Ultrasonic PCB Generator Manual

2021 automatic frequency tracking ultrasonic generator

一．Product overview:
After more than ten years of technology and experience accumulation, the ultrasonic circuit
generator applied in the fields of industrial, medical and household cleaning has been developed.
The circuit board generator is developed using our unique technology, and it is an ultrasonic
technology feature of simultaneous excitation technology, constant power output and automatic
frequency tracking. It has high adaptability and stability for different cleaning conditions.

Our company adopts "3d-sweep" technology.

1. Keep constant power output under different water levels, and the current will not be too high
or too low due to different water levels, which will affect the cleaning effect.

2. For transducers from different manufacturers, for transducers from different domestic and
foreign manufacturers, automatic frequency scanning is adopted, the working state is tracked in
real time, and the frequency change of transducers is monitored at all times.

3. Different water temperatures can work well. Monitor the impact of water temperature on the
energy exchanger and take technical compensation to ensure that the water temperature has
less impact on the cleaning strength.

It can be excited under any conditions to generate repetitive pulses. The excitation wave under
phase, frequency and amplitude modulation covers and scans an extremely wide frequency band.
And produce a pure resonant frequency (for example, if the transducer is in the frequency band
of 40, our generator can find a frequency close to 40 instead of exceeding 41 or 39), The noise
generated by this resonant frequency is very low and strong. This kind of sound wave and
ultrasonic drive produces uniform and uniform acoustic activity distribution on the surface and
inside of the vibration system, while avoiding the generation of stationary wave and standing
wave, so as to make the whole vibration system vibrate completely. This ultrasonic excitation
structure is very suitable for stirring liquids of any shape at any distance without generating
strong noise, and is placed in open or pressurized containers, ordinary containers, autoclaves,
storage tanks and pipelines at any temperature, while maintaining the best efficiency of power to
sound energy transmission.

The circuit board supports a frequency of 17 ~ 215khz and a power of 3000W. It can be
separately connected to a small cleaning tank or matched with a customized cleaning tank and
vibrating plate box. Automatic tracking of working frequency makes the output match. For
different ultrasonic transducers at home and abroad, the power is stronger and the efficiency is
higher.

二．Product performance:

Performance characteristics:

. IGBT half bridge excitation technology is adopted, with constant power output;
 . automatically find the appropriate frequency point, and the speed response is very fast

. strong power output and higher ultrasonic effect

. 28khz-40khz frequency adjustable

Protection function:

1. Current load protection, limiting the current within the safe range

2. Overheat protection, automatic current reduction when the temperature reaches 80

degrees

3. Transducer overload protection, automatic current reduction

4. Adopt 50% power soft start to better protect the circuit board

Hardware capacity: double peak 160A standard design is adopted, the pulse current
reaches 100A, and four 40A power tubes are used; The high temperature resistance of inductor
transformer is 120 ℃, and the wire package adopts vacuum immersion

Error alarm: if the current exceeds 40% of the set current, it will stop automatically. If the
instantaneous current is greater than the set current, it will also be automatically protected。

Model and specification:

Type Power Frequency Voltage
PLS-MBJ300W 300W 17khz,20khz,25khz,28khz,33khz,40khz,50khz,54 110V/120V/220V
khz,68khz,80khz,100khz,120khz,135khz,165khz, /240V
200khz

PLS-MBJ600W 600W 17khz,20khz,25khz,28khz,33khz,40khz,50khz,54 110V/120V/220V

khz,68khz,80khz,100khz,120khz,135khz /240V

PLS-MBJ900W 900W 17khz,20khz,25khz,28khz,33khz,40khz 110V/120V/220V

/240V

PLS-MBJ1000W 1000W 17khz,20khz,25khz,28khz,33khz,40khz 110V/120V/220V

/240V
PLS-MBJ1200W 1200W 17khz,20khz,25khz,28khz,33khz,40khz 110V/120V/220V
/240V
PLS-MBJ1500W 1500W 17khz,20khz,25khz,28khz,33khz,40khz 110V/120V/220V
/240V
PLS-MBJ1800W 1800 17khz,20khz,25khz,28khz,33khz,40khz 220V/240V
PLS-MBJ2000W 2000 17khz,20khz,25khz,28khz,33khz,40khz 220V/240V

