Heating

6 Air conditioning
61A HEATING
62A AIR CONDITIONING
cardiagn.com
X95
APRIL 2009 Edition Anglaise
"The repair methods given by the manufacturer in this document are based on the technical All copyrights reserved by Renault.
specifications current when it was prepared. The reproduction or translation in part of whole of the present document, as well as the use
The methods may be modified as a result of changes introduced by the manufacturer in the of the spare parts reference numbering system, are prohibited without the prior written
production of the various component units and accessories from which his vehicles are consent of Renault.
constructed."
© Renault s.a.s 2008

MEGANE III - Section 6ContentsPage
MEGANE III - Section 6
Contents
Page
61A HEATING 61A HEATING
Heating: List and location of Front side air distribution

components 61A-1 duct: Removal - Refitting 61A-132
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Cabin filter: Removal - Front central air distribution
Refitting 61A-19 duct: Removal - Refitting 61A-141
C-pillar intermediate air A-pillar air distribution duct:
distribution duct: Removal - Removal - Refitting 61A-142
Refitting 61A-27
Recirculation motor:
Rear air distribution duct: Removal - Refitting 61A-146
Removal - Refitting 61A-28
Mixer motor: Removal -
Recirculation control cable: Refitting 61A-158
Distribution motor: Removal -
Air distribution cable: Refitting 61A-174
Passenger compartment
Air mixing cable: Removal - temperature sensor:
Refitting 61A-42 Removal - Refitting 61A-182
Air distribution unit: Removal External temperature sensor:
- Refitting 61A-54 Removal - Refitting 61A-183
Heater matrix: Removal -
Refitting 61A-69
Fan assembly: Removal - 62A AIR CONDITIONING

Refitting 61A-83
Air conditioning: List and
Heating resistor relays:
location of components 62A-1
Air conditioning: Precautions
Heating resistor unit:
for repair 62A-3
Air conditioning: Parts and
Passenger compartment fan
consumables for the repair
assembly control unit:
work 62A-4
Air conditioning: Operating
Control panel: Removal -
diagram
Refitting 61A-124
Contents
62A AIR CONDITIONING
Air conditioning: Check 62A-5
Coolant circuit check 62A-8
Coolant circuit Draining -

Refilling 62A-9
Condenser: Removal -
Refitting 62A-12
Compressor: Removal -
Refitting 62A-21
Expansion valve: Removal -

Refitting 62A-33
Evaporator: Cleaning 62A-47
Expansion valve - condenser
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connecting pipe: Removal -
Refitting 62A-49
Expansion valve -
intermediate pipe connecting
pipe at the expansion valve
outlet: Removal - Refitting 62A-65
Pressure sensor: Removal -

Refitting 62A-77
Evaporator sensor: Removal

- Refitting 62A-79
Condenser - compressor
connecting pipe: Removal -
Refitting 62A-85
Compressor/intermediate
pipe connecting pipe:
HEATING
Heating: List and location of components 61A
B95 or D95 or E95 or K95, and CLIMATE CONTROL
I - LIST OF COMPONENTS - a front right-hand side intermediate air distribution
duct (16) ,
The air conditioning system consists of:
- a front left-hand side intermediate air distribution duct
- a control panel (1) ,
(17) ,
- a mixing motor (2) ,
- a front centre air distribution duct (18) ,
- a distribution motor (3) ,
- a front left-hand footwell air distribution duct (19) ,
- a cabin filter (4) ,
- a front right-hand footwell air distribution duct (20) ,
- an expansion valve (5) ,
- a rear left-hand footwell air distribution duct (21) ,
- a recirculation motor (6) ,
- a rear right-hand footwell air distribution duct (22) .
- a recirculation control cable (7) ,
- a cooling fan assembly (8) ,
EQT LEVEL EA4, and ELECTRONIC PARKING
- a passenger compartment fan assembly control unit BRAKE
(9) ,
- a mixing motor (10) ,
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- a rear intermediate air distribution duct (23) ,
- an evaporator sensor (11) ,
- a rear air distribution duct (24) .
- a heater matrix (12) ,
- a heating resistor relay (13) ,
- a heating resistor (14) ,
- a front side air distribution duct (15) , II - LOCATION OF COMPONENTS
133409
61A-1
HEATING
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133410
61A-2
HEATING
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133406
61A-3
HEATING

BRAKE
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133404
61A-4
HEATING
B95 or D95 or E95 or K95, and AIR CONDITIONING
I - LIST OF COMPONENTS - a front right-hand side intermediate air distribution
duct (15) ,
The air conditioning system consists of:
- a front left-hand side intermediate air distribution duct
- a control panel (1) , (16) ,
- an air distribution cable (2) , - a front centre air distribution duct (17) ,
- a cabin filter (3) , - a front left-hand footwell air distribution duct (18) ,
- an expansion valve (4) , - a front right-hand footwell air distribution duct (19) ,
- a recirculation motor (5) , - a rear left-hand footwell air distribution duct (20) ,
- a recirculation control cable (6) , - a rear right-hand footwell air distribution duct (21) .
- a cooling fan assembly (7) ,
- a passenger compartment fan assembly control unit
BRAKE
(8) ,
- an evaporator sensor (9) ,
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- a heater matrix (10) , - a rear intermediate air distribution duct (22) ,
- a rear air distribution duct (23) .

- a heating resistor relay (11) ,
- a heating resistor (12) ,
- an air mixing cable (13) ,
- a front side air distribution duct (14) , II - LOCATION OF COMPONENTS
133405
61A-5
HEATING
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133407
61A-6
HEATING
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133406
61A-7
HEATING

BRAKE
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133404
61A-8
HEATING
J95, and AIR CONDITIONING
I - LIST OF COMPONENTS - a rear right-hand footwell air distribution duct (18)
(see C-pillar air distribution duct: Removal - Refit-
The air conditioning system consists of: ting) .
- a control panel (1) (see 61A, Heating, Control pa-
nel: Removal - Refitting, page 61A-124) , REAR SEATS VENTILATOR
- an air distribution cable (2) (see 61A, Heating, Air - rear side intermediary air distribution ducts (19) (see
distribution cable: Removal - Refitting, page 61A- Rear side intermediate air distribution duct: Re-
31) , moval - Refitting) ,
- a cabin filter (3) (see 61A, Heating, Cabin filter: Re- - rear side air distribution ducts (20) (see Rear side air
moval - Refitting, page 61A-19) , distribution duct: Removal - Refitting) .
- an expansion valve (4) (see 62A, Air conditioning,
Expansion valve: Removal - Refitting, page 62A-
33) ,
- a recirculation motor (5) (see 61A, Heating, Recir-
culation motor: Removal - Refitting, page 61A-
146) ,
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- a recirculation control cable (6) (see 61A, Heating,
Recirculation control cable: Removal - Refitting,
page 61A-29) ,
- a cooling fan assembly (7) (see 61A, Heating, Fan

assembly: Removal - Refitting, page 61A-83) ,
(8) (see 61A, Heating, Passenger compartment
fan assembly control unit: Removal - Refitting,
page 61A-117) ,
- an evaporator sensor (9) (see 62A, Air conditio-
ning, Evaporator sensor: Removal - Refitting,
page 62A-79) ,
- a heater matrix (10) (see 61A, Heating, Heater ma-
trix: Removal - Refitting, page 61A-69) ,
- heater resistor relay (11) (see 61A, Heating, Hea-
ting resistor relays: Removal - Refitting, page
61A-102) ,
- a heating resistor (12) (see 61A, Heating, Heating

resistor unit: Removal - Refitting, page 61A-106) ,
- an air mixing cable (13) (see 61A, Heating, Air
mixing cable: Removal - Refitting, page 61A-42) ,
- front side air distribution ducts (14) (see 61A, Hea-
ting, Front side air distribution duct: Removal -
Refitting, page 61A-132) ,
- a front left-hand footwell air distribution duct (15) (see

61A, Heating, A-pillar air distribution duct: Remo-
val - Refitting, page 61A-142) ,
- a front right-hand footwell air distribution duct (16)
(see 61A, Heating, A-pillar air distribution duct:
Removal - Refitting, page 61A-142) ,
- a rear left-hand footwell air distribution duct (17) (see
C-pillar air distribution duct: Removal - Refitting) ,
61A-9
HEATING
II - POSITION OF THE COMPONENTS
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139037
61A-10
HEATING
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139038
61A-11
HEATING
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139041
61A-12
HEATING
REAR SEATS VENTILATOR
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139040
61A-13
HEATING
J95, and CLIMATE CONTROL
I - LIST OF COMPONENTS - a rear right-hand footwell air distribution duct (19)
(see C-pillar air distribution duct: Removal - Refit-
The air conditioning system comprises:
ting) .
- a control panel (1) (see 61A, Heating, Control pa-
nel: Removal - Refitting, page 61A-124) ,
- a mixing motor (2) (see 61A, Heating, Mixer motor:
- rear side intermediary air distribution ducts (20) (see
Rear side intermediate air distribution duct: Re-
- a distribution motor (3) (see 61A, Heating, Distribu- moval - Refitting) ,
tion motor: Removal - Refitting, page 61A-174) ,
- rear side air distribution ducts (21) (see Rear side air
- a cabin filter (4) (see 61A, Heating, Cabin filter: Re- distribution duct: Removal - Refitting) .
moval - Refitting, page 61A-19) ,
- an expansion valve (5) (see 62A, Air conditioning,
Expansion valve: Removal - Refitting, page 62A-
33) ,
- a recirculation motor (6) (see 61A, Heating, Recir-
culation motor: Removal - Refitting, page 61A-
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146) ,
- a recirculation control cable (7) (see 61A, Heating,
Recirculation control cable: Removal - Refitting,
page 61A-29) ,
- a cooling fan assembly (8) (see 61A, Heating, Fan
assembly: Removal - Refitting, page 61A-83) ,
(9) (see 61A, Heating, Passenger compartment
fan assembly control unit: Removal - Refitting,
page 61A-117) ,
- an air mixing flap motor (10) (see 61A, Heating,
Mixer motor: Removal - Refitting, page 61A-158) ,
- an evaporator sensor (11) (see 62A, Air conditio-
ning, Evaporator sensor: Removal - Refitting,
page 62A-79) ,
- a heater matrix (12) (see 61A, Heating, Heater ma-
trix: Removal - Refitting, page 61A-69) ,
- heater resistor relay (13) (see 61A, Heating, Hea-
ting resistor relays: Removal - Refitting, page
61A-102) ,
- a heating resistor (14) (see 61A, Heating, Heating
resistor unit: Removal - Refitting, page 61A-106) ,
- front side air distribution ducts (15) (see 61A, Hea-
- a front left-hand footwell air distribution duct (16) (see
61A, Heating, A-pillar air distribution duct: Remo-
val - Refitting, page 61A-142) ,
- a front right-hand footwell air distribution duct (17)
- a rear left-hand footwell air distribution duct (18) (see
C-pillar air distribution duct: Removal - Refitting) ,
61A-14
HEATING
II - LOCATION OF COMPONENTS
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139039
61A-15
HEATING
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139036
61A-16
HEATING
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139041
61A-17
HEATING
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139040
61A-18
HEATING
Cabin filter: Removal - Refitting 61A
B95 or D95 or E95 or K95, and LEFT-HAND DRIVE
REMOVAL II - OPERATION FOR REMOVAL OF PART

CONCERNED
I - REMOVAL PREPARATION OPERATION

a
Note:
There are 2 possibilities:
- the passenger compartment filter flap is bolted
onto the air distribution unit,
- the passenger compartment filter flap is clipped
onto the air distribution unit.
a Remove:
- the glovebox (see Glovebox: Removal - Refit-
ting) ( 57A, Interior equipment),
- the front right-hand A-pillar air distribution duct (see
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61A, Heating, A-pillar air distribution duct: Re-
moval - Refitting, page 61A-142) .
135675
a Remove the electrical wiring (1) from the cabin filter
flap after marking its routing.
a Remove the passenger compartment filter flap bolts
(2) .
a Unclip the passenger compartment filter flap.
Note:
Foreign bodies (leaves, insects etc.) are likely to
accumulate in the passenger compartment filter.
Remove the filter with care so as to prevent
foreign bodies getting into the evaporator.
a Remove the passenger compartment filter.
61A-19
HEATING
II - REFITTING OPERATION FOR PART
CONCERNED
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141543
a Mark the passenger compartment filter fitting direc-
tion. 141543
a Refit:
- the passenger compartment filter in accordance
with the mark,
REFITTING
- the passenger compartment filter flap,
I - REFITTING PREPARATION OPERATION a Fit the electrical wiring on the passenger compart-
ment filter flap.
a Check there are no foreign bodies in the passenger
compartment filter housing and clean thoroughly if
necessary. III - FINAL OPERATION
a Refit:
ting) (57A, Interior equipment).
61A-20
HEATING
J95, and LEFT-HAND DRIVE

CONCERNED
a
Note:
There are 2 possible types of fitting:

a Remove the glovebox (see Glovebox: Removal -
Refitting) (57A, Exterior equipment).
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138645
a Remove the electrical wiring (2) from the passenger
compartment filter flap after marking its routing.
(3) .
a Remove the passenger compartment filter flap.
Note:
Foreign bodies (leaves, insects, etc.) are likely to
138642 foreign bodies getting into the evaporator.
a Unclip the right-hand centre console side trim (1) .
61A-21
HEATING
CONCERNED
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141543
tion. 141543
a Refit:
with the mark,
REFITTING
- the passenger compartment filter flap.
ment filter flap.
a Refit the glovebox (see Glovebox: Removal - Refit-
ting) (57A, Exterior equipment).
a Clip on the right-hand centre console side trim.
61A-22
HEATING
RIGHT-HAND DRIVE
a
Note:
There are 2 possibilities:
REMOVAL
a Unclip the centre console side faces.
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a Remove:
137154
- the dashboard lower trim (see Lower section of
dashboard trim: Removal - Refitting) (57A, Inte- a Unclip the clutch pedal wiring.
rior equipment), a Remove the clutch pedal nuts (2) .
61A, Heating, A-pillar air distribution duct: Re- Note:
Do not disconnect the connectors from the clutch
pedal switches.
5 SPEED MANUAL GBOX or 6 SPEED MANUAL
GBOX a Move the clutch pedal aside.
Note:
Do not apply pressure to the hydraulic clutch
pipes.
a Pass the hydraulic pipes under the distribution unit.
137690
a Unclip the clutch hydraulic pipes at (1) .
a Move the clutch hydraulic pipes aside.
61A-23
HEATING
RIGHT-HAND DRIVE
II - OPERATION FOR REMOVAL OF PART
CONCERNED
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136999
a Tilt the clutch pedal in the direction of the arrow.
138645
a Put the clutch pedal in the footwell.
a Remove the electrical wiring (3) from the passenger
compartment filter flap after marking its routing.
(4) .
a Remove the passenger compartment filter flap.
Note:
Foreign bodies (leaves, insects etc.) are likely to
foreign bodies getting into the evaporator.
61A-24
HEATING
RIGHT-HAND DRIVE
CONCERNED
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141543
tion. 141543
a Refit:
with the mark,
REFITTING
- the passenger compartment filter flap.
ment filter flap.
5 SPEED MANUAL GBOX or 6 SPEED MANUAL

GBOX
a Fit:
- the clutch pedal,
- the hydraulic clutch pipes.
a Clip:
- the clutch pedal wiring,
a Refit:
dashboard trim: Removal - Refitting) (57A, Inte-
rior equipment),
61A-25
HEATING
RIGHT-HAND DRIVE
a Clip on the centre console side faces.
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61A-26
HEATING
C-pillar intermediate air distribution duct: Removal - Refitting 61A
B95 or D95 or E95 or K95, and EQT LEVEL EA4, and ELECTRONIC PARKING BRAKE
II - FINAL OPERATION
Essential special tooling
a Refit the dashboard (see Dashboard: Removal -
Car. 1363 Set of trim removal levers. Refitting) (57A, Interior equipment).
a Connect the battery (see Battery : Removal - Refit-
REMOVAL ting) (80A, Battery).
a Disconnect the battery (see Battery : Removal -

Refitting) (80A, Battery).
a Remove the dashboard (see Dashboard: Removal

- Refitting) (57A, Interior equipment).

