076 - 000 - 000-Exterior Panels # Trim

EXTERIOR PANELS / TRIM > FRONT BUMPER
*A
*2
x8
12 (122, 9)
x2
x2
x3
*1
x2
x2
x3
x6
B399226C01
*A for Standard Body - -
*1 FRONT BUMPER COVER *2 NO. 1 RADIATOR GRILLE RETAINER
N*m (kgf*cm, ft.*lbf): Specified torque - -
-1-
*A
*2
x8
12 (122, 9)
x2
x2
x3
*1
x2
x2
x3
x6
B399230C01
*A for Wide Body - -
*1 FRONT BUMPER COVER *2 NO. 1 RADIATOR GRILLE RETAINER
-2-
*A
*3
*B
*6
*2
26 (265, 19)
*7
x4 *C
*6
*1
*7
*4
*5
B399227C01
*A for Standard Body *B w/ Intercooler
*C w/o Intercooler - -
FRONT BUMPER REINFORCEMENT SUB-
*1 *2 FRONT BUMPER SIDE SUPPORT LH
ASSEMBLY
*3 FRONT BUMPER SIDE SUPPORT RH *4 FRONT BUMPER STONE DEFLECTOR LH
*5 FRONT BUMPER STONE DEFLECTOR RH *6 RADIATOR SIDE DEFLECTOR LH
*7 RADIATOR SIDE DEFLECTOR RH - -
-3-
*A
*3
x2
*B
*6
26 (265, 19)
*7 *2
x4 *C
x2
*6
*1
*7
*4
*5
B399231C01
*A for Wide Body *B w/ Intercooler
*C w/o Intercooler - -
FRONT BUMPER REINFORCEMENT SUB-
*1 *2 FRONT BUMPER SIDE SUPPORT LH
ASSEMBLY
*3 FRONT BUMPER SIDE SUPPORT RH *4 FRONT BUMPER STONE DEFLECTOR LH
-4-
*5 FRONT BUMPER STONE DEFLECTOR RH *6 RADIATOR SIDE DEFLECTOR LH
*7 RADIATOR SIDE DEFLECTOR RH - -
*A
*1
B399228C01
*1 RADIATOR GRILLE - -
-5-
*A
*1
B399232C02
*1 RADIATOR GRILLE - -
-6-
*A
*2
x2
●*3
x3
*4
*1
B399229C01
*1 FRONT BUMPER HOLE COVER LH *2 FRONT BUMPER HOLE COVER RH
*3 FRONT BUMPER PAD *4 LOWER NO. 1 RADIATOR GRILLE
● Non-reusable part - -
-7-
*A
*B
x3
*2
*B
*10
x3
*B
*8
x2 *1
●*9
x3
*C
*4
*B
*7
*6
*C *3
*5
B399233C01
*A for Wide Body *B w/o Fog Light
*C w/ Fog Light - -
*1 FOG LIGHT ASSEMBLY LH *2 FOG LIGHT ASSEMBLY RH
*3 FOG LIGHT COVER LH *4 FOG LIGHT COVER RH
*5 FOG LIGHT MOUNTING BRACKET LH *6 FOG LIGHT MOUNTING BRACKET RH
*7 FRONT BUMPER HOLE COVER LH *8 FRONT BUMPER HOLE COVER RH
*9 FRONT BUMPER PAD *10 LOWER NO. 1 RADIATOR GRILLE
-8-
FRONT BUMPER > REMOVAL
1. REMOVE NO. 1 RADIATOR GRILLE RETAINER
a. Remove the 8 clips and No. 1 radiator grille

retainer.
B399236
2. REMOVE FRONT BUMPER COVER
a. Using a screwdriver, turn the pin hold clip 90° and

*A
remove the pin hold clip.
HINT:
Use the same procedure for the pin hold clips on
*a
the other side.
b. Remove the clip.

HINT:
Use the same procedure for the clip on the other
side.
*B
*a
B399237C02
*A for Standard Body
*B for Wide Body
*a 90°
-9-
Rotation Direction
c. Remove the 6 screws and 3 bolts.
*b *a *b
*b
B399238C01
*a Bolt
*b Screw
d. Put protective tape around the front bumper cover.

*A *B
B399239C02
*A for Standard Body *B for Wide Body
Protective Tape - -
- 10 -
e. Remove the 2 screws and 2 bolts.
*a *a
*b
*b
B399240C01
*a Bolt
*b Screw
f. Remove the 3 screws.
B399241
- 11 -
g. for Standard Body:
i. Detach the claw as shown in the illustration.

HINT:
Use the same procedure for the claw on the
other side.
B399242C01
Place Hands Here
Remove in this Direction
- 12 -
h. for Wide Body:
i. Detach the claw as shown in the illustration.

HINT:
other side.
i. w/ Fog Light:
i. Disconnect the connector.
B399281C01
Place Hands Here
- 13 -
j. Remove the front bumper cover as shown in the
illustration. *A
*B
B399284C01
*B for Wide Body
3. REMOVE RADIATOR SIDE DEFLECTOR LH
- 14 -
a. w/ Intercooler:
i. Detach the claw and remove the radiator side

deflector LH as shown in the illustration.
B399243C01
- 15 -
b. w/o Intercooler:
i. Detach the claw and remove the radiator side

B399282C01
4. REMOVE RADIATOR SIDE DEFLECTOR RH

HINT:
Use the same procedure described for the LH side.
5. REMOVE FRONT BUMPER STONE DEFLECTOR LH
- 16 -
a. Detach the claw and guide and remove the front
bumper stone deflector LH as shown in the
illustration.
B399244C01
6. REMOVE FRONT BUMPER STONE DEFLECTOR RH

HINT:
7. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
a. Remove the 4 bolts and front bumper

reinforcement sub-assembly as shown in the
illustration.
B399245C01
- 17 -
8. REMOVE FRONT BUMPER SIDE SUPPORT LH (for Standard)
a. Remove the bolt and clip.
b. Using a screwdriver, turn the clip 90° and remove

the clip.
c. Detach the claw and remove the front bumper side

support LH as shown in the illustration. *a
B399246C02
*a 90°
Rotation Direction
9. REMOVE FRONT BUMPER SIDE SUPPORT RH (for Standard)

HINT:
10. REMOVE FRONT BUMPER SIDE SUPPORT LH (for Wide Body)
- 18 -
a. Remove the bolt and clip.
b. Using a screwdriver, turn the clip 90° and remove

the 2 clips.
c. Detach the claw and remove the front bumper side *a

support LH as shown in the illustration.
B399247C02
*a 90°
Rotation Direction
11. REMOVE FRONT BUMPER SIDE SUPPORT RH (for Wide Body)

HINT:
- 19 -
FRONT BUMPER > DISASSEMBLY
1. REMOVE RADIATOR GRILLE

Click here EXTERIOR PANELS / TRIM > RADIATOR GRILLE > REMOVAL > REMOVE RADIATOR GRILLE
2. REMOVE LOWER NO. 1 RADIATOR GRILLE
a. Detach the claw and remove the 2 screws and

lower No. 1 radiator grille as shown in the
illustration.
B399249C01
3. REMOVE FOG LIGHT ASSEMBLY LH (w/ Fog Light)

Click here LIGHTING (EXT) > FOG LIGHT ASSEMBLY > REMOVAL
4. REMOVE FOG LIGHT ASSEMBLY RH (w/ Fog Light)

HINT:
5. REMOVE FRONT BUMPER HOLE COVER LH (w/o Fog Light)
- 20 -
a. Detach the claw and remove the front bumper hole
cover LH as shown in the illustration.
B399250C01
6. REMOVE FRONT BUMPER HOLE COVER RH (w/o Fog Light)

HINT:
7. REMOVE FOG LIGHT COVER LH (w/ Fog Light)
- 21 -
a. Detach the claw and remove the front bumper hole
B399283C01
8. REMOVE FOG LIGHT COVER RH (w/ Fog Light)

HINT:
9. REMOVE FOG LIGHT MOUNTING BRACKET LH (w/ Fog Light)
- 22 -
a. Detach the claw and remove the fog light mounting
bracket LH as shown in the illustration.
B399251C01
10. REMOVE FOG LIGHT MOUNTING BRACKET RH (w/ Fog Light)

HINT:
11. REMOVE FRONT BUMPER PAD
a. Remove the front bumper pad.
B409560
- 23 -
FRONT BUMPER > REASSEMBLY
1. INSTALL FRONT BUMPER PAD

HINT:
• When installing the front bumper pad, heat the front bumper cover using a heat light.
• Use the same procedure for all front bumper pads.
Standard:
Item Temperature
Front Bumper Cover 20 to 30°C (68 to 86°F)
CAUTION:
• Do not touch the heat light and heated
parts.
• Touching the heat light may result in burns.
• Touching heated parts for a long time may

result in burns.
a. Clean the rear spoiler surface.
i. Using a heat light, heat the front bumper

cover surface. *b
ii. Remove the double-sided tape from the front

bumper cover.
iii. Wipe off any tape adhesive residue with *a

cleaner.
E306500C23
*a Heated Part
*b Heat Light
b. Install a new front bumper pad.
i. Using a heat light, heat the rear spoiler.
ii. Remove the peeling paper from the face of the

front bumper pad.
HINT:
After removing the peeling paper, keep the
exposed adhesive free from foreign matter.
iii. Install the front bumper pad as shown in the

illustration.
HINT:
B409560
Press the front bumper pad firmly to install
it.
- 24 -
2. INSTALL FOG LIGHT MOUNTING BRACKET LH (w/ Fog Light)
a. Attach the claw to install the fog light mounting

bracket LH as shown in the illustration.
B405719C01
Install in this Direction
3. INSTALL FOG LIGHT MOUNTING BRACKET RH (w/ Fog Light)

HINT:
4. INSTALL FOG LIGHT COVER LH (w/ Fog Light)
- 25 -
a. Attach the claw to install the front bumper hole
B405727C01
5. INSTALL FOG LIGHT COVER RH (w/ Fog Light)

HINT:
6. INSTALL FRONT BUMPER HOLE COVER LH (w/o Fog Light)
- 26 -
a. Attach the claw to install the front bumper hole
B405718C01
7. INSTALL FRONT BUMPER HOLE COVER RH (w/o Fog Light)

HINT:
8. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

Click here LIGHTING (EXT) > FOG LIGHT ASSEMBLY > INSTALLATION
9. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)

HINT:
10. INSTALL LOWER NO. 1 RADIATOR GRILLE
- 27 -
a. Attach the claw to install the 2 screws and lower
No. 1 radiator grille as shown in the illustration.
B405717C01
11. INSTALL RADIATOR GRILLE

