15/3/23, 15:23 SIS 2.

2021/06/11 Diagnostic Trouble Codes (M0077523-12)

SMCS - 1900 i08503913

Table lists the diagnostic trouble codes that apply to the engines that are covered in this manual. Use the Electronic TechnicianCat®
(ET) to determine the codes that are active or logged. Then refer to the appropriate troubleshooting procedure for more information.

PIP
Note: A requirement for all troubleshooting is that the troubleshooting is based on active and/or passive diagnostic trouble codes. Do not
troubleshoot based on flash codes alone.

Table 1
List of Diagnostic Trouble Codes 
-
202 094 1
CDL Code and Description 
1-5
Cylinder #1 Injector : Current Below Normal 
3
18: /03/1 465 0 Troubleshooting Procedure 

Troubleshooting Injector Solenoid - Test  

1-6
Cylinder #1 Injector : Current Above Normal 
2-5
2 3
M0 :18- 5 Troubleshooting Injector Solenoid - Test  

0 0
Troubleshooting Injector Solenoid - Test  
Cylinder #2 Injector : Current Below Normal 
2-6
Cylinder #2 Injector : Current Above Normal  7
© 2 752 3:00 Troubleshooting Injector Solenoid - Test  

023 3
3-5
Troubleshooting Injector Solenoid - Test  
Cylinder #3 Injector : Current Below Normal 

Cat
3-6
Troubleshooting Injector Solenoid - Test  
Cylinder #3 Injector : Current Above Normal 

erp
4-5
Troubleshooting Injector Solenoid - Test  
Cylinder #4 Injector : Current Below Normal 
4-6
Cylinder #4 Injector : Current Above Normal 
illa Troubleshooting Injector Solenoid - Test  

rI
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5-5
Troubleshooting Injector Solenoid - Test  
Cylinder #5 Injector : Current Below Normal 
5-6
Troubleshooting Injector Solenoid - Test  
Cylinder #5 Injector : Current Above Normal 
6-5
Troubleshooting Injector Solenoid - Test  
Cylinder #6 Injector : Current Below Normal 
6-6
Troubleshooting Injector Solenoid - Test  
Cylinder #6 Injector : Current Above Normal 
41-3
Troubleshooting Sensor Supply - Test  
8 VDC Supply : Voltage Above Normal 
41-4
Troubleshooting Sensor Supply - Test  
8 VDC Supply : Voltage Below Normal 
91-2
Troubleshooting Speed Control - Test  
Accelerator Pedal Position 1 : Erratic, Intermittent, or Incorrect 
91-3
Troubleshooting Speed Control - Test  
Accelerator Pedal Position 1 : Voltage Above Normal 
91-4
Troubleshooting Speed Control - Test  
Accelerator Pedal Position 1 : Voltage Below Normal 
91-8
Accelerator Pedal Position 1 : Abnormal Frequency, Pulse Width, or Troubleshooting Speed Control - Test  
Period 
94-3
Troubleshooting Sensor Signal (Analog, Active) - Test  
Fuel Delivery Pressure Sensor : Voltage Above Normal 
94-4
Troubleshooting Sensor Signal (Analog, Active) - Test  
Fuel Delivery Pressure Sensor : Voltage Below Normal 
100-3
Troubleshooting Sensor Signal (Analog, Active) - Test  
Engine Oil Pressure Sensor : Voltage Above Normal 
100-4
Troubleshooting Sensor Signal (Analog, Active) - Test  
Engine Oil Pressure Sensor : Voltage Below Normal 
100-13
Troubleshooting Sensor Calibration Required - Test  
Engine Oil Pressure Sensor : Out of Calibration 

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101-3
Troubleshooting Sensor Signal (Analog, Active) - Test  
Crankcase Air Pressure Sensor : Voltage Above Normal 
101-4
Troubleshooting Sensor Signal (Analog, Active) - Test  
Crankcase Air Pressure Sensor : Voltage Below Normal 
101-13
Troubleshooting Sensor Calibration Required - Test  
Crankcase Air Pressure Sensor : Out of Calibration 
110-3
Troubleshooting Sensor Signal (Analog, Passive) - Test  
Engine Coolant Temperature Sensor : Voltage Above Normal 
110-4
Troubleshooting Sensor Signal (Analog, Passive) - Test  
Engine Coolant Temperature Sensor : Voltage Below Normal 
111-2
Troubleshooting Electrical Power Supply - Test  
Engine Coolant Level Sensor : Erratic, Intermittent, or Incorrect 
168-2
Troubleshooting Electrical Power Supply - Test  
Electrical System Voltage : Erratic, Intermittent, or Incorrect 
168-3
Troubleshooting Electrical Power Supply - Test  
Electrical System Voltage : Voltage Above Normal 
168-4
Troubleshooting Electrical Power Supply - Test  
Electrical System Voltage : Voltage Below Normal 
172-3
Troubleshooting Sensor Signal (Analog, Passive) - Test  
Intake Manifold Air Temperature Sensor : Voltage Above Normal 
172-4
Troubleshooting Sensor Signal (Analog, Passive) - Test  
Intake Manifold Air Temperature Sensor : Voltage Below Normal 
174-3
Troubleshooting Sensor Signal (Analog, Passive) - Test  
Fuel Temperature Sensor : Voltage Above Normal 
174-4
Troubleshooting Sensor Signal (Analog, Passive) - Test  
Fuel Temperature Sensor : Voltage Below Normal 
190-8
Engine Speed Sensor : Abnormal Frequency, Pulse Width, or Troubleshooting Speed/Timing - Test  
Period 
246-9
Troubleshooting Data Link - Test  
Proprietary CAN Data Link : Abnormal Update Rate 

