Professional Documents
Culture Documents
CE4200
CE4200
FAHMID ARAFIN
SHAHID AFRAIM
2022
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SUPERVISOR’S APPROVAL
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DECLARATION
I/we hereby declare that this thesis is my/our original work and it has been written by me/us
in its entirety. I/we have duly acknowledged all the sources of information which have been
used in the thesis. The thesis (fully or partially) has not been submitted for any degree or
_____________
_____________
_____________
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Abstract:
Carbon Fiber Reinforced Polymer (CFRP) is one of the most promising composite
materials for strengthening of reinforced concrete structures. Most of the RC column is
experienced eccentric loading in field conditions. The load bearing capacity as well as
structural performance is reduced due to the eccentricity of the columns. Moreover,
eccentricity loaded RC column oftenly may found deficient due to seismic action, design
and construction faults, change in application and implementation and corrosion.
Externally bonded CFRP strengthening can be considered to solve this problem. The
objective of this research is to investigate on improving structural behavior and
performance of pre-crack RC column strengthens by CFRP subjected to eccentric loading.
This study mainly concentrates on the confinement effects of on short and slender column
for the eccentric comprehension capacity after confining with extremely bonded CFRP. A
series of tests have been conducted to strengthen the RC column by CFRP subjected to
eccentric loading. Twenty RC columns including reference and initially pre-cracked
column were tested in this research with varying the influence Four parameters such as
strengthening technique, height of column, cross sectional shape of column, the dimension
of eccentricity and the no. of CFRP layers. . The load carrying capacity improved
significantly and varied 28.13%-229.30% for different strengthening technique. Therefore,
it can be concluded that the better performance can be attained by CFRP strengthening in
damaged RC column with appropriate technique under eccentric loading.
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ACKNOWLEDGEMENT
The Author wishes to express his deepest gratitude to the almighty for the unlimited
blessings to bring out this work a success. He is also thankful to his parents and brother for
their encouragement in every step of getting an education. The Author wishes to express
his deepest gratitude to Dr. S. M. Zahurul Islam, Head, Department of Architecture, RUET
& Professor, Department of Civil Engineering, Rajshahi University of Engineering &
Technology (RUET) for his sincere guidance, important directions and invaluable
suggestions at every stage of this study. The author would like to thank all the teachers, lab
assistants, lab technicians, and others who helped him to go through the research work. He
is very much thankful to the Department of Civil Engineering, BAUET for the timely co-
operation in facilitating the research work to a success. The author is thankful to his friends
for their consistent help and support.
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SUPERVISOR’S APPROVAL ......................................................................................... ii
DECLARATION...............................................................................................................iii
Abstract: ............................................................................................................................ iv
ACKNOWLEDGEMENT ................................................................................................. v
1.1Background ................................................................................................................. 1
1.3Research Objective............................................................................................................... 3
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3.4.2.2 Primer : ........................................................................................................... 21
REFERENCE ................................................................................................................... 44
LIST OF FIGURES
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Figure 3.5 Concrete Mixing ............................................................................................... 25
Figure 3.6 Slump Test (40 mm) ......................................................................................... 25
Figure 3.7 High Eccentricity Column Reinforcement ....................................................... 25
Figure 3.8 Cylindical & Square Column Reinforcement................................................... 25
Figure 3.9 Casting of Square Specimen ............................................................................. 26
Figure 3.10 Casting of Cylindrical Specimen .................................................................... 26
Figure 3.11Casting of High Eccentricity column .............................................................. 26
Figure 3.12 Detailing of High Eccentricity Column .......................................................... 26
Figure 3.13 Cleaning And Cracking By Electric Granding Machine ................................ 27
Figure 3.14 Pre-Cracked Specimen ................................................................................... 27
Figure 3.15 CFRP Wrapped Specimen .............................................................................. 28
Figure 3.16 CFRP Wrapped Specimen .............................................................................. 28
Figure 3.17 CFRP Wrapped Specimen .............................................................................. 28
Figure 3.18 Experimental Setup ........................................................................................ 29
Figure 3.19 Instrumental Setup Of A Column With CFRP Before Loading ..................... 29
Figure 3.20 Test Setup Arrangement For 12-inch Column ............................................... 29
Figure 3.21 Test Setup For High Eccentric Column.......................................................... 30
Figure 3.22 Test Setup Arrangement For High Eccentric Column ................................... 30
Figure 4.1 Crack Formation After Loading ...................................................................... 31
Figure 4.2 Short Column Single Crack with CFRP ........................................................... 32
Figure 4.3 Failure Mode (Crushing Failure) ...................................................................... 33
Figure 4.4 Short Column Double Crack with CFRP ......................................................... 33
Figure 4.5 Failure Mode (Crushing Failure) ...................................................................... 34
Figure 4.6 Short Column Triple Crack with CFRP ........................................................... 35
Figure 4.7 Failure Mode (Crushing Failure) ...................................................................... 36
Figure 4.8 Single Crack Long Cylindrical Columns with CFRP....................................... 36
Figure 4.9 Failure Mode (Crushing Failure) ...................................................................... 37
Figure 4.10 Single Crack Long Square Columns with CFRP ........................................... 38
Figure 4.11 Failure Mode (Crushing Failure) .................................................................... 39
Figure 4.12 Failure Mode (Shear Failure) ......................................................................... 40
Figure 4.13 Failure Mode (Shear Failure) ......................................................................... 40
Figure 4.14 Failure Mode (Shear Failure) ......................................................................... 40
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LIST OF TABLES
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Chapter 1
Introduction
1.1Background
Strengthening/Retrofitting of reinforced concrete (RC) structures has become important
and significant day by day in construction for many years causes of crack or weakening of
the concrete structures. There are many factors that may cause structures to be
strengthening or retrofitting. Some of causes for reinforced (RC) concrete structures are
the cracking of concrete, corrosion of steel reinforcement, the damage of brick block,
water, absorbsion, unplanned and imperfect structural design, weather effect, damaged
caused by seismic or earthquake load, increase of applied load and other factors. The
method of warping has been used for the purpose of strengthening reinforced concrete (RC)
structures. In the begaining steel sheet is used to strengthen those structure. But it is
complicated to application and potential corrosion problem in long term, use of the new
materials such as fiber reinforced polymer (FRP) was considered for warping.
