISASSEMBLY AND REASSEMBLY

6.2.11 How to Replace the X-motor


The CE2000-120 uses different Y-motor from the CE2000-60.
How to detach the X-motor
(1) Detach the left side cover.
(2) Detach the front guide.
(3) Detach the rear guide.
(4) Loosen the two M3L4WP set screws holding the X-motor pulley then detach the X-motor pulley.
(5) Remove the two M3L6 binding head screws holding the X-motor then detach the X-motor.
(6) Disconnect the X-motor cables from their connectors on the main board.
(7) Remove the wiring harness tie-wrap holding the X-motor harness and detach the X-motor.
How to install the X-motor
(1) Attach the X-motor to the left side plate.
(2) Connect the X-motor cables to their connectors on the main board.
(3) Fasten the X-motor harness with the wiring harness tie-wrap.
(4) Hang the X-drive belt on the X-drive pulley.
(5) Attach the X-motor pulley to the X-motor.
(6) Tighten the two M3L4WP set screws holding the X-motor pulley.
(7) Spread a suitable quantity of Loctite 222 on the M3L4WP set screw holding the X-motor pulley.
(8) Use the force gauge to push the X-drive motor pulley flange with a 1.2 kg to 1.3 kg force.

(9) Tighten the mounting screws that hold the X-motor.


(10) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.
(11) Reattach the other parts in the reverse order in which they were detached.

CE2000-UM-251-9370 11
6. DISASSEMBLY AND REASSEMBLY

6.2.12 How to Replace the Vacuum Fan


How to detach the vacuum fan
(1) Detach the right and left side covers.
(2) Detach the front guide.
(3) Detach the rear guide.
(4) Remove the four M4L6 binding head screws holding the main unit to the chassis.
(5) Insert some boxes between the main unit and the chassis to lift the main unit up about 5 to 6 cm from
the chassis.
(6) Remove the harness tie-wrap holding the vacuum fan cables.
(7) Disconnect the vacuum fan from its connector.
(8) Use a short screwdriver to remove the two M3L35 binding screws holding the vacuum fan.
(9) Detach the vacuum fan from the main unit.
How to reinstall the vacuum fan
(1) Reattach in the reverse order in which it was detached.

6.2.13 How to Replace the Main Board


How to detach the main board
(1) Detach the right and left covers.
(2) Detach the front guide.
(3) Detach the rear guide.
(4) Remove the two screws holding the Centronics interface connector to the chassis.
(5) Remove the two screws holding the RS-232C interface connector to the chassis.
(6) Remove the two screws holding the main board cover to the chassis and detach the main board cover.
(7) Disconnect all the cables and flexible cables from their connectors on the main board.
(8) Remove the two M3L6 binding head screws holding the main board.
(9) Detach the main board from the chassis.
How to reinstall the main board
(1) Reattach in the reverse order in which it was detached.
(2) Perform any adjustments required (see Section 7.2).

6.2.14 How to Replace the Y-relay Board


How to detach the Y-relay board
(1) Detach the center cover.
(2) Detach the pen block cover.
(3) Disconnect all the cables from the Y-relay board.
To disconnect the Y-flexible cable:
Remove the wiring harness tie-wrap and detach the core attached with double-sided adhesive tape to
the Y-relay board.
(4) Remove the push roller flexible cable attached with double-sided adhesive tape to the Y-slider.
(5) Remove the two M3L6 binding head screws attaching the Y-relay board.
How to reinstall the Y-relay board
(1) Reattach the Y-relay board in the reverse order in which it was detached.

CE2000-UM-251-9370 12
6. DISASSEMBLY AND REASSEMBLY

6.2.14 How to Replace the Y-slider


How to detach the Y-slider
(1) Detach the right and left side covers.
(2) Detach the center cover.
(3) Detach the pen block.
(4) Detach the Y-belt.
(5) Detach the Y-relay board.
(6) Remove the two M3L6 TP head screws attaching the Y-slider tension plate.

M3L6 TP head screw M3L6 TP head screw

M3L6 binding head screw

(7) Remove the M3L6 binding head screw attaching the Y-slider tension plate.
(8) Detach the Y-slider plate and detach the Y-slider from Y-rail.
How to reinstall the Y-slider
(1) Attach the Y-slider to the Y-rail.
(2) Mount the Y-slider plate on the Y-slider.
(3) Tighten the two M3L6 TP head screws and then loosen them 1/4 turn.
(4) Tighten the M3L6 binding head screw.
(5) Spread a suitable quantity of Loctite 222 on the M3L6 binding head screw holding the Y-slider tension
plate.
(6) While raising the Y-slider as high as it will go, fasten the two M3L6 TP head screws in place. After they
have been fastened, move the Y-slider from left to right and check that all seven bearings rotate. Also,
check that the bearings stop rotating when you press down on them with your hand.
(7) Spread a suitable quantity of Loctite 222 on the M3L6 binding head screw that holds the Y-slider tension
plate.
(8) Reattach the other parts in the reverse order in which they were detached.

CE2000-UM-251-9370 13
6. DISASSEMBLY AND REASSEMBLY

6.2.15 How to Replace the Drive Roller


How to detach the drive roller
(1) Detach the right and left side covers.
(2) Detach the center cover.
(3) Detach the front guide.
(4) Loosen the two M3L6 binding head screws holding the X-motor.
(5) Push up the X-motor from inside the left side plate then remove the X-drive belt from the X-drive pulley.
(6) Loosen the two M3L4WP set screws holding the X-drive pulley and detach the X-drive pulley from the
drive roller.
(7) Remove the two M3L6 binding head screws holding the X-drive roller bearing with a flange.
(8) Slide out the X-drive roller from the unit. There is a bearing stopper flange and a bush on the left side
plate; don’t miss those parts when removing the X-drive roller.
How to reinstall the drive roller
(1) Reattach in the reverse order in which it was detached.
(2) Spread a suitable quantity of Loctite 222 on the M3L4WP set screw holding the X-drive pulley.
(3) Use the force gauge to pull the X-drive motor pulley flange with a 1.2 kg to 1.3 kg force.
(4) Tighten the mounting screws that hold the X-motor.
(5) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.
(6) Move the X-drive pulley and check the tension of the X-drive belt.
(7) Reattach the other parts in the reverse order in which they were detached.

CE2000-UM-251-9370 14
7. ELECTRICAL ADJUSTMENTS

7. ELECTRICAL ADJUSTMENTS
7.1 DIP Switch Settings
Factory presets (Normal Mode)
ON
SW1 OFF
1 2 3 4

NOV-RAM Clear
ON
SW1 OFF
1 2 3 4

Sensor Test
ON
SW1 OFF
1 2 3 4

7.2 List of Items Requiring Readjustment


If you replaced one of the units listed in the table below or altered their sensor positions, be sure to readjust
the corresponding items.
Unit name Pinch roller X,Y Motor
Main board Pen Block X,Y motor Drive roller
Item sensor drive belt
NOV-RAM clear M
Pen force adjustment M M
Distance adjustment M M M
Gain adjustment M M
Menu setting N
Firmware update M
Belt tension adjustment M M M
Push roller pressure adjustment M
No mark: Unnecessary M: Must always be adjusted N: To be adjusted as necessary
Note: The main board must have the latest version of firmware unless otherwise specified.

CE2000-UM-251-9370 1
7. ELECTRICAL ADJUSTMENTS

7.3 Explanation of the Values of the Main Board Settings


(Default factory settings)
The default factory settings are recorded on the label located inside the unit under the rear guide.

Pen force adjustment value

10 g 40 g 120 g 300 g

0058 0008 0125 026D

Pen force adjustment value for 10 g


You can input the same values when you have replaced the main board without making any adjustments.
If you have changed any values by making adjustments, record those values for the next maintenance check.

CE2000-UM-251-9370 2
7. ELECTRICAL ADJUSTMENTS

7.4 Clearing the Non-Volatile RAM


When you replace the main board, you must clear the Non-Volatile RAM (NOV-RAM).
If you clear the Non-Volatile RAM, you will lose the setup parameters for each adjustment.
Input the adjustment values to the main board after you clear the Non-Volatile RAM.

How to clear the Non-Volatile RAM.


(1) Set SW1 to the NOV-RAM clear mode as shown below.
ON
SW1 OFF
1 2 3 4
(2) Turn on the power to the plotter.
(3) The NOVRAM CLEAR menu appears. The plotter immediately starts to clear the parameters on
NOV-RAM, and then sets the default values.

F1 NOVRAM CLEAR
F2 00000***

(4) When the programming is complete, the NOVRAM CLEAR END menu appears.

F1 NOVRAM CLEAR
F2 END

(5) Turn off the power to the plotter.


(6) Return the SW1 setting to normal mode as shown below.
ON
SW1 OFF
1 2 3 4

CE2000-UM-251-9370 3
7. ELECTRICAL ADJUSTMENTS

7.5 Adjusting the Pen Force


This adjustment will set the pen force.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the moving coil and/or the pen block assembly, you must adjust the pen force using the
following procedure.

How to adjust the pen force


(1) Mount a 0.9 mm diameter cutter pen in the pen holder.
(2) Load a sheet of paper in the plotter.
(3) Turn on the power while pressing the F2/TEST and ENTER keys.
(4) Select the media mode.
(5) Press the PAUSE key to display the menu shown below.

F1 GAIN ADJ.
F2 PEN PRESS

(6) Press the F2 key to display the menu shown below.

F1 PEN U/D
F2 10g 0047

(7) Press the F1 key to lower the pen.


(8) The pen is lowered. If you have replaced the moving coil and/or the pen block assembly, use the force
gauge to measure the actual force. If you have only replaced the main board, input the adjustment
values that were recorded.
Use the UP ARROW key or DOWN ARROW key to change the force setting. The number on the LCD
will increase or decrease. If you have replaced the moving coil and/or the pen block assembly, measure
the actual pen force again.
If you replaced the moving coil and/or the pen block assembly, adjust the 10g-pen force. If the measured
value is within the specification range (10±2g) or if you have input the recorded value, press the ENTER
key to store the setting. The next specified pen force appears.
(9) Adjust the 40g-pen force. If the measured value is within the specification range (40±4g) or if you
have input the recorded value, press the ENTER key to store the setting. The next specified pen force
appears.
(10) Adjust the 120g-pen force. If the measured value is within the specification range (120±10g) or if you
have input the recorded value, press the ENTER key to store the setting. The next specified pen force
appears.
(11) Adjust the 300g-pen force. If the measured value is within the specification range (300±20g) or if you
have input the recorded value, press the ENTER key to store the setting. The next specified pen force
appears. (There is no adjustment in this value for the CE2000-120)
(12) Adjust the 450g-pen force. If the measured value is within the specification range (450±20g) or if you
have input the recorded value, press the ENTER key to store the setting. (There is no adjustment in this
value for the CE2000-60)

CE2000-UM-251-9370 4
7. ELECTRICAL ADJUSTMENTS

Note: When adjusting the pen force, it is important to do it quickly. Delaying the pen force adjustment
changes the temperature of the actuator and causes artificially lower readings. When this happens the
actual pen force may be higher than the specification. This is especially true for the upper pen force
adjustment.
(13) Press the NEXT key to complete this adjustment.

