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GTJZ0608E&0808EParts

Part No.501053120002
Rev: C Parts Manual
Manual
Jul 2021

产品说明书
PRODU
CT MAN
UAL
GTJZ0608E/0608E/2132E
GTJZ0808E/0808E/2732E
0608E (2132E)
GTJZ
GTJZ 0808E (2732E)
GTJZ 0808E (2732E)
GTJZ 0808E (2732E)
Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates, and lead, which
are known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle or equipment in
a well-ventilated area and wear gloves or wash your
hands frequently when servicing. For more information
go to: www.P65warnings.ca.gov.
Manual revision history:
REV DATE DESCRIPTION REMARK
A Feb, 2020 Original issue of the manual
B Mar ,2021 Updated decals
C Jul,2021 Updated the manual

Please contact us:


Website : www.sinoboom.com
E-mail : sales@sinoboom.com

Sales Tel : 0086-0731-87116222


Service Tel : 0086-0731–87116333
Address : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,
Hunan, China
Zip Code : 410600

Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved

The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
APPLICATION
Use the following table to identify the specific serial number for models included in this
manual. Check the model of your machine before consulting the manual, and then use
the correct manual according to the serial number of the model. See the nameplate on
your machine to identify the model and serial number. (See Decals section of this
manual for details.)

Trade identification
MODELS SERIAL NO.
Metric Imperial
GTJZ0608E 0608E 2132E From 0105300219 to Current
GTJZ0808E 0808E 2732E From 0105400506 to Current

NOTE:
• Product model is applied in product nameplate for distinction of products of different main
parameters.
• Product trade identification is applied in marketing and machine decals for distinction of
products of different main parameters, and can be classified as metric type and imperial
type: The metric type of trade identification is applicable to machines for countries/regions
using metric system or as specially required by customers; The imperial type of trade
identification is applicable to the machines for countries/regions using imperial system or
as specially required by customers.
STATEMENTS
Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as
Sinoboom) will upload the latest product manual information to the website www.
sinoboom. com as soon as possible. However, due to continuous product
improvement, the information in this manual is subject to change without prior notice.
This manual covers the basic parts information of one or more products. Therefore,
please use this manual according to your needs. If you find problems in the manual or
have suggestions for improvement, feel free to share your feedback with Sinoboom,
and we will address these issues as soon as possible.
Feel free to consult and download the Operation Manual, Maintenance Manual and
Parts Manual of the products you need online at www.sinoboom.com.
Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation
of the manual.
GENERAL INFORMATION
4-1b 4-2b No. Part No. Qty. Description
1 215020000110 4 Screw M5×12-A2-70 GB/T 818
4-1c 4-2c
2 215040000003 4 Washer 5-A2-70 GB/T 93
4-2d 3 203990000003 4 Guard
4-1d 1 2
4 101053063017 Options, Level sensor installation
4-2a
4-1a 4-1a 203150000066 1 Level sensor
4-1b 215010000049 3 Bolt M6×12-A2-70 GB/T 5783
4-1c 215040000004 3 Washer 6-A2-70 GB/T 93
4-1d 215040000033 3 Washer 6-A2 GB/T 97.1
4-2a 203060000076 1 Level sensor
4-2b 215010000050 3 Bolt M6×16-A2-70 GB/T 5783

1 4-2c 215040000004 3 Washer 6-A2-70 GB/T 93

2 4-2d 215040000033 3 Washer 6-A2 GB/T 97.1


5 203050000038 2 LED light, beacon
3 B
5
6 201990003005 2 Connector 1 2
7 203060000055 2 Limit switch
8 215040000003 2 Washer 5-A2-70 GB/T 93
B
9 215020000215 2 Screw M5×40-A2-70 GB/T 818
10 203080000173 1 Charger cord and plug
A 11 203080000343 1 3 pins plug
12 101032030115 1 Rubber grommet

A
3 9 8 7

10 12
11

The special meanings expressed in the illustrations and tables in this manual are
explained as follows:
Add "-1, -2, -3…" after the number to represents an options (one multiple choice),
1 such as choose 4-1 and 4-2 according to specific needs.

Add "lowercase a, b, c…" after the number to indicate by a variety of components,


2 such as 4a, 4b, 4c and 4d composition 4.
"A,B,C..." in figure indicates the same parts in many places, and the same place is
3 indicated by the same symbol.

4
The diagram indicated by the lead is a local enlargement or a local illustration.
TABLE OF CONTENTS
1 Chassis Components Options .................................................. 3
1.1 Chassis Components(All Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1.1 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.2 Drive reducer, DC 203010003011. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.3 Steer System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.4 Rear Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.1.5 Pothole Protection System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 12
1.1.6 Right Door Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.1.7 Left Door Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.1.8 Left Door Installation(AS) . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
1.1.9 Left Door Installation(Japan). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.1.10 Ladder and Counterweight Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.1.11 Chassis Shield Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.1.12 Spill Guard Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.2 Chassis Components(Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.2.1 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.2.2 Drive reducer, DC 203010003011. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.2.3 Steer System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1.2.4 Rear Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.2.5 Pothole Protection System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1.2.6 Right Door Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
1.2.7 Left Door Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1.2.8 Ladder and Counterweight Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
1.2.9 Chassis Shield Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 42

2 Scissor Components ........................................................... 45


2.1 Scissor Components-GTJZ0608E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.2 Scissor Components-GTJZ0808E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

3 Platform Assembly ............................................................... 53


3.1 Platform Components (China Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.1.1 Fixed Platform Assembly (China Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

© Jul 2021 I GTJZ0608E&0808E Parts Manual


3.1.2 Extended Platform Assembly (China Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.1.3 Fixed Platform Rails Installation (China Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.1.4 Extended Platform Rails Installation (China Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.1.5 Platform Entry Gate Installation (China Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.2 Platform Components (Korean Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.2.1 Fixed Platform Assembly (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.2.2 Extended Platform Assembly (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.2.3 Fixed Platform Rails Installation (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.2.4 Extended Platform Rails Installation (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.2.5 Platform Entry Gate Installation (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.3 Platform Components(Japanese Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.3.1 Fixed Platform Assembly (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.3.2 Extended Platform Assembly (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.3.3 Fixed Platform Rails Installation (Japanese Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.3.4 Extended Platform Rails Installation (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . 83
3.3.5 Platform Entry Gate Installation (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3.4 Platform Components (American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
3.4.1 Fixed Platform Assembly (American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
3.4.2 Extended Platform Assembly(American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
3.4.3 Fixed Platform Rails Installation(American Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.4.4 Extended Platform Rails Installation(American Specs) . . . . . . . . . . . . . . . . . . . . . . . . 94
3.4.5 Platform Entry Gate Installation(American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
3.5 Platform Components (except China, Korean and Japanese Specs) . . . . . . . . . . . . 98
3.5.1 Fixed Platform Assembly (except China, Korean and Japanese Specs). . . . . . . 99
3.5.2 Extended Platform Assembly (except China, Korean and Japanese Specs) 101
3.5.3 Fixed Platform Rails Installation (except China, Korean and Japanese
Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
3.5.4 Extended Platform Rails Installation (except China, Korean and Japanese
Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
3.5.5 Platform Entry Gate Installation (except China, Korean and Japanese
Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

4 Chassis-Scissor-Platform Installation...................................... 109


4.1 Chassis-Scissor-Platform Conection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

5 Hydraulic System................................................................ 113


5.1 Right Door Hydraulic Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

GTJZ0608E&0808E Parts Manual II © Jul 2021


5.2 Emergency Decent Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
5.3 Lift Control Valve Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
5.4 Platform Control Valve Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
5.5 Lift Control Valve 202040003295 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
5.6 Lift Control Valve 202040003293 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
5.7 Platform Control Valve 202040003134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
5.8 Platform Control Valve 202040003049. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
5.9 Platform Control Valve 202040000394. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
5.10 Hydraulic Tubes Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5.11 Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

6 Electrical System ................................................................ 127


6.1 Left Door Electrical Components Installation (with Emergency Stop Switch) . . 128
6.2 Left Door Electrical Components Installation (with Emergency stop plug). . . . . 130
6.3 Right Door Electrical Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
6.4 Batteries Installation (Lead-acid battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
6.5 Batteries Installation(Lead acid battery, maintenance-free) . . . . . . . . . . . . . . . . . . . . 135
6.6 Batteries Installation(Lithium battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
6.7 Ground Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
6.8 Chassis Electrical Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
6.9 Scissor Electrical Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
6.10 Platform Control Box(SINOBOOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
6.11 Platform Control Box(DTC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
6.12 Platform Control Box 203020003028 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
6.13 Platform Control Box 203020000065 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
6.14 Handle 203030003022 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
6.15 Chassis Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
6.16 Chassis Harness(Lithium battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
6.17 Power Cable Kit (with Emergency Stop Plug) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
6.18 Power Cable Kit (with Emergency Stop Switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
6.19 Ground to Platform Harness-GTJZ0608E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
6.20 Ground to Platform Harness-GTJZ0808E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
6.21 Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

7 Decals .............................................................................. 163


7.1 Decals(GB)-GTJZ0608E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
7.2 Decals(GB)-GTJZ0808E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

© Jul 2021 III GTJZ0608E&0808E Parts Manual


7.3 Decals(ANSI)-GTJZ0608E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
7.4 Decals(ANSI)-GTJZ0808E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
7.5 Decals(CE-Metric)-GTJZ0608E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
7.6 Decals(CE-Metric)-GTJZ0808E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
7.7 Decals(CE-Imperial)-GTJZ0608E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
7.8 Decals(CE-Imperial)-GTJZ0808E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
7.9 Decals(CE-S)-GTJZ0608E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
7.10 Decals(CE-S)-GTJZ0808E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
7.11 Decals(CSA)-GTJZ0608E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
7.12 Decals(CSA)-GTJZ0808E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
7.13 Decals(AS)-GTJZ0608E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
7.14 Decals(AS)-GTJZ0808E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
7.15 Decals(CE-Poland)-GTJZ0608E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
7.16 Decals(CE-Poland)-GTJZ0808E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
7.17 Decals(KCS)-GTJZ0608E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
7.18 Decals(KCS)-GTJZ0808E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

8 Special Options .................................................................. 219


8.1 GPS Installation 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
8.2 GPS Installation 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
8.3 LED light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
8.4 RCBO Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 223
8.5 External Power Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 224
8.6 Foot Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
8.7 Work Light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
8.8 AC Box at Platform Installation(All Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
8.9 AC Box at Platform Installation(European Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . 230
8.10 AC Box at Platform Installation(American Standard) . . . . . . . . . . . . . . . . . . . . . . . . . 231
8.11 Overhead Protection Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

GTJZ0608E&0808E Parts Manual IV © Jul 2021


INTRODUCTION
Thank you for choosing and using the machinery of Hunan Sinoboom Intelligent Equipment
Co., Ltd. Always read, understand and become familiar with the operation requirements of
the machine and its associated safety procedures before operating, maintaining and
repairing the machine. Operating the machine without becoming familiar with its specific
operation requirements and safety procedures poses serious risks. Operators who follow
safety rules and operate the machine carefully and effectively will prevent personal injury,
property loss and accidents.
The information contained in this manual is designed to aid the user in locating and
identifying replacement parts. Component parts of various assemblies and sub-assemblies
are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to
show relative location of component parts in disassembly or assembly order.
This product uses the latest technology and the highest quality components. When
replacement parts are required, Hunan Sinoboom Intelligent Equipment Co., Ltd.
recommends that only the original or recommended parts be used. When ordering
replacement parts, the complete part number and description should be used to ensure
proper identification and delivery of the desired item. This complete identification should
also be used when requesting equipment information.
Consider this manual a part of the machine, along with Operation Manual and Maintenance
Manual, and always keep the manuals with the machine. The owner or administrator of the
machine shall offer all manuals and other necessary information provided by the machine
manufacturer regarding the daily inspection and maintenance to each of the renters. If the
machine is sold, the owner or administrator must pass along the manuals and other
necessary information to the purchaser. The owner or administrator of the machine shall
also provide the manufacturer’s maintenance information to the person responsible for
maintaining the machine.
If you have any questions, contact Hunan Sinoboom Intelligent Equipment Co., Ltd..

GTJZ0608E&0808E Parts Manual 1 © Jul 2021


This Page Intentionally Left Blank

© Jul 2021 2 GTJZ0608E&0808E Parts Manual


1 CHASSIS COMPONENTS OPTIONS

GTJZ0608E&0808E Parts Manual 3 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.1 CHASSIS COMPONENTS(ALL SPECS)

© Jul 2021 4 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

1.1.1 DRIVE SYSTEM


5

6
11

4 9 2 12
10

3
13

GTJZ0608E&0808E Parts Manual 5 © Jul 2021


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 101054033042 1 Wheel carrier, Left


2 101054033043 1 Wheel carrier, Right

3 203010003011 2 Drive reducer, DC


4 215010000226 10 Bolt M12×1.5×40-10.9-DKL GB/T 5786
5 101039030018 2 Blockage

6 101032030107 2 Special Bolt

7 101039030112 2 Washer
8 214030000067 4 Self-lubricating bearing

9 215040000037 10 Washer 12-200HV-ZnD GB/T 97.1


10 215040000035 12 Washer 10-200HV-ZnD GB/T 97.1
11 215040000006 2 Washer 10-ZnD GB/T 93
12 215080000023 12 Bolt 3/8"-16UNC-1.25inches GR8
13 204080000010 2 Solid wheel

© Jul 2021 6 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

1.1.2 DRIVE REDUCER, DC 203010003011

3
1
2

No. Part No. Qty. Description

1 216990003049 1 End cap, small

2 207080003001 2 Oil plug

3 207060003006 1 Service kit, sealing

GTJZ0608E&0808E Parts Manual 7 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.1.3 STEER SYSTEM


7

9 5

4
8
10

1 6

© Jul 2021 8 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 215040000134 2 Retaining ring

2 101013050001 1 Steer cylinder(E)

2a-1 207990003007 1 Seal kit, cylinder(1000122)

2a-2 207990003008 1 Seal kit, cylinder(1000215)

2a-3 207990003010 1 Seal kit, cylinder(1000145)

3 215040000103 2 Washer 8-100HV-ZnD GB/T 5287


4 214030000082 2 Self-lubricating bearing

5 101048033028 2 Pin XJΦ16×55


6 215010000195 4 Bolt M14×1.5×55-10.9 DKL GB/T 5786
7 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
8 214030000025 2 Bearing 16×18×20 SF-1

9 215040000005 2 Washer 8-ZnD GB/T 93


10 101042030017 2 Steering linkage

GTJZ0608E&0808E Parts Manual 9 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.1.4 REAR WHEEL INSTALLATION

2
4 1
5 6
3
7

© Jul 2021 10 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 202050000006 2 Bearing block

2 215030000093 8 Nut 1/2"-13UNC GR8


3 215010000226 10 Bolt M12×1.5×40-10.9-DKL GB/T 5786
4 215080000025 8 Bolt 1/2-13UNC-3.5inches GR8
5 215040000037 10 Washer 12-200HV-ZnD GB/T 97.1
6 101045030005 2 Wheel flange

7 204080000010 2 Solid wheel


8 215060000008 2 Cotter pin 4×63-ZnD GB/T 91

GTJZ0608E&0808E Parts Manual 11 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.1.5 POTHOLE PROTECTION SYSTEM INSTALLATION


3
11
9

20
4
1b
18 12 1d

1a
17

13
1c
6
15

22
A
5

A
19 4
A 15 6
16 12
8 14

7 A

10

B
B
21
7
A 2

© Jul 2021 12 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 101039030026 2 Spring support

1a 210070000008 1 Spring TH25-100

1b 101039030038 1 Clevis pin

1c 101039030068 1 Steel pipe

1d 215020000190 1 Screw M8×12-45H GB/T 79


2 101039030007 1 Pothole protection plate, Right

3 215040000035 4 Washer 10-200HV-ZnD GB/T 97.1


4 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
5 215060000066 10 Pin 4×25-ZnD GB/T 91
6 101014030008 4 Clevis pin

7 215040000039 10 Washer 16-200HV-ZnD GB/T 97.1


8 215060000039 8 Clevis Pin B16×55-ZnD GB/T 882
9 215010000069 4 Nut M10×25-8.8-ZnD GB/T 5783
10 101039030105 2 Connecting rod

11 215040000006 4 Washer 10-ZnD GB/T 93


12 215040000033 4 Washer 6-A2 GB/T 97.1
13 101014030007 2 Roller
14 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
15 214030000081 4 Self-lubricating bearing

16 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1


17 101039030101 1 Pothole protection plate, Left

18 215060000007 2 Pin 4×32-ZnD GB/T 91


19 101042030016 2 Connecting rod

20 101042030026 1 Plunger

21 215060000089 2 Clevis Pin


22 210010000074 2 Gas strut

GTJZ0608E&0808E Parts Manual 13 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.1.6 RIGHT DOOR INSTALLATION

3
16
1

23

22
4

20
6

14

10 13

18

19 17

1
7
2
21

8 11

15

12

© Jul 2021 14 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 215040000004 4 Washer 6-A2-70 GB/T 93


2 101014030107 1 Bracket
3 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
4 101015030030 1 Shim
5 101015030029 1 Shim
6 215060000048 2 Clevis Pin
7 215040000033 4 Washer 6-A2 GB/T 97.1
8 101016033023 1 Lock catch
9 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
10 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
11 215010000230 3 Bolt M6×16-8.8-ZnD GB/T 5789
12 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789
13 215030000107 2 Nut M6-8-ZnD GB/T 6183
14 215060000007 2 Pin 4×32-ZnD GB/T 91
15 209030000009 1 Handle, latch
16 215030000027 1 Nut M10-8-ZnD GB/T 889.1
17 101016030041 1 Bumper strip

18 209050000020 1 502 hood lock cylinder,Right

19 215010000050 2 Bolt M6×16-A2-70 GB/T 5783


20 101053030006 1 Weldment, Right door

21 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1


22 216040000008 1 Cushion
23 101014030014 1 Pad

GTJZ0608E&0808E Parts Manual 15 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.1.7 LEFT DOOR INSTALLATION

9
24
6

14

20

26

2 23

27
5
3
25
10
12
1

22 4

8
15
17
6

14

21

7
11 13
16

18
19

© Jul 2021 16 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 215060000007 2 Pin 4×32-ZnD GB/T 91


2 216040000008 1 Cushion
3 215060000048 2 Clevis Pin
4 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
5 101039030009 1 Weldment, Left door
6 215040000004 4 Washer 6-A2-70 GB/T 93
7 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
8 101038033050 1 Screw rod
9 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
10 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
11 215010000230 3 Bolt M6×16-8.8-ZnD GB/T 5789
12 209050000021 1 502 hood lock cylinder, Left

13 101016033023 1 Lock catch


14 215040000033 4 Washer 6-A2 GB/T 97.1
15 215010000050 2 Bolt M6×16-A2-70 GB/T 5783
16 215040000004 1 Washer 6-A2-70 GB/T 93
17 101016030041 1 Bumper strip

18 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789


19 209030000009 1 Handle, latch
20 101014030014 1 Pad
21 101014030107 1 Bracket
22 101038033051 1 Plate
23 101015030029 1 Shim
24 215030000027 1 Nut M10-8-ZnD GB/T 889.1
25 215030000107 2 Nut M6-8-ZnD GB/T 6183
26 101015030030 1 Shim
27 215030000006 1 Nut M10-8-ZnD GB/T 6170

GTJZ0608E&0808E Parts Manual 17 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.1.8 LEFTDOOR INSTALLATION(AS)

15
23

20 25

22

13

10

11

4 19
9
24

6 21

2
8
5
16
26 17
25
22

14
18

3 12
7

© Jul 2021 18 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 209030000009 1 Handle, latch


2 209050000021 1 502 hood lock cylinder, Left

3 215010000230 3 Bolt M6×16-8.8-ZnD GB/T 5789


4 215030000006 1 Nut M10-8-ZnD GB/T 6170
5 101038033050 1 Screw rod
6 215030000107 2 Nut M6-8-ZnD GB/T 6183
7 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789
8 101038033051 1 Plate
9 101053033007 1 Weldment, Left door
10 101015030030 1 Shim
11 101015030029 1 Shim
12 101016033023 1 Lock catch
13 101014030014 1 Pad
14 101014030107 1 Bracket
15 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
16 215010000050 2 Bolt M6×16-A2-70 GB/T 5783
17 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
18 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
19 215060000048 2 Clevis Pin
20 216040000008 1 Cushion
21 215060000007 2 Pin 4×32-ZnD GB/T 91
22 215040000033 4 Washer 6-A2 GB/T 97.1
23 215030000027 1 Nut M10-8-ZnD GB/T 889.1
24 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
25 215040000004 4 Washer 6-A2-70 GB/T 93
26 101016030041 1 Bumper strip

GTJZ0608E&0808E Parts Manual 19 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.1.9 LEFTDOOR INSTALLATION(Japan)