FRP composite are generally used for warping structural members. It usually used in
industrial fields due to their excellent mechanical properties like high tensile strength, high
durability, low density, high stiffness, lightweight, low thermal Co-Efficient, corrosion
resistance and good strength - to - weight ratio (Pandhari et al. 2008). There are some
different types of fiber reinforced polymer. They are Carbon FRP, Glass FRP, Synthetic
FRP etc. The use of FRP composites are externaly applied on different types of reinforced
concrete (RC) structural member such as beam, column, slab to increase the strengthening
for those structures (Widiasra, 2014).
Become weak of reinforced concrete (RC) columns during their service life caused by
different ways such as environmental effects and difference types of loading condition can
lead to the strength reduction of RC column. Instant of replacing the columns with new
structures, strengthening techniques can be taken as an alternative way to maintain the
columns. The technique of the strengthening RC columns using FRP warping has been
investigate by many researchers and FRP has been applied in constructions. Strengthening
RC columns by warping with FRP composites is preferred compered to warping with other
materials like steel due to high strength-to-weight ratio and high corrosion resistance of
FRP composites.
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Eccentric load is one kind load which basically defined as the load whose line of action
does not pass through the axis of the column besides the line of action of load passes
through a point away from he axis of column. For this kind of loading condition extra
moment will generate. Sometimes this extra moments are not calculated during make
structural design of reinforced concrete (RC) structures. If the factor of safety and stress
reduction factor of RC structural design is not large then the structural members can be
collups of failed causes of those kinds of extra generated moment. There are some different
reason which can generate this kind of loading condition.
Eccentric load can generate for unskilled working of workers. If the centering of column
does not done properly at the time of layout then it makes an error to find the axis of column.
As a result to cause of this kind of error the transmitted load from upper level cannot passes
through axis of the columns which will be generated as eccentric load. Only a few studies
presented investigations of columns under eccentric loads (Li and Hadi 2003; Hadi 2006a;
Hadi 2006b; Bisby and Ranger 2010)
Settlement of the soil also causes of eccentric load. The eccentric load generated by elastic
settlement and by the primary consolidation settlement. If the settlement of Foundations
are uniform then there are no eccentric loading conditions generated. But if the settlement
of foundations are non uniform then the structure will deformed due to non uniform load
transmission. As a result the axis of column cross-section will changed and the line of
action of transmitted load does not pass from through the axis and gererated extra moment
which causes eccentric loading condition.
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A column is generally considered as a compression member by compressive load and
buckling. Retrofitting/strengthening column with FRP wrapping generally considered as
compression member in a framed structure. The retrofitting of pre-cracked column with
FRP increase compressive strength and buckling resistance which coused by transverse
load. In a compose column by FRP wrapping both the FRP and reinforced concrete would
resist the live load and external loading by interacting together by bonding and friction. The
FRP wrapping with reinforcement can reduce construction time and lower total cost. This
is significant for both contractors and owners. So this process can be used where time limit
is not favorable. This system is more effective for strengthening or repairing pre-cracked
column.
1.3Research Objective
The intension of this thesis is to present the condition of the art by FRP composites in
column strengthening subjected to eccentric load. In few years FRP sheets has become
very significant and popular for retrofitting reinforced concrete structures by externally
wrapping Fiber Reinforced Polymer (FRP) to RC column and other structural members.
Common process of wrapping FRP are fully wrapping, partially wrapping and spirally
wrapping. The main objectives of this experimental study is to investigate the advantages
of CFRP material under eccentric loading.
➢ A series of tests was driven to find out the performance of RC columns wrapping
with CFRP.
