Hoval Cabin Slim AC UltraGas® 2 D (250-3100) Description

Floor-standing gas condensing boiler for outdoor installation

Hoval Cabin Slim AC UltraGas® 2 D (250-

3100)
Gas condensing double boiler in a protec-
tive housing for outdoor installation:

Floor-standing gas condensing double boiler

UltraGas® 2 D

• Double boiler made of steel with condensing

technology consisting of 2 individual boilers of
125, 150, 190, 230, 300, 350, 400, 450, 530,
620, 700, 800, 1000, 1100, 1300 or 1550 kW
• Combustion chamber made of stainless steel
• Maximum flue gas condensation by sec-
ondary heating surfaces made of TurboFer
hybrid stainless steel composite pipes;
flue gas side: Stainless steel/aluminium
water side: stainless steel
• Thermal insulation with mineral wool mat
• Water pressure sensor:
- Fulfils the function of a minimum
and maximum pressure limiter
- Replacement for the low water level
protection
• Flue gas temperature sensor
with flue gas limiter function Model range
• Pre-mix burner Boiler permissions
UltraGas® 2 D Nominal heat output CE product ID No.
- with fan and venturi type at 50/30 °C
- modulating operation UltraGas® 2 D (250-3100) CE-0085DL0175
kW The entire device with a unique CE
- automatic ignition
- ionisation guard (250) 25-252 certificate
- gas pressure monitor (300) 35-302
(380) 38-382 valve.
• Gas boiler fully cased with steel plates,
(460) 51-466 • Expansion diaphragm pressure vessels only
red powder-coated
(600) 67-604 for boilers protection, volume depends of
• Flue gas overpressure set consisting of mo­
(700) 73-700 the nominal heat output installed boilers and
torised air intake suction flap (connection for
water content of the heating medium.
direct combustion air supply without acces- (800) 85-802
• Drain from safety valves with built-in funnels
sories possible) and flue gas collector. (900) 96-906
and drain pipe outside housing.
• Heating connections backwards (1060) 110-1066
• Condensate drain from the boilers with a
incl. counter flanges, screws and seals (1240) 136-1244
plastic drain pipe outside the housing.
- Flow (1400) 146-1406
• Natural gas supply pipe with thermal shut-
- Return - high temperature (1600) 166-1608
off valves, gas filter with test connection,
- Return - low temperature (2000) 205-1998
compensators and external shut-off valve.
• UltraGas® 2 D (700-3100): (2200) 229-2224
• Internal electrical installation for power
with integrated gas pipe compensator (2600) 269-2640 supply the users and signal cables.
• Each individual boiler has a (3100) 324-3100 • External terminal box with IP65 protection
Hoval TopTronic® E control built in
for boilers power supply and signal cables.
• Possibility of connecting an external two sides, side door on one side, 2 door
• Stainless steel chimney with one wall, flat
gas solenoid valve with error output opening handles with lock and key, to allow
floor and waterproof clamp, end about 0.25
access to all equipment for service and
m above the roof of the protective housing.
Housing design characteristics: maintenance;
• With condensate neutralization
• Ventilation grilles installed for operation
• One-piece support stand made of steel with natural or liquefied petroleum gas
Options
profiles 100x80x3 mm with reinforcements with openings of 2 cm2 for ventilation and
• Indoor lighting and service socket
for carrying 100x50x3 mm, contains holes securing the supply of combustion air, made
• External signal light for plant condition
for inserting the crane lifting bracket 60,3 of steel profiles.
warning
mm; • The final roof surface guarantees the
• Circulation pump
• Vertical angular and middle profiles painted impermeability of the structure, made of
• Heat exchanger
in white RAL 9010; galvanized steel sheet painted in white RAL
• Hidraulyc switch
• Double sandwich panels which guarantee 9016.
excellent thermal and sound insulation of
Delivery
the housing, mounted on the front, rear and Built-in equipment
• The boilers and installation pre-assembled in
sides, except for the top and bottom:
housing, ready for installation.
1. Inner side: galvanized sheet metal • Hydraulic connections of boilers flow and
thickness 10/10; return lines made of grey colored steel
On-site
2. rockwool insulation 20 mm thick, density pipes, PN6 flanges on the boiler side and
• Housing positioning
100 kg/m3 fire resistance class ‘‘0’’; external shut-off valves.
• Connection to the heating system, gas pipe-
3. Exterior: 10/10 galvanized sheet metal - • Insulation of flow and return pipes with
line and to power supply
painted white RAL 9010; rockwool and aluminum foil.
• Step surface made of structured aluminum • Safety equipment according to EN 12828:
sheet 20/10 thick, reinforced substructure for safety line, manometer with three-way valve,
better fastening of accessories. double thermostat, maximum and minimum
• Front access door with opening on ono or water pressure switch, calibrated safety

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Hoval Cabin Slim AC UltraGas® 2 D (250-3100) Part numbers

Part No.
Gas condensing double boiler in a protective
housing for outdoor installation:
Hoval Cabin Slim AC
UltraGas® 2 D (250-3100)

Hoval UltraGas® 2 floor gas condensing double

boiler in a protective housing for outdoor
installation

• Control functions integrated for:

- direct circuit
- bivalent and cascade management
• Can be optionally networked with a
total of up to 16 controller modules
(incl. solar module)

Boilers made of steel with TopTronic® E control,

combustion chamber made of stainless steel.
Secondary heating surfaces made of
TurboFer hybrid stainless steel composite
pipes;
Pre-mix burner with fan.
Modulating burner.

