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Ic Engine Rebuilding and Reconditioning Report
Ic Engine Rebuilding and Reconditioning Report
Ic Engine Rebuilding and Reconditioning Report
AND
RECONDITIONING REPORT
ASSIGMENT OF REASEACH METEDOLOGY
SUBMITTED TO Mr,Dani'el
BY NAME ID/NO
1.Hailu Tadesse...................................ATTC/126/21.
1.1.1Valve……………………………….
1.1.1Valve Spring………………….
1.1.3Valve Seat……………
1.1.4Valve Guide…………
LIST OF TABLE
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Unit 1 Cylinder Head Inspection
1.1 Introduction
Measuring tools are precise and delicate instruments. In fact, the more precise they are, the more
delicate they are. They should be handled with great care. Never pry, strike, drop, or force these
instruments. They may be permanently damaged.
accurate measurements very important. Even the slightest error in measurement can be critical to
the durability and operation of an engine and other systems.
Vernier Calliper
A vernier calliper is a measuring tool that can make inside, outside, or depth measurements.
Dial Calliper
The dial calliper is an easier-to-use version of the vernier calliper. Imperial callipers commonly
measure dimensions from 0 to 6 inches (0 to 150 mm).
2
Micrometers
The micrometer is used to measure linear outside and inside dimensions. Both outside and inside
micrometers are calibrated and read in the same manner.
Feeler Gauge
A feeler gauge can be used by itself to measure piston ring side clearance, piston ring end gap,
connecting rod side clearance, crankshaft end play, and other distances.
Straightedge
Any surface that should be flat can be checked with a straightedge and feeler gauge set.
Dial Indicator
Dial indicators are available with various face markings and measurement ranges to
accommodate many measuring tasks
Cleaning engine parts is one of the most basic procedures that your machine shop will do, yet it
is also one of the most important parts of the engine repair procedure. Before you can really
inspect the parts for your engine to determine what will need to be done to them, they have to be
cleaned. If the parts aren’t clean, it’s hard to measure them and inspect them for defects etc.
3
There are several methods that are generally used to clean parts in a modern Automotive THE
SPRAY WASHER
HOT TANK
Leave your engine for now and get your cylinder head off the shelf.
INPECTION OF VALVE
4
Exhaust valve:-1.8mm(0.071inch) Exhaust valve:-1.3mm(0.051inch)
Measured Value
1 2.00mm 1.4mm
2 0.45mm 1.4mm
3 0.4mm 1.1mm
4 1.35mm 1.1mm
Conclusion: -since all the measured values are below the margin thickness or less than
margin thickness. Therefore, all the valves are must be replaced.
Measured value
1 103.4mm 103.30mm
2 103.25mm 103.25mm
3 103.25mm 103.35mm
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Conclusion:-from this in specification we conclude that all the intake and exhaust valves have
less measured values than minimum overall length. Therefore, those all valves are must be
replaced
8.030mm
By using a caliper gauge measure the inside diameter of the valve guide bushing of cylinder number
It is the subtract value of valve steam diameter measurement from the bushing inside diameter
measurement
valve spring.
6
By using dial indicator measure the run out of camshaft.
Conclusion:-our measured vale is less than from the standard value so we can use it.
1 54.27mm 54.89mm
2 54.26mm 54.92mm
3 54.22mm 54.98mm
4 54.28mm 54.95mm
From the above table measured value of cam lobe we should take smallest value from both
intake and exhaust cam lobe respectively.
So that from intake cam lobe we have the smallest value is 54.22mm for cylinder third and from
exhaust cam lobe the smallest value is 54.92mm.
Conclusion:- all our measurement value found in standard value or which is in specification
so this means both the intake and exhaust cam lobe within specification. Therefore, our cam lob
is reused or it is function able.
Standard value of oil clearance is 0.058mm up to 0.088mm. Maximum oil clearance is 0.10mm.
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