Click here EXTERIOR PANELS / TRIM > RADIATOR GRILLE > INSTALLATION > INSTALL RADIATOR GRILLE
- 28 -
FRONT BUMPER > INSTALLATION
HINT:
A bolt without a torque specification is shown in the standard bolt chart.
Click here SPECIFICATIONS > STANDARD BOLT > SPECIFIED TORQUE FOR STANDARD BOLTS
1. INSTALL FRONT BUMPER SIDE SUPPORT LH (for Standard Body)
a. Attach the claw to install the front bumper side

b. Install the 2 clips and bolt.
B405714C01
2. INSTALL FRONT BUMPER SIDE SUPPORT RH (for Standard Body)

HINT:
3. INSTALL FRONT BUMPER SIDE SUPPORT LH (for Wide Body)
- 29 -
a. Attach the claw to install the front bumper side
b. Install the 3 clips and bolt.
B405715C01
4. INSTALL FRONT BUMPER SIDE SUPPORT RH (for Wide Body)

HINT:
5. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
a. Install the front bumper reinforcement sub-

assembly with the 4 bolts.
Torque:
26 N*m (265 kgf*cm, 19 ft.*lbf)
B399286C01
- 30 -
6. INSTALL FRONT BUMPER STONE DEFLECTOR LH
a. Attach the claw and guide to install the front

bumper stone deflector LH as shown in the
illustration.
B405713C01
7. INSTALL FRONT BUMPER STONE DEFLECTOR RH

HINT:
8. INSTALL RADIATOR SIDE DEFLECTOR LH
- 31 -
a. w/ Intercooler:
i. Attach the claw and install the radiator side

B405734C01
- 32 -
b. w/o Intercooler:
i. Attach the claw and install the radiator side

B405735C01
9. INSTALL RADIATOR SIDE DEFLECTOR RH

HINT:
10. INSTALL FRONT BUMPER COVER
- 33 -
a. Install the front bumper cover as shown in the
illustration. *A
b. w/ Fog Light:
i. Connect the connector.
*B
B399285C01
*B for Wide Body
- 34 -
c. for Standard Body:
i. Attach the claw as shown in the illustration.

HINT:
other side.
B405711C02
- 35 -
d. for Wide Body:
i. Attach the claw as shown in the illustration.

HINT:
other side.
B405725C01
e. Install the 3 screws.
B399241
- 36 -
f. Install the 2 screws and 2 bolts.
*a *a
Torque: *b
for bolt
12 N*m (122 kgf*cm, 9 ft.*lbf) *b
g. Remove the protective tape.
B399240C01
*a Bolt
*b Screw
h. Install the 6 screws and 3 bolts.
*b *a *b
*b
B399238C01
*a Bolt
*b Screw
- 37 -
i. Install the pin hold clip.
*A
HINT:
Use the same procedure for the pin hold clip on
the other side.
*a
j. Install the clip.
HINT:
Use the same procedure for the clip on the other
side.
*b
*B
*a
*b
B405733C01
*B for Wide Body
*a CORRECT
*b INCORRECT
11. INSTALL NO. 1 RADIATOR GRILLE RETAINER
a. Install the 8 clips and No. 1 radiator grille retainer.
B399236
12. ADJUST FOG LIGHT AIMING

Click here LIGHTING (EXT) > FOG LIGHT ASSEMBLY > ADJUSTMENT
- 38 -
EXTERIOR PANELS / TRIM > REAR BUMPER
x2
45 (459, 33)
*1
x2
45 (459, 33)
B399484C01
*1 REAR BUMPER ASSEMBLY - -
N*m (kgf*cm, ft.*lbf) : Specified torque - -
- 39 -
*2
*1
x2
45 (459, 33)
x2
45 (459, 33)
*6
*7
*5
x5
5.0 (51, 44 in.*lbf)
5.0 (51, 44 in.*lbf)
*8
x5
*4
*3
B399485C01
*1 REAR BUMPER ARM LH *2 REAR BUMPER ARM RH
*3 REAR BUMPER BAR LH *4 REAR BUMPER BAR RH
*5 REAR BUMPER PLATE *6 REAR BUMPER PLATE LH
REAR BUMPER REINFORCEMENT SUB-
*7 REAR BUMPER PLATE RH *8
ASSEMBLY
- 40 -
REAR BUMPER > REMOVAL
CAUTION:
As the rear bumper assembly is extremely heavy, the engine lifter may suddenly drop if the instructions
listed in the repair manual are not followed. Therefore, always follow the instructions listed in the repair
manual when performing this procedure.
1. REMOVE REAR BUMPER ASSEMBLY
a. Loosen the 2 temporary bolts.
b. Using an engine lifter or equivalent, remove the 2 bolts and rear bumper assembly.
NOTICE:
• Using plate lift attachments or equivalent, set the rear bumper assembly on a flat
surface.
• Be sure to perform the operation with 2 persons or more.
• Be careful not to damage the rear bumper assembly.
B399486C01
Bolt Temporary Bolt
c. Remove the 2 temporary bolts from the vehicle body.
- 41 -
REAR BUMPER > DISASSEMBLY
1. REMOVE REAR BUMPER PLATE
a. Detach the claw and remove the rear bumper plate as shown in the illustration.
B399487C01
Remove in this Direction - -
2. REMOVE REAR BUMPER PLATE LH
- 42 -
a. Detach the claw and clip and remove the rear
bumper plate LH as shown in the illustration.
B399488C01
3. REMOVE REAR BUMPER PLATE RH

HINT:
4. REMOVE REAR BUMPER BAR LH
a. Remove the 5 bolts and rear bumper bar LH.
B399489
5. REMOVE REAR BUMPER BAR RH

HINT:
- 43 -
6. REMOVE REAR BUMPER ARM LH
a. Remove the 2 bolts and rear bumper arm LH from

the rear bumper reinforcement sub-assembly.
B399490
7. REMOVE REAR BUMPER ARM RH

HINT:
- 44 -
REAR BUMPER > REASSEMBLY
1. INSTALL REAR BUMPER ARM LH
a. Install the rear bumper arm LH to the rear bumper

reinforcement sub-assembly with the 2 bolts.
Torque:
45 N*m (459 kgf*cm, 33 ft.*lbf)
B399490
2. INSTALL REAR BUMPER ARM RH

HINT:
3. INSTALL REAR BUMPER BAR LH
a. Install the rear bumper bar LH with the 5 bolts.
Torque:
5.0 N*m (51 kgf*cm, 44 in.*lbf)
B399489
4. INSTALL REAR BUMPER BAR RH

HINT:
5. INSTALL REAR BUMPER PLATE LH
- 45 -
a. Attach the claw and clip to install the rear bumper
plate LH as shown in the illustration.
B403680C01
6. INSTALL REAR BUMPER PLATE RH

HINT:
7. INSTALL REAR BUMPER PLATE
a. Attach the claw to install the rear bumper plate as shown in the illustration.
- 46 -
B403679C01
Install in this Direction - -
- 47 -
REAR BUMPER > INSTALLATION
CAUTION:
As the rear bumper assembly is extremely heavy, the engine lifter may suddenly drop if the instructions
listed in the repair manual are not followed. Therefore, always follow the instructions listed in the repair
manual when performing this procedure.
1. INSTALL REAR BUMPER ASSEMBLY
a. Temporarily install the 2 temporary bolts to the vehicle body.
b. Using an engine lifter or equivalent, install the rear bumper assembly with the 2 bolts, and then
tighten the 2 temporary bolts.
Torque:
45 N*m (459 kgf*cm, 33 ft.*lbf)
NOTICE:
• Using plate lift attachments or equivalent, set the rear bumper assembly on a flat
surface.
• Be sure to perform the operation with 2 persons or more.
• Be careful not to damage the rear bumper assembly.
HINT:
Install the rear bumper assembly so that it is level to the ground.
B399486C01
Bolt Temporary Bolt
- 48 -
EXTERIOR PANELS / TRIM > RADIATOR GRILLE
*2
*A
*1
*B
*1
B399234C01
*A for Standard Body *B for Wide Body
*1 FRONT BUMPER COVER *2 RADIATOR GRILLE
- 49 -
*6
*6
x2
x2
x3
x2
x2
*8 x3
*7
*2
*1
*4
*5 *3
x2
B399235C01
CENTER RADIATOR GRILLE MOULDING CENTER RADIATOR GRILLE MOULDING
*1 *2
LH RH
*3 LOWER RADIATOR GRILLE MOULDING *4 NO. 9 RADIATOR GRILLE MOULDING
*5 RADIATOR GRILLE EMBLEM ASSEMBLY *6 RADIATOR GRILLE MOUNTING BRACKET
UPPER RADIATOR GRILLE MOULDING UPPER RADIATOR GRILLE MOULDING
*7 *8
LH RH
- 50 -
RADIATOR GRILLE > REMOVAL
1. REMOVE FRONT BUMPER COVER

Click here EXTERIOR PANELS / TRIM > FRONT BUMPER > REMOVAL
2. REMOVE RADIATOR GRILLE
a. Detach the claw and remove the radiator grille.
B399248C01
- 51 -
RADIATOR GRILLE > DISASSEMBLY
1. REMOVE RADIATOR GRILLE MOUNTING BRACKET

HINT:
Use the same procedure for both radiator grille mounting brackets.
a. Remove the screw and radiator grille mounting

bracket.
B399252
2. REMOVE UPPER RADIATOR GRILLE MOULDING LH
a. Remove the 2 screws.
b. Detach the claw and guide and remove the upper

radiator grille moulding LH as shown in the
illustration.
B399253C01
- 52 -
3. REMOVE UPPER RADIATOR GRILLE MOULDING RH

HINT:
4. REMOVE CENTER RADIATOR GRILLE MOULDING LH
b. Detach the claw and guide and remove the center

illustration.
B399254C01
5. REMOVE CENTER RADIATOR GRILLE MOULDING RH

HINT:
6. REMOVE LOWER RADIATOR GRILLE MOULDING
- 53 -
b. Detach the claw and guide and remove the lower

radiator grille moulding as shown in the
illustration.
B399255C01
7. REMOVE NO. 9 RADIATOR GRILLE MOULDING
- 54 -
a. Remove the 3 screws and No. 9 radiator grille
moulding as shown in the illustration.
B399256C01
8. REMOVE RADIATOR GRILLE EMBLEM ASSEMBLY
- 55 -
b. Detach the claw and guide and remove the radiator

grille emblem assembly as shown in the
illustration.
B399257C01
- 56 -
RADIATOR GRILLE > REASSEMBLY
1. INSTALL RADIATOR GRILLE EMBLEM ASSEMBLY
a. Attach the claw and guide to install the radiator

grille emblem assembly as shown in the
illustration.
b. Install the 2 screws.
B405724C01
2. INSTALL NO. 9 RADIATOR GRILLE MOULDING
- 57 -
a. Install the No. 9 radiator grille moulding with the 3
screws as shown in the illustration.
B405723C01
3. INSTALL LOWER RADIATOR GRILLE MOULDING
- 58 -
a. Attach the claw and guide to install the lower
radiator grille moulding as shown in the
illustration.
B405722C01
4. INSTALL CENTER RADIATOR GRILLE MOULDING LH
- 59 -
a. Attach the claw and guide to install the center
illustration.
B405721C01
5. INSTALL CENTER RADIATOR GRILLE MOULDING RH