Delivery
• Boilers with all equipment installed in protec-
tive housing, ready for installation on-site

Cabin Slim AC Nominal heat Operating

Ultra Gas® 2 D output at 50/30 °C pressure
type kW 1) bar

(250) 25-252 6 CS 7018 521 HR

(300) 35-302 6 CS 7018 522 HR
(380) 38-382 6 CS 7018 523 HR
(460) 51-466 6 CS 7018 524 HR
(600) 67-604 6 CS 7018 525 HR
(700) 73-700 6 CS 7018 526 HR
(800) 85-802 6 CS 7018 527 HR
(900) 96-906 6 CS 7018 528 HR
(1060) 110-1066 6 CS 7018 529 HR
(1240) 136-1244 6 CS 7018 530 HR
(1400) 146-1406 6 CS 7018 531 HR
(1600) 166-1608 6 CS 7018 532 HR
(2000) 205-1998 6 CS 7018 553 HR
(2200) 229-2224 6 CS 7018 534 HR
(2600) 269-2640 6 CS 7018 535 HR
(3100) 324-3100 6 CS 7018 536 HR
1)
kW = modulation range

146 1.4.2021
 Hoval Cabin Slim AC UltraGas® 2 D (250-3100) Part numbers

Part No.
TopTronic® E module expansions
for TopTronic® E basic module heat generator

TopTronic® E module expansion 6034 576

heating circuit TTE-FE HK
Expansion to the inputs and outputs of
the basic module heat generator or the
heating circuit/domestic hot water
module for implementing the following
functions:
- 1 heating/cooling circuit w/o mixer or
- 1 heating/cooling circuit with mixer
Consisting of:
- Fitting accessories
- 1x contact sensor

+
ALF/2P/4/T L = 4.0 m
ILI
ODER - Basic plug set FE module

Notice
The supplementary plug set may have to be
ordered to implement functions differing
from the standard!

TopTronic® E module expansion heating 6037 062

circuit incl. energy balancing
TTE-FE HK-EBZ
Expansion to the inputs and outputs of
the basic module heat generator or the
heating circuit/domestic hot water
module for implementing the following
functions:
- 1 heating/cooling circuit w/o mixer or
- 1 heating/cooling circuit with mixer
incl. energy balancing in each case
Consisting of:
- Fitting accessories
- 3 contact sensors
ALF/2P/4/T L = 4.0 m
- Plug set FE module
Notice
Suitable flow rate sensors (pulse sensors)
must be provided on site.

TopTronic® E module expansion 6034 575

Universal TTE-FE UNI
Expansion to the inputs and outputs
of a controller module (basic module
heat generator, heating circuit/domestic
hot water module, solar module, buffer
module) for implementing various
functions
Consisting of:
- Fitting accessories
- Plug set FE module

Further information
see “Controls” - “Hoval TopTronic® E
module expansions” chapter

Notice
Refer to the Hoval System Technology
to find which functions and hydraulic
ar­ran­gements can be implemented.

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Hoval Cabin Slim AC UltraGas® 2 D (250-3100) Part numbers

Part No.
Accessories for TopTronic® E

Supplementary plug set

for basic module heat generator (TTE-WEZ) 6034 499

for basic module heat generator (TTE-WEZ)TTE-FE 6034 503
HK

TopTronic® E controller modules

TTE-HK/WW TopTronic® E heating circuit/ 6034 571
hot water module
TTE-SOL TopTronic® E solar module 6037 058
TTE-PS TopTronic® E buffer module 6037 057
TTE-MWA TopTronic® E measuring module 6034 574

TopTronic® E room control modules

TTE-RBM TopTronic® E room control modules
easy white 6037 071
comfort white 6037 069
comfort black 6037 070

Enhanced language package TopTronic® E 6039 253

one SD card required per control module
Consisting of the following languages:
HU, CS, SL, RO, PL, TR, ES, HR, SR, JA, DA

HovalConnect
HovalConnect LAN 6049 496
HovalConnect WLAN 6049 498

TopTronic® E interface modules

GLT module 0-10 V 6034 578
HovalConnect Modbus 6049 501
HovalConnect KNX 6049 593

TopTronic® E wall casing

WG-190 Wall casing small 6052 983
WG-360 Wall casing medium 6052 984
WG-360 BM Wall casing medium with 6052 985
control module cut-out
WG-510 Wall casing large 6052 986
WG-510 BM Wall casing large with 6052 987
control module cut-out

TopTronic® E sensors
AF/2P/K Outdoor sensor 2055 889
TF/2P/5/6T Immersion sensor, L = 5.0 m 2055 888
ALF/2P/4/T Contact sensor, L = 4.0 m 2056 775
TF/1.1P/2.5S/6T Collector sensor, L = 2.5 m 2056 776

System housing
System housing 182 mm 6038 551
System housing 254 mm 6038 552

Bivalent switch 2061 826

For further information

see “Controls”

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 Hoval Cabin Slim AC UltraGas® 2 D (250-3100) Technical details