10 17

16

9
14

13

22
21 8

12

25 7

20

23
26
15
1
6
16
3

4 11

2
24

19 18

© Jul 2021 20 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 215010000050 2 Bolt M6×16-A2-70 GB/T 5783


2 101016033023 1 Lock catch
3 215040000033 4 Washer 6-A2 GB/T 97.1
4 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
5 101015030030 1 Shim
6 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
7 215060000007 2 Pin 4×32-ZnD GB/T 91
8 215060000048 2 Clevis Pin
9 216040000008 1 Cushion
10 215030000027 1 Nut M10-8-ZnD GB/T 889.1
11 101014030107 1 Bracket
12 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
13 101015030029 1 Shim
14 101014030014 1 Pad
15 101016030041 1 Bumper strip

16 215040000004 4 Washer 6-A2-70 GB/T 93


17 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
18 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789
19 209030000002 1 Handle, latch
20 209050000021 1 502 hood lock cylinder, Left

21 101054033016 1 Weldment, Left door


22 215030000006 1 Nut M10-8-ZnD GB/T 6170
23 101038033051 1 Plate
24 215010000230 3 Bolt M6×16-8.8-ZnD GB/T 5789
25 215030000107 2 Nut M6-8-ZnD GB/T 6183
26 101038033050 1 Screw rod

GTJZ0608E&0808E Parts Manual 21 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.1.10 LADDER AND COUNTERWEIGHT INSTALLATION

5
8
3

3
8
5

No. Part No. Qty. Description

1 101042030040 1 Counterweight

2 101042030030 1 Ladder
3 215010000090 4 Bolt M12×30-8.8-ZnD GB/T 5783
4 215010000096 2 Bolt M12×45-8.8-ZnD GB/T 5783
5 215040000130 4 Washer 12-100HV-ZnD GB/T 5287
6 215040000130 2 Washer 12-100HV-ZnD GB/T 5287
7 215040000007 2 Washer 12-ZnD GB/T 93
8 215040000007 4 Washer 12-ZnD GB/T 93

© Jul 2021 22 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

1.1.11 CHASSIS SHIELDINSTALLATION

12 8

5 1

9
6
21
4
22
3
15
17

16 18
19
13

12

14 11

10

7
20

GTJZ0608E&0808E Parts Manual 23 © Jul 2021


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 101039030058 1 plate

2 101054033019 2 Bumper strip

3 215040000033 4 Washer 6-A2 GB/T 97.1


4 215040000004 4 Washer 6-A2-70 GB/T 93
5 215040000005 4 Washer 8-ZnD GB/T 93
6 215010000050 4 Bolt M6×16-A2-70 GB/T 5783
7 101054033014 1 Weldment, Chassis
8 101054043028 2 Bumper strip

9 215010000056 4 Bolt M8×16-8.8-ZnD GB/T 5783


10 101054033011 2 Bumper strip

11 101054033012 2 Bumper strip

12 215020000021 20 Screw M8×12-8.8-ZnD GB/T 70.1


13 101042030001 1 Plate
14 101032030094 2 Rubber grommet

15 101014030104 1 Rubber grommet

16 101058033019 1 Coverplate

17 101053033000 2 Coverplate

18 215020000105 4 Screw M4×12-A2-70 GB/T 818


19 215040000002 4 Washer 4-A2-70 GB/T 93
20 101032030115 2 Rubber grommet

21 215020000111 4 Screw M5×16-A2-70 GB/T 818


22 215040000003 4 Washer 5-A2-70 GB/T 93

© Jul 2021 24 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

1.1.12 SPILL GUARD INSTALLATION

4 10
11
7 5 8
9
2

12

1
3
6

No. Part No. Qty. Description

1 215030000005 2 Nut M8-8-ZnD GB/T 6170


2 215040000004 2 Washer 6-A2-70 GB/T 93
3 215020000024 2 Screw M8×25-8.8-ZnD GB/T 70.1
4 216020000007 2 Clamp,non-perforated, DIN

5 215040000034 3 Washer 8-200HV-ZnD GB/T 97.1


6 215040000005 2 Washer 8-ZnD GB/T 93
7 215010000057 1 Bolt M8×20-8.8-ZnD GB/T 5783
8 215040000033 2 Washer 6-A2 GB/T 97.1
9 101054033053 1 Weldment, spill guard

10 101056033008 1 Spill guard, cylinder

11 101054033054 1 Spill guard, couterweight

12 215010000051 2 Bolt M6×20-A2-70 GB/T 5783

GTJZ0608E&0808E Parts Manual 25 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.2 CHASSIS COMPONENTS(JAPANESE SPECS)

© Jul 2021 26 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

1.2.1 DRIVE SYSTEM

11

2
9

11

12 3
6
13 4
1

10

GTJZ0608E&0808E Parts Manual 27 © Jul 2021


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 215010000226 10 Bolt M12×1.5×40-10.9-DKL GB/T 5786


2 215040000006 2 Washer 10-ZnD GB/T 93
3 215080000023 12 Bolt 3/8"-16UNC-1.25inches GR8
4 203010003011 2 Drive reducer, DC
5 101054033042 1 Wheel carrier, Left
6 101054033043 1 Wheel carrier, Right

7 101039030112 2 Washer
8 101039030018 2 Blockage

9 101032030107 2 Special Bolt

10 204080000010 2 Solid wheel


11 214030000067 4 Self-lubricating bearing

12 215040000035 12 Washer 10-200HV-ZnD GB/T 97.1


13 215040000037 10 Washer 12-200HV-ZnD GB/T 97.1

© Jul 2021 28 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

1.2.2 DRIVE REDUCER, DC 203010003011

3
1
2

No. Part No. Qty. Description

1 216990003049 1 End cap, small

2 207080003001 2 Oil plug

3 207060003006 1 Service kit, sealing

GTJZ0608E&0808E Parts Manual 29 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.2.3 STEER SYSTEM

3 6

10

© Jul 2021 30 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 215010000195 4 Bolt M14×1.5×55-10.9 DKL GB/T 5786


2 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
3 214030000082 2 Self-lubricating bearing

4 215040000103 2 Washer 8-100HV-ZnD GB/T 5287


5 101048033028 2 Pin XJΦ16×55
6 101013050001 1 Steer cylinder(E)

6a-1 207990003007 1 Seal kit, cylinder(1000122)

6a-2 207990003008 1 Seal kit, cylinder(1000215)

6a-3 207990003010 1 Seal kit, cylinder(1000145)

7 214030000025 2 Bearing 16×18×20 SF-1

8 215040000005 2 Washer 8-ZnD GB/T 93


9 215040000134 2 Retaining ring

10 101042030017 2 Steering linkage

GTJZ0608E&0808E Parts Manual 31 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.2.4 REAR WHEEL INSTALLATION

8
1

3
2

5 6
4

© Jul 2021 32 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 202050000006 2 Bearing block

2 101045030005 2 Wheel flange

3 215080000025 8 Bolt 1/2-13UNC-3.5inches GR8


4 204080000010 2 Solid wheel
5 215010000226 10 Bolt M12×1.5×40-10.9-DKL GB/T 5786
6 215040000037 10 Washer 12-200HV-ZnD GB/T 97.1
7 215060000008 2 Cotter pin 4×63-ZnD GB/T 91

8 215030000093 8 Nut 1/2"-13UNC GR8

GTJZ0608E&0808E Parts Manual 33 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.2.5 POTHOLE PROTECTION SYSTEM INST ALLATION


14
13
8

12

3
2
10

1a

1d 1c

18

17 1b

16
A

21
4
19 5
A

17 3
A
21 11
15 16 2
B 22
22
A

9
19 20
B

© Jul 2021 34 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 101039030026 2 Spring support

1a 101039030038 1 Clevis pin

1b 101039030068 1 Steel pipe

1c 210070000008 1 Spring TH25-100

1d 215020000190 1 Screw M8×12-45H GB/T 79


2 215040000033 4 Washer 6-A2 GB/T 97.1
3 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
4 215060000039 8 Clevis Pin B16×55-ZnD GB/T 882
5 210010000074 2 Gas strut
6 101039030101 1 Pothole protection plate, Left

7 101039030007 1 Pothole protection plate, Right

8 215010000069 4 Nut M10×25-8.8-ZnD GB/T 5783


9 215060000089 2 Clevis Pin
10 215060000007 2 Pin 4×32-ZnD GB/T 91
11 101042030016 2 Connecting rod

12 101042030026 1 Plunger

13 215040000006 4 Washer 10-ZnD GB/T 93


14 215040000035 4 Washer 10-200HV-ZnD GB/T 97.1
15 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
16 101014030008 4 Clevis pin

17 215060000066 10 Pin 4×25-ZnD GB/T 91


18 101014030007 2 Roller
19 215040000039 10 Washer 16-200HV-ZnD GB/T 97.1
20 101039030105 2 Connecting rod

21 214030000081 4 Self-lubricating bearing

22 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1

GTJZ0608E&0808E Parts Manual 35 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.2.6 RIGHT DOOR INSTALLATION

15
19
10

20

3
22
6

23

21
12 9
11

18 8
19
16
20
4

2
1
13

14

17
7

© Jul 2021 36 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 101016030041 1 Bumper strip

2 101016033023 1 Lock catch


3 101015030030 1 Shim
4 101014030107 1 Bracket
5 101014030014 1 Pad
6 101015030029 1 Shim
7 209030000009 1 Handle, latch
8 209050000020 1 502 hood lock cylinder,Right

9 101053030006 1 Weldment, Right door

10 215030000027 1 Nut M10-8-ZnD GB/T 889.1


11 215030000107 2 Nut M6-8-ZnD GB/T 6183
12 215060000007 2 Pin 4×32-ZnD GB/T 91
13 215010000230 3 Bolt M6×16-8.8-ZnD GB/T 5789
14 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
15 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
16 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
17 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789
18 215010000050 2 Bolt M6×16-A2-70 GB/T 5783
19 215040000004 4 Washer 6-A2-70 GB/T 93
20 215040000033 4 Washer 6-A2 GB/T 97.1
21 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
22 216040000008 1 Cushion
23 215060000048 2 Clevis Pin

GTJZ0608E&0808E Parts Manual 37 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.2.7 LEFT DOOR INSTALLATION

25
4
7

20

23

3 6
5

21
14
12
22
15

11 8
18

13
19

4
9
1 20

24

2
26 10

17
16

© Jul 2021 38 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 101016030041 1 Bumper strip

2 101016033023 1 Lock catch


3 216040000008 1 Cushion
4 215040000004 4 Washer 6-A2-70 GB/T 93
5 101015030029 1 Shim
6 101015030030 1 Shim
7 215030000027 1 Nut M10-8-ZnD GB/T 889.1
8 215060000007 2 Pin 4×32-ZnD GB/T 91
9 101038033050 1 Screw rod
10 215010000230 3 Bolt M6×16-8.8-ZnD GB/T 5789
11 209050000021 1 502 hood lock cylinder, Left

12 101054033016 1 Weldment, Left door


13 101038033051 1 Plate
14 215030000006 1 Nut M10-8-ZnD GB/T 6170
15 215030000107 2 Nut M6-8-ZnD GB/T 6183
16 209030000002 1 Handle, latch
17 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789
18 215010000234 2 Bolt M8×20-8.8-ZnD GB/T 5789
19 215010000050 2 Bolt M6×16-A2-70 GB/T 5783
20 215040000033 4 Washer 6-A2 GB/T 97.1
21 215060000048 2 Clevis Pin
22 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
23 101014030014 1 Pad
24 101014030107 1 Bracket
25 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
26 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1

GTJZ0608E&0808E Parts Manual 39 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.2.8 LADDER AND COUNTERWEIGHT INSTALLATION

5
7
2

© Jul 2021 40 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 101042030040 1 Counterweight

2 215010000090 4 Bolt M12×30-8.8-ZnD GB/T 5783


3 215010000096 2 Bolt M12×45-8.8-ZnD GB/T 5783
4 215040000130 2 Washer 12-100HV-ZnD GB/T 5287
5 215040000130 4 Washer 12-100HV-ZnD GB/T 5287
6 215040000007 2 Washer 12-ZnD GB/T 93
7 215040000007 4 Washer 12-ZnD GB/T 93
8 101042030030 1 Ladder

GTJZ0608E&0808E Parts Manual 41 © Jul 2021


CHASSIS COMPONENTS OPTIONS

1.2.9 CHASSIS SHIELDINSTALLATION


11

12

20

7
9

5 19

21 4

3
10

13
6
15

11
17
18
8

16

14

© Jul 2021 42 GTJZ0608E&0808E Parts Manual


CHASSIS COMPONENTS OPTIONS

No. Part No. Qty. Description

1 101039030058 1 plate

2 215040000002 4 Washer 4-A2-70 GB/T 93


3 215040000003 4 Washer 5-A2-70 GB/T 93
4 215040000004 4 Washer 6-A2-70 GB/T 93
5 215040000005 4 Washer 8-ZnD GB/T 93
6 101053033000 2 Coverplate

7 101058033019 1 Coverplate

8 101054033039 1 Weldment, Chassis


9 215010000056 4 Bolt M8×16-8.8-ZnD GB/T 5783
10 215040000033 4 Washer 6-A2 GB/T 97.1
11 215020000021 20 Screw M8×12-8.8-ZnD GB/T 70.1
12 101054043028 2 Bumper strip

13 101014030104 1 Rubber grommet

14 101032030115 2 Rubber grommet

15 101042030001 1 Plate
16 101054033011 2 Bumper strip

17 101054033012 2 Bumper strip

18 101054033019 2 Bumper strip

19 215010000050 4 Bolt M6×16-A2-70 GB/T 5783


20 215020000105 4 Screw M4×12-A2-70 GB/T 818
21 215020000111 4 Screw M5×16-A2-70 GB/T 818

GTJZ0608E&0808E Parts Manual 43 © Jul 2021


CHASSIS COMPONENTS OPTIONS

This Page Intentionally Left Blank

© Jul 2021 44 GTJZ0608E&0808E Parts Manual


2 SCISSOR COMPONENTS

GTJZ0608E&0808E Parts Manual 45 © Jul 2021


SCISSOR COMPONENTS

2.1 SCISSOR COMPONENTS-GTJZ0608E

28

C B
18

A B
11

G
C F
D
10
A
A E

11

19
A
B 14

4
21

21
4

© Jul 2021 46 GTJZ0608E&0808E Parts Manual


SCISSOR COMPONENTS

15
20
13
8
13 22
12
A 23
22 9

23
9
13
5
13
20
15 B
1

C
7

6d
6a 6e
9

15
6b D 20
6c
13
5
13
25
26
27

22
2 17 E
23
9

24

26
27

22
12
23

13
5
13 F
16
15

GTJZ0608E&0808E Parts Manual 47 © Jul 2021


SCISSOR COMPONENTS

No. Part No. Qty. Description

1 215020000264 2 Screw M5×16-A2-70 GB/T70.3


2 101039010061 1 Lift cylinder(B)

2a-1 207990003006 1 Seal kit, cylinder(1000122)

2a-2 207990003009 1 Seal kit, cylinder(1000145)

3 101042010006 1 Arm, Outboard


4 215030000025 2 Nut M6-8-A2-70 GB/T 889.1
5 101039010032 6 Spacer sleeve

6 101016010070 1 Safety arm assembly(includes items 6a, 6b, 6c, 6d and 6e)

6a 101016010068 1 Clamp

6b 101017010062 2 Rubber grommet

6c 215030000026 2 Nut M8-8-ZnD GB/T889.1


6d 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782
6e 101016010061 1 Safety arm

7 101015010003 2 Clamp

8 101029010011 4 Pin
9 215030000027 12 Nut M10-8-ZnD GB/T 889.1
10 101039010074 1 Arm, inboard
11 101039010078 2 Arm, Outboard
12 101029010014 5 Pin
13 214030000014 20 Self-lubricating bearing

14 101016010055 16 Pad
15 215040000107 10 Retaining ring

16 101039010064 2 Rod, spool

17 101029010002 1 Pin
18 101038010002 1 Arm, inboard
19 101042010005 1 Arm, inboard
20 101016010041 8 Washer
21 101015030022 2 Special bolt

22 215010000011 10 Bolt M10×70-8.8-ZnD GB/T 5782


23 215040000035 10 Washer 10-200HV-ZnD GB/T 97.1
24 101016010023 1 Pin
25 101016010056 1 Pin
26 209020000002 2 Keeper pin Φ12-75

27 215010000075 2 Bolt M10×40-8.8-ZnD GB/T 5783


28 101042010002 1 Arm, Outboard

© Jul 2021 48 GTJZ0608E&0808E Parts Manual


SCISSOR COMPONENTS

2.2 SCISSOR COMPONENTS-GTJZ0808E

30 22

A C

21

F
C

F
A C A 3

H 21
21
F
E

14
A B A

21

A
C 5
24

8
15
11

15
8

GTJZ0608E&0808E Parts Manual 49 © Jul 2021


SCISSOR COMPONENTS

17

19 18 23
16 7 25
9
7
7
19 D
12
7 10
A

17

23 17
25
25 23
25

29 18
7
9
28 27 7 C
16
19

1 H
20

F
6

4d
26
4c
4b

25
4a 4e 28
E 29
19
16
2 7
9
17
7 B

17
23
25
23

25
13
G
18
7
9
7

19

© Jul 2021 50 GTJZ0608E&0808E Parts Manual


SCISSOR COMPONENTS

No. Part No. Qty. Description

1 101039010061 1 Lift cylinder(B)

1a-1 207990003006 1 Seal kit, cylinder(1000122)

1a-2 207990003009 1 Seal kit, cylinder(1000145)

2 101029010002 1 Pin
3 101042010010 1 Arm, inboard
4 101016010070 1 Safety arm assembly(includes items 4a, 4b, 4c, 4d and 4e)

4a 101017010062 2 Rubber grommet

4b 101016010068 1 Clamp

4c 101016010061 1 Safety arm

4d 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782


4e 215030000026 2 Nut M8-8-ZnD GB/T889.1
5 101016010055 24 Pad
6 101015010003 3 Clamp

7 214030000014 28 Self-lubricating bearing

8 215030000025 2 Nut M6-8-A2-70 GB/T 889.1


9 101039010032 8 Spacer sleeve

10 101039010063 1 Rod, spool

11 101042010006 1 Arm, Outboard


12 101029010011 6 Pin
13 101039010064 2 Rod, spool

14 101039010074 1 Arm, inboard


15 101015030022 2 Special bolt

16 101016010041 11 Washer
17 215010000011 14 Bolt M10×70-8.8-ZnD GB/T 5782
18 101029010014 7 Pin
19 215040000107 14 Retaining ring

20 215020000264 3 Screw M5×16-A2-70 GB/T70.3


21 101039010078 4 Arm, Outboard
22 101042010009 1 Arm, inboard
23 215040000035 14 Washer 10-200HV-ZnD GB/T 97.1
24 101042010005 1 Arm, inboard
25 215030000027 16 Nut M10-8-ZnD GB/T 889.1
26 101016010023 1 Pin
27 101016010056 1 Pin
28 209020000002 2 Keeper pin Φ12-75

29 215010000075 2 Bolt M10×40-8.8-ZnD GB/T 5783


30 101042010002 1 Arm, Outboard

GTJZ0608E&0808E Parts Manual 51 © Jul 2021


SCISSOR COMPONENTS

This Page Intentionally Left Blank

© Jul 2021 52 GTJZ0608E&0808E Parts Manual


3 PLATFORM ASSEMBLY

GTJZ0608E&0808E Parts Manual 53 © Jul 2021


PLATFORM ASSEMBLY

3.1 PLATFORM COMPONENTS (CHINA SPECS)

© Jul 2021 54 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.1.1 FIXED PLATFORM ASSEMBLY (CHINA SPECS)

19

18

2 7
8

10

17

13
15
14 3 11
6

16

12

GTJZ0608E&0808E Parts Manual 55 © Jul 2021


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 101012040008 4 Special Nut

2 215040000004 2 Washer 6-A2-70 GB/T 93


3 101016040136 2 Sliding block

4 101040040071 1 Clamp

5 101040040069 1 Clamp

6 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3


7 215020000010 2 Screw M6×12-A2-70 GB/T 70.1
8 215040000033 2 Washer 6-A2 GB/T 97.1
9 101016040103 2 Pad
10 101040040037 1 Bracket
12 215010000044 4 Bolt M5×25-A2-70 GB/T 5783
13 101016040113 2 Pad
14 101039040034 2 Roller
15 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2
16 215040000003 4 Washer 5-A2-70 GB/T 93
17 101042040012 1 Fixed platform [Z]

18 215020000230 2 Screw M6×25-A2-70 GB/T 70.3


19 101040040070 1 Clamp

11 101039040024 1 Bracket

© Jul 2021 56 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.1.2 EXTENDED PLATFORM ASSEMBLY (CHINA SPECS)


10

19

17

16 13

3 4

18
5 3
2
6
7

14

12 11

GTJZ0608E&0808E Parts Manual 57 © Jul 2021


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 215050000007 8 Blind rivet 6×10-ZnD GB/T 12618.2