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➢ An experimental was carried out to determine the load bearing capacity and failure
mode
➢ subjected to eccentric load.
➢ Eccentric load bearing capacity of RC column without CFRP and different pre-
cracked
➢ column with CFRP was compared.
Chapter-1: An Introduction to the topic, importance, objectives and scope of the study
have been highlighted in chapter-1.
Chapter-2: Relevant literature review on the structural performance of FRP on the shear
strengthening of columns have been presented in this chapter.
Chapter-4: Result from experimental study are presented and discussed in details chapter-
4. It consists mode of failure, result and discussion.
Chapter-5: Finally, a summary of the findings and a conclusion are made in chapter-5.
Recommendations for the overview of the thesis, general discussion and further study are
also included.
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Chapter 2
Literature Review
2.1 General
A detail literature review is discussed in this chapter to get the available investigation on
fiber reinforced polymer (FRP) wrapped concrete columns in order to achieve the
objectives of this study. Some important parameters that are required to be developed are
taken as a part of this study. This chapter also contains a description of former research
works related to this research study.
An FRP system wrapped around a column provides passive reinforcement to the column.
As the concrete member is loaded axially, the FRP reinforcement system provides little or
no effect on strength increase to the confined concrete initially. However, once the concrete
dilates and begins to crack and weaken, the FRP reinforcement provides confinement for
the concrete. The main advantage of the FRP system is the amount of confinement that it
provides. For this The enveloping wrap or tube provides more confinement than a
longitudinal or spirally wrapped by steel rebar.
A case study on flexural behavior of pre-cracked RC beams strengthened using CFRP was
done by Prof. Dr. S. M. Z Islam (ICPACE 2021). This study was based on the flexural
behavior of pre-cracked RC beams. It showed that CFRP wrapped specimens are more
stronger than unwrapped specimens. In this research total nine specimens including one
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reference beam and another eight initially cracked beam were tested in this study with
varying (i) CFRP plate and sheet (ii) types of strengthening including CFRP U-strips
applied and (iii) different FRP length. In this experiment it was noticed that CFRP wrapping
pre-cracked RC beam provide better performance than reference RC beam. The maximum
load, deflection, improvement load capacity and failure mode were shown on this research
paper. The increasing of load bearing capacity significantly varied 18.61%-75.29%. The
maximum load of reference beam was 48.23 KN and the failure mode was flexure failure.
The maximum load of another eight pre-cracked beam whose wrapped by CFRP were
57.20KN to 75.29KN. The failure mode of six specimens are shear failure and two
specimens are failure by Debonding & CFRP. CFRP sheet beam, CFRP U-stripes beam,
CFRP Plate beam were used for this experiment.
Application of CFRP for retrofitting old structure in Bangladesh is very rare. A study of
retrofitting bridge was done by M.M Rahman (IABSE-JSCE 2020). This study was based
on rehabilitation of existing Kanchpur Bridge using CFRP. In this experiment
theomparison of applied CFRP for retrofitting was showed. It was noticed that the design
code provisions from pre-1970s would be different from present design code. The study by
M.M Rahman (IABSE-JSCE 2020) shows that a huge amount of budget saved by
retrofitting Kanchpur Bridge by CFRP wrapping. At Kanchpur Bridge the average
construction cost per square feet was 5 lakh BDT. Besides the retrofitting cost by CFRP at
per square feet was about 74 thousand BDT, 1 Lac BDT and 1.5 Lac BDT for applying 1,
2~5 and 4~7 layers of CFRP. So it can be said that use of CFRP for retrofitting structure
will be significant and cost effective.
M M Rahman (2012) also showed that the strengthened structure can withstand double load
compared to that of unstrengthened structure. From this study it can said that Bangladesh
will be extremely benefitted if this technology will applied commercially.
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Details of CFRP used for retrofitting Kanchpur Bridge
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Prof. Dr. S. M. Zahurul Islam (ICRICE 2022) experimented with CFRP strengthen
aluminum, stainless steel and mind steel tubular section by CFRP wrapping. The study was
based on End-Two-Flange loading of aluminum, stainless steel and mind steel tubular
section. In this research total eighteen section ( six aluminum, six stainless steel and six
mild steel section ) including reference section and CFRP strengthened sections were tasted
in this study. The collapse loads, collapse mode and load-deformation behavior of sections
were presented in this result. Based on this experimental result it was noticed that CFRP
strengthen aluminum sections were provided better performance than stainless steel and
mild steel section. In this experimental research CFRP plate Kor-CLS0214 with 20mm
width and 1.4 mm thickness was used of which measured tensile strength was 3000 MPa
and elastic modulus was 165 GPa. For aluminum the tensile stress was 245 MPa, ultimate
stress was 268 MPa and the initial Young Modulus was 68.3 GPa. For stainless steel tensile
strength was 434 MPa, ultimate stress was 464 MPa and the initial Young Modulus was
201.1 GPa. And for mild steel the tensile strength was 390 MPa, ultimate stress was 450
MPa and the initial Young Modulus was 198.6 GPa. The experimental research of that
article was mainly focused on the effect on different materials and the effect on CFRP
strengthening those materials on load resisting against web crippling subjected to End-
Two-Flange loading condition. The increasing of load bearing capacity significantly varied
by 28.18% to 43.78% for CFRP strengthening sections. Hydraulic controlled universal
testing machine was used for ETF loading. For aluminum, the ultimate load bearing
capacity increased by 42.10% - 43.78%. For stainless steel the ultimate load bearing
capacity increased by 28.18% - 29.87%. For mild steel the ultimate load bearing capacity
increased by 30.13% - 31.96%. By this experimental result it observed that the tubular
metal sections can be strengthen efficiently by CFRP.