Hoval Cabin Slim AC - UltraGas ® 2 D (250-3100)

Type D (250) D (300) D (380) D (460)
• Nominal heat output at 80/60 °C, natural gas kW 21-228 33-278 35-354 47-436
• Nominal heat output at 50/30 °C, natural gas kW 25-252 35-302 38-382 51-466
• Nominal heat output at 80/60 °C, propane 2) kW - - - -
• Nominal heat output at 50/30 °C, propane 2) kW - - - -
• Nominal heat input with natural gas 1) kW 23-232 32-284 35-358 47-446
• Nominal heat input with propane 2) kW - - - -
• Operating pressure heating min./max. (PMS) bar 1/6 1/6 1/6 1/6
• Operating temperature max. (Tmax) °C 95 95 95 95
• Boiler water content (V(H20)) l 2 x 207 2 x 195 2 x 276 2 x 265
• Flow resistance boiler see diagram
• Minimum circulation water quantity l/h - - - -
• Boiler weight (without water capacity, without cabin) kg 2 x 378 2 x 400 2 x 490 2 x 510
• Boiler efficiency at 80/60 °C in full-load operation (NCV/GCV) 3) % 98.6/88.9 97.6/88.1 98.5/88.7 97.7/88.1
• Boiler efficiency at 30 % partial load (NCV/GCV) 3) % 108.7/98.1 108.7/98.1 109.0/98.2 108.4/97.8
• Room heating energy efficiency
- without control ηs % 93 93 93 93
- with control ηs % 95 95 95 95
- with control and room sensor ηs % 97 97 97 97
• NOx class (EN 15502) 6 6 6 6
• Nitrogen oxide emissions (EN 15502) (GCV) NOx mg/kWh 25 28 33 37
• Carbon monoxide emissions at 50/30 °C 4)
CO mg/Nm 3 31 21 25 13
• O2 content in flue gas min./max. output 5) % 5.9/5.6 5.5/6.0 5.9/6.0 6.0/5.9
• CO2 content in flue gas at min./max. output % 8.6/8.7 8.8/8.5 8.6/8.5 8.5/8.6
• Heat loss in standby mode W 760 760 1020 1020
• Gas flow pressure min./max.
- Natural gas E/LL mbar 17.4-80 17.4-80 17.4-80 17.4-80
- Liquid gas mbar - - - -
• Gas connection values at 15 °C/1013 mbar:
- Natural gas E (Wo = 15.0 kWh/m 3) NCV = 9.97 kWh/m 3 m3/h 2.3-23.3 3.2-28.5 3.5-35.9 4.7-44.7
3
- Natural gas LL (Wo = 12.4 kWh/m ) NCV = 8.57 kWh/m 3
m3/h 2.7-27.1 3.7-33.1 4.1-41.8 5.5-52.0
- Propane (NCV = 25.9 kWh/m 3) m3/h 2.7-27.1 3.7-33.1 4.1-41.8 5.5-52.0
- Propane (NCV = 25.9 kWh/m 3) m3/h 2.7-27.1 3.7-33.1 4.1-41.8 5.5-52.0

• Gas connection Rp 1½'' 1½'' 2'' 2''

Cabin characteristics

• Operating voltage V/Hz 230/50 230/50 230/50 230/50

• Electrical power consumption min./max. (incl. electric heater) W 41/388 43/558 38/410 49/564
• IP protection IP 65 65 65 65
• Expansion vessel volume l 2x25 2x25 2x50 2x50
• Flow and return dimension DN 80 80 80 80
• Safety valve dimension inlet/outlet (one per boiler) 1'' - 1¼'' 1'' - 1¼'' 1'' - 1¼'' 1¼''-1½''
• Flue gas chimney dimension mm Ø 256 Ø 256 Ø 256 Ø 256
• Cabin weight (including boiler, with water) kg 2600 2600 4000 4000
• Construction B23P (Option: C53, C63)
• Flue gas system
- Temperature class T120 T120 T120 T120
- Flue gas mass flow at max. nominal heat input (dry) kg/h 376 452 566 688
- Flue gas mass flow at min. nominal heat input (dry) kg/h 37 51 55 63
- Flue gas temperature at max. nominal heat output and 80/60 °C 5) °C 64 65 68 69
- Flue gas temperature at max. nominal heat output and 50/30 °C 5) °C 43 45 46 47
- Flue gas temperature at min. nominal heat output and 50/30 °C 5) °C 29 28 29 29
- Max. permissible temperature of the combustion air °C 48 48 48 48
- Volume flow of combustion air Nm3/h 308 360 464 560
1)
Data related to NCV. The boiler series is tested for EE/H setting. With a factory setting to a Wobbe value of 15.0 kWh/m 3, operation in the
Wobbe value range from 12.0 to 15.7 kWh/m 3 is possible without resetting.
2) 4)
Data related to NCV. Data related to 3% of O2
3) 5)
Conversion acc. to EN 15502-1, Appendix J Technical data ascertained during the approval test

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Hoval Cabin Slim AC UltraGas® 2 D (250-3100) Technical details

Type D (600) D (700) D (800) D (900)

