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ITH Bolt Tensioning Cylinder (ITH BTC)

Introduction
When pre-tensioning bolts one distinguishes between the
rotation and stretch method. Rotation methods work accor-
ding to the torque or the rotation angle principle. The
accuracy of the pre-load force is influenced by friction and
also torsion and bending strength. The ITH-Stretch-Method
is free of friction and torsion and provides a consistent pre-
load force with a tight tolerance of ±2.5%. It is designed for
highly stressed bolt connections. Long-standing partnerships
to industry leaders from the energy sector (turbine construc-
tion, power plant construction, wind turbines, oil and gas),
engine construction, general construction projects and heavy
machines prove the technical and economical advantages of
the ITH-Stretch-Method.

Explaining the ITH Stretch Method

The change bushing of the bolt
tensioning cylinder (BTC) is threaded
onto the projecting thread. The
turning sleeve encloses the nut.
The desired pressure is generated
by an ITH high pressure pump. This
creates an elongation in the bolt. The
pressure is calculated beforehand
using the initial tensioning force
of the bolt and the effective piston
surface.
When the pressure has been
achieved, the nut is threaded onto
the support surface without friction
by the turning sleeve. The bolt
tensioning cylinder can be removed
once the pressure is released.

See the explanation video on www.ITH.com

The 3D animation video explains the ITH stretch method in
40 seconds. Our responsive design website automatically
adapts its size to smart phones, tablet computers or desktop
computers.

To see the video scan the QR code with your

smart phone or visit www.ITH.com

Advantages of the ITH stretch method

3 High pre-load forces with small tool dimensions 3 Bolted joints subject to high temperatures (e.g. in gas
(e.g. thread W 510 or M340; 45,000 kN) turbines) can be disassembled even after long periods
3 No bending stress in the bolt of time.
3 Simultaneous parallel pre-tensioning of several bolts 3 Only tensile stress in bolt
(multi-tensioning system) possible 3 Linear relation between the pre-tensioning force of the
3 One bolt-tensioning cylinder can be used on bolts bolt and the hydraulic pressure of the bolt tensioning
of several dimensions cylinder guarantees high reproducibility.
3 Perfect for use with stainless steels as there is no risk of 3 Low αA value for certain grip lengths
cold soldering (seizing) of the thread 3 Well suited for on-site assembly

2  ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0
Features of ITH Bolt Tensioning Cylinder
1
2
3
4
5
Safety Features
1. Carying strap: Strong and flexible for an easy handling. Steel bar
version optionally. Bigger BTC’s can be equipped with balancers
or other custom lifting devices (ring loops and more)
2. Patented cycle counter: Counts and displays pressue cycles and
offers easy information regarding tool maintenance
3. NIOX coating: Extra Nickel-Chromium coating offers extra protection
from corrosion. Standard BTC are protected by burnishing.
4. Patented protection cap with handle: Increasing work safety and
ergonomic handling.
5. Safety measurement pin (PD-System only): Measuring bolt
elongation after applying pressure.
6. Patented safety fracture device: Increasing safety by keeping the
energy inside of the tool in case of wrong use.
ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0
10
8
Accelerating Features
7. Heavy Duty direct gear drive ( ¼“ or ½“).
8. Spring loaded turning sleeve: Speed up the assembling of the
bolt tensioning cylinder. The spring system pushes the turning
sleeve over the nut when the nut alighns.
9. Automatic piston return: return of the piston to the starting
position after pre-tensioning.
Precision Features
10. Direct pressure stretch documentation system (PSD-System):
Digital documentation of all bolting applications by operation
with bolt tensioning cylinders.
Further 2 or more Bolt Tensioning Cylinders can be used simultanously
(ITH Multi Tensioning). ITH BTCs operate with a reproducible pre-
tensioning force of ±2.5%.
3
Bolt Tensioning Cylinder Designs
The design of Bolt Tensioning Cylinders can be divided into or more pistion areas. For this reason the multi-stage Bolt
single-stage and multi-stage types. Single stage BTC’s have Tensioning Cylinders usually have a reduced outside diame-
one effective piston area while multi-stage BTC’s have two ter.

Standard bolt tensioning cylinder

Type ES - single-stage BTC Type MS - multi-stage BTC
3 One effective piston surface 3 Parallel design of the piston surface
3 Short design for application with axially limited and 3 Slim design for application with radially limited and
radially free spaces. axially free spaces.

F
F

P
P

Special design bolt tensioning cylinders

Type TWIN
3 Two change bushings in one cylinder.
3 For the simultaneous tightening and loosening of
multiple bolt connections.
3 Field of application: Engine and turbine construction.
Type Segment
3 Several change bushings in one cylinder
3 For the simultaneous tightening and loosening of
multiple bolt connections.
3 Field of application: Turbine construction, heavy
machinery and flange connections.

