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פניאומטיקה
Crouzet Pneumatic Training
: במצגת זו נעבור
•מבוא
•אינפורמציה כללית
• פונקציות לוגיות בסיסיות
P.A.C. SEQUENCERS•
PERIPHERAL COMPONENTS•
• פתרון בעיות
• סימנים
בקרה פניאומטית:
הפניאומטיקה שמוצעת ע"י קרוזט משמשת לבקרה
של פונקציות במכונות תהליכים ורובוטיקה
אויר..
המופעלים אויר
קרוזט היא ספקית מובילה של בקרה פניאומטית
באירופה ובארה"ב.
“OR” FUNCTION
1 - INPUT SIGNAL
2 - SUPPLY AIR
3 - OUTPUT
“AND” FUNCTION
1 - INPUT SIGNAL
2 - SUPPLY AIR
3 - OUTPUT
“YES” FUNCTION
1 - INPUT SIGNAL
2 - SUPPLY AIR
3 - OUTPUT
“NOT” FUNCTION
1 - INPUT SIGNAL
2 - SUPPLY AIR
3 - OUTPUT
SAMPLE CIRCUIT
Latching Function
LOGIC FUNCTION
SAMPLE CIRCUIT
Sequential Operation
1 Press Two
Two--Hand
Control:
Cyl. #1
#1 extends
2 Press Two
Two--Hand
Control a second
time:
Cyl. #2
#2 extends
3 Press Reset Button:
Cyl.s #1
#1 and #2
#2
Retract
LOGIC FUNCTION
SAMPLE CIRCUIT
Binary Function
MODULE 1 MODULE 2
SAMPLE SEQUENCE
P.A.C. MODULES
SIMULTANEOUS
REPETITIVE CYLINDER MOVEMENTS
MOVEMENTS
When 2 outputs are required When an output is repeated in the
from one module, a tee cycle then the two outputs are piped
connection is placed on the to an “OR” element. The input is
output. An extra “And” element simply connected with a tee
is used to ensure both input connection to both modules. There
signals are present before is no limit to the number of times an
stepping on. output can be repeated.
P.A.C. MODULES
1-Cyl A extends
2-Cyl A retracts
3-Cyl B extends
4-Cyl B retracts
CYCLE REPEATS
E-STOP ACTUATED
1-Cycle stops immediately
2-All cylinders retract
3-System resets to first
position
P.A.C. MODULES
SAMPLE CIRCUIT
ALTERNATE SENSORS
SIGNAL FROM
START
1-Cyl A extends
a.-
a.-Bleed Sensor
advances
to #2
#2 module
2-Cyl B extends
a.-
a.- Timer delays
3-Cyl B retracts
a.-
a.-Electrical signal
from
Pressure Sensor
to
solenoid valve.
4-Cyl A retracts
5-Cycle stops
DETECTORS
POSITION DETECTORS
TIMERS:
Timer relays are used to delay the appearance or
disappearance of an output signal in relation to the
appearance of the input signal.
The operating principal entails the filling of a reservoir via a
flow restrictor until the threshold pressure of the relay (NC
or NO) is reached. The non-
non-return device enables the
capacity to be drained quickly, resetting the time delay.
Flow restrictors may be ether fixed (.4
(.4 sec) or adjustable ((15
15
and 30 sec available). ‘Delay on’ and ‘delay off’ styles are
available.
TIMER RELAYS (CONTINUED)
The two-
two-hand safety module is used
to ensure operator safety during a
dangerous machine movement,
cycle or phase. To obtain an output
signal it is necessary to give two
simultaneous input signals (1( 1 & 2)
with a maximum delay of 0.4s. The
output is only maintained if the 2
input signals are present. It cannot
reappear until both buttons have
been released and re-
re-operated.
SUB BASES
SINGLE SUB BASE OR END SUB BASE WITH FRONT CONNECTION (DIN-rail) #81 532 104
ASSOCIABLE SUB BASE WITH FRONT CONNECTION (DIN-rail) #81 532 102
The associable sub-bases can be joined together to form a manifold
system. This system must always be closed at the end of the run by
joining a single end sub-base to it.
Each associable sub-base incorporates a selector which can be turned to
select the required function.
POSITION 22 The selector in position 22 connects the input port #2 of the
sub-base with the input port #2 of the next base.
POSITION 32 The selector in position 32 connects the input port #3 of the
sub-base with the input #2 of the next base.
LOGIC SUB BASES (continued)
1. Input port (green - port 1) 5. Input indicator (green) 9. Flow direction arrow
2. Output port (red - port 3) 6. Output indicator (red) 10
10.. Mounting tongue
3. Supply port (yellow - port 2) 7. 1/4 turn screws 11
11.. Mounting groove
4. Input port integral to 8. Marking tag 12
12.. Selector
sub base
SUB BASES (CONTINUED)
SUB BASES (CONTINUED)
INTERIM SUB-BASE WITH FRONT CONNECTION (DIN rail) #81 551 101
END BASE-1 PAIR ENTRY & EXIT- WITH FRONT CONNECTION #81 552 101
CONNECTIONS_______________TUBE dia._ in._ _(mm)
4 & 7 - Green - INPUT (Start & Reset) 5/32” (4mm)
2 - Yellow - SUPPLY 1/4” (6.35 mm)
5 & 6 - Red - OUTPUT (In-cycle & Reset) 5/32” (4mm)
End base pairs cap the ends of interim bases and provide service
connections. Attaching tabs and self-sealing ports are compatible
with the interim bases. End bases do not mount PAC modules.
P.A.C. SUB BASES (CONTINUED)
Component failure in a
tested design is usually
indicated by improper
output signal (port 3)
when supply (port 2) and
input signals (port 1) are
present. Most
components in a circuit
are arranged with signals
traveling from outputs
(red ports) to inputs
(green ports) of the
succeeding element.
TROUBLESHOOTING (CONTINUED)
Directional valves receive signals from a control device and direct power
to the actuators. They may also provide an exhaust function while at
rest. Function of the valves must be matched to the purpose of the
actuator and the job to be performed.
DIRECTIONAL VALVES (CONTINUED)
The 5/2 Directional Valve provides power to the actuator and an exhaust function
as it alternates between positions. Flow ratings for the directional valve must be
chosen to accommodate the size and desired speed of the actuator.
DIRECTIONAL VALVES (CONTINUED)
IDENTIFICATION OF PORTS
1 = pressure inlet port
2 and 4 = actuator ports
3 and 5 = exhaust ports
14 = piloting, control function
[connecting pressure
port (1
(1) with
actuator port (4
(4)]
12 = piloting, return function
[connecting pressure
port (1
(1) with
actuator port (2
(2)]
DIRECTIONAL VALVES (CONTINUED)
PILOTED VALVES:
Directional Valves receive signals from the
control system by way of pilot valves. Single
pilot valves (mono-
(mono-stable) can only propel the
directional valve in a single direction and must
rely on a spring to return it to it’s original
position. A dual pilot (bi-
(bi-stable) unit shifts the
directional valve in both directions.
Electrical solenoid pilot valves can be used to
shift a directional valve. Solenoids can be
combined with pneumatic pilots and spring
returns in special applications. Some of the
symbols for these combinations are shown
here.
CONSTRUCTION MATERIALS
• Poppet - Desmopan
• Rings And Diaphragm - Nitrile
• Indicators - Hytrel (Elastomer)
• Component Body - Delrin ( Pom)
• Fittings - Brass
• Spring And Ball - Stainless Steel
• Screws - Iron
• Base Body - Zytel ( Pa66
Pa66))
DESIGN FEATURES