2 101039040024 1 Bracket
3 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
4 101039040013 1 Bracket
5 101039040015 2 Roller
6 101055043000 2 Plate
7 101012040031 4 Pad
8 101040040062 1 Spring

9 101040040060 1 Rod
10 215030000029 1 Nut M12-8-ZnD GB/T 889.1
11 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
12 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
13 215030000026 1 Nut M8-8-ZnD GB/T889.1
14 101042040031 2 Cover
15 101042040011 1 Extended platform

16 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783


17 101040040066 1 Pedal
18 101016040136 2 Sliding block

19 215040000119 1 Washer 14-200HV GB/T97.1

© Jul 2021 58 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.1.3 FIXED PLATFORM RAILS INSTALLATION (CHINA SPECS)

3 4

A
A
6
1

8
A 3

5 1

2
A
A
A
7

GTJZ0608E&0808E Parts Manual 59 © Jul 2021


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 215040000034 20 Washer 8-200HV-ZnD GB/T 97.1


2 101042040020 1 Rail, upper

3 101014043005 22 Rubber choke plug

4 101042040022 1 Rail, upper

5 215010000065 10 Bolt M8×60-8.8-ZnD GB/T 5783


6 215030000026 10 Nut M8-8-ZnD GB/T889.1
7 101042040028 1 Rail, lower
8 101042040024 1 Rail, lower

© Jul 2021 60 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.1.4 EXTENDED PLATFORM RAILS INSTALLATION (CHINA SPECS)


17

15 1
16

14

13
12

10
7
4

11

8 1

3 A

2
1
9

11
1 A
A

A
B
B
9 2 A
8
A

GTJZ0608E&0808E Parts Manual 61 © Jul 2021


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 215040000034 19 Washer 8-200HV-ZnD GB/T 97.1


2 101042040015 2 Rail, lower
3 209020000005 2 Lanyard

4 215030000025 4 Nut M6-8-A2-70 GB/T 889.1


5 101014043013 1 Rail, upper

6 101014043005 15 Rubber choke plug

7 101054043027 1 Rail, front


8 215030000026 10 Nut M8-8-ZnD GB/T889.1
9 215010000065 10 Bolt M8×60-8.8-ZnD GB/T 5783
10 101014040016 1 Rail, upper

11 101014040017 2 Rail, lower


12 215040000033 4 Washer 6-A2 GB/T 97.1
13 215010000050 4 Bolt M6×16-A2-70 GB/T 5783
14 216070000001 1 Manual storage container

15 215040000005 1 Washer 8-ZnD GB/T 93


16 215010000058 1 Bolt M8×25-8.8-ZnD GB/T 5783
17 101014040046 1 Bracket

© Jul 2021 62 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.1.5 PLATFORM ENTRY GATE INSTALLATION (CHINA SPECS)

7 12 3

6 11
13

10

A A

8
1
5

GTJZ0608E&0808E Parts Manual 63 © Jul 2021


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1


2 101054043012 1 Rail
3 215030000026 1 Nut M8-8-ZnD GB/T889.1
4 215010000205 12 Bolt M6×55-A2-70 GB/T5783
5 215030000026 2 Nut M8-8-ZnD GB/T889.1
6 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
7 101019040001 1 Spring

8 215010000065 2 Bolt M8×60-8.8-ZnD GB/T 5783


9 209020000005 2 Lanyard

10 101014040037 1 Entry gate

11 215030000025 12 Nut M6-8-A2-70 GB/T 889.1


12 101012040056 1 Lock
13 101015040007 2 Hinge assembly

© Jul 2021 64 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.2 PLATFORM COMPONENTS (KOREAN SPECS)

GTJZ0608E&0808E Parts Manual 65 © Jul 2021


PLATFORM ASSEMBLY

3.2.1 FIXED PLATFORM ASSEMBLY (KOREAN SPECS)


10

11

13
4
2

12

7 15

18
1 15
17 7
14
8

16

© Jul 2021 66 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2


2 215020000010 2 Screw M6×12-A2-70 GB/T 70.1
3 101054063007 1 Clamp

4 215040000004 2 Washer 6-A2-70 GB/T 93


5 101040040071 1 Clamp

6 101054043017 1 Fixed platform

7 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3


8 215040000003 4 Washer 5-A2-70 GB/T 93
9 101012040008 4 Special Nut

10 101054063008 1 101054063008
11 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
12 101016040103 2 Pad
13 215040000033 2 Washer 6-A2 GB/T 97.1
14 101016040136 2 Sliding block

15 101039040024 2 Bracket
16 215010000044 4 Bolt M5×25-A2-70 GB/T 5783
17 101039040034 2 Roller
18 101016040113 2 Pad

GTJZ0608E&0808E Parts Manual 67 © Jul 2021


PLATFORM ASSEMBLY

3.2.2 EXTENDED PLATFORM ASSEMBLY (KOREAN SPECS)


6

13
8

4
17

11

15

10 17
2 16 19
12

18
14
1

© Jul 2021 68 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783


2 101039040015 2 Roller
3 215040000119 1 Washer 14-200HV GB/T97.1
4 101039040013 1 Bracket
5 101040040066 1 Pedal
6 215030000029 1 Nut M12-8-ZnD GB/T 889.1
7 215050000007 8 Blind rivet 6×10-ZnD GB/T 12618.2
8 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
9 101040040060 1 Rod
10 101016040136 2 Sliding block

11 101040040062 1 Spring

12 101055043000 2 Plate
13 215030000026 1 Nut M8-8-ZnD GB/T889.1
14 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
15 101054043006 1 Extended platform [Z]

16 101039040024 1 Bracket
17 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
18 101042040031 2 Cover
19 101012040031 4 Pad

GTJZ0608E&0808E Parts Manual 69 © Jul 2021


PLATFORM ASSEMBLY

3.2.3 FIXED PLATFORM RAILS INSTALLATION (KOREAN SPECS)

A
A
2
4

3 8
5 3

A
A A A
1

A
A

© Jul 2021 70 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 101054043026 1 Rail, lower


2 101014043005 22 Rubber choke plug

3 215040000034 20 Washer 8-200HV-ZnD GB/T 97.1


4 101054043023 1 Rail, lower
5 215010000065 10 Bolt M8×60-8.8-ZnD GB/T 5783
6 101054043020 1 Rail, upper

7 101054043022 1 Rail, upper

8 215030000026 10 Nut M8-8-ZnD GB/T889.1

GTJZ0608E&0808E Parts Manual 71 © Jul 2021


PLATFORM ASSEMBLY

3.2.4 EXTENDED PLATFORM RAILS INSTALLATION (KOREAN SPECS)


3 15

16

13
12
8

11
6

A
10 7
9

2 9
5

14

A
9 5
7

10 A
B A
A B

A
2
A

© Jul 2021 72 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 101014043013 1 Rail, upper

2 101042040015 2 Rail, lower


3 101054043018 1 Rail, front
4 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
5 215010000065 10 Bolt M8×60-8.8-ZnD GB/T 5783
6 101014043005 15 Rubber choke plug

7 215030000026 10 Nut M8-8-ZnD GB/T889.1


8 215040000033 4 Washer 6-A2 GB/T 97.1
9 215040000034 18 Washer 8-200HV-ZnD GB/T 97.1
10 101014040017 2 Rail, lower
11 216070000001 1 Manual storage container

12 215010000050 4 Bolt M6×16-A2-70 GB/T 5783


13 101014040016 1 Rail, upper

14 209020000005 2 Lanyard

15 101014040046 1 Bracket
16 209030003004 1 Bolt M8

GTJZ0608E&0808E Parts Manual 73 © Jul 2021


PLATFORM ASSEMBLY

3.2.5 PLATFORM ENTRY GATE INSTALLATION (KOREAN SPECS)

2
11
7
9

10

A A

8
3
5

© Jul 2021 74 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 101054043009 1 Rail
2 215030000025 12 Nut M6-8-A2-70 GB/T 889.1
3 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
4 216030000022 1 Magnet

5 215030000026 2 Nut M8-8-ZnD GB/T889.1


6 209020000005 2 Lanyard

7 215010000205 12 Bolt M6×55-A2-70 GB/T5783


8 215010000065 2 Bolt M8×60-8.8-ZnD GB/T 5783
9 101042040007 1 Rail
10 101054043002 1 Entry gate

11 101015040007 2 Hinge assembly

GTJZ0608E&0808E Parts Manual 75 © Jul 2021


PLATFORM ASSEMBLY

3.3 PLATFORM COMPONENTS(JAPANESE SPECS)

© Jul 2021 76 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.3.1 FIXED PLATFORM ASSEMBLY (JAPANESE SPECS)

15

7 17 10
16

21
3
1

18 14

6 13
2 20
8
12
19

11

GTJZ0608E&0808E Parts Manual 77 © Jul 2021


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 101016040103 2 Pad
2 101039040024 1 Bracket
3 101030040006 1 Bracket
4 101042040012 1 Fixed platform [Z]

5 101040040070 1 Clamp

6 101016040113 2 Pad
7 101040040071 1 Clamp

8 101039040034 2 Roller
9 101040040069 1 Clamp

10 215020000010 2 Screw M6×12-A2-70 GB/T 70.1


11 215010000044 4 Bolt M5×25-A2-70 GB/T 5783
12 101016040136 2 Sliding block

13 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2


14 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
15 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
16 215040000033 2 Washer 6-A2 GB/T 97.1
17 215040000004 2 Washer 6-A2-70 GB/T 93
18 215010000058 4 Bolt M8×25-8.8-ZnD GB/T 5783
19 215040000003 4 Washer 5-A2-70 GB/T 93
20 215020000226 4 Screw M8×20-8.8-ZnD GB/T 70.3
21 101012040008 4 Special Nut

© Jul 2021 78 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.3.2 EXTENDED PLATFORM ASSEMBLY (JAPANESE SPECS)


10

17

12

6
18

11 2
11

16

1 11
15 5 3

19

14
4 13

GTJZ0608E&0808E Parts Manual 79 © Jul 2021


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 101039040024 1 Bracket
2 101039040013 1 Bracket
3 101055043000 2 Plate
4 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
5 101039040015 2 Roller
6 215030000026 1 Nut M8-8-ZnD GB/T889.1
7 101012040031 4 Pad
8 101040040062 1 Spring

9 101040040060 1 Rod
10 215030000029 1 Nut M12-8-ZnD GB/T 889.1
11 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
12 101040040066 1 Pedal
13 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
14 101042040031 2 Cover
15 101016040136 2 Sliding block

16 101054043006 1 Extended platform [Z]

17 215040000119 1 Washer 14-200HV GB/T97.1


18 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
19 215050000007 8 Blind rivet 6×10-ZnD GB/T 12618.2

© Jul 2021 80 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.3.3 FIXED PLATFORM RAILS INSTALLATION (JAPANESE SPECS)

A
A
1 7
8
1 A
5

7
1
1 A
5
3 A

A A
6

GTJZ0608E&0808E Parts Manual 81 © Jul 2021


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 215040000034 20 Washer 8-200HV-ZnD GB/T 97.1


2 101014043005 22 Rubber choke plug

3 101042040020 1 Rail, upper

4 101042040022 1 Rail, upper

5 215010000065 10 Bolt M8×60-8.8-ZnD GB/T 5783


6 101042040028 1 Rail, lower
7 215030000026 10 Nut M8-8-ZnD GB/T889.1
8 101042040024 1 Rail, lower

© Jul 2021 82 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.3.4 EXTENDED PLATFORM RAILS INSTALLATION (JAPANESESPECS)

4 15

16

1 5
13

11

A 14
12

8
12
2

10

2
A 14 12

6 A
B
B
A A

A
8
A

GTJZ0608E&0808E Parts Manual 83 © Jul 2021


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 215010000050 4 Bolt M6×16-A2-70 GB/T 5783


2 215010000065 10 Bolt M8×60-8.8-ZnD GB/T 5783
3 216070000001 1 Manual storage container

4 101054043008 1 Rail, front


5 101014040016 1 Rail, upper

6 101014040017 2 Rail, lower


7 101014043013 1 Rail, upper

8 101042040015 2 Rail, lower


9 101014043005 15 Rubber choke plug

10 209020000005 2 Lanyard

11 215030000025 4 Nut M6-8-A2-70 GB/T 889.1


12 215040000034 18 Washer 8-200HV-ZnD GB/T 97.1
13 215040000033 4 Washer 6-A2 GB/T 97.1
14 215030000026 10 Nut M8-8-ZnD GB/T889.1
15 101014040046 1 Bracket
16 209030003004 1 Bolt M8

© Jul 2021 84 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.3.5 PLATFORM ENTRY GATE INSTALLATION (JAPANESE SPECS)

1 11

7
10
6

A A

3
4
9

GTJZ0608E&0808E Parts Manual 85 © Jul 2021


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 101015040007 2 Hinge assembly

2 216030000022 1 Magnet

3 215010000065 2 Bolt M8×60-8.8-ZnD GB/T 5783


4 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
5 209020000005 2 Lanyard

6 101054043009 1 Rail
7 101054043002 1 Entry gate

8 101042040007 1 Rail
9 215030000026 2 Nut M8-8-ZnD GB/T889.1
10 215010000205 12 Bolt M6×55-A2-70 GB/T5783
11 215030000025 12 Nut M6-8-A2-70 GB/T 889.1

© Jul 2021 86 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.4 PLATFORM COMPONENTS (AMERICAN SPECS)

GTJZ0608E&0808E Parts Manual 87 © Jul 2021


PLATFORM ASSEMBLY

3.4.1 FIXED PLATFORM ASSEMBLY (AMERICAN SPECS)

9
10

12
13
11

15

14

6
1 2
3

18
19 4 5 20
21

17

16

© Jul 2021 88 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 215010000058 4 Bolt M8×25-8.8-ZnD GB/T 5783


2 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
3 101030040006 1 Bracket
4 101039040034 2 Roller
5 101016040136 2 Sliding block

6 101042040012 1 Fixed platform [Z]

7 101040040070 1 Clamp

8 101040040069 1 Clamp

9 215020000230 2 Screw M6×25-A2-70 GB/T 70.3


10 101040040071 1 Clamp

11 215020000010 2 Screw M6×12-A2-70 GB/T 70.1


12 215040000033 2 Washer 6-A2 GB/T 97.1
13 215040000004 2 Washer 6-A2-70 GB/T 93
14 101016040103 2 Pad
15 101012040008 4 Special Nut

16 215010000044 4 Bolt M5×25-A2-70 GB/T 5783


17 215040000003 4 Washer 5-A2-70 GB/T 93
18 101016040113 2 Pad
19 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2
20 101039040024 1 Bracket
21 215020000226 4 Screw M8×20-8.8-ZnD GB/T 70.3

GTJZ0608E&0808E Parts Manual 89 © Jul 2021


PLATFORM ASSEMBLY

3.4.2 EXTENDED PLATFORM ASSEMBLY(AMERICAN SPECS)

10

11

12
4

20
6

13

1
2

19 3 20
14

17

18

15

16

© Jul 2021 90 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 101039040015 2 Roller
2 101016040136 2 Sliding block

3 101039040024 1 Bracket
4 101039040013 1 Bracket
5 101040040060 1 Rod
6 101040040062 1 Spring

7 209010000001 1 Anti-slip cover, pedal

8 101040040066 1 Pedal
9 215030000029 1 Nut M12-8-ZnD GB/T 889.1
10 215040000119 1 Washer 14-200HV GB/T97.1
11 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
12 215030000026 1 Nut M8-8-ZnD GB/T889.1
13 101042040011 1 Extended platform

14 101042040031 2 Cover
15 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
16 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
17 101012040031 4 Pad
18 215050000007 8 Blind rivet 6×10-ZnD GB/T 12618.2
19 101055043000 2 Plate
20 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3

GTJZ0608E&0808E Parts Manual 91 © Jul 2021


PLATFORM ASSEMBLY

3.4.3 FIXED PLATFORM RAILS INSTALLATION(AMERICAN SPECS)

2 7
3 3
A
1 A A
8

2
3
3
1

A
A

6 A

© Jul 2021 92 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 215010000065 10 Bolt M8×60-8.8-ZnD GB/T 5783


2 215030000026 10 Nut M8-8-ZnD GB/T889.1
3 215040000034 20 Washer 8-200HV-ZnD GB/T 97.1
4 101042040022 1 Rail, upper

5 101042040020 1 Rail, upper

6 101042040024 1 Rail, lower


7 101042040028 1 Rail, lower
8 101014043005 22 Rubber choke plug

GTJZ0608E&0808E Parts Manual 93 © Jul 2021


PLATFORM ASSEMBLY

3.4.4 EXTENDED PLATFORM RAILS INSTALLATION(AMERICAN SPECS)


5 15

16

11
12
14
3

13

A 9

4
7
8

1
10 2 8
6

4
A
A 6
8 B
B A

2 A
7
A

© Jul 2021 94 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 101014043013 1 Rail, upper

2 101042040015 2 Rail, lower


3 101014040016 1 Rail, upper

4 101014040017 2 Rail, lower


5 101054043027 1 Rail, front
6 215010000065 10 Bolt M8×60-8.8-ZnD GB/T 5783
7 215030000026 10 Nut M8-8-ZnD GB/T889.1
8 215040000034 18 Washer 8-200HV-ZnD GB/T 97.1
9 101014043005 15 Rubber choke plug

10 209020000005 2 Lanyard

11 216070000001 1 Manual storage container

12 215010000050 4 Bolt M6×16-A2-70 GB/T 5783


13 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
14 215040000033 4 Washer 6-A2 GB/T 97.1
15 101014040046 1 Bracket
16 209030003004 1 Bolt M8

GTJZ0608E&0808E Parts Manual 95 © Jul 2021


PLATFORM ASSEMBLY

3.4.5 PLATFORM ENTRY GATE INSTALLATION(AMERICAN SPECS)

9
6 2

4
1
3

10

11

A
A

12
13

14

© Jul 2021 96 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 101042040007 1 Rail
2 101015040007 2 Hinge assembly

3 101012040056 1 Lock
4 101019040001 1 Spring

5 215030000025 12 Nut M6-8-A2-70 GB/T 889.1


6 215010000205 12 Bolt M6×55-A2-70 GB/T5783
7 101042040001 1 Rail
8 101042040025 1 Entry gate

9 215030000026 1 Nut M8-8-ZnD GB/T889.1


10 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
11 209020000005 2 Lanyard

12 215010000065 2 Bolt M8×60-8.8-ZnD GB/T 5783


13 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
14 215030000026 2 Nut M8-8-ZnD GB/T889.1

GTJZ0608E&0808E Parts Manual 97 © Jul 2021


PLATFORM ASSEMBLY

3.5 PLATFORM COMPONENTS (EXCEPT CHINA, KOREAN AND

© Jul 2021 98 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.5.1 FIXED PLATFORM ASSEMBLY (EXCEPT CHINA, KOREAN AND


JAPANESE SPECS)

19

10

16
13
11

15

6
18

12

3 7
9 12
8
4

17

14

GTJZ0608E&0808E Parts Manual 99 © Jul 2021


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 101040040071 1 Clamp

2 101016040103 2 Pad
3 101016040113 2 Pad
4 101016040136 2 Sliding block

5 101040040070 1 Clamp

6 101040040037 1 Bracket
7 101039040024 1 Bracket
8 101039040034 2 Roller
9 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2
10 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
11 215020000010 2 Screw M6×12-A2-70 GB/T 70.1
12 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
13 215040000004 2 Washer 6-A2-70 GB/T 93
14 215010000044 4 Bolt M5×25-A2-70 GB/T 5783
15 101012040008 4 Special Nut

16 215040000033 2 Washer 6-A2 GB/T 97.1


17 215040000003 4 Washer 5-A2-70 GB/T 93
18 101042040012 1 Fixed platform [Z]

19 101040040069 1 Clamp

© Jul 2021 100 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.5.2 EXTENDED PLATFORM ASSEMBLY (EXCEPT CHINA, KOREAN AND


JAPANESE SPECS)
17

20

18
8
15

5
16

10

11

16
12 6
7
4

13

3
19 14

GTJZ0608E&0808E Parts Manual 101 © Jul 2021


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 101042040011 1 Extended platform

2 101012040031 4 Pad
3 101042040031 2 Cover
4 101055043000 2 Plate
5 101039040013 1 Bracket
6 101039040024 1 Bracket
7 101039040015 2 Roller
8 101040040066 1 Pedal
9 209010000001 1 Anti-slip cover, pedal

10 101040040062 1 Spring

11 101040040060 1 Rod
12 101016040136 2 Sliding block

13 215050000007 8 Blind rivet 6×10-ZnD GB/T 12618.2


14 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
15 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
16 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
17 215030000029 1 Nut M12-8-ZnD GB/T 889.1
18 215030000026 1 Nut M8-8-ZnD GB/T889.1
19 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
20 215040000119 1 Washer 14-200HV GB/T97.1