F F F F F F

P
P

Legende:

Piston Return Change Bushing Piston Cylinder Lock Nut

4  ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0
Technical Requirements
for the use of Bolt Tensioning Cylinders

To choose the right BTC the

following issues should be
clarified:
3 The required pretensioning force FM
and the required bolt quality
3 The surrounding dimensions of the
bolted joint (l1, l2, h3) and the
dimensions of the bolt and nut
h3
(h1, h2, d, P).
l2 d
dm
h2 P

h1

SW
l1

Pos Max. Ø Thread A/F width Nut hight Projecting Distance bolt Radial Axial Thread Ø Pitch Number of
preload force thread to bolt distance distance pitch Circle bolts
d h1 h2 l1 l2 h3 P dm n

You can fill out the table and send us the key information of your bolting application with an email to sales@ith.de. We offer free of
charge technical advise and will choose the best possible technical solution for you.

Recommendation for the design of bolted joints T

A
3 Ratio between projecting thread h2 and outer thread diameter d should be d
larger than 1.0
(h2 ≥ 1.0 · d) depending on the required preload force.
3 Ratio between clamping length lK to outer thread diameter d should be h2 ≥ 1,0 x d
bigger than 2.0
(lK ≥ 2.0 · d) A
3 The interface pressure pG at the supporting area should be checked
3 The number of split joints should be kept as low as possible (2). Therefore
the use of washers should be avoided.
3 If the interface pressure is excessive the use of washers cannot be avoided. dS
Choose your washers so big that the BTC can stand on the washer. lKmin = 2,5 x
3 Please consider the surface quality of the supporting area dS
3 Perpendicularity between bolt and supporting surface (tolerance is 1°)
T
3 The required preload force needs to be calculated in reference to the bolt
quality
3 Consider the tolerances of the threads of the bolt and nut

ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0 5
Yield strengths and preloads
Design parameters
For the use of Bolt Tensioning Cylinders ITH recommends a
thread projection above the nut of 1.0 x thread diameter d
(depending on the required preload force). From more than
30 years of experience ITH can also recommend to use a ratio
between thread diameter of the bolt (d) and clamping length
(Ik) should be: Ik min. 1:2.5
Defining the preload force
The required preload force is usually determined in the
bolted joint design. For a bolted joint design ITH
recommends to use the fundamental German bolting
guideline VDI 2230. The following preload forces are an ITH
recommendation for expansion bolts and stud bolts based
on a use of the yield strength of 90 % (Rp 0.2).

Bolt quality refering to

6.8 8.8 10.9 12.9
DIN/ISO 898
Yield point at
480 640 900 1080
[N/mm2 ]
Yield strength Rp0.2
660 940 1100
[N/mm2 ]
Bolt size A/F width* FVS [kN] FVD [kN] FVS [kN] FVD [kN] FVS [kN] FVD [kN] FVS [kN] FVD [kN]
acc. to DIN 2510
M 16x2 24 64 49 88 67 125 96 146 112
M 20x2,5 30 100 76 138 105 196 150 230 175
M 24x3 36 145 110 199 151 284 215 332 252
M 27x3 41 190 143 261 196 372 279 435 327
M 30x3,5 46 232 179 319 247 454 351 532 411
M 33x3,5 50 288 221 397 303 565 432 661 506
M 36x4 55 340 257 467 353 665 502 779 588
M 39x4 60 407 316 560 434 797 618 933 723
M 42x4,5 65 468 358 643 493 916 702 1072 821
M 45x4,5 70 546 428 751 588 1070 837 1252 980
M 48x5 75 616 477 847 656 1207 934 1412 1093
M 52x5 80 737 570 1014 784 1444 1117 1689 1307
M 56x5,5 85 852 657 1171 903 1668 1286 1951 1505
M 64x6 95 1123 882 1544 1213 2198 1728 2573 2022
M 72x6 105 1457 1161 2003 1597 2852 2274 3338 2661
M 80x6 115 1834 1478 2522 2032 3592 2894 4203 3387
M 90x6 130 2367 1909 3254 2624 4635 3738 5424 4374
M 100x6 145 2965 2394 4077 3292 4942 4688 6795 5486
M 110x6 155 3631 2903 4992 3992 6051 4838 8320 6653
M 120x6 170 4366 3530 6004 4854 7277 5883 10006 8090
M 125x8 180 4590 3812 6311 5242 7650 6354 10519 8736
M 140x8 200 5850 4724 8044 6496 9751 7874 13407 10827
M 150x8 210 6775 5472 9316 7525 11292 9121 15527 12541
M 160x8 220 7761 6276 10671 8629 12935 10459 17786 14381
M 170x8 230 8819 7134 12126 9809 14698 11889 20210 16348
M 180x8 255 9947 8047 13677 11064 16578 13411 22795 18440

*A/F width from M16 to M 68 according to ISO 4032. A/F width > M68 according to DIN 2510

Preloads for shaft bolts and reduced shaft bolts with a 90% use of the yield strength