CONCERNED
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137016
a Remove:
- the clip (1) from the C-pillar intermediate air distri-

bution duct using the tool (Car. 1363),
- the C-pillar intermediate air distribution duct.
REFITTING
I - REFITTING OPERATION FOR PART

CONCERNED
a Refit:
- the C-pillar intermediate air distribution duct,

- the clip of the C-pillar intermediate air distribution
duct.
61A-27
HEATING
Rear air distribution duct: Removal - Refitting 61A
B95 or D95 or E95 or K95, and EQT LEVEL EA4, and ELECTRONIC PARKING BRAKE
REMOVAL

a Remove the centre console (see Centre console:
Removal - Refitting) (57A, Interior equipment).

CONCERNED
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136378
a Remove the bolts (1) from the rear air distribution
duct.
a Unclip (2) the rear air distribution duct from the cen-
tre console.
a Remove the rear air distribution duct from the centre
console.
136377 REFITTING
a Unclip the rear section of the centre console.
CONCERNED
a Refit the rear air distribution duct on the centre con-
sole.
a Clip the rear air distribution duct to the centre conso-
le.
a Refit the rear air distribution duct bolts.
a Refit the centre console (see Centre console: Re-
moval - Refitting) (57A, Interior equipment).
61A-28
HEATING
Recirculation control cable: Removal - Refitting 61A
B95 or D95 or E95 or K95
REMOVAL


CONCERNED
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137024
a Unclip the wiring at (2) .
a Remove the recirculation cable.
REFITTING

CONCERNED
a Refit the recirculation cable.
137028 a Clip on the recirculation cable.

a Unclip the wiring at (1) .
Refitting) (57A, Interior equipment).
ting) (80A, Battery).
61A-29
HEATING
Recirculation control cable: Removal - Refitting 61A
J95
REMOVAL


CONCERNED
cardiagn.com
137024
a Unclip the recirculation control cable.
a Remove the recirculation control cable.
REFITTING

CONCERNED
a Refit the recirculation control cable.
137028 a Clip on the recirculation control cable.

61A-30
HEATING
Air distribution cable: Removal - Refitting 61A
B95 or D95 or E95 or K95, and LEFT-HAND DRIVE, and AIR CONDITIONING
REMOVAL

a Remove:
- the centre front panel (see Centre front panel: Re-
RADIO NO 01 or RADIO NO 02 or RADIO NO 03 135677

or RADIO NO 04 or RADIO NO 05 a Squeeze the centring pins (2) while pushing the con-
trol panel.
a Remove the radio (see Car radio: Removal - Refit-
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ting) (86A, Radio).
RADIO NO 06 or RADIO NO 07
a Remove the radio navigation system (see Radio na-
vigation system: Removal - Refitting) (83C, On-
board telematics system).
135659
a Tilt the control panel.
a Unclip the air mixing cable from the control panel at
(3) .
a Move aside the control panel.
135676
a Remove the bolts (1) from the control panel.
61A-31
HEATING
II - OPERATION FOR REMOVAL OF PART a Clip:
CONCERNED
- the air mixing cable to the control panel,
- the control panel centring pins.
a Refit the control panel bolts.
a Check that the air distribution control can move
along its whole stroke.
a Refit the radio navigation system (see Radio navi-
gation system: Removal - Refitting) (83C, On-
135658
a Unclip the air distribution cable from the control pa- RADIO NO 01 or RADIO NO 02 or RADIO NO 03
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nel at (4) . or RADIO NO 04 or RADIO NO 05
a Refit the radio (see Car radio: Removal - Refitting)
(86A, Radio).
a Refit:
moval - Refitting) (57A, Interior equipment),
136994
a Unclip the air distribution cable from the distribution
unit at (5) .
a Mark the routing of the air distribution cable.
a Remove the air distribution cable.
REFITTING

CONCERNED
a Refit the air distribution cable.
a Clip the air distribution control cable onto:
- the distribution unit,
- the control panel.
a Fit the control panel.
61A-32
HEATING
B95 or D95 or E95 or K95, and RIGHT-HAND DRIVE, and AIR CONDITIONING
a Remove:
Tightening torquesm - the lower bolts from the dashboard cross member
reinforcement,
dashboard cross mem- 21 N.m - the upper bolts from the dashboard cross member
ber reinforcement upper reinforcement,
bolts
- the dashboard cross member reinforcement.
dashboard cross mem- 21 N.m
ber reinforcement lower
bolts
REMOVAL
a Remove:
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rior equipment),
- the front footwell air distribution duct (see 61A, 135676

Heating, A-pillar air distribution duct: Removal a Remove the bolts (1) from the control panel.
- Refitting, page 61A-142) ,

RADIO NO 01 or RADIO NO 02 or RADIO NO 03

or RADIO NO 04 or RADIO NO 05

ting) (86A, Radio).
RADIO NO 06
135677
a Remove the radio navigation system (see Radio na- a Squeeze the centring pins (2) while pushing the con-
vigation system: Removal - Refitting) (83C, On- trol panel.
FR AND RR PROX RADAR
a Disconnect the connector from the parking distance

control buzzer.
a Unclip the wiring from the dashboard cross member

reinforcement.
61A-33
HEATING
135659
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(3) .
136990
II - OPERATION FOR REMOVAL OF PART unit at (5) .
CONCERNED
REFITTING

CONCERNED
a Clip:
- the air distribution cable on the distribution unit,
- the air distribution cable on the control panel.
135658
a Unclip the air distribution cable from the control pa- II - FINAL OPERATION
nel at (4) . a Fit the control panel.
a Clip:
- the air mixing cable to the control panel,
- the control panel centring pins.
a Clip the air mixing cable onto the control panel.
a Clip on the control panel centring pins.
a Refit:
- the dashboard cross member stiffener,
61A-34
HEATING
- the upper bolts of the dashboard cross member
reinforcement,
- the lower bolts of the dashboard cross member

reinforcement.
a Tighten to torque:
- the dashboard cross member reinforcement

upper bolts (21 N.m),

lower bolts (21 N.m).
a Clip on the dashboard cross member reinforcement

wiring.
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a Connect the parking distance control buzzer con-
nector.


(86A, Radio).
RADIO NO 06

gation system: Removal - Refitting) (83C, On-
a Refit:

- the front footwell air distribution duct (see 61A,

Heating, A-pillar air distribution duct: Removal

rior equipment).
61A-35
HEATING
J95, and RIGHT-HAND DRIVE, and AIR CONDITIONING
Tightening torquesm
nuts of the dashboard 21 N.m

cross member reinforce-
ment

bolts
REMOVAL

a Remove:
- the central console (see Centre console: Remo-
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val - Refitting) (57A, Interior equipment),
138648
rior equipment), a Remove the upper nuts (1) from the dashboard
cross member reinforcement.
- the inhibitor switch (see Inhibitor switch: Remo-
val - Refitting) (88C, Airbag and pretensioners),

control buzzer.
138653
a Remove:
- the lower bolts (2) from the dashboard cross mem-
ber reinforcement,
61A-36
HEATING
CONCERNED
cardiagn.com
138500
138497
138599
138499
a Squeeze the centring pins (4) while pushing the con-
a Unclip the air distribution cable (5) from the control
trol panel.
panel in order, as shown by the directional arrows.
a Tilt the control panel .
61A-37
HEATING

nector.
a Refit:
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rior equipment),
138504 - the central console (see Centre console: Remo-

val - Refitting) (57A, Interior equipment).
unit at (6) .
REFITTING

CONCERNED
a Clip on the centring pins of the control panel.
a Refit the dashboard cross member reinforcement.
- the upper nuts of the dashboard cross member
reinforcement (21 N.m),
61A-38
HEATING
J95, and LEFT-HAND DRIVE, and AIR CONDITIONING
REMOVAL

a Remove:
rior equipment),
cardiagn.com
138599
trol panel.
138500
61A-39
HEATING
CONCERNED
cardiagn.com
138504
138497 unit at (4) .
REFITTING

CONCERNED
138499
panel in order, as shown by the directional arrows. a Check that the air distribution control can move
a Refit:
61A-40
HEATING
rior equipment),
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61A-41
HEATING
Air mixing cable: Removal - Refitting 61A
REMOVAL

a Remove:
- the front left-hand footwell air distribution duct (see
RADIO NO 01 or RADIO NO 02 or RADIO NO 03 135677

or RADIO NO 04 or RADIO NO 05 a Squeeze the centring pins (2) while pushing the con-
trol panel.
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ting) (86A, Radio).

CONCERNED
135659
(3) .
135676
61A-42
HEATING
gation system: Removal - Refitting) (83C, On

(86A, Radio).
a Refit:
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136993
a Unclip the air mixing cable from the distribution unit. - the front left-hand footwell air distribution duct (see
a Mark the routing of the air mixing cable. moval - Refitting, page 61A-142) ,
a Remove the air mixing cable. - the glovebox (see Glovebox: Removal - Refit-
REFITTING

CONCERNED
a Refit the air mixing cable.
a Clip the air mixing cable onto:
a Clip on the centring pins.
61A-43
HEATING
Tightening torquesm RADIO NO 06 or RADIO NO 07

ber reinforcement upper vigation system: Removal - Refitting) (83C, On-
bolts

bolts
REMOVAL control buzzer.

reinforcement.
cardiagn.com
137019
a Unclip the left-hand centre console trim.
a Remove:

rior equipment), 135692
a Remove the lower bolts (1) from the dashboard



ting) (86A, Radio).
61A-44
HEATING
135677
trol panel.
cardiagn.com
135693
a Remove: CONCERNED
- the upper bolts (2) from the dashboard cross mem-
ber reinforcement,
135659
a Unclip the air mixing cable (5) from the control panel.
135676
61A-45
HEATING
a Clip on the wiring of the dashboard cross member
reinforcement.

nector.
cardiagn.com
136993
(86A, Radio).
a Unclip the air mixing cable (6) from the distribution
unit.
a Mark the routing of the air mixing cable.
a Remove the air mixing cable. RADIO NO 06 or RADIO NO 07
REFITTING gation system: Removal - Refitting) (83C, On
CONCERNED
a Refit the air mixing cable. a Refit:
a Clip: - the centre front panel (see Centre front panel: Re-
- the air mixing cable onto the distribution unit,
- the air mixing cable onto the control panel. 61A, Heating, A-pillar air distribution duct: Re-
II - FINAL OPERATION - the dashboard lower trim (see Lower section of
a Fit the control panel. dashboard trim: Removal - Refitting) (57A, Inte-
rior equipment).
a Clip on the left-hand centre console trim.
a Check that the air mixing control can move along its
whole stroke.
a Refit:
- the dashboard cross member reinforcement,
- the upper bolts of the dashboard cross member
reinforcement,
- the lower bolts of the dashboard cross member
reinforcement.
61A-46
HEATING
REMOVAL

a Remove:
rior equipment),
cardiagn.com
138599
trol panel.
138500
61A-47
HEATING
CONCERNED
cardiagn.com
138503
a Unclip the air mixing flap cable from the distribution
138496 unit at (4) .
a Remove the air mixing cable.
REFITTING

CONCERNED
138498
a Unclip the air mixing flap control cable (3) from the
control panel in order, as shown by the directional a Check that the air distribution control can move
arrows. along its whole stroke.
a Refit:
61A-48
HEATING
rior equipment),
cardiagn.com
61A-49
HEATING
Tightening torquesm FR AND RR PROX RADAR

nuts of the dashboard 21 N.m
cross member reinforce- control buzzer.
ment

bolts
REMOVAL
a Remove:
cardiagn.com

rior equipment),

- the glovebox (see Glovebox: Removal - Refit- 138640

ting) ( 55A, Interior equipment), a Unclip the wiring from the dashboard cross member
reinforcement at (2) .
138642
a Unclip the left-hand centre console side trim (1) .
61A-50
HEATING
cardiagn.com
138639 138599
a Remove: a Squeeze the centring pins (7) while pushing the con-
trol panel.
- the dashboard cross member flange upper bolts (4)
. a Tilt the control panel .
- the brake pedal impactor (5) ,
138500
61A-51
HEATING
CONCERNED
cardiagn.com
138503
a Unclip the air mixing flap cable from the distribution
138496 unit at (9) .
a Remove the air mixing cable.
REFITTING