© Jul 2021 102 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.5.3 FIXED PLATFORM RAILS INSTALLATION (EXCEPT CHINA, KOREAN


AND JAPANESE SPECS)

8 7 A
8 A
5 4
6
A

7
8
8
5
A

1
A
A
A
3

GTJZ0608E&0808E Parts Manual 103 © Jul 2021


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 101042040022 1 Rail, upper

2 101042040020 1 Rail, upper

3 101042040024 1 Rail, lower


4 101042040028 1 Rail, lower
5 215010000065 10 Bolt M8×60-8.8-ZnD GB/T 5783
6 101014043005 22 Rubber choke plug

7 215030000026 10 Nut M8-8-ZnD GB/T889.1


8 215040000034 20 Washer 8-200HV-ZnD GB/T 97.1

© Jul 2021 104 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.5.4 EXTENDED PLATFORM RAILS INSTALLATION (EXCEPT CHINA,


KOREAN AND JAPANESE SPECS)

3 13

15
1

9
16

12

A 7

6
11
14

10
4 14
8
2

6
A
14

A
B

A
B 8
11 A
10
A

GTJZ0608E&0808E Parts Manual 105 © Jul 2021


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 101014040016 1 Rail, upper

2 101014043013 1 Rail, upper

3 101054043027 1 Rail, front


4 209020000005 2 Lanyard

5 216070000001 1 Manual storage container

6 101014040017 2 Rail, lower


7 101014043005 15 Rubber choke plug

8 215010000065 10 Bolt M8×60-8.8-ZnD GB/T 5783


9 215010000050 4 Bolt M6×16-A2-70 GB/T 5783
10 101042040015 2 Rail, lower
11 215030000026 10 Nut M8-8-ZnD GB/T889.1
12 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
13 101014040046 1 Bracket
14 215040000034 18 Washer 8-200HV-ZnD GB/T 97.1
15 209030003004 1 Bolt M8
16 215040000033 4 Washer 6-A2 GB/T 97.1

© Jul 2021 106 GTJZ0608E&0808E Parts Manual


PLATFORM ASSEMBLY

3.5.5 PLATFORM ENTRY GATE INSTALLATION (EXCEPT CHINA, KOREAN


AND JAPANESE SPECS)

5
9

12 14

3 13
2

11

A A

8
7 10

GTJZ0608E&0808E Parts Manual 107 © Jul 2021


PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 209020000005 2 Lanyard

2 101019040001 1 Spring

3 101012040056 1 Lock
4 101042040001 1 Rail
5 215010000205 12 Bolt M6×55-A2-70 GB/T5783
6 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
7 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
8 215010000065 2 Bolt M8×60-8.8-ZnD GB/T 5783
9 215030000025 12 Nut M6-8-A2-70 GB/T 889.1
10 215030000026 2 Nut M8-8-ZnD GB/T889.1
11 101042040025 1 Entry gate

12 215030000026 1 Nut M8-8-ZnD GB/T889.1


13 101042040007 1 Rail
14 101015040007 2 Hinge assembly

© Jul 2021 108 GTJZ0608E&0808E Parts Manual


4 CHASSIS-SCISSOR-PLATFORM
INSTALLATION

GTJZ0608E&0808E Parts Manual 109 © Jul 2021


CHASSIS-SCISSOR-PLATFORM INSTALLATION

4.1 CHASSIS-SCISSOR-PLATFORM CONECTION

1 2

5
15

12 4
6

9 10

11 13
8 7
14

© Jul 2021 110 GTJZ0608E&0808E Parts Manual


CHASSIS-SCISSOR-PLATFORM INSTALLATION

No. Part No. Qty. Description

1 215030000027 2 Nut M10-8-ZnD GB/T 889.1


2 215040000035 2 Washer 10-200HV-ZnD GB/T 97.1
3 215030000080 2 Nut M14-8-ZnD GB/T 889.1
4 101039040042 2 Sliding block

5 215010000223 2 Bolt M14×155-8.8-ZnD GB/T 5782


6 215010000011 2 Bolt M10×70-8.8-ZnD GB/T 5782
7 101042010007 2 Pin
8 214030000014 2 Self-lubricating bearing

9 215030000026 2 Nut M8-8-ZnD GB/T889.1


10 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
11 215020000042 2 Screw M8×70-10.9-DKL GB/T 70.1
12 101039010052 2 Pin
13 101042030003 1 Sliding block

14 101042030004 1 Sliding block

15 101013040001 2 Sliding block

GTJZ0608E&0808E Parts Manual 111 © Jul 2021


CHASSIS-SCISSOR-PLATFORM INSTALLATION

This Page Intentionally Left Blank

© Jul 2021 112 GTJZ0608E&0808E Parts Manual


5 HYDRAULIC SYSTEM

GTJZ0608E&0808E Parts Manual 113 © Jul 2021


HYDRAULIC SYSTEM

5.1 RIGHT DOOR HYDRAULIC COMPONENTS INSTALLATION

3
11
8
13

10
5

17

14

1
9

14

6
2
15
16

12
4
4

© Jul 2021 114 GTJZ0608E&0808E Parts Manual


HYDRAULIC SYSTEM

No. Part No. Qty. Description

1 215010000050 2 Bolt M6×16-A2-70 GB/T 5783


2 101048030002 1 Plate
3 101045033000 1 Hydraulic oil tank(B)

4 215010000286 8 Bolt M8×16-8.8-ZnD GB/T 5789


5 202010000034 1 Gear pump

5a 207990003011 1 Seal kit, gear pump

6 101039030059 Options, Filter

6-1 202080000001 1 Return filter(1000181)

6-1a 202080000024 1 Filter element, spin-on type(1000181)

6-2 202080000027 1 Return filter(1000162)

6-2a 202080000036 1 Return filter element(1000162)

7 203080000004 2 Jacket, PVC


8 215040000006 2 Washer 10-ZnD GB/T 93
9 215080000026 4 Bolt 1/4"-20UNC-0.5inches
10 203010003001 1 Motor assembly

10a 203240000016 1 Carbon brush(Not Shown)

11 215080000001 2 Screw 3/8"-24UNF-1inches GR5


12 215010000058 2 Bolt M8×25-8.8-ZnD GB/T 5783
13 215040000035 2 Washer 10-200HV-ZnD GB/T 97.1
14 215040000004 6 Washer 6-A2-70 GB/T 93
15 215030000026 2 Nut M8-8-ZnD GB/T889.1
16 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
17 101039030023 1 Plate

GTJZ0608E&0808E Parts Manual 115 © Jul 2021


HYDRAULIC SYSTEM

5.2 EMERGENCY DECENT HANDLE INSTALLATION

3
2
4
1
5

No. Part No. Qty. Description

1 215040000005 2 Washer 8-ZnD GB/T 93


2 101039030040 1 Bracket
3 204100000016 1 Handle, emergency down

4 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783


5 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1

© Jul 2021 116 GTJZ0608E&0808E Parts Manual


HYDRAULIC SYSTEM

5.3 LIFT CONTROL VALVE INSTALLATION

No. Part No. Qty. Description

1 101054050002 Options, Lift control valve

1-1 202040003295 1 Lift control valve(1000176)

1-2 202040003293 1 Lift control valve(1000282)

2 215020000031 3 Screw M8×45-10.9-DKL GB/T 70.1


3 215020000022 3 Screw M8×16-8.8-ZnD GB/T 70.1
4 215040000005 3 Washer 8-ZnD GB/T 93
5 101012010046 1 Bracket

GTJZ0608E&0808E Parts Manual 117 © Jul 2021


HYDRAULIC SYSTEM

5.4 PLATFORM CONTROL VALVE INSTALLATION

2
3

No. Part No. Qty. Description

1 101049050001 Options, Platform Control Valve

1-1 202040000394 1 Platform Control Valve(1000127)

1-2 202040003049 1 Platform Control Valve(1000282)

1-3 202040003134 1 Platform Control Valve(1000176)

2 215020000024 4 Screw M8×25-8.8-ZnD GB/T 70.1


3 215040000005 4 Washer 8-ZnD GB/T 93

© Jul 2021 118 GTJZ0608E&0808E Parts Manual


HYDRAULIC SYSTEM

5.5 LIFT CONTROL VALVE 202040003295


1

2
3

7 5

No. Part No. Qty. Description

1 202990003021 1 Check valve (with screen)

2 202130000006 1 Plug

3 202990000031 1 Solenoid valve spool, lower lifting

4 202990000039 1 Coil
5 202130000007 1 Plug

6 202080003007 1 Filter screen


7 207040003003 2 O-ring

GTJZ0608E&0808E Parts Manual 119 © Jul 2021


HYDRAULIC SYSTEM

5.6 LIFT CONTROL VALVE 202040003293

4
3

5
6

No. Part No. Qty. Description

1 202990003020 1 Solenoid valve(with screen)

2 202130000006 1 Plug

3 202990003023 1 Check valve (with screen)

4 202990003019 1 Coil
5 202130000007 1 Plug

6 207040003003 2 O-ring

© Jul 2021 120 GTJZ0608E&0808E Parts Manual


HYDRAULIC SYSTEM

5.7 PLATFORM CONTROL VALVE 202040003134

9 3
2

8
8
8 5

No. Part No. Qty. Description

1 202990000027 1 Lifting valve spool

2 202990000039 2 Coil
3 202990003024 1 Flow control valve
4 202990000036 1 Coil
5 202990003026 1 Damper

6 202990000012 1 Solenoid valve spool(not with coil)

7 202040003150 1 Relief valve


8 202130000006 3 Plug

9 202990000032 1 Relief valve

GTJZ0608E&0808E Parts Manual 121 © Jul 2021


HYDRAULIC SYSTEM

5.8 PLATFORM CONTROL VALVE 202040003049

4
5

4
6
1

2
3

8
8

No. Part No. Qty. Description

1 202990003029 1 Relief valve


2 202990003034 1 Solenoid valve
3 202990003030 1 Solenoid valve
4 202990003019 2 Coil
5 202990003031 1 Relief valve
6 202990003033 1 Coil
7 202990003024 1 Flow control valve
8 202130000006 3 Plug

© Jul 2021 122 GTJZ0608E&0808E Parts Manual


HYDRAULIC SYSTEM

5.9 PLATFORM CONTROL VALVE 202040000394

7
5

2
6 3

4
4

No. Part No. Qty. Description

1 202990000012 1 Solenoid valve spool(not with coil)

2 202990003024 1 Flow control valve


3 202990003032 1 Relief valve
4 202130000006 3 Plug

5 202990000039 2 Coil
6 202990000027 1 Lifting valve spool

7 202990000036 1 Coil
8 202990003035 1 Relief valve

GTJZ0608E&0808E Parts Manual 123 © Jul 2021


© Jul 2021
18
3
HYDRAULIC SYSTEM

S
Hydraulic pump
P
3
2

14 16 10 C G1/4
Suction port 19 Lift cylinder
M G1/4

124
Hydraulic Return G3/4"
14 1 6 6 8 P G3/8" 16 23 CSEG3/8
5.10 HYDRAULIC TUBES LAYOUT

tank port Filter G3/8" T2 9 21


Drain port G3/8" CSE 9 21
12
18
Platform control valve
G1/4" BS 7 17 11 15 13 7
4 M G1/4"
G1/4" AS 7 22 11 15 13 7
Steer cylinder
5 T1 G3/8"

GTJZ0608E&0808E Parts Manual


HYDRAULIC SYSTEM

No. Part No. Qty. Description

1 213050000475 1 Hose
2 213010000011 1 Fitting

3 213010000061 2 Fitting

4 213010000010 1 Fitting

5 213010000003 1 Fitting

6 213010000014 2 Fitting

7 213010000007 4 Fitting

8 213010000005 1 Fitting

9 213010000006 2 Fitting

10 213010000012 1 Fitting

11 213010000024 2 Fitting

12 213060000002 1 Plug

13 213050001040 2 Hose
14 101011050001 2 Sunction tube assy

15 213010000139 2 Fitting

16 213010000009 2 Fitting

17 213050001407 1 Hose
18 213050001327 2 Hose
19 213050001326 1 Hose
20 216110000001 1 Hose jacket

21 213050000112 2 Hose
22 213050000435 1 Hose
23 213010003141 1 Fitting, filter screen

GTJZ0608E&0808E Parts Manual 125 © Jul 2021


HYDRAULIC SYSTEM

5.11 HYDRAULIC SCHEMATIC


(Options) Lift cylinder
Load sensor

M1 A B

M2 Y4

Steer cylinder

CSE AS BS

210bar

M Y1

Y2 Y3

M T1

T2

© Jul 2021 126 GTJZ0608E&0808E Parts Manual


6 ELECTRICAL SYSTEM

GTJZ0608E&0808E Parts Manual 127 © Jul 2021


ELECTRICAL SYSTEM

6.1 LEFT DOOR ELECTRICAL COMPONENTS INSTALLATION


(WITH EMERGENCY STOP SWITCH)
10

15

8 12

1 7
11

14
13

8
3

© Jul 2021 128 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 215030000002 2 Nut M4-8-A2-70 GB/T 6170


2 215020000116 4 Screw M6×16-A2-70 GB/T 818
3 215020000109 2 Screw M5×10-A2-70 GB/T 818
4 215020000107 2 Screw M4×20-A2-70 GB/T 818
5 215040000031 2 Washer 4-A2 GB/T 97.1
6 215040000004 4 Washer 6-A2-70 GB/T 93
7 215040000002 2 Washer 4-A2-70 GB/T 93
8 215040000003 4 Washer 5-A2-70 GB/T 93
9 215040000033 4 Washer 6-A2 GB/T 97.1
10 215020000111 2 Screw M5×16-A2-70 GB/T 818
11 203070000043 1 Fuseholder, with 275A fuse
12 203040000023 1 Contactor
13 203060000024 1 Emergency stop switch

14 101053063019 1 Charger,Options
14-1 203100000025 1 Charger(Lead acid battery, maintenance-free,Lead acid battery)

14-2 203100003052 1 Charger(Lithium battery)


14-3 203100000067 1 Charger(Lithium battery)

15 203080000004 2 Jacket, PVC

GTJZ0608E&0808E Parts Manual 129 © Jul 2021


ELECTRICAL SYSTEM

6.2 LEFTDOOR ELECTRICAL COMPONENTS INSTALLATION


5

15

12

9
10

13

8
16 3

14
11
2

15

12

© Jul 2021 130 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 215020000011 4 Screw M6×16-A2-70 GB/T 70.1


2 215030000002 2 Nut M4-8-A2-70 GB/T 6170
3 215020000107 2 Screw M4×20-A2-70 GB/T 818
4 215020000111 2 Screw M5×16-A2-70 GB/T 818
5 215010000053 2 Bolt M6×30-A2-70 GB/T 5783
6 203100000025 1 Charger

7 203040000023 1 Contactor
8 203070000043 1 Fuseholder, with 275A fuse
9 203080000647 1 Handle assembly, Emergency stop plug

10 203080000002 1 Emergency stop plug

11 215040000002 2 Washer 4-A2-70 GB/T 93


12 215040000033 6 Washer 6-A2 GB/T 97.1
13 215040000003 2 Washer 5-A2-70 GB/T 93
14 215040000031 2 Washer 4-A2 GB/T 97.1
15 215040000004 6 Washer 6-A2-70 GB/T 93
16 203080000004 2 Jacket, PVC

GTJZ0608E&0808E Parts Manual 131 © Jul 2021


ELECTRICAL SYSTEM

6.3 RIGHT DOOR ELECTRICAL COMPONENTS


14
9
19

18

8 15
17

16
7
13
3
12
1 11
20

11 12
20

16

2 13 7

© Jul 2021 132 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 203050000012 1 Horn
2 203050000002 1 Alarm
3 203040000001 2 Relay

4 203030000014 1 Protector, drive circuit


5 203020000060 1 Motor controller
6 203080000004 2 Jacket, PVC
7 215040000002 2 Washer 4-A2-70 GB/T 93
8 215040000003 2 Washer 5-A2-70 GB/T 93
9 215040000004 4 Washer 6-A2-70 GB/T 93
10 203080000571 4 Connector, PVC
11 215040000005 2 Washer 8-ZnD GB/T 93
12 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
13 215040000031 2 Washer 4-A2 GB/T 97.1
14 215040000033 4 Washer 6-A2 GB/T 97.1
15 215040000032 2 Washer 5-A2 GB/T 97.1
16 215020000104 2 Screw M4×10-A2-70 GB/T 818
17 215020000110 2 Screw M5×12-A2-70 GB/T 818
18 203080000572 1 Connector, PVC
19 215020000118 4 Screw M6×25-A2-70 GB/T 818
20 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1

GTJZ0608E&0808E Parts Manual 133 © Jul 2021


ELECTRICAL SYSTEM

6.4 BATTERIES INSTALLATION (LEAD-ACID BATTERY)

4
B

3
4

A
1
6

1 A

A
B
5 B

A B

No. Part No. Qty. Description

1 215080000007 8 Nut 5/16"-18UNC


2 101054033001 1 Plate
3 203100000044 4 Battery cap (Black)

4 203080000004 8 Jacket, PVC


5 203100000002 4 Battery, Lead acid

6 203100000041 4 Battery cap

© Jul 2021 134 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

6.5 BATTERIES INSTALLATION(LEAD ACID BATTERY,


MAINTENANCE-FREE)
3

No. Part No. Qty. Description

1 203100000017 4 Battery, Maintenance free

2 215080000007 8 Nut 5/16"-18UNC


3 203080000004 8 Jacket, PVC
4 101054033001 1 Plate

GTJZ0608E&0808E Parts Manual 135 © Jul 2021


ELECTRICAL SYSTEM

6.6 BATTERIES INSTALLATION(LITHIUM BATTERY)

No. Part No. Qty. Description

1 101054063037 1 Options, Lithium battery

1-1 203100003051 1 Lithium battery

1-2 203100003055 1

© Jul 2021 136 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

6.7 GROUND CONTROLLER INSTALLATION

12
11

9
10

11

6
7

5 4

1
8

GTJZ0608E&0808E Parts Manual 137 © Jul 2021


ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 203060000066 1 Key switch

2 101041063016 Options, Main controller

2-1 203020000064 1 Main controller(DTC)

2-2 203020003029 1 Main controller(SINOBOOM)

3 203060000142 1 Emergency stop switch

4 203160003001 1 Fuse
5 101058033013 1 Control panel

6 215020000211 2 Screw M4×30-A2-70 GB/T 818


7 215020000117 4 Screw M6×20-A2-70 GB/T 818
8 101053063039 1 Screen label
9 215040000031 2 Washer 4-A2 GB/T 97.1
10 215040000002 2 Washer 4-A2-70 GB/T 93
11 215040000033 8 Washer 6-A2 GB/T 97.1
12 215030000025 4 Nut M6-8-A2-70 GB/T 889.1

© Jul 2021 138 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

6.8 CHASSIS ELECTRICAL COMPONENTS INSTALLATION

26

23

25 4-1b
4-2b
4-1c
4-2c 4-1d
4-2c
4-1e 4-2d

4-1e 4-2a

3
4-1a

11
5
2
15
10
13
20
6 8

19

2
10 20 18
21
6

22 9
1 16 17

12

26
7

23

25

27
14

GTJZ0608E&0808E Parts Manual 139 © Jul 2021


ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 216990003000 1 Clamp

2 201990003005 4 Connector
3 215020000215 4 Screw M5×40-A2-70 GB/T 818
4 101053063017 Options, Level sensor installation

4-1a 203060000076 1 Level sensor(1000154)

4-1b 215010000050 2 Bolt M6×16-A2-70 GB/T 5783


4-1c 215010000051 1 Bolt M6×20-A2-70 GB/T 5783
4-1d 215040000004 3 Washer 6-A2-70 GB/T 93
4-1e 215040000033 3 Washer 6-A2 GB/T 97.1
4-2a 203150000036 1 Level sensor(1000135)

4-2b 215010000049 3 Bolt M6×12-A2-70 GB/T 5783


4-2c 215040000004 3 Washer 6-A2-70 GB/T 93
4-2d 215040000033 3 Washer 6-A2 GB/T 97.1
5 203060000108 2 Limit switch
6 215030000003 5 Nut M5-A2-70 GB/T 6170
7 101053063026 Options, 3 pins plug

7-1 203080003071 1 3 pins plug(0.3m)

7-2 203080000343 1 3 pins plug(4m)

8 203050000038 2 LED light, beacon

9 101058063003 Options, Limit switch, Pothole protection

9-1 203060003030 2 Limit switch(options)

9-2 203060003031 2 Limit switch(standard configuration)

10 215040000032 5 Washer 5-A2 GB/T 97.1


11 215020000110 4 Screw M5×12-A2-70 GB/T 818
12 215010000064 1 Bolt M8×55-8.8-ZnD GB/T 5783
13 203990000003 2 Guard
14 101055063023 Options, Charger cord and plug