• Nominal heat output at 80/60 °C, natural gas kW 62-566 70-664 80-756 87-858
• Nominal heat output at 50/30 °C, natural gas kW 67-604 73-700 85-802 96-906
• Nominal heat output at 80/60 °C, propane 2) kW - - - -
• Nominal heat output at 50/30 °C, propane 2) kW - - - -
• Nominal heat input with natural gas 1) kW 62-582 70-676 78-770 89-874
• Nominal heat input with propane 2) kW - - - -
• Operating pressure heating min./max. (PMS) bar 1/6 1/6 1/6 1/6
• Operating temperature max. (Tmax) °C 95 95 95 95
• Boiler water content (V(H20)) l 2 x 522 2 x 496 2 x 483 2 x 457
• Flow resistance boiler see diagram
• Minimum circulation water quantity l/h - - - -
• Boiler weight (without water capacity, incl. cladding) kg 2 x 770 2 x 810 2 x 830 2 x 850
• Boiler efficiency at 80/60 °C in full-load operation (NCV/GCV) 3) % 98.2/88.5 98.1/88.5 98.3/88.6 98.3/88.7
• Boiler efficiency at 30 % partial load (NCV/GCV) 3) % 109.2/98.4 108.4/97.7 108.3/97.6 108.3/97.9
• Room heating energy efficiency
- without control ηs % 93 93 - -
- with control ηs % 95 95 - -
- with control and room sensor ηs % 97 97 - -
• NOx class (EN 15502) 6 6 6 6
• Nitrogen oxide emissions (EN 15502) (GCV) NOx mg/kWh 31 38 41 37
• Carbon monoxide emissions at 50/30 °C 4)
CO mg/Nm 3 21 21 26 31
• O2 content in flue gas min./max. output 5) % 6.0/5.9 6.0/5.9 6.0/5.9 5.9/5.8
• CO2 content in flue gas at min./max. output % 8.5/8.6 8.6/8.6 8.5/8.6 8.6/8.6
• Heat loss in standby mode W 1500 1500 1500 1500
• Gas flow pressure min./max.
- Natural gas E/LL mbar 17.4-80 17.4-80 17.4-80 17.4-80
- Liquid gas mbar - - - -
• Gas connection values at 15 °C/1013 mbar:
- Natural gas E (Wo = 15.0 kWh/m 3) NCV = 9.97 kWh/m 3 m3/h 6.2-58.4 7.0-67.8 7.8-77.2 8.9-87.7
3
- Natural gas LL (Wo = 12.4 kWh/m ) NCV = 8.57 kWh/m 3
m3/h 7.2-67.9 8.2-78.9 9.1-89.8 10.4-102.0
- Propane (NCV = 25.9 kWh/m 3) m3/h 7.2-67.9 8.2-78.9 9.1-89.8 10.4-102.0
- Propane (NCV = 25.9 kWh/m 3) m3/h 7.2-67.9 8.2-78.9 9.1-89.8 10.4-102.0

• Gas connection Rp 2½'' 2½'' 2½'' 2½''

Cabin characteristics

• Operating voltage V/Hz 230/50 230/50 230/50 230/50

• Electrical power consumption min./max. (incl. electric heater) W 42/628 44/692 53/1228 63/1268
• IP protection IP 65 65 65 65
• Expansion vessel volume l 2x50 2x50 2x50 2x50
• Flow and return dimension DN 125 125 125 125
• Safety valve dimension inlet/outlet (one per boiler) 1¼''-1½'' 1¼''-1 ½'' 1 ½'' - 2'' 1 ½'' - 2''
• Flue gas chimney dimension mm Ø 308 Ø 308 Ø 308 Ø 308
• Cabin weight (including boiler, with water) kg 4000 4600 4800 4800
• Construction B23P (Option: C53, C63)
• Flue gas system
- Temperature class T120 T120 T120 T120
- Flue gas mass flow at max. nominal heat input (dry) kg/h 920 1076 1216 1390
- Flue gas mass flow at min. nominal heat input (dry) kg/h 98 112 123 142
- Flue gas temperature at max. nominal heat output and 80/60 °C 5) °C 68 66 67 69
- Flue gas temperature at max. nominal heat output and 50/30 °C 5) °C 47 46 48 48
- Flue gas temperature at min. nominal heat output and 50/30 °C 5) °C 28 28 29 29
- Max. permissible temperature of the combustion air °C 48 48 48 48
- Volume flow of combustion air Nm3/h 752 880 994 1138
1)
Data related to NCV. The boiler series is tested for EE/H setting. With a factory setting to a Wobbe value of 15.0 kWh/m 3, operation in the
Wobbe value range from 12.0 to 15.7 kWh/m 3 is possible without resetting.
2) 4)
Data related to NCV. Data related to 3% of O2
3) 5)
Conversion acc. to EN 15502-1, Appendix J Technical data ascertained during the approval test

150 1.4.2021
 Hoval Cabin Slim AC UltraGas® 2 D (250-3100) Technical details

Type D (1060) D (1240) D (1400) D (1600)