HINT:
6. INSTALL UPPER RADIATOR GRILLE MOULDING LH
- 60 -
a. Attach the claw and guide to install the upper
illustration.
B405720C01
7. INSTALL UPPER RADIATOR GRILLE MOULDING RH

HINT:
8. INSTALL RADIATOR GRILLE MOUNTING BRACKET

HINT:
Use the same procedure for both radiator grille mounting brackets.
- 61 -
a. Install the radiator grille mounting bracket with the
screw.
B399252
- 62 -
RADIATOR GRILLE > INSTALLATION
1. INSTALL RADIATOR GRILLE
a. Attach the claw to install the radiator grille.
B405716C01
2. INSTALL FRONT BUMPER COVER

Click here EXTERIOR PANELS / TRIM > FRONT BUMPER > INSTALLATION
- 63 -
EXTERIOR PANELS / TRIM > NAME PLATE
*A
(3)
(2)
(1)
(1) ●*1
(2) ●*2
(3) ● *3
(3) ● *3
B399441C01
*A for A Deck - -
*1 NO. 2 TAIL GATE MARK *2 REAR NAME PLATE
*3 TAIL GATE MARK - -
- 64 -
*A
(2)
(1)
(1) ●*1
(2) ●*2
B399442C01
*A for J Deck - -
*1 NO. 2 TAIL GATE MARK *2 REAR NAME PLATE
- 65 -
(1)
(1) ●*1
B399443C01
*1 FRONT DOOR NAME PLATE - -
- 66 -
NAME PLATE > REMOVAL
1. REMOVE NO. 2 TAIL GATE MARK

HINT:
When removing the No. 2 tail gate mark, heat the vehicle body and No. 2 tail gate mark using a heat
light.
Standard:
Item Temperature
Vehicle Body 40 to 60°C (104 to 140°F)
No. 2 Tail Gate Mark 20 to 30°C (68 to 86°F)
CAUTION:
parts.

result in burns.
*b
*a
E306500C23
*a Heated Part
*b Heat Light
a. Put protective tape around the No. 2 tail gate

mark.
b. Insert piano wire between the vehicle body and

No. 2 tail gate mark.
c. Tie objects that can serve as handles (for example, *a

wooden blocks) to the piano wire ends.
d. Pull the piano wire and scrape off the double-sided

tape that holds the No. 2 tail gate mark to the
vehicle body.
NOTICE:
Be careful not to damage the vehicle body. B399444C01
*a Wooden Block
e. Remove the No. 2 tail gate mark.
- 67 -
Protective Tape
2. REMOVE REAR NAME PLATE

HINT:
When removing the rear name plate, heat the vehicle body and rear name plate using a heat light.
Standard:
Item Temperature
Rear Name Plate 20 to 30°C (68 to 86°F)
CAUTION:
parts.

result in burns.
*b
*a
E306500C23
*a Heated Part
*b Heat Light
a. Put protective tape around the rear name plate.

rear name plate.
c. Tie objects that can serve as handles (for example,

wooden blocks) to the piano wire ends. *a

tape that holds the rear name plate to the vehicle
body.
NOTICE:
Be careful not to damage the vehicle body.
B399445C01
e. Remove the rear name plate. *a Wooden Block
- 68 -
Protective Tape
3. REMOVE TAIL GATE MARK

HINT:
When removing the tail gate mark, heat the vehicle body and tail gate mark using a heat light.
Standard:
Item Temperature
Tail Gate Mark 20 to 30°C (68 to 86°F)
CAUTION:
parts.

result in burns.
*b
*a
E306500C23
*a Heated Part
*b Heat Light
- 69 -
a. Put protective tape around the tail gate mark.
b. Insert piano wire between the vehicle body and tail

gate mark.

wooden blocks) to the piano wire ends.
*a
tape that holds the tail gate mark to the vehicle
body.
NOTICE:
e. Remove the tail gate mark.
*a
B411286C01
*a Wooden Block
Protective Tape
4. REMOVE FRONT DOOR NAME PLATE

HINT:
• Use the same procedure for the RH and LH sides.
• The procedure listed below is for the LH side.
• When removing the front door name plate, heat the vehicle body and front door name
plate using a heat light.
Standard:
Item Temperature
Front Door Name Plate 20 to 30°C (68 to 86°F)
CAUTION:
- 70 -
parts.

result in burns.
*b
*a
E306500C23
*a Heated Part
*b Heat Light
a. Put protective tape around the front door name

plate.

front door name plate.

wooden blocks) to the piano wire ends. *a

tape that holds the front door name plate to the
vehicle body.
NOTICE:
Be careful not to damage the vehicle body. B399446C01
*a Wooden Block
e. Remove the front door name plate.
Protective Tape
- 71 -
NAME PLATE > INSTALLATION
1. INSTALL NO. 2 TAIL GATE MARK

HINT:
When installing the No. 2 tail gate mark, heat the vehicle body and No. 2 tail gate mark using a heat
light.
Standard:
Item Temperature
No. 2 Tail Gate Mark 20 to 30°C (68 to 86°F)
CAUTION:
parts.

result in burns.
a. Clean the vehicle body surface.
i. Using a heat light, heat the vehicle body

surface. *b
ii. Remove the double-sided tape from the

vehicle body.

cleaner.
E306500C23
*a Heated Part
*b Heat Light
- 72 -
b. Install a new No. 2 tail gate mark.
*a
i. Using a heat light, heat the vehicle body and a
new No. 2 tail gate mark. *A
ii. Remove the peeling paper from the face of the A

B
No. 2 tail gate mark.
HINT:
iii. Install the No. 2 tail gate mark in the position

shown in the illustration.
HINT:
• The values in the illustration are
reference values.
*B
• Press the No. 2 tail gate mark
firmly to install it.
D
Standard: C
Area Specified Condition
A 24.8 mm (0.976 in.)
B 165.7 mm (6.52 in.)
C 24.5 mm (0.965 in.)
D 213.3 mm (8.398 in.)
B399447C02
*A for A Deck
*B for J Deck
*a Reference Values
2. INSTALL REAR NAME PLATE

HINT:
When installing the rear name plate, heat the vehicle body and rear name plate using a heat light.
Standard:
Item Temperature
Rear Name Plate 20 to 30°C (68 to 86°F)
CAUTION:
- 73 -
parts.

result in burns.

surface. *b

vehicle body.

cleaner.
E306500C23
*a Heated Part
*b Heat Light
b. Install a new rear name plate.

*a
i. Using a heat light, heat the vehicle body and a *A
new rear name plate.
ii. Remove the peeling paper from the face of the A

rear name plate.
HINT:
B
iii. Install the rear name plate in the position
HINT:
reference values.
*B
• Press the rear name plate firmly to
install it.
Standard: C
A 165.6 mm (6.52 in.)
B 26.5 mm (1.044 in.)
C 221.2 mm (8.709 in.)
D 26.4 mm (1.039 in.) D
B399448C02
*A for A Deck
*B for J Deck
*a Reference Values
- 74 -
3. INSTALL TAIL GATE MARK
HINT:
When installing the tail gate mark, heat the vehicle body and tail gate mark using a heat light.
Standard:
Item Temperature
Tail Gate Mark 20 to 30°C (68 to 86°F)
CAUTION:
parts.

result in burns.

surface. *b

vehicle body.

cleaner.
E306500C23
*a Heated Part
*b Heat Light
b. Install a new tail gate mark.

*a
i. Using a heat light, heat the vehicle body and a
new tail gate mark.
A
tail gate mark.
HINT:
B
iii. Install the tail gate mark in the position shown
in the illustration.
B412232C01
HINT:
*a Reference Values
reference values.
• Press the tail gate mark firmly to install it.
Standard:
- 75 -
A 222.1 mm (8.74 in.)
B 22.5 mm (0.886 in.)
4. INSTALL FRONT DOOR NAME PLATE

HINT:
When installing the front door name plate, heat the vehicle body and front door name plate using a
heat light.
Standard:
Item Temperature
Front Door Name Plate 20 to 30°C (68 to 86°F)
CAUTION:
parts.

result in burns.

surface. *b

vehicle body.

cleaner.
E306500C23
*a Heated Part
*b Heat Light
- 76 -
b. Install a new front door name plate.
*a
i. Using a heat light, heat the vehicle body and a *A
new front door name plate.

front door name plate.
HINT:
exposed adhesive free from foreign matter. B
iii. Install the front door name plate in the A *b

position shown in the illustration.
HINT:
reference values. *B
• Press the front door name plate

firmly to install it.
Standard:
A 25.4 mm (1.0 in.)
B 13.8 mm (0.543 in.) C
C 13.8 mm (0.543 in.)
*b D
D 26.7 mm (1.051 in.)
B399449C03
*A for LH Side
*B for RH Side
*a Reference Values
*b Curve End
- 77 -
EXTERIOR PANELS / TRIM > MUDGUARD(for Front Side)
x3
*1
B403618C01
*1 FRONT FENDER MUDGUARD LH - -
- 78 -
MUDGUARD(for Front Side) > REMOVAL
HINT:
1. REMOVE FRONT FENDER MUDGUARD LH
a. Remove the 3 screws and front fender mudguard

LH.
B403619
- 79 -
MUDGUARD(for Front Side) > INSTALLATION
HINT:
1. INSTALL FRONT FENDER MUDGUARD LH
a. Install the front fender mudguard LH with the 3 screws.
- 80 -
EXTERIOR PANELS / TRIM > MUDGUARD(for Rear Side)
*A
*B *C
*1 *1
x4 x4
B403681C01
*A for Standard Body *B for Short Type
*C for Long Type - -
*1 REAR QUARTER PANEL MUDGUARD LH - -
- 81 -
*A
*1
x4
B403682C02
*1 REAR QUARTER PANEL MUDGUARD LH - -
- 82 -
MUDGUARD(for Rear Side) > REMOVAL
1. REMOVE REAR QUARTER PANEL MUDGUARD LH
a. for Standard Body:

*A
i. Remove the 4 screws and rear quarter panel
mudguard LH.
*B
B403689C01
*A for Short Type
*B for Long Type
b. for Wide Body:
i. Remove the 4 screws and rear quarter panel

mudguard LH.
B403685
- 83 -
MUDGUARD(for Rear Side) > INSTALLATION
1. INSTALL REAR QUARTER PANEL MUDGUARD LH
a. for Standard Body:

*A
i. Install the rear quarter panel mudguard LH
with the 4 screws.
*B
B403689C01
*A for Short Type
*B for Long Type
b. for Wide Body:
i. Install the rear quarter panel mudguard LH

with the 4 screws.
B403685
- 84 -
EXTERIOR PANELS / TRIM > SIDE STEP
*A
18 (184, 13)
18 (184, 13)
18 (184, 13)
x2
x2
*1
18 (184, 13)
B399491C01
*A for Smart Cab - -
*1 SIDE STEP ASSEMBLY LH - -
- 85 -
*A
*4
● *6
● *6
x2
x2
● *6
x2
*5
x2
4.0 (41, 35 in.*lbf)
*3
*2
*1
B399492C01
NO. 1 SIDE STEP STAY SUB-ASSEMBLY
*1 *2 NO. 2 SIDE STEP BRACKET LH
LH
*3 NO. 3 SIDE STEP BRACKET LH *4 STEP PLATE COVER LH
*5 STEP PLATE LH *6 RIVET
N*m (kgf*cm, ft.*lbf) : Specified torque ● Non-reusable part
- 86 -
*A
18 (184, 13)
18 (184, 13)
18 (184, 13)
x2
x2
*1
18 (184, 13)
B399499C01
*A for Double Cab - -
*1 SIDE STEP ASSEMBLY LH - -
- 87 -
*A
*4
● *6
● *6
x2
● *6 x2
x2
*5
x2
4.0 (41, 35 in.*lbf)
*3
*2
*1
B399500C01
NO. 1 SIDE STEP STAY SUB-ASSEMBLY
*1 *2 NO. 2 SIDE STEP BRACKET LH
LH
*3 NO. 3 SIDE STEP BRACKET LH *4 STEP PLATE COVER LH
*5 STEP PLATE LH *6 RIVET
N*m (kgf*cm, ft.*lbf) : Specified torque ● Non-reusable part
- 88 -
SIDE STEP > REMOVAL
HINT:
1. REMOVE SIDE STEP ASSEMBLY LH
a. for Smart Cab:
i. Remove the nut and 5 bolts.
ii. Detach the guide and remove the side step

assembly LH as shown in the illustration.
B399494C01
Bolt
Nut
b. for Double Cab:
i. Remove the nut and 5 bolts.
ii. Detach the guide and remove the side step

assembly LH as shown in the illustration.
B399501C01
Bolt
- 89 -
Nut
- 90 -
SIDE STEP > DISASSEMBLY
HINT:
1. REMOVE STEP PLATE COVER LH
a. for Smart Cab:
i. Remove the 2 bolts.
ii. Detach the claw and guide and remove the step plate cover LH.
NOTICE:
• When removing the step plate cover LH, be careful not to damage the claws.
• If the step plate cover LH or its claws are damaged, replace it with a new one.
B399493
b. for Double Cab:
i. Remove the 2 bolts.
ii. Detach the claw and guide and remove the step plate cover LH.
NOTICE:
• When removing the step plate cover LH, be careful not to damage the claws.
- 91 -
• If the step plate cover LH or its claws are damaged, replace it with a new one.
B399502
2. REMOVE NO. 1 SIDE STEP STAY SUB-ASSEMBLY LH
a. for Smart Cab:
i. Put a 5 mm (0.197 in.) drill bit into a drill.
ii. Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill as shown
HINT:
Tape the 5 mm (0.197 in.) drill bit to prevent the drill bit from going too deep.
iii. Lightly press the drill against the 2 rivets and drill off the flanges of the 2 rivets.
CAUTION:
Be careful of the drilled rivet as it may become hot.
NOTICE:
• Pressing the drill too firmly will cause the rivet to turn and result in the rivet not
being drilled through.
• Do not pry the rivet with the drill because this may cause damage to the
installation holes of the rivet or the drill bit.
iv. Remove the No. 1 side step stay sub-assembly LH from the step plate LH.
v. Using a vacuum cleaner, remove the 2 rivets fragments and shavings from the drilled area.
- 92 -
A
B399496N01
Standard:
A 5 mm (0.197 in.)
b. for Double Cab:
HINT:
CAUTION:
NOTICE:
iv. Remove the No. 1 side step stay sub-assembly LH from the step plate LH.
- 93 -
A
B399504N01
Standard:
A 5 mm (0.197 in.)
3. REMOVE NO. 2 SIDE STEP BRACKET LH
a. for Smart Cab:
HINT:
CAUTION:
NOTICE:
iv. Remove the No. 2 side step bracket LH from the step plate LH.
- 94 -
A
B399497N01
Standard:
A 5 mm (0.197 in.)
b. for Double Cab:
HINT:
CAUTION:
NOTICE:
- 95 -
A
B403614N01
Standard:
A 5 mm (0.197 in.)
4. REMOVE NO. 3 SIDE STEP BRACKET LH
a. for Smart Cab:
HINT:
CAUTION:
NOTICE:
- 96 -
A
B399498N01
Standard:
A 5 mm (0.197 in.)
b. for Double Cab:
HINT:
CAUTION:
NOTICE:
- 97 -
A
B403615N01
Standard:
A 5 mm (0.197 in.)
- 98 -
SIDE STEP > REASSEMBLY
HINT:
1. INSTALL NO. 1 SIDE STEP STAY SUB-ASSEMBLY LH
a. for Smart Cab:
i. Install a nose piece to an air riveter or hand riveter.
ii. Insert the mandrel part of 2 new rivets into the nose piece.
iii. Using the riveter, install the No. 1 side step stay sub-assembly LH to the step plate LH with the
2 rivets as shown in the illustration.
HINT:
If the rivet cannot be cut, pull it once and cut it.
B403631
NOTICE:
- 99 -
• Do not pry the rivet with the riveter
as this will cause damage to the
riveter and mandrel.
*a
*c *d
*b
B171664C33
*a INCORRECT
*b CORRECT
*c Riveter
*d Mandrel
• Confirm that the rivets are seated

properly against the No. 1 side step *c
stay.
• Do not tilt the riveter when *a

installing the rivet to the No. 1 side
step stay.
*c
• Do not leave any space between the
rivet head and No. 1 side step stay.
*a
*c
*b
B172390C33
*a INCORRECT
*b CORRECT
*c Riveter
- 100 -
No. 1 side step stay and step plate.
Firmly hold together the 2 items
while installing the rivet.
*c
*a
*c
*b
B172391C32
*a INCORRECT
*b CORRECT
*c Riveter
b. for Double Cab:
iii. Using the riveter, install the No. 1 side step stay sub-assembly LH to the step plate LH with the
2 rivets as shown in the illustration.
HINT:
- 101 -
B403634
NOTICE:
*a
*c *d
*b
B171664C33
*a INCORRECT
*b CORRECT
*c Riveter
*d Mandrel
- 102 -
stay.

step stay.
*c
rivet head and No. 1 side step stay.
*a
*c
*b
B172390C33
*a INCORRECT
*b CORRECT
*c Riveter

No. 1 side step stay and step plate.
Firmly hold together the 2 items
while installing the rivet.
*c
*a
*c
*b
B172391C32
*a INCORRECT
*b CORRECT
*c Riveter
2. INSTALL NO. 2 SIDE STEP BRACKET LH
a. for Smart Cab:
- 103 -
iii. Using the riveter, install the No. 2 side step bracket LH to the step plate LH with the 2 rivets as
HINT:
B403632
NOTICE:
*a
*c *d
*b
B171664C33
*a INCORRECT
*b CORRECT
*c Riveter
- 104 -
*d Mandrel

bracket.

step bracket.
*c
rivet head and No. 2 side step
*a
bracket.
*c
*b
B172390C33
*a INCORRECT
*b CORRECT
*c Riveter

No. 2 side step bracket and step
plate. Firmly hold together the 2
items while installing the rivet.
*c
*a
*c
*b
B172391C32
*a INCORRECT
*b CORRECT
*c Riveter
b. for Double Cab:
- 105 -
HINT:
B403635
NOTICE:
*a
*c *d
*b
B171664C33
*a INCORRECT
*b CORRECT
*c Riveter
*d Mandrel
- 106 -
bracket.

step bracket.
*c
*a
bracket.
*c
*b
B172390C33
*a INCORRECT
*b CORRECT
*c Riveter

*c
*a
*c
*b
B172391C32
*a INCORRECT
*b CORRECT
*c Riveter
3. INSTALL NO. 3 SIDE STEP BRACKET LH
a. for Smart Cab:
- 107 -
HINT:
B403633
NOTICE:
*a
*c *d
*b
B171664C33
*a INCORRECT
*b CORRECT
*c Riveter
- 108 -
*d Mandrel

bracket.

step bracket.
*c
*a
bracket.
*c
*b
B172390C33
*a INCORRECT
*b CORRECT
*c Riveter

*c
*a
*c
*b
B172391C32
*a INCORRECT
*b CORRECT
*c Riveter
b. for Double Cab:
- 109 -
HINT:
B403636
NOTICE:
*a
*c *d
*b
B171664C33
*a INCORRECT
*b CORRECT
*c Riveter
*d Mandrel
- 110 -
bracket.

step bracket.
*c
*a
bracket.
*c
*b
B172390C33
*a INCORRECT
*b CORRECT
*c Riveter

*c
*a
*c
*b
B172391C32
*a INCORRECT
*b CORRECT
*c Riveter
4. INSTALL STEP PLATE COVER LH
a. for Smart Cab:
i. Attach the claw and guide and install the step plate cover LH.
- 111 -
ii. Install the 2 bolts.
Torque:
4.0 N*m (41 kgf*cm, 35 in.*lbf)
b. for Double Cab:
i. Attach the claw and guide and install the step plate cover LH.
ii. Install the 2 bolts.
Torque:
4.0 N*m (41 kgf*cm, 35 in.*lbf)
- 112 -
SIDE STEP > INSTALLATION
HINT:
1. INSTALL SIDE STEP ASSEMBLY LH
a. for Smart Cab:
i. Attach the guide to install the side step

assembly LH.
ii. Install the nut and 5 bolts.
Torque:
18 N*m (184 kgf*cm, 13 ft.*lbf)
B406052C01
Bolt
Nut
b. for Double Cab:
i. Attach the guide to install the side step