The effect of the number of CFRP layers has been observed at different experimental
research. Parven and wang (2001) and Wang and Wu (2008) wrapped zero (unwrapped),
one and two layers of column FRP to their concrete columns specimens. At this experiment
it was noticed that increasing the number of CFRP layers effectively increased the strength
and ductility of the wrapped columns. The strength of two layers CFRP wrapped column
was more than twice of that one layer CFRP wrapped column.
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A case study on eccentric load of RC columns strengthened using CFRP was done by
Tamer EI Maaddawy (ASCE-2009). This case study based on the results of experimental
research and analytical modeling for performance of a fiber reinforced polymer (FRP)
wrapping system to develop eccentrically loaded reinforced concrete columns. This study
based on eccentricity to section height ratio. Based on this experimental result it was
noticed that the strengthening caused by CFRP decreased as e/h factor was increased. In
this experimental research a total 12 numbers of RC column with end corbels were tested
for study. This specimen tested with no wrapping, full CFRP wrapping and partial CFRP
wrapping. Based on this experimental study it was noticed that strengthening caused by
CFRP wrapping decreased as e/h factor was increased. From its result it was investigate
that fully wrapped specimen resulted almost 37% increasement in compressive strength at
e/h of 0.3 where only 3% of strength increase was noticed at e/h of 0.86. For partially
wrapped column, the compressive strength were an average 5% decrease than fully
wrapped columns. By this test result it was also noticed that for unwrapped specimen two
specimens (e/h ratio 0.38 and 0.52) failed by crushing, one specimen ( e/h ratio 0.65 ) has
balanced failure and another specimen ( e/h ratio 0.93 ) failed by yielding of rebar. For fully
and partially wrapping one specimen ( e/h ratio 0.40 ) failed by crushing and another three
specimens are failed by yielding of rebar.
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CFRP laminate strips and 18% increased by both CFRP laminate strips and sheet. The
investigated results obserbed from the experiment were almost 25 – 35 % higher than the
theoretical analysis results and about 6 – 14 % higher than the numerical non – linear
analysis.
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to failure subjected to eccentricity. Every group were experimented under two different
eccentricities: 10% and 20% of the least dimention of specimen measured from the center
of the column cross section. Four columns were experimented in each group. Two columns
in each group were unwrapped as reference samples and other two were wrapped with one
layer of CFRP. By this experiment it was investigated that the percentage of compressive
load capacity improvement was decreased by increasing the cross-sectional area, and
increasing the magnitude of eccentricity. From the result it was investigate that fully
wrapped specimen resulted almost 31% to 41% increasement in compressive eccentric
loading at 10% eccentricity and 38% to 47% increasement in compressive eccentric
loading at 20% eccentricity. From this study it was noticed that the improvement of ultimate
load bearing capacity by CFRP wrapping depends on the cross sectional area of column
and magnitude of eccentricity.
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e/h values varied at 0.3, 0.43, 0.57 and 0.86. The investigation results showed that the
presence of eccentricity decreased the maximum load of the columns.
Other than the number of FRP layers, the use of FRP straps has been applied in some studies
on confined concrete columns especially when the columns sustained eccentric loading. In
the study performed by Challal and Shahawy (2000), an experimental study was conducted
on rectangular RC columns strengthened with bidirectional CFRP and different
eccentricities. The results of the study indicated that the strength capacity of the columns
enhanced significantly as a result of the combined action of the transverse fibres of the
bidirectional FRP. Hadi (2007a) applied vertical FRP straps on the columns tested
eccentrically. After the application of the straps, FRP was used to wrap the columns
circumferentially. One layer and three layers of vertical straps were glued to the columns.
The vertical straps were made of 50 mm FRP and were glued to the columns at an equal
spacing of 57.5 mm. The testing results of the columns showed that FRP straps produced
columns with higher capacity and ductility compared with RC columns. The higher the
number of FRP layers in the vertical straps resulted in better performance.