Specification of the actual pen force


CE2000-60/60AP/100AP/120AP
Specified pen force Actual force range
10g 8 to 12g
40g 36 to 44g
120g 110 to 130g
300g 280 to 320g
CE2000-120
Specified pen force Actual force range
10g 8 to 12g
40g 36 to 44g
120g 110 to 130g
450g 430 to 470g
(The CE2000-60AP and 100AP are Japanese domestic models.)

CE2000-UM-251-9370 5
7. ELECTRICAL ADJUSTMENTS

7.6 Adjusting the Distance Accuracy


This adjustment will set the distance accuracy.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the grit roller, you must adjust the distance accuracy using the following procedure.

How to adjust the distance accuracy


(1) Mount a Ceramic pen (0.2 mm tip size) in the pen holder.
(2) Load a sheet of A2 size paper or ANSI C size paper in the plotter.
(3) Turn on the power while pressing the F2/TEST and ENTER keys.
(4) Select the media mode.
(5) Set the cutting condition to PEN.
(6) Press the PAUSE key to display the menu shown below.

F1 GAIN ADJ.
F2 PEN PRESS

(6) Press the NEXT key until the menu shown below is displayed.

F1 DIST. ADJ.
F2 PARALLEL

(7) Press the F1 key to display the menu shown below.

F1 X=+2.5 mm DIST.
F2 Y=+0.1 mm ADJ.

Press the ENTER key to start the test. The plotter immediately plots the test pattern, and the following
menu appears.

X=400 mm

+X

Y=300 mm

(7) Remove the paper and measure the X and Y-axis distance. If you have replaced the main board only,
use the recorded values.

CE2000-UM-251-9370 6
7. ELECTRICAL ADJUSTMENTS

(8) Input the values using the POSITION keys.


Perform the distance adjustment.
Press the F1 or F2 key to select the Y-axis or X-axis distance adjustment.
Press the UP or DOWN ARROW key to change the Y-axis or X-axis distance adjustment value.
The formula of the input value is as follows:
Input value for X-axis = (400mm - measured distance) x 10
Input value for Y-axis = (300mm - measured distance) x 10
For example:
If you measured 299.0mm for the Y-axis then input 10 for the adjustment value.
Adjustable range: -9.9 mm to +9.9mm , 0.1-mm steps
(9) Press the ENTER key to store the setting. The following menu appears.

F1 X=+2.5 mm DIST.
F2 Y=+0.1 mm ADJ.

(10) If you wish to complete this adjustment, press the NEXT key. If you wish to plot the adjusted test pattern,
press the ENTER key.

CE2000-UM-251-9370 7
7. ELECTRICAL ADJUSTMENTS

7.7 Inputting and Adjusting the Servo Gain


How to input the servo gain
If you replace the main board, use the following procedure to record the previous servo gain values from the
old main board. Input the recorded adjustment values to the new main board.
(1) Turn on the power while pressing the F2/TEST and ENTER keys.
(2) Select the ROLL2 media mode.
(3) Press the PAUSE key to display the menu shown below.

F1 GAIN ADJ.
F2 PEN PRESS

(4) Press the F1 key to display the menu shown below.

F1 X=51
F2 Y=36 GAIN

(5) Input the values that are recorded on the chassis. (default factory settings)
Press the F1 or F2 key to select the X-Gain or Y-Gain.
Press the UP or DOWN ARROW key to change the X-Gain or Y-Gain value.
(6) Press the ENTER key to store the setting and complete the adjustment.

CE2000-UM-251-9370 8
7. ELECTRICAL ADJUSTMENTS

How to Adjust the servo gain


If you replace the X or Y motor, use the following procedure to adjust the servo gain values.
Set-up for the Servo Gain Adjustment program
(1) Turn on the computer and start Windows.
(2) Create a working folder on the hard drive.
(3) Copy the following files to the working folder.
GAIN.EXE (Servo Gain Adjustment program file)
Gain.dic (Servo Gain Parameter file)
GAIN.DOC (Instruction document file)
Adjusting the Servo Gain
(1) Connect the RS-232C (serial) cable between the plotter and the computer.
(2) Mount a pen in the pen holder.
Don’t mount a pen in the pen holder when you are adjusting the CE2000-60AP/100AP/120AP.
(3) Load a cutting sheet in the plotter.
(4) Turn on the power to the plotter.
(5) Set the conditions as follows:
Force: 12, Speed: 60, Quality 1, Tool: PEN
(6) Select the RS-232C conditions as follows:
Baud: 9600, Data: 8 Bits, Parity: None, Control: Hardwire.
(7) Set the COMMAND to GP-GL.
(8) Turn off the power to the plotter.
(9) Load a cutting sheet in the plotter as shown in the figure below.
Make sure that the front and rear lengths of the cutting sheet are the same length.
L1=L2

L2
L1

Cutting sheet

(10) Turn on the power while pressing the F2/TEST and ENTER keys.
(11) Select the ROLL2 media mode.
(12) Start the Gain Adjustment program; the start menu appears on the computer; the serial (RS-232C)
interface selection menu then appears.
Input the RS-232C interface port to use the gain adjustment.

CE2000-UM-251-9370 9
7. ELECTRICAL ADJUSTMENTS

(13) The MENU appears on the computer:


Select “1: Select”
(14) The select menu appears.
Type the plotter model name as “CE2000” then press the Enter key.
(15) The servo gain test manu appears.
(16) Press the F8 (RESET) key.
(17) Press the F7 (ADJUST) key.
(18) Press the F6 (CHECK) key.
(19) The servo gain test routine is executed; the measurement value appears.
(20) Check the “Maximum Error” value; the maximum error specification for this value is 12 or less.
(21) If the error value is 12 or less, the servo gain adjustment is finished. Press the F10 key to exit this
program.
(22) If the error value is 13 or higher, change the X or Y-Gain value on the plotter.
(23) Press the PAUSE key to display the menu shown below.

F1 GAIN ADJ.
F2 PEN PRESS

(24) Press the F1 key to display the menu shown below.

F1 X=51
F2 Y=36 GAIN

(25) Input the values that are recorded on the chassis. (default factory settings)
Press the F1 or F2 key to select the X or Y-Gain.
Press the UP or DOWN ARROW key to change the X or Y-Gain value.
(26) Press the ENTER key to store the setting and complete the adjustment.
(27) Press the PAUSE key to return to the online status.
(28) Check the “Maximum Error” value again.
(29) If the error value is 12 or less, the servo gain adjustment is finished. Press the F10 key to exit this
program.
(30) Turn off the power.

CE2000-UM-251-9370 10
7. ELECTRICAL ADJUSTMENTS

7.8 Updating the System Firmware


To update the system firmware you need to have the following files. In addition, you need to use a computer
and Centronics cable.
• ce2060.x :CE2000-60 firmware
• ce2120.x :CE2000-120 firmware
• ce2060ap.x :CE2000-60AP firmware
• ce2100ap.x :CE2000-100AP firmware
• ce2120ap.x :CE2000-120AP firmware
• SEND.EXE :Utility to transfer files using Windows®
• SENDB.EXE :Utility to transfer files using DOS

(The CE2000-60AP and 100AP are Japanese domestic models.)


How to update the system firmware
(1) Connect the computer and the CE2000 via the Centronics interface.
(2) Turn on the power while pressing the RIGHT ARROW position key and the LEFT ARROW position key
to display the menu shown below.

F1 PASSWORD(V*.*)
F2
(3) Press the password, the UP ARROW (+X) position key, the DOWN ARROW (-X) position key, the RIGHT
ARROW (+Y) position key, and the LEFT ARROW (-Y) position key in order to display the menu below.

F1 SELECT SEND MODE


F2 MODE=1

This enables you to select the timing of the Centronics interface.


Normally, there is no need to change this setting. If you cannot transfer data correctly via the Centronics
interface, use the F1 key or the F2 key to change this timing.
(4) Press the ENTER key to display the menu shown below.

F1 SEND PROGRAM!
F2 MODE=1

(5) Send firmware to the plotter from the computer.


Drag and drop the firmware file onto the SEND.EXE icon when using Windows®.
For DOS mode, use SENDB.EXE as shown below.
(For example: CE2000-120)
>SENDB CE2120.X
(6) The following menu is displayed while data is being received.

F1 RECEIVE & WRITE


F2 ** KB COMPLETE

CE2000-UM-251-9370 11
7. ELECTRICAL ADJUSTMENTS

(7) The plotter will start the initialization routine when all the data has been received. The firmware version
is displayed during the initialization routine. Check the firmware version that you updated.
(8) Turn off the power.

CE2000-UM-251-9370 12
7. ELECTRICAL ADJUSTMENTS

7.9 Adjusting the Pen Exchange height value (CE2000-60AP/100AP/120AP)


(The CE2000-60AP and 100AP are Japanese domestic models.)
This adjustment will set the pen exchange height value (SIKII).
This value is used for pen selection.
The plotter reads the pen height position when the power is turned on.
If the pen height position value is higher than this value (SIKII) the plotter knows it has taken the 2nd pen.
If the pen height position value is lower than this value (SIKII) the plotter knows it has taken the 1st pen.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the pen block, you must adjust the pen exchange height value using the following procedure.
(1) Load a cutting sheet in the plotter.
(2) Turn on the power while pressing the F2/TEST and ENTER keys.
(3) Select the ROLL2 media mode.
(4) Press the PAUSE key to display the menu shown below.

F1 GAIN ADJ.
F2 PEN PRESS

(5) Press the NEXT key until the menu shown below is displayed.

F1 PEN 1/2 SIKII


F2 NAP

(6) Press the F1 key to display the menu shown below.

F1 U/D POS= 0
F2 SIKII= 94

(7) If you replaced the main board only.


Input the values that are recorded on the chassis. (default factory settings)
Press the UP or DOWN ARROW key to change the SIKII value.
(8) If you replaced the pen block, mount a cutter pen in the cutter pen holder.
(9) Press the F1 key to lower the cutter pen and read the POS value for the 1st pen height position.
(10) Mount a ceramic pen in the 2nd pen holder. (The pen holder on the right side.)
(11) Press the F1 key to lower the 2nd pen and read the POS value for the 2nd pen height position.
(12) Calculate the SIKII value and input the value using the up arrow key or the down arrow key.
SIKII = (1st pen POS + 2nd pen POS)/2
Ex: 1st pen POS=122, 2nd pen POS=53
(122+53)/2=87.5
Input 88 for SIKII value
(13) Press the ENTER key to store the setting and complete the adjustment.