assembly LH.
ii. Install the nut and 5 bolts.
Torque:
18 N*m (184 kgf*cm, 13 ft.*lbf)
B406053C01
Bolt
- 113 -
Nut
- 114 -
EXTERIOR PANELS / TRIM > FRONT DOOR BELT MOULDING
*A
*2
*3
*10
*4
x2 x3
8.0 (82, 71 in.*lbf) 10.5 (107, 8)
● *11
*6
x2
*1
● *7
*8
*13
*5 *12
*9
B403692C01
*A w/o Power Window, except Double Cab - -
FRONT DOOR BELT MOULDING
*1 FRONT ARMREST ASSEMBLY LH *2
ASSEMBLY LH
*3 FRONT DOOR GLASS RUN LH *4 FRONT DOOR GLASS SUB-ASSEMBLY LH
FRONT DOOR INSIDE HANDLE BEZEL FRONT DOOR LOWER FRAME BRACKET
*5 *6
PLUG LH GARNISH LH
FRONT DOOR TRIM BOARD SUB-
*7 FRONT DOOR SERVICE HOLE COVER LH *8
ASSEMBLY LH
- 115 -
FRONT DOOR WINDOW REGULATOR OUTER REAR VIEW MIRROR ASSEMBLY
*9 *10
HANDLE ASSEMBLY LH
*11 BUTYL TAPE *12 SNAP RING
*13 PLATE - -
N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part
*A
*2
*3
*9
*4
x2 x3
8.0 (82, 71 in.*lbf)
10.5 (107, 8)
*B *C *D *E
● *12
*10 *11
*6 *6
x2
*1 ● *7
*8
*5
B403690C01
*A w/ Power Window, except Double Cab *B for Driver Side
- 116 -
*C for Front Passenger Side *D w/ Front No. 2 Speaker
*E w/o Front No. 2 Speaker - -
ASSEMBLY LH
*5 *6
PLUG LH GARNISH LH
ASSEMBLY LH
POWER WINDOW REGULATOR MASTER
OUTER REAR VIEW MIRROR ASSEMBLY
*9 *10 SWITCH ASSEMBLY WITH FRONT DOOR
LH
ARMREST BASE PANEL
POWER WINDOW REGULATOR SWITCH
*11 ASSEMBLY WITH FRONT DOOR *12 BUTYL TAPE
ARMREST BASE PANEL
- 117 -
*A
●*2
*4
●*3
*10
x2
8.0 (82, 71 in.*lbf)
x3
*B *C
*11 *12
*D *E
*6 *6 10.5 (107, 8)
● *13
x2
*1
*8
*5 ● *7
*9
B403694C01
*A for Double Cab *B for Driver Side
ASSEMBLY LH
*5 *6
PLUG LH GARNISH LH
ASSEMBLY LH
- 118 -
*9 FRONT DOOR TRIM REFLECTOR *10
LH
POWER WINDOW REGULATOR MASTER POWER WINDOW REGULATOR SWITCH
*11 SWITCH ASSEMBLY WITH FRONT DOOR *12 ASSEMBLY WITH FRONT DOOR
ARMREST BASE PANEL ARMREST BASE PANEL
*13 BUTYL TAPE - -
- 119 -
FRONT DOOR BELT MOULDING > REMOVAL
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed
after parts are removed, installed or replaced during the front door belt moulding removal/installation are
shown below.
Necessary Procedures After Parts Removed / Installed / Replaced

Replacement Part or Effects / Inoperative when
Necessary Procedures Link
Procedure not Performed
Drive the vehicle until STOP AND START > STOP
Disconnect cable from stop and start control is AND START SYSTEM >
Stop and start system
negative battery terminal permitted (approximately
5 to 40 minutes) PRECAUTION
CAUTION:
Some of these service operations affect the SRS
airbag system. Read the precautionary notices
concerning the SRS airbag system before servicing.
Click here SUPPLEMENTAL RESTRAINT SYSTEMS >
AIRBAG SYSTEM (w/ VSC) > PRECAUTION
HINT:
• Use the same procedure for the RH and LH
sides.
• The procedure listed below is for the LH

side.
• Fully open the front door glass sub- B403904

assembly LH before proceeding with work.
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from
the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery
terminal notice before proceeding with work.
Click here INTRODUCTION > REPAIR INSTRUCTION > PRECAUTION
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
- 120 -
• Wait at least 90 seconds after
disconnecting the cable from the negative
(-) battery terminal to disable the SRS
system.
• If the airbag deploys for any reason, it may

cause a serious accident.
NOTICE:
When disconnecting the cable, some systems need to
be initialized after the cable is reconnected.
Click here INTRODUCTION > REPAIR INSTRUCTION >
INITIALIZATION
B394718
3. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH

HINT:
Use the same procedure described for the RH side.
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR LOWER FRAME
BRACKET GARNISH RH
4. REMOVE FRONT ARMREST ASSEMBLY LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT ARMREST ASSEMBLY RH
5. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY

WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side, w/ Power
Window)
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE POWER WINDOW REGULATOR
MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Dirver Side, w/ Power
Window)
6. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH

FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side, w/
Power Window)
SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side, w/ Power
Window)
- 121 -
7. REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o
Power Window)
HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR WINDOW
REGULATOR HANDLE ASSEMBLY (w/o Power Window)
8. REMOVE FRONT DOOR TRIM REFLECTOR (w/ Reflex Reflector

Assembly)
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR TRIM REFLECTOR
(w/ Reflex Reflector Assembly)
9. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR INSIDE HANDLE
BEZEL PLUG RH
10. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR TRIM BOARD
SUB-ASSEMBLY RH
11. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH

Click here MIRROR (EXT) > OUTER REAR VIEW MIRROR > REMOVAL > REMOVE OUTER REAR VIEW
MIRROR ASSEMBLY LH
12. REMOVE FRONT DOOR SERVICE HOLE COVER LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR SERVICE HOLE
COVER RH
13. REMOVE FRONT DOOR GLASS RUN LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR GLASS RUN RH
14. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR GLASS SUB-
ASSEMBLY RH
- 122 -
15. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY LH
a. Put protective tape around the front door belt

moulding assembly LH. *A
*B
B399260C01
*A except Double Cab
*B for Double Cab
Protective Tape
- 123 -
b. Using moulding remover D, detach the claw and
remove the front door belt moulding assembly LH *A
as shown in the illustration.
*B
B399261C01
*B for Double Cab
- 124 -
FRONT DOOR BELT MOULDING > INSTALLATION
HINT:
1. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY LH
a. except Double Cab:

Attach the claw to install the front door belt *A
moulding assembly LH.
b. for Double Cab:

Attach the claw to install a new front door belt
c. Remove the protective tape.
*B
B405731C01
*B for Double Cab
2. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR GLASS SUB-
ASSEMBLY RH
- 125 -
3. INSTALL FRONT DOOR GLASS RUN LH
HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR GLASS RUN RH
4. INSTALL FRONT DOOR SERVICE HOLE COVER LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR SERVICE HOLE
COVER RH
5. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH

Click here MIRROR (EXT) > OUTER REAR VIEW MIRROR > INSTALLATION > INSTALL OUTER REAR VIEW
MIRROR ASSEMBLY LH
6. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR TRIM BOARD SUB-
ASSEMBLY RH
7. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR INSIDE HANDLE
BEZEL PLUG RH
8. INSTALL FRONT DOOR TRIM REFLECTOR (w/ Reflex Reflector

Assembly)
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR TRIM REFLECTOR (w/
Reflex Reflector Assembly)
9. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY

Window)
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL POWER WINDOW REGULATOR
Window)
10. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH

Power Window)
Window)
- 126 -
11. INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY
(w/o Power Window)
HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR WINDOW
12. INSTALL FRONT ARMREST ASSEMBLY LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT ARMREST ASSEMBLY RH
13. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR LOWER FRAME
BRACKET GARNISH RH
14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Click here INTRODUCTION > REPAIR INSTRUCTION > INITIALIZATION
15. CHECK SRS WARNING LIGHT (w/ Curtain Shield Airbag)

Click here SUPPLEMENTAL RESTRAINT SYSTEMS > AIRBAG SYSTEM (w/ VSC) > DIAGNOSIS SYSTEM
- 127 -
EXTERIOR PANELS / TRIM > REAR DOOR BELT MOULDING
*A
6.2 (63, 55 in.*lbf)

●*4
●*2
*9 *5
x2
6.2 (63, 55 in.*lbf)
*3
*10 ●*11
x2
*1
●*7
*8
*6
B403696C01
REAR DOOR BELT MOULDING
*1 REAR ARMREST ASSEMBLY LH *2
ASSEMBLY LH
*3 REAR DOOR FRAME GARNISH LH *4 REAR DOOR GLASS RUN LH
REAR DOOR INSIDE HANDLE BEZEL
*5 REAR DOOR GLASS SUB-ASSEMBLY LH *6
PLUG LH
REAR DOOR TRIM BOARD SUB-
*7 REAR DOOR SERVICE HOLE COVER LH *8
ASSEMBLY LH
- 128 -
REAR POWER WINDOW REGULATOR
REAR DOOR WINDOW DIVISION BAR
*9 *10 SWITCH ASSEMBLY WITH REAR DOOR
SUB-ASSEMBLY LH
ARMREST BASE PANEL
*11 BUTYL TAPE - -
- 129 -
REAR DOOR BELT MOULDING > REMOVAL
after parts are removed, installed or replaced during the rear door belt moulding removal/installation are
shown below.

HINT:
• The procedure listed below is for the RH side.
• Fully open the rear door glass sub-assembly LH before proceeding with work.
1. PRECAUTION
NOTICE:

NOTICE:
3. REMOVE REAR DOOR FRAME GARNISH LH

HINT:
Click here DOOR / HATCH > REAR DOOR (for Double Cab) > DISASSEMBLY > REMOVE REAR DOOR
FRAME GARNISH RH
4. REMOVE REAR ARMREST ASSEMBLY LH

HINT:
Click here DOOR / HATCH > REAR DOOR (for Double Cab) > DISASSEMBLY > REMOVE REAR ARMREST
ASSEMBLY RH
- 130 -
5. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY
WITH REAR DOOR ARMREST BASE PANEL
HINT:
Click here DOOR / HATCH > REAR DOOR (for Double Cab) > DISASSEMBLY > REMOVE REAR POWER
WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL
6. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG LH

HINT:
INSIDE HANDLE BEZEL PLUG RH
7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

HINT:
TRIM BOARD SUB-ASSEMBLY RH
8. REMOVE REAR DOOR SERVICE HOLE COVER LH

HINT:
SERVICE HOLE COVER RH
9. REMOVE REAR DOOR GLASS RUN LH

HINT:
GLASS RUN RH
10. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH

HINT:
WINDOW DIVISION BAR SUB-ASSEMBLY RH
11. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH

HINT:
GLASS SUB-ASSEMBLY RH
- 131 -
12. REMOVE REAR DOOR BELT MOULDING ASSEMBLY LH
a. Put protective tape around the rear door belt

B399262C01
Protective Tape
b. Using moulding remover D, detach the claw and

remove the rear door belt moulding assembly LH
as shown in the illustration.
B399263C02
- 132 -
REAR DOOR BELT MOULDING > INSTALLATION
HINT:
1. INSTALL REAR DOOR BELT MOULDING ASSEMBLY LH
a. Attach the claw to install a new rear door belt

moulding assembly LH as shown in the illustration.
b. Remove the protective tape.
B405732C02
2. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH

