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Injector Instalacion
Injector Instalacion
Injector Instalacion
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Product: EXCAVATOR
Model: 336E L EXCAVATOR BZY
Configuration: 336E L Excavators BZY00001-UP (MACHINE) POWERED BY C9.3 Engine
i05829824
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B - Scotch Brite 1
1U-5718 Vacuum Pump 1
169-7372 Bottle Assembly 1
NOTICE
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336E L Excavators BZY00001-UP (MACHINE) POWERED BY C9.3 Engine(SEBP5611 - 84) -... Page 2 of 6
1. Evacuate as much fuel and oil as possible from the cylinder head before installing the unit injector.
Several evacuations may be necessary. Use Tooling (C) to remove the fuel and oil from the cylinder.
Note: Tooling (F) is available to clean loose material from the sleeve bore and the cylinder.
2. Clean the carbon from the sleeve, the sleeve bore, and the end of the unit injector. Clean the carbon
from the seal area that is inside the cylinder head. A fine grade of Tooling (B) is preferred. Clean the
carbon from the cylinder head. If the sleeve of the unit injector has been removed, use Tooling (D) to
remove only carbon from the surface of the sleeve. If the sleeve of the unit injector is installed, use
Tooling (E) to clean the carbon deposit from the inside of the sleeve.
The following procedure is the preferred method of cleaning the sleeve bore.
Place a 38 mm (1.5 inch) square piece of Scotch Brite material on the end of Tooling (F). Twist
Tooling (F) with Tooling (H) against the lower surface of the sleeve bore.
The surface should be cleaned until the surface is smooth and shiny. The entire sleeve bore should be
cleaned to remove any loose carbon particles.
Note: Tooling (G) is available to clean loose material from the sleeve bore and the cylinder.
NOTICE
Illustration 1 g01355602
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3. Install O-ring seal (9) and O-ring seal (10) on unit injector (4). Lubricate O-ring seal (9), O-ring seal
(10), and the sleeve bore of the unit injector sparingly with clean engine oil.
4. Record the serial number for the injector and the injector confirmation code. When you install a new
unit injector, the E-Trim value must be programmed into the Engine Control Module. For more
information, refer to Troubleshooting, "Injector Trim File - Install".
Illustration 2 g02161415
Illustration 3 g01264293
Note: Verify quill tube (1) is positioned out of the bore enough to see O-ring seal (2). This action will
ensure that the injector does not contact the quill tube during installation.
5. Place unit injector (4) into the bore. Make sure that the key (7) for the unit injector fits into slot (8) in
the cylinder head.
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Illustration 4 g02161316
6. Position unit injector clamp (6) with the label "C9" in the up position. Install socket head bolt (5) into
unit injector clamp (6). Tighten socket head bolt (5) to a torque of 28 ± 3 N·m (21 ± 2 lb ft) to secure
unit injector (4).
Illustration 5 g02161166
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336E L Excavators BZY00001-UP (MACHINE) POWERED BY C9.3 Engine(SEBP5611 - 84) -... Page 5 of 6
Illustration 6 g01355441
Illustration 7 g01355608
Note: Check the O-ring seal for wear or for damage. If necessary, replace the O-ring seal.
Note: The quill tube can be reused if it stays with the same injector. If a new injector is installed,
replace the quill tube with a new quill tube.
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336E L Excavators BZY00001-UP (MACHINE) POWERED BY C9.3 Engine(SEBP5611 - 84) -... Page 6 of 6
Illustration 8 g02077582
a. Inspect the sealing surface (A) for damage. Replace quill tube (1) if damage was found.
b. Lubricate new O-ring seal (2) with clean engine oil. Install new O-ring (2).
9. Lubricate the O-ring seal, the nut face, and the threads with clean engine oil. Insert quill tube (1) into
the bore with the ball on the right side. Once the quill tube has bottomed out, rotate the quill tube until
the ball engages with the slot. The quill tube should drop slightly when the ball is engaged with the
slot. This action will install quill tube (1). Ensure that the ball is in alignment with the slot for quill tube
(1). Tighten the nut for quill tube (1) to a torque of 70 ± 3 N·m (52 ± 2 lb ft).
Note: After service is complete, perform a fuel system verification test. Refer to Troubleshooting, Fuel
System Verification Test for the correct procedure.
End By:
a. Install the fuel injection line. Refer to Disassembly and Assembly, "Fuel Lines - Remove and Install".
b. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover -
Remove and Install".
Copyright 1993 - 2023 Caterpillar Inc. Tue Apr 11 17:29:23 CST 2023
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