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CHAPTER THREE
Methodology
The study is purpose of this study is to assess eccentric load prevention of RC column by
using FRP.based on main information and the required information has been collected from
related journals, published and unpublished materials of different agencies. The
3.1 Introduction
Pozzolana Cement (PPC) was used in the experiment as a binding materials. Mild Steel
(MS) wire used as reinforced bar. The Concrete specimens mold were cast and cured at
standard conditions at Engineering Materials Lab in Dept. of Civil Engineering,
Bangladesh Army University of Engineering and Technology ( ( BAUET ). The Carbon
FRP used for wrapping specimen. The specimens were wrapped by CFRP at Strength of
Materials Lab in Dept. of Civil Engineering, Rajshahi University of Engineering and
Technology ( RUET ).
Leveling Of Samples:
The specimens were labelled as SCC1F0, LCC1F0, SC0F1, HEC1F0 etc. Where, C indicates
cylindrical sections, S indicates square sections, Co indicates reference column no pre-crack
and Fo indicate no CFRP, C1 indicate one layer crack; HE indicates high eccentricity; F1,
F2, F1s indicate one layer, two layer and one layer spiral CFRP warping respectively.
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SCC1F2 -Double Layer 12” CFRP
Different types of tests were done on Course Aggregate, sand and cement. Sieve analyses
was done to get the gradation of aggregate. Slump test was done to get the workability of
concrete.
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3.3 Specification Of Different Materials:
the materials which are used in the project are described below :
3.3.1 Cement:
Cement is a Binder material. Cement is a Binder substance used for construction that sets
hardens and adults to other materials to build them together. cement is seldom used on its
own but rather to build sand and gravel (aggregate) together. cement mixed with fine
aggregate products motor for masonry, or with sand and gravel products concrete . cement
is the most widely used material in existence and is only behind water as the planets most
consumed resource. Cement used in construction are usually inorganic, Orphan lime or
calcium silicate based and can be characterized as either hydraulic on hydraulic depending
on the ability of the cement to set in the presence of water. non hydraulic cement does not
set in wet conditions or underwater. Rather, it sets as it dries and reacts with carbon dioxide
in the air. It is resistant to attack Chemicals after sitting.
Hydraulic cement (e.g.,Portland cement) set and become adhesive due to a chemical
reaction between the dry ingredients and water . the chemical reaction results in mineral
hydrates that are not very water soluble and so are quite durable in water and safe from
chemical attack . this allows setting in wet conditions for underwater and for other products
that hardened material from Chemicals attack. this chemical process for hydraulic cement
found by ancient Romans used volcanic ash (Pozzolana) with added lime (calcium oxide)
.
the whole project is performed with Portland cement . it is a hydraulic cement . now a day,
the Portland cement is widely used for constructional purposes. Portland cement is finally
powered substance usually grey or brownish grey composite largely or artificial crystalline
materials. the most important ingredients are calcium and Aluminum silicas . major part of
Portland cement should pass through no . 200 sieve. the Unit Weight of cement is 80 pound
per feet cube.
In this experimental study cement was collected from local market in Natore city and its
initial setting time and final setting time were determined according to the ASTM standared
C595. The unit weight of the cement was 3000 kg/m3. The cement was ordinary Portland
cement (OPC) which contents up to 95% clinker and 0-5% limestone and gypsum.
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3.3.2 Sand:
A loose granular material that results from the disintegration of rocks consist of particles
smaller than gravel but coarser then Silt, and is used in motor, glass, abrasives, and foundry
models . San is an engineering material, and important role in Engineering Construction .
it is a form of silica and maybe argillaceous, siliceous, or calcareous according to its
comparison the send rain maybe or angular or rounded . in concrete work, it is usually term
as fine aggregate.
Soil containing 85% or more option and a maximum of 10% of clay. the comparison of San
various depending on the local rocks source and conditions but the most common
constituent of send in inland continental setting and non tropical coastal settings is silica,
usually in the form of quartz. The second most common type of sand is called calcium.
carbonate, for, example aragonite, which has mostly been created over the past half billion
years, by various forms of life like Coral and shellfish. for example it is the primary from
of sand appeared in areas where reefs have dominated the ecosystem for millions of years
like the Caribbean. sand is non renewable resource over human timescales, and sand
suitable for marking concrete is in height demand . desert sand, although painful, is not
sweet able for concrete. 15 billion tons of beach send and Fossil send is used each year for
construction.
Course aggregate is the important constitutes in concrete. they give body to complete
reduce shrinkage is an effect economy. the aggregates are chemically active and also that
aggregate exhibit chemical bond at the interface of aggregate . the aggregate should be
clean strong durable suitable size and shall not be Satin harmful materials such as inorganic
impurities chlorides etc. bricks koah, brokenstones gravel clinkers etc. of the size 3/16 to 2
inch are commonly used as course aggregate in our country. brick koah is used for test
purpose and maximum size was 3/4 inch. the aggregate give volume to the concrete, around
the surface of binding materials in the form of a thin film. in theory the void in the course
aggregate is filled up with fine aggregate and again the void in the aggregates is filled up
with binding materials . finally the binding materials as the name implies bind the
individual unit of aggregate into a solid mass with help of water.