HINT:
Click here DOOR / HATCH > REAR DOOR (for Double Cab) > REASSEMBLY > INSTALL REAR DOOR
3. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH

HINT:
4. INSTALL REAR DOOR GLASS RUN LH

HINT:
GLASS RUN RH
- 133 -
5. INSTALL REAR DOOR SERVICE HOLE COVER LH
HINT:
6. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

HINT:
7. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG LH

HINT:
8. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

HINT:
Click here DOOR / HATCH > REAR DOOR (for Double Cab) > REASSEMBLY > INSTALL REAR POWER
9. INSTALL REAR ARMREST ASSEMBLY LH

HINT:
Click here DOOR / HATCH > REAR DOOR (for Double Cab) > REASSEMBLY > INSTALL REAR ARMREST
ASSEMBLY RH
10. INSTALL REAR DOOR FRAME GARNISH LH

HINT:
FRAME GARNISH RH

NOTICE:
- 134 -
EXTERIOR PANELS / TRIM > ENGINE HOOD MOULDING
● *1
x8
*2
B403620C01
*1 FRONT HOOD MOULDING ASSEMBLY *2 FRONT HOOD MOULDING PAD
- 135 -
ENGINE HOOD MOULDING > REMOVAL
1. REMOVE FRONT HOOD MOULDING PAD
a. Remove the 8 clips and front hood protector.
B403623
2. REMOVE FRONT HOOD MOULDING ASSEMBLY

HINT:
When removing the front hood moulding assembly, heat the vehicle body and front hood moulding
assembly using a heat light.
Standard:
Item Temperature
Front Hood Moulding
20 to 30°C (68 to 86°F)
Assembly
CAUTION:
parts.

result in burns.
*b
*a
E306500C23
*a Heated Part
*b Heat Light
- 136 -
a. Put protective tape around the front hood moulding
assembly.
B410795C01
Protective Tape
b. Insert piano wire between the vehicle body and front hood moulding assembly.
A-A
*b
*a
*a
B410796C01
*a Double-sided Tape *b Wooden Block
c. Tie objects that can serve as handles (for example, wooden blocks) to the piano wire ends.
d. Pull the piano wire and scrape off the double-sided tape that holds the front hood moulding
assembly to the vehicle body.
NOTICE:
e. Remove the front hood moulding assembly.
- 137 -
f. Turn the 4 clips labeled A 90° and remove the 4 clips labeled A.
*a
*a
*a
*a
A
B
A
B410797C01
*a 90° - -
g. Using pliers, grip the claws of the clip labeled B and remove the clip labeled B as shown in the
illustration.
- 138 -
ENGINE HOOD MOULDING > INSTALLATION
1. INSTALL FRONT HOOD MOULDING ASSEMBLY

HINT:
When installing the front hood moulding assembly, heat the vehicle body and front hood moulding
assembly using a heat light.
Standard:
Item Temperature
Front Hood Moulding
20 to 30°C (68 to 86°F)
Assembly
CAUTION:
parts.

result in burns.

surface. *b

vehicle body.

cleaner.
E306500C23
*a Heated Part
*b Heat Light
b. Install a new front hood moulding assembly.
i. Using a heat light, heat the vehicle body and the front hood moulding assembly.
ii. Remove the peeling paper from the face of the double-sided tape.
HINT:
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
iii. Attach the clip to install the front hood moulding assembly as shown in the illustration.
HINT:
Press the front hood moulding assembly firmly to install it.
- 139 -
*a
*a
*a
*a
*a *a
B410811C01
*a Double-side Tape - -
Install in this Direction - -
iv. Remove the protection film from the face of the front hood moulding assembly.
2. INSTALL FRONT HOOD MOULDING PAD
a. Install the front hood protector with the 8 clips.
- 140 -
EXTERIOR PANELS / TRIM > ROOF DRIP SIDE FINISH
MOULDING
*A
*2 ●*1
●*1
B399453C01
*A for Single Cab - -
ROOF DRIP SIDE FINISH MOULDING
*1 *2 ROOF DRIP SIDE FINISH MOULDING LH
CLIP
- 141 -
*A
*2
●*1
●*1
B399454C01
CLIP
- 142 -
*A
*2
●*1
●*1
B399455C01
CLIP
- 143 -
ROOF DRIP SIDE FINISH MOULDING > REMOVAL
HINT:
1. REMOVE ROOF DRIP SIDE FINISH MOULDING LH
a. for Single Cab:
i. Put protective tape around the roof drip side

finish moulding LH.
B399456C01
Protective Tape
ii. Using moulding remover D, detach the clip

and remove the roof drip side finish moulding
LH.
NOTICE:
• When removing the roof drip side
finish moulding LH, be careful not
to damage the clips.
• If a clip is damaged or becomes

detached from the vehicle, replace
it with a new one.
B399459
b. for Smart Cab:
- 144 -
finish moulding LH.
B399457C02
Protective Tape

LH.
NOTICE:

it with a new one.
B399460
c. for Double Cab:

finish moulding LH.
B399458C02
Protective Tape
- 145 -
LH.
NOTICE:

it with a new one.
B399461
- 146 -
ROOF DRIP SIDE FINISH MOULDING > INSTALLATION
HINT:
1. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP

NOTICE:
• It is only necessary to perform this procedure when replacing a roof drip side finish
moulding clip with a new one.
• If installing new roof drip side finish moulding clips, remove the adhesive remaining
where the roof drip side finish moulding clips will be installed on the vehicle body and
clean the vehicle body with a non-residue solvent.
HINT:
When installing the roof drip side finish moulding clip, heat the vehicle body and roof drip side finish
moulding clip using a heat light.
Standard:
Item Temperature
Roof Drip Side Finish
20 to 30°C (68 to 86°F)
Moulding Clip
CAUTION:
parts.

result in burns.
*b
*a
E306500C23
*a Heated Part
*b Heat Light
- 147 -
a. Apply a 2.0 to 3.0 mm (0.0787 to 0.118 in.) bead
of adhesive (3M DP-105 or equivalent) to new roof
drip side finish moulding clips.
HINT:
Adhesive strength (tensile strength): 13.7 MPa *1
(140.0 kgf/cm2, 1991 psi) or more (when the *a
temperature is 23°C (73°F))
b. Apply primer to the body where the roof drip side

finish moulding clip will be installed.
NOTICE:
Do not let the primer dry.
B187426C10
*1 Adhesive
*a 2.0 to 3.0 mm Bead of Adhesive
c. Single Cab:
i. While using the position shown in the illustration as a reference, place the roof drip side finish
moulding clip onto the roof panel. Then position and install the roof drip side finish moulding clip
after lightly pressing it so that the adhesive adheres to the primer.
*a
*a
C D
B399462C01
*a Edge of Curved Surface - -
Standard:
Area Specified Condition Area Specified Condition
A 4.0 mm (0.157 in.) B 2.6 mm (0.102 in.)
C 4.0 mm (0.157 in.) D 4.0 mm (0.157 in.)
E 2.0 mm (0.0787 in.) - -
NOTICE:
- 148 -
Install the roof drip side finish moulding LH when 40 minutes or more have elapsed after
pressing and installing the roof drip side finish moulding clips.
HINT:
• Initial hardening time: 40 minutes
• Complete hardening time: 48 hours
d. Smart Cab:
*a
*a
C D
B399463C02
Standard:
A 4.0 mm (0.157 in.) B 2.6 mm (0.102 in.)
C 4.0 mm (0.157 in.) D 4.0 mm (0.157 in.)
E 2.0 mm (0.0787 in.) - -
NOTICE:
HINT:
e. Double Cab:
- 149 -
*a
*a
C D
B399464C02
Standard:
A 4.0 mm (0.157 in.) B 2.6 mm (0.102 in.)
D 4.0 mm (0.157 in.) C 4.0 mm (0.157 in.)
E 2.0 mm (0.0787 in.) - -
NOTICE:
HINT:
2. INSTALL ROOF DRIP SIDE FINISH MOULDING LH
a. for Single Cab:
- 150 -
i. Attach the clip to install the roof drip side
finish moulding LH.
B405728
b. for Smart Cab:

finish moulding LH.
B405729
c. for Double Cab:

finish moulding LH.
d. Remove the protective tape.
B405730
- 151 -
EXTERIOR PANELS / TRIM > BLACK OUT TAPE(for Front Door)
*A
8.0 (82, 71 in.*lbf)

x2 ● *12
*3
*2
★ 30 (306, 22)
*4
*13
*5
● *10
x2 x3
10.5 (107, 8)
8.0 (82, 71 in.*lbf)
● *14
*7
x2
*1
*9 ● *8
*16
*6
*15
*11
B403693C01
*A w/o Power Window, for Smart Cab - -
ASSEMBLY LH
*3 FRONT DOOR CHECK ASSEMBLY LH *4 FRONT DOOR GLASS RUN LH
FRONT DOOR INSIDE HANDLE BEZEL
*5 FRONT DOOR GLASS SUB-ASSEMBLY LH *6
PLUG LH
FRONT DOOR LOWER FRAME BRACKET
*7 *8 FRONT DOOR SERVICE HOLE COVER LH
GARNISH LH
- 152 -
*9 *10 FRONT DOOR WEATHERSTRIP LH
ASSEMBLY LH
FRONT DOOR WINDOW REGULATOR
*11 *12 NO. 1 BLACK OUT TAPE LH
HANDLE ASSEMBLY
*13 *14 BUTYL TAPE
LH
*15 SNAP RING *16 PLATE
MP grease ★ Precoated part
Toyota Genuine Adhesive 1324, Three

- -
Bond 1324 or equivalent
- 153 -
*A
● *11
8.0 (82, 71 in.*lbf)
*3 x2 *2
*4
★ 30 (306, 22)
*12
● *10 *5
x2 x3
8.0 (82, 71 in.*lbf)

10.5 (107, 8)
*B *C *D *E
*14 *7 *7
*13 ● *15
x2
*1 ● *8
*9
*6
B403691C01
*A w/ Power Window, for Smart Cab *B for Driver Side
ASSEMBLY LH
*3 FRONT DOOR CHECK ASSEMBLY LH *4 FRONT DOOR GLASS RUN LH
FRONT DOOR INSIDE HANDLE BEZEL
*5 FRONT DOOR GLASS SUB-ASSEMBLY LH *6
PLUG LH
FRONT DOOR LOWER FRAME BRACKET
*7 *8 FRONT DOOR SERVICE HOLE COVER LH
GARNISH LH
- 154 -
*9 *10 FRONT DOOR WEATHERSTRIP LH
ASSEMBLY LH
*11 NO. 1 BLACK OUT TAPE LH *12
LH
*15 BUTYL TAPE - -
MP grease ★ Precoated part
Toyota Genuine Adhesive 1324, Three

- -
Bond 1324 or equivalent
- 155 -
*A
●*11
●*2
*4
*10
●*3
x2 *12
8.0 (82, 71 in.*lbf)
x3
*B *C 10.5 (107, 8)
*13 *14
*D *E
*6 *6
●*15
x2
*1
●*7
*5
*8
*9
B403695C01
*A for Double Cab *B for Driver Side
ASSEMBLY LH
*5 *6
PLUG LH GARNISH LH
ASSEMBLY LH
- 156 -
*9 FRONT DOOR TRIM REFLECTOR *10 FRONT DOOR WEATHERSTRIP LH
*11 NO. 1 BLACK OUT TAPE LH *12
LH
*15 BUTYL TAPE - -
- 157 -
BLACK OUT TAPE(for Front Door) > REMOVAL
after parts are removed, installed or replaced during the No. 1 black out tape removal/installation are
shown below.