CE2000-UM-251-9370 13
7. ELECTRICAL ADJUSTMENTS

7.10 Adjusting the Pen Exchange Y direction value (CE2000-60AP/100AP/120AP)


(The CE2000-60AP and 100AP are Japanese domestic models.)
This adjustment will set the pen exchange Y direction value.
This value used for the 2nd pen pen exchange.
If you replace the main board, use the following procedure to input the recorded adjustment values.
(1) Load a cutting sheet in the plotter.
(2) Turn on the power while pressing the F2/TEST and ENTER keys.
(3) Select the ROLL2 media mode.
(4) Press the PAUSE key to display the menu shown below.

F1 GAIN ADJ.
F2 PEN PRESS

(5) Press the NEXT key until the menu shown below is displayed.

F1 PEN CONTROL
F2 PENSEL POS

(6) Press the F2 key to display the menu shown below.

F1 PEN SEL POSI


F2 -15(0.1mm)

(7) Press the F1 key; the 2nd pen holder moves to the 2nd pen station.
(8) Measure the gap between the 2nd pen holder and the 2nd pen station.

Right Side Plate

2nd Pen Holder 2nd Pen Station

1 mm

(9) Adjust the gap to be 1 mm.


Press the UP or DOWN ARROW key to change the PEN SEL POSI value.
(10) Press the ENTER key to store the setting and complete the adjustment.

CE2000-UM-251-9370 14
8. SERVICE MODES

8. SERVICE MODES
8.1 Sensor Test Mode
This mode checks the sensor status. If there is a bad sensor you will observe one of the symptoms in the
table below.
Please check the relevant sensor(s).
Sensor Symptom
Y home sensor The pen block hits the right side plate.
Cam sensor The plotter displays “LOAD MEDIA!” when media is already loaded.
Push roller sensor The pen block hits the left side plate.
+X, -X media sensor Media drops out of the plotter.
How to test the sensors
(1) Set SW1 to the sensor test mode as shown below.
ON
SW1 OFF
1 2 3 4
(2) Turn on the power.
(3) The status of each sensor is shown below.

F1 Yh L Cm L Pr L
F2 +X L -X L

Yh: Y home sensor, Cm: Cam sensor, Pr: Push roller sensor, +X: +X media sensor, -X: -X media sensor
(4) Cover the front media sensor with a piece of paper.
The status of +X changes from “L” to “H”.
(5) Cover the rear media sensor with a piece of paper.
The status of -X changes from “L” to “H”.
(6) Move the pen block to the far right. When the pen block reaches the home position flag, the status of Y
changes from “L” to “H”.
(7) Lower the media set lever to raise the push rollers. The status of C changes from “L” to “H”.
(8) Move the pen block to the left and right. When the pen block crosses the push roller, the status of P
changes from “L” to “H”.
(9) When testing is complete, turn off the power to the plotter.

CE2000-UM-251-9370 1
8. SERVICE MODES

8.2 Switching Between the Six Languages


This mode sets the language used on the display. One of six langauges can be selected: English, French,
German, Italian, Spanish, or Japanese.

How to switch the languages


(1) Turn on the power while pressing the F1 and ENTER keys to display the menu shown below.

F1 MENU
F2 ENGLISH

(2) Select the desired language using the up or down arrow key.
(3) Turn off the power.

CE2000-UM-251-9370 2
9. TROUBLESHOOTING

9. TROUBLESHOOTING
9.1 The Plotter is Turned On But Doesn’t Operate
Symptom Verification item Solution
The control panel’s LED (1) Is the plotter being supplied with No .....Check that the power cord is
lamp does not light or power? securely connected to the plotter’s
the LCD does not display AC line inlet.
anything. Yes ....Verify item (2).
(2) Is the flexible cable (from the No .....Connect the flexible cable
control panel to the main board) securely.
securely connected to the main Yes ....Verify item (3).
board and the control panel?
(3) Is the flexible cable (from the No .....Verify item (4).
control panel to the main board) Yes ....Replace the flexible cable.
broken?
(4) Is the AC line electrical output No .....Change the AC line.
correct? Yes ....Verify item (5).
(5) Does the power supply unit have No .....Replace the power supply unit.
a 24 V output? Yes ....Replace the main board.

CE2000-UM-251-9370 1
9. TROUBLESHOOTING

9.2 Media Loading Operations


Symptom Verification item Solution
The media drops to the (1) Is the front edge of the media Yes ....Replace the media.
front of the plotter. curled? No .....Verify item (2).
(2) Is the front media sensor dirty? Yes ....Clean the front media sensor.
No .....Verify item (3).
(3) Is the front media sensor cable Yes ....Replace the front media sensor.
securely connected to the main No .....Connect the cable securely.
board and the sensor?
The media drops to the (1) Is the rear edge of the media Yes ....Replace the media.
rear of the plotter. curled? No .....Verify item (2).
(2) Is the rear media sensor dirty? Yes ....Clean the rear media sensor.
No .....Verify item (3).
(3) Is the rear media sensor cable Yes ....Replace the rear media sensor.
securely connected to the main No .....Connect the cable securely.
board and the sensor?
The plotter displays (1) Does the cam sensor plate block Yes ....Check the cam sensor plate and
“LOAD MEDIA!” when the cam sensor? attach it at the correct position.
media has been loaded. No .....Verify item (2).
(2) Is the cam sensor cable securely No .....Connect the cable securely.
connected to the main board and Yes ....Replace the cam sensor board.
the sensor?
The plotter can’t (1) Is there any dust on the push Yes ....Clean the push roller sensor.
recognize the Y direction roller sensor? No .....Verify item (2).
of the media size. (2) Is the push roller sensor flexible Yes ....Replace the push roller sensor.
cable securely connected to No .....Connect the cable securely.
each connector?
The plotter can’t (1) Is there any dust on the front Yes ....Clean the front media sensor and
recognize the X direction media sensor and the rear media the rear media sensor.
of the media size. sensor? No .....Verify item (2).
(2) Are the front media sensor and No .....Connect the cables securely.
the rear media sensor cables Yes ....Replace the sensor(s).
securely connected to each
connector?
The media is fed at an (1) Are the push rollers worn down? Yes ....Replace the push roller(s).
angle. No .....Verify item (2).
(2) Is there anything on the drive Yes ....Clean the drive roller with a brush.
roller? No .....Verify item (3).
(3) Do the push rollers have the No .....Replace the push roller spring(s).
correct pressure? Yes ....Verify item (4).
(4) Is the drive roller worn down? Yes ....Replace the drive roller.
No .....Verify item (5).
(5) Is the drive roller attached Yes ....Replace the bearing of the drive
correctly? roller.
No .....Attach the drive roller correctly.

CE2000-UM-251-9370 2
9. TROUBLESHOOTING

9.3 Cutting Operations


Symptom Verification item Solution
The cut line is crooked. (1) Does the blade turn well in the No .....Replace the blade holder.
blade holder? Yes ....Verify item (2).
(2) Do the X and Y drive motor belts No .....Adjust the tension.
have the correct tension? No .....Verify item (3).
(3) Is the Y belt attached correctly? No .....Attach it correctly.
Yes ....Verify item (3).
(4) Is the pen block attached No .....Attach it correctly.
correctly? Yes ....Verify item (4).
(5) Is the pen arm shaky? Yes ....Adjust the pen arm shaft slider
tension.
The blade skips and (1) The blade is extended too far. Adjust the blade length.
does not completely (2) The cutting SPEED is too high. Adjust the SPEED setting.
(3) Verify the pen force. Adjust the pen force.
cut lines that should be (4) Verify the pen block height. Adjust the pen block height.
solid.

CE2000-UM-251-9370 3
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS

10. DISASSEMBLY DIAGRAMS AND PARTS LISTS


10.1 Mainframe
CE2000-60/60AP (The CE2000-60AP is a Japanese domestic model.)

22

E6
E2

3
14

E8

E12
16

E9

2
E7
13

10
11

14

15
19
9
8

E1
12

E11
1

E10
7

22

E3
E4

5
4
E5

CE2000-UM-251-9370 1
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS

CE2000-120/100AP/120AP (The CE2000-100AP is a Japanese domestic model.)

E6
E2
22

3
E8

E12
14

E9

2
18
16

E13

E7
10
13

15
22

11

14
21

19
E1
E11

E12
8

12

E10
22
20

E3
E12
17
1

22
7

E4

5
4
E5

CE2000-UM-251-9370 2
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS

Mainframe parts list (The CE2000-60AP and 100AP are Japanese domestic models.)
No. Part No. Description Q’ty Remarks
1 621114000 Left Side Cover 1
2 621114010 Right Side Cover 1
3 621114020 LCD Bracket 1
4 621150200 Chassis 1 CE2000-60
621150001 Chassis 120 1 CE2000-120
621160001 Chassis 100AP 1 CE2000-100AP
5 363126121 Plastic Foot 4
6 621110040 Front Guide 1 CE2000-60
621150020 Front Guide 120 1 CE2000-120
621160211 Front Guide 60AP 1 CE2000-60AP
621160021 Front Guide 100AP 1 CE2000-100AP
621160510 Front Guide 120AP 1 CE2000-120AP
7 621110050 Cutter Guide 1 CE2000-60/AP
621150032 Cutter Guide 120 1 CE2000-120/AP
621160032 Cutter Guide 100AP 1 CE2000-100AP
8 621110060 Rear Guide 1 CE2000-60
621150041 Rear Guide 120 1 CE2000-120/120AP
621160230 Rear Guide 60AP 1 CE2000-60AP
621160041 Rear Guide 100AP 1 CE2000-100AP
9 621110070 Tray Bracket 1 Only CE2000-60
10 621110080 Main Board Cover 1
11 621110090 Cutting Mat 1 CE2000-60
621150050 Cutting Mat 120 1 CE2000-120
621160240 Cutting Mat 60AP 1 CE2000-60AP
621160050 Cutting Mat 100AP 1 CE2000-100AP
621160610 Cutting Mat 120AP 1 CE2000-120AP
12 621110160 Front Sponge 2 CE2000-60
13 621110170 Rear Sponge 1 CE2000-60
621150090 Sponge 120 8 CE2000-120/120 Front,Rear
14 621110180 Protection sheet 2
15 621110190 Plate Cable Fixture 1
16 621114040 Top Cover 1 CE2000-60/60AP
621154000 Top Cover 120 1 CE2000-120/120AP
621164000 Top Cover 100AP 1 CE2000-100AP
17 621110020 Top Cover Bracket 4
18 621150210 Flexible Cable Guide 120 1 CE2000-120/120AP
621163030 Flexible Cable Guide AP 1 CE2000-100AP
19 421000001 Measure Tape
20 621110080 Y reinforce plate 1 CE2000-120/120AP
21 621150072 Top Cover Center Bracket 1 CE2000-120/120AP
22 619000151 Anti-electrostatic Brush 2 CE2000-60AP
619000151 Anti-electrostatic Brush 4 CE2000-120AP/100AP
E1 792206090 Main Board 1 PR707101A
E2 792111701 Key Relay Board 1 PR707104B
E3 500050350 Power Supply SNP-9069 1
E4 518000033 AC Inlet SUP-B3G-E 1
E5 508000025 Power Switch 1 JWA2120-0033
E6 692900660 Cable, Cam Sensor to Main Board 1
E7 692900680 Cable, Operation Panel to Main Board 1
E8 500050349 LCD (CM1621-OS) 1 Discontinued lines
792115711 LCD Assy 1 New LCD
E9 792115710 Sheet Switch 1
E10 692900010 Cable, CA707101 1
E11 692900020 Cable, CA707102 1
E12 792115707 Fan Relay Board 2 CE2000-120/120AP/100AP
E13 792115708 Y Flexible Relay Board 1 CE2000-120/120AP/100AP

CE2000-UM-251-9370 3
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS

10.2 Drive Section


CE2000-60/60AP (The CE2000-60AP is a Japanese domestic model.)