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3.3.4 Water :
Water is one of the most important elements in the whole construction process either it is
complete or cement mortar or curing every time We need water . therefore it is becomes
necessary to create hardening. Water is a key ingredient of concrete. The property of water
that was used in the concrete work is being potable, free from oil, dust, acid and other
organic impurities. Tap water which is ordinary was used as mixing water throught the
mixing procedure. Normally ground water was used as tap water.
Mild steel also known as plane carbon Steel and low carbon steel is now the most common
from of Steel because its price is relatively low while it is provides material properties that
are acceptable for many applicators . Mild steel contain approximately 0.05- 0.25% carbon
making it malleable and ductile. Mild steel has relativity load it is cheap and easy to form.
Surface hardness can be increase through carburizing. In applicatons where wire large cross
section are used to minimize definition failure by yield is not a big so low carbon steel are
the best choice for example as structure Steel. the density of mild steel is approximately
7.85 G/cm3 and the Young's modulus is 200 GPA .
3.4.1 Introduction:
Fiber reinforce polymer is also fiber reinforce plastic is a composite material made of a
polymer Matrix rainforest with fiber. FRP is a composite material consisting of rain forcing
fibers demonstrating resist and other materials such as fibers. the fibers are usually glass
carbon or aramid although other fibers such as paper or wood or asbestos have been
something used. the polymer is used in epoxy of polyester demonstrating plastic and phenol
formaldehyde races are still in use. FRPs are commonly used in the acrospace automotive
Marine and construction Industries. it is applied to a mold in combination with
reinforcement which most commonly glass fiber to from a part that is right highly durable
and low in weight.
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Fiber reinforcement polymer are composite used in almost every type of advantage
engineering structure with their usage ranging for aircraft Helicopter and spacecraft too
boat sheep and offshore platform and the automobiles sport good chemical properties
equipment and civil in constructor such as big and buildings. the use of frp composite
contains to grow at an impressive rate as the materials are used more in their existing
materials and become established in relativity now make such as biochemical device and
civil structures. driving the increased applications of complete cover the recent years is the
development of new advantage from of frp materials. this include development in high
performance resisting systems and new system of reinforcement such as carbon Nano tube
and nano particles. this provides and up to date account of the fabrication Mechanical
properties determination resistance impact tolerance and applications of 3D frp composite
.
Fiber reinforcement polymer composite is generally raining effects for civil engineering
works for both for the rehabilitation and existing structure and for the construction of new
facilities even if frp was primarily developed for the acrostic and defense structures . this
acceptance is trying to change the tendency of the last century in which the combination of
reinforcing steel and concrete has been the receive for a number of structural system used
in construction.
When considering only energy and material resource it appears on the surface the argument
of frp composite in a sustainable environment is questionable . advantage frp composite are
given below:
• 1.Higher strength
• 2.Higher weight
• 3.Higher performance
• 4.Lower lust in
• 5.Rehabiliting existing structure and its pending their life
• 6.Sismic upgrade
• 7.Space system
• 8.Ocean environment
Composite materials have developed greatly since they were first introduce. however
before compete materials can be used as an alternative to conventional materials part of a
sustainable environment a number of needs remain.
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❖ Availability of standard eyes durability characterization data for frp composite
materials
❖ Integration of durability data and method for service life prediction of structural
member utilizing frp be composites.
❖ Development of methods and techniques for materials section based on life cycle
assessment of structure company and Systems.
fibers and Matrix are the main to components of a FRP. This fibers 30% to 70% from the
volume of the composite and 50% of its weight. the main function of fibers are to create
the load and provide stiffness stability and other structural properties to the FRP. the Viber
in FRP composite must have high modulus of elasticity ultimate strength low variation of
strength among fiber high stability of there is rain durability handling and high uniformity
diameter and surface dimension among fiber. this Matrix insure the position alignment of
the fiber. protection from damage during manufacture and manipulation durability of the
composite as well as the protection from influence of environment. It is also responsible
for the distribution of the lot on the individual fibers.
3.4.2.1 Fiber
A fiber is a material who is consist of a long filament with a reduce between 5 and 7.5 um.
the length of the fibers can be ranged from 1000 to infinity in the construction ones. the
main functions of the fibers are to carry the load and provided stiffness strain stability and
other structural property in frp. there are more type of fiber community in civil engineering
structure carbon, glass, aramid fibers. the properties and uses are present in below:
Carbon fiber :
Carbon fiber reinforce polymer or Carbon fiber rain force plastic is a very strong and light
fiber-reinforced polymer which contains carbon fibers. carbon fibers are created when
polycarbonate fiber pitch resins or rayon carbonized at high temperature. there for future
process of graphitizing or strengthening the fiber strength or elasticity can be in hands
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respectively . Carbon fiber are manufactured in diameters analogous to glass fiber with
diameter ranging from 9 to 17 um. this fibers wound into larger threads for transportation
and further production process. further production process include weaving aur branding
into carbon fabrics clothes and mats analogically to this described for Glass that can then
be used in actual reinforcement processes. Carbon fiber are a new breathe of High Street
materials. Carbon fiber has been described as a fiber containing at least 90% carbon
obtained by the controlled pyrolysis of appropriate fibers. the existence of carbon fiber
came into bring in 1879 when Edison took out a painter of the manufacture of carbon
filaments suitable for use in electric lamps.