CONCERNED
138498
a Unclip the air mixing flap control cable (8) from the a Refit the control panel bolts.
control panel in order, as shown by the directional a Check that the air mixing control can move along its
arrows. whole stroke.
a Refit:
- the brake pedal impacter.
- the upper nuts of the dashboard cross member
61A-52
HEATING
a Clip the wiring onto the dashboard cross member
reinforcement.

nector.
a Refit:
cardiagn.com
rior equipment),
a Clip on the left-hand centre console side trim.
61A-53
HEATING
Air distribution unit: Removal - Refitting 61A
B95 or D95 or K95
- the scoop under the scuttle panel grille (see Scoop
Essential special tooling under scuttle panel grille: Removal - Refitting)
(56A, Exterior equipment),
Ms. 583 Hose clamp pliers.
- the windscreen wiper mechanism (see Winds-
Essential equipment creen wiper mechanism: Removal - Refitting)
(85A, Wiping - Washing).
refrigerant charging station
F4R
Tightening torquesm a Remove:
clip of the air filter unit 5.5 N.m - the lifting eye of the cylinder head,
air outlet pipe - the turbocharger heat shield nuts.
WARNING
IMPORTANT
To prevent the surrounding components from
To avoid all risk of damage to the systems, apply overheating, do not damage (tear, pierce, bend,
the safety and cleanliness instructions and opera-
etc.) a heat shield.
cardiagn.com
tion recommendations before carrying out any
repair (see 62A, Air conditioning, Air conditio- Any damaged heat shields must be replaced.
ning: Precautions for repair, page 62A-3) .
a Remove the turbocharger heat shield.
Note:
Use fuel blanking plugs with part no. 77 01 208 229
or 77 01 476 857 to plug any openings exposed to
the open air. Do not use any which have already
been used to plug a fuel circuit.
REMOVAL
a Remove the front engine cover.
WARNING
Consult the device's operating manual to avoid
incorrect use.
a Drain the refrigerant circuit using the refrigerant

charging station (see 62A, Air conditioning, Coo-
lant circuit Draining - Refilling, page 62A-9) .

a Remove:
- the windscreen wiper arms (see Windscreen wi-

per arm: Removal - Refitting) (85A, Wiping -
Washing),
- the scuttle panel grille (see Scuttle panel grille:

Removal - Refitting) (56A, Exterior equipment),
61A-54
HEATING
B95 or D95 or K95
F4R F9Q or K9K
a Remove the clips from the bulkhead heat shield.
WARNING
overheating, do not damage (tear, pierce, bend,
Any damaged heat shields must be replaced.
a Move the bulkhead heat shieldto one side.
136467
cardiagn.com
a Remove:
- the bulkhead upper heat shield bolts (1) ,
- the bulkhead upper heat shield clips (2) .
WARNING
overheating, do not damage (tear, pierce, bend,
a Remove the bulkhead upper heat shield.
F9Q 136487
a Remove: a Remove the bolts (3) from the expansion valve con-
necting pipe bracket.
- the battery (see Battery : Removal - Refitting)
(80A, Battery),
WARNING
- the diesel injection computer (see Diesel injection
computer: Removal - Refitting) (13B, Diesel in- In order to avoid any refrigerant leaks, do not
jection), damage (deform, twist, etc.) the pipe.
- the battery tray (see Battery tray: Removal - Re- a Uncouple the connecting pipes from the expansion
fitting) (80A, Battery), valve.
- the intercooler air inlet pipe (see Intercooler air in- a Remove the connecting pipes from the expansion
let pipe: Removal - Refitting) (12B, Turbochar- valve.
ging).
a Remove the connecting pipe seals.
a Insert the blanking plugs.
61A-55
HEATING
B95 or D95 or K95
F4R
135707
cardiagn.com
a Loosen the clip (4) of the air outlet pipe on the air fil-
ter unit.
137157
a Unclip the vacuum pipe (6) from the brake servo.
135796
a Remove the bolts (5) from the air inlet pipe on the
throttle valve. 134643
a Disconnect the connector (7) of the turbocharging

pressure regulation valve control solenoid valve.
a Detach the turbocharging pressure regulation valve
control solenoid valve.
a Remove the air outlet pipe from the air filter box.
a Fit the tool (Ms. 583) on the heater matrix hoses.

a Disconnect the heater matrix hoses.
61A-56
HEATING
B95 or D95 or K95
a Remove: - the cabin filter,
- the dashboard (see Dashboard: Removal - Refit- - the expansion valve,
ting) (57A, Interior equipment),
- the front side air distribution duct (see 61A, Hea- - the recirculation motor,
Refitting, page 61A-132) , - the air recirculation control cable,
- the dashboard cross member (see Dashboard - the fan assembly,

cross member: Removal - Refitting) (42A, Upper
front structure). - the fan assembly control unit,
- the evaporator sensor,

CONCERNED - the heater matrix,
- heater resistor relays,
- the heating resistor,
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- the air mixing cable.
CLIMATE CONTROL
a Remove the following components from the distribu-

tion unit:
- the left-hand mixer motor,
- the right-hand mixer motor,
- the distribution motor,

137642
a Disconnect the supply connector (8) from the distri- - the cabin filter,
bution unit.
- the expansion valve,
a Unclip the electrical wiring from the distribution unit.
- the recirculation motor,
a Separate the electrical wiring from the distribution
unit. - the air recirculation control cable,
a Remove the distribution unit.
- the fan assembly,
Note: - the fan assembly control unit,

To find the location of components (see 61A, - the evaporator sensor,
Heating, Heating: List and location of compo-
nents, page 61A-1) . - the heater matrix,

AIR CONDITIONING
- the heating resistor.
tion unit:
- the air distribution cable,
61A-57
HEATING
B95 or D95 or K95
REFITTING - the heating resistor.
I - REFITTING PREPARATION OPERATION

a parts always to be replaced: refrigerant pipe seal
(30,02,02,52). AIR CONDITIONING
a Refit the following components onto the distribution
WARNING unit:
Do not remove the blanking plugs from each
component until the last moment. - the air distribution cable,
Also, do not remove the components from their - the cabin filter,
packaging until they are to be fitted to the vehi-
cle.
WARNING - the air recirculation control cable,

To avoid any leaks, check that the pipe surface is - the fan assembly,
cardiagn.com
sound before positioning the new seal. The sur-
face must be clean and scratch free. - the fan assembly control unit,

a Remove the blanking plugs.
- the heater matrix,
a Lubricate the seals using recommended air conditio-
ning oil to make fitting easier (see 62A, Air condi- - heater resistor relays,
t i o n i n g , Air conditioning: Parts and
consumables for the repair work, page 62A-4) . - the heating resistor,
a Fit new seals to the refrigerant connecting pipes. - the air mixing cable.

CONCERNED
a Refit the distribution unit.
CLIMATE CONTROL a Fit the wiring on the distribution unit.
a Refit the following components onto the distribution a Clip the wiring onto the distribution unit.
unit:
a Connect the supply connector of the distribution unit.
- the right-hand mixer motor, III - FINAL OPERATION
- the distribution motor, a Refit:
- the cabin filter, - the dashboard cross member (see Dashboard
front structure),
- the front side air distribution duct (see 61A, Hea-
- the air recirculation control cable, ting, Front side air distribution duct: Removal -
- the fan assembly,
- the dashboard (see Dashboard: Removal - Refit-
- the fan assembly control unit,
a Connect the heater matrix hoses.
a Remove the tool (Ms. 583) from the heater matrix
- heater resistor relays, hoses.
61A-58
HEATING
B95 or D95 or K95
- the turbocharger heat shield,
F4R - the turbocharger heat shield nuts,
a Refit:
- the lifting eye of the cylinder head.
- the air outlet pipe to the air filter unit,
- the air inlet pipe to the throttle valve.
a Clip on the turbocharging pressure regulation valve
control solenoid valve. a Connect the battery (see Battery : Removal - Refit-
a Connect the connector of the turbocharging pressu- ting) (80A, Battery).
re regulation valve control solenoid valve.
a Fill and bleed the cooling circuit (see Cooling cir-
a Clip on the brake servo vacuum pipe.
cuit: Draining - Refilling) (19A, Cooling).
a Torque tighten the clip of the air filter unit air out-
let pipe (5.5 N.m).
Note:
A summary table gives the quantities of refrige-
cardiagn.com
rant in the system according to the engine type
a Connect the connecting pipes to the expansion val-
(see 62A, Air conditioning, Air conditioning:
ve.
Parts and consumables for the repair work,
page 62A-4) .
F9Q or K9K
a Perform the following operations:
a Fit the heat shield to the bulkhead.
a Refit the heat shield bolts. - refill the refrigerant circuit using the refrigerant
charging station (see 62A, Air conditioning,
Coolant circuit Draining - Refilling, page 62A-9)
,
F9Q - check for leaks (see 62A, Air conditioning, Coo-

lant circuit check, page 62A-8) .
a Refit:
- the intercooler air inlet pipe (see Intercooler air in- a Check that the air conditioning system is operating
let pipe: Removal - Refitting) (12B, Turbochar- correctly (see 62A, Air conditioning, Air conditio-
ging), ning: Check, page 62A-5) .
- the battery tray (see Battery : Removal - Refit-
ting) (80A, Battery), a Refit:
- the diesel injection computer (see Diesel injection - the windscreen wiper mechanism (see Winds-
computer: Removal - Refitting) (13B, Diesel in- creen wiper mechanism: Removal - Refitting)
jection),
(85A, Wiping - Washing),
- the battery (see Battery : Removal - Refitting)
(80A, Battery). - the scoop under the scuttle panel grille (see Scoop
under scuttle panel grille: Removal - Refitting)
(56A, Exterior equipment),
- the scuttle panel grille (see Scuttle panel grille:

F4R Removal - Refitting) (56A, Exterior equipment),
a Refit: - the windscreen wiper arms (see Windscreen wi-
- the bulkhead upper heat shield, per arm: Removal - Refitting) (85A, Wiping -
Washing),
- the bulkhead upper heat shield bolts,
- the bulkhead upper heat shield clips, - the engine cover.
61A-59
HEATING
J95
- the scoop under the centre section of the scuttle
Essential special tooling panel grille (see Scoop under scuttle panel
grille: Removal - Refitting) (56A, Exterior equip-
ment).
Essential equipment a Undo the clips on the air outlet pipe of the air filter
unit.
refrigerant charging station a Remove the air outlet pipe from the air filter box.
Tightening torquesm F9Q
turbocharger air inlet 8 N.m

pipe bolts
air filter box air outlet 6 N.m

pipe clips
cardiagn.com
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 62A, Air conditioning, Air conditio-
ning: Precautions for repair, page 62A-3) .
Note:
Use fuel blanking plugs with part no. 77 01 208 229
or 77 01 476 857 to plug any openings exposed to
the open air. Do not use any which have already 137477
been used to plug a fuel circuit. a Remove:
- the bolts (1) from the cylinder head lifting eye,
REMOVAL - the cylinder head lifting eye.
WARNING
Consult the device's operating manual to avoid
incorrect use.
a Drain the refrigerant circuit using the refrigerant

charging station (see 62A, Air conditioning, Coo-
lant circuit Draining - Refilling, page 62A-9) .
a Disconnect the battery (see Battery: Removal - Re-

fitting) (80A, Battery).
a Remove:
- the centre section of the scuttle panel grille (see
Scuttle panel grille: Removal - Refitting) (56A,
Exterior equipment),
61A-60
HEATING
J95
M9R K9K
cardiagn.com
139563
139155
a Unclip the wiring (2) from the cylinder head lifting
eye. a the bolt (4) from the turbocharger air inlet pipe.
a Remove:
- the bolts (3) from the cylinder head lifting eye,
- the cylinder head lifting eye.
139154
a Remove:
- the bolts (5) from the turbocharger air inlet pipe,
- the turbocharger air inlet pipe.
61A-61
HEATING
J95
F9Q
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135640
a Remove the bolts (8) from the turbocharger air inlet
135638
pipe.
a Remove the bolt (6) from the intermediate air pipe a Disconnect the intermediate air pipe between the air
between the air filter unit and the turbocharger on filter unit and the turbocharger from the turbocharger
the exhaust gas recirculation assembly. air inlet pipe by pivoting it.
a Remove:
- the intermediate air pipe between the air filter unit
and the turbocharger,
135639
a Loosen the bolt (7) of the intermediate air pipe
between the air filter unit and the turbocharger on
the turbocharger air inlet pipe.
61A-62
HEATING
J95
M9R K9K
a Remove the intercooler air inlet pipe (see Intercoo-
ler air inlet pipe: Removal - Refitting) (12B, Turbo-
charging).
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139564
a Remove the bolts (9) from the turbocharger air inlet

pipe.
138672
a Remove the nut (11) from the retaining bracket on
the « intermediate pipe - expansion valve » connec-
ting pipe.
139567
a Remove:
- the bolts (10) from the turbocharger air inlet pipe,
61A-63
HEATING
J95
H4J
139617
a Remove the clips (1 2) from the bulkhead heat
shield. 139616
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a Remove:
WARNING - the bulkhead upper heat shield bolts (13) ,
overheating, do not damage (tear, pierce, bend, - the bulkhead upper heat shield clips (14) .
Any damaged heat shields must be replaced. WARNING
a Move the bulkhead heat shieldto one side. overheating, do not damage (tear, pierce, bend,
a Remove the bulkhead upper heat shield.
61A-64
HEATING
J95
cardiagn.com
136487 141542
a Remove the bolts (15) from the expansion valve a Fit the (Ms. 583) on the heater matrix hoses (16) .
connecting pipe bracket.
a Disconnect the heater matrix hoses.
a Remove:
WARNING
- the dashboard (see Dashboard: Removal - Refit-
In order to avoid any refrigerant leaks, do not
ting) (57A, Interior equipment),
damage (deform, twist, etc.) the pipe.
- the dashboard cross member (see Dashboard
a Uncouple the connecting pipes from the expansion cross member: Removal - Refitting) (42A, Upper
valve. front structure).
a Remove the connecting pipes from the expansion
valve.
a Fit blanking plugs on the expansion valve and on the
connecting pipes.
61A-65
HEATING
J95
II - OPERATION FOR REMOVAL OF PART - heater resistor relays,
CONCERNED
CLIMATE CONTROL
tion unit:
- the right-hand mixer motor,
- the distribution motor,
- the cabin filter,
cardiagn.com
- the air recirculation control cable,
139118
- the fan assembly,
a Disconnect the supply connector (17) from the distri-
bution unit. - the fan assembly control unit,
a Unclip the electrical wiring from the distribution unit. - the evaporator sensor,
a Separate the electrical wiring from the distribution - the heater matrix,
unit.
a Remove the distribution unit.
Note:
To find the location of components (see 61A,
nents, page 61A-1) . REFITTING

AIR CONDITIONING
a
tion unit: WARNING
- the air distribution cable, Do not remove the blanking plugs from each
component until the last moment.
- the cabin filter,
Also, do not remove the components from their
- the expansion valve, packaging until they are to be fitted to the vehi-
cle.
- the fan assembly, WARNING
To avoid any leaks, check that the seal and the
- the fan assembly control unit, pipe surface are in good condition. The seal and
- the evaporator sensor, the surface must be clean and scratch free.
- the heater matrix, a Remove the blanking plugs.
61A-66
HEATING
J95
II - REFITTING OPERATION FOR PART a Fit the wiring on the distribution unit.
CONCERNED
a Clip the wiring onto the distribution unit.
CLIMATE CONTROL a Connect the supply connector of the distribution unit.

unit: III - FINAL OPERATION
- the left-hand mixer motor, a Refit:
- the right-hand mixer motor, - the dashboard cross member (see Dashboard
- the distribution motor, front structure),
- the cabin filter, - the dashboard (see Dashboard: Removal - Refit-
- the expansion valve, ting) (57A, Interior equipment).
- the recirculation motor, a Connect the heater matrix hoses.