39
32

31

33
37

37
E6

4
E1

18
34

23
12
8
28

11
5

14

12
7
24

3
29

E7
10

13
E2
15
25

E2
16

E7
27

26

E3

17

22
30

E4
12

E5
40

23

11
21
19
35
36
38

1
20

CE2000-UM-251-9370 4
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS

CE2000-120/100AP/120AP (The CE2000-100AP is a Japanese domestic model.)

39
32

31

33
37

37

E6

4
E1

18
34

23
12
8

11
28

14
5

12
24

E7
10
29

13
E2
28-1

16

E2
E7
17

22
28

42
3

E4
41
15
25

16
27

26

E3

17

22
30
12

E4
9
40

E5
4

23

11
21
19
35
36
38

1
20

CE2000-UM-251-9370 5
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS

Drive section parts list (The CE2000-60AP and 100AP are Japanese domestic models.)
No. Part No. Description Q’ty Remarks
1 621110200 Side panel 1
2 621110100 Home Sensor Bracket 1 CE2000-60/100
621160070 Home Sensor Bracket 100AP 1 CE2000-60AP/100AP/120AP
3 621110111 Cam Shaft 1 CE2000-60/60AP
621150061 Cam Shaft 120 1 CE2000-120/120AP
621160061 Cam Shaft 100AP 1 CE2000-100AP
4 003310130 Roller Shaft End 2
5 021900883 Cam 2190 2 CE2000-60/60AP
021900883 Cam 2190 3 CE2000-120/100AP/120AP
6 095000040 Cam Lever Spring 1
7 621110120 Cam Lever 1
8 621110130 Cam Sensor Plate 1
9 621110140 Stopper Left 1
10 621110150 Stopper Right 1
11 621110010 Side Panel 2
12 621110020 Top Cover Bracket 4
13 621110030 Vacuum Base 1 CE2000-60/60AP
621150011 Vacuum Base 120 1 CE2000-120/120AP
621160010 Vacuum Base 100AP 1 CE2000-100AP
14 021601880 Cam Lever Cap 1
15 621112001 Drive Roller LC 1 CE2000-60
621152001 Drive Roller LC 120 1 CE2000-120
621162004 Drive Roller 100AP 1 CE2000-100AP
16 309011003 Bearing 10SRF41Z 2 CE2000-60/60AP
309011003 Bearing 10SRF41Z 4 CE2000-120/120AP/100AP
17 621112010 Drive Roller Support Assy 1 CE2000-60/60AP
621112010 Drive Roller Support Assy 2 CE2000-120/120AP/100AP
18 621112020 Bearing Stopper Plate 4
19 621112030 X Drive Pulley 1
20 375311002 Belt 82TN15-10.0W 1
21 010012022 Pulley Z24 1
22 621112040 Rubber Spacer 1 CE2000-60
621112040 Rubber Spacer 2 CE2000-120
23 314690020 Bearing 6900ZZNXR 2
24 621112100 Push Roller Arm 2 CE2000-60/60AP
621112100 Push Roller Arm 3 CE2000-120/120AP/100AP
25 621112110 Push Roller Base 2 CE2000-60/60AP
621112110 Push Roller Base 3 CE2000-120/120AP/100AP
26 092002041 Push Roller Shaft 2 CE2000-60/60AP
092002041 Push Roller Shaft 3 CE2000-120/120AP/100AP
27 792115710 Push Roller Base Shaft 2 CE2000-60/60AP
792115710 Push Roller Base Shaft 3 CE2000-120/120AP/100AP
28 621112140 Spring DE-645 2
28-1 380206461 Spring DE-646 1 CE2000-120
380206341 Spring DE-634 1 CE2000-120AP/100AP
29 095002121 Push Roller 2 CE2000-60/60AP
095002121 Push Roller 3 CE2000-120/120AP/100AP
30 621113040 Y Rail 1 CE2000-60/60AP
621153100 Y Rail 120 1 CE2000-120/120AP
621163010 Y Rail 100AP 1 CE2000-100AP
31 095503030 Y Drive Pulley 1
32 010012022 Pulley Z24 1
33 379500004 Belt 100TN15-10W 1
34 621113101 Y Motor Bracket 1 CE2000-60/60AP
621163121 Y Motor Bracket 120 1 CE2000-120/120AP/100AP
CE2000-UM-251-9370 6
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS

No. Part No. Description Q’ty Remarks


35 621113110 Belt Tension Base 1 CE2000-60/60AP
621163110 Belt Tension Base 120 1 CE2000-120/120AP/100AP
36 621113120 Belt Tension Arm 1 CE2000-60/60AP
621163020 Belt Tension Arm 120 1 CE2000-120/120AP/100AP
37 314062620 Bearing 626ZZNXRMC3PS2S 2
38 035032260 Y Belt Idler 1
621153211 Y Belt Idler 120 1 CE2000-120/120AP/100AP
39 621113140 Flange Z24 1
40 380206731 Spring Y Belt Tension DE-673 1 CE2000-60/60AP
380206321 Spring Y Belt Tension DE-632 1 CE2000-120/120AP/100AP
41 035132220 Brush 1 CE2000-120/120AP/100AP
42 621150220 Brush Bracket 1 CE2000-120/120AP/100AP
E1 792111704 Cam Sensor Board 1 PR707107B
E2 508000009 Sensor SW ,PS-R11 2
E3 500050615 Y Flexible Cable 1 CE2000-60
500050615 Y Flexible Cable 2 CE2000-120/120AP/100AP
E4 682900550 FAN KLDC24Z4-913 1 CE2000-60/60AP
682900550 FAN KLDC24Z4-913 2 CE2000-120/120AP/100AP
E5 682900600 X Motor TS3747N46E3 1 CE2000-60/60AP
509000039 X Motor UGJMEE-A7MGR51 1 CE2000-120/120AP/100AP
E6 682900610 Y Motor TS3747N47E3 1
E7 692900030 Cable CA707103 1

CE2000-UM-251-9370 7
E1

CE2000-UM-251-9370
CE2000-120/ 2
120AP/100AP E4
13
2

15
10.3 Pen Block Section

E7
3
E5 8 1

5
E6
14

8
2
18
2
18
6
E2 5 4 32
12 17
9 E3
E2 29
31
24

20 25
11
16 24 25
18 23
10 22
19
27

26 26
Pen Holder CE2000-60/120 21 28 30
27
Pen Station
Pen Holder CE2000-60AP/100AP/120AP
CE2000-60AP/100AP/120AP
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS

Pen block section parts list (The CE2000-60AP and 100AP are Japanese domestic models.)
No. Part No. Description Q’ty Remarks
1 621113000 Y Slider 1
2 095013010 Bearing BB13 7
3 621113010 Bearing Tension Bracket 1
4 621113020 Y Belt 1 CE2000-60/60AP
621153201 Y Belt 120 1 CE2000-120/120AP
621163000 Y Belt 100AP 1 CE2000-100AP
5 621113030 Belt Fixture Plate 2
6 621113050 Y Board Bracket 1
7 621114030 Pen Block Cover 1
8 621113500 MC Base 1
9 621113510 Slide Arm 1
10 380205551 Slide Arm Spring 1
380205351 Slide Arm Spring E535 1 CE2000-60AP/100AP/120AP
11 095004140 MC Insulating Sheet 1
12 621113520 Rubber Plate 1
13 621113530 Bearing Bracket 1
14 617363390 Pen Arm Guide Shaft 1
15 310068320 Bearing 683ZZMC3PS2S 2
16 621113581 Thumb Screw L14 1
17 621113540 Cutter Holder 1
18 617363321 Bearing LB4YC ASSY 1
19 617363351 Pen Encoder Strip 1 CE2000-120/120AP/100AP
20 792111700 Pen Block Assy 60 1 CE2000-60
792115700 Pen Block Assy 120 1 CE2000-120
792115701 Pen Block Assy 100AP 1 CE2000-120AP/100AP
792115702 Pen Block Assy 60AP 1 CE2000-60AP
21 621113581 Thumb Screw L14 1 CE2000-60AP/100AP/120AP
22 622192022 Cutter Holder B 1 CE2000-60AP/100AP/120AP
23 622192012 Cutter Holder A 1 CE2000-60AP/100AP/120AP
24 337120250 Shaft Pin D2L25H7 1 CE2000-60AP/100AP/120AP
25 622192060 Pen Holder AP 1 CE2000-60AP/100AP/120AP
26 053203420 Magnet 1 CE2000-60AP/100AP/120AP
27 622192071 Lock Arm 1 CE2000-60AP/100AP/120AP
28 622192091 Arm Spring 2 1 CE2000-60AP/100AP/120AP
29 792219702 Pen Holder Assy 4200 1 CE2000-60AP/100AP/120AP
30 622192081 Arm Spring 1 1 CE2000-60AP/100AP/120AP
31 621163200 Pen Holder Spacer 1 CE2000-60AP/100AP/120AP
32 792219703 Pen Station Assy 4200 1 CE2000-60AP/100AP/120AP
E1 792111702 Y Board 1 PR707105B
E2 305320007 Moving Coil 1 PL-326B
E3 792111703 Push Roller Sensor Board 1 PR707106B
E4 692900670 Cable , Push Roller Sensor to Y Board 1
E5 692900600 Cable , Moving Coil to Y Board 1
E6 500050122 Pen Encoder Sensor 1 for CE2000-120 1 CE2000-120/100AP/120AP
E7 691700521 FPC601103A, Encorder and MC Flexible Cable 1 CE2000-120/100AP/120AP