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023 3 SIS 2.0

246-14
Proprietary CAN Data Link: Special Instruction 
Cat
Troubleshooting Data Link Configuration Status - Test  

247-9
erp
Troubleshooting Data Link - Test  

illa
SAE J1939 Data Link : Abnormal Update Rate 
247-14
Troubleshooting Data Link Configuration Status - Test  

r In
SAE J1939 Data Link: Special Instruction 
248-9

c.
Troubleshooting Data Link - Test  
Cat Data Link: Abnormal Update Rate 
248-14
Troubleshooting Data Link Configuration Status - Test  
CAT Data Link: Special Instruction 
253-2
Troubleshooting ECM Software - Install  
Personality Module : Erratic, Intermittent, or Incorrect 
261-11
Troubleshooting Timing - Calibrate  
Engine Timing Offset fault 
261-13
Troubleshooting Timing - Calibrate  
Engine Timing Calibration : Calibration Required 
262-3
Troubleshooting Sensor Supply - Test  
 
262-4
Troubleshooting Sensor Supply - Test  
 
267-3
Troubleshooting Shutdown (Ground Level) - Test  
Remote Shutdown Input : Voltage Above Normal 
267-4
Troubleshooting Shutdown (Ground Level) - Test  
Remote Shutdown Input : Voltage Below Normal 
269-3
Troubleshooting Sensor Supply - Test  
 
269-4
Troubleshooting Sensor Supply - Test  
 
274-13
Troubleshooting Sensor Calibration Required - Test  
Atmospheric Pressure Sensor : Out of Calibration 

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291-5
Troubleshooting Cooling Fan Control - Test  
Engine Cooling Fan Solenoid : Current Below Normal 
291-6
Troubleshooting Cooling Fan Control - Test  
Engine Cooling Fan Solenoid : Current Above Normal 
296-9
Troubleshooting Data Link - Test  
Transmission Control : Abnormal Update Rate 
296-14
Troubleshooting Data Link Configuration Status - Test  
Transmission Control : Special Instruction 
297-9
Troubleshooting Data Link - Test  
All Wheel Drive Control : Abnormal Update Rate 
342-8
Secondary Engine Speed Sensor : Abnormal Frequency, Pulse Troubleshooting Speed/Timing - Test  
Width, or Period 
460-3
Troubleshooting Sensor Signal (Analog, Active) - Test  
Fuel Pressure Sensor - After Fuel Filter : Voltage Above Normal 
460-4
Troubleshooting Sensor Signal (Analog, Active) - Test  
Fuel Pressure Sensor - After Fuel Filter : Voltage Below Normal 
460-21
Troubleshooting Sensor Supply - Test  
Fuel Pressure Sensor - After Fuel Filter : Data Drifted Low 
485-5
Troubleshooting Cooling Fan Reversing - Test  
Engine Fan Reversing Solenoid: Current Below Normal 
485-6
Troubleshooting Cooling Fan Reversing - Test  
Engine Fan Reversing Solenoid: Current Above Normal 
562-9
Troubleshooting Data Link - Test  
Caterpillar Monitoring System : Abnormal Update Rate 
562-14
Troubleshooting Data Link Configuration Status - Test  
Caterpillar Monitoring System : Special Instruction 
596-9
Troubleshooting Data Link - Test  
Implement Control : Abnormal Update Rate 
596-14
Troubleshooting Data Link Configuration Status - Test  
Implement Control : Special Instruction 

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M0 :18-
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639-9
Troubleshooting Data Link - Test  

0
J1939 Network #1 : Abnormal Update Rate 
774-2

7
© 2 752 3:000
Accelerator Pedal Position 2 : Erratic, Intermittent, or Incorrect 
Troubleshooting Speed Control - Test  

023 3
774-3
Troubleshooting Speed Control - Test  
Accelerator Pedal Position 2 : Voltage Above Normal 
774-4