- the air recirculation control cable, a Remove the (Ms. 583) from the heater matrix hoses.
- the fan assembly, a Connect the connecting pipes to the expansion val-
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ve.
- the fan assembly control unit,
- the evaporator sensor, a Fit the heat shield to the bulkhead.

H4J
a Refit the bulkhead upper heat shield.
a Refit the retaining bracket on the « intermediate pipe

- expansion valve » connecting pipe.
AIR CONDITIONING
unit: K9K
- the air distribution cable, a Refit the intercooler air inlet pipe (see Intercooler
air inlet pipe: Removal - Refitting) (12B, Turbo-
- the cabin filter, charging).
- the fan assembly, M9R
- the fan assembly control unit, a Refit:
- the evaporator sensor, - the turbocharger air inlet pipe,
- the heater matrix, - the turbocharger air inlet pipe bolts.

K9K
a Refit:
a Refit the distribution unit. - the turbocharger air inlet pipe,
61A-67
HEATING
J95
- the turbocharger air inlet pipe bolts. a Fill up and bleed the cooling system (see Cooling
circuit: Draining - Refilling) (19A, Cooling).
Note:
F9Q A summary table gives the quantities of refrige-

rant in the system according to the engine type
a Refit: (see 62A, Air conditioning, Air conditioning:
Parts and consumables for the repair work,
- the turbocharger air inlet pipe, page 62A-4) .
- the intermediate air pipe between the air filter unit a Perform the following operations:
and the turbocharger on the turbocharger air inlet
pipe, - refill the refrigerant circuit using the refrigerant
charging station (see 62A, Air conditioning,
- the bolts from the turbocharger air inlet pipe, Coolant circuit Draining - Refilling, page 62A-9)
- the bolt from the intermediate pipe between the air ,
filter unit and the turbocharger on the turbocharger - check for leaks (see 62A, Air conditioning, Coo-
air inlet pipe, lant circuit check, page 62A-8) .
cardiagn.com
- the bolt for the intermediate air pipe between the air a Check that the air conditioning system is operating
filter unit and the turbocharger on the exhaust gas correctly (see 62A, Air conditioning, Air conditio-
recirculation assembly. ning: Check, page 62A-5) .
a Torque tighten the turbocharger air inlet pipe a Refit:

bolts (8 N.m). - the centre section of the scuttle panel grille (see
panel grille (see Scoop under scuttle panel
M9R grille: Removal - Refitting) (56A, Exterior equip-
ment),
a Refit:
- the engine cover.
- the lifting eye of the cylinder head,
- the bolts on the cylinder head lifting eye.
a Clip the wiring onto the cylinder head lifting eye.
F9Q
a Refit:
- the lifting eye of the cylinder head,
- the bolts on the cylinder head lifting eye.
a Refit the air filter unit air outlet pipe.
a Torque tighten the air filter box air outlet pipe

clips (6 N.m).
a Connect the battery (see Battery: Removal - Refit-

61A-68
HEATING
Heater matrix: Removal - Refitting 61A
Tightening torquesm

ber reinforcement upper
bolts

bolts
clip of the air filter unit 5.5 N.m

air outlet pipe
cardiagn.com
REMOVAL
135796
I - OPERATION FOR REMOVAL OF PART a Remove the bolts (2) from the air inlet pipe on the
CONCERNED throttle valve.
a Switch off the ignition.
a Remove the engine style cover.
F4R
135707
137157
a Disconnect the brake servo vacuum pipe (3) .
ter unit.
61A-69
HEATING
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134643 135692
a Disconnect the connector from the turbocharging a Remove the lower bolts (5) from the dashboard
pressure regulation valve control solenoid valve. cross member reinforcement.
a Unclip the turbocharger pressure regulation valve
control solenoid valve at (4) .

a Remove:
rior equipment),
135693
a Remove:
ber reinforcement,
61A-70
HEATING
II - OPERATION FOR REMOVAL OF PART - the heater matrix trim.
CONCERNED
135694
a Remove the clips (7) from the heater matrix rigid pi-
cardiagn.com
pes.
WARNING 135696
Prepare for the flow of fluid, and protect the sur- a Take the heater matrix out of its housing.
rounding components.
a Remove the heater matrix.
a Put a protective cover on the floor carpet.
a Position a container to collect the coolant under the REFITTING
rigid pipes.
a Move the heater matrix rigid pipes aside. I - REFITTING PREPARATION OPERATION
a Remove the seals from the heater matrix rigid pipes. a parts always to be replaced: heater matrix coo-
lant pipe seal (30,02,01,46)
a Always replace the heater matrix rigid pipe clips.
WARNING
To avoid any leaks, check that the pipe surface is
sound before positioning the new seal. The sur-
face must be clean and scratch free.

CONCERNED
a Refit:
- the heater matrix in its housing,

- the heater matrix trim.
a Fit:
- new seals on the heater matrix rigid pipes,

135695 - the heater matrix rigid pipes on the heater matrix.
a Remove:
a Refit new clips on the rigid pipes of the heater ma-
- the heater matrix trim bolts (8) , trix.
61A-71
HEATING
a Remove: a Refit the engine style cover.
- the container for recovering coolant under the rigid
pipes,
- the protective cover on the floor carpet.
III - FINAL OPERATION

a Refit:
- the upper bolts on the dashboard cross member
reinforcement,
- the lower bolts on the dashboard cross member
reinforcement.
cardiagn.com
a Refit:
- the instrument panel lower trim (see Lower sec-
tion of dashboard trim: Removal - Refitting)
(57A, Interior equipment).
hoses.
F4R
a Refit:
- the air outlet pipe of the air filter unit,
- the air inlet pipe to the throttle valve.
control solenoid valve.
a Connect:
- the connector on the turbocharging pressure regu-
lation valve control solenoid valve,
- the vacuum pipe from the brake servo.
a Torque tighten the clip of the air filter unit air out-
let pipe (5.5 N.m).
a Fill up and bleed the cooling system (see Cooling

61A-72
HEATING
B95 or D95 or E95 or K95, and RIGHT-HAND DRIVE
Tightening torquesm
clip of the air filter unit 5.5 N.m

air outlet pipe
REMOVAL

cardiagn.com
F4R
135796
a Loosen the bolts (2) of the air inlet pipe on the thrott-
le valve.
135707
ter unit.
137157
a Disconnect the brake servo vacuum pipe (3) .
61A-73
HEATING
CONCERNED
135694
cardiagn.com
pes.
134643
a Disconnect the connector from the turbocharging WARNING
pressure regulation valve control solenoid valve. Prepare for the flow of fluid, and protect the sur-
a Unclip the turbocharger pressure regulation valve rounding components.
control solenoid valve at (4) .
a Position a container to collect the coolant under the
rigid pipes.
a Move the heater matrix rigid pipes aside.
a Remove the seals from the heater matrix rigid pipes
a Unclip the centre console left-hand trim.
a Remove:
135695
a Remove:
- the heater matrix trim bolts (6) ,
61A-74
HEATING
- the heater matrix trim. a Remove:
pipes,

a Refit:
hoses.
cardiagn.com
F4R
135696 a Refit:
a Take the heater matrix out of its housing. - the air outlet pipe of the air filter unit,
a Remove the heater matrix. - the air inlet pipe to the throttle valve.
REFITTING control solenoid valve.
a Connect:
I - REFITTING PREPARATION OPERATION - the connector on the turbocharging pressure regu-
lation valve control solenoid valve,
a parts always to be replaced: heater matrix coo-
lant pipe seal (30,02,01,46) - the vacuum pipe from the brake servo.
a Always replace the heater matrix rigid pipe clips. a Torque tighten the clip of the air filter unit air out-
let pipe (5.5 N.m).
WARNING
To avoid any leaks, check that the pipe surface is
sound before positioning the new seal. The sur- a Fill up and bleed the cooling system (see Cooling
face must be clean and scratch free. circuit: Draining - Refilling) (19A, Cooling).
a Refit the engine cover.
CONCERNED
a Refit:
- the heater matrix in its housing,

a Fit:

- the heater matrix rigid pipes on the heater matrix.
a Refit new clips on the rigid pipes of the heater ma-
trix.
61A-75
HEATING
Tightening torquesm
upper nuts on the dash- 21 N.m

board cross member
reinforcement
lower bolts on the dash- 21 N.m

board cross member
reinforcement
air filter box air outlet 6 N.m

pipe clips
cardiagn.com
REMOVAL
141542
I - REMOVAL PREPARATION OPERATION a Fit the (Ms. 583) on the heater matrix hoses (1) .
a Switch off the ignition. a Remove:
a Remove: - the dashboard lower trim (see Lower section of
- the engine cover, dashboard trim: Removal - Refitting) (57A, Inte-
rior equipment),
Scuttle panel grille: Removal - Refitting) (56A, - the front left-hand footwell air distribution duct (see
Exterior equipment), 61A, Heating, A-pillar air distribution duct: Re-
panel grille (see Scoop under scuttle panel a Unclip the left-hand panel from the centre console.
ment).
a Undo the clips on the air outlet pipe of the air filter
unit.
control buzzer.
61A-76
HEATING
CONCERNED
135694
cardiagn.com
pes.
138640
a Unclip the wiring from the dashboard cross member WARNING

reinforcement at (2) . Prepare for the flow of fluid, and protect the sur-
cross member reinforcement. a Put a protective cover on the floor carpet.
rigid pipes.
a Remove the seals from the heater matrix rigid pipes.
138639
a Remove:
- the upper nuts (4) from the dashboard cross mem-

ber reinforcement,
135695
- the brake pedal impacter (5) , a Remove:
- the dashboard cross member reinforcement. - the heater matrix trim bolts (8) ,
61A-77
HEATING
- the heater matrix trim. a Remove:
pipes,

a Refit:
- the brake pedal impacter,
- the upper nuts on the dashboard cross member
reinforcement (21 N.m).
cardiagn.com
wiring.
135696
a Take the heater matrix out of its housing.
a Remove the heater matrix. nector.
REFITTING
a Refit:
I - REFITTING PREPARATION OPERATION - the front left-hand footwell air distribution duct (see
a parts always to be replaced: heater matrix coo- moval - Refitting, page 61A-142) ,
lant pipe seal (30,02,01,46).
a Always replace the heater matrix rigid pipe clips. dashboard trim: Removal - Refitting) (57A, Inte-
rior equipment).
WARNING a Clip on the left-hand panel of the centre console.

To avoid any leaks, check that the seal and the a Remove the (Ms. 583) from the heater matrix hoses.
pipe surface are in good condition. The seal and
the surface must be clean and scratch free. a Refit the air outlet pipe onto the air filter unit.
a Torque tighten the air filter box air outlet pipe
clips (6 N.m).
CONCERNED a Fill up and bleed the cooling system (see Cooling
a Refit:
a Refit:
- the heater matrix in its housing, - the scoop under the centre section of the scuttle
- the heater matrix trim. panel grille (see Scoop under scuttle panel
a Fit: ment),
- new seals on the heater matrix rigid pipes, - the centre section of the scuttle panel grille (see
- the heater matrix rigid pipes on the heater matrix. Exterior equipment),
a Refit new clips on the heater matrix rigid pipes. - the engine cover.
61A-78
HEATING
cardiagn.com
61A-79
HEATING
J95, and RIGHT-HAND DRIVE
a Remove:
Ms. 583 Hose clamp pliers. ting) ( 57A, Interior equipment),
Tightening torquesm moval - Refitting, page 61A-142) .
air filter unit air outlet 6 N.m

pipe clips II - OPERATION FOR REMOVAL OF PART
CONCERNED
REMOVAL

a Remove:
cardiagn.com
- the engine cover,
panel grille (see Scoop under scuttle panel 135694
grille: Removal - Refitting) (56A, Exterior equip- a Remove the clips (2) from the heater matrix rigid pi-
ment). pes.
a Undo the clips on the air outlet pipe of the air filter
unit. WARNING
a Remove the air outlet pipe from the air filter box. Prepare for the flow of fluid, and protect the sur-

rigid pipes.
a Remove the seals from the heater matrix rigid pipes.
141542
a Fit the (Ms. 583) on the heater matrix hoses (1) .

a Unclip the left panel from the centre console.
61A-80
HEATING
REFITTING
a parts always to be replaced: heater matrix coo-

lant pipe seal (30,02,01,46).
a Always replace the heater matrix rigid pipe clips.
WARNING
To avoid any leaks, check that the seal and the
pipe surface are in good condition. The seal and
the surface must be clean and scratch free.