CE2000-UM-251-9370 9
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS

10.4 Stand Section


CE2000-60 stand option parts
6
4
7

1 2

CE2000-60 stand option parts list


No. Part No. Description Q’ty Remarks
1 621151212 Right Side Foot 1
2 621151222 Left Side Foot 1
3 621111030 Center Bar 1
4 621151241 Tray Shaft 2
5 391660150 Hexagonal Socket Bolt M6L15 4
6 621151261 Media Stopper 2
7 Coin Screw 4
CE2000-60 basket option parts
1 3
1
5
6

CE2000-60 stand basket parts list


No. Part No. Description Q’ty Remarks
1 621159710 Basket Base Bracket 120 2
2 621159820 Front Basket Sheet Support Frame 60 1
3 621159830 Rear Basket Sheet Support Frame 60 1
4 621159840 Basket Sheet 60 1
5 End Cap 4
6 Hexagonal Socket Bolt M6L12 4

CE2000-UM-251-9370 10
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS

CE2000-120 stand parts


5
4
6

7 2

CE2000-120 stand parts list


No. Part No. Description Q’ty Remarks
1 621151121 Right Side Foot 120 1
2 621151111 Left Side Foot 120 1
3 621151130 Center Bar 120 1
4 621151140 Stock Roller 120 2
5 391936101 Hexagonal Socket Bolt M6L10 2
6 617369500 Stopper 2
7 391660200 Hexagonal Socket Bolt M6L20 8
CE2000-120 basket option parts

5 1 3

CE2000-120 basket option parts list


No. Part No. Description Q’ty Remarks
1 621159710 Basket Base Bracket 120 2
2 621159720 Front Basket Sheet Support Frame 120 1
3 621159730 Rear Basket Sheet Support Frame 120 1
4 621159741 Basket Sheet 120 1
5 End Cap 4
6 Hexagonal Socket Bolt M6L12 4

CE2000-UM-251-9370 11
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS

CE2000-60AP stand parts (The CE2000-60AP is a Japanese domestic model.)


6
4
7

8 9
8
5
13

10

3
11

CE2000-60AP stand parts list (The CE2000-60AP is a Japanese domestic model.)


No. Part No. Description Q’ty Remarks
1 621151212 Right Side Foot 1
2 621151222 Left Side Foot 1
3 621111030 Center Bar 1
4 621151241 Tray Shaft 2
5 391660150 Hexagonal Socket Bolt M6L15 4
6 621151261 Media Stopper 2
7 Coin Screw 4
8 621159710 Basket Base Bracket 120 2
9 621159820 Front Basket Sheet Support Frame 60 1
10 621159830 Rear Basket Sheet Support Frame 60 1
11 621159840 Basket Sheet 60 1
12 End Cap 4
13 Hexagonal Socket Bolt M6L12 4

CE2000-UM-251-9370 12
10. DISASSEMBLY DIAGRAMS AND PARTS LISTS

CE2000-100AP/120AP stand parts (The CE2000-100AP is a Japanese domestic model.)


17 10
11

11

15
10

6 4 14
3
1 13

12 16
18
9 17 2

CE2000-100AP/120AP stand parts list (The CE2000-100AP is a Japanese domestic model.)


No. Part No. Description Q’ty Remarks
1 621161002 Right Side Foot 100AP 1
2 621161022 Left Side Foot 100AP 1
3 621161030 Center Bar 100AP 1
621161210 Center Bar 120AP 1
4 621161112 Left Stock Shaft Holder Bracket 1
5 621161121 Right Stock Shaft Holder Bracket 1
6 621161131 Stock Shaft Holder 1
7 621161100 Stock Shaft 100AP 1
621161250 Stock Shaft 120AP 1
8 621161140 Left Side Bottom Foot 120 1
9 621161150 Right Side Bottom Foot 120 1
10 621161061 Basket Sheet Support Frame 100AP 2
621161230 Basket Sheet Support Frame 120AP 2
11 621161071 Basket Base Bracket 2
12 621161040 Basket 100AP 1
13 310063620 Bearing 636ZZ 2
14 621161081 Collar 1 Collar A 100AP
15 621161091 Flanged Collar 1 Collar B 100AP
16 619052391 2/3-Inch Stoppers 2
17 391660150 Hexagonal Socket Bolt M6L15 12
18 391906151 Stopper Screw 2

CE2000-UM-251-9370 13
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

Only CE2000-120/120AP/100AAP
CE2000-60/120/60AP/100AP/120AP WIRING CONNECTION FAN JOINT PR707117 PR707117 FAN
52089-5010 BOARD B2B-EH-A B2B-EH-A JOINT
J1 J3 +24V 1 1 CA707113 1 1 +24V J1 BOARD
KEY JOINT BOARD 1� 1� ANODE COL 2 2 2 2 COL
2� 2� B2B-EH-A B2B-EH-A
PR707104B CUJ(1.0)-5F-300 GND GP1A53HR
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

-10S6(W)-M1(20624) 3� 3� CAM* J2 +24V 1 J2 +24V 1


52089-5010 4� 4� VCC PR707107B COL 2 COL 2
J4 5 5 CAM SENSOR B2B-EH-A B2B-EH-A
52089-1410 ANODE 1� 1� BOARD CA707113 1 1 +24V J1 1 1 +24V J3
J3 GND 2� 2� 2 2 COL 2 2 COL
1� LCD_CONT CAM* 3� 3� MAIN BOARD VACUUM
2� VCC VCC 4� 4� VACUUM
3� GND 5 5 PR707101A B6B-EH-A
4� LCDB6 J11
LCD 5 LCDB5 52030-2610 52030-2610 +24V 1 1 FAN FAN
CM1621-0S 6 LCDB4 J1 J10 COL 2 2
7 LCDB3 GND 1� 1� 1� 1� GND
8 KEY0 2� 2� 2� 2� KEY0 KLDC24Z4-913 KLDC24Z4-913
9 KEY1 3� 3� 3� 3� KEY1
10 KEY2 4� 4� 4� 4� KEY2 B6B-EH-A CA7097103
11 KEY3 5� 5� 5� 5� KEY3 J7 1 1
12 LCDB2 GD 6� 6� 6� 6� GD VCC 1� 1� 2 2 +X SENSOR
13 LCDB1 CAM_AMO 7� 7� 7� 7� CAM_AMO PA+X 2� 2� 3 3 PS-R11
14 LCDB0 CAM* 8� 8� 8� 8� CAM* GND 3� 3�
PAUSEZ 9� 9� 9� 9� PAUSEZ VCC 4� 4� 1 1
PAUSELED 10� 10� 10� 10� PAUSELED PA-X 5� 5� 2 2 +X SENSOR
PROMPTLED 11� 11� 11� 11� PROMPTLED GND 6 6 3 3 PS-R11
5597-12CPB POWERLED 12 12 CUJ(1.0)-26F-250 12 12 POWERLED
J2 KCONT0* 13� 13� -10S6(W)-M1(20624) 13� 13� KCONT0* B2B-XH-A
1� POWERLED KCONT1* 14� 14� 14� 14� KCONT1* J3 CA707111
VCC 15� 15� 15� 15� VCC XMP 1 1 1 1
SHEET SWITCH 2� PROMPTLED
VCC 16� 16� 16� 16� VCC XMM 2 2 2 2
PR707102 3� PAUSELED
4� VCC LCD_CONT 17� 17� 17� 17� LCD_CONT
5 PAUSEZ LCDB0 18� 18� 18� 18� LCDB0 B4B-XH-A
6 KCONT1* LCDB1 19� 19� 19� 19� LCDB1 J5 CA707112
LCDB2 20� 20� 20� 20� LCDB2 VCC 1 1 1 1
7 KEY2 X MOTOR
LCDB3 21� 21� 21� 21� LCDB3 GND 2� 2� 2� 2�
8 KEY3
3� 3� 3�

1
9 KEY0 LCDB4 22� 22� 22� 22� LCDB4 XENA 3�
LCDB5 23� 23� 23� 23� LCDB5 XENB 4 4 4 4
10 KEY1
11 KCONT0* LCDB6 24� 24� 24� 24� LCDB6 UGJMEE-A7M
12 GND GND 25� 25� 25� 25� GND (CE2000-60/60AP,TS3747N46E3)
GND 26 26 26 26 GND B3B-XH-A
J4
YMP 1 1
52089-0510 52089-0510 5597-12CPB 5597-12CPB YMM 2� 2�
3 3
CE2000-60/120/60AP/100AP/120AP

PB707106B J2 J2 J1 J8
ANODE 1� 1� 1� 1� ANODE PENA 1� 1� 1� 1� PENA
GND 2� 2� 2� 2� GND PENB 2� 2� 2� 2� PENB B5B-XH-A
CUJ(1.0)-5F-110
GP1A53HR PINCH* 3� 3� 3� 3� PINCH* GND 3� 3� UHCUJ(1.25)-12F-1100 3� 3� GND J6
-10S6(W)-M1(20624)
YHOME* 4� 4� -10S6(W)M1(2896) 4� 4� YHOME* VCC 1 1
VCC 4� 4� 4� 4� VCC Y MOTOR
5 5 5 5 PINCH* 5� 5� or 5� 5� PINCH* GND 2� 2�
PINCH ROLLER
52089-0510 YH_ANO 6� 6� UFC(1.25)-12F-1100 6� 6� YH_ANO YENA 3� 3�
SENSOR BOARD
YENB 4 4
11.1 Block Diagrams

J4 PI_ANO 7� 7� -10S6(W)-(2896) 7� 7� PI_ANO


5 5 TS374N47E3
MOVING COIL 1� 1� MCP VCC 8� 8� 8� 8� VCC
PL3268 MC FPC601103 2� 2� MCM GND 9� 9� 9� 9� GND
3� 3� FG MCP 10� 10� 10� 10� MCP
4� 4� GND J15
MCM 11� 11� 11� 11� MCM
5 5 GND 1
FG 12 12 12 12 FG Not provided
HEDS-9720#P50 6 6 PENB :�
7 7 VCC 3
8 8 PENA
Y BOARD

CE2000-UM-251-9370
FG U1 PR70105C
100V-240V~ 5273-08A 5273-08A
50/60Hz 1.2A CA707102 J8
SNP-9069 +24V 1� 1� 1� 1� +24V B911-050-178S-C
+24V 2� 2� 2� 2� +24V J16 PR707119
L +24V 3� 3� 3� 3� +24V 1 1
AC INLET CA707104 CA707110 TB1
1� 1� GND 4� 4� 4� 4� GND :� :� CHARACER
& NOISE FG POWER L
2 2 GND 5� 5� 5� 5� GND 50 50 BOARD
FILTER SWITCH N
N CA707105 GND 6� 6� 6� 6� GND
SUP-B3G-E JWA2120-033 SWITCHING POWER GND 7� 7� 7� 7� GND
CA707106 SUPPLY +5V 8 8 8 8 +5V Only CE2000-***-AP
FG RS-232C CENTRONICS
J1 J2
FG
18 4/7
A<23..1>
MEMORY
LSB A<18..1>
D<15..0>
EPROMCS*
FRROMCS*
NVRAMCS*
MA<10..1>
RAS*
8
CASH* FR_BUSY*
7
CASL* NV_BUSY*
WR*
RD*
RESET*
COM<5..0> 5/7
MOTDRV