PLS-MBJ2400W 2400 17khz,20khz,25khz,28khz,33khz,40khz 220V/240V

PLS-MBJ3000W 3000 17khz,20khz,25khz,28khz,33khz,40khz 220V/240V

三．Product operation introduction

1. Control panel

1. Power start button.

2. Rough washing
3. Degassing
4. Time plus
5. Sweep frequency
6. Pulse cleaning
7. Time-
8. Power regulation
9. Frequency display
10. Time display
11. Power bar display
2. Installation

1. Connected to mains 220V

2. Connected to negative pole of transducer
3. Connected to the positive pole of the transducer
4. Main power switch

Please carefully distinguish the positive and negative of the transducer. Generally, the electrode
piece in the middle is the positive pole, and the upper or lower electrode piece is the negative
pole, which is connected in parallel, that is, the positive pole of the transducer is connected to
the positive pole, and the negative pole of the transducer is connected to the negative pole. To
avoid errors, please check again after wiring.

set up:

1. Frequency adjustment: press and hold the on / off button for 5 seconds to enter the setting
state. Press time + to increase the frequency and press Timer - to decrease the frequency. Setting
a fixed frequency point will automatically track the frequency within the frequency range of the
fixed point. Press and hold the on / off button for 5 seconds to save and exit.

2. Current adjustment: press and hold the on / off button for 5 seconds to enter the setting state.
Press Degas to increase the current and use to decrease the current. Press and hold the on / off
button for 5 seconds to save and exit.

3. Time setting: 0000 status is always working. If you want to set the working time, please set it in
time + and timer -.

Main technical indicators:

Working voltage: 220V 10%

Power 600W 900W 1200W 1500W 1800W 2000W

Working 2.5A 3.5A 4.5A 5-5.5A 6-6.5A 6.5-7A

current
Working current: Please note that the equipment cannot operate under the condition of greater
than the rated current for a long time。
Ambient temperature: 0-40C°
Relative humidity: 40%--90%
Operating frequency: 28kHz (40 kHz, 80 kHz, 135 kHz, etc.) 5%
Time control: 0 -- 59 minutes and 59 seconds
Power control range: 0-100% Level 10 NC adjustment
Internal overheating protection: 85 ° C

四．Maintenance instructions
1. The ultrasonic generator has been working at low power with sweep frequency. Please
increase and reduce the height of the inductance insulator to increase the current. Remember
not to increase it too high at once to avoid saturation.
 Insulating sheet,
both sides reduced
or increased at the
same time

2. The power tube and fuse are broken, and the frequency of transducer and circuit board do not
match. Please check the frequency of the transducer and return the circuit board to the original
factory for maintenance.

3. The ultrasonic intensity becomes weak. Under normal circumstances, the new vibrator has an
aging process. After working for a period of time, the current will change. At this time, it can be
recovered as long as the working current is readjusted. If the problem of weak ultrasonic cannot
be solved by adjusting the current, or the effect is not obvious and the current is too small
(compared with the rated working current of the equipment), first check whether the ultrasonic
vibrator is damaged, such as vibrator falling off, vibrator wafer cracking, adhesive glue cracking,
and whether the connecting wire is open circuit. In general, if the current does not drop much
and the ultrasonic attenuation is severe, it may be that the vibrator is stuck to the glue and
cracked. The specific judgment method is to observe the glue coating connected between the
vibrator and the steel plate. Under normal circumstances, it should be a smooth surface. If there
is a small crack, the glue has cracked. At this time, the vibrator should be removed and
reconnected. The emergency measure is to disconnect the vibrator directly. If the current drops
sharply, mainly check whether there is open circuit of connecting wire or crack of vibrator wafer.

4. The shaking of water level becomes weak. Generally, the working voltage, cleaning object,
water temperature and the type of cleaning fluid will affect the ultrasonic intensity. Especially in
violent agitation, the ultrasound will weaken and recover after a few seconds. Please pay
attention to the method of use.