TEMA W.O. 18-208/315 Page No.

154
Eqpt no. B10-E-5003
Title Pass Partition Thickness Calculation

REF. CODE FOR PARITITION PLATE TEMA ( RCB-9.132 )

CHANNEL INSIDE DIAMETER D 1720 mm
PARTITION PLATE MATERIAL ALLOY STEEL
PARTITION PLATE MATERIAL GRADE SA-240 TYPE 321
TYPE FOR PASS PARTITION DIMENSION FACTORS ( TABLE- 9.132 ) THREE SIDES FIXED
DIMENSION - a a 1720 mm
DIMENSION - b b 1046 mm
TUBE SIDE ALLOWABLE PRESSURE DROP c 1.7 Kg/cm2
PRESSURE DROP FOR THK. CALCCULATION - (2 * c ) q 3.4 Kg/cm2
PRESSURE DROP AS PER (ANNEX E) OF EXH-SU-4764-A q1 3.6 Kg/cm2
MAX OF q OR q1 3.6 Kg/cm2
ALLOWABLE STERSS FOR MATERIAL AT DESIGN TEMP. S 1179.6 Kg/cm2
PROVIDED PARTITION PLATE THICKNESS tp 40 mm
CORROSION ALLOWANCE CA 1.5 mm

TABLE VALUE ( TABLE -9.132- PASS PARTITION DIM. FACTORS ) B 0.57307

REQD. PARTITION PLATE THICKNESS = tr 37.06 mm
SPECIFIED THICKNESS AS PER TEMA RCB 9.131 12.70 mm

PROVIDED THK IS GREATER THAN REQUIRED-HENCE SAFE.

TEMA W.O. Page No. 164
Eqpt no.
Title U bend minimum Thickness

Reference Clause - TEMA RCB -2.31

t0 = t1 x [1 + ( d0 / 4R) ]

Where t0 = Required Tube Wall Thickness prior to bending (mm)

t1 = Minimum tube wall thickness calculated by code rules for a straight tube
subjected to the same pressure & metal temperature (mm).
d0 = Outside tube Diameter (mm).
R = Mean Radius of Bend (mm).

U Tube Thickness For Internal Pressure = 1.4189 (Refer Tubesheet Cal. )

U Tube Thickness For External Pressure = 1.4189 (Refer Tubesheet Cal.)

Calculation for Innermost Row. (R1)

t1 = 1.4189 mm
d0 = 25.40 mm
R = 44.900 mm

Required original Wall Thickness, (to) for innermost row.

t0 = 1.62

Actual Tube Thickness t (mm) = 3.048

As t > t0 design is safe

 143

TEMA W.O. Page No. 165

Eqpt no.
Title Channel Internals weight

Component Weight (Kg)

Lock Ring 2725

Outer Comp Ring 110

Sleeve 185

Internal flange 1515

Internal Comp. ring 152

Internal cylinder 1667

Split ring 148

Gasket Retainer 428

PP plate 594

PP Cover 249

Bolting Bar 197

Fasteners 1120

Total 9090
 Page No: 166

W.O.
Eqpt no.
Title Slot Hole Length Calculation

Ref. Clause No. 7.3.5 of API 660 9th Edition 2015

Thermal Exp. Exp. 34.76 mm

Anchor Bolt Size D 42 mm

Slot Hole required Length = D+2*Exp+8 119.5 mm

Slot hole Length provided 122 mm

OK
 Page No. 272
W.O. 21-005
Eqpt no. 411-E-102

Hydrostatic Test Pressure Calculation

Sa (Allowable Sd (Allowable Stress Ratio

stress at stress at MAWP MAP
Sr.No. Description
Ambeint temp) Design temp) ( MPa ) ( MPa )
( MPa ) ( MPa ) Sa / Sd

Shell Side
1 Dish end 138 138 1.00
2 Main Shell/Barrel shell 138 138 1.00
3 Shell flange 138 138 1.00
2.6 2.70
4 Nozzle neck 118 118 1.00

5 Tubes 92.4 92.4 1.00

6 Tubesheet 138 138 1.00
Lowest Stress Ratio (LSR) 1.00
Field Hydro test pressure(MPa) = 1.3 x MAWP x LSR 3.315
Shop Hydro test pressure(MPa) = 1.3 x MAP - Static head 3.496
Hydrostatic head (MPa) = ρ x g x h = 0.0136
Shop Hydro test pressure( in Kgf/cm2) 35.653
Final Hydro test pressure(Kg/cm2) at shop 35.00

Final Hydro test pressure(MPa) at shop 3.4323

Tube Side
1 Channel cover 138 138 1.00
2 Channel shell 138 138 1.00
3 Channel flange 138 138 1.00
2.65 2.88
4 Nozzle Neck 138 138 1.00
5 Tubes 92.4 92.4 1.00
6 Tubesheet 138 138 1.00
Lowest Stress Ratio (LSR) 1.00
Field Hydro test pressure(MPa) = 1.3 x MAWP x LSR 3.445
Shop Hydro test pressure(MPa) = 1.3 x MAP - Static head 3.738
Hydrostatic head (MPa) = ρ x g x h = 0.0059
Shop Hydro test pressure( in Kgf/cm2) 38.118
Final Hydro test pressure(Kg/cm2) at shop 35.00

Final Hydro test pressure(MPa) at shop 3.4323