Cat
Troubleshooting Speed Control - Test  
Accelerator Pedal Position 2 : Voltage Below Normal 
774-8

Period 
erp
Accelerator Pedal Position 2 : Abnormal Frequency, Pulse Width, or Troubleshooting Speed Control - Test  

1076-5
illa Troubleshooting, M0077523 , "C13 Engines for Caterpillar Built Machines"

r In
Engine Cooling Fan Bypass Solenoid : Current Below Normal  Cooling Fan Control - Test  
1076-6
Troubleshooting Cooling Fan Control - Test  

c.
Engine Cooling Fan Bypass Solenoid : Current Above Normal 
1273-14
Troubleshooting Data Link Configuration Status - Test  
Chassis Control Module : Special Instruction 
1603-9
Troubleshooting Data Link - Test  
Machine Control Module : Abnormal Update Rate 
1603-14
Troubleshooting Data Link Configuration Status - Test  
Machine Control Module : Special Instruction 
1627-5
Troubleshooting Fuel Transfer Pump - Test  
Fuel Pump Relay current below normal 
1627-6
Troubleshooting Fuel Transfer Pump - Test  
Fuel Pump Relay current above normal 
1639-2
Machine Security System Module : Erratic, Intermittent, or Troubleshooting Data Link - Test  
Incorrect 
1639-9
Troubleshooting Data Link - Test  
Machine Security System Module : Abnormal Update Rate 

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1720-5
Turbocharger Compressor Bypass Valve Actuator : Current Below Troubleshooting Turbocharger Compressor Bypass - Test  
Normal 
1720-6
Turbocharger Compressor Bypass Valve Actuator : Current Above Troubleshooting Turbocharger Compressor Bypass - Test  
Normal 
1720-7
Turbocharger Compressor Bypass Valve Actuator : Not Responding Troubleshooting Turbocharger Compressor Bypass - Test  
Properly 
1720-8
Turbocharger Compressor Bypass Valve Actuator : Abnormal Troubleshooting Turbocharger Compressor Bypass - Test  
Frequency, Pulse Width, or Period 
1785-3
Troubleshooting Sensor Signal (Analog, Active) - Test  
Intake Manifold Pressure Sensor : Voltage Above Normal 
1785-4
Troubleshooting Sensor Signal (Analog, Active) - Test  
Intake Manifold Pressure Sensor : Voltage Below Normal 
1785-13
Troubleshooting Sensor Calibration Required - Test  
Intake Manifold Pressure Sensor : Out of Calibration 
1785-21
Troubleshooting Sensor Supply - Test  
Intake Manifold Pressure Sensor : Abnormal Rate of Change 
1834-2
Troubleshooting Electrical Power Supply - Test  
Ignition Key Switch loss of signal 
1835-3
Troubleshooting Sensor Signal (Analog, Active) - Test  
Auxiliary Pressure Sensor : Voltage Above Normal 
1835-4
Troubleshooting Sensor Signal (Analog, Active) - Test  
Auxiliary Pressure Sensor : Voltage Below Normal 
1836-3
Troubleshooting Sensor Signal (Analog, Passive) - Test  
Auxiliary Temperature Sensor : Voltage Above Normal 
1836-4
Troubleshooting Sensor Signal (Analog, Passive) - Test  
Auxiliary Temperature Sensor : Voltage Below Normal 
1924-3 Troubleshooting Sensor Signal (Analog, Active) - Test  
Engine Intake Valve Actuation System Oil Pressure : Voltage Above
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202 094
Normal 
1924-4

3 0
Engine Intake Valve Actuation System Oil Pressure : Voltage Below Troubleshooting Sensor Signal (Analog, Active) - Test  

18: /03/1 465

Normal 
2131-3
Troubleshooting Sensor Supply - Test  

2
5 Volt Sensor DC Power Supply #2 : Voltage Above Normal 
2131-4
5 Volt Sensor DC Power Supply #2 : Voltage Below Normal 
3
M0 :18- 5 Troubleshooting Sensor Supply - Test  

0
2417-5

0
Troubleshooting Ether Starting Aid - Test  

7
© 2 752 3:00
Ether Injection Control Solenoid : Current Below Normal 
2417-6
Troubleshooting Ether Starting Aid - Test  
Ether Injection Control Solenoid : Current Above Normal 
2526-3
Inlet Temperature Sensor : Voltage Above Normal 
023 3 Troubleshooting Sensor Signal (Analog, Passive) - Test  

Cat
2526-4
Troubleshooting Sensor Signal (Analog, Passive) - Test  
Inlet Temperature Sensor : Voltage Below Normal 
2602-5
Cylinder #1 Injector Actuator #2 : Current Below Normal 
erp Troubleshooting Injector Solenoid - Test  

