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2020 IEEE PELS Workshop on Emerging Technologies: Wireless Power Transfer (WoW)

November 15 - 19, 2020, Seoul, Korea

Rotary Capacitive Power Transfer with Class-E


Inverter And Balun Circuit

Suziana Ahmad Aam Muharam Reiji Hattori


Interdisciplinary Graduate School of Interdisciplinary Graduate School of Interdisciplinary Graduate School of
Engineering Sciences Engineering Sciences Engineering Sciences
Kyushu University Kyushu University Kyushu University
Kasuga, Japan Kasuga, Japan Kasuga, Japan
binti.ahmad.suziana.748@s.kyushu- aam.muharam.101@s.kyushu-u.ac.jp hattori@gic.kyushu-u.ac.jp
u.ac.jp
Research Center for Electrical Power
Faculty of Electrical and Electronic and Mechatronics
Engineering Technology, Indonesia Institute of Sciences (LIPI)
Universiti Teknikal Malaysia Melaka Bandung, Indonesia

Abstract—Capacitive power transfer (CPT) becomes system shows advantages and disadvantages in the
attention among researchers in wireless power transfer performance [1].
technology field. A CPT system consists of a coupler between the
primary and secondary unit for transferring power. This work Several studies on rotating capacitor had been introduced
purposes to simulate, develop and design a CPT system for with different design of capacitive coupler including in
rotating application by using Class-E inverter and Ruthroff machine [6], [13] and rotary capacitor system [9]. In these
balun to minimize the scale and the weight of the circuit in the systems, power transfers between stationary parts to rotating
secondary module. The proposed CPT topology is designed and part by using capacitive coupler.
implemented in two plate couplers with switching frequency of
6.78 MHz. The efficiency of the proposed CPT system is The rotating part in the CPT system includes receiver
obtained, and experimental results demonstrates the suitability coupler, rectifier circuit and load while stationary part
of the proposed CPT system in transferring power for rotating includes DC supply, inverter, resonance circuit and
application. transmitter coupler. In order to get the high speed, more power
is needed when the weight is heavy. Therefore, the weight in
Keywords—capacitive power transfer, Class-E inverter, balun a rotating part needs to be considered in designing the CPT
(key words) system. Thus, this work introduces CPT design for rotary
application with weight consideration in rotating part. The
I. INTRODUCTION introduces system has suitability to apply in wide range rotary
The capacitive power transfer (CPT) technology has application such as motor, the joint in autonomous systems
become an attention among researchers in wireless power and others.
transfer field. It gives advantages of low cost, low weight, and II. CAPACITIVE POWER TRANSFER
low eddy-current loss [1] in transferring electric energy
system. The CPT system had been studied and introduced for This paper introduces CPT system with Class-E inverter
many applications such as wireless vehicle charging , and Ruthroff balun for rotary devices. Taking advantage of
unmanned aerial vehicle [5], machine [6], variable machine high efficiency of Class-E the power delivered from primary
sign [7] and others. side should be optimized. The CPT system is using 6.78 MHz
as operating frequency and Ruthroff balun 1:1. Ruthroff balun
Many topologies of capacitive power transfer systems had divides power into two out-of-phase units and using bifilar
been introduced, including non-resonant topology, PWM winding or coaxial cable as transmission line [14]. This work
converter topology, resonant topology, power amplifier based used a Ruthroff balun to divide power into two units and by
topology, and bridge inverter topology [1]. The non-resonant connecting it to the shield plate, ground level at the shield plate
topology usually uses the PWM converter with an can be stabilized [15]. The proposed topology is as in Fig. 1.
intermediate capacitor as a capacitor coupler and its working
principle is like a regular PWM converter. The resonant
topology can be realized by high-frequency power amplifier
or a full bridge inverter with auxiliary component [1].
In CPT topologies, a half bridge or a full bridge [8] with
Class-E inverter [9], [10] had been used as an AC power
source. The Class-E inverter in CPT system has several
advantages because it can achieve zero voltage switching
(ZVS) and zero dv/dt switching (ZDS). As a result, it can
eliminate the loss due to parasitic device capacitance [11]. In
additional, only one active component is needed in Class-E
inverter and it reduces control and driver circuit complexity
[12]. Theoretical Class-E inverter efficiency approaches to
100% [10]. However, another type of inverter in the CPT Fig. 1. : A CPT system with Class-E inverter and Ruthroff balun.
system also gives advantages with the different system. Each

978-1-7281-3746-9/20/$31.00 ©2020 IEEE 330


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Fig. 1 shows the proposed system with DC supply, Class- Hardware experimental using the Class-E and Ruthroff
E inverter with balun and couplers between the transmitter and balun with operating frequency of 6.78 MHz is implemented
receiver sides. The transmitter side is stationary while the in hardware setup as in Fig.2 to get the output voltage, V1 and
receiver side is rotating. The weight of receiver side needs to V2 at balun. The output is measured by using an oscilloscope
be considered due to the rotation speed and torque effected by and the obtained output voltage is presented in Fig. 4.
the weight. Therefore, the less weight of the receiver side is
needed.
Vo1
A. Class-E inverter - balun topology
Class-E inverter converts DC voltage to AC voltage and
connected between DC supply and balun. The MOSFET is
used as a controlled device with the duty cycle of 0.5 and the
frequency of 6.78 MHz. Frequency response and insertion loss
of the balun depend on the length of the transmission line, Vo2
characteristic impedance and terminated impedance [14].
The 1:1 balun is used in transmission of 50-Ω system.
Thus, the transformer should be matched for 50-Ω
characteristic impedance and terminated impedance [15]. The
simplified topology of Class-E inverter and balun are shown
in Fig. 2. The balun circuit divides the voltage from Class-E
output into two with out-of-phase units. Fig. 4. Output voltage Class-E-Ruthroff balun