14-1 101055063062 1 Charger cord and plug(Australian and Singapore specs)(Australia and
Singapore specs)

14-2 203080000173 1 Charger cord and plug (Type M, Macao specs)(Type M, Macao specs)

14-3 203080000174 1 Charger cord and plug (Type J, Swiss specs)(Type J, Swiss specs)

14-4 203080000175 1 Charger cord and plug(Type I, China and Australian specs)(Type I, China and
Australian specs)

14-5 203080000177 1 Charger cord and plug (Type E+F, European and Brazilian specs)(Type E+F,
European and Brazilian specs)

14-6 203080000178 1 Charger cord and plug (Type G, HongKong and Middle East specs)(Type G,
HongKong and Middle East specs)

14-7 203080000319 1 Charger cord and plug(Type L, South America specs)

© Jul 2021 140 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

No. Part No. Qty. Description

14-8 203080000630 1 Charger cord and plug (Type B, American and South American specs)(Type B,
Americag and South America specs)

15 215040000003 4 Washer 5-A2-70 GB/T 93


16 215020000212 4 Screw M4×35-A2-70 GB/T 818
17 215040000002 4 Washer 4-A2-70 GB/T 93
18 215020000114 1 Screw M5×30-A2-70 GB/T 818
19 203080003062 1 Cable
20 215040000003 5 Washer 5-A2-70 GB/T 93
21 203160000004 1 Rubber strap, anti-static

22 215040000031 4 Washer 4-A2 GB/T 97.1


23 215040000005 6 Washer 8-ZnD GB/T 93
24 101015030039 1 Cover
25 215040000034 6 Washer 8-200HV-ZnD GB/T 97.1
26 215010000056 6 Bolt M8×16-8.8-ZnD GB/T 5783
27 101015030020 1 Bracket

GTJZ0608E&0808E Parts Manual 141 © Jul 2021


ELECTRICAL SYSTEM

6.9 SCISSOR ELECTRICAL COMPONENTS INSTALLATION

9
10 10
4 8

11

7 1 2
3

© Jul 2021 142 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 101016010063 1 Bracket
2 215020000001 2 Screw M4×10-A2-70 GB/T 70.1
3 101016010062 1 Flange

4 215020000110 4 Screw M5×12-A2-70 GB/T 818


5 203080003094 2 Plug, with cable

6 203150000055 2 Pressure sensor


7 215020000215 2 Screw M5×40-A2-70 GB/T 818
8 215030000003 2 Nut M5-A2-70 GB/T 6170
9 215040000032 6 Washer 5-A2 GB/T 97.1
10 215040000003 6 Washer 5-A2-70 GB/T 93
11 203150000046 1 Angle sensor

GTJZ0608E&0808E Parts Manual 143 © Jul 2021


ELECTRICAL SYSTEM

6.10 PLATFORM CONTROL BOX(SINOBOOM)


4

2
3

No. Part No. Qty. Description

1 215040000033 4 Washer 6-A2 GB/T 97.1


2 215040000004 4 Washer 6-A2-70 GB/T 93
3 215020000116 4 Screw M6×16-A2-70 GB/T 818
4 203020003028 1 Platform control box assembly(SINOBOOM)

5 101015060015 1 Cover, Platform control box

© Jul 2021 144 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

6.11 PLATFORM CONTROL BOX(DTC)


4

No. Part No. Qty. Description

1 215020000116 4 Screw M6×16-A2-70 GB/T 818


2 215040000004 4 Washer 6-A2-70 GB/T 93
3 215040000033 4 Washer 6-A2 GB/T 97.1
4 203020000065 1 Platform control box(DTC)

5 101015060015 1 Cover, Platform control box

GTJZ0608E&0808E Parts Manual 145 © Jul 2021


ELECTRICAL SYSTEM

6.12 PLATFORM CONTROL BOX 203020003028


4 5 6

8 9
1

No. Part No. Qty. Description

1 203080003429 1 Cable assembly (1.3m), 5-core, spiral

2 203060003050 1 Housing, upper

3 203090003003 1 Handle
4 203080003430 1 Socket assembly (0.2m), 6P

5 203060003051 2 Harness assembly (0.2mm)

6 203060003049 1 Emergency stop switch

7 203030003020 1 Motherboard assembly(Not Shown)

8 203060003052 1 Housing, lower

9 203060003053 4 Screw M4×8 GBT2672-2017 A2-70

© Jul 2021 146 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

6.13 PLATFORM CONTROL BOX 203020000065

8 7 6
5

No. Part No. Qty. Description

1 203030003022 1 Joystick
2 203060003060 1 Cover,PCU window
3 203060003059 1 Enclosure PCU
4 203060003056 1 Rubber gasket of alarm
5 203080003458 1 Coil code assy
6 203050003036 1 Alarm floyd bell
7 203060003063 1 Overlay
8 203060003054 1 Emergency stop switch
9 203060003055 1 Contact block
10 203030003021 1 PCU upgrade

GTJZ0608E&0808E Parts Manual 147 © Jul 2021


ELECTRICAL SYSTEM

6.14 JOYSTICK 203030003022


2 3 4

No. Part No. Qty. Description

1 203060003061 1 Boot,Grip
2 203060003062 1 Actuator,Grip
3 203060003057 1 Switch assembly
4 203060003064 1 Joystick cap

© Jul 2021 148 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

6.15 CHASSIS HARNESS


Down Limit Up limit
210 07 209 07
876 50 50 50 11 39 40 41 38
32 1 54 50

150 150
Closed corrugated pipe Closed corrugated pipe
Angle sersor
Motor Motor
Connect by wire controller F1 controller F2
Down 214 00 07 300 F1
3 2 1 00 F2
2 1
00 307 B
100 213 150
C 00 50 150
07
A

Level Switch
300 4900 Field coil Field coil
100 2 1 2 1
15 F1 15 F2
B
100 1600 1400
215
Press Sensor 1 C 00 Flashllght Right braking
07 2 1 2 1 100 2 1
A 00 07 00 07 R- R+
Flashllght 100
B
Left braking
222 600 2 1
50
Press Sensor 2 C 00 3 2
600
150
L- L+ 100
07 211 BB 50 50
A 50

B
4 1
800 50 GPS Model
CAN1L DT06-8S
350 1 2 3 4
C 08 1480 35 CAN1H 07
CAN1H
A 400 Closed corrugated pipe 8
00 7 6
CAN1L
5
Battery Communication Spread Inspect 120 120
3 2
BB 07 800 280
200
4 1
50
400 1150 570 50
2
05X 05 1

Charger Switch FU3 1A


35

400 140
500
110
2 1
50 01 00 302
80 80
DJ431-8B
DJ431-8B 01 Turn right
Contactor Bat+ 200
02 DT06-2S
12 13
2 1
00 306
Contactor
DT06-2S
lift
52 10 9 36 37 51 35 34 33 32 31 47 50 49 48

GTJZ0608E&0808E Parts Manual 149 © Jul 2021


ELECTRICAL SYSTEM

53 54 12 13 14 15 43 46 22 23

Fuse
03 02
Motor controller
1 24
Emergency stop Switch
13 50 50 03 05
333
2
315 14 310
25 ECU
3
316
317
15
26 80 ECU 1
6 10
4 313 60
27
312 16 1 24 2 11
13 7 219
5 28 CANL
314 17 CANH 3 12
2 25 8 220
6 210 29 14 07
18 09 4 13
7 30 SA1 Keyswitch 50 3
15 215
26 CAN1H 9
19 00 5 14
4 27 CAN1L 321
8 31 3 1 07 16 314
9
CAN2L 20 05X 06 60 5
07
214
17 311
28 Braking
32
CAN2H 21 4 2 310
6 29
10 33 05X 306 18 317
12 06 09
22 7 307 30
11 34 316 19 302
13 311 8 301
23 31
12 35 313 20 315
15 9 308
50 312
32
21 304
10 212 33
303 22 305 1 2 3 4 5

Foot switch and Collision 11 211


213
34
160
07 L- L+ 303
DT06-4S 222 23
6 7 8 9 10
304 00 R- R+ 305
4 1 80
12 209 210 35
333 07 219
150 3 2
Plate insert 220 07
100
07 322
100 Spring insert 120
90 330
50
150 50 100 50 50 90 100 4 1
CAN2L CAN1H
3 2
CAN2H CAN1L
150
200
Headlamp 2 1
DT06-4S
00 07 00 300
00
86 200 150 50
200 1.5mm2
100 200 07 03
50 2 00 3011 87a
30
87
85
08 50
308 00

Turn left 4 1
CANH 00 Power relay K2 150
Horn 86
CAN1H 07
322 07
DT06-2S 2 1 87a
3
CAN1L 00 2 87
30
08 85
CANL 06 321
5 4 3
Remote data interaction unit MC Power relay K3
Power and Communlation 07
212

55 25 26 27 28 29 30 16 17 18 19 20 21 Ground alarm 24 56 44 45 42
DJ7021-6.3-21/95-G

No. Part No. Qty. Description

101053060004 1 Chassis harness


1 203080000012 3 Connector
2 203080000032 3 Lock
3 203080000041 57 Terminal, female
4 203080000024 9 Sheath
5 203080000016 10 Lock

© Jul 2021 150 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

No. Part No. Qty. Description

6 203080000293 1 Sheath
7 203080000496 3 Seal, single-line

8 203080000298 3 Terminal
9 203080000018 2 Terminal
10 203080000030 2 Heat shrink
11 203080000514 4 Terminal
12 203080000134 5 Terminal, blade-hole type

13 203080000036 2 Terminal
14 203080000430 2 AMP Connector (35 Position)

15 203080000433 51 Terminal
16 203080000348 1 Connector
17 203080000355 5 Socket
18 203080000354 1 Cover
19 203080000350 1 Connector
20 203040000038 2 Relay mount

21 203080000336 8 Terminal
22 203080000259 1 MOLEX Connector
23 203080000584 9 Terminal
24 203080000335 1 Connector
25 203080000029 1 Cable
26 203080000047 3 Cable
27 203080000248 73 Cable
28 203080000308 32 Cable
29 203080000196 1 Cable
30 203080000528 2 Cable
31 203080000135 1 Corrugated pipe (Black)

32 203080000037 2 Pipe, corrugated

33 203080000006 5 Pipe, corrugated

34 203080000031 11 Corrugated pipe

35 203080000188 1 Corrugated pipe

36 203080000130 6 Terminal
37 203080000129 6 Jacket, flexible
38 203080000133 3 Terminal, blade-hole type

39 203080000678 2 Connector
40 203080000663 2 Locking piece

41 203080000664 4 Terminal
42 203080000492 3 Cap, Female (4 position)

43 203080000295 33 Plastic plug

GTJZ0608E&0808E Parts Manual 151 © Jul 2021


ELECTRICAL SYSTEM

No. Part No. Qty. Description

44 203080000020 5 Lock
45 203080000044 5 Jacket
46 203080000431 1 AMP Connector (14 Position)

47 203080000068 7 Blind plug

48 203080000100 1 Connector
49 203080000112 1 Lock
50 203080003219 1 Cover, waterproof, 8-pin, female

51 203070003007 1 Fuse box (for harness)

52 203080000473 1 Cap, 3 position, female

53 203080000651 1 Terminal
54 203080000652 2 Terminal
55 203080000474 1 Cover, waterproof, 2-pin, female

56 203080000200 2 Terminal

© Jul 2021 152 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

6.16 CHASSIS HARNESS(LITHIUM BATTERY)


Down Limit Up limit
210 07 209 07
32 1 54 876 50 50 11 39 40 42 38
50 50

150 150
Closed corrugated pipe Closed corrugated pipe

Angle sersor
Motor Motor
Connect by wire controller F1 controller F2
Down 214
3
00
2
07
1
300
00 F1 F2
2 1
00 307 Closed corrugated pipe B
100 213 150
C 00 50 150
07
A
Level Switch
300 4900
100
Field
2
coil1 2Field 1coil
F1 15 F2 15
B
100 1600 1400
215
C 00
07 Flashllght Right braking
A 2 1 2 1 100 2 1
00 07 00 07 R- R+
Press Sensor 1 B 100 Flashllght Left braking 100
222 600
C 00 600 150 2 1
L- L+ 50
07 3 2 100
A 211 BB 50 50
50
Press Sensor 2 GPS Model
4 1
800 50 DT06-8S
350 1 2 3 4
35 07
Battery Communlation 1480
CAN1H

B
CAN1L
Closed corrugated pipe 8 00 7 6
CAN1L
5
C 08 300
Spread Inspect 120 120
CAN1H
A 3 2
BB 07 800 200 280

4 1
50
300 1150 570 50
05X 05
2 1

Charger Switch
35
400 140
500
01 110
2 1
50 00 302
80 80 DJ431-8B
FU3 1A 01 Bat+
Turn right 200
02 DT06-2S
12 13
1
Contactor 2
00 306
DJ431-8B
DT06-2S
Lift
54 48 10 9 36 37 53 35 34 33 32 31 52 51 50

GTJZ0608E&0808E Parts Manual 153 © Jul 2021


ELECTRICAL SYSTEM

55 56 12 13 14 15 41 44 22 23

Fuse
Motor controller 03 02

1 24
Emergency stop Switch
13 50 50 03 05
2
333
25
ECU
315 14 310
317 80
3
316 15
26
60
ECU 1
6 10
4 313 27
312 16 2 11
1 24 7 219
5 28 13
CANL 3 12
314 17 CANH
210 2 25 8 220
6 29 14 07 4 13

7
18
30
SA1 50 3 09
26 CAN1H 9
215
19
3 1
Keyswitch 4
15
00 27
5
CAN1L 321
14
8 31 07 16 314
CAN2L 20 05X 06 60 214
5 28
9 32 07 17 311
CAN2H 21 4 2
6 310 29
10 33 05X 306 317
06 18
12 22 09
7 307 30
11 07 34 316 302
13 311 19

12
23
35
8
313
301
20 315
31 Braking
15
9 308 32
312 21 304
10 212 33 1 2 3 4 5
303 305
Foot switch and Collision 11 211
22
34 160
07 L- L+ 303
DT06-4S 222
23
213 6 7
304 00
8
R-
9
R+
10
305
3 2 80
07 219
12
209 210 35
333
150
Plate insert 4
220 07 1

100
07 322
100 Spring insert 120 90
330 Communlations plug
50 DT06-4S
150 50 100 50 50 90 100 3 2
CAN2H CAN1L

CAN2L CAN1H
150 4 1

200 300
Headlamp 2 1 00
00 07 00
50 00
200 86
1.5mm2 200 150
100 150 07 03 86

50 2 00 301 1 87a
30 322
87a
07
87
85 30
87
08 50 85
321
1 308
Turn left 4 CAN1H 07
CANH 00 Power relay K2 Horn MC Power relay K3
150
DT06-2S 3
CAN1L 00 2 2 1

CANL 06 08
Remote data interaction unit 5 4 3

07
Power and Communlation 212

30 29 28 27 26 25 47 46 45 43 16 17 18 19 20 21 Ground alarm 24 49
DJ7021-6.3-21/95-G

No. Part No. Qty. Description

101053060009 1 Chassis Harness(Lithium battery)


1 203080000012 4 Connector
2 203080000032 4 Lock
3 203080000041 53 Terminal, female
4 203080000024 10 Sheath
5 203080000016 10 Lock
6 203080000293 1 Sheath

© Jul 2021 154 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

No. Part No. Qty. Description

7 203080000496 3 Seal, single-line

8 203080000298 3 Terminal
9 203080000018 2 Terminal
10 203080000030 2 Heat shrink
11 203080000514 4 Terminal
12 203080000134 5 Terminal, blade-hole type

13 203080000036 2 Terminal
14 203080000430 2 AMP Connector (35 Position)

15 203080000433 52 Terminal
16 203080000348 1 Connector
17 203080000355 5 Socket
18 203080000354 1 Cover
19 203080000350 1 Connector
20 203040000038 2 Relay mount

21 203080000336 8 Terminal
22 203080000259 1 MOLEX Connector
23 203080000584 9 Terminal
24 203080000335 1 Connector
25 203080000029 1 Cable
26 203080000047 3 Cable
27 203080000248 73 Cable
28 203080000308 24 Cable
29 203080000196 1 Cable
30 203080000528 2 Cable
31 203080000135 1 Corrugated pipe (Black)

32 203080000037 2 Pipe, corrugated

33 203080000006 6 Pipe, corrugated

34 203080000031 11 Corrugated pipe

35 203080000188 1 Corrugated pipe

36 203080000130 6 Terminal
37 203080000129 6 Jacket, flexible
38 203080000133 2 Terminal, blade-hole type

39 203080000678 2 Connector
40 203080000663 2 Locking piece

41 203080000431 1 AMP Connector (14 Position)

42 203080000664 4 Terminal
43 203080000492 3 Cap, Female (4 position)

44 203080000295 33 Plastic plug

GTJZ0608E&0808E Parts Manual 155 © Jul 2021


ELECTRICAL SYSTEM

No. Part No. Qty. Description

45 203080000020 5 Lock
46 203080000044 5 Jacket
47 203080000474 1 Cover, waterproof, 2-pin, female

48 203080000068 7 Blind plug

49 203080000200 2 Terminal
50 203080000100 1 Connector
51 203080000112 1 Lock
52 203080003219 1 Cover, waterproof, 8-pin, female

53 203070003007 1 Fuse box (for harness)

54 203080000473 1 Cap, 3 position, female

55 203080000651 1 Terminal
56 203080000652 2 Terminal

© Jul 2021 156 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

6.17 POWER CABLE KIT (WITH EMERGENCY STOP PLUG)

12 3 46
200 2650

Red wire Black wire


Ba+ 35-8 35-8 Ba- QF2.2- 35-8 -BATT
Battery connecting wire, quantity 1 ea with closed corrugated pipe
Emergency stop plug - Motor controller, quantity 1 ea
250

Red wire 5 900


Ba+ 35-8 35-8 Ba-
Battery connecting wire, quantity tea Black wire
MP- 35-10 35-8 -P
320 DC motor - Motor controller, quantity 1 ea

Red wire
Ba+ 35-8 35-8 Ba- 900
Battery connecting wire
Red wire
7 MP+ 35-10 35-8 B+
300
DC motor - Motor contrller, quantity 1 ea
Red wire
Ba+ 35-8 QF1.1+
410
Battery positive voltage - Emergency stop plug, quantity 1 ea
Red wire
600 F1 35-8 35-8 K1.1
Fuse - Contactor, quantity 1ea
Black wire
Ba- 35-8
QF2.1-
Battery negative voltage-Emergency stop plug, quantity 1 ea 2450
Red wire
300 35-8 35-8
K1.2 B+
Red wire with closed corrugated pipe
QF1.2+ 35-8 F1 Contactor - Motor controller, quantity 1 ea
Emergency stop plug - Fuse, quantity 1 ea

No. Part No. Qty. Description

1 203080000677 16 Terminal, copper

2 203080000257 5 Cable (red)((Unit: m))

3 203080000035 1 Pipe, heat-shrink

4 203080000009 4 Cable (black)((Unit: m))

5 203080000680 2 Terminal, copper

6 203080000006 6 Pipe, corrugated((Unit: m))

7 203060000067 4 Terminal, Emergency stop plug

GTJZ0608E&0808E Parts Manual 157 © Jul 2021


ELECTRICAL SYSTEM

6.18 POWER CABLE KIT (WITH EMERGENCY STOP SWITCH)

12 3
220 330
Red wire Red wire
Ba+ 35-8 35-8 Ba- QF.2 35-8 35-8 K1.1
Battery connecting wire, quantity 1 ea Emergency stop switch - Contactor, quantity 1ea
1
300 200
Red wire Red wire
Ba+ 35-8 35-8 Ba- 35-8 35-8
Ba+ Ba-
Battery connecting wire, quantity 1 ea Battery connecting wire, quantity 1 ea

250 5
900
Red wire
Ba+ 35-8 35-8 F1.1
35-10 Black wire 35-8
Battery positive voltage, quantity 1 ea MP- -P

46 DC motor -Motor controller, quantity 1 ea

1850 900
Black wire Red wire
Ba- 35-8 35-8 -BATT MP+ 35-10 35-8 B+
with closed corrugated pipe DC motor - Motor controller, quantity 1 ea
Battery negative voltage - Motor controller, quantity 1 ea

2400
500
Red wire
Red wire K1.2 35-8 35-8 B+
F1.2 35-8 35-8 QF.1
with closed corrugated pipe
Fuse - Emergency stop switch, quantity 1ea Contactor - Motor controller , quantity 1 ea

No. Part No. Qty. Description

1 203080000677 18 Terminal, copper

2 203080000257 5 Cable (red)((Unit: m))

3 203080000035 1 Pipe, heat-shrink

4 203080000009 3 Cable (black)((Unit: m))

5 203080000680 2 Terminal, copper

6 203080000006 5 Pipe, corrugated((Unit: m))

