Vertical Autoclave Manufacturers in India, Vertical

Steam Sterilizers India

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Vertical autoclave, also known as steam sterilizers and top loading sterilizers, is a
sterilizing machine that comes in a cylindrical shape. These machines help in
sterilization of medical equipment, surgical instruments to name a few. Sterilization is one
of the key medical processes in many industries including food and healthcare. This
machine works on the principle of high-pressure steam for sterilizing flasks, medical tools,
beakers, etc. Based on the industry and usage, these machines are available in different
designs such as Double Wall Construction, Triple Wall and GMP construction.

We are ISO & CE Certified Vertical Autoclave Manufacturers in India. Standard models of
Vertical autoclave units manufactured by Bionics Scientific in India are available with
chamber volumes of 22 liters to 175 liters that accommodate two and three drums
accordingly. These systems are designed for meeting effective sterilization requirements
in bacteriological and research laboratories, hospitals and clinics and food and

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beverage units. The vertical chamber design maximizes space utilization, while
microprocessor control system enables comfortable working all the time you operate the
machine.

Also called vertical steam sterilizers, our vertical type autoclaves deliver flexible
solutions of steam sterilization in hospitals, clinics and other areas of application, where
reliable steam sterilization is a mandatory process. Vertically designed chamber provides
guaranty of safe and efficient sterilization even in confined spaces. In order to suit specific
application, these units are fabricated as fully GMP stainless steel double and triple
walled construction; in addition, we also manufacture Custom vertical autoclaves in
India with other configurations, which include stainless steel inner and exterior made of
Mild Steel (MS).

The most important feature that keeps our range of vertical autoclaves top of others is
meeting all relevant guidelines and standards such as NABH standards. As an option, we
also provide IQ / OQ / PQ calibration documentation with extra cost. These systems are
fully customizable and provided with large scope of customization; to meet individual
budget, we can equipment your vertical autoclave with a number of optional accessories
such as temperature chart recorder, digital temperature indicator, PID Controller and
provision to attach a dot matrix printer.

Features:

Tank volume 20 to 175 liters Equipped with joint less silicon rubber gasket

Provided with immersion type heater Double, triple wall & GMP construction

Comply with NABL standards Radial or wing nut type door locking

Supply with drums (extra cost) Water level indicator

Easy operation and low maintenance Digital temperature indicator

IQ / OQ / PQ Documentation Temperature chart recorder

Provision to attach dot matrix printer USB interface for data transfer

Specifications:

BST/VA- BST/VA- BST/VA- BST/VA- BST/VA-

Model 22 40 50 95 175

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Internal Tank 22 Liter 40 Liter 50 Liter 95 Liter 175 Liter
Capacity

Load 2.00 KW 3.00 KW 3.00 KW 4.00 KW 6.00 KW

Chamber dimension 10” x 18” 12” x 22” 14” x 22” 18” x 24” 22” x 36”

No.of Drums & Sizes - 2 (9” 2 (9” x11”) 2 (12” x 3 (12” x

x11”) 15”) 15”)

Working Pressure 1.2 kgf/cm sq.g (15 psi - 17 psi) (Can be Upgraded up to 30
PSI)

Sterilizing 121°C to 134°C (150°C - Optional)

Temperature

Heat Average <=±1°C

Sterilization Time 25 to 30 Minutes

Digital Timer 0 to 99 min

Construction Double / Triple wall & SS GMP construction

Outer Chamber Mild Steel (304 stainless Steel – Optional)

Inner Chamber 304 SS (316 / 316L grades Stainless Steel – Optional)

Insulation Glass Wool

Waste Container Stainless Steel

Door / Lid Foot lifted with safety and interlock device

Door Locking type Radial Type (Wing Nut Optional)

Water Filling & Manual

Removal

Safety Features Radial locking, safety valve, low water detector and pressure
interlock

Optional accessories - PID controller

- Low / High water
cut-off device
- Digital alarm

- Temperature chart recorder

- Dot Matrix Printer

- RS 232 / USB PC Connection Port

- NABL certification

- Stainless Steel wire

mesh carrier
- Dressing drum

- Sterilization indicator tape

- Autoclave bags

- PLC control system

- IQ / OQ / PQ Documentation

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 Power Supply 220 Volts / 440 Volts

How Does Vertical Autoclave Work?

The vertical autoclave works on the principle of high-pressure for sterilizing equipment
and medical tools. The primary function of top loading or vertical autoclaves is to
generate steam for creating pressure and building up heat. The formation of heat helps in
sterilizing medical tools like flasks, beakers, etc., and makes them free from viruses,
bacteria, and other microorganisms.

Components of Vertical Autoclave

An autoclave comprises numerous parts. Some parts are standard whereas some are
optional. The standard fittings of a vertical autoclave comprise automatic pressure switch,
pedal lifting device, steam release valve, water outlet valve, low water indicator, safety
valve, heating lamp, etc. Regardless of the type and construction of an autoclave, these
parts are present and perform individual function. Some companies demand for additional
accessories with vertical autoclaves. These accessories include thermal printer, lower
water cut-off, dressing drum, autoclave bags and PLC Control system. In healthcare, food
industries and many other industries, both horizontal and vertical autoclaves are used.
However, these two machines perform the similar function but have certain distinguished
features.

Difference between Horizontal & Vertical Autoclaves

Some of the main differences between horizontal and vertical autoclave are as follows:

1.The vertical autoclaves have small volume capacity as compared to horizontal

autoclaves.
2.In vertical autoclaves, the opening and closing of an autoclave door is both time
and labor-intensive process whereas, in horizontal autoclaves, the process is easy
to perform with a turn of a steering wheel.
3.Sterilizing canned food in any packing in vertical autoclaves requires more effort
whereas one can easily sterilize even canned food in horizontal machines by
making adjustments of pressure.
4.Unlike horizontal autoclaves, the labor-intensive process of unloading and loading
gaskets is difficult to automate.
5.The installation process of vertical autoclaves requires certification and
supervision due to which installation process takes more time as compared to the
installation of the horizontal autoclaves.

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Videos
Video of Triple Walled Vertical Autoclave

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Watch Video At: https://youtu.be/0p1vjW7awUA

Vertical Autoclave 225 Liters Economy Model Installation and Demonstration

Watch Video At: https://youtu.be/rJ7BgwydDqM

Vertical Autoclave with PLC & HMI

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Watch Video At: https://youtu.be/XJCRwSJ-StA

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