• Nominal heat output at 80/60 °C, natural gas kW 100-994 125-1160 132-1306 150-1486
• Nominal heat output at 50/30 °C, natural gas kW 110-1066 136-1244 146-1406 166-1608
• Nominal heat output at 80/60 °C, propane 2) kW - - - -
• Nominal heat output at 50/30 °C, propane 2) kW - - - -
• Nominal heat input with natural gas 1) kW 101-1012 124-1182 134-1336 151-1518
• Nominal heat input with propane 2) kW - - - -
• Operating pressure heating min./max. (PMS) bar 1/6 1/6 1/6 1/6
• Operating temperature max. (Tmax) °C 95 95 95 95
• Boiler water content (V(H20)) l 2 x 571 2 x 536 2 x 509 2 x 831
• Flow resistance boiler see diagram
• Minimum circulation water quantity l/h - - - -
• Boiler weight (without water capacity, incl. cladding) kg 2 x 978 2 x 1050 2 x 1100 2 x 1370
• Boiler efficiency at 80/60 °C in full-load operation (NCV/GCV) 3) % 98.2/88.5 98.2/88.5 98.2/88.5 98.3/88.6
• Boiler efficiency at 30 % partial load (NCV/GCV) 3) % 109.1/98.3 109.0/98.2 108.9/98.1 109.1/98.3
• Room heating energy efficiency
- without control ηs % - - - -
- with control ηs % - - - -
- with control and room sensor ηs % - - - -
• NOx class (EN 15502) 6 6 6 6
• Nitrogen oxide emissions (EN 15502) (GCV) NOx mg/kWh 33 33 40 36
• Carbon monoxide emissions at 50/30 °C 4)
CO mg/Nm 3 20 24 26 23
• O2 content in flue gas min./max. output 5) % 5.9/5.9 5.9/6.0 6.0/5.7 6.0/5.8
• CO2 content in flue gas at min./max. output % 8.6/8.6 8.5/8.5 8.5/8.7 8.5/8.6
• Heat loss in standby mode W 2000 2000 2000 2400
• Gas flow pressure min./max.
- Natural gas E/LL mbar 17.4-80 17.4-80 17.4-80 17.4-80
- Liquid gas mbar - - - -
• Gas connection values at 15 °C/1013 mbar:
- Natural gas E (Wo = 15.0 kWh/m 3) NCV = 9.97 kWh/m 3 m3/h 10.1-101.5 12.4-118.6 13.4-134.0 15.1-152.3
3
- Natural gas LL (Wo = 12.4 kWh/m ) NCV = 8.57 kWh/m 3
m3/h 11.8-118.1 14.5-137.9 15.6-155.9 17.6-177.1
- Propane (NCV = 25.9 kWh/m ) 3 3
m /h 11.8-118.1 14.5-137.9 15.6-155.9 17.6-177.1
- Propane (NCV = 25.9 kWh/m 3) m3/h 11.8-118.1 14.5-137.9 15.6-155.9 17.6-177.1

• Gas connection Rp 2½'' 2½'' 2½'' 2½''

Cabin characteristics

• Operating voltage V/Hz 230/50 230/50 230/50 230/50

• Electrical power consumption min./max. (incl. electric heater) W 67/1718 63/1770 67/2228 94/2132
• IP protection IP 65 65 65 65
• Expansion vessel volume l 2x50 2x50 2x50 2x50
• Flow and return dimension DN 125 125 125 150
• Safety valve dimension inlet/outlet (one per boiler) 1 ½'' - 2'' 2'' - 2 ½'' 2'' - 2 ½'' 2'' - 2 ½''
• Flue gas chimney dimension mm Ø 358 Ø 358 Ø 358 Ø 358
• Cabin weight (including boiler, with water) kg 4800 6000 6400 -
• Construction B23P (Option: C53, C63)
• Flue gas system
- Temperature class T120 T120 T120 T120
- Flue gas mass flow at max. nominal heat input (dry) kg/h 1600 1866 2110 2396
- Flue gas mass flow at min. nominal heat input (dry) kg/h 159 196 211 238
- Flue gas temperature at max. nominal heat output and 80/60 °C 5) °C 67 68 69 66
- Flue gas temperature at max. nominal heat output and 50/30 °C 5) °C 45 47 49 44
- Flue gas temperature at min. nominal heat output and 50/30 °C 5) °C 28 28 29 28
- Max. permissible temperature of the combustion air °C 48 48 48 48
- Volume flow of combustion air Nm3/h 1308 1528 1726 1962
1)
Data related to NCV. The boiler series is tested for EE/H setting. With a factory setting to a Wobbe value of 15.0 kWh/m 3, operation in the
Wobbe value range from 12.0 to 15.7 kWh/m 3 is possible without resetting.
2) 4)
Data related to NCV. Data related to 3% of O2
3) 5)
Conversion acc. to EN 15502-1, Appendix J Technical data ascertained during the approval test

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Hoval Cabin Slim AC UltraGas® 2 D (250-3100) Technical details

Type D (2000) D (2200) D (2600) D (3100)