2602-6
illa Troubleshooting Injector Solenoid - Test  

r In
Cylinder #1 Injector Actuator #2 : Current Above Normal 
2604-5
Troubleshooting Injector Solenoid - Test  

c.
Cylinder #2 Injector Actuator #2 : Current Below Normal 
2604-6
Troubleshooting Injector Solenoid - Test  
Cylinder #2 Injector Actuator #2 : Current Above Normal 
2606-5
Troubleshooting Injector Solenoid - Test  
Cylinder #3 Injector Actuator #2 : Current Below Normal 
2606-6
Troubleshooting Injector Solenoid - Test  
Cylinder #3 Injector Actuator #2 : Current Above Normal 
2608-5
Troubleshooting Injector Solenoid - Test  
Cylinder #4 Injector Actuator #2 : Current Below Normal 

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2608-6
Troubleshooting Injector Solenoid - Test  
Cylinder #4 Injector Actuator #2 : Current Above Normal 
2610-5
Troubleshooting Injector Solenoid - Test  
Cylinder #5 Injector Actuator #2 : Current Below Normal 
2610-6
Troubleshooting Injector Solenoid - Test  
Cylinder #5 Injector Actuator #2 : Current Above Normal 
2612-5
Troubleshooting Injector Solenoid - Test  
Cylinder #6 Injector Actuator #2 : Current Below Normal 
2612-6
Troubleshooting Injector Solenoid - Test  
Cylinder #6 Injector Actuator #2 : Current Above Normal 
2738-3
Turbocharger #1 Compressor Inlet Pressure Sensor : Voltage Troubleshooting Sensor Signal (Analog, Active) - Test  
Above Normal 
2738-4
Turbocharger #1 Compressor Inlet Pressure Sensor : Voltage Troubleshooting Sensor Signal (Analog, Active) - Test  
Below Normal 
3372-3
Engine Charge Air Cooler #1 Outlet Temperature Sensor : Voltage Troubleshooting Sensor Signal (Analog, Passive) - Test  
Above Normal 
3372-4
Engine Charge Air Cooler #1 Outlet Temperature Sensor : Voltage Troubleshooting Sensor Signal (Analog, Passive) - Test  
Below Normal 
3482-3
Troubleshooting Turbocharger Compressor Bypass - Test  
Sensor Supply #3 : Voltage Above Normal 
3482-4
Troubleshooting Turbocharger Compressor Bypass - Test  
Sensor Supply #3 : Voltage Below Normal 
3528-3
Troubleshooting Sensor Signal (Analog, Active) - Test  
Barometric Pressure Sensor: Voltage Above Normal 
3528-4
Troubleshooting Sensor Signal (Analog, Active) - Test  
Barometric Pressure Sensor: Voltage Below Normal 
3528-21
Troubleshooting Sensor Supply - Test  
Barometric Pressure Sensor:Data Drifted Low 
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3683-3
Troubleshooting Sensor Signal (Analog, Passive) - Test  
Auxiliary Temperature #2 : Voltage Above Normal 
3683-4
Troubleshooting Sensor Signal (Analog, Passive) - Test  
Auxiliary Temperature #2 : Voltage Below Normal 

PIP
4781-3
Engine Turbocharger Compressor Bypass Valve Control Module : Troubleshooting Turbocharger Compressor Bypass - Test  

-
Voltage Above Normal 
4781-4

202 094
Engine Turbocharger Compressor Bypass Valve Control Module :
Voltage Below Normal 
1 Troubleshooting Turbocharger Compressor Bypass - Test  

4781-5
Engine Turbocharger Compressor Bypass Valve Control Module :
Current Below Normal 
3
18: 03/1 465
/ 0 Troubleshooting Turbocharger Compressor Bypass - Test  

4781-6

M0 2 3 : 5
18-
Engine Turbocharger Compressor Bypass Valve Control Module : Troubleshooting Turbocharger Compressor Bypass - Test  
Current Above Normal 

0 0
4781-9

Abnormal Update Rate 

4781-14
7
© 2 752 3:00
Engine Turbocharger Compressor Bypass Valve Control Module : Troubleshooting Data Link - Test  

Special Instruction 
023 3
Engine Turbocharger Compressor Bypass Valve Control Module : Troubleshooting Data Link Configuration Status - Test  

Cat
5005-3
Turbocharger Compressor Bypass Valve Position Sensor : Voltage Troubleshooting Turbocharger Compressor Bypass - Test  

erp
Above Normal 
5005-4

illa
Turbocharger Compressor Bypass Valve Position Sensor : Voltage Troubleshooting Turbocharger Compressor Bypass - Test  
Below Normal 

PIP-10940465
2023/03/15
18:23:03-03:00
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i08484374
© 2023 Caterpillar Inc.

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