© Jul 2021 158 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

6.19 GROUND TO PLATFORM HARNESS-GTJZ0608E

1 2 3 5 6 7 8

CANH 00 CANH 00

2 1 2 1

CANL CANL 06 08
06 08
9.7m
4 5 4 3
5 3

No. Part No. Qty. Description

101053063022 1 Ground to platform harness

1 203080000351 5 Pin
2 203080000348 1 Connector
3 203080000355 5 Socket
4 203080000350 2 Connector
5 203080000349 1 Connector
6 203080000353 1 Cover
7 203080003050 10 Cable, 5-core(Unit: m)

8 203080000354 1 Cover

GTJZ0608E&0808E Parts Manual 159 © Jul 2021


ELECTRICAL SYSTEM

6.20 GROUND TO PLATFORM HARNESS-GTJZ0808E

1 2 3 5 6 7 8

CANH 00 CANH 00

2 1 2 1

CANL 06 08
CANL 06 08
11.3m
4 5 4 3
5 3

No. Part No. Qty. Description

101054063000 1 Ground to platform harness

1 203080000349 1 Connector
2 203080000351 5 Pin
3 203080000353 1 Cover
4 203080003050 11 Cable, 5-core(Unit: m)

5 203080000348 1 Connector
6 203080000355 5 Socket
7 203080000354 1 Cover
8 203080000350 2 Connector

© Jul 2021 160 GTJZ0608E&0808E Parts Manual


ELECTRICAL SYSTEM

6.21 ELECTRICAL SCHEMATIC


1 2 3 4

Battery and charger Fuse Emergency stop switch Contactor Fuse Emergency stop switch Key switch Front wheel angle sensor Down limit switch Power of controller
C

SA1
3 06
SB0 B
F1(275A) QF 09
02 F2(10A) 05 05x 1
+B 01 03
B1 4
2 06
D 08
BA+ 4*6V
00
K2 07

BA- K1

Front wheel angle sensor


Main controller contact
Drive reducer,left Drive reducer,right
07 00 SQ2
00 Field coil Field coil
E - + + - A1 NO
- 05 A2

Down limit switch


RMP
+

Pump control motor LMP


CHARGE 04
05x U4
1 2
MP 3

14 04 12 13 15- 07 07 216 210 210 07 07 07


+ +
F
-P B+ 10 11 T1 B+ T2 F1 12 F2 22 1 7 17 A-35 A-4 A-5 A-25
Red Black Red (lithium battery)
MC
-BATT 2 3 14 5 4 15 25 34 9 8 A-17 A-28
CAN2H CAN2L

310 311 310 311


Diagnostic trouble code

Diagnostic trouble code


G
Brake state

315 316 317 314 312 313

Brake state
120Ω
Drive speed
Drive enable

Lift speed

Lift enable
Reverse
Forward

08

CN2 K2

00 00 00
220V

Charger plug Drive enable Forward Reverse Drive speed Lift speed Lift enable Electrical plug Brake state Diagnostic trouble code

L 101048060003

1 2 3 4

GTJZ0608E&0808E Parts Manual 161 © Jul 2021


ELECTRICAL SYSTEM

5 6 7 8

Up-down switch Flash beacon Up limit switch Pothole guard deploy detect Alarm Level sensor Foot switch Overhead protection Angle sensor Pressure sensor CAN communication Platform control box
C

06 06 4

08 08 PLATFORM
3

CANH CANH 2 PCBA


D
CANL
CANL 5
00
00 1

07 00 SQ6
SQ1 SQ4 07 07 00 07 00 07
SA2 NC 00
NC E
BB NO SQ5 SQ7 Only available on lithium battery:
Pothole guard deploy detect

SQ3
+ Brown Blue NO NC

NO 4 3 SQ8 U4 U5
- NC 1 2
Brown
White Emergency stop switch
1
Overhead protection

Black 3 Black
275A
Pressure sensor

SQ9
Up limit switch

Foot switch

NC
Level sensor

Angle sensor

+B
(4 Position)
Alarm

1 Charge 12V+
A CH1
Up Down 2 Charge 12V-
CANH CANL CAN1H CAN1L B
3 Charge CANH
09 217 218 209 211 212 213 219 220 214 215 + E Charger
BMS C 4 Charge CANL

-
C 12V+ 08
D
A-14 A CANH CANH1
A-1 A-12 A-23 A-22 A-21 A-34 B-11 B-12 A-16 A-26 A-13 A-24 B-4 B-5 +
K
B CANL CANL1
F
L
ECU (3 Position)
-

A-9 A-8 A-27 A-31 A-7 A-29 A-19 A-30 A-10 A-32 A-33 A-6 A-18 A-20 A-15

200A
Break,left

Break,right

312 313 314 315 316 317 301 302 306


Brake

307 308 00
Turn right,front wheel
Turn left,front wheel
Drive enable

Reverse

Grounded
Down
Drive speed

Up
Lift enable
Lift speed

Forward

50A (Fuse manufacturer's own)


Horn

07(Positive voltage) 07(Positive voltage) GND


304 G
2K/2W 2K/2W
303 305
L+ R+
Left break coil Right break coil
L- R-
The power of resistor and diode is 2-5W and the voltage is 24V

Y1 Y2 Y3 Y4 LB0
1
2

I
Turn left, Turn right,
Lift speed Lift enable Drive speed Drive enable Forward Reverse front wheel front wheel Break,left Brake Break,right Up Down Horn

101048060003 L

5 6 7 8

© Jul 2021 162 GTJZ0608E&0808E Parts Manual


7 DECALS

GTJZ0608E&0808E Parts Manual 163 © Jul 2021


© Jul 2021
1 12 12 16
DECALS

16 1

K E

39 39
40 38 38 4
26
34

5
5
7.1 DECALS(GB)-GTJZ0608E

7
7 8 9 10 17 15 27 11 18 13 14 17 9 8 37 34 8 9 17 15 6 11 18 32 17 9 8 37 35

164
E

K 33
10 24 23 22 20 19 21

17 2 F 2
12
36 3

29
17
25
21
7 7 28
5 5
31

30 30

GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

101053000004 1 Decals (GB)-GTJZ0608E-2

1 101048103025 2 LOGO-SINOBOOM
2 101016100030 4 Decal-Lanyard anchorage points

3 101014100025 1 Decal-Emergency down

4 101014100008 1 Decal-Charging voltage

5 101014100020 4 Decal-Lifting lugs

6 101014100016 1 Decal-Electrocution hazard


7 101014100021 4 Decal-Tiedown
8 101053103017 4 Decal-Wheel load 900kg

9 101014100013 4 Decal-Crush hazard


10 101012100005 2 Decal-Electrocution hazard
11 101014100014 2 Decal-No fire
12 216060000004 4 Attention line, 50mm wide
13 101014100017 1 Decal-Read manuals
14 101014100018 1 Decal-Platform up/down

15 101048103026 2 Decal-Logo, white

16 101053103016 2 Decal-0608E
17 101012100026 6 Decal-Forklift fork position

18 216060000003 3 Attention line, 100mm wide


19 101017100009 1 Nameplate-GB

20 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


21 101014100032 2 Decal-Serial number
22 101053000009 1 Decal-Use condition, GTJZ0608E
23 101040100009 1 Decal-Tipping hazard

24 101040100005 1 Decal-Read manuals


25 101053000008 1 Decal-Use condition, GTJZ0608E
26 101014100007 1 Decal-Platform electrical plug

27 101014100015 1 Decal-High Pressure Hazard

28 101014100022 1 Decal-Oil filling port

29 101014100026 1 Decal-Engage safety arm

30 101040103008 2 Decal-Release brake


31 101058103001 1 Decal-IPAF
32 101056103002 1 Decal-Main power switch

33 101055103016 1 Decal-Emergency stop switch

34 101038100010 2 Decal-Warranty period

35 101041103020 1 Decal-Tipping hazard

36 101012100019 1 Decal-Tipping hazard

GTJZ0608E&0808E Parts Manual 165 © Jul 2021


DECALS

No. Part No. Qty. Description

37 101012100008 2 Decal-Tipping hazard

38 101012100018 2 Decal-Crush hazard


39 101012100029 2 Decal-Crush hazard
40 101014100034 1 Decal-Contact information

© Jul 2021 166 GTJZ0608E&0808E Parts Manual


1 13 9 9 1 13

GTJZ0608E&0808E Parts Manual


36
36
38 34 34
26
21
35
37

3
7.2 DECALS(GB)-GTJZ0808E

3 4
4 5 6 7 28 12 22 8 9 10 11 28 6 5 35 39 39 5 6 28 12 25 8 9 31 28 6 5

167
7 19 18 17
32
15 14 16

33 28 2 F 2
9

27 24
28

4 4 16 23
3 3
20 30

29 29

© Jul 2021
DECALS
DECALS

No. Part No. Qty. Description

101054000003 1 Decals (GB)-GTJZ0808E-2

1 101048103025 2 LOGO-SINOBOOM
2 101016100030 4 Decal-Lanyard anchorage points

3 101014100020 4 Decal-Lifting lugs

4 101014100021 4 Decal-Tiedown
5 101053103017 4 Decal-Wheel load 900kg

6 101014100013 4 Decal-Crush hazard


7 101012100005 2 Decal-Electrocution hazard
8 101014100014 2 Decal-No fire
9 216060000004 6 Attention line, 50mm wide
10 101014100017 1 Decal-Read manuals
11 101014100018 1 Decal-Platform up/down

12 101048103026 2 Decal-Logo, white

13 101054103014 2 Decal-0808E
14 101017100009 1 Nameplate-GB

15 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


16 101014100032 2 Decal-Serial number
17 101054000008 1 Decal-Use condition, GTJZ0808E
18 101040100009 1 Decal-Tipping hazard

19 101040100005 1 Decal-Read manuals


20 101054000007 1 Decal-Use condition, GTJZ0808E
21 101014100007 1 Decal-Platform electrical plug

22 101014100015 1 Decal-High Pressure Hazard

23 101014100022 1 Decal-Oil filling port

24 101014100026 1 Decal-Engage safety arm

25 101014100016 1 Decal-Electrocution hazard


26 101014100008 1 Decal-Charging voltage

27 101014100025 1 Decal-Emergency down

28 101012100026 6 Decal-Forklift fork position

29 101040103008 2 Decal-Release brake


30 101058103001 1 Decal-IPAF
31 101056103002 1 Decal-Main power switch

32 101055103016 1 Decal-Emergency stop switch

33 101012100019 1 Decal-Tipping hazard

34 101012100018 2 Decal-Crush hazard


35 101012100008 2 Decal-Tipping hazard

36 101012100029 2 Decal-Crush hazard

© Jul 2021 168 GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

37 101041103020 1 Decal-Tipping hazard

38 101014100034 1 Decal-Contact information


39 101038100010 2 Decal-Warranty period

GTJZ0608E&0808E Parts Manual 169 © Jul 2021


© Jul 2021
1 16
DECALS

16 12 12 1

K E

39 39
38 38 4
26

5
5
7
7.3 DECALS(ANSI)-GTJZ0608E

7 8 9 17 15 27 11 18 13 14 10 17 9 8 37 8 9 17 15 6 11 18 32 17 9 8 37 35

170
E

K
10 24 23 36 22 34 33
20 19 21
2 F 2
12 17

3
29
25
17
7 7 28
5 5 21
40
31

30 30

GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

101053103011 1 Decals (ANSI)-GTJZ0608E-2

1 101048103025 2 LOGO-SINOBOOM
2 101016100030 4 Decal-Lanyard anchorage points

3 101014100025 1 Decal-Emergency down

4 101014100008 1 Decal-Charging voltage

5 101014100020 4 Decal-Lifting lugs

6 101014100016 1 Decal-Electrocution hazard


7 101014100021 4 Decal-Tiedown
8 101053103020 4 Decal-Wheel load 900kg

9 101014100013 4 Decal-Crush hazard


10 101040103013 2 Decal-Electrocution hazard
11 101014100014 2 Decal-No fire
12 216060000004 4 Attention line, 50mm wide
13 101014100017 1 Decal-Read manuals
14 101014100018 1 Decal-Platform up/down

15 101048103026 2 Decal-Logo, white

16 101053103015 2 Decal-2132E
17 101012100026 6 Decal-Forklift fork position

18 216060000003 3 Attention line, 100mm wide


19 101048103010 1 Nameplate (American)

20 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


21 101014100032 2 Decal-Serial number
22 101053103012 1 Decal-Use condition, GTJZ0608E
23 101040100009 1 Decal-Tipping hazard

24 101040100005 1 Decal-Read manuals


25 101053103013 1 Decal-Use condition, GTJZ0608E
26 101014100007 1 Decal-Platform electrical plug

27 101014100015 1 Decal-High Pressure Hazard

28 101014100022 1 Decal-Oil filling port

29 101014100026 1 Decal-Engage safety arm

30 101040103008 2 Decal-Release brake


31 101058103001 1 Decal-IPAF
32 101016100031 1 Decal-Main power switch

33 101055103015 1 Decal-Emergency stop switch

34 101040103014 1 Decal-Detachable bracket


35 101038103017 1 Decal-Tipping hazard

36 101012100019 1 Decal-Tipping hazard

GTJZ0608E&0808E Parts Manual 171 © Jul 2021


DECALS

No. Part No. Qty. Description

37 101012100008 2 Decal-Tipping hazard

38 101012100018 2 Decal-Crush hazard


39 101012100029 2 Decal-Crush hazard
40 101040103015 1 Decal-Annual inspection

© Jul 2021 172 GTJZ0608E&0808E Parts Manual


1 13 9 9 1 13

GTJZ0608E&0808E Parts Manual


37
37
35 35
27
22
36
38
3
3
4
7.4 DECALS(ANSI)-GTJZ0808E

4 5 6 29 12 23 8 9 40 10 11 7 29 6 5 36 5 6 29 12 26 8 9 32 29 6 5

173
34 7 20 19 18
39 40 33
16 15 17

9 29
2 F 2

28
21 25
29
4 4
3 3 17
24
14 31

30 30

© Jul 2021
DECALS
DECALS

No. Part No. Qty. Description

101054103008 1 Decals (ANSI)-GTJZ0808E-4

1 101048103025 2 LOGO-SINOBOOM
2 101016100030 4 Decal-Lanyard anchorage points

3 101014100020 4 Decal-Lifting lugs

4 101014100021 4 Decal-Tiedown
5 101053103020 4 Decal-Wheel load 900kg

6 101014100013 4 Decal-Crush hazard


7 101040103013 2 Decal-Electrocution hazard
8 101014100014 2 Decal-No fire
9 216060000004 6 Attention line, 50mm wide
10 101014100017 1 Decal-Read manuals
11 101014100018 1 Decal-Platform up/down

12 101048103026 2 Decal-Logo, white

13 101054103012 2 Decal-2732E
14 101040103015 1 Decal-Annual inspection

15 101048103010 1 Nameplate (American)

16 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


17 101014100032 2 Decal-Serial number
18 101054103018 1 Decal-Use condition, GTJZ0808E
19 101040100009 1 Decal-Tipping hazard

20 101040100005 1 Decal-Read manuals


21 101054103017 1 Decal-Use condition, GTJZ0808E
22 101014100007 1 Decal-Platform electrical plug

23 101014100015 1 Decal-High Pressure Hazard

24 101014100022 1 Decal-Oil filling port

25 101014100026 1 Decal-Engage safety arm

26 101014100016 1 Decal-Electrocution hazard


27 101014100008 1 Decal-Charging voltage

28 101014100025 1 Decal-Emergency down

29 101012100026 6 Decal-Forklift fork position

30 101040103008 2 Decal-Release brake


31 101058103001 1 Decal-IPAF
32 101016100031 1 Decal-Main power switch

33 101055103015 1 Decal-Emergency stop switch

34 101012100019 1 Decal-Tipping hazard

35 101012100018 2 Decal-Crush hazard


36 101012100008 2 Decal-Tipping hazard

© Jul 2021 174 GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

37 101012100029 2 Decal-Crush hazard


38 101038103017 1 Decal-Tipping hazard

39 101040103014 1 Decal-Detachable bracket


40 101062103022 2 Decal-Work environment verification

GTJZ0608E&0808E Parts Manual 175 © Jul 2021


© Jul 2021
1 16
DECALS

16 12 12 1

K E

34 34
38 38 4
26

5
5
7
7 8 9 10 17 15 27 11 18 13 14 17 9 8 37 8 9 17 15 6 11 18 32 17 9 8 37 35

176
E
7.5 DECALS(CE-METRIC)-GTJZ0608E

K
10 24 23 22 33

20 19 21
12 2 F 2
36 17

3
25 29
17
7 7
5 5
21 28
31

30 30

GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

101053000005 1 Decals (CE-Metric)-GTJZ0608E-2

1 101048103025 2 LOGO-SINOBOOM
2 101016100030 4 Decal-Lanyard anchorage points

3 101014100025 1 Decal-Emergency down

4 101014100008 1 Decal-Charging voltage

5 101014100020 4 Decal-Lifting lugs

6 101014100016 1 Decal-Electrocution hazard


7 101014100021 4 Decal-Tiedown
8 101053103017 4 Decal-Wheel load 900kg

9 101014100013 4 Decal-Crush hazard


10 101012100005 2 Decal-Electrocution hazard
11 101014100014 2 Decal-No fire
12 216060000004 4 Attention line, 50mm wide
13 101014100017 1 Decal-Read manuals
14 101014100018 1 Decal-Platform up/down

15 101048103026 2 Decal-Logo, white

16 101053103016 2 Decal-0608E
17 101012100026 6 Decal-Forklift fork position

18 216060000003 3 Attention line, 100mm wide


19 101012100037 1 Nameplate-CE

20 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


21 101014100032 2 Decal-Serial number
22 101053000009 1 Decal-Use condition, GTJZ0608E
23 101040100009 1 Decal-Tipping hazard

24 101040100005 1 Decal-Read manuals


25 101053000008 1 Decal-Use condition, GTJZ0608E
26 101014100007 1 Decal-Platform electrical plug

27 101014100015 1 Decal-High Pressure Hazard

28 101014100022 1 Decal-Oil filling port

29 101014100026 1 Decal-Engage safety arm

30 101040103008 2 Decal-Release brake


31 101058103001 1 Decal-IPAF
32 101016100031 1 Decal-Main power switch

33 101055103015 1 Decal-Emergency stop switch

34 101012100029 2 Decal-Crush hazard


35 101041103020 1 Decal-Tipping hazard

36 101012100019 1 Decal-Tipping hazard

GTJZ0608E&0808E Parts Manual 177 © Jul 2021


DECALS

No. Part No. Qty. Description

37 101012100008 2 Decal-Tipping hazard

38 101012100018 2 Decal-Crush hazard

© Jul 2021 178 GTJZ0608E&0808E Parts Manual


1 13 9 9 1 13

GTJZ0608E&0808E Parts Manual


37
37
35
27
22
36
38
3
3
4

179
4 5 6 7 29 12 23 8 9 14 10 11 29 6 5 36 35 5 6 29 12 26 8 9 32 29 6 5
7.6 DECALS(CE-METRIC)-GTJZ0808E

7 20 19 18
14 33
16 15 17
9 2 2
34 29 F

25
28
4 29
4
3 3 24
17
21 31

30 30

© Jul 2021
DECALS
DECALS

No. Part No. Qty. Description

101054000004 1 Decals (CE-Metric)-GTJZ0808E-2

1 101048103025 2 LOGO-SINOBOOM
2 101016100030 4 Decal-Lanyard anchorage points

3 101014100020 4 Decal-Lifting lugs

4 101014100021 4 Decal-Tiedown
5 101053103017 4 Decal-Wheel load 900kg

6 101014100013 4 Decal-Crush hazard


7 101012100005 2 Decal-Electrocution hazard
8 101014100014 2 Decal-No fire
9 216060000004 6 Attention line, 50mm wide
10 101014100017 1 Decal-Read manuals
11 101014100018 1 Decal-Platform up/down

12 101048103026 2 Decal-Logo, white

13 101054103014 2 Decal-0808E
14 101062103022 2 Decal-Work environment verification
15 101012100037 1 Nameplate-CE

16 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


17 101014100032 2 Decal-Serial number
18 101054103019 1 Decal-Use condition, GTJZ0808E
19 101040100009 1 Decal-Tipping hazard

20 101040100005 1 Decal-Read manuals


21 101054103020 1 Decal-Use condition, GTJZ0808E
22 101014100007 1 Decal-Platform electrical plug