• Nominal heat output at 80/60 °C, natural gas kW 185-1852 203-2076 241-2460 297-2894
• Nominal heat output at 50/30 °C, natural gas kW 205-1998 229-2224 269-2640 324-3100
• Nominal heat output at 80/60 °C, propane 2) kW - - - -
• Nominal heat output at 50/30 °C, propane 2) kW - - - -
• Nominal heat input with natural gas 1) kW 187-1886 206-2114 247-2502 297-2938
• Nominal heat input with propane 2) kW - - - -
• Operating pressure heating min./max. (PMS) bar 1/6 1/6 1/6 1/6
• Operating temperature max. (Tmax) °C 95 95 95 95
• Boiler water content (V(H20)) l 2 x 756 2 x 718 2 x 1211 2 x 1118
• Flow resistance boiler
• Minimum circulation water quantity l/h - - - -
• Boiler weight (without water capacity, incl. cladding) kg 2 x 1540 2 x 1600 2 x 2130 2 x 2300
• Boiler efficiency at 80/60 °C in full-load operation (NCV/GCV) 3) % 98.2/88.5 98.2/88.5 98.2/88.5 98.2/88.6
• Boiler efficiency at 30 % partial load (NCV/GCV) 3) % 109.0/98.2 108.6/98.0 108.7/97.9 108.5/97.9
• Room heating energy efficiency
- without control ηs % - - - -
- with control ηs % - - - -
- with control and room sensor ηs % - - - -
• NOx class (EN 15502) 6 6 6 6
• Nitrogen oxide emissions (EN 15502) (GCV) NOx mg/kWh 36 41 37 35
• Carbon monoxide emissions at 50/30 °C 4)
CO mg/Nm 3 25 26 23 23
• O2 content in flue gas min./max. output 5) % 6.0/5.9 6.0/5.9 6.0/5.9 6.0/6.0
• CO2 content in flue gas at min./max. output % 8.5/8.6 8.5/8.5 8.5/8.6 8.5/8.5
• Heat loss in standby mode W 2400 2400 3200 3200
• Gas flow pressure min./max.
- Natural gas E/LL mbar 17.4-80 17.4-80 17.4-80 17.4-80
- Liquid gas mbar - - - -
• Gas connection values at 15 °C/1013 mbar:
- Natural gas E (Wo = 15.0 kWh/m 3) NCV = 9.97 kWh/m 3 m3/h 18.8-189.2 20.7-212.0 24.8-251.0 29.8-294.7
3
- Natural gas LL (Wo = 12.4 kWh/m ) NCV = 8.57 kWh/m 3 3
m /h 21.8-220.1 24.0-246.7 28.8-291.9 34.7-342.8
- Propane (NCV = 25.9 kWh/m ) 3 3
m /h 21.8-220.1 24.0-246.7 28.8-291.9 34.7-342.8
- Propane (NCV = 25.9 kWh/m 3) m3/h 21.8-220.1 24.0-246.7 28.8-291.9 34.7-342.8

• Gas connection Rp 2½'' 2½'' 2½'' 2½''

Cabin characteristics
230/50 230/50 230/50 230/50
• Operating voltage V/Hz
3x400/50 3x400/50 3x400/50 3x400/50
• Electrical power consumption min./max. (incl. electric heater) W 203-3746 203-3866 271/8222 301/8282
• IP protection IP 65 65 65 65
• Expansion vessel volume l 2x50 2x50 2x50 2x50
• Flow and return dimension DN 150 150 200 200
• Safety valve dimension inlet/outlet (one per boiler) 2'' - 2 ½'' 2'' - 2 ½'' 2'' - 2 ½'' 2'' - 2 ½''
• Flue gas chimney dimension mm Ø 358 Ø 358 Ø 506 Ø 506
• Cabin weight (including boiler, with water) kg - - - -
• Construction B23P (Option: C53, C63)
• Flue gas system
- Temperature class T120 T120 T120 T120
- Flue gas mass flow at max. nominal heat input (dry) kg/h 2976 3338 3950 4460
- Flue gas mass flow at min. nominal heat input (dry) kg/h 295 650 390 450
- Flue gas temperature at max. nominal heat output and 80/60 °C 5) °C 69 70 66 68
- Flue gas temperature at max. nominal heat output and 50/30 °C 5) °C 47 49 45 46
- Flue gas temperature at min. nominal heat output and 50/30 °C 5) °C 28 29 29 28
- Max. permissible temperature of the combustion air °C 48 48 48 48
- Volume flow of combustion air Nm3/h 2438 2732 3234 3660
1)
Data related to NCV. The boiler series is tested for EE/H setting. With a factory setting to a Wobbe value of 15.0 kWh/m 3, operation in the
Wobbe value range from 12.0 to 15.7 kWh/m 3 is possible without resetting.
2) 4)
Data related to NCV. Data related to 3% of O2
3) 5)
Conversion acc. to EN 15502-1, Appendix J Technical data ascertained during the approval test

152 1.4.2021
 Hoval Cabin Slim AC UltraGas® 2 D (250-3100) Technical details

Flow resistance on the heating water side

UltraGas® 2 D (250,300) UltraGas® 2 D (250,300) UltraGas® 2 D (380,460) UltraGas® 2 D (380,460)
60 120
Durchflusswiderstand (mbar)

Durchflusswiderstand (mbar)
50 100
Pressure drop (mbar)

Pressure drop (mbar)

40 80
Flow through one boiler Flow through one boiler
30 60

20 40
Flow through both boilers Flow through both boilers
10 20

0 0
0 5 10 15 20 25 30 0 10 20 30 40 50
Volumenstrom (m 3/h)
Volume flow (m3/h) Volumenstrom (m 3/h)
Volume flow (m3/h)