Carbon fiber reinforced polymer is a composite material. in this case the composite
consistent of two pairs a maximum and a reinforcement. In CFRP the reinforcement is
carbon fiber which provide it strength. The first is a textile like fabric or Carbon and the
second is a high strength structure epoxy. The matrix is usually a polymer resist such as
epoxy to buying the reinforcements together. Because CFRP consist of tool distinct element
the material properties depends on these two elements the strengthening or concrete
structure are used Carbon fiber reinforcements is rapidly increase day by day. Fiber
rainforest polymer is a relatively new class of composite material manufacture from fibers
and raised and has province efficient and economical for the development and repair of
new and determining structure in civil engineering.
The minimum diameter of a carbon fiber filament is 7 to 10 micrometers . the Carbon fiber
sheets are then impregnated with structural epoxy and the individual fibers act as a unit.
There are many effective quality of FRP that makes them more attractive engineers for used
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in strengthening . They are effective quality are both for mechanical chemical properties
strength and stiffness corrosion resistance lightweight easy handling and the ability to apply
CFRP in long strips, eliminating many lab is splices. Carbon fiber not effected bhai acids
salts bases other solvent and they can withstand direct contact with Concrete also not
effected by exposure to high humidity.
3.4.2.3 Primer:
Tide bond Concrete Primer is used over Gyp-Crete and lightweight concrete to provide a
bondable surface for the installation of hardwood floors. It also performs exceptionally well
as an additive to cement based patching and leveling compounds used over uneven or
damaged subfloors. A primer has two components, moisture-tolerant, epoxy resin binder.
Primer applies on the surface before application of saturant to proper bond with saturant
and transfer load to the CFRP. The mixed material of StrucMix primer is applied over the
prepared and cleaned surface. The application shall be carried out using a brush and allowed
to dry for about 24 hours before application of epoxy putty.
Uses of primer:
The primed surface shall be finished with La StrucMix putty to cover the pinholes and
undulations in the concrete thereby ensuring 100% contact of Carbon fibre wrap. For filling
blow holes, making good slightly damaged concrete, eliminating minor irregularities on
floors and walls prior to applying epoxy systems.
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Advantages:
Mixing
Using a slow speed drill with a suitable mixing paddle, mix base, hardener components and
add the filler in small quantities to get the required consistency. It is important that all the
components are intermixed thoroughly.
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Table 3.1: Properties of epoxy putty primer:
Properties Value
Relocatable 24 hours
CF450
Density 1.8 gms/cm3
Weight of fiber 450 g/m2
Nominal composite thickness per layer 0.5 mm
Tensile strength 4875 N/mm2
Tensile modulus 238000 N/mm2
Ultimate elongation 1.5%
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Fig 3.4:Saturant (Base & Harder)
Properties Value
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3.6 Working method of column casting
Step 1: The materials for column casting such as brick chips, sand, cement, reinforcement
steel was collected from the lab of BAUET civil engineering department.
Step 3: Cement, sand, brick chips were mixed at the ratio 1:1.5:3 with fixed water cement
ratio for high strength concrete.
Step 4: After mixing of concrete the column were casted by three-layer temping.
Step 5: For high strength concrete column were cured for 28 days.
Figure 3.5: Concrete Mixing Figure 3.6: Slump Test (40 mm)
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Figure 3.9: Casting of Square
Specimen
Figure 3.10: Casting of Cylindrical
Specimen
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Figure 3.13: Cleaning and cracking Figure 3.14: Pre-Cracked Specimen
by electric grinding machine
Step 1: As per technical specification, procure satisfactory CFF and epoxy repair adhesive,
primer and bonding adhesive. After mobilizing materials to site, perform testing to the
materials, only after qualifying the requirements from technical specification can materials
be used in the works.
Step 4: All components of primer was weighted first and then mixed in a clean mixing
container as per required ratio 2:1 (Base : Hardener).
Step 5: The primer was applied for dust free from the surface of the column and for well
bonded adhesive with column surface for 24 hours.
Step 6: After drying primer, adhesive (Saturant) were applied on the column.
Step 7: Application carbon fiber fabrics with Saturant in the surface area of column.
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Figure 3.15: CFRP Wrapped
Specimen
To perform test in UTM, the specimen placed between the two jaws and clamped firmly to
perform compression test. Dial gauge was placed properly. The deflections were recorded
at 10 kN interval. Finally loading was started and the reading of load gauge and dial gauge
were recorded. In each cases deflection from dial gauge was noted for corresponding load
from load gauge. After the recording load-deflection curve was obtained. The RC short
column test were done by MATEST compressive testing machine. The short specimens
were placed into the machine with the help of plates. Two dial gauges was used for
determining the deflection of the loading surface and deformation of the strut column. One
dial gauge was touched at the strut surface and another at the base of the loading surface.