From the Fig.4, it shows that V1 and V2 give the output


voltage of 59.2 V and 51.2 V, respectively. The voltages are
both out of phase to each other’s. The voltage V1, V2 is used
as a reference input voltage for CPT system.
III. CPT SYSTEM WITH BALUN DESIGN
A CPT system is proposed in a rotary application with
operating frequency of 6.78 MHz. The primary and secondary
units are in static and rotating conditions, respectively. The
secondary unit is designed to reach the weight as minimum as
possible because the secondary unit is rotating. It is crucial to
reduce the rotating unit to avoid the overload weight in
rotating unit. Thus, this work proposed the CPT system as
Fig. 2. A topology of Class-E-balun Fig. 5.
Based on [16], the output voltage at nod, Vo1 and Vo2 can
be obtained by following equations,
ܸ݅
ܸ‫ ͳ݋‬ൌ ሺͳሻ
ʹ

ܸ݅
െ ܸ‫݋‬ሺʹሻ
ܸ‫ ʹ݋‬ൌ
ʹ
where Vi and Vo are balun input and output voltage
respectively.
Fig. 3 shows Ruthroff balun 1:1 from the balance to Fig. 5. A proposed CPT unit for rotating device
unbalance in the circuit and a hardware implementation. The
ferrite core material FT14, coaxial and enamel wire are used The proposed topology with the value of resonance
for making the Ruthroff balun. The balun has 12 turns wire inductor L1, L2 and capacitor C1, C2 are obtained from the
and connected to BNC cable in which the Ruthroff balun is switching frequency of 6.78MHz by using the equation as in:
connected to Class-E inverter. The balun is connected to
shield plate to obtain stability of the ground level at the plate.
ͳ
ʹߨ݂ ൌ ሺ͵ሻ
ξ‫ܥܮ‬

However, the coupling capacitors, Cc1, Cc2, need to take into


consideration in the calculation because it is affected by the
resonance value. Table 1 shows the parameter value for the
proposed CPT topology.
Fig. 3. Ruthroff balun .

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TABLE I. CIRCUIT PARAMETERS

Parameter Value
Frequency f 6.78 MHz

Inductor L1, L2 6.8 uH

Shield Capacitor C1, C2 75 pF

Coupling Capacitor Cc1, Cc2 5.8 pF

Load RO2 10Ω- 100Ω

Fig. 8. Implementation of a proposed CPT system

Output Power and Effieciency at Various loads

100% 25
80% 20 Power ( Watt)
Efficiency, %

60% 15
40% 10
20% 5
0% 0
10 30 50 70 90 100
Load (Ohm)

Power out efficiency

Fig. 6. Output power and efficiency at various loads Fig. 9. Hardware experimental

The simulation of the proposed topology with the reference Fig.9 shows the arrangement of the Class E, Ruthroff balun,
voltage of V1, V2 has been carried out in LTspice inductor, couplers and load in hardware experimentation to
successfully. The voltage at difference load from 10 Ω to measure the voltage at VL and Vload. The connection
100 Ω for the system are presented in Fig 6. It shows the between the main components use Litz wire and the results are
output power increasing when the load is increased. Efficiency presented in result and discussion section.
is increased by increasing the load due to current become
smaller when the load is increased. V. RESULT AND DISCUSSION
In the initial stage of the work, Class-E inverter with
IV. EXPERIMENTAL SETUP Ruthroff balun had been implemented with 6.78MHz as an
The proposed topology is implemented in hardware set up operating frequency and the measured voltage V1, and V2 is
to get the best analysis. A capacitive coupler is designed for 59.2 V and 51.2 V respectively. The proposed CPT system is
rotating application purpose by using printed circuit board developed with hardware set up and the results are presented
(PCB) with the material of FR4. The design of capacitor in Fig. 10, Fig. 11, Fig. 12 and Fig. 13. The output voltage is
coupler is as in Fig. 7. measured at inductor, VL and load, Vload with the value load
of 10 Ω, 50 Ω, 100 Ω and 200 Ω.

VL

Vload

Fig. 7. A coupler design

A coupler is designed in the same pattern for both


transmitter receiver sides for transferring power. The coupler
is implemented in the proposed CPT system as in Fig.8 and
Fig. 10. Output voltage with 10 Ω load
with the distance between primary and secondary plate is
5mm while the shield plate to the primary plate is 1.6mm. Fig.
8 shows the implementation of a proposed CPT system and
the measurement point VL and Vload.

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VI. CONCLUSION
VL
A proposed CPT topology is simulated, developed and
designed successfully both in LTspice simulation and
hardware experimental. The results show the proposed CPT
with Class-E-Ruthroff balun is suitable for transferring power
with reduced component and weight for rotating application.

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