Constructon of 3 lane ROB at village jharll In lou of lovol crossing number 27-SPL at km 41/4-5

NAME OF wORK uharll yard) on Rewarl Hisar Rallway lIne on Chhuchhakwas-Matanhall-Bahu-Karoli Road in Jhajjar
District
M-20 MIX DESIGN--PCC(Subjectto.confirmation ataite)
VALUE
UNIT REMARKS
SI No. DESCRIPTION
RESULT
STIPULATIONS FOR ROPORTIQNING
M-20 20 N/mm2
Grade designation 8112
Tech OPC 43) OPC as per IS
Type ofcement (Ultra
Mavimum Nominal size of aggregate 20 mm

Minimum cement content 310 kg/m3

0.445
Mavimum WC raño
100 mm
Workability vere
Exposure Condition
h Good
Degree of supervision
Angular crushed
Type of aggregate
Maximum Cement content
450 kg/m3 Uraix yoo
Chemical admixture type
Superplasticiser Fosroc CenpBast-SP45
None
Type of mineral admixture

2.0
TEST DATA FOR MATERIALS OPC 8112
Cement used
3.15
Specific gravity of cement
Conforming to IS 9103
Chemical admixture Superplasticiser
Specific gravity of

1. Coarse Aggregate 10 mm 2.680

2. Coarse Aggregate 01mm 2.68

3. Coarse Aggregate Combined 0.62 20mm 0.38 10mm 2.680
4. Flakiness Index 21.0
5. Aggregate Impact Value 16.0
7. Specific Gravity, Fine Aggregate 2.71
Water absorption
1 Coarse Aggregate
0.48 %
20 mm
10 mm 0.55
2 Fine Aggregate 1.1
Free(surface) moisture
1 Coarse Aggregate (SSD) Nil
2 Fine Aggregate (SSD) Nil
Sieve analysis
1 Coarse Aggregate
IS sieve Percentage of different fractions
Analysis of CA fraction
SiZesi
mm

I Combined
20mm 10mm 62 8 100
percent percent percent Limits
40 100 5 100 100

58 38 96 95-100 Confoming to IS 383:2016 table 7

20 100
10 90 34 42 25-55

4.75 0 10 4 4 0-10

2 Fine Aggregate
IS sieve Limits
% passing zone-l
sizesmm
10 mm 100 100
4.75mm 95 90-1
100
2.36mm 84 75-100
. .18mm 55-90 Conforming to grading zone I
39 35-59 of IS 383:2016 Table 9
600Lum
3001um 20 8-30

150um 0-10
3.0 TARGETSTRENGTH FOR IX PROPORTIONING
Fa
a1.65s

wliere
strength at 28 days
target average compressive
Fa charncteristic compressive strength at 28 days
standard deviation As per IS 456
N/mm2
s From table 8 IS 456 standard deviation
28.25 N/mm
Therefore target strength= 30 N/mm2
Target Strength ns per Morth

.0SELECTIONOF WATER-CEMENT RATI10

Adopting WV/C ratio
0.443
0.45 hence ORK
0.443

5.0 SELECTION OF IWATER-CONTENT

content -186litre(for 125 mm slump)
for 20 mn aggregate
water
From table 2,1S10262 maximum 202.74 ltrs
content for initial 125 mm slump=186+9/100 203 litre
Then water
30.0
142 litre
Using Superplasticiser water reduction= 202.74 X 0.7
142 litre
Hence water content= Say
6.0 CALCULATION OFCEMENT CONTENT
WIC ratio= 0.443
Cementious content=
142 320 kg/m
0.443
Say 320 kg/m3
310 hence OK
320 Therefore Cement= 320 kg/m
AGGREGATE
7.0 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE
From table 3, IS 10262-2009
20 mm
size
Corresponding to maximumaggregate Zone I
Corresponding to fine aggregate
0.443
WIC ratio 0.62
Volume of coarse aggregate 0.0114 0.6314
Increase in volume for W/C ratio
Therefore Volume of coarse aggregate
0.631
0.369
Volume of Fine aggregate
8.0 MIX CALCULATIONNS 1
0.99 m
a) Volume of concrete(1% AV)
Volume of cement= Mass of cement X_
b) Specific gravity of cement 1000
320 X
3.15 1000 10/6

c) Volume of water = Mass of water X 1000

Specific gravity of water

142 X
1000 o.1y2
0.141918 m

Volume of chemical admixture

=

d)
Superplasticiser Mass of chemical admixture_ X
By mass of cement content admixture 1000
Specific gravity of chemícal
X
A65 1000
1.05 O:009

Volume of all in aggregate

=
a-(b+c+d) 7SS
) -7424 m
X 1000
Mass of coarse aggregale eX Volume of coarse aggregate X SG of coarse aggregate
1256 kg
1000
Mass of fine aggregate
eX Volume of fine aggregate X SG of fine aggregate X
742 kg

9.0 MIXPROPORTIONS PER m 320 320 kg/m

Cement
141.9 142 kg/m
Water
Fine Aggregate
742 42-776 kg/m
Coarse A8gregate
20mm 779 279689 kg/m
477 4PT S64 kg/m
10mm
4.165
4465 1-9gm
Chemical admixture
and IS 456
Note: 1. Above mix design is as per IS 10262 :2009
2. Mix design is based on SSD condition of aggregates.
 w/c 0.443 Cement OPC 8112
Grade of Concrete M-20
1.30 Admixture Fosroc Conplast SP430
% of admixture

Proportion for Completely dry aggregates only REMARKS

|AGG. SSD Water Absorption Free Surface (kg)
INGREDIENTS (%) Moisture ()|

Correction Corrected
Kg/cum Required Perm

320 320
Cement 320

Sand 742 1.10 0.00 8

774
20 mm 779 0.48 0.00 4 775
689
10 mm 477 0.55 0.00 -3 475
S6
Water 142 JS6 /92-
Admixture 4.16
As6 4 |1:92

Slump of concrete at 30 minutes(mm) 90

7 day Cube Strength(N/mm2) 20

28 day Cube Strength(N/mm2) 31