CE2000-UM-251-9370
5
XCOMA
4
XCOMB
3
YCOMA
2 MCP
YCOMB
1
PCOMA
0 MCM
PCOMB

12 OLTDIS*

LSB
11.2 Circuit Diagrams

3/7

CPU 2/7 LCA EPROMCS*


D<11..0> FRROMCS*
A<23..1> A<23..1> NURAMCS*
SRVINT* D<15..0> D<15..0> KROMCS*
MA<10..1>
11.2.1 Main Board Top Section

DACK* AS* AS* RAS


UDS* UDS* CASH* 6/7
CEN<7..0> LDS* LDS* CASL* INTERFACE
1� R-W* R_W* WR*
2� STB* FC0 FC0 RD* LCDB<6..0> CEN<7..0>
3 BUSY FC1 FC1 DACK* KCONT0* KEY<3..0>
5�
4 ACK: FC2 FC2 SRUINT* KCONT1* R_PA
4�
FAULT F_PA
5 2�
1� RESET* KEY<3..0> XCOMA PAUSELED* CAM*

2
4 1�
2� RXD CLK32M 1� RESET* XCOMB PROMPTLED* YHOME*
3 3�
3 CTS* 2� YHOME* YCOMA FAN_ON PINCH*
4 2 6
DSR* TXD 3� CAM* YCOMB PAUSE*
5 1
RTS* 6 4� PINCH* PCOMA MCP 1�
0 XENA
DTR* 5� F_PA PCOMB MCM 2�
6 R_PA XENB 3�
3 YENA
PAUSE* KCONT0* ACK* 4
2 YENB
7� KCONT1* BUSY 1
8 NVBUSY* FAULTOUT* STB* 1�
4 RXD
5 FRBUSY*� TXD 2�
5� CTS
6 PENA FAN_ON RTS* 3
6 DSR
1 PENB DTR* 5
2 XENA PROMPTLED* PENA 6
3 XENB PAUSELED* PENB
4 YENA
YENB LCDB<6..0> RSCONT<5..1>
OUTDIS*
4 CLK32M
FAULT FAULTOUT

ENC<6..1>
CENCONT<4..1>

SNS<8..1>

20
DEBUG
LSB A<20..1>
D<15..0>
EPROMCS*
KROMCS*
VCC\G \R 13
7/7
PASS CON
SIZE=13B

GND\G \R 13
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
VCC\G
U17
TC7WH74FU

7
U15 U15 2 5
7WU04F-TE12L 7WU04F-TE12L D PR O
RA11 RA13 RA16 RA19 RA21 RA22
1B 1B 7W74 10K 10K 10K 10K 10K 10K
3 WU04 5 6 WU04
2 1 VCC\G
SHIELD

8�
7�
6�
5
8�
7�
6�
5
8�
7�
6�
5
8�
7�
6�
5
8�
7�
6�
5
8�
7�
6�
5
3
R23 CL O
1 2 1M 1B

4B
4B
4B
4B
4B
4B

6
VCC\G

1�
2�
3�
4
1�
2�
3�
4
1�
2�
3�
4
1�
2�
3�
4
1�
2�
3�
4
1�
2�
3�
4
1 3
U16
SSR32.00BR VCC\G

4�
3�
2�
1
8�
7�
6�
5

CE2000-UM-251-9370
2
CLK32M\I

11�
12�
10�
16�
15�
14�
13
20�
19�
18�
17
23�
22�
21

U4
SHIELD A<23..1>\I

2
A1� 82� 1�
FL18 A2� 83� 2�

1
N2012Z121T03 85� 3�
11.2.2 CPU Section

A3�
VCC\G 78 NOR/EMU A4� 86� 4�
A5� 87� 5�
GND\G A6� 88� 6�
58� INT0 A7� 89� 7�

8�
7�
6�
5
SRUINT*\I 57� INT1 A8� 91� 8�
RA10 56 INT2 A9� 92� 9� RA11 RA13 RA18 RA20
A10� 93� 10�

4B
10K 94� 11� VCC\G 10K 10K 10K 10K
A11�
55� IACK0* A12� 95� 12�

1�
2�
3�
4
8�
7�
6�
5
8�
7�
6�
5
8�
7�
6�
5
8�
7�
6�
5

54� IACK1* A13� 96� 13�


53 IACK2* A14� 97� 14�
A15� 99� 15�

4B
4B
4B
4B

RESET*\I A16� 100� 16�


65� CLK A17� 1� 17�

1�
2�
3�
4
1�
2�
3�
4
1�
2�
3�
4
1�
2�
3�
4

1 � A18� 2� 18�
11 LS07
10 74� RESET* A19� 3� 19�
73� HALT* A20� 4� 20�
U8 � A21� 5� 21�
0�
1�
2�
3
4�
5�
6�
7
8�
9�

2
VCC\G 6� 22�
11
12�
13�
14�
15

71�
10�

SOIC BA/IPL0 A22�


C39 59� BG/IPL1 A23 7 23 D<15..0>\I
U14
PST592DMT 102 70� BGACK/IPL2

1
� D0� 25� 0�
RESET IC DACK*\I 72� DTACK* D1� 24� 1�
100ms C 1 � D2� 23� 2�
2 MRST RST 1 13 LS07
12 75� BERR* D3� 22� 3�
GND\G � D4� 21� 4�

2
2
U8 68� TIN D5� 20� 5� VCC\G

3
1B
C40 SOIC C39 CEN<7..0>\I 34 BCLK D6� 19� 6�
102 102 D7� 18� 7� RA14 RA17

1
1
GND\G 52� 52� IO0/DATA1 D8� 17� 8�
51� 51� 16� 9�
10K 10K
IO1/DATA2 D9�
50 50 IO2/DATA3 D10� 15� 10�
GND\G GND\G 13� 11�
8�
7�
6�
5
8�
7�
6�
5

49� 49� IO3/DATA4 D11�


48� 48� IO4/DATA5 D12� 12� 12�
47� 47� IO5/DATA6 D13� 11� 13�
4B
4B

46� 46� IO6/DATA7 D14� 9� 14�


45� 45� IO7/DATA8 D15 8 15
1�
2�
3�
4
1�
2�
3�
4

STB*\I 43� 43� IO8/DSTB


BUS\I 42� 42� IO9/BUSY
ACK*\I 41� 41� IO10/ACK AS*� 59� AS*\I
40� 40� IO11/PRIME UDS*� 60� UDS*\I
FAULT\I 39 39 IO12/FAULT LDS* 63� LDS*\I
R/W 54 R_W*\I
U21
13 LS07F
12
SOIC FC0 81� FC0\I
FC1 80� FC1\I
U21 FC2 79 FC2\I
11 LS07F
10
SOIC CS0*� 77�
CS1*� 76
U8 �
9 LS07
8 CST*\I 38� IO13/CST0 TOUT1 67�
SOIC DSR*\I 37� IO14/DSR0 TOUT2� 66
� �
U8 RXD\I 32� RXD0 RTS*� 33� RTS*\I
5 LS07
6 31� RXD1 DTR0*� 36� DTR*\I
SOIC GND\G 30 RXD2 TXD0 28� TXD\I
TXD1 27�
U8 TXD2 26
3 LS07
4
SOIC
U8 TMP68301
1 LS07
2
SOIC

1 LS04
7
U2
7WU04F-TE12L
1 LS04
7
U15
7WU04F-TE12L

GND\G
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
VCC\G VCC\G
D<7..0>\I
RA2 RA3 RA25 RA28
10K 10K 10K 10K FL25
N2012Z121T03

8�
7�
6�
5
8�
7�
6�
5
8�
7�
6�
5
8�
7�
6�
5
VCC\G1 1 2 VCCXC\G

2
1B
C37

4B
4B
4B
4B
U3 U18 104

1�
2�
3�
4
1�
2�
3�
4
1�
2�
3�
4
1�
2�
3�
4
HC245 LCDB<6..0>\I GND\G11 2 GNDXC\G
HC273
YHOME*\I 11� TS 7A 9� 7� 7� 18� 19� 6 FL26
CAM*\I 12� 7B 8� 6� 6� 17� D7 Q7 16� 5�
6B 6A� D6 Q6 N2012Z121T03
PINCH*\I 13� 5A� 7� 5� 5� 14� 15� 4�
F_PA\I 14� 5B 6� 4� 4� 13� D5 Q5 12� 3�
4B 4A� D4 Q4
R_PA\I 15� 3A� 5� 3� 3� 8� 9� 2�
NVBUSY*\I 16� 3B 4� 2� 2� 7� D3 Q3 6� 1�
2B 2A� D2 Q2
FRBUSY*\I 17� 1A� 3� 1� 1� 4� 5� 0
18 1B 2 0 0 3� D1 Q1 2
0A

CE2000-UM-251-9370
0B � D0 Q0
IOBWR* 11 D<7..0>\I U11
E DIR CL
7� 72� XC95108
SOIC SOIC 6 70� D7 52 EPROMCS*\I

1
1
D6 EPROMCS*

19
5�
11.2.3 LCA Section

IOCRD* 69� FRROM* 4 FRROMCS*\I


4� 68� D5 3 NVRAMCS*\I
RESET\I D4 NVRAMCS*
3� 67� GA1CS* 36 GA1CS*
2� 66� D3� 35 GA2CS*
C2 GND\G D2� GA2CS*
1� 65� KROMCS* 32 KROMCS*\I
102 0 63� D1� 8 WR*\I
D0� WR*
1 2
A<23..1>\I �
GND\G 23� 99� �
U6 A23�
GRC1507 22� 98� A22� FD* 9 RD*\I
RST 21� 97� A21� DACK* 31 DACK*\I
92� SYSRST MA<10..1>\I
SRAMCS* 35� 20� 96� A20�
A<16..14>\I � 20� 10�
KROMCS* 36� 19� 95� A19� MA10
16� 31� HA<2> 19� 9�
FDDCS* 37� 18� 94� A18� MA0
15� 32� HA<1> 18� 8�
CENCS* 38� 17� 93� A17� MA8
A<5..1>\I 14 33� HA<0> 17� 7�
PENCS* 39� 16� 92� A16 MA7
5� 23� A<5> 16� 6�
NVRAMCS* 41� 15� 91� A15 MA6
4� 24� A<4> 15 5
IOCS1* 42� 14� 89� A14� MA5
3� 25� A<3> 14� 4�
IOSC2* 43� 13� 88� A13� MA4
2� 26� A<2> 13� 3�
OFFCS* 44� 12� 87� A12� MA3
1 27� A<1> 12� 2�
PSADCS* 56� 11� 84� A11� MA2
D<11..0>\I � 11 1
XDAL* 69� 10� 83� A10� MA1
11� 9� D<11> 9� 82�
10� 10� D<10> YDAL* 70 A9�
8� 81� RAS* 6 RAS*\I
9� 11� D<9> A8�
SRVINT* 73� SRVINT*\I 7� 80� A7� CASH* 42 CASH*\I
8� 12� D<8> 6� 79� 48 CASL*\I
7� 13� D<7> LOCALINT* 74� A6� CASL*
VIEWINT* 75� 5� 78� A5�
6� 14� D<6> 4� 76� 38 IOBWR*
5� 16� D<5> HISPINT* 76� A4� IOBWR*
CINTOUT* 77� 3� 75� 39 IOCRD*
4� 17� D<4> A3� IOCRD*
� 2� 74� A2�

4
3� 18� D<3> 1 73� 51 SFREE
2� 19� D<2> SDADIN 51� A1 SFREE
VCC\G SDACLK 52� 6USEC � PROMPTLED* 22 PROMPTLED*\I
1� 20� D<1> AS*\I 34� 56 FAN_ON\I
SDALD 57� AS* FAN_ON

2
0 21 D<0> UDS*\I 37� 5 KCONT2*\I
� UDS* KCONT2*
R25� XCOMA 62� XCOMA\I LDS*\I 41� LDS* KCONT1* 44 KCONT1*\I
RD*\I 47� RD*

1B
XCOMB 63� XCOMB\I R_W*\I 43� R_W* KCONT0* 25 KCONT0*\I
WR*\I 46� WRL* �
R16 470

1
� YCOMA 64� YCOMA\I
3
U21 YCOMB 66� YCOMB\I FC0\I 54� FC0 PAUSELED* 21 PAUSELED*\I
PENA\I 1 2 4 GA1CS* 22� CS4* FC1\I
LS07F PNCOMA 67� PCOMA\I 10�
GA2CS* 34� CS6* FC1 27 RST
1B PNCOMB 68 FC2\I 55�

2
� PCOMB\I FC2 RESET

2
SOIC �
R27 49� PENSD RESET*\I 1� 57 FAULTOUT*\I
C55 HISINLED 1 RESET* FAULTOUT*

1B
10K 50� SAMP �
� CARLED 5

1
YLED 55 3� 62� KEY3 J15

1B
1
XENA\I 93� XENA 61�
VCC\G 94� XENB LOCALLED 80� 2� KEY2
GND\G XENB\I 60� 49
95� YENA HISPLED 81� VCC\G 1� KEY1 TMS 1� TMS 1B
YENA\I 58� 47
96� YENB CHALED2 83� 0 KEY0 TDI 2� TDI 1B
VCC\G YENB\I PAUSE*\I 30� 85
CHALED1 84� PAUSE* TDO 3� TDO 1B

2
97� PNENA � 50
98 PNENB PENLED13 99� TCK 4� TCK 1B

2
R28 PENLED24 100� CLK32M\I 24� CLK32M 5� GND 1B

1B
6USEC\I 25� VCC\G
8�
7�
6�
5

R26� 10K LOCALKEY* � 6USEC 6 VCC 1B


86�

1B
R24 FAULT\I 45 FAULT
470 VIEWKEY* ADTRG* 2�

1
U21 87�

1
88� HISPKEY* WAIT* 45� RA4
4B

PENB\I 1 2 5 LS07F
6 B6B-XH
89� CHARTKEY* OUTDIS* 61� OUTDIS*\I

2
1B 10K GND\G
� CHARTHOLD 82
SOIC
1�
2�
3�
4

C56 58� TSNS2*

1
59�
0�
1�
2�
3

TSNS1*

1B
SFREE 6� SFREE KEY<3..0>\I
GND\G 72� CINTIN
U2 U2 85� CHARTTIMER
3�
2�
1�
0

7WU04F-TE12L 7WU04F-TE12L � TSTIN 6�


30� CPUCLK TSTIN2 7�
5�
6�
7�
8

3 5 2 2 91 CLKIN TSTIN3 8
7WU04 7WU04

1B 1B SW1
FILT
4B

1 2 R4
KSD04
1M GGND\G
1 3 GGND\G
4�
3�
2�
1

U9 D6
SSR50.008R FL2 1SS352 CHIP

2
N2012Z121T03 D5

2
FL1 VCC\G 1 2 VCC\G 1SS352 CHIP
D4

2
1B
N2012Z121T03

1
C37 1SS352 CHIP
104
D3

1
GND\G 1 2 GND\G 1SS352 CHIP
GND\G
FL19 KCONT2*
N2012Z121T03
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
D<15..0>\I

A<18..1>\I

U7
16� 45� 15�

CE2000-UM-251-9370
N/C DQ15�
18� 17� 43� 14�
N/C DQ14
17� 48� 41� 13�
A16 DQ13
16� 1 39� 12�
A15� DQ12
15� 2� 36� 11�
A14 DQ11
14� 3� 34� 10�
A13 DQ10
13� 4� 32� 9�
A12 DQ9
12� 5� 30� 8�
A11 DQ8
11� 6� 44� 7�
A10 DQ7
10� 7� 42� 6�
A9 DQ6
9� 8� 40� 5�
11.2.4 Memory Section

A8 DQ5
8� 18� 38� 4� U5
A7 DQ4
7� 19� 35� 3� MA<10..1>\I RA23
A6 DQ3
6� 20� 33� 2� 51 RA25 15� 41 15�
A5 DQ2 NC DQ16�
JP1 5� 21� 31� 1� 4B 51 16� 40 14�
A4 DQ1 NC DQ15�
RE-H032TD-1130 4� 22� 29 0 16� 1� 8� 28� 39 13�
A3 DQ0 A9 DQ14
3� 23� 9� 2� 7� 27� 38 12�
A2 A8 DQ13
2� 24� 8� 3� 6� 26� 36 11�
A1 A7 DQ12
1 25� 7� 4 5 25� 35 10�

2
EPROMCS*\I NORMAL A0 A6 DQ11
� 6� 1� 8� 24� 34 9�
1 FR_BUSY*\I A5 DQ10
26� 15 5� 2� 7� 23� 33 8�
FRROMCS*\I CE RY/BY A4 DQ9
28� 4� 3� 6� 20� 10 7�

3
DL OE A3 DQ8
11� 3� 4 5 19� 9 6�
WE A2 DQ7
VCC\G 47� 2� 1� 8� 4B 18� 8 5�
BYTE A1 DQ6
RESET*\I 12 1 2� 7� 17 7 4�
RESET A0 DQ5
3� 6� 5 3�
DQ4
MSM29F200 TSOP48 4 5 RAS*\I 14� 4 2�
RAS* DQ3
4B CASH*\I 30� 3 1�
UCAS* DQ2
RA24 CASL*\I 31� 2 0
LCAS* DQ1
51 �

5
WR*\I 13�
WE*
RD*\I 29
OE*

TCS118160 SOJ
MSM148160CJ-6S
VCC\G GND\G

C3
1 2

104

28
14
U1
2 19� 7�
A12 D7

VSS
18� 6�

VCC
23� D6�
A11 17� 5�
11� 21�
A10 D5�
10� 24� 16� 4�
A9 D4�
9� 25� 15� 3�
A8 D3�
8� 3� 13� 2�
A7 D2�
7� 4� 12� 1�
A6 D1�
6� 5� 11 0
A5 D0
5� 6�
A4
4� 7�
A3
3� 8�
A2
2� 9�
A1
1 10
A0
NVRAMCS*\I 20�
CE* 26
RD*\I 22�
OE* N/C NV_BUSY*\I
WR*\I 27 1
WE* BUSY*

HN58C65 SOIC
AT28C17-15SC
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

11.2.5 Motor Drive Section


QA1
L6203 FL27
FBR07HA J3
XCOMA\I 5
IN1 OUT1
3 1 3
1 XMP
C19 153 R13 C30 2 XMM
XCOMB\I 7 1 2 1 2

2
IN2
BOOT1
4 1 2 152 B2B-XH-A
OUTDIS*\I 11
ENA
39_1W
1 1 3
OUT2
10
SNS
FL28

2
9 8 1 2
VREF BOOT2
C20� FBR07HA
VS GND

2
GND\G 153 GND\G
C10

6
224

1
1+ 2 C14
B 220UF/35V
GND\G -
1 2 C17
104
+24V\G GND\G
QA2
L6203 FL29
FBR07HA J4
YCOMA\I 5
IN1 OUT1
3 1 3
1 YMP
C21 153 R14 C31 2� YMM
YCOMB\I 7 1 2 1 2