CONCERNED
cardiagn.com
a Refit:
135695 - the heater matrix in its housing,

a Remove: - the heater matrix trim.
- the heater matrix trim bolts (3) ,
a Fit:
- the heater matrix rigid pipes on the heater matrix.
a Refit new clips on the heater matrix rigid pipes.
a Remove:

pipes,
a Refit:


135696
a Take the heater matrix out of its housing. a Clip on the left-hand panel of the centre console.
a Remove the heater matrix. a Remove the (Ms. 583) from the heater matrix hoses.
a Refit the air outlet pipe onto the air filter unit.
a Torque tighten the air filter unit air outlet pipe

clips (6 N.m).
a Fill up and bleed the cooling system (see Cooling

61A-81
HEATING
a Refit:
panel grille (see Scoop under scuttle panel
ment),
- the engine cover.
cardiagn.com
61A-82
HEATING
Fan assembly: Removal - Refitting 61A
Ms. 1909 Tool for removal - refitting of

Valéo fan assembly
REMOVAL
a Move the seat as far back as possible.
a Remove:

cardiagn.com
61A, Heating, A-pillar air distribution duct: Re- 137641
moval - Refitting, page 61A-142) , a Disconnect the recirculation motor connector.
- the cabin filter (see 61A, Heating, Cabin filter: Re- a Mark the routing of the recirculation motor wiring.
moval - Refitting, page 61A-19) , a Separate the wiring from the recirculation motor.
- the front side air distribution duct (see 61A, Hea- a Remove:
ting, Front side air distribution duct: Removal - - the bolts (2) from the air recirculation duct,
Refitting, page 61A-132) .
- the air recirculation duct.
a Remove the side air distribution duct (see 61A, Hea-
ting, Front side air distribution duct: Removal - II - OPERATION FOR REMOVAL OF PART
Refitting, page 61A-132) . CONCERNED
a Disconnect the connector from the passenger com-
partment fan assembly motor passing through the
cabin filter housing.
137028
61A-83
HEATING
cardiagn.com
137676 137678
a Position the turbine of the passenger compartment a Push and turn the tool (Ms. 1909) anticlockwise to
fan assembly in such a way as to align the holes (3) unlock the passenger compartment fan assembly.
required to fit the tool (Ms. 1909).
137679
137677 a Remove the fan assembly from its housing while ta-
a Position the tool (Ms. 1909) and turn it slightly from king care not to damage the turbine.
left to right so that the 3 rods of tool MS 1909 coinci-
de with the 3 holes of the turbine.
Note:
To avoid making the fan assembly motor unsta-
ble, position the assembly horizontally while pro-
tecting it from any impact.
61A-84
HEATING
REFITTING

CONCERNED
cardiagn.com
137681
a Fit the tool (Ms. 1909) (4) on the passenger com- 137683
partment fan assembly. a Check that the clip is correctly positioned (5) in rela-
tion to the turbine of the passenger compartment fan
assembly.
137682
a Align the clip of the tool (Ms. 1909) along the shaft.
137686
a Refit the fan assembly in its housing by turning the
tool 45˚.
61A-85
HEATING
cardiagn.com
137677
a Push the fan assembly until it is fully inserted in its

housing.
a Turn the tool (Ms. 1909) clockwise to lock the pas-

senger compartment fan assembly.
a Remove the (Ms. 1909).
a Connect the passenger compartment fan assembly

connector.
a Refit the air recirculation duct.

a Fit the recirculation motor wiring.
a Connect the recirculation motor connector.
a Clip on the recirculation control cable.

a Refit the side air distribution duct (see 61A, Heating,
Front side air distribution duct: Removal - Refit-
ting, page 61A-132) .
a Refit:
- the cabin filter (see 61A, Heating, Cabin filter: Re-

61A-86
HEATING

Valéo fan assembly
Tightening torquesm
steering column bolts 21 N.m
REMOVAL
a Unclip the right-hand centre console trim.
cardiagn.com
a Remove:
- the dashboard lower trim (see Lower section of 134365

dashboard trim: Removal - Refitting) (57A, Inte- a Disconnect the steering column connectors (2) .
rior equipment),
a Fit a block of approximately 440 mm between the
- the cabin filter (see 61A, Heating, Cabin filter: Re- steering column and the floor.
134366
a Remove the nuts (3) from the steering column.
136716
a Remove the block between the steering column and
a Remove: the floor.
- the cover bolts (1) under the steering wheel,
- the cowlings under the steering wheel.
a Disconnect the steering column switch assembly

connectors.
61A-87
HEATING
cardiagn.com
137636 137641
a Lower the steering column in the footwell. a Disconnect the recirculation motor connector.
a Mark the routing of the recirculation motor wiring.
Note: a Separate the wiring from the recirculation motor.
Ver tically lower the steering column and do not a Remove:
apply pressure to the universal joints.
- the bolts (6) from the air recirculation duct,
a Check that the cross piece (4) does not leave the - the air recirculation duct.
bearing.

CONCERNED
a Disconnect the passenger compartment fan assem-
bly motor connector passing through the cabin filter
housing.
137028
a Unclip the recirculation control cable (5) .
61A-88
HEATING
cardiagn.com
137676 137678
a Position the turbine of the passenger compartment
a Push and turn the tool (Ms. 1909) anticlockwise to
fan assembly in such a way as to align the holes (7)
unlock the passenger compartment fan assembly.
137677 137679
a Position the tool (Ms. 1909) and turn it slightly from
a Remove the passenger compartment fan assembly
left to right so that the 3 rods of the tool (Ms. 1909)
from its housing while taking care not to damage the
coincide with the 3 holes of the turbine.
turbine.
Note:
To avoid making the passenger compartment fan
assembly motor unstable, position the assembly
horizontally while protecting it from any impact.
61A-89
HEATING
REFITTING

CONCERNED
cardiagn.com
137681
a Fit the tool (Ms. 1909) (8) on the passenger com- 137683
partment fan assembly. a Check that the clip (9) is correctly positioned in rela-
tion to the turbine of the passenger compartment fan
assembly.
137682
137686
a Refit the passenger compartment fan assembly in its
housing by turning the tool 45˚.
61A-90
HEATING
- the steering column switch assembly connectors.
a Refit:
- the cowlings under the steering wheel,
rior equipment).
a Clip on the right-hand centre console trim.
cardiagn.com
137687
a Push the passenger compartment fan assembly un-
til it is fully inserted in its housing.
connector.
a Check that the recirculation control can move along
its whole stroke.
steering column and the floor.
a Refit the steering column.
a Refit the steering column bolts.
a Torque tighten the steering column bolts (21 N.m).
the floor.
a Check the condition of the steering column bearings.
a Connect:
- the electric steering column lock connector,
- the steering column connectors,
61A-91
HEATING

Valéo fan assembly
REMOVAL

RADIO NO 07
a Remove:
- the receiver (see Tuner-amplifier: Removal - Re-
fitting) (86A, Radio),
cardiagn.com
- the bolts from the receiver mounting,
- the receiver mounting. 137028
a Unclip the air recirculation control cable.
a Remove:
- the offset multimedia socket computer (see Offset
multimedia socket computer: Removal - Refit-
ting) (86A, Radio),
- the offset multimedia socket computer mounting
bolts,
- the offset multimedia socket computer mounting.
a Remove the cabin filter (see 61A, Heating, Cabin

filter: Removal - Refitting, page 61A-19) .
138646
a Mark the routing of the air recirculation motor wiring
(1) .
61A-92
HEATING
cardiagn.com
137641 137676
a Remove: a Position the turbine of the passenger compartment
a Separate the wiring from the air recirculation motor.
137677
a Position the (Ms. 1909) and turn it slightly from left to
138647 right so that the three rods of the (Ms. 1909) coinci-
de with the three holes of the turbine.
a Disconnect the air recirculation motor connector (3) .

CONCERNED
partment fan assembly motor via the passenger
compartment filter housing.
61A-93
HEATING
REFITTING

CONCERNED
cardiagn.com
137681
137678 a Fit the tool (Ms. 1909) (5) on the passenger com-
partment fan assembly.
137682
137679

turbine.
Note:
horizontally and protect it from impact.
61A-94
HEATING
cardiagn.com
137683 137687
a Check that the clip is correctly positioned (6) in rela- a Push the passenger compartment fan assembly un-
tion to the turbine of the passenger compartment fan til it is fully inserted in its housing.
assembly.

connector.
a Connect the air recirculation motor connector.
a Clip on the air recirculation control cable.

its whole stroke.
a Refit the cabin filter (see 61A, Heating, Cabin filter:

Removal - Refitting, page 61A-19) .
137686
a Refit the passenger compartment fan assembly in its
housing by turning the tool 45˚. a Refit:
- the offset multimedia socket computer mounting,

ting) (86A, Radio).
61A-95
HEATING
RADIO NO 07
a Refit:
- the receiver mounting,
fitting) (86A, Radio).

cardiagn.com
61A-96
HEATING

Valéo fan assembly
Tightening torquesm
steering column nuts 21 N.m
REMOVAL
a Unclip the right-hand panel from the centre console.
a Remove:
cardiagn.com
rior equipment), a Disconnect:
- the passenger compartment filter (see 61A, Hea- - the steering column connectors (2) ,
ting, Cabin filter: Removal - Refitting, page 61A-
19) . - the electric steering column lock connector.

141576
a Remove:
- the cover bolts (1) under the steering wheel, 137655
- the cowlings under the steering wheel. a Remove the nuts (3) from the steering column.
a Disconnect the steering column switch assembly a Remove the block between the steering column and
connectors. the floor.
61A-97
HEATING
cardiagn.com
138654 138646
a Lower the steering column in the footwell. a Mark the routing of the air recirculation motor wiring
(5) .
Note:
Ver tically lower the steering column and do not
a Check that the cross piece (4) does not leave the
bearing.
137641
a Remove:
137028
a Unclip the air recirculation control cable.
61A-98
HEATING
cardiagn.com
138647 137677
a Position the (Ms. 1909) and turn it slightly from left to
right so that the three rods of the (Ms. 1909) coinci-
de with the three holes of the turbine.
CONCERNED

partment fan assembly motor via the passenger
compartment filter housing.
137678
137676
a Position the turbine of the passenger compartment

61A-99
HEATING
cardiagn.com
137679 137682
a Remove the passenger compartment fan assembly a Align the clip of the tool (Ms. 1909) along the shaft.
turbine.
Note:
horizontally and protect it from impact.
REFITTING

CONCERNED
137683
a Check that the clip is correctly positioned (10) in re-
lation to the turbine of the passenger compartment
fan assembly.
137681
a Fit the tool (Ms. 1909) on the passenger compart-

ment fan assembly.
61A-100
HEATING
a Position the air recirculation duct.
a Fit the air recirculation motor wiring.
its whole stroke.
a Torque tighten the steering column nuts (21 N.m).
the floor.
cardiagn.com
137686 a Connect:
a Refit the passenger compartment fan assembly in its - the electric steering column lock connector,
housing by turning the tool 45˚. - the steering column connectors,
a Refit:
rior equipment).
a Clip on the right-hand panel of the centre console.
137687
a Push the passenger compartment fan assembly un-

til it is fully inserted in its housing.


connector.
61A-101
HEATING
Heating resistor relays: Removal - Refitting 61A
REMOVAL

cardiagn.com
137019
136384
a Unclip the cover from the heating resistor relay unit
II - OPERATION FOR REMOVAL OF PART at (2) .
CONCERNED
136383
137635
a Unclip the heating resistor relay unit from the distri- a Remove the heating resistor relays (3) .
bution unit at (1) .
a Separate the heating resistor relay unit from the dis- REFITTING
tribution unit.

CONCERNED
a Refit the heating resistor relays.
61A-102
HEATING
a Clip:
- the cover of the heating resistor relay unit,
- the heating resistor relay unit onto the distribution
unit.
cardiagn.com
61A-103
HEATING
J95

CONCERNED
a
Note:
There are 2 possible fittings for the heating resis-
tor relays:
- 1000 Watt resistor : 1 relay unit located on the
left of the centre console (see 61A, Heating,
Heating: List and location of components,
page 61A-1) ,
- 1800 Watt resistor : 2 relay units located on
the right and left of the centre console (see 61A,
nents, page 61A-1) .
cardiagn.com
138894
a Unclip the heating resistor relay unit from the distri-
bution unit.
a Separate the heating resistor relay unit from the dis-
tribution unit.
138642
a Unclip the left-hand or right-hand panel (1) of the
centre console.
136384
a Unclip the cover (2) from the heating resistor relay
unit.
61A-104
HEATING
J95
cardiagn.com
136383
a Remove the heating resistor relays (3) .
REFITTING

CONCERNED
a Refit the heating resistor relays.
a Clip:
- the cover of the heating resistor relay unit,
- the heating resistor relay unit onto the distribution
unit.
a Clip on the left-hand or right-hand panel of the cen-
tre console.
61A-105
HEATING
Heating resistor unit: Removal - Refitting 61A
Tightening torquesm

ber reinforcement upper
bolts

bolts
REMOVAL
I - OPERATION FOR REMOVAL OF PART

CONCERNED
cardiagn.com
135692
137019
a Remove:

(57A, Interior equipment),

135693
a Remove:
ber reinforcement,
a Disconnect the connector from the parking distance - the dashboard cross member reinforcement.
control buzzer.

reinforcement.
61A-106
HEATING
II - OPERATION FOR REMOVAL OF PART REFITTING
CONCERNED

CONCERNED
a Refit the heating resistor.
a Refit:
- the upper bolts on the dashboard cross member
reinforcement,
reinforcement.
cardiagn.com
136380
a Disconnect the connector (3) from the heating resis- reinforcement.
tor.

nector.
a Refit:
a Clip on the centre console left-hand trim.
136381
a Remove:
- the heating resistor bolts (4) ,
61A-107
HEATING
REMOVAL

a Remove:
- the front footwell air distribution duct on the left-
hand side (see 61A, Heating, A-pillar air distribu-
tion duct: Removal - Refitting, page 61A-142) .