CAUTION:
Some of these service operations affect the SRS
airbag system. Read the precautionary notices
concerning the SRS airbag system before servicing.
Click here SUPPLEMENTAL RESTRAINT SYSTEMS >
AIRBAG SYSTEM (w/ VSC) > PRECAUTION
HINT:
• Use the same procedure for the RH and LH
sides.
• The procedure listed below is for the LH

side.
• Fully open the front door glass sub- B403904

assembly LH before proceeding with work.
1. PRECAUTION
NOTICE:

CAUTION:
- 158 -
• Wait at least 90 seconds after
disconnecting the cable from the negative
(-) battery terminal to disable the SRS
system.
• If the airbag deploys for any reason, it may

cause a serious accident.
NOTICE:
When disconnecting the cable, some systems need to
be initialized after the cable is reconnected.
Click here INTRODUCTION > REPAIR INSTRUCTION >
INITIALIZATION
B394718
3. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR LOWER FRAME
BRACKET GARNISH RH
4. REMOVE FRONT ARMREST ASSEMBLY LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT ARMREST ASSEMBLY RH
5. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY

Window)
Window)
6. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH

Power Window)
Window)
- 159 -
7. REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o
Power Window)
HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR WINDOW
8. REMOVE FRONT DOOR TRIM REFLECTOR (w/ Reflex Reflector

Assembly)
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR TRIM REFLECTOR
(w/ Reflex Reflector Assembly)
9. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR INSIDE HANDLE
BEZEL PLUG RH
10. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR TRIM BOARD
SUB-ASSEMBLY RH
11. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH

Click here MIRROR (EXT) > OUTER REAR VIEW MIRROR > REMOVAL > REMOVE OUTER REAR VIEW
MIRROR ASSEMBLY LH
12. REMOVE FRONT DOOR SERVICE HOLE COVER LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR SERVICE HOLE
COVER RH
13. REMOVE FRONT DOOR GLASS RUN LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR GLASS RUN RH
14. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR GLASS SUB-
ASSEMBLY RH
- 160 -
15. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY LH
Click here EXTERIOR PANELS / TRIM > FRONT DOOR BELT MOULDING > REMOVAL > REMOVE FRONT
DOOR BELT MOULDING ASSEMBLY LH
16. REMOVE FRONT DOOR CHECK ASSEMBLY LH (for Smart Cab)

HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR CHECK ASSEMBLY
RH
17. REMOVE FRONT DOOR WEATHERSTRIP LH (for Smart Cab)

HINT:
Click here DOOR / HATCH > FRONT DOOR > DISASSEMBLY > REMOVE FRONT DOOR WEATHERSTRIP
RH
18. REMOVE FRONT DOOR WEATHERSTRIP LH (for Double Cab)
a. Using a clip remover, detach the clip and remove

enough of the upper portion of the front door
weatherstrip LH so that the No. 1 black out tape
LH can be removed.
B407173
19. REMOVE NO. 1 BLACK OUT TAPE LH

HINT:
When removing the No. 1 black out tape LH, heat the front door panel and No. 1 black out tape LH
using a heat light.
Standard:
Item Temperature
Front Door Panel 40 to 60°C (104 to 140°F)
- 161 -
No. 1 Black Out Tape LH 20 to 30°C (68 to 86°F)
CAUTION:
parts.

result in burns.
*b
*a
E306500C23
*a Heated Part
*b Heat Light
a. for Smart Cab:
i. Pull back an edge of the No. 1 black out tape

LH and pull it parallel to the front door panel
to remove it.
B403629
- 162 -
b. for Double Cab:
i. Pull back an edge of the No. 1 black out tape

LH and pull it parallel to the front door panel
to remove it.
B403630
- 163 -
BLACK OUT TAPE(for Front Door) > INSTALLATION
HINT:
1. REPAIR INSTRUCTION
i. Using a heat light, heat the vehicle body surface.
ii. Wipe off any tape adhesive residue with cleaner.
b. Installation temperature.
i. When the ambient temperature is below 15°C (59°F), perform the installation procedure after
warming the vehicle body surface (installation surface of the door frame) and tape to between
20 and 30°C (68 and 86°F) using a heat light. When the ambient temperature is higher than
35°C (95°F), cool the vehicle body surface (installation surface of the door frame) and tape to
between 20 and 30°C (68 and 86°F) prior to installation.
HINT:
• The most appropriate temperature for installing the tape is 25°C (77°F).
• When the temperature is low, the tape turns stiff and falls off easily. When the
temperature is high, the tape loses elasticity.
c. Before installation.
i. Make sure any dirt on and around the vehicle body surface where the tape will be installed
(installation surface of the door frame) is removed, and that the surface is smooth. If the
surface is rough or dirt remains when pressing the tape onto the surface, air will be trapped
under the tape and result in a poor appearance.
HINT:
Spray water on the shop floor to settle any dust.
d. Key points for handling the tape.
i. The tape bends and rolls up easily. Store the tape between flat pieces of cardboard or other
similar objects and keep it dry and level.
NOTICE:
Do not bend the tape or leave it in a place with a high temperature.
e. Key points for the installation of the tape (how to use a squeegee and the installation procedure for
a flat surface).
NOTICE:
• Position the tape with a high level of accuracy to achieve a neat finish and to avoid
peeling.
• The tape cannot be reused because it deforms and will not fit after removal.
- 164 -
i. To avoid air bubbles, slightly raise the part of the tape that is going to be applied so that its
adhesive surface does not touch the vehicle body while applying the tape. Tilt the squeegee 40
to 50° (for pressing forward) or 30 to 45° (for pulling) from the vehicle body surface and press
with a force of 20 to 30 N (2 to 3 kgf) while moving the squeegee at a constant slow speed of 3
to 7 cm (1.2 to 2.8 in.) per second.
*a
*b
*d
*c
*A *B
40 to 50°
3 to 7 cm/sec.
3 to 7 cm/sec.
10 to 20 mm *d 10 to 20 mm
*d
30 to 45°
*1
*1 *e
*e
B233855C17
*A Pressing *B Pulling
*1 Black Out Tape - -
*a Sectional View *b Non-padded Side
*c Padded Side *d Squeegee
*e Release Paper - -
NOTICE:
Be sure to observe the specified pressing speed, force and angle of the squeegee to avoid
wrinkles and air bubbles.
HINT:
• Either angle of the squeegee (for pressing forward or for pulling) is acceptable.
• Be sure to apply the tape while removing the release paper 10 to 20 mm (0.393
to 0.787 in.) from the edge of the squeegee.
- 165 -
f. Key points for the installation of the tape (how to
use a squeegee and the installation procedure for
hemming surfaces). *b
*c *a
i. If it is difficult to press the tape, press it in
several steps as shown in the illustration. Use
your fingers or the padded surface of a
squeegee to slowly apply the tape to the hem
of the vehicle, especially for a small hem.
HINT:
When applying tape to the backside of a *d
hem, remove the release paper and use your
fingers or the padded surface of a squeegee.
B233856C13
g. Key points for the installation of the tape (how to *a First
use a squeegee and the installation procedure for *b Second
corners). *c Third
*d Squeegee
i. Remove the release paper and apply the tape
carefully with your fingers.
ii. Before applying the tape to each corner, heat the tape using a heat light and gradually apply it
to avoid wrinkles in the tape and achieve a neat finish.
h. Check after installation.
i. After completing the application, check if the tape is applied neatly. If the tape is not applied
neatly, apply new tape.
NOTICE:
Do not reuse the tape.
2. INSTALL NO. 1 BLACK OUT TAPE LH

HINT:
When installing the No. 1 black out tape LH, heat the front door panel and No. 1 black out tape LH
using a heat light.
Standard:
Item Temperature
Front Door Panel 40 to 60°C (104 to 140°F)
CAUTION:
- 166 -
parts.

result in burns.
*b
*a
E306500C23
*a Heated Part
*b Heat Light
a. for Smart Cab:
i. Refer to the illustration to position a new No. 1 black out tape LH.
a-a
A
a
b-b
B
b
b
*a
C
c
c-c
D
c
*a
B403641C01
Standard:
- 167 -
36.4 to 38.4 mm (1.433
A B 3.0 mm (0.118 in.)
to 1.512 in.)
3.0 to 5.0 mm (0.118 to 0 to 2.0 mm (0 to 0.0787
C D
0.197 in.) in.)
b. for Double Cab:
i. Refer to the illustration to position a new No. 1 black out tape LH.
a-a
a A
a *a
b-b
B
b
b *a
c c-c
D
c
*a
B403640C01
Standard:
-1.0 to 1.0 mm (-0.0394
A B 3.0 mm (0.118 in.)
to 0.0394 in.)
2.0 to 4.0 mm (0.0787 to 0 to 2.0 mm (0 to 0.0787
C D
0.1575 in.) in.)
c. Remove the release paper from the No. 1 black out tape LH.
d. After installing the No. 1 black out tape LH, remove the unnecessary part above the perforation.
3. INSTALL FRONT DOOR WEATHERSTRIP LH (for Smart Cab)

HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR WEATHERSTRIP RH
4. INSTALL FRONT DOOR WEATHERSTRIP LH (for Double Cab)
- 168 -
a. Attach the clip to install the front door weatherstrip
LH.
B407173
5. INSTALL FRONT DOOR CHECK ASSEMBLY LH (for Smart Cab)

HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR CHECK ASSEMBLY
RH
6. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY LH

Click here EXTERIOR PANELS / TRIM > FRONT DOOR BELT MOULDING > INSTALLATION > INSTALL
FRONT DOOR BELT MOULDING ASSEMBLY LH
7. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR GLASS SUB-
ASSEMBLY RH
8. INSTALL FRONT DOOR GLASS RUN LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR GLASS RUN RH
9. INSTALL FRONT DOOR SERVICE HOLE COVER LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR SERVICE HOLE
COVER RH
- 169 -
10. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH
Click here MIRROR (EXT) > OUTER REAR VIEW MIRROR > INSTALLATION > INSTALL OUTER REAR VIEW
MIRROR ASSEMBLY LH
11. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR TRIM BOARD SUB-
ASSEMBLY RH
12. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR INSIDE HANDLE
BEZEL PLUG RH
13. INSTALL FRONT DOOR TRIM REFLECTOR (w/ Reflex Reflector