23 101014100015 1 Decal-High Pressure Hazard

24 101014100022 1 Decal-Oil filling port

25 101014100026 1 Decal-Engage safety arm

26 101014100016 1 Decal-Electrocution hazard


27 101014100008 1 Decal-Charging voltage

28 101014100025 1 Decal-Emergency down

29 101012100026 6 Decal-Forklift fork position

30 101040103008 2 Decal-Release brake


31 101058103001 1 Decal-IPAF
32 101016100031 1 Decal-Main power switch

33 101055103015 1 Decal-Emergency stop switch

34 101012100019 1 Decal-Tipping hazard

35 101012100018 2 Decal-Crush hazard


36 101012100008 2 Decal-Tipping hazard

© Jul 2021 180 GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

37 101012100029 2 Decal-Crush hazard


38 101041103020 1 Decal-Tipping hazard

GTJZ0608E&0808E Parts Manual 181 © Jul 2021


© Jul 2021
1 16
DECALS

16 12 12 1

K E

34 34
38 38 4
26

5
5
7
7 8 9 10 17 15 27 11 18 13 14 17 9 8 37 8 9 17 15 6 11 18 32 17 9 8 37 35

182
E
K
10 24 23 22
20 19 21
7.7 DECALS(CE-IMPERIAL)-GTJZ0608E

33
17
36
12 2 2
3 F

25 17
29
21
7 7
5 5 31
28

30 30

GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

101053103018 1 Decals (CE-Imperial)-GTJZ0608E-2

1 101048103025 2 LOGO-SINOBOOM
2 101016100031 1 Decal-Main power switch

3 101014100025 1 Decal-Emergency down

4 101014100008 1 Decal-Charging voltage

5 101014100020 4 Decal-Lifting lugs

6 101014100016 1 Decal-Electrocution hazard


7 101014100021 4 Decal-Tiedown
8 101053103017 4 Decal-Wheel load 900kg

9 101014100013 4 Decal-Crush hazard


10 101012100005 2 Decal-Electrocution hazard
11 101014100014 2 Decal-No fire
12 216060000004 4 Attention line, 50mm wide
13 101014100017 1 Decal-Read manuals
14 101014100018 1 Decal-Platform up/down

15 101048103026 2 Decal-Logo, white

16 101053103015 2 Decal-2132E
17 101012100026 6 Decal-Forklift fork position

18 216060000003 3 Attention line, 100mm wide


19 101012100037 1 Nameplate-CE

20 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


21 101016100030 4 Decal-Lanyard anchorage points

22 101053000009 1 Decal-Use condition, GTJZ0608E


23 101040100010 1 Decal-Engage safety arm

24 101040100009 1 Decal-Tipping hazard

25 101053000008 1 Decal-Use condition, GTJZ0608E


26 101014100007 1 Decal-Platform electrical plug

27 101014100015 1 Decal-High Pressure Hazard

28 101014100022 1 Decal-Oil filling port

29 101014100032 2 Decal-Serial number


30 101040103008 2 Decal-Release brake
31 101058103001 1 Decal-IPAF
32 101040100005 1 Decal-Read manuals
33 101055103015 1 Decal-Emergency stop switch

34 101012100029 2 Decal-Crush hazard


35 101041103020 1 Decal-Tipping hazard

36 101012100019 1 Decal-Tipping hazard

GTJZ0608E&0808E Parts Manual 183 © Jul 2021


DECALS

No. Part No. Qty. Description

37 101012100008 2 Decal-Tipping hazard

38 101012100018 2 Decal-Crush hazard

© Jul 2021 184 GTJZ0608E&0808E Parts Manual


1 13 9 9 1 13

GTJZ0608E&0808E Parts Manual


37
37
35
27
22
36
14
3
3
4
4 5 6 7 29 12 23 8 9 38 10 11 29 6 5 36 35 5 6 29 12 26 8 9 32 29 6 5

185
7.8 DECALS(CE-IMPERIAL)-GTJZ0808E

34 7 20 19 18 33 38

16 15 17
9 2 F 2
29

25
28
29
4 4
3 3 24
17
21 31

30 30

© Jul 2021
DECALS
DECALS

No. Part No. Qty. Description

101054103015 1 Decals (CE-Imperial)-GTJZ0808E-5

1 101048103025 2 LOGO-SINOBOOM
2 101016100030 4 Decal-Lanyard anchorage points

3 101014100020 4 Decal-Lifting lugs

4 101014100021 4 Decal-Tiedown
5 101053103017 4 Decal-Wheel load 900kg

6 101014100013 4 Decal-Crush hazard


7 101012100005 2 Decal-Electrocution hazard
8 101014100014 2 Decal-No fire
9 216060000004 6 Attention line, 50mm wide
10 101014100017 1 Decal-Read manuals
11 101014100018 1 Decal-Platform up/down

12 101048103026 2 Decal-Logo, white

13 101054103012 2 Decal-2732E
14 101041103020 1 Decal-Tipping hazard

15 101012100037 1 Nameplate-CE

16 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


17 101014100032 2 Decal-Serial number
18 101054103019 1 Decal-Use condition, GTJZ0808E
19 101040100009 1 Decal-Tipping hazard

20 101040100005 1 Decal-Read manuals


21 101054103020 1 Decal-Use condition, GTJZ0808E
22 101014100007 1 Decal-Platform electrical plug

23 101014100015 1 Decal-High Pressure Hazard

24 101014100022 1 Decal-Oil filling port

25 101040100010 1 Decal-Engage safety arm

26 101014100016 1 Decal-Electrocution hazard


27 101014100008 1 Decal-Charging voltage

28 101014100025 1 Decal-Emergency down

29 101012100026 6 Decal-Forklift fork position

30 101040103008 2 Decal-Release brake


31 101058103001 1 Decal-IPAF
32 101016100031 1 Decal-Main power switch

33 101055103015 1 Decal-Emergency stop switch

34 101012100019 1 Decal-Tipping hazard

35 101012100018 2 Decal-Crush hazard


36 101012100008 2 Decal-Tipping hazard

© Jul 2021 186 GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

37 101012100029 2 Decal-Crush hazard


38 101062103022 2 Decal-Work environment verification

GTJZ0608E&0808E Parts Manual 187 © Jul 2021


© Jul 2021
1 12 16
DECALS

16 12 1

K E

15 15
34 34 4
26 19
10
20

5
5
7
7.9 DECALS(CE-S)-GTJZ0608E

7 8 9 17 27 11 18 13 14 17 9 8 37 8 9 17 6 11 18 32 17 9 8 37 35

188
E

K
10 24 36 23 22 33
21 2 2
F
12 17

3
29
25
17
7 7
5 5 21 28

31

30 30

GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

101053103008 1 Decals (CE-S)-GTJZ0608E

1 101040103021 2 LOGO-SINOBOOM
2 101058103017 4 Decal-Lanyard anchorage points

3 101014100025 1 Decal-Emergency down

4 101014100008 1 Decal-Charging voltage

5 101014100020 4 Decal-Lifting lugs

6 101014100016 1 Decal-Electrocution hazard


7 101014100021 4 Decal-Tiedown
8 101053103017 4 Decal-Wheel load 900kg

9 101014100013 4 Decal-Crush hazard


10 101053103005 2 Decal-Electrocution hazard
11 101014100014 2 Decal-No fire
12 216060000004 4 Attention line, 50mm wide
13 101014100017 1 Decal-Read manuals
14 101014100018 1 Decal-Platform up/down

15 101012100029 2 Decal-Crush hazard


16 101053103016 2 Decal-0608E
17 101012100026 6 Decal-Forklift fork position

18 216060000003 3 Attention line, 100mm wide


19 101055103002 1 Nameplate (CE)

20 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


21 101014100032 2 Decal-Serial number
22 101053103003 1 Decal-Use condition, GTJZ0608E
23 101054103002 1 Decal-Tipping hazard

24 101054103001 1 Decal-Read manuals


25 101053000008 1 Decal-Use condition, GTJZ0608E
26 101014100007 1 Decal-Platform electrical plug

27 101014100015 1 Decal-High Pressure Hazard

28 101014100022 1 Decal-Oil filling port

29 101014100026 1 Decal-Engage safety arm

30 101040103008 2 Decal-Release brake


31 101058103001 1 Decal-IPAF
32 101058103015 1 Decal-Main power switch

33 101058103016 1 Decal-Emergency stop switch

34 101012100018 2 Decal-Crush hazard


35 101041103020 1 Decal-Tipping hazard

GTJZ0608E&0808E Parts Manual 189 © Jul 2021


DECALS

No. Part No. Qty. Description

36 101049103022 1 Decal-Tipping hazard

37 101012100008 2 Decal-Tipping hazard

© Jul 2021 190 GTJZ0608E&0808E Parts Manual


1 13 9 9 1 13

GTJZ0608E&0808E Parts Manual


37
37
35 35
27
22
36
12
3
3
4
15
4 5 6 29 23 8 9 14 10 11 29 7 6 5 36 5 6 29 26 8 9 32 29 6 5 16
7.10 DECALS(CE-S)-GTJZ0808E

191
7 20 19 34 18
17 14 33

29 2 F 2
9
25
28
29

17 24
4 4
3 3
21 31

30 30

© Jul 2021
DECALS
DECALS

No. Part No. Qty. Description

101054103005 1 Decals (CE-S)-GTJZ0808E

1 101040103021 2 LOGO-SINOBOOM
2 101058103017 4 Decal-Lanyard anchorage points

3 101014100020 4 Decal-Lifting lugs

4 101014100021 4 Decal-Tiedown
5 101053103017 4 Decal-Wheel load 900kg

6 101014100013 4 Decal-Crush hazard


7 101053103005 2 Decal-Electrocution hazard
8 101014100014 2 Decal-No fire
9 216060000004 6 Attention line, 50mm wide
10 101014100017 1 Decal-Read manuals
11 101014100018 1 Decal-Platform up/down

12 101041103020 1 Decal-Tipping hazard

13 101054103014 2 Decal-0808E
14 101062103022 2 Decal-Work environment verification
15 101055103002 1 Nameplate (CE)

16 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


17 101014100032 2 Decal-Serial number
18 101054103021 1 Decal-Use condition, GTJZ0808E
19 101049103022 1 Decal-Tipping hazard

20 101054103001 1 Decal-Read manuals


21 101054103020 1 Decal-Use condition, GTJZ0808E
22 101014100007 1 Decal-Platform electrical plug

23 101014100015 1 Decal-High Pressure Hazard

24 101014100022 1 Decal-Oil filling port

25 101014100026 1 Decal-Engage safety arm

26 101014100016 1 Decal-Electrocution hazard


27 101014100008 1 Decal-Charging voltage

28 101014100025 1 Decal-Emergency down

29 101012100026 6 Decal-Forklift fork position

30 101040103008 2 Decal-Release brake


31 101058103001 1 Decal-IPAF
32 101058103015 1 Decal-Main power switch

33 101058103016 1 Decal-Emergency stop switch

34 101054103002 1 Decal-Tipping hazard

35 101012100018 2 Decal-Crush hazard

© Jul 2021 192 GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

36 101012100008 2 Decal-Tipping hazard

37 101012100029 2 Decal-Crush hazard

GTJZ0608E&0808E Parts Manual 193 © Jul 2021


© Jul 2021
1 16
DECALS

16 12 12 1

K E

39 39
38 38 4
26

5
5
7
7 8 9 17 15 27 11 18 13 14 10 17 9 8 37 42 8 9 17 15 6 11 18 32 17 9 8 37 35
7.11 DECALS(CSA)-GTJZ0608E

194
E
K
10 24 23 36 22
34 41 33
20 19 21

17 2 F 2

12
3

25 29
17

21
7 7 40 28
5 5 31

30 30

GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

101053103014 1 Decals (CSA)-GTJZ0608E-2

1 101048103025 2 LOGO-SINOBOOM
2 101016100030 4 Decal-Lanyard anchorage points

3 101014100025 1 Decal-Emergency down

4 101014100008 1 Decal-Charging voltage

5 101014100020 4 Decal-Lifting lugs

6 101014100016 1 Decal-Electrocution hazard


7 101014100021 4 Decal-Tiedown
8 101053103020 4 Decal-Wheel load 900kg

9 101014100013 4 Decal-Crush hazard


10 101040103013 2 Decal-Electrocution hazard
11 101014100014 2 Decal-No fire
12 216060000004 4 Attention line, 50mm wide
13 101014100017 1 Decal-Read manuals
14 101014100018 1 Decal-Platform up/down

15 101048103026 2 Decal-Logo, white

16 101053103015 2 Decal-2132E
17 101012100026 6 Decal-Forklift fork position

18 216060000003 3 Attention line, 100mm wide


19 101048103022 1 Nameplate(CSA)

20 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


21 101014100032 2 Decal-Serial number
22 101053103012 1 Decal-Use condition, GTJZ0608E
23 101040100009 1 Decal-Tipping hazard

24 101040100005 1 Decal-Read manuals


25 101053103013 1 Decal-Use condition, GTJZ0608E
26 101014100007 1 Decal-Platform electrical plug

27 101014100015 1 Decal-High Pressure Hazard

28 101014100022 1 Decal-Oil filling port

29 101014100026 1 Decal-Engage safety arm

30 101040103008 2 Decal-Release brake


31 101058103001 1 Decal-IPAF
32 101016100031 1 Decal-Main power switch

33 101055103015 1 Decal-Emergency stop switch

34 101048103023 1 Decal-Operating instructions

35 101038103017 1 Decal-Tipping hazard

36 101012100019 1 Decal-Tipping hazard

GTJZ0608E&0808E Parts Manual 195 © Jul 2021


DECALS

No. Part No. Qty. Description

37 101012100008 2 Decal-Tipping hazard

38 101012100018 2 Decal-Crush hazard


39 101012100029 2 Decal-Crush hazard
40 101040103015 1 Decal-Annual inspection

41 101040103014 1 Decal-Detachable bracket


42 104011100021 1 Decal-Crush hazard

© Jul 2021 196 GTJZ0608E&0808E Parts Manual


1 13 9 9 1 13

GTJZ0608E&0808E Parts Manual


37
37
35 35
27
22 101101
012012
100100
018029
36
38
3
3
4
7.12 DECALS(CSA)-GTJZ0808E

197
4 5 6 29 12 9 23 8 14 10 11 7 29 6 5 36 41 5 6 29 12 26 8 9 32 29 6 5

42 34 7 20 19 18
39 14 33
16 15 17
2 F 2
29
9

25
28
21
29

4 4 17 24
3 3
40 31

30 30

© Jul 2021
DECALS
DECALS

No. Part No. Qty. Description

101054103011 1 Decals (CSA)-GTJZ0808E-6

1 101048103025 2 LOGO-SINOBOOM
2 101016100030 4 Decal-Lanyard anchorage points

3 101014100020 4 Decal-Lifting lugs

4 101014100021 4 Decal-Tiedown
5 101053103020 4 Decal-Wheel load 900kg

6 101014100013 4 Decal-Crush hazard


7 101040103013 2 Decal-Electrocution hazard
8 101014100014 2 Decal-No fire
9 216060000004 6 Attention line, 50mm wide
10 101014100017 1 Decal-Read manuals
11 101014100018 1 Decal-Platform up/down

12 101048103026 2 Decal-Logo, white

13 101054103012 2 Decal-2732E
14 101062103022 2 Decal-Work environment verification
15 101048103022 1 Nameplate(CSA)

16 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


17 101014100032 2 Decal-Serial number
18 101054103018 1 Decal-Use condition, GTJZ0808E
19 101040100009 1 Decal-Tipping hazard

20 101040100005 1 Decal-Read manuals


21 101054103017 1 Decal-Use condition, GTJZ0808E
22 101014100007 1 Decal-Platform electrical plug

23 101014100015 1 Decal-High Pressure Hazard

24 101014100022 1 Decal-Oil filling port

25 101014100026 1 Decal-Engage safety arm

26 101014100016 1 Decal-Electrocution hazard


27 101014100008 1 Decal-Charging voltage

28 101014100025 1 Decal-Emergency down

29 101012100026 6 Decal-Forklift fork position

30 101040103008 2 Decal-Release brake


31 101058103001 1 Decal-IPAF
32 101016100031 1 Decal-Main power switch

33 101055103015 1 Decal-Emergency stop switch

34 101012100019 1 Decal-Tipping hazard

35 101012100018 2 Decal-Crush hazard


36 101012100008 2 Decal-Tipping hazard

© Jul 2021 198 GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

37 101012100029 2 Decal-Crush hazard


38 101038103017 1 Decal-Tipping hazard

39 101040103014 1 Decal-Detachable bracket


40 101040103015 1 Decal-Annual inspection

41 104011100021 1 Decal-Crush hazard


42 101048103023 1 Decal-Operating instructions

GTJZ0608E&0808E Parts Manual 199 © Jul 2021


© Jul 2021
1 16
DECALS

16 12 12 1

K E

39 39
41 41 4
26

5
5
7
7.13 DECALS(AS)-GTJZ0608E

7 8 9 17 15 27 11 18 13 14 10 17 9 8 37 8 9 17 15 6 11 18 32 17 9 8 37 35

200
E
K
10 24 23 36 22

20 19 21 38 33

17 2 F 2

12 3

25 29
17

21
7 7 28
5 31
5

30 30

GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

101053000006 1 Decals (AS)-GTJZ0608E-2

1 101048103025 2 LOGO-SINOBOOM
2 101016100030 4 Decal-Lanyard anchorage points

3 101014100025 1 Decal-Emergency down

4 101014100008 1 Decal-Charging voltage

5 101014100020 4 Decal-Lifting lugs

6 101014100016 1 Decal-Electrocution hazard


7 101014100021 4 Decal-Tiedown
8 101053103017 4 Decal-Wheel load 900kg

9 101014100013 4 Decal-Crush hazard


10 101055103019 2 Decal-Electrocution hazard
11 101014100014 2 Decal-No fire
12 216060000004 4 Attention line, 50mm wide
13 101014100017 1 Decal-Read manuals
14 101014100018 1 Decal-Platform up/down

15 101048103026 2 Decal-Logo, white

16 101053103016 2 Decal-0608E
17 101012100026 6 Decal-Forklift fork position

18 216060000003 3 Attention line, 100mm wide


19 101012100038 1 Nameplate-AS

20 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


21 101014100032 2 Decal-Serial number
22 101053000009 1 Decal-Use condition, GTJZ0608E
23 101040100009 1 Decal-Tipping hazard

24 101040100005 1 Decal-Read manuals


25 101053000010 1 Decal-Use condition, GTJZ0608E
26 101014100007 1 Decal-Platform electrical plug

27 101014100015 1 Decal-High Pressure Hazard

28 101014100022 1 Decal-Oil filling port

29 101014100026 1 Decal-Engage safety arm

30 101040103008 2 Decal-Release brake


31 101058103001 1 Decal-IPAF
32 101016100031 1 Decal-Main power switch

33 101055103015 1 Decal-Emergency stop switch

35 101041103020 1 Decal-Tipping hazard

36 101012100019 1 Decal-Tipping hazard

37 101012100008 2 Decal-Tipping hazard

GTJZ0608E&0808E Parts Manual 201 © Jul 2021


DECALS

No. Part No. Qty. Description

38 101040103014 1 Decal-Detachable bracket


39 101012100029 2 Decal-Crush hazard
41 101012100018 2 Decal-Crush hazard

© Jul 2021 202 GTJZ0608E&0808E Parts Manual


1 13 9 9 1 13

GTJZ0608E&0808E Parts Manual


37
37
35 35
27
22
36
38
3
3
4
7.14 DECALS(AS)-GTJZ0808E

4 5 6 29 12 23 8 9 14 10 11 7 29 6 5 36 5 6 29 12 26 8 9 32 29 6 5

203
7 34 20 19 18 39 14 33

16 15 17
2 F 2
9
29
25
28
4 29
4 24
3 3
17
21 31

30 30

© Jul 2021
DECALS
DECALS

No. Part No. Qty. Description

101054000005 1 Decals (AS)-GTJZ0808E-2

1 101048103025 2 LOGO-SINOBOOM
2 101016100030 4 Decal-Lanyard anchorage points

3 101014100020 4 Decal-Lifting lugs

4 101014100021 4 Decal-Tiedown
5 101053103017 4 Decal-Wheel load 900kg

6 101014100013 4 Decal-Crush hazard


7 101055103019 2 Decal-Electrocution hazard
8 101014100014 2 Decal-No fire
9 216060000004 6 Attention line, 50mm wide
10 101014100017 1 Decal-Read manuals
11 101014100018 1 Decal-Platform up/down

12 101048103026 2 Decal-Logo, white

13 101054103014 2 Decal-0808E
14 101062103022 2 Decal-Work environment verification
15 101012100038 1 Nameplate-AS

16 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


17 101014100032 2 Decal-Serial number
18 101054103019 1 Decal-Use condition, GTJZ0808E
19 101040100009 1 Decal-Tipping hazard

20 101040100005 1 Decal-Read manuals


21 101054103023 1 Decal-Use condition, GTJZ0808E
22 101014100007 1 Decal-Platform electrical plug