UltraGas® 2 D (600-900) UltraGas® 2 D (600,700,800,900) UltraGas® 2 D (1060-1400) UltraGas® 2 D (1060,1240,1400)

60 60
Durchflusswiderstand (mbar)

Durchflusswiderstand (mbar)

50 50
Pressure drop (mbar)

Pressure drop (mbar)

Flow through one boiler

40 40

30 30
Flow through one boiler
20 20
Flow through both boilers Flow through both boilers
10 10

0 0
0 10 20 30 40 50 60 70 80 90 0 20 40 60 80 100
Volumenstrom (m3/h)
Volume flow (m /h) 3 Volumenstrom (m3/h)
Volume flow (m /h)
3

UltraGas® 2 D (1600-2200) UltraGas® 2 D (1600,2000,2200) UltraGas® 2 D (2600,3100) UltraGas® 2 D (2600,3100)

100 140
90
Durchflusswiderstand (mbar)
Durchflusswiderstand (mbar)

120
80
Pressure drop (mbar)

Pressure drop (mbar)

70 100
Flow through one boiler
60 80
50
Flow through one boiler 60
40
30 40
Flow through both boilers
20 Flow through both boilers
20
10
0 0
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140 160 180 200
Volumenstrom (m 3/h)
Volume flow (m3/h) Volumenstrom (m 3/h)
Volume flow (m3/h)

1.4.2021 153
Hoval Cabin Slim AC UltraGas® 2 D (250-3100) Dimensions

Hoval Cabin Slim AC UltraGas® 2 D (250-3100)

(Dimensions in mm)

Dimensions are only approximate,

subject to change and adjustment.

UltraGas® L P H
Type

D (250 - 460) 2310 2000 2400

P

D (600 - 900) 2310 2380 2600

D (1060 - 1400) 2670 2380 2600
D (1600 - 2000) on demand
D (2200 - 3100) on demand

Weight Hoval Cabin Slim AC

UltraGas® 2 D (250-3100)
(Approximate weight of the device with stan-
dard equipment, with water content)

UltraGas® Weight Kg
Type
D (250 - 300) 2.600
D (380 - 600) 4.000
D (700) 4.200
D (800-1060) 4.800
D (1240) 6.000
D (1400) 6.400

D (1600-2000) on demand

D (2200-3100) on demand

154 1.4.2021
 Hoval Cabin Slim AC UltraGas® 2 (125-1550) Examples

Hoval Cabin Slim AC UltraGas® 2 D (250 - )