2
IN2 3
BOOT1
4 1 2 152
11 39_1W
ENA
1 3
B3B-XH-A
OUT2 1
10
SNS
FL28

2
9 8 1 2
VREF BOOT2 FBR07HA
C22� GND\G
VS GND
2

GND\G 153
C11
2

224
1

1+ 2 C15
B 220UF/35V
GND\G -
1 2 C18
104
+24V\G GND\G

QA3
L6203 FL31
FBR07HA
PCOMA\I 5
IN1 OUT1
3 1 3 MCP\I
C23 153 R15 C32
PCOMB\I 7 1 2 1 2

2
IN2
BOOT1
4 1 2 152
11
ENA
39_1W
OUT2
1 1 3 MCM\I
10
SNS
FL32

2
9 8 1 2
VREF BOOT2
C24� FBR07HA
VS GND GND\G
2

153
GND\G C12
2

224
1

1+ 2 C16
B 220UF/35V
GND\G -
1 2 C36
104
+24V\G GND\G

CE2000-UM-251-9370 6
RA1 RA8
TP1 VCC1\G VCC\G 1K 1K
+24V\G HK-1-S J8 J7 RA5 RA7 VCC\G

8�
7�
6�
5
8�
7�
6�
5
10K 10K
1� +24V 1� VCC� VCC\G

1
F_PA\I
2� +24V� PA+X

4B
4B
2�

8�
7�
6�
5
8�
7�
6�
5
3� +24V� 3� GND

2
2
4� GND R_PA\I 4� VCC

1
2�
3�
4
1
2�
3�
4
5 GND PA-X

4B
4B
TP2 5 R21 R22
HK-1-S 6� GND 6 GND 1K 1K
7� GND

1
2�
3�
4
1
2�
3�
4
1
8 +5V 1

4�
5�
6�
7
0�
1
2�
3
VCC\G B6B-XH-A
U12

1
VCC1\G GND\G AC245 DATA<7..0>
5273-08A R6
470 CEN<7..0>\I HC245 CENTRONICS
GND\G 1 2 7� 9� A7 TS B7 11� 7� VCC\G J2

CE2000-UM-251-9370
6� 8� A6 B6 12� 6�

8�
7�
6�
5
TP3 R7 5� 7� A5 B5 13� 5� 18� +5V
HK-1-S 470 J9 4� 6� A4 B4 14� 4� 13� SEL
1 2 3� 5� A3 B3 15� 3� RA9 7
4B

2� 4� 16� 2� VCC\G 9� D7
1 GND A2 B2 1K 6� 8� D6
YHOME*\I 1� 3� A1 B1 17� 1� 5�
PINCH*\I 2� YHOME* 1 7� D5
2�
3�
4

3� PINCH* 0 2 A0 B0 18 0 4� 6� D4

8�
7�
6�
5
4� YH_ANO 3� 5� D3

2
2
5� PI_ANO 2� 4� D2
C5 C6 VCC1\G 6� VCC DIR E RA29 1�

4B
3� D1
102 102 7� GND 10K 0 2� D0

1
1
2
MCP\I SOIC

+1
8� MCP

19
MCM\I 1� STB*

1
2�
3�
4
C7 9� MCM 10� ACK*
220UF/35V C8 10 FG
11.2.6 Interface Section

11� BUSY

2
1
104 32� ERROR*
GND\G 5597-10CPB GND\G 14� OPEN
KEY<3..0>\I GND\G 1 2
15� OPEN
FG U20 U20 31� N/C
FL23 VCC\G STB*\I 10 11 12 13
HC14 HC14 12� GND
N20127121T03
16� GND
FL12 1 3 EXCCET102U SOIC SOIC 17� GND
U20 U20

8�
7�
6�
5
ACK*\I 5 6 9 8 19� GND

4B
HC14 HC14

2
FL13 1 3 EXCCET102U 20� GND
SOIC SOIC 21� GND
RA27

2
CAM*\G FL14 1 3 EXCCET102U 10K 22� GND
BUSY\I U20 U20 23� GND
1 2 3 4
HC14 HC14

1
2�
3�
4
24� GND

2
FL15 1 3 EXCCET102U SOIC SOIC 25� GND
C4 J10

2
102 1 3 R10 470 26� GND
27� GND

1
VCC1\G 1 2 FAULTOUT*\I
1� GND 28� GND
GND\G 2� KEY0
GND\G U13 29� GND
3� KEY1 30� GND
FL21� KEY2
N20127121T03 4 MC145407 33 GND
R8 470 PAUSE*\I 5 KEY3
PAUSELED*\I 1 2 1 2 1 2 TXD\i 15� 6� GND\G
6� GND DI1 TX1 FCN685J036-L/Y
FL20� CAM_ANO RTS*\I 13� DI2 TX2 8�

7
N20127121T03 7� DTR*\I 11� 10�
R9 470 FL24 8� CAM* DI3 TX3
1 2 1 2 N20127121T03 RXD\I 16� 5�
9� PAUSEZ DO1 RX1
PAUSELED CTS*\I 14� DO2 RX2 7�
R5 470 10� DSR*\I 12� 9�
PROMPTLED*\I GND\G 1 2 11� PROMPTLED DO3 RX3 RS-232C
POWERLED 20� C1+ C2+ 1�
12� 18 3� VCC\G
D1 KCONT0* C1- C2- J1
+1
+1

2 1 1SS352 13� 4 17
14� KCONT1* C29 VSS VDD
CHIP VCC 10UF/16V
EXCCET102U FL3 15� 9� +5V
2
2

KCONT0*\I 1 3 2 1 1SS352 VCC1\G C35 1 2 R17 1K


16� VCC 2� TXD0*
2

CHIP LCD_CONT 10UF/16V 1 2 R18 1K


+1

FL4 D2 17� 4� RTS0

2
KCONT1*\I EXCCET102U 1 3 C33 1 2 R19 1K
LCDB<6..0>\I 18� LCDB0 20� DTR0
19� LCDB1 10UF/16V C34� 3� RXD0*

2
EXCCET102U FL5
1+
2

0 1 3 LCDB2 10UF/16V
20� 5� CTS0
FL6 21� LCDB3 6� DSR0

2
1 EXCCET102U 1 3
22� LCDB4 1� SHILED
LCDB5 GND\G VCC\G

2
2 EXCCET102U 1 3 FL7 23� 7 GND
2

24� LCDB6 R20


FL8 25� GND 1 1K

2
3 EXCCET102U 1 3 1 2 FCN675J025-L/C#U
VCC1\G 26 GND
3

FL16

2
4 EXCCET102U 1 3 FL9 R12
1 2 1 2 N2012Z121T03 JP7 GND\G
FL10

2
5 EXCCET102U 1 3 R11 52030-2610 VCC\G 1 2 RE-H032TD-1130

2
8.2K 470
EXCCET102U FL11

2
6 1 3 GND\G VCC\G VCC\G
C13 GND\G 1 2

1
8�
7�
6�
5

2
102 FL17
N2012Z121T03 J5
GND\G GND\G
4B

U10 RA6
470 1� VCC�
75189 2� GND�
1
2�
3�
4

VCC1\G 3� XENA�
J11 XENA\I 3� 1Y 1A 1
XENB\I 6� 4 4 XENB
2Y 2A
+24\G 1� +24V YENA\I 8� 3Y 3A 10

2
2
2 COL YENB\I 11 4Y 4A 13 B4B-XH-A
R1 R3
470 470 C1 2

1
B2B-XH-A C2 5

1
1
C3 9 J6
FAN_ON\G 1 2 2 12
C4
TR1 1� VCC�
R2 2SD1286-Z SOIC 2� GND�
2
2
2
2

3
1K 3� YENA�
U19 4� YENB
FL22 5
1
1
1
1

GND\G +24V\G 4� 1 VCCI\G C25 C26 C27 C28


1 3 3 VIN VOUT 2 102 102 102 102
VCC\G VCC1\G
+1

LIN GND B5B-XH-A


C54

2
EXCCET102U SI8201L 220UF/35V
2

GND\G GND\G
GND\G
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

11.2.7 Debug Section


VCC\G
J16
1� GND
2� GND
3� GND
A<19..1>\I 4� VCC
5� VCC
1� 6� A1
2� 7� A2
3� 8� A3
4� 9� A4
5� 10� A5
6� 11� A6
7� 12� A7
8� 13� A8
9� 14� A9
10� 15� A10
11� 16� A11
12� 17� A12
13� 18� A13
14� 19� A14
15� 20� A15
16� 21� A16
17� 22� A17
18� 23� A18
19 24� A19
25� GND
D<15..0>\I 26� GND
27� VCC
28� VCC
0� 29� D0
1� 30� D1
2� 31� D2
3� 32� D3
4� 33� D4
5� 34� D5
6� 35� D6
7� 36� D7
8� 37� D8
9� 38� D9
10� 39� D10
11� 40� D11
12� 41� D12
13� 42� D13
14� 43� D14
15 44� D15
EPROMCS*\I
45� ROMCS*
46� VCC
47� VCC
48� GND
49� GND
50 GND

8911-050-178S-A

GND\G

CE2000-UM-251-9370 8
PR707103C
PR707106B
PR707104B VCC PINCH ROLLER SENSOR BOARD
KEY JOINT BOARD
KEY
VCC J2 J1
U1
1� POWERLED ANODE 1�
PROMPTLED GND 2� 2 1
2�
J1 3� PAUSELED PINCH* 3�
4� VCC VCC 4� 3

CE2000-UM-251-9370
GND 26� 5� PAUSEZ 5
KEY0 6� KCONT1* 4 5
25�
KEY1 24� 7� KEY2 52089-0510
KEY2 23� 8� KEY3 GP1A53HR
KEY3 22� 9� KEY0
GND 21� 10� KEY1
CAM_ANO 20� 11� KCONT0*
CAM* 19� 12 GND
PAUSEZ 18�
PAUSLED 17� 5597-12CPB
PROMPTLED 16�
POWERLED 15� CAM SENSOR
KCONT0* 14�
PR707107B
KCONT1* 13�
J4 CAM SENSOR BOARD
VCC 12�
VCC 11� 5� ANODE
LCD_CONT 10� 4� GND
LCDB0 9� 3� CAM* J1
LCDB1 8� 2� VCC U1
LCDB2 7� 1 ANODE 1�
LCDB3 6� GND 2� 2 1
LCDB4 5� 52089-0510 CAM* 3�
11.2.8 Sensor Board Section

LCDB5 4� VCC 4� 3
LCDB6 3� LCD 5
GND 2� 4 5
GND 1 J3
52089-0510
GP1A53HR
52089-2610 1� LCD_CONT
2� VCC
3� GND
GND 4� LCDB6
5� LCDB5
6� LCDB4
7� LCDB3
8�
9�

9
10�
11�
12� LCDB2
13� LCDB1
14 LCDB0

GND 52089-1410

PR707105B
Y BOARD U1
2 1

3 YHOME SENSOR
4 5

GP1A53HR PINCH ROLLER SENSOR


J2
5� ANODE
4� GND
GND 3� PINCH*
2� VCC
J1 1
GND 10� 52089-0510
YHOME* 9�
PINCH 8� GND
YH_ANO 7�
PL_ANO 6�
VCC 5�
GND 4�
MCP 3� MC FPC
MCM 2�
FG 1 J3

5597-10APB 1� MCM
2� MCP
3 FG
GND 5597-03APB
FG
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

11.2.9 Joint Board Section


PR707116
VCC\G
PR707118
Y-JOINT BOARD

2
R1 R2

1B

1B

1B
10K 10K R3 R4
10K 10K

1B
J1 J2

1
(J10)

PENA 1 12� PENA


PENB 2� 11� PENB
GND 3� 10� GND
YHOME* 4� 9� YHOME*
PINCH* 5� 8� PINCH*
YH_ANO 6� 7� YH_ANO
PI_ANO 7� 6� PI_ANO
VCC 8� 5� VCC
GND 9� 4� GND
MCP 10� 3� MCP
MCM 11� 2� MCM
FG 12 1 FG

5597-12CPB
1B

5597-12CPB
1B

1B

1B

1B
2

2
Y FLEX C5 C1 C2 C4 MAIN
104 104 104 104
C3
1

1
(C6)
104

GND\G

J2 (J12) PR707117
CABLE-JOINT BOARD
+24V 1
COL 2

B2B-EH-A
J3 J1 (J11)

+24V 1 1 +24V
COL 2 2 COL MAIN

B2B-EH-A B2B-EH-A

J2 (J12) PR707117
CABLE-JOINT BOARD
+24V 1
COL 2

B2B-EH-A
J3 J1 (J11)

+24V 1 1 +24V
COL 2 2 COL MAIN

B2B-EH-A B2B-EH-A

CE2000-UM-251-9370 10

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