The loadings were obtained from the test machine as it is built with the help of
computerized function.
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Figure 3.19 : Instrumental Setup
Of A Column With CFRP Before
Figure 3.18: Experimental Setup Loading
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Figure 3.21: Test Set Up For High Eccentric Column
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CHAPTER 4
Test Result & Discussion
Page | 31
4.1: Short Column Single Crack with CFRP:
1000
800 SCC1F3
Load (kN)
600 SCC1F2
SCC1F1
400
200
SCC1F0
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Diflection(mm)
Testing this type of column maximum load was obtained as 1020kN for triple layer CFRP
which is almost 175.57% enhancement from the reference column. Where two layers CFRP
increases 150.54% strength. The below figure shows load-deflection comparison of
columns of different CFRP layer.
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Figure 4.3: Failure mode (Crushing failure)
1000
800
Load (kN)
600 SCC2F3
400 SCC2F2
SCC2F1
200
0 SCC2F0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Diflection (mm)
The experimental results showed that the column with fully wrapped CFRP gains 224.21%
of strength than the reference column. The below figure shows load-deflection comparison
of columns of different CFRP layers.
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Table 4.2: Dimensions of Double Crack Short Cylindrical Columns:
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4.3: Short Column Triple Crack with CFRP:
1000
800
SCC3F3
600
SCC3F2
400 SCC3F1
200
0
SCC3F0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Testing this type of column maximum load was obtained as 1014kN for triple layer CFRP
which is almost 229.3% enhancement from the reference column. The below figure shows
load-deflection comparison of columns of different CFRP layers.
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Figure 4.7: Failure mode (Crushing failure)
500
400 LCC1F1
Load (kN)
300 LCC1F1s
200 LCC1F0
100
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Deflection (mm)
The strength enhancement of 26-inch-long cylindrical column with CFRP use is less than
that of short column. With the maximum load of 485kN while fully wrapped with CFRP it
enhances 51.56% strength. The spiral application of CFRP may require less amount of
CFRP materials but achieves an enhancement of 28.13%. The below figure shows load-
deflection comparison of columns of different type of CFRP layer.
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Table 4.4: Dimensions of Single Crack Long Cylindrical Columns:
Dimensions: Height 660.4 mm; Día152.4 mm
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4.5: Single Crack Long Square Columns with CFRP:
250
LSC1F1
200
Loas (kN)
LCC1F1s
150
100 LCC1F0
50
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Deflection (mm)
The strength of 26-inch-long square column can be increased with CFRP use according to
the test result. The maximum load of 270kN while fully wrapped with CFRP it enhances
58.82% strength. The spiral application of CFRP increases 41.17% load capacity. The
below figure shows load-deflection comparison of columns of different type of CFRP
layers.
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Figure 4.11: Failure mode (Crushing
failure)
Page | 39
The strength of 26-inch-long high eccentric column can be increased with CFRP use
according to the test result. The maximum load of 45kN at 8 inch eccentricity while fully
wrapped with CFRP it enhances 87.5% strength. The spiral application of CFRP increases
29.37% load capacity. The application of CFRP increases 37% load capacity at single
cracked and 35.4% increased for double cracked. The deflection is significantly decreased
for CFRP wrapping at eccentric column.
Figure 4.12: Failure mode (Shear failure) Figure 4.13: Failure mode
(Shear failure)
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Table 4.7: Result of all Column specimens:
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CHAPTER 5
The experimental investigation presented in this research revealed that a CFRP composite
system with external bonds improves the strength and load bearing capacity of reinforced
concrete columns. The following conclusions are made based on the analysis and results of
the experiments:
1. It was observed that the strength of RC column increased to a notable amount by using
CFRP as high as thrice or more when multiple layer is used.
2. CFRP strength enhancement of short column was found higher than that of long
columns.
3. Spiral Application of CFRP required less materials but gained a strength to around
30-.40%
4. RC columns strengthened with CFRP material gave relatively more deflection with
higher load carrying capacity than the reference columns.
5. The CFRP amount and configuration applied in this study exhibited ineffectiveness on
the improvement of the lateral deflection resistance of the columns.
The results of the tests showed that CFRP could be used for both strengthening and
retrofitting. The application worked well and was simple to use. Therefore, it can be
concluded that the use of CFRP composite laminates for strengthening and repairing
damaged reinforced concrete beams is an excellent and preferable option.
5.2 Recommendation:
The results of the tests showed that CFRP could be used for both strengthening and
retrofitting. The application worked well and was simple to use. Therefore, it can be
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recommended that the use of CFRP composite laminates for strengthening and repairing
damaged reinforced concrete columns is an excellent and preferable option.
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