Gas
connection
Safety equipment
according to norm
EN 12828
STB Pmin Pmax

T P P
T Flow heating
T T

Y10.1 Y10.2
P P

UltraGas UltraGas

HT HT inside outside

NT NT

Return heating

P Manometer

T
Thermometer

Y10.1 Hydraulic flap

Safety valve

T
Gas valve with thermic
shut-off function

Gas pipe compensator

Gas filter

STB Safety thermostat

Pressure switch for minimum water

Pmin pressure

Pressure switch for maximum water

Pmax pressure

1.4.2021 155
Hoval Cabin Slim AC UltraGas® 2 D (250-3100)
Standards and guidelines
The official regulations for installation and op-
eration must be observed. In particular, these
are the country-specific standards (e.g. EN
standard, ÖNORM, DIN standards, …) as well
as the corresponding regional regulations.
The following standards and guidelines
must be complied with:
• Hoval technical information and installation
instructions
• hydraulic and technical control regulations
of Hoval
• DVGW/ÖVGW directives
• DIN EN 12828
Safety-relevant requirements
• DIN EN 12831 Heaters
Rules for the calculation of the
heat requirements of buildings
• VDI 2035 Protection against damage by cor-
rosion and boiler scale formation in heating
and service water installations
• ÖNORM H 5195
• EN 14868 Protection of metallic materials
against corrosion
• VDE 0100 supplement 2
Water quality in heating systems
Filling and replacement water, heating
water
The following applies:
• the EN 14868 standard must be applied,
as well as the manufacturer-specific
specifications
Manufacturer-specific specifications
Filling and replacement water
The filling and replacement water can be both
fully demineralised and also merely softened.
Heating water
• In the case of full demineralisation of the
filling and replacement water, the electrical
conductivity of the heating water must not
exceed the value of 100 μS/cm.
• In the case of softening the filling and
replacement water, the following conditions
must be complied with:
The quality of the heating water must be
checked and documented periodically:
- For an installed heat output above 100 kW
up to and including 1000 kW, an annual
check of the heating water is required.
- For an installed heat output above
1000 kW, an check of the heating water is
required twice a year.
The following standard values for the heat-
ing water must be measured and adhered
to:
- Electrical conductivity of the heating water
for operation with water containing salts:
> 100 μS/cm to ≤ 1500 μS/cm
- pH value of the heating water for systems
without aluminium alloy as water-side ma-
terial 8.2 to 10.0 (measurement 10 weeks
after commissioning at the earliest)
• The sum of the chloride, nitrate and sulphate
contents in the heating water must not
156
Engineering
Construction of a recommended
exceed 50 mg/l in total. gas connection
P
Additional notices
• Hoval boilers and calorifiers are suitable
for heating systems without significant Legend:
oxygen intake. (System type I according to
Gas ball valve
EN 14868).
• Plants with continual oxygen intake (e.g.
underfloor heating without diffusion-proof Gas hose/compensator
plastic piping) or intermittent oxygen intake Gas filter
(e.g. requiring frequent topping-up) must be
equipped with a system separation.
• If only the boiler is replaced in an existing P Pressure gauge with test burner
and push-button valve
plant, it is not recommended for the entire
heating system to be refilled, provided that Type of gas
the heating water already contained in the • The boiler is only to be operated with the
system complies with the relevant directives type of gas stated on the rating plate.
or standards.
• Before filling new systems and, where nec- Gas pressure natural gas
essary, existing heating systems containing • Necessary flow pressure at the boiler inlet:
heating water that does not comply with the min. 17.4 mbar, max. 80 mbar
directives or standards, the heating system
must be professionally cleaned and flushed. Gas pressure regulator
The boiler must not be filled until the heating • In boilers with a heat input in excess of
system has been flushed. 70 kW, install a pressure regulator in accor­
dance with EN88-1 in the gas supply line
directly before the boiler.
Frost protection agent
see separate engineering sheet
“Use of frost protection agent”. Closed heating system
The boiler is only approved for use in closed
heating systems.
Cabin position
• Cabins cannot be positioned close to the
places where halogen compounds can occur Minimum circulation water quantity
and in­to which combustion air can enter No minimum water circulation volume is
(e.g. laun­drettes, hairdressers). required.
• Halogen compounds can be caused by
clean­ing and degreasing solutions, dissol-
vents, glue and bleaching lyes. Pay attention
to the Procal leaflet, corrosion through Hal­o­ Calorifier connection
gen compounds. If a calorifier is connected, all heating groups
must be provided with a mixer.
Combustion air
Combustion air is supplied via ventilation
grilles located on the side panels of the cabin.
Gas connection
Manual gas shut-off tap and gas filter
Immediately in front of the boiler a manual
gas shut-off device (tap) and gas filter are
installed according to relevant regulations.
Commissioning
• Start-up is to be carried out only by a spe-
cialist of Hoval.
• Burner setting values according to the instal-
lation instructions.
Shut-off valve
• A shut-off valve must be installed upstream
of every gas boiler.
1.4.2021
 Hoval Cabin Slim AC UltraGas® 2 D (250-3100) Engineering

Installation instructions
Please observe the installation instructions
supplied with every boiler.
Space requirements
See “Dimensions” for information
Expansion tank
• An adequately dimensioned expansion tank
must be provided.
• The expansion tank installed in the cabin is
intended only for protection of the boiler.
• At the safety flow a safety valve and an au­
tomatic exhauster are installed.

Heating boiler in the attic

For the installation of the gas boiler on the
top floor the low water protection has been
installed , which automatically turns the gas
burner off in case of water shortage.
Condensate drain
• A permit for discharge of the flue gas con-
densate into the sewage system must be
obtained from the relevant authority or sewer
operator.
• The condensate from the flue gas line can
be discharged via the boiler. A condensate
trap is no longer needed in the flue gas
system.
• A siphon is installed at the condensate outlet
on the gas boiler (included in the cabin
scope of delivery).
• Suitable materials for condensate drain
outside of the cabin:
- stoneware pipes
- pipes made from PVC
- pipes made from polyethylene (PE)
- pipes made from ABS or ASA
Noise damping
The following measures are possible
for sound insulation:
• If there are living areas below the boiler
cabin, connect pipes flexibly using expan-
sion joints.
• Connect circulating pumps to the piping
network using expansion joints
Noise level
• The acoustic power level value is depend-
ent on the local and spacial circumstances.
• The acoustic pressure level is dependent
on the installation conditions and can for
in­stance be 5 to 10 dB(A) lower than the
acous­tic power level at a distance of 1 m.
Recommendation:
If the air inlet is near a noise sensitive place
(window of bedroom, terrace etc.), we recom-
mend to use a sound absorber at the direct
combustion air inlet.

Allocation of gas filters for UltraGas® 2

UltraGas® 2 Gas throughput Gas filter type Dimension Pressure drop
gas filter
(with clean filter)
Type m3/h mbar
(125) 11,9 70602/6B Rp 1″ 0,2
(150) 14,2 70603/6B Rp 1½″ 0,1
(190) 18,0 70603/6B Rp 1½″ 0,2
(230) 22,4 70603/6B Rp 1½″ 0,2
(300) 29,2 70603/6B Rp 1½″ 0,3
(350) 33,9 70603/6B Rp 1½″ 0,4
(400) 38,6 70631/6B Rp 2″ 0,4
(450) 43,8 70631/6B Rp 2″ 0,3
(530) 50,8 70631/6B Rp 2″ 0,5
(620) 59,3 70631/6B Rp 2″ 0,6
(700) 67,0 70631/6B Rp 2″ 0,7
(800) 76,1 70631/6B Rp 2″ 0,9
(1000) 94,6 70631/6B Rp 2″ 1,4
(1100) 106,0 70631/6B Rp 2″ 1,7
(1300) 125,5 70610F/6B DN 65 1,4
(1550) 147,3 70610F/6B DN 65 1,9

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