CONCERNED
cardiagn.com
136381
a Remove the bolts (2) from the heating resistor.
136380
a Disconnect the connector (1) from the heating resis-
tor.
136382
a Take the heating resistor out of its housing.

a Remove the heating resistor.
REFITTING

CONCERNED
a Connect the heating resistor connector.
61A-108
HEATING
a Refit:
- the front footwell air distribution duct on the left-
hand side (see 61A, Heating, A-pillar air distribu-
tion duct: Removal - Refitting, page 61A-142) ,
cardiagn.com
61A-109
HEATING
CONCERNED
Tightening torquesm
nuts on the heating 8 N.m 1 - First fitting

resistor terminals
Note:
There are two possible fittings for the heating resis-
tors:
- a 1000 Watt fitting,
- an 1800 Watt fitting for "extreme cold" climates.
REMOVAL
cardiagn.com
1 - Operation common to both fittings

a Unclip the left-hand panel from the centre console.
Refitting) (57A, Interior equipment). 136380
2 - Second fitting for "extreme cold" climates tor.

136381
61A-110
HEATING
cardiagn.com
136382 141540
a Unclip the heating resistor terminal strip (5) by pres-
sing on the clips (6) .
a Remove the heating resistor. a Remove the terminal strip from the heating resistor.
2 - Second fitting
a Mark the terminal fittings on the heating resistor.
141539
141538
a Remove the nuts (3) from the heating resistor termi-

nals.
a Remove the terminal (4) from the heating resistor.
61A-111
HEATING
2 - Second fitting for "extreme cold" climates
cardiagn.com
141541
a Remove the heating resistor.
REFITTING

CONCERNED
1 - First fitting
2 - Second fitting
a Fit:
- the terminal strip on the heating resistor,
- the terminal on the heating resistor.
a Refit the nuts on the heating resistor terminals.
a Torque tighten the nuts on the heating resistor
terminals (8 N.m).

a Clip on the left-hand panel of the centre console.
61A-112
HEATING
Tightening torquesm FR AND RR PROX RADAR

nuts on the heating 8 N.m
resistor terminals control buzzer.

board cross member
reinforcement

board cross member
reinforcement
Note:
There are two possible fittings for the heating resis-
tors:
cardiagn.com
- a 1000 Watt fitting,
- an 1800 Watt fitting for "extreme cold" climates.
REMOVAL
138640
138642
a Unclip the left-hand panel (1) from the centre conso-
le.
a Remove the dashboard lower trim (see Lower sec-
61A-113
HEATING
CONCERNED
1 - First fitting
cardiagn.com
138639
a Remove:
ber reinforcement,
136380
- the brake pedal impactor (5) ,
- the dashboard cross member reinforcement. tor.
2 - Second fitting for "extreme cold" climates

136381
61A-114
HEATING
cardiagn.com
136382 141540
a Unclip the heating resistor terminal strip (10) by
pressing on the clips (11) .
a Remove the heating resistor. a Remove the terminal strip from the heating resistor.
2 - Second fitting
a Mark the terminal fittings on the heating resistor.
141539
141538
a Remove the nuts (8) from the heating resistor termi-

nals.
a Remove the terminal (9) from the heating resistor.
61A-115
HEATING
wiring.

nector.
a Refit the dashboard lower trim (see Lower section

of dashboard trim: Removal - Refitting) (57A, In-
cardiagn.com
terior equipment).
141541
a Take the heating resistor out of its housing. 2 - Second fitting for "extreme cold" climates
a Remove the heating resistor. a Connect the battery (see Battery : Removal - Refit-
REFITTING

CONCERNED
1 - First fitting
2 - Second fitting
a Fit:
- the terminal strip on the heating resistor,
- the terminal on the heating resistor.
a Refit the nuts on the heating resistor terminals.
a Torque tighten the nuts on the heating resistor

terminals (8 N.m).

a Refit the dashboard cross member reinforcement.
61A-116
HEATING
Passenger compartment fan assembly control unit: Removal - Refitting 61A
REMOVAL II - FINAL OPERATION

a Refit:
I - REMOVAL PREPARATION OPERATION - the front right-hand A-pillar air distribution duct (see
a Remove: moval - Refitting, page 61A-142) ,
- the glovebox (see Glovebox: Removal) (57A, In-
- the glovebox (see Glovebox: Removal) ( 57A, In- terior equipment).
terior equipment),


CONCERNED
cardiagn.com
136991
a Unclip the control unit (1) from the passenger com-

partment fan assembly.
a Disconnect the connector (2) from the passenger

compartment fan assembly control unit.
REFITTING

CONCERNED
a Connect the blower unit control unit connector.
a Clip on the passenger compartment fan assembly

control unit.
61A-117
HEATING
Tightening torquesm
pedal assembly nuts 21 N.m
brake pedal impacter 21 N.m

bolt
REMOVAL

a Remove:
rior equipment),
cardiagn.com
61A, Heating, A-pillar air distribution duct: Re- 109879
a Remove:
- the dual safety connecting shaft ring,
- the dual safety connecting shaft (2) .
134662
a Remove the brake pedal impacter bolt (1) .
134696
a Remove the nuts (3) from the brake pedal.
Note:
Do not disconnect the connectors from the
« brake pedal - accelerator» assembly and
replace the brake light switch in the event of an
impact.
61A-118
HEATING
a Partially remove the « brake pedal - accelerator » - a new dual safety connecting shaft,
assembly.
- the dual safety connecting shaft rubber ring,
- the pedal assembly nuts.
CONCERNED a Torque tighten the pedal assembly nuts (21 N.m).
a Refit:
- a new brake pedal impacter bolt.
a Torque tighten the brake pedal impacter bolt (21
N.m).
a Refit:
cardiagn.com
rior equipment).
136991
a Unclip the passenger compartment fan assembly
control unit at (4) .
REFITTING

a parts always to be replaced: Connecting shaft
between the brake pedal and the brake servo
pushrod (30,03,02,07).
a Part which must always be replaced: Brake pe-
dal impacter bolt.

CONCERNED
a Connect the connector to the passenger compart-
ment fan assembly control unit.
a Clip on the passenger compartment fan assembly
control unit.

a Refit:
- the « accelerator - brake pedal » assembly,
61A-119
HEATING
REMOVAL


CONCERNED
cardiagn.com
136991
a Fit the passenger compartment fan assembly con-
trol unit in its housing.
a Push the passenger compartment fan assembly
control unit downwards in the direction of the arrow
(4) while holding the tab (5) .
a Clip on the tab (5) of the passenger compartment
fan assembly control unit by pushing it towards the
front of the vehicle.
136991 II - FINAL OPERATION
a Unclip the tab (1) of the passenger compartment fan a Refit the glovebox (see Glovebox: Removal - Refit-
assembly control unit by pushing it towards the rear ting) (57A, Interior equipment).
of the vehicle.

control unit upwards in the direction of the arrow (2)
while holding the tab (1) .

control unit from its housing.

REFITTING

CONCERNED

control unit connector.
61A-120
HEATING
Tightening torquesm

nut
REMOVAL
cardiagn.com
138639
a Remove:
- the brake pedal impacter nut (2) ,
138642
a Unclip the left-hand panel (1) of the centre console.
109879
a Remove:
- the rubber ring (3) from the dual safety connecting
shaft,
61A-121
HEATING
CONCERNED
cardiagn.com
134696
136991
a Unclip the tab (6) of the passenger compartment fan
Note: assembly control unit by pushing it towards the rear
Do not disconnect the connectors from the of the vehicle.
« brake pedal - accelerator » assembly and a Push the passenger compartment fan assembly
replace the brake light switch in the event of an control unit upwards in the direction of the arrow (7)
impact. while holding the tab (6) .
a Partially remove the « brake pedal - accelerator » a Remove the passenger compartment fan assembly
assembly. control unit from its housing.
REFITTING

pushrod (30,03,02,07).

CONCERNED
control unit connector.
61A-122
HEATING
cardiagn.com
136991
a Fit the passenger compartment fan assembly con-

trol unit in its housing.

control unit downwards in the direction of the arrow
(9) while holding the tab (10) .
a Clip on the tab (10) of the passenger compartment

fan assembly control unit by pushing it towards the
front of the vehicle.
a Refit:
- a new dual safety connecting shaft,
a Torque tighten the pedal assembly nuts (21 N.m).
a Refit:
- the brake pedal impacter nut.
a Torque tighten the brake pedal impacter nut (21

N.m).

terior equipment).
61A-123
HEATING
Control panel: Removal - Refitting 61A
Essential equipment
diagnostic tool
REMOVAL

a Remove the centre front panel (see Centre front

panel: Removal - Refitting) (57A, Interior equip-
ment). 135677
a Squeeze the centring pins while pushing the control
panel (2) .
AIR CONDITIONING, and RADIO NO 01 or RADIO
cardiagn.com
NO 02 or RADIO NO 03 or RADIO NO 04 or
RADIO NO 05 AIR CONDITIONING

ting) (86A, Radio).

NO 07
135659
II - OPERATION FOR REMOVAL OF PART a Unclip the air mixing cable from the control panel at
CONCERNED
(3) .
135676
61A-124
HEATING
CLIMATE CONTROL
135658
a Unclip the air distribution cable from the control pa-
nel at (4) .
cardiagn.com
135678
a Disconnect the control panel connector (6) .
135657
a Disconnect the connectors (5) from the control pa-
nel.
a Remove the control panel.
135679
a Disconnect the control panel connector (7) .
61A-125
HEATING
REFITTING

CONCERNED
AIR CONDITIONING
a Refit the control panel.
a Connect the control panel connectors.
a Clip the air distribution cable onto the control panel.
a Fit the control panel in its housing.
cardiagn.com
CLIMATE CONTROL
135678
a Connect the connector (9) to the control panel.

a Check the correct operation of the control panel.
a Refit the centre front panel (see Centre front panel:
Removal - Refitting) (57A, Interior equipment).

NO 02 or RADIO NO 03 or RADIO NO 04 or
RADIO NO 05
135679 a Refit the radio (see Car radio: Removal - Refitting)

(86A, Radio).
a Connect the connector (8) to the control panel.
a Refit the control panel in its housing.

NO 07
gation system: Removal - Refitting) (83C, On

61A-126
HEATING
a Apply the after repair procedure using the diagnos-
tic tool :
- connect the diagnostic tool,
- select "Climate control computer",
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "After re-
pair procedure" section.
cardiagn.com
61A-127
HEATING
J95
Essential equipment
diagnostic tool
REMOVAL
a Remove:


cardiagn.com
rior equipment),
- the inhibitor switch (see Inhibitor switch: Remo- 138599
val - Refitting) (88C, Airbag and pretensioners), a Squeeze the centring pins (2) while pushing the con-
trol panel.
- the glovebox (see Glovebox: Removal - Refit- a Tilt the control panel .


CONCERNED
138500
61A-128
HEATING
J95
AIR CONDITIONING
cardiagn.com
138497
138496
138499
138498
panel in the order of the arrows.
a Unclip the air mixing cable (3) from the control panel
in the order of the arrows.
61A-129
HEATING
J95
CLIMATE CONTROL
cardiagn.com
138502
a Disconnect the connectors (5) from the control pa-
nel.
138596
a Remove the control panel. a Disconnect the connectors (6) from the control pa-
nel.
REFITTING

CONCERNED
AIR CONDITIONING
a Refit the control panel.

a Clip:
- the air distribution cable on the control panel,

- the air mixing cable onto the control panel.
CLIMATE CONTROL
61A-130
HEATING
J95

a Check the correct operation of the control panel.
a Refit:
cardiagn.com
rior equipment),
a Apply the After repair procedure using the diagnos-
tic tool :
- display the "Before/After repair procedure" for the
computer selected,
61A-131
HEATING
Front side air distribution duct: Removal - Refitting 61A
Essential special tooling CONCERNED
Car. 1363 Set of trim removal levers.
Right-hand side
Note:
The front left-hand side air distribution duct cannot
be separated from the dashboard cross member for
removal (see Dashboard cross member: Remo-
val - Refitting) (42A, Front upper structure).
REMOVAL
Right-hand side
cardiagn.com
a Remove:
135683
a Remove:
RADIO NO 07 - the clip (1) from the front side air distribution duct
using the tool (Car. 1363),
a Remove:
- the front side air distribution duct (2) .
REFITTING
- the navigation computer (see Navigation compu-
ter: Removal - Refitting) (83C, On-board telema-
tics system). I - REFITTING OPERATION FOR PART
CONCERNED
Right-hand side
a Refit:
- the front side air distribution duct,
- the front side air distribution duct clip.
Right-hand side
RADIO NO 07
a Refit:
tics system),
61A-132
HEATING
fitting) (86A, Radio).
a Refit:
cardiagn.com
61A-133
HEATING
Note:
The front right-hand side air distribution duct cannot
be separated from the dashboard cross member for
removal (see Dashboard cross member: Remo-
val - Refitting) (42A, Front upper structure).
REMOVAL
cardiagn.com
Left-hand side
137018
a Remove: a Cut the plastic clip (2) on the passenger compart-
ment fuse and relay box.
ting) ( 57A, Interior equipment), a Unclip the passenger compartment fuse and relay
box plate from the dashboard cross member (3) .
- the front left-hand footwell air distribution duct (see a Separate the passenger compartment fuse and re-
61A, Heating, A-pillar air distribution duct: Re- lay box plate from the dashboard cross member.
- the UCH (see UCH: Removal - Refitting) (87B, In-

terconnection unit).
137000
a Disconnect the connectors (1) from the passenger

compartment fuse and relay box.
61A-134
HEATING
II - OPERATION FOR REMOVAL OF PART III - FINAL OPERATION
CONCERNED
Left-hand side
Left-hand side a Fit the passenger compartment fuse and relay sup-
port plate on the dashboard cross member.
a Clip the passenger compartment fuse and relay sup-
port plate onto the dashboard cross member.
a Refit a new plastic retaining clip on the passenger
compartment fuse and relay support plate.
a Connect the connectors to the passenger compart-
ment fuse and relay support plate.
a Refit:
- the UCH (see UCH: Removal - Refitting) (87B, In-
terconnection unit),
cardiagn.com
137022
a Use the tool (Car. 1363) to remove the clip (4) from
the front side air distribution duct.
a Unclip the front side air distribution duct.
a Remove the front side air distribution duct.
REFITTING
Left-hand side
a Part which must always be replaced: Plastic re-

taining clip for the passenger compartment fuse
and relay support plate.