23 101014100015 1 Decal-High Pressure Hazard

24 101014100022 1 Decal-Oil filling port

25 101014100026 1 Decal-Engage safety arm

26 101014100016 1 Decal-Electrocution hazard


27 101014100008 1 Decal-Charging voltage

28 101014100025 1 Decal-Emergency down

29 101012100026 6 Decal-Forklift fork position

30 101040103008 2 Decal-Release brake


31 101058103001 1 Decal-IPAF
32 101016100031 1 Decal-Main power switch

33 101055103015 1 Decal-Emergency stop switch

34 101012100019 1 Decal-Tipping hazard

35 101012100018 2 Decal-Crush hazard


36 101012100008 2 Decal-Tipping hazard

© Jul 2021 204 GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

37 101012100029 2 Decal-Crush hazard


38 101041103020 1 Decal-Tipping hazard

39 101040103014 1 Decal-Detachable bracket

GTJZ0608E&0808E Parts Manual 205 © Jul 2021


© Jul 2021
1 16
DECALS

16 12 12 1

K E

39 39
34 38 38 4
26

5
5
7
7 8 9 10 17 15 27 11 18 13 14 17 9 8 37 8 9 17 15 6 11 18 32 17 9 8 37 35

206
E

K
10 24 23 22
7.15 DECALS(CE-POLAND)-GTJZ0608E

33
20 19 21
36 2 2
12 17 F

3
25
29
17
7 7
5 5 21
31 28

30 30

GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

101053103007 1 Decals (CE-PL)-GTJZ0608E

1 101048103025 2 LOGO-SINOBOOM
2 101016100030 4 Decal-Lanyard anchorage points

3 101014100025 1 Decal-Emergency down

4 101014100008 1 Decal-Charging voltage

5 101014100020 4 Decal-Lifting lugs

6 101014100016 1 Decal-Electrocution hazard


7 101014100021 4 Decal-Tiedown
8 101053103019 4 Decal-Wheel load 900kg

9 101014100013 4 Decal-Crush hazard


10 101012100005 2 Decal-Electrocution hazard
11 101014100014 2 Decal-No fire
12 216060000004 4 Attention line, 50mm wide
13 101014100017 1 Decal-Read manuals
14 101014100018 1 Decal-Platform up/down

15 101048103026 2 Decal-Logo, white

16 101053103015 2 Decal-2132E
17 101012100026 6 Decal-Forklift fork position

18 216060000003 3 Attention line, 100mm wide


19 101012100037 1 Nameplate-CE

20 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


21 101014100032 2 Decal-Serial number
22 101053000009 1 Decal-Use condition, GTJZ0608E
23 101040100009 1 Decal-Tipping hazard

24 101040100005 1 Decal-Read manuals


25 101053000008 1 Decal-Use condition, GTJZ0608E
26 101014100007 1 Decal-Platform electrical plug

27 101014100015 1 Decal-High Pressure Hazard

28 101014100022 1 Decal-Oil filling port

29 101014100026 1 Decal-Engage safety arm

30 101040103008 2 Decal-Release brake


31 101058103001 1 Decal-IPAF
32 101016100031 1 Decal-Main power switch

33 101055103015 1 Decal-Emergency stop switch

34 101058103000 1 Q-LINE(Logo)

35 101041103020 1 Decal-Tipping hazard

36 101012100019 1 Decal-Tipping hazard

GTJZ0608E&0808E Parts Manual 207 © Jul 2021


DECALS

No. Part No. Qty. Description

37 101012100008 2 Decal-Tipping hazard

38 101012100018 2 Decal-Crush hazard


39 101012100029 2 Decal-Crush hazard

© Jul 2021 208 GTJZ0608E&0808E Parts Manual


1 13 9 9 1 13

GTJZ0608E&0808E Parts Manual


37
37
35
39 27
22
36
38
3
3
4
4 5 6 7 29 12 23 8 9 14 10 11 29 6 5 36 35 5 6 29 12 26 8 9 32 29 6 5

209
14 33
7.16 DECALS(CE-POLAND)-GTJZ0808E

34 7 20 19 18
16 15 17
2 F 2
9 29

25
28
29
4 4 24
3 3 17
21 31

30 30

© Jul 2021
DECALS
DECALS

No. Part No. Qty. Description

101054103004 1 Decals (CE-PL)-GTJZ0808E

1 101048103025 2 LOGO-SINOBOOM
2 101016100030 4 Decal-Lanyard anchorage points

3 101014100020 4 Decal-Lifting lugs

4 101014100021 4 Decal-Tiedown
5 101054103016 4 Decal-Wheel load 900kg

6 101014100013 4 Decal-Crush hazard


7 101012100005 2 Decal-Electrocution hazard
8 101014100014 2 Decal-No fire
9 216060000004 6 Attention line, 50mm wide
10 101014100017 1 Decal-Read manuals
11 101014100018 1 Decal-Platform up/down

12 101048103026 2 Decal-Logo, white

13 101054103012 2 Decal-2732E
14 101062103022 2 Decal-Work environment verification
15 101012100037 1 Nameplate-CE

16 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


17 101014100032 2 Decal-Serial number
18 101054103019 1 Decal-Use condition, GTJZ0808E
19 101040100009 1 Decal-Tipping hazard

20 101040100005 1 Decal-Read manuals


21 101054103020 1 Decal-Use condition, GTJZ0808E
22 101014100007 1 Decal-Platform electrical plug

23 101014100015 1 Decal-High Pressure Hazard

24 101014100022 1 Decal-Oil filling port

25 101014100026 1 Decal-Engage safety arm

26 101014100016 1 Decal-Electrocution hazard


27 101014100008 1 Decal-Charging voltage

28 101014100025 1 Decal-Emergency down

29 101012100026 6 Decal-Forklift fork position

30 101040103008 2 Decal-Release brake


31 101058103001 1 Decal-IPAF
32 101016100031 1 Decal-Main power switch

33 101055103015 1 Decal-Emergency stop switch

34 101012100019 1 Decal-Tipping hazard

35 101012100018 2 Decal-Crush hazard


36 101012100008 2 Decal-Tipping hazard

© Jul 2021 210 GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

37 101012100029 2 Decal-Crush hazard


38 101041103020 1 Decal-Tipping hazard

39 101058103000 1 Q-LINE(Logo)

GTJZ0608E&0808E Parts Manual 211 © Jul 2021


© Jul 2021
1 16
DECALS

16 12 12 1

K E

34 34
38 38 4
26

5
5
7
7 8 9 10 17 15 27 8 9 17 15 6 11 18 32 17 9 8 37 35
7.17 DECALS(KCS)-GTJZ0608E

11 18 13 14 17 9 8 37

212
E

K
10 24 23 22 33

20 19 21
2 F 2
12 36 17

3
29
25
17
7 7
5 5 21 28
31

30 30

GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

101053103006 1 Decals (KCS)-GTJZ0608E

1 101048103025 2 LOGO-SINOBOOM
2 101016100030 4 Decal-Lanyard anchorage points

3 101014100025 1 Decal-Emergency down

4 101014100008 1 Decal-Charging voltage

5 101014100020 4 Decal-Lifting lugs

6 101014100016 1 Decal-Electrocution hazard


7 101014100021 4 Decal-Tiedown
8 101053103017 2 Decal-Wheel load 900kg

9 101014100013 4 Decal-Crush hazard


10 101012100005 2 Decal-Electrocution hazard
11 101014100014 2 Decal-No fire
12 216060000004 4 Attention line, 50mm wide
13 101014100017 1 Decal-Read manuals
14 101014100018 1 Decal-Platform up/down

15 101048103026 2 Decal-Logo, white

16 101053103016 2 Decal-0608E
17 101012100026 6 Decal-Forklift fork position

18 216060000003 3 Attention line, 100mm wide


19 101015100026 1 Nameplate (KC)

20 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


21 101014100032 2 Decal-Serial number
22 101053000009 1 Decal-Use condition, GTJZ0608E
23 101040100009 1 Decal-Tipping hazard

24 101040100005 1 Decal-Read manuals


25 101053000008 1 Decal-Use condition, GTJZ0608E
26 101014100007 1 Decal-Platform electrical plug

27 101014100015 1 Decal-High Pressure Hazard

28 101014100022 1 Decal-Oil filling port

29 101014100026 1 Decal-Engage safety arm

30 101040103008 2 Decal-Release brake


31 101058103001 1 Decal-IPAF
32 101055103018 1 Decal-Main power switch

33 101055103015 1 Decal-Emergency stop switch

34 101012100029 2 Decal-Crush hazard


35 101041103020 1 Decal-Tipping hazard

36 101012100019 1 Decal-Tipping hazard

GTJZ0608E&0808E Parts Manual 213 © Jul 2021


DECALS

No. Part No. Qty. Description

37 101012100008 2 Decal-Tipping hazard

38 101012100018 2 Decal-Crush hazard

© Jul 2021 214 GTJZ0608E&0808E Parts Manual


1 13 9 9 1 13

GTJZ0608E&0808E Parts Manual


36
36
34
21 26
35
37
3
3 4
4 5 6 7 28 12 22 8 9 10 11 28 6 5 35 34 5 6 28 12 25 8 9 31 28 6 5
7.18 DECALS(KCS)-GTJZ0808E

215
7 19 18 17 32

15 14 16 2 F 2
9
33 28
24
27
28
4 4 23
3 3
16
20 30

29 29

© Jul 2021
DECALS
DECALS

No. Part No. Qty. Description

101054103003 1 Decals (KCS)-GTJZ0808E-3

1 101048103025 2 LOGO-SINOBOOM
2 101016100030 4 Decal-Lanyard anchorage points

3 101014100020 4 Decal-Lifting lugs

4 101014100021 4 Decal-Tiedown
5 101053103017 4 Decal-Wheel load 900kg

6 101014100013 4 Decal-Crush hazard


7 101012100005 2 Decal-Electrocution hazard
8 101014100014 2 Decal-No fire
9 216060000004 6 Attention line, 50mm wide
10 101014100017 1 Decal-Read manuals
11 101014100018 1 Decal-Platform up/down

12 101048103026 2 Decal-Logo, white

13 101054103014 2 Decal-0808E
14 101015100026 1 Nameplate (KC)

15 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


16 101014100032 2 Decal-Serial number
17 101054000008 1 Decal-Use condition, GTJZ0808E
18 101040100009 1 Decal-Tipping hazard

19 101040100005 1 Decal-Read manuals


20 101054000007 1 Decal-Use condition, GTJZ0808E
21 101014100007 1 Decal-Platform electrical plug

22 101014100015 1 Decal-High Pressure Hazard

23 101014100022 1 Decal-Oil filling port

24 101014100026 1 Decal-Engage safety arm

25 101014100016 1 Decal-Electrocution hazard


26 101014100008 1 Decal-Charging voltage

27 101014100025 1 Decal-Emergency down

28 101012100026 6 Decal-Forklift fork position

29 101040103008 2 Decal-Release brake


30 101058103001 1 Decal-IPAF
31 101016100031 1 Decal-Main power switch

32 101055103015 1 Decal-Emergency stop switch

33 101012100019 1 Decal-Tipping hazard

34 101012100018 2 Decal-Crush hazard


35 101012100008 2 Decal-Tipping hazard

© Jul 2021 216 GTJZ0608E&0808E Parts Manual


DECALS

No. Part No. Qty. Description

36 101012100029 2 Decal-Crush hazard


37 101041103020 1 Decal-Tipping hazard

GTJZ0608E&0808E Parts Manual 217 © Jul 2021


DECALS

This Page Intentionally Left Blank

© Jul 2021 218 GTJZ0608E&0808E Parts Manual


8 SPECIAL OPTIONS

GTJZ0608E&0808E Parts Manual 219 © Jul 2021


SPECIAL OPTIONS

8.1 GPS INSTALLATION 1

5
2
3
1

No. Part No. Qty. Description

1 215020000105 2 Screw M4×12-A2-70 GB/T 818


2 215040000031 2 Washer 4-A2 GB/T 97.1
3 215040000002 2 Washer 4-A2-70 GB/T 93
4 203150003022 1 GPS/LTE antenna(Not Shown)

5 203020003040 1 GPS module (4G)(1000577)

© Jul 2021 220 GTJZ0608E&0808E Parts Manual


SPECIAL OPTIONS

8.2 GPS INSTALLATION 1

4
5
1

No. Part No. Qty. Description

1 215040000003 2 Washer 5-A2-70 GB/T 93


2 215020000006 2 Screw M5×12-A2-70 GB/T 70.1
3 203020003017 1 GPS terminal (including magnet)(1000254)

4 101038033017 1 Guard
5 215040000032 2 Washer 5-A2 GB/T 97.1

GTJZ0608E&0808E Parts Manual 221 © Jul 2021


SPECIAL OPTIONS

8.3 LED LIGHT INSTALLATION

No. Part No. Qty. Description

1 203990000003 2 Guard
2 215020000110 4 Screw M5×12-A2-70 GB/T 818
3 215040000003 4 Washer 5-A2-70 GB/T 93
4 203050000038 2 LED light, beacon

© Jul 2021 222 GTJZ0608E&0808E Parts Manual


SPECIAL OPTIONS

8.4 RCBO INSTALLATION

No. Part No. Qty. Description

1 203160000002 1 Current leakage protector

2 203090000002 1 Waterproof Cover, RCBO

GTJZ0608E&0808E Parts Manual 223 © Jul 2021


SPECIAL OPTIONS

8.5 EXTERNAL POWER INSTALLATION

© Jul 2021 224 GTJZ0608E&0808E Parts Manual


SPECIAL OPTIONS

No. Part No. Qty. Description

1 116003063047 Electrical plug options

1-1 203080000303 2 Electrical plug

1-2 203080000470 1 Plug, USS

2 203080000300 1 Industrial connector


3 101044063003 Options, AC power harness(Not Shown)

3-1 203230000705 1 Cable(GB)

3-2 203230000706 1 Cable(EN,used when RCBO is not equipped)

3-3 203230000707 1 Cable(USS)

3-4 203230000850 1 Cable(EN,used when RCBO is equipped)

4 101055063028 Options, AC input cord and plug

4-1 203080000534 1 AC input cord and plug (Type B, American and South American specs)(Type B,
American and South American specs)

4-2 203080000532 1 AC input cord and plug (Type G, HongKong and Middle East specs)(Type G,
HongKong and Middle East specs)

4-3 203080000530 1 AC input cord and plug (Type I, China and Australian specs)(Type I, China and
Australian specs)

4-4 203080000538 1 AC input cord and plug (Type E+F, European and Brazilian specs)(Type E+F,
European and Brazilian specs)

4-5 203080000537 1 AC input cord and plug (Type M, Macao specs)(Type M, Macao specs)

4-6 203080000539 1 AC input cord and plug (Type J, Swiss specs)(Type J, Swiss specs)

4-7 203080003043 1 AC input cord and plug (Type L, South American and Italian specs)(Type L,
South American and Italian specs)

GTJZ0608E&0808E Parts Manual 225 © Jul 2021


SPECIAL OPTIONS

8.6 FOOT SWITCH INSTALLATION

No. Part No. Qty. Description

1 203060003001 1 Footswitch
2 215010000052 3 Bolt M6×25-A2-70 GB/T 5783
3 215040000033 3 Washer 6-A2 GB/T 97.1
4 215040000004 3 Washer 6-A2-70 GB/T 93
5 101053063010 1 Foot switch harness(Not shown)

© Jul 2021 226 GTJZ0608E&0808E Parts Manual


SPECIAL OPTIONS

8.7 WORK LIGHT INSTALLATION

GTJZ0608E&0808E Parts Manual 227 © Jul 2021


SPECIAL OPTIONS

No. Part No. Qty. Description

1 215040000034 1 Washer 8-200HV-ZnD GB/T 97.1


2 215030000005 1 Nut M8-8-ZnD GB/T 6170
3 215010000064 1 Bolt M8×55-8.8-ZnD GB/T 5783
4 101015060019 1 Plate
5 203050000059 1 Work Light

6 101053063007 1 Work light harness(Not shown)

© Jul 2021 228 GTJZ0608E&0808E Parts Manual


SPECIAL OPTIONS

8.8 AC BOX AT PLATFORM INSTALLATION(ALL SPECS)


1 2
3
5

No. Part No. Qty. Description

1 215040000003 4 Washer 5-A2-70 GB/T 93


2 215040000032 4 Washer 5-A2 GB/T 97.1
3 215030000003 4 Nut M5-A2-70 GB/T 6170
4 201990003005 1 Connector
5 203080000301 1 Box, receptacle

6 215020000113 4 Screw M5×25-A2-70 GB/T 818

GTJZ0608E&0808E Parts Manual 229 © Jul 2021


SPECIAL OPTIONS

8.9 AC BOX AT PLATFORM INSTALLATION(EUROPEAN


STANDARD)

1 2
3
4

No. Part No. Qty. Description

1 215040000003 2 Washer 5-A2-70 GB/T 93


2 215040000032 2 Washer 5-A2 GB/T 97.1
3 215030000003 2 Nut M5-A2-70 GB/T 6170
4 203080000278 1 Box, receptacle

5 215020000112 2 Screw M5×20-A2-70 GB/T 818

© Jul 2021 230 GTJZ0608E&0808E Parts Manual


SPECIAL OPTIONS

8.10 AC BOX AT PLATFORM INSTALLATION(AMERICAN


STANDARD)

3 2

No. Part No. Qty. Description

1 203080000472 1 Box, receptacle

2 215040000002 4 Washer 4-A2-70 GB/T 93


3 215020000105 4 Screw M4×12-A2-70 GB/T 818
4 215030000002 4 Nut M4-8-A2-70 GB/T 6170

GTJZ0608E&0808E Parts Manual 231 © Jul 2021


SPECIAL OPTIONS

8.11 OVERHEAD PROTECTION INSTALLATION


B
A

B A

16
11

18

3 4
10 7

13
15
6
12

14 17 13 2
1
8
3 9

5
B

© Jul 2021 232 GTJZ0608E&0808E Parts Manual


SPECIAL OPTIONS

No. Part No. Qty. Description

1 215040000003 4 Washer 5-A2-70 GB/T 93


2 215020000007 4 Screw M5×16-A2-70 GB/T 70.1
3 215040000033 8 Washer 6-A2 GB/T 97.1
4 215010000228 2 Thumb bolt M8x20-8.8-ZnD DIN 316
5 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
6 101038040072 2 Bracket, Left
7 215010000205 4 Bolt M6×55-A2-70 GB/T5783
8 203060000151 2 Limit switch
9 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
10 215010000228 2 Thumb bolt M8x20-8.8-ZnD DIN 316
11 101038040071 2 Steel pipe, overhead

12 101038040059 2 Bracket, Right

13 215040000033 8 Washer 6-A2 GB/T 97.1


14 215020000007 4 Screw M5×16-A2-70 GB/T 70.1
15 203060000151 2 Limit switch
16 101038040071 2 Steel pipe, overhead

17 215040000003 4 Washer 5-A2-70 GB/T 93


18 215010000205 4 Bolt M6×55-A2-70 GB/T5783
19 101053063004 1 Overhead protection harness(Not shown)

GTJZ0608E&0808E Parts Manual 233 © Jul 2021


新的高 度ays For B et t er A ccess Solution
Alw
ys For B et t er A ccess Solution s
s
Always For B et t er A ccess Solution s
ess Solution s

Always for Better Access Solutions

Hunan Sinoboom
AS/NZSIntelligent Equipment Co., Ltd.
长沙市宁乡高新技术产业园区金洲大道东 128 Industrial
No.128, East Jinzhou Avenue, Ningxiang High-tech 号 Park, Changsha, Hunan, China
市宁乡高新技术产业园区金洲大道东 128 号
0086-0731-87116222
金洲大道东 128 号 (Sales) & 0086-0731-87116333
. com. cn ww (Service)
w.sinoboom. com. cn
sales@sinoboom.com
. com. cn ww w.sinoboom. com. cn
. com. cn www.sinoboom.com
ww w.sinoboom. com. cn
0731-87116111 hr@sinoboom
87116111 hr@sinoboom
长沙市宁乡高新技术产业园区金洲大道东 128 号
m
North American Subsidiary
0731-87116111 hr@sinoboom . Europe
com. cn Subsidiary
ww w.sinoboom. com. cn Korea Subsidiary
Sinoboom North American LLC Sinoboom B.V. Sinoboom Korea Co., Ltd.
310 Mason Creek Drive Nikkelstraat 26, NL-2984 AM Ridderkerk, 95, Docheong-ro, Yeongtong-gu, Suwon-
unit #100 The Netherlands si, Gyeonggi-do, Republic of Korea
Katy, TX 77450, US Tel: +31 180 225 666 Tel: 010–8310–8026
Tel: (281) 729–5425 E-mail: info@sinoboom.eu E-mail: ka1@sinoboom.com
E-mail: info@sinoboom.us

Australia Subsidiary Singapore Subsidiary Poland Subsidiary


Sinoboom Intelligent Equipment Pty Star Access Solutions Pte. Ltd. Sinoboom Poland sp. z o.o.
Ltd.
50/358 Clarendon St, South Melbourne 112 Robinson Road #03-01 Robinson 112 Ul. Bolesława Krzywoustego 74A
VIC 3205, Australia Singapore 068902 61-144 Poznań, Poland
E-mail: au@sinoboom.com

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