As-Built (kN) Tender (kN)

DL LL SLS SLS
SA 777 190 967 1000
SB 974 238 1212 1250
SC 1125 275 1400 1600
DA 1500 471 1971 2000
DB 1873 588 2461 2500
DC 2430 764 3194 3250
 671306928.xlsx

CHECK ON JACK CAPACITY

DL 777 kN x 2
SA
LL 190 kN x 2

1.186

0.593 0.593

0.465 0.55 0.171

RL RR

JACKING
DL Factor 1.00
LL Factor 0.00
Total Load 1554 kN
RL 1192.3 kN 121.5 T
Left Jacks 2 x 100 T = 200 T
FOS Left Jacks 1.65 > 1.5 OK
RR 361.7 kN 36.9 T
Right Jacks 1 x 100 T = 100 T
FOS Right Jacks 2.71 > 1.5 OK

DURING TRAIN OPERATION (HYDRAULIC PRESSURE)

DL Factor 1.00
LL Factor 1.00
Total Load 1934 kN
RL 1483.9 kN 151.3 T
Left Jacks 2 x 100 T = 200 T
FOS Left Jacks 1.32 > 1.2 OK
RR 450.1 kN 45.9 T
Right Jacks 1 x 100 T = 100 T
FOS Right Jacks 2.18 > 1.2 OK

ULS (HYDRAULIC PRESSURE)

DL Factor 1.15
LL Factor 1.50
Total Load 2357.1 kN
RL 1808.5 kN 184.4 T
Left Jacks 2 x 100 T = 200 T
FOS Left Jacks 1.08 < 1.2 FAIL
RR 548.6 kN 55.9 T
Right Jacks 1 x 100 T = 100 T
FOS Right Jacks 1.79 > 1.2 OK

ULS (MECHANICAL COLLAR) : LTA DBC REQUIREMENT

DL Factor 1.15
LL Factor 1.50
Total Load 2357.1 kN
RL 1808.5 kN 184.4 T
Left Jacks 2 x 200 T = 400 T
FOS Left Jacks 2.17 > 1.5 OK
RR 548.6 kN 55.9 T
Right Jacks 1 x 200 T 200 T
FOS Right Jacks 3.58 > 1.5 OK
 CHECK ON BEARING STRESS Jack

GEOMETRY

x1

bx x

x2

y1 by y2

LEFT JACK
RL 1808.5 kN
x1 0 mm
x2 50 mm
bx 180 mm
Lesser of x1 & x2 & bx 0 mm
x 180 mm
y1 286 mm
y2 137.5 mm
by 360 mm
Lesser of y1 & y2 & by 137.5 mm
y 635 mm
Acon 64800 mm2
Asup 114300 mm2
fcu 40 N/mm2
γmc 1.5
Bearing stress limit 0.80 x 40 = 31.9 N/mm2
Bearing stress 27.9 N/mm2 < Bearing stress limit OK
RIGHT JACK
RR 548.6 kN
x1 0 mm
x2 50 mm
bx 180 mm
Lesser of x1 & x2 0 mm
x 180 mm
y1 84 mm
y2 137.5 mm
by 180 mm
Lesser of y1 & y2 84 mm
y 348 mm
Acon 32400 mm2
Asup 62640 mm2
fcu 40 N/mm2
γmc 1.5
Bearing stress limit 0.82 x 40 = 32.8 N/mm2
Bearing stress 16.9 N/mm2 < Bearing stress limit OK
 CHECK ON BEARING STRESS Bearing

GEOMETRY

x1

bx x

x2

y1 by y2

Bearing Type SB
BY 265 mm
Min Y 83 mm
BX 265 mm
Min X 83 mm
Y 431 mm
X 431 mm
Acon 55154.586025
Asup 145896.34823

fcu 40 N/mm2
γmc 1.5
Bearing stress limit 0.90 x 40 = 35.9 N/mm2
Bearing stress 23.67 N/mm2 < Bearing stress limit OK
 CHECK ON CROSSHEAD in Transverse Direction

1178.55 KN 1178.55 KN 1808.54 KN 548.6 KN ULS

316 309 194 323

Cross Head Cross Head

CL CL

Before Jacking Before Jacking

Moment due to left bearing Moment due to left
bearing
372.4 kN 350.9 kN OK
Moment due toright bearing Moment due to right
bearing
364.2 kN 177.2 kN OK
 CHECK ON CROSSHEAD of Pier & Cross Head in Direction of Viaduct

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Bearing type SB

Design Dead Load DL 777 KN

Design Live Load LL 190 kN 0.245 DL

Length of spans Left 25 M

Length of spans Right 25 M

Design Load @LHS DL1 1.00 DL

Design Load @RHS DL2 1.00 DL

Horizontal Force acting on PTFE (Friction force),FF = 3% * (1.15DL+1.5LL)

0.046 DL

Eccentricity to the fixed side 0.95 m

During launching LHS viaduct beam, the moment/torsional resistance about the centre of cross head M1