CONCERNED
Left-hand side
a Refit the front side air distribution duct.
a Clip on the front side air distribution duct.
a Refit the front side air distribution duct clip.
61A-135
HEATING
J95
Tightening torquesm
REMOVAL
1 - Front right-hand side air distribution duct:
a Remove the airbag inhibitor switch (see Inhibitor

switch: Removal - Refitting) (88C, Airbag and pre-
tensioners).
LEFT-HAND DRIVE
cardiagn.com
Refitting) (57A, Interior equipment). 134365
a Disconnect:
RADIO NO 07 - the steering column connectors (1) ,
a Remove the receiver (see Tuner-amplifier: Remo- - the electric steering column lock,
val - Refitting) (86A, Radio). - the steering column control connectors.
a Remove:
ting) (86A, Radio),

bolts,
RIGHT-HAND DRIVE
a Remove:

dashboard trim: Removal - Refitting) (57A, Inte- a Remove the nuts (2) from the steering column.
rior equipment),
- the cowlings under the steering wheel. the floor.
61A-136
HEATING
J95
cardiagn.com
138654 138641
a Lower the steering column in the footwell. a Remove:
Note: - the cowlings under the steering wheel.
bearing.
2 - Front left-hand side air distribution duct:
LEFT-HAND DRIVE
134365
a Disconnect:
- the steering column connectors (5) ,
- the electric steering column lock,
- the steering column control connectors.
61A-137
HEATING
J95
cardiagn.com
134366 138654
a Remove the nuts (6) from the steering column. a Lower the steering column in the footwell.
the floor.
Note:
Vertically lower the steering column and do not
bearing.
RIGHT-HAND DRIVE
a Remove:

ting) (86A, Radio),

bolts,
61A-138
HEATING
J95
II - OPERATION FOR REMOVAL OF PART - the electric steering column lock,
CONCERNED
a Refit:

rior equipment).
LEFT-HAND DRIVE
a Refit:
cardiagn.com

139057 multimedia socket computer: Removal - Refit-
ting) (86A, Radio).
a Disconnect:
- the front side air distribution duct from the air distri-
bution unit at (8) ,
- the front side air distribution duct from the air vent
at (9) . RADIO NO 07
a Remove the front side air distribution duct. a Refit the receiver (see Tuner-amplifier: Removal -
Refitting) (86A, Radio).
REFITTING

a Refit:
CONCERNED
a Refit the front side air distribution duct. - the glovebox (see Glovebox: Removal - Refit-
II - FINAL OPERATION - the airbag inhibitor switch (see Inhibitor switch:

Removal - Refitting) (88C, Airbag and pretensio-
ners).
1 - Front right-hand side air distribution duct:
RIGHT-HAND DRIVE
2 - Front left-hand side air distribution duct:
RIGHT-HAND DRIVE
the floor. RADIO NO 04 or RADIO NO 05
a Connect: a Refit:
- the steering column connectors, - the offset multimedia socket computer mounting,
61A-139
HEATING
J95
ting) (86A, Radio).

LEFT-HAND DRIVE
cardiagn.com
the floor.
a Connect:
- the electric steering column lock,
a Refit:
rior equipment).
61A-140
HEATING
Front central air distribution duct: Removal - Refitting 61A
REMOVAL


CONCERNED
cardiagn.com
137638
a Remove the front centre air distribution duct bolts (1)
.
a Unclip the front centre air distribution duct at (2) .
a Remove the front centre air duct.
REFITTING

CONCERNED
a Refit the front centre air duct.
a Clip on the front centre air duct.
a Refit the front centre air duct bolts.
61A-141
HEATING
A-pillar air distribution duct: Removal - Refitting 61A
2 - Passenger side
REMOVAL
1 - Driver's side
a Remove the instrument panel lower trim (see Lower

section of dashboard trim: Removal - Refitting)
2 - Passenger side
cardiagn.com
135680
II - OPERATION FOR REMOVAL OF PART a Remove:

CONCERNED
- the clip (3) from the A-pillar air duct,
1 - Driver's side - the A-pillar air duct (4) .
REFITTING

CONCERNED
a Refit:
- the A-pillar air duct,
- the A-pillar air duct clip.
1 - Driver's side
a Refit the instrument panel lower trim (see Lower

135689 section of dashboard trim: Removal - Refitting)
a Remove:
- the clip (1) from the A-pillar air duct, using the tool 2 - Passenger side
(Car. 1363),
- the A-pillar air duct (2) . ting) (57A, Interior equipment).
61A-142
HEATING
J95

CONCERNED

1 - Left-hand side
1 - Left-hand side
LEFT-HAND DRIVE
RIGHT-HAND DRIVE
cardiagn.com
2 - Right-hand side
138675
LEFT-HAND DRIVE a Remove:
a Remove the glovebox (see Glovebox: Removal - - the bolts (1) of the front footwell air distribution
Refitting) (57A, Interior equipment). duct,
- the front footwell air distribution duct.
RIGHT-HAND DRIVE
61A-143
HEATING
J95
2 - Right-hand side
RIGHT-HAND DRIVE
LEFT-HAND DRIVE
cardiagn.com
139117
138986 a Unclip the front footwell air distribution duct (3) .
a Remove:
- the bolts (2) of the front footwell air distribution
duct,
- the front footwell air distribution duct. REFITTING

CONCERNED
a Refit the A-pillar air distribution duct.
1 - Left-hand side
LEFT-HAND DRIVE
terior equipment).
RIGHT-HAND DRIVE
61A-144
HEATING
J95
2 - Right-hand side
LEFT-HAND DRIVE
RIGHT-HAND DRIVE
terior equipment).
cardiagn.com
61A-145
HEATING
Recirculation motor: Removal - Refitting 61A
CONCERNED
Essential equipment
diagnostic tool
REMOVAL

a Remove:
cardiagn.com
RADIO NO 07
a Remove:
- the receiver (see Tuner-amplifier: Removal - Re- 137641
a Disconnect the recirculation motor connector.
ter: Removal - Refitting) (83C, On-board telema- a Mark the routing of the recirculation motor wiring.
tics system). a Separate the wiring from the recirculation motor.
a Remove:
a Remove the front side air distribution duct (see 61A,
Heating, Front side air distribution duct: Remo-
val - Refitting, page 61A-132) .
137633
137028 a Remove:
a Unclip the recirculation control cable (1) . - the bolts (3) from the air recirculation motor,
61A-146
HEATING
- the air recirculation motor. a Refit:
REFITTING ting, Front side air distribution duct: Removal -
I - REFITTING OPERATION FOR PART - the front right-hand A-pillar air distribution duct (see
CONCERNED 61A, Heating, A-pillar air distribution duct: Re-
a Refit:
- the air recirculation motor, ting) (57A, Interior equipment).
- the air recirculation duct. a Apply the after repair procedure using the diagnos-
a Fit the recirculation motor wiring. tic tool :
a Connect the recirculation motor connector. - connect the diagnostic tool,

II - FINAL OPERATION - go to repair mode,
a Clip on the recirculation control cable. - display the "Before/after repair procedure" for the
cardiagn.com
computer selected,
RADIO NO 07 - select "air recirculation flap motor" in the "List of
a Refit: components stored by this computer" section,
- the receiver (see Tuner-amplifier: Removal - Re- - carry out the operations described in the "After re-
fitting) (86A, Radio), pair procedure" section.

tics system).
61A-147
HEATING
Essential equipment
diagnostic tool
Tightening torquesm
steering column bolts 21 N.m
REMOVAL

a Unclip the centre console right-hand trim.
cardiagn.com
134365
a Disconnect the steering column connectors (2) and
the steering column electric lock.
136716
a Remove:
connectors. 134366
the floor.
61A-148
HEATING
CONCERNED
cardiagn.com
137636
a Lower the steering column in the footwell.
137641
a Disconnect the recirculation motor connector.
Note:
a Mark the routing of the recirculation motor wiring.
put apply pressure to the universal joints. a Separate the wiring from the recirculation motor.
a Check that the cross piece does not leave the bea- a Remove:
ring. - the bolts (6) from the air recirculation duct,
137028
a Unclip the recirculation control cable at (5) .
137633
a Remove:
- the bolts (7) from the air recirculation motor,
61A-149
HEATING
- the air recirculation motor. a Apply the after repair procedure using the diagnos-
tic tool :
REFITTING
CONCERNED - display the "Before/after repair procedure" for the
computer selected,
a Refit: - select "air recirculation flap motor" in the "List of
components stored by this computer" section,
- the air recirculation motor,
- the air recirculation duct. pair procedure" section.
cardiagn.com

its whole stroke.

a Refit the steering column bolts.
a Torque tighten the steering column bolts (21 N.m).

the floor.
a Connect:
a Refit:

rior equipment).
a Clip on the centre console right-hand trim.
61A-150
HEATING
Essential equipment
diagnostic tool
REMOVAL

a Remove:
cardiagn.com
137028
RADIO NO 07
a Remove:
- the receiver (see Tuner-amplifier: Removal - Re- II - OPERATION FOR REMOVAL OF PART
fitting) (86A, Radio), CONCERNED
- the bolts from the receiver mounting,
- the receiver mounting.
a Remove:
ting) (86A, Radio),
bolts,
138646
(1) .
61A-151
HEATING
CLIMATE CONTROL
138595
cardiagn.com
a Remove:
137641 - the bolts (4) from the air recirculation motor,

a Remove: - the air recirculation motor.
AIR CONDITIONING
138647
a Disconnect the air recirculation motor connector (3) . 139116
a Remove:
- the air recirculation motor.
61A-152
HEATING
REFITTING - display the « before/after repair procedure » for the

computer selected,
I - REFITTING OPERATION FOR PART - select « Air recirculation flap motor » in the « List of
CONCERNED components controlled by this computer » section,
a Refit the air recirculation motor. - carry out the operations described in the « After re-
pair procedure » section.
cardiagn.com
a Refit:
ting) (86A, Radio).
RADIO NO 07
a Refit:
- the receiver mounting.
a Refit:
val - Refitting) (88C, Airbags and pretensioners).
tic tool :
- select « Climate control computer » ,
61A-153
HEATING
Tightening torquesm
REMOVAL

cardiagn.com
134365
a Disconnect:
- the steering column connectors (2) ,
- the electric steering column lock connector.

141576
a Remove:
connectors.
137655

the floor.
61A-154
HEATING
CONCERNED
cardiagn.com
138654
a Lower the steering column in the footwell.
138646
Note: (5) .
bearing.
137641
a Remove:
137028
61A-155
HEATING
AIR CONDITIONING
cardiagn.com
138647
139116
CLIMATE CONTROL a Remove:
REFITTING

CONCERNED
a Refit the air recirculation motor.
138595
a Remove:
its whole stroke.
61A-156
HEATING
the floor.
a Connect:
a Refit:
rior equipment).
cardiagn.com
61A-157
HEATING
Mixer motor: Removal - Refitting 61A
B95 or D95 or E95 or K95, and LEFT-HAND DRIVE, and CLIMATE CONTROL
Essential equipment
diagnostic tool
Tightening torquesm

bolt
REMOVAL
cardiagn.com
1 - Right-hand mixing motor
a Remove: 134662
- the glovebox (see Glovebox: Removal - Refit- a Remove the brake pedal impacter bolt (1) .
2 - Left-hand mixing motor

a Remove:
rior equipment),
109879
a Remove:
61A-158
HEATING
CONCERNED
cardiagn.com
134696
Note:
135682
Do not disconnect the connectors from the a Mark the routing of the mixing motor wiring.
« brake pedal - accelerator » assembly and
replace the brake light switch in the event of an a Disconnect the connector (4) from the air mixing mo-
impact. tor.
a Remove:
a Partially remove the « brake pedal - accelerator »
assembly. - the bolts (5) from the air mixing motor,
- the air mixing motor.
61A-159
HEATING
2 - Left-hand mixing motor REFITTING
cardiagn.com
137640
137014
a Mark the routing of the mixing motor wiring.
a Move the tie rod so that the flat surface (8) of the ri-
a Disconnect the connector (6) from the air mixing mo-
ght-hand mixing motor recess is positioned at 90˚ in
tor.
relation to the distribution unit reference axis (9) .
a Remove:
- the bolts (7) from the air mixing motor, 2 - Left-hand mixing motor
pushrod (30,03,02,07).
a part which must always be replaced: Brake pe-

dal impacter bolt.
137015
a Move the tie rod so that the flat surface (10) of the
left-hand mixing motor recess is positioned at 90˚ in
relation to the edge of the distribution unit reference
axis (11) .
61A-160
HEATING
II - REFITTING OPERATION FOR PART a Apply the after repair procedure using the diagnos-
CONCERNED tic tool :
Right-hand and left-hand mixing motor - select "Climate control computer",
a Refit the mixing motor. - go to repair mode,

a Connect the air mixing motor connector.
computer selected,
a Fit the electrical wiring of the mixing motor. - select "Left-hand air mixing flap motor or Right-
hand air mixing flap motor" in the "List of compo-
nents stored by this computer" section,
a Refit:
cardiagn.com

a Refit:
- the dual safety connecting shaft,
a Refit:
- the impacter,
- the impacter bolt.
a Torque tighten the brake pedal impacter bolt (21

N.m).
a Refit:
- the front left-hand air distribution duct (see 61A,


rior equipment).
61A-161
HEATING
B95 or D95 or E95 or K95, and RIGHT-HAND DRIVE, and CLIMATE CONTROL
Essential equipment
diagnostic tool
Tightening torquesm
clutch pedal nuts 21 N.m
REMOVAL
cardiagn.com
a Unclip the centre console right-hand trim
137154
a Remove:
a Remove the clutch pedal nuts (3) .
rior equipment), Note:
- the front right-hand A-pillar air distribution duct (see pedal.
moval - Refitting, page 61A-142) . a Remove the clutch pedal from its threaded rods in
the direction of the arrow.
Note:
pipes.
a Pass the hydraulic clutch pipes under the distribu-

tion unit.
137690
a Unclip the hydraulic clutch pipes (1) .
a Move the hydraulic clutch pipes aside.
a Unclip the clutch pedal wiring at (2) .
61A-162
HEATING
CONCERNED
cardiagn.com
136999
a Tilt the clutch pedal in the direction of the arrow.
a Put the clutch pedal in the footwell.
135682
a Disconnect the air mixing motor connector.
a Remove:
- the bolts (4) from the air mixing motor,
61A-163
HEATING
2 - Left-hand mixing motor 2 - Left-hand mixing motor
137015
mixing motor recess is positioned at 90˚ in relation to
cardiagn.com
the distribution unit reference axis.
137640 II - REFITTING OPERATION FOR PART

