Professional Documents
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Flomax 30 Parts
Flomax 30 Parts
Bronze
Stainless Steel
PumPAK Models
Bronze
Stainless Steel
Pedestal Models
EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS temperature and concentration of the chemical(s)
STATIC SPARK HAZARDOUS PRESSURE within the substances being pumped, flushed or cir-
culated. For specific fluid compatibility, consult the
chemical manufacturer.
WARNING Be sure hoses and other components can CAUTION Maximum temperatures are based on
withstand fluid pressures developed by this pump. mechanical stress of seals and elastomers only. Cer-
Check any hoses for damage or wear. Be certain dis- tain chemicals will significantly reduce maximum safe
pensing device is clean and in proper working condi- operating temperature. Consult the chemical manu-
tion. facturer for chemical compatibility and temperature
WARNING IMPROPER GROUNDING. Can increase limits.
spark and electrical shock risk, resulting in severe in- CAUTION Be certain all operators of this equipment
jury or death. Ground pump and pumping system. have been trained for safe working practices, under-
y The pumping system must be grounded when it is stand it’s limitations, and wear safety goggles / equip-
pumping, flushing, recirculating, or spraying flamma- ment when required.
ble materials such as paints, solvents, lacquers, etc. CAUTION Do not use the pump for the structural
or used in a location where surrounding atmosphere support of the piping system. Be certain the system
is conducive to spontaneous combustion. Ground the components are properly supported to prevent stress
dispensing valve or device, containers, hoses, and any on the pump parts.
object to which material is being pumped. CAUTION Prevent unnecessary damage to the
y Secure pump, connections, and all contact points to pump. Do not allow pump to operate in a dry run con-
avoid vibration and generation of contact or static dition or under cavitating conditions for extended
spark. Consult local building codes and electrical periods.
codes for specific grounding requirements. After CAUTION Use only genuine MP Pumps® replace-
grounding, periodically verify continuity of electrical ment parts to assure compatible pressure rating and
path to ground. Test with an ohmmeter from each longest service life.
component (e.g., hoses, piping, pump, clamps, motor, CAUTION The mechanical seal in the pump must
base plate, etc..) to ground to ensure continuity. Ohm- not be operated dry.
meter should show 0.1 ohms or less. CAUTION If a pump will be idle in freezing weath-
WARNING HAZARDOUS PRESSURE. Can result in er it should be drained or filled with the proper an-
serious injury or property damage. Do not service or ti-freeze.
clean pump while the system is pressurized. NOTICE Pump should be installed in the position
WARNING HAZARDOUS MATERIALS. Can cause se- consistent with the manufactures specifications.
rious injury or property damage. Do not attempt to NOTICE Re-torque all fasteners before operation.
return a pump to the factory or service center that Creep of housing and gasket materials may cause
contains hazardous material. Safe handling practices fasteners to loosen. Re-torque all fasteners to insure
must comply with local and national laws and safe- against fluid leakage.
ty code requirements. Obtain Material Safety Data
Sheets on all materials from the supplier for proper WARNING = Hazards or unsafe practices which could
handling instructions. result in severe personal injury, death or
CAUTION Check pump seals, elastomers, and all substantial property damage.
wetted parts to assure compatibility before using CAUTION = Hazards or unsafe practices which could
commission of the product. result in minor personal injury, product
y Verify the chemical compatibility of the pump wetted or property damage.
parts and the substance being pumped, flushed or NOTICE = Important installation, operation or
recirculated. Chemical compatibility may change with maintenance information.
IOM INFORMATION NEEDED FOR CE
CAUTION NOISE HAZARD. Long term noise expo- WARNING FLAMMABLE SUBSTANCES. Grease and
sure while in close proximity to an operating pump oil used in double seal pump is flammable. Avoid
can lead to noise injuries and hearing loss. Noise can- exposing double seal pumps to high temperatures.
celling PPE and/or sound insulation is recommended Grease Flashpoint 500°F (260°C). Oil flash point 300°F
if long term exposure is unavoidable. (149°C).