Assembly)
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR TRIM REFLECTOR (w/
Reflex Reflector Assembly)
14. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY

Window)
Window)
15. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH

Power Window)
Window)
16. INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY

(w/o Power Window)
HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR WINDOW
17. INSTALL FRONT ARMREST ASSEMBLY LH

HINT:
- 170 -
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT ARMREST ASSEMBLY RH
18. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH LH

HINT:
Click here DOOR / HATCH > FRONT DOOR > REASSEMBLY > INSTALL FRONT DOOR LOWER FRAME
BRACKET GARNISH RH

NOTICE:
20. CHECK SRS WARNING LIGHT (w/ Curtain Shield Airbag)

Click here SUPPLEMENTAL RESTRAINT SYSTEMS > AIRBAG SYSTEM (w/ VSC) > DIAGNOSIS SYSTEM
- 171 -
EXTERIOR PANELS / TRIM > BLACK OUT TAPE(for Rear Door)
*A
6.2 (63, 55 in.*lbf)
●*1
●*3
*11
*6
x2
●*5
6.2 (63, 55 in.*lbf)
*10
*4
*12 ●*13
x2
*2
*9
●*8
*7
B403697C01
*1 NO. 2 BLACK OUT TAPE LH *2 REAR ARMREST ASSEMBLY LH
REAR DOOR BELT MOULDING
*3 *4 REAR DOOR FRAME GARNISH LH
ASSEMBLY LH
*5 REAR DOOR GLASS RUN LH *6 REAR DOOR GLASS SUB-ASSEMBLY LH
REAR DOOR INSIDE HANDLE BEZEL
*7 *8 REAR DOOR SERVICE HOLE COVER LH
PLUG LH
REAR DOOR TRIM BOARD SUB-
*9 *10 REAR DOOR WEATHERSTRIP LH
ASSEMBLY LH
- 172 -
REAR POWER WINDOW REGULATOR
REAR DOOR WINDOW DIVISION BAR
*11 *12 SWITCH ASSEMBLY WITH REAR DOOR
SUB-ASSEMBLY LH
ARMREST BASE PANEL
*13 BUTYL TAPE - -
- 173 -
BLACK OUT TAPE(for Rear Door) > REMOVAL
after parts are removed, installed or replaced during the No. 2 black out tape removal/installation are
shown below.

HINT:
• Fully open the rear door glass sub-assembly LH before proceeding with work.
1. PRECAUTION
NOTICE:

NOTICE:
3. REMOVE REAR DOOR FRAME GARNISH LH

HINT:
FRAME GARNISH RH
4. REMOVE REAR ARMREST ASSEMBLY LH

HINT:
Click here DOOR / HATCH > REAR DOOR (for Double Cab) > DISASSEMBLY > REMOVE REAR ARMREST
ASSEMBLY RH
- 174 -
5. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY
HINT:
Click here DOOR / HATCH > REAR DOOR (for Double Cab) > DISASSEMBLY > REMOVE REAR POWER
6. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG LH

HINT:
7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

HINT:
8. REMOVE REAR DOOR SERVICE HOLE COVER LH

HINT:
9. REMOVE REAR DOOR GLASS RUN LH

HINT:
GLASS RUN RH
10. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH

HINT:
11. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH

HINT:
- 175 -
12. REMOVE REAR DOOR BELT MOULDING ASSEMBLY LH
Click here EXTERIOR PANELS / TRIM > REAR DOOR BELT MOULDING > REMOVAL > INSTALL REAR DOOR
BELT MOULDING ASSEMBLY LH
13. REMOVE REAR DOOR WEATHERSTRIP LH
a. Using a clip remover, detach the clip and remove

enough of the upper portion of the rear door
weatherstrip LH so that the No. 2 black out tape
LH can be removed.
B407174
14. REMOVE NO. 2 BLACK OUT TAPE LH

HINT:
When removing the No. 2 black out tape LH, heat the rear door panel and No. 2 black out tape LH using
a heat light.
Standard:
Item Temperature
Rear Door Panel 40 to 60°C (104 to 140°F)
CAUTION:
- 176 -
parts.

result in burns.
*b
*a
E306500C23
*a Heated Part
*b Heat Light
a. Pull back an edge of the No. 2 black out tape LH

and pull it parallel to the rear door panel to remove
it.
B403638
- 177 -
BLACK OUT TAPE(for Rear Door) > INSTALLATION
HINT:
1. REPAIR INSTRUCTION
Click here EXTERIOR PANELS / TRIM > BLACK OUT TAPE (for Front Door) > INSTALLATION > REPAIR
INSTRUCTION
2. INSTALL NO. 2 BLACK OUT TAPE LH

HINT:
When installing the No. 2 black out tape LH, heat the rear door panel and No. 2 black out tape LH using
a heat light.
Standard:
Item Temperature
Rear Door Panel 40 to 60°C (104 to 140°F)
CAUTION:
parts.

result in burns.
*b
*a
E306500C23
*a Heated Part
*b Heat Light
a. Refer to the illustration to position a new No. 2 black out tape LH.
- 178 -
a-a *a
A
a
b-b
C
b
*a b
*a c
c-c
D
c
B403639C01
Standard:
-1.0 to 1.0 mm (-0.0394 3.0 to 5.0 mm (0.118 to
A B
to 0.0394 in.) 0.197 in.)
0 to 2.0 mm (0 to 0.0787
C 3.0 mm (0.118 in.) D
in.)
b. Remove the release paper from the No. 2 black out tape LH.
c. After installing the No. 2 black out tape LH, remove the unnecessary part above the perforation.
3. INSTALL REAR DOOR WEATHERSTRIP LH
- 179 -
a. Attach the clip to install the rear door weatherstrip
LH.
B407174
4. INSTALL REAR DOOR BELT MOULDING ASSEMBLY LH

Click here EXTERIOR PANELS / TRIM > REAR DOOR BELT MOULDING > INSTALLATION > INSTALL REAR
DOOR BELT MOULDING ASSEMBLY LH
5. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH

HINT:
6. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH

HINT:
7. INSTALL REAR DOOR GLASS RUN LH

HINT:
GLASS RUN RH
8. INSTALL REAR DOOR SERVICE HOLE COVER LH

HINT:
- 180 -
9. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

HINT:
10. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG LH

HINT:
11. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

HINT:
Click here DOOR / HATCH > REAR DOOR (for Double Cab) > REASSEMBLY > INSTALL REAR POWER
12. INSTALL REAR ARMREST ASSEMBLY LH

HINT:
Click here DOOR / HATCH > REAR DOOR (for Double Cab) > REASSEMBLY > INSTALL REAR ARMREST
ASSEMBLY RH
13. INSTALL REAR DOOR FRAME GARNISH LH

HINT:
FRAME GARNISH RH

NOTICE:
- 181 -

076 - 000 - 000-Exterior Panels # Trim

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076 - 000 - 000-Exterior Panels # Trim

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EXTERIOR PANELS / TRIM > FRONT BUMPER

N*m (kgf*cm, ft.*lbf): Specified torque - -

N*m (kgf*cm, ft.*lbf): Specified torque - -

N*m (kgf*cm, ft.*lbf): Specified torque - -

1. REMOVE NO. 1 RADIATOR GRILLE RETAINER

a. Remove the 8 clips and No. 1 radiator grille

2. REMOVE FRONT BUMPER COVER

a. Using a screwdriver, turn the pin hold clip 90° and

b. Remove the clip.

c. Remove the 6 screws and 3 bolts.

d. Put protective tape around the front bumper cover.

f. Remove the 3 screws.

i. Detach the claw as shown in the illustration.

Place Hands Here

Remove in this Direction

i. Detach the claw as shown in the illustration.

i. Disconnect the connector.

Place Hands Here

Remove in this Direction

3. REMOVE RADIATOR SIDE DEFLECTOR LH

i. Detach the claw and remove the radiator side

Remove in this Direction

i. Detach the claw and remove the radiator side

Remove in this Direction

4. REMOVE RADIATOR SIDE DEFLECTOR RH

5. REMOVE FRONT BUMPER STONE DEFLECTOR LH

Remove in this Direction

6. REMOVE FRONT BUMPER STONE DEFLECTOR RH

7. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

a. Remove the 4 bolts and front bumper

8. REMOVE FRONT BUMPER SIDE SUPPORT LH (for Standard)

a. Remove the bolt and clip.

b. Using a screwdriver, turn the clip 90° and remove

c. Detach the claw and remove the front bumper side

Remove in this Direction

9. REMOVE FRONT BUMPER SIDE SUPPORT RH (for Standard)

10. REMOVE FRONT BUMPER SIDE SUPPORT LH (for Wide Body)

b. Using a screwdriver, turn the clip 90° and remove

c. Detach the claw and remove the front bumper side *a

Remove in this Direction

11. REMOVE FRONT BUMPER SIDE SUPPORT RH (for Wide Body)

1. REMOVE RADIATOR GRILLE

2. REMOVE LOWER NO. 1 RADIATOR GRILLE

a. Detach the claw and remove the 2 screws and

Remove in this Direction

3. REMOVE FOG LIGHT ASSEMBLY LH (w/ Fog Light)

4. REMOVE FOG LIGHT ASSEMBLY RH (w/ Fog Light)

5. REMOVE FRONT BUMPER HOLE COVER LH (w/o Fog Light)

Remove in this Direction

6. REMOVE FRONT BUMPER HOLE COVER RH (w/o Fog Light)

7. REMOVE FOG LIGHT COVER LH (w/ Fog Light)

Remove in this Direction

8. REMOVE FOG LIGHT COVER RH (w/ Fog Light)

9. REMOVE FOG LIGHT MOUNTING BRACKET LH (w/ Fog Light)

Remove in this Direction

10. REMOVE FOG LIGHT MOUNTING BRACKET RH (w/ Fog Light)

11. REMOVE FRONT BUMPER PAD

a. Remove the front bumper pad.

1. INSTALL FRONT BUMPER PAD

• Use the same procedure for all front bumper pads.

• Touching the heat light may result in burns.

• Touching heated parts for a long time may

Nm (kgfcm, ft.*lbf): Specified torque - -

Nm (kgfcm, ft.*lbf): Specified torque - -

Nm (kgfcm, ft.*lbf): Specified torque - -

Nm (kgfcm, ft.*lbf) : Specified torque - -

Nm (kgfcm, ft.*lbf) : Specified torque - -