Minimize value leaks

in your production
processes
Three steps to agile, efficient operations

Inflation, panic buying, supply shortages. Overcoming these Here’s how to get there
hurdles requires new levels of agility-and a new way to work.

STEP 1
KNOW
Close the loop

You can’t fix what you can’t see.

Start by digitalizing your
workflows – from start to finish.
Time to
correct

Design closed-loop work

processes that enable
sense-&-response

To minimize or eliminate
value leaks from the
Time to production process, it is
Detect Time to
learn important to digitalize the
entire closed-loop work
process (see – know – act)
in order to achieve
efficiency and agility.

SEE ACT

Source of deviation or variability

STEP 2

Discover the leaks

Cost savings and revenue Understand and identify the various ways value
opportunities are everywhere. can leak from the production process
Here’s a list to get started.

Expenses (Cost) Revenue

Labor Materials Assets Utilities Demand

Loss from
Waiting for Quality / Line shutdown Electricity –
constrained
instructions scrap loss loss startup loss
capacity

Waiting for Equipment Electricity – Slower new product

Yield loss
materials breakdown loss excess use loss introduction

Sub-optimal methods Giveaway / Setup & Thermal Damage to

& procedures overages loss changeover loss dissipation loss brand reputation

Inadequate skills Water – SIP /

Rework loss Startup loss
& training CIP loss

Minor stoppages Gas & Steam –

Receiving loss
loss excess use loss

Emission /
Expediting costs Speed loss
effluents penalties

Returns / Quality detect &

recalls costs rework loss
Warranty & Waiting for
replacement Parts materials
Waiting on people
Rework loss
(QA, Technician, etc.)

Source: Visual Decisions

STEP 3

Capture and connect

Give your users unlimited access to real-time,

contextualized operational insights with
Capture & contextualize real-time
AVEVATM Operations Control. With one single
information across all sources
integrated context for plant data, your teams
can make better decisions to increase of plant data
efficiency and agility.

Essential information by operations team

Plant/Field Control Room Enterprise

(Equipment-centric) (Site-centric) (Global/Regional)

Financial Supply Chain

Energy MES Energy ERP
Dashboards Predictive Analytics Dashboards Predictive Analytics
3D Models Mobile Rounds 3D Models
Operator Training Workflow Workflow
Extended Reality Trends Extended Reality Collaboration Tools Collaboration Tools
KPIs Collaboration Tools KPIs Trends KPIs Trends
KPIs
Process Screens Historian Process Screens Historian Process Screens Data Modeling

Tablet RFID tags Controllers IoT Sensors

Learn more about AVEVA Operations Control

For more information, contact sales partner:

© 2022 AVEVA Group plc and its subsidiaries. All rights reserved.
AVEVA and the AVEVA logo are a trademark or
registered trademark of AVEVA Group plc in the U.S. and other countries.