CAUTION HIGH SURFACE TEMPERATURE: High sur- WARNING EXPLOSIVE ENVIRONMENTS. Flomax is
face temperatures that can result in burns may devel- not ATEX Certified. Do not install pump in potentially
op near the mechanical seal of the pump. Allow suffi- explosive environments.
cient time for pump to cool or use proper PPE before WARNING LIFTING AND TRANSPORT HAZARDS. Per-
interacting with the pump. sons that cannot lift more than 50lb (23Kg) should not
WARNING EXTREME ENVIRONMENT CONDITIONS. attempt to lift pump assemblies by hand. Do not at-
Consult local building, electrical, and construction tempt to transport pumps by hand for large distances
codes before installing pumps in environments prone or from high elevations. Pump and engine assemblies
to extreme weather and/or geological activity. should not be lifted or transported by hand.
SUCTION
IMPELLER
IMPELLER
WEAR PLATE
WEAR PLATE
Figure 2
DISCHARGE VALVE
OVER HEAD
UNION FLANGE WATER TANK
Hd
UNION FLANGE DISCHARGE HEAD
FILL PLUG
SUCTION VALVE
MINIMIZE LENGTH & AVOID
SHARP BENDS NEAR INLET
Hs
SUCTION HEAD
(NPSHr)
DRAIN PLUG
Figure 3
MAINTENANCE
The FLOMAX pump is of simple construction with only one Before removing the seal from the impeller, inspect the
moving part. The impeller on the FLOMAX 5 is threaded to carbon washer. If nicked or worn - replace it with a new one.
a stainless steel drive sleeve. The sleeve slips over the drive Inspect the seal seat (still in the pump adapter). If no nicks,
shaft and is locked to the drive shaft with a two-piece clamp. scratches or cracks appear and surface is clean and smooth,
This means you use a standard drive shaft - no special tapers there is no need to replace it. If replacement is necessary,
or threads. It’s easy to adjust or remove the impeller. FLOMAX remove adapter by removing four hex nuts and washers.
pumps are available with either a selflubricated shaft seal, or Place adapter on flat surface, with impeller side down. Press
a grease lubricated shaft seal. The self-lubricated seal is lubri- out seal seat by using wooden end of a screw driver or similar
cated by the liquid in the pump. Operating the pump dry will tool.
seriously damage the seal.
TO REPLACE IMPELLER
To lubricate the grease lubricated seal, turn the wing nut on
On the two-piece impeller it is not necessary to remove the
the grease cup to the left - counterclockwise. If the pump
seal. Place impeller drive sleeve between two pieces of wood
is to be left standing idle for any length of time in freezing
in a vise. Hold impeller sleeve carefully so you do not damage
conditions, the pump housing should be drained. Draining is
the seal assembly. Hold firmly and unthread impeller by turn-
provided for by a drain plug located at the base of the pump
ing counterclockwise - left hand. Replace with a new impeller.
housing.
Be sure seal spring fits over hub on back of impeller.
DISASSEMBLY
TO REMOVE ADAPTER
Disconnect power (or spark plug wire) to prevent accidentally
Remove the four nuts and lockwashers. Loosen and remove
starting.
adapter.
Disconnect lines and drain pump housing.
TO REMOVE WEAR PLATE
TO REMOVE PUMP HOUSING
After pump housing has been removed from the adapter,
Remove capscrews and nuts holding pump housing to mou-
inspect the wear plate. If wear plate is badly worn, it should
nting base (where used).
be replaced. To remove wear plate, loosen and remove acorn
Remove nuts and lockwashers holding pump housing to the
nuts and gaskets on the outside of the pump housing.
adapter.
Loosen the housing and remove carefully to prevent tearing CAUTION: When replacing wear plate, be sure to use new
gaskets. gaskets under acorn nuts to seal against air leaking in on suc-
tion side during priming cycle.
TO REMOVE IMPELLER
If pump is equipped with a grease lubricated seal, relieve INSPECTION
pressure in grease cup by turning wing handle to the right - After pump has been disassembled, check all parts over care-
clockwise. fully for wear or damage. When ordering parts for your pump,
Remove impeller clamp nuts and clamp to unlock impeller be sure to specify model and serial numbers shown on name
drive sleeve from drive shaft. plate.
Use two “jimmy” bars or large screwdrivers diagonally across
from each other between adapter and end of drive sleeve.
Pry the sleeve off the drive shaft.