CONCERNED
a Refit the mixing motor.
a Disconnect the air mixing motor connector.
a Remove:
a Fit the electrical wiring of the mixing motor.
- the air mixing motor. III - FINAL OPERATION
REFITTING 1 - Right-hand mixing motor

a Fit:
I - REFITTING PREPARATION OPERATION - the clutch pedal,
a Refit the clutch pedal nuts.
a Torque tighten the clutch pedal nuts (21 N.m).
a Clip:
a Refit:
137014 - the dashboard lower trim (see Lower section of

rior equipment).
the distribution unit reference axis (7) . a Clip on the centre console right-hand trim.
61A-164
HEATING
a
tic tool :
computer selected,
- select "Right-hand air mixing flap motor" in the "List
of components stored by this computer" section,
cardiagn.com
61A-165
HEATING
J95, and LEFT-HAND DRIVE, and CLIMATE CONTROL
Essential equipment
diagnostic tool
Tightening torquesm

board cross member
reinforcement

board cross member
reinforcement
cardiagn.com
REMOVAL
138640
I - REMOVAL PREPARATION OPERATION a Unclip the wiring from the dashboard cross member
1 - Right-hand mixer motor a Remove the lower bolts (2) from the dashboard
a Remove:


2 - Left-hand mixer motor
a Remove:

rior equipment),

138639
a Remove:
a Disconnect the connector from the parking distance ber reinforcement,
control buzzer.
- the brake pedal impacter (4) ,
61A-166
HEATING
cardiagn.com
109879 137156
a Remove: a Remove the nuts (7) from the brake pedal.
- the rubber ring (5) from the dual safety connecting
shaft, Note:
- the dual safety connecting shaft (6) . Do not disconnect the connectors from the
« brake pedal - accelerator» assembly and
replace the brake light switch in the event of an
impact.
a Partially remove the « brake pedal - accelerator »

assembly.
61A-167
HEATING
II - REFITTING OPERATION FOR PART 2 - Left-hand mixer motor
CONCERNED
1 - Right-hand mixer motor
cardiagn.com
139240
a Disconnect the connector (11) from the air mixing
motor.
138645 a Remove:
a Mark the routing of the air mixing motor wiring (8) . - the bolts (12) from the air mixing motor,
138644

tor.
a Remove:
61A-168
HEATING
REFITTING In the event of replacement
In the event of replacement
cardiagn.com
139239
left-hand mixing motor recess is positioned at 90˚ in
relation to the edge of the distribution unit reference
axis.

138598 CONCERNED
ght-hand mixing motor recess is positioned at 90˚ in Right-hand and left-hand mixing motor
relation to the distribution unit reference axis.
2 - Left-hand mixer motor a Connect the air mixing motor connector.
a parts always to be replaced: Connecting shaft a Fit the electrical wiring of the mixing motor.
pushrod (30,03,02,07). III - FINAL OPERATION

a Refit:
val - Refitting) (88C, Airbags and pretensioners).
2 - Left-hand mixer motor

a Refit:
- a new dual safety connecting shaft,
61A-169
HEATING
- the dual safety connecting shaft rubber ring.
a Refit:
a Torque tighten:



wiring.
cardiagn.com

nector.
a Refit:


rior equipment).
3 - Programming the left-hand or right-hand mixing

motor

tic tool :
- display the « before/after repair procedure » for the

computer selected,
- select « Left-hand air mixing flap motor or Right-

hand air mixing flap motor » in the « List of compo-
nents controlled by this computer » section,
- carry out the operations described in the « After re-

61A-170
HEATING
J95, and RIGHT-HAND DRIVE, and CLIMATE CONTROL
CONCERNED
Essential equipment
diagnostic tool 1 - Right-hand mixer motor
REMOVAL
Right-hand mixer motor

a Remove:
rior equipment),
cardiagn.com
- the front right-hand footwell air distribution duct
- the clutch pedal position sensor (see Clutch pedal
position sensor: Removal - Refitting) (37A, Me-
chanical component controls).
138645
Left-hand mixer motor a Mark the routing of the air mixing motor wiring (1) .
138644

tor.
a Remove:
61A-171
HEATING
2 - Left-hand mixer motor REFITTING
cardiagn.com
139240
tor.
a Remove:
138598
ght-hand mixing motor recess is positioned at 90˚ in
relation to the distribution unit reference axis.
61A-172
HEATING
2 - Left-hand mixer motor 2 - Left-hand mixer motor
In the event of replacement ting) (57A, Interior equipment).
3 - Programming the left-hand or right-hand mixing

motor
tic tool :
- display the « before/after repair procedure » for the
computer selected,
- select « Left-hand air mixing flap motor or Right-
cardiagn.com
hand air mixing flap motor » in the « List of compo-
nents controlled by this computer » section,
- carry out the operations described in the « After re-
139239
the distribution unit reference axis.

CONCERNED
a Fit the electrical wiring of the mixing motor.

a Refit:

- the front right-hand footwell air distribution duct


rior equipment),
61A-173
HEATING
Distribution motor: Removal - Refitting 61A
REFITTING
Essential equipment
diagnostic tool
REMOVAL

a Remove:
cardiagn.com
II - OPERATION FOR REMOVAL OF PART 137012
CONCERNED a Move the tie rod so that the flat surface (3) of the dis-
tribution motor recess is positioned at 90˚ in relation
to the distribution unit reference axis (4) .

CONCERNED
a Refit the distribution motor.
a Connect the distribution motor connector.
a Fit the electrical wiring of the distribution motor.

a Refit:
136385 a Apply the after repair procedure using the diagnos-

tic tool :
a Mark the routing of the motor wiring.
a Disconnect the connector (1) from the distribution
motor. - select "Climate control computer",
a Remove: - go to repair mode,
- the bolts (2) from the distribution motor, - display the "Before/after repair procedure" for the
computer selected,
- the distribution motor.
- select "Footwell air distribution flap motor" in the
"List of components stored by this computer" sec-
tion,
61A-174
HEATING
Essential equipment
diagnostic tool
Tightening torquesm
clutch pedal nuts 21 N.m
REMOVAL

a Unclip the right-hand centre console trim.
a Remove:
cardiagn.com
rior equipment),
137154
a Remove the clutch pedal nuts (3) .
Note:
pedal.
a Detach the clutch pedal from its threaded rods.
Note:
pipes.
a Pass the hydraulic clutch pipes under the distribu-

tion unit.
137690
a Unclip the clutch hydraulic pipes (1) .
a Move the clutch hydraulic pipes aside.
a Unclip the wiring (2) from the clutch pedal.
61A-175
HEATING
REFITTING
cardiagn.com
136999 137012
a Tilt the clutch pedal the in the direction of the move- a Move the tie rod so that the flat surface (6) of the dis-
ment arrow. tribution motor recess is positioned at 90˚ in relation
a Put the clutch pedal in the footwell. to the distribution unit reference axis (7) .
II - OPERATION FOR REMOVAL OF PART II - REFITTING OPERATION FOR PART

CONCERNED CONCERNED

a Fit:
- the clutch pedal,
a Refit the clutch pedal nuts.
a Torque tighten the clutch pedal nuts (21 N.m).
a Clip:
a Refit:
136385 - the front right-hand A-pillar air distribution duct (see

a Mark the routing of the distribution motor wiring.
motor.
a Remove: rior equipment).
- the bolts (5) from the distribution motor, a Clip on the centre console right-hand trim.
61A-176
HEATING
tic tool :
computer selected,
"List of components stored by this computer" sec-
tion,
cardiagn.com
61A-177
HEATING
Essential equipment
diagnostic tool
REMOVAL


CONCERNED
cardiagn.com
138643
motor.
a Remove:
- the bolts (3) from the distribution motor,
138645
a Mark the routing of the distribution motor wiring (1) .
61A-178
HEATING
REFITTING - carry out the operations described in the "After re-

cardiagn.com
138597
a Move the tie rod so that the flat surface (4) of the dis-
to the distribution unit reference axis.

CONCERNED

tic tool :
- display the "Before/After repair procedure" for the
computer selected,
"List of components controlled by this computer"
section,
61A-179
HEATING
Essential equipment
diagnostic tool
REMOVAL

a Remove:
rior equipment),
cardiagn.com
chanical component controls). 138643
II - OPERATION FOR REMOVAL OF PART motor.
CONCERNED
a Remove:
- the bolts (3) from the distribution motor,
138645
a Mark the routing of the distribution motor wiring (1) .
61A-180
HEATING
REFITTING - select "Climate control computer",

I - REFITTING PREPARATION OPERATION - display the "Before/After repair procedure" for the
computer selected,
In the event of replacement - select "Footwell air distribution flap motor" in the
"List of components controlled by this computer"
section,
cardiagn.com
138597
a Move the tie rod so that the flat surface (4) of the dis-
to the distribution unit reference axis.

CONCERNED

a Refit:
rior equipment),
tic tool :
61A-181
HEATING
Passenger compartment temperature sensor: Removal - Refitting 61A
REMOVAL
OPERATION FOR REMOVAL OF PART

CONCERNED
cardiagn.com
138649
a Unclip the passenger compartment temperature
sensor (3) from the interior rear view mirror trim.
138651 REFITTING
a Remove the interior rear view mirror trim (1) .
REFITTING OPERATION FOR PART CONCERNED
a Clip the passenger compartment temperature sen-
sor onto the interior rear view mirror trim.
a Connect the passenger compartment temperature
sensor connector.
a Refit the interior rear view mirror trim.
138650
a Disconnect the passenger compartment temperatu-
re sensor connector (2) .
61A-182
HEATING
External temperature sensor: Removal - Refitting 61A
Note:
The exterior temperature sensor is located in the
door mirror on the right-hand side.
REMOVAL

a Remove:
- the right-hand door mirror glass (see Door mirror
glass: Removal - Refitting) (56A, Exterior equip-
ment),
- the right-hand door mirror casing (see Door mirror
casing: Removal - Refitting) (56A, Exterior equip-
ment).
cardiagn.com
II - OPERATION FOR REMOVAL OF PART 138676
CONCERNED a Remove the exterior temperature sensor (2) from its
mounting.
138670
a Unclip the right-hand door mirror mounting to remo- 138674
ve the sensor by pressing on the clips (1) . a Cut the wires (3) of the exterior temperature sensor
(see Wiring: Repair) (Technical Note 6015A, 88A,
Wiring).
61A-183
HEATING
External temperature sensor: Removal - Refitting 61A
REFITTING

CONCERNED
a Solder the wires of the exterior temperature sensor
(see Wiring: Repair) (Technical Note 6015A, 88A,
Wiring).
a Refit the exterior temperature sensor onto its moun-
ting.
a Clip on the right-hand door mirror mounting.
a Refit:
- the right-hand door mirror casing (see Door mirror
casing: Removal - Refitting) (56A, Exterior equip-
ment),
cardiagn.com
- the right-hand door mirror glass (see Door mirror
glass: Removal - Refitting) (56A, Exterior equip-
ment).
61A-184

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6 Air conditioning

62A AIR CONDITIONING

APRIL 2009 Edition Anglaise

© Renault s.a.s 2008

MEGANE III - Section 6

61A HEATING 61A HEATING

Heating: List and location of Front side air distribution

Fan assembly: Removal - 62A AIR CONDITIONING

62A AIR CONDITIONING

Air conditioning: Check 62A-5

Coolant circuit check 62A-8

Coolant circuit Draining -

Expansion valve: Removal -

Evaporator: Cleaning 62A-47

Expansion valve - condenser

Pressure sensor: Removal -

Evaporator sensor: Removal

EQT LEVEL EA4, and ELECTRONIC PARKING

- an evaporator sensor (9) ,

- a rear air distribution duct (23) .

- a heating resistor (12) ,

- an air mixing cable (13) ,

- a front side air distribution duct (14) , II - LOCATION OF COMPONENTS

EQT LEVEL EA4, and ELECTRONIC PARKING

- a cooling fan assembly (7) (see 61A, Heating, Fan

- a heating resistor (12) (see 61A, Heating, Heating

- a front left-hand footwell air distribution duct (15) (see

REAR SEATS VENTILATOR

REAR SEATS VENTILATOR

REMOVAL II - OPERATION FOR REMOVAL OF PART

I - REMOVAL PREPARATION OPERATION

a Remove the passenger compartment filter.

REMOVAL II - OPERATION FOR REMOVAL OF PART

I - REMOVAL PREPARATION OPERATION

I - REMOVAL PREPARATION OPERATION

a Unclip the centre console side faces.

a Pass the hydraulic pipes under the distribution unit.

a Unclip the clutch hydraulic pipes at (1) .

a Move the clutch hydraulic pipes aside.

5 SPEED MANUAL GBOX or 6 SPEED MANUAL

I - REMOVAL PREPARATION OPERATION

a Disconnect the battery (see Battery : Removal -

a Remove the dashboard (see Dashboard: Removal

II - OPERATION FOR REMOVAL OF PART

- the clip (1) from the C-pillar intermediate air distri-

I - REFITTING OPERATION FOR PART

- the C-pillar intermediate air distribution duct,

I - REMOVAL PREPARATION OPERATION

II - OPERATION FOR REMOVAL OF PART

I - REMOVAL PREPARATION OPERATION

II - OPERATION FOR REMOVAL OF PART

I - REFITTING OPERATION FOR PART

137028 a Clip on the recirculation cable.

I - REMOVAL PREPARATION OPERATION

II - OPERATION FOR REMOVAL OF PART

I - REFITTING OPERATION FOR PART

137028 a Clip on the recirculation control cable.

I - REMOVAL PREPARATION OPERATION

RADIO NO 01 or RADIO NO 02 or RADIO NO 03 135677