0.95 DL

Edge to the jack centre distance 140

Eccentricity to the bearing side 1.01 m

Height of jack (acting point of friction force from X head) 0.18 m

Average height of cross head from the pier 0.79 m

During launching RHS viaduct beam, the moment/torsional resistance about the centre of cross head M2

eb * (1.15DL2 + 1.5LL2) - Ff* (hj + hx.avg) - ef * DL1

0.537 DL Check ok
 Calculation to avoid edge at bearing zone

Material Properties Of FRP

Nominal Width 300 mm

Thickness 0.48 mm
Ultimate tensile Strength fu 1431 Mpa
Ultimate starin @break€fu 0.0112
Adhesion Strength to concrete fa 2 Mpa

Tensile strength
Tensile strength check:
Design ultimate strength of FRP, ffd = ffk/ γFRP,mf ( TR55-Equation 5.9)
γFRP,mf = γFRP,E . γFRP,ε . (γFRP,m )2 ( TR55-Equation 5.8)
γFRP,E = 1.1 ( TR55-Table 4 ) 1.1
γFRP,ε = 1.2 ( TR55-Table 5 ) 1.2
γFRP,m = 1.25 ( TR55-Table 6 1.25

Design ultimate strength of FRP, ffd = 722.7273 Mpa

Total design tensile force,T = 1178.55

Area req for FRP= 1630.698 mm2

FRP W= 385

Req no of layer 4.412062 ~ 4.5

Actual provided 6

La 127.5487 Provided 150

 CHECK ON CROSSHEAD

RTOTAL

av

Fs
β
h
d
Fc

Check Bearing Stress

RL 1808.5 kN
RR 548.6 mm Existing T1 rebar Size 25
RTOTAL 2357.1 kN Nos of T1 rebar 8
ac 460 mm
fy 460 mpa Existing T2 rebar Size 25 mm
bw 1190 mm Nos of T2 rebar 7
hc 1280
Clear Cover 40 mm
Φ 25 mm
d 1215 mm
fck 32 N/mm2 Degree 62.7
aH 176.00 mm 0.356329
Concrete Strut
a'=(ac+0.2aH) 495.2 Tan 1.937465
a'/d 0.408 Sin 0.815128
fcd = 0.34(1-fck/250)fck 9.49 N/mm2 0.171
FEd/fcddbw 0.17
Θ 62.7 °
z 959.43 mm > ac OK
Req Main Tension steel
As Main
F'td=FEd(cotØ+0.2) 1688.01 KN
F'td/0.87*fy 4217.92 mm2 Required
Provided total rebar 7363.107782 mm2 OK
 CHECK ON CROSSHEAD

RTOTAL

av

Fs
β
h
d
Fc

TENSION STEEL
RL 1808.5 kN
RR 548.6 mm
RTOTAL 2357.1 kN
ac 460 mm
h 1280 mm
w 1190 mm
Clear Cover 40 mm
Φ 25 mm
d 1215 mm
fcu 40 N/mm2
lesser of 0.8√fcu or 5 5.00 N/mm2
v 1.63 N/mm2 < 5.00 N/mm2 OK
v/fcu 0.0407563025
av/d 0.378600823
Quadractic Eqn, a 0.3814970433
Quadractic Eqn, b -0.340740741
Quadractic Eqn, c 0.0058419507
z/d 0.8756802125
z 1064 mm
εc 0.0035
Es 200000 N/mm2
x 336 mm
εs 0.009
fy 460 N/mm2
fs (limit to fy) 460.00 N/mm2
Check Force Equilibrium
Fs 1019.09 kN
β 1.16
Fc 2567.97 kN
Fc * sinβ 2357.1 kN = RTOTAL OK
Check Area of Steel Prov'd
Min Fs (V/2) 1178.55 kN
Design Fs 1178.55 kN
No. of bars req'd 6
No. of bars prov'd 11 > 6 OK
SHEAR
ρs 0.373 Limit to 3%
400/d 1.00 Minimum 1
(fcu/30)^1/3 1.10 Limit fcu to 40 N/mm2
vc 0.53 N/mm2
Enhanced vc' 2.81 N/mm2 Limit to lesser of 0.8√fcu or 5
v 1.63 N/mm2 < vc' Links Not Req'd
fyv 460.00 N/mm2
∑Asv 0 mm2
Min ∑Asv 0 mm2
Design ∑Asv 0 mm2
Links req'd over 2/3d 810 mm
Links prov'd (nos. x Φ) 0 x 0 = 0 mm2
Piston Area 143.1 cm2

Left Right
Pressure (psi) Pressure Force per jack No. of jacks Total Force Total Force No. of jacks Force per jack Pressure Pressure (psi)
(N/mm2) (kN) (kN) (kN) (kN) (N/mm2)
1000 6.9 98.7 2 197.3 59.9 1 59.9 4.2 607
2000 13.8 197.3 2 394.7 119.7 1 119.7 8.4 1213
3000 20.7 296.0 2 592.0 179.6 1 179.6 12.5 1820
4000 27.6 394.7 2 789.3 239.4 1 239.4 16.7 2427
5000 34.5 493.3 2 986.6 299.3 1 299.3 20.9 3033
5599.45 38.6 552.5 2 1104.9 335.1 1 335.1 23.4 3397