REASSEMBLY
MOUNTING ADAPTER MOUNTING SELF-LUBRICATED SEAL ASSEMBLY
Before mounting adapter, clean counterbore cleanser. Mount seat and seat ring (Part 4 and 5) as outlined above.
Clean and lubricate with light oil the synthetic rubber mem- Inspect impeller sleeve for nicks and burrs. Polish sleeve with
ber on seal seat and press (do not drive) the assembly into fine emery or crocus cloth. Then clean and lubricate with a
the adapter counterbore, seating it firmly and squarely. clean light oil.
Install adapter. Install lockwashers and tighten four nuts Slip the coil spring (Part 1) onto the impeller sleeve making
evenly. certain that it is seated properly on the shoulder of the im-
peller.
CAUTION: In handling, avoid dropping seat and take particu-
lar care not to scratch the lapped face.
O Ring
O Ring
Figure 4
Place gasket over studs and O-ring into groove then install
seal housing over studs with seal facing up with ¼ NPT holes
at 2 o’clock and 7 o’clock position. Inspect and wipe clean if
needed. Apply P80 to impeller drive sleeve and to interior
of seal bellows, and push onto drive sleeve with seal pusher
with silicon carbide seal facing downward towards impeller.
The silicon carbide face is a matte light gray. The carbon face
is a very dark gray/black. See the picture below. Some seals
have the same primary seal face and therefor the direction Figure 6
does not matter.
Continue filling seal cavity until high-pressure grease reser-
Carbon Silicon Carbide voir is full. NOTE: When grease reservoir is full it will spit out
Seal Face (black) Seal Face (gray) of the pressure release valve.
Towards
Impeller
Figure 5
8
18
9
17
16
10
15
14
5
11 13
24
20
12
23
4
25
3
2 26
22
21
5 20
6
1 19
17 17 17
15
8 18
9
17
10 16
15
14
5
11 13
12
4 23
26
3
6 22
25
21 19
2
5
1 20
24
19
Figure 8
8
18
9
17
16
10 15
14
5
11 13
6
12
3 31
2 30
29
5 28
1 2
24
27
25
26
21
25
24
23
22
20
Figure 9
13
12
11
10
5
7 9
20
16
8 19
4 22
2
18 21
17
16
5
1 6 15
18
11 13
13
12
11
5 10
7 9
8
19
4
22
3
18
21
2 17 15
6
5
1 16
20
15
Figure 11
12
11
10
5
7 9
2 6
5
1
14
15 35
34
16
33
17 30
18
31
19
28 32
20
21 29
22
28
23
27
26
25
22
24
Figure 12
7.08 8.504
8.501
1.6265
18.05 1.6255
16.68
10.97
10.97
45°
6.25 REF.
3/4" NPT
.53 TYP. (4) .56 HOLES THRU
9.56 2.50 ON A Ø7.250 B.C. EQ.
SPACED AS SHOWN
2.50
REF.
4.00
8.00
23.54 11.57
9.89 3" NPT
DISCHARGE
7.08
18.05
3" NPT
1.125 SUCTION
1.123
10.97
.53
1.00
9.56
5.08 5.12
FM30 SS Pedestal
8.00
5.00
6.50 10.20
(4) .56
SLOTS
(4) .438
HOLES
Figure 14
7.05
11.00
(4) .60
.50 9.57
SLOTS
FM30 SS Hydraulic (1.59)
6.52 3.75 4.08 2.50 (4) .44
THRU HOLES
4.00
7.00
5.50 8.00
2.75
Figure 15
8.08
16.68
16.80
11.38
6.25
3/4" NPT
10.20
.53 TYP
SECTION A-A
A
FM30 BZ PumPAK (184TC / 256TC / 286TSC)
Figure 16
Ø 3.00
11.57
21.61
8.07
5.45
3" NPT
3.17
SUCTION
16.80
1.125
1.123
11.35
1.00
8.00
5.00
10.20
6.50
(4) .56
SLOTS
(4) .438
HOLES
Figure 17
B B
8.08
SECTION A-A
3" NPT SUCTION
16.80
3.18
.25 SQUARE KEY
11.38
5.25
6.25
A 3.75
.53
22.35
14.53
3.00
REF.
.918
1.125
1.123
4.242
5.00 6.50
2.50