Preloads for shaft bolts FVS Preloads for reduced shaft bolts FVD

6  ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0
Special designs
The bolt tensioning tool portfolio presented in this brochure
is only the standard range. However, ITH has the com-
petence and the know-how to design bolt tensioning cylinders
exactly to customer‘s requirements.
Bolt Tensioning Cylinder Type Segment
Several BTC segments are
combined to a ring which
allows simultaneous bolting
of several bolts. The even
preload distribution leads
to a high precision – useful
on ANSI flanges or sensitive
areas like this Nuclear Power
Station.
Bolt Tensioning Cylinder Type Large
Based on the single-stage
design ITH delivers Bolt
Tensioning Cylinders up to
M 800 (31 1/2‘‘). They are
applied like on this main
shaft of a gas turbine.
ITH Bolt Tensioning Cylinder Type
ITH tigthens and loosens
the bolted joints in Nuclear
Power Stations safely, pre-
cisely and reliably. Next to
other solutions a special
BTC set for the reaction
pressure vessel head (RPVH)
was deigned. (M150, 6“)
Pressure-Stretch-Documentation
The optional PSD / PD sys-
tem offers automatic control
and digital documentation
of the bolting procedure
with ITH Bolt Tensioning
Cylinders.
ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0
The following examples give you a snapshot of the ITH
Bolt Tensioning Cylinders solutions – and there is even
more. Contact us for a free of charge technical consultation
regarding your bolted joint.
Bolt Tensioning Cylinder Type TWIN
Simultaneous pre-tensio-
ning of 2 bolted connections
within a close axial distance.
ITH offers a scope from M16
to M52 (3/8’’ to 2’’).
Foundation bolt cylinders
It is commonly recommen-
ded to tighten anchor rods
or other foundation bolts
with ITH Bolt Tensioning
Cylinders. because no ben-
ding effects and no torsion
effects appear during their
use.
ITH-Multi-Tensioning
Simultanous tensioning of
several bolts at the same
tome like on these 2.5‘‘ –
8 UN turbine rotor bolts.
ITH Auto-Stretch
ITH developed a robot sup-
ported automation solution
for Bolt Tensioning Cylinders
which can be applied to
tighten bolts in series
production.
7
Bolt Tensioning Cylinder Type ES - Single Stage
3 Short design for application with axially limited and
radially free spaces.
3 Min. thread projection (h2) above the nut = 1.0 x d
(Dependent on the pre-load force).
3 Use for hexagon nut, heavy hex nuts, ISO 4032, DIN
2510, EN 14399, round nuts, ITH round nuts RMS, ITH
round nut RMZ, IHF round nut.

d3 Features
1. Patented safety fracture device
2. Automatic piston return
3. Interchangeable parts for different
thread and nut profiles
4. Pre-configured for optional bolt
d elongation measurement
5. Direct gear drive with internal gear
h4 6. Spring loaded turning sleeve
h5
7. Stroke limitation
h2 (Over-stroke limiter)
8. Control notch
9. Patented safety carrying handle
10. Patented cycle counter

Optional
SW

1. Chrome-nickel surface coating NIOX

2. Safety measurement pin for
thread projection
P
3. Swivel connection for high-pressure
coupling nipples
4. Multi-tensioning high –pressure
coupling
Fig. with optional features 5. Patented protection cap with handle

Casing bolt connection Foundation bolt connection

8  ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0
Type ES for Bolt Quality 10.9 – Standard 150
Type Order-no. Pre-load Force Thread d A/D-width Diameter d3 Installation Height h5
dimension h4
[kN] [lbs] [mm] [‘’] [mm] [‘’] [mm] [‘’] [mm] [‘’] [mm] [‘’]
ES 16 - 10.9
ES 20 - 10.9 Contact us for technical specifications with an email to: sales@ith.de
ES 22 - 10.9
ES 24 - 10.9 33.05441 306.2 68837 M 24 7/8 36 1 4/9 77.5 3,05 92.0 3.62 116.5 4.59
ES 27 - 10.9 33.05442 399.6 89834 M 27 1 41 1 5/8 87.5 3.44 90.5 3.56 116.5 4.59
ES 30 - 10.9 33.05443 486.1 109280 M 30 1 1/8 46 1 4/5 96.0 3.78 92.0 3.62 121.0 4.76
ES 33 - 10.9 33.05444 604.4 135875 M 33 1 1/4 50 2 105.0 4.13 105.2 4.14 137.3 5.41
ES 36 - 10.9 33.05445 712.0 160053 M 36 1 3/8 55 2 1/5 115.0 4.53 98.4 3.87 132.4 5.21
ES 39 - 10.9 33.05446 848.7 190787 M 39 1 1/2 60 2 3/8 124.5 4.90 102.8 4.05 139.2 5.48
ES 42 - 10.9 33.05447 980.9 220516 M 42 1 5/8 65 2 4/7 134.0 5.28 111.2 4.38 156.7 6.17
ES 45 - 10.9 33.05448 1145.9 257599 M 45 1 3/4 70 2 3/4 144.0 5.67 114.0 4.49 153.0 6.02
ES 48 - 10.9 33.05449 1290.0 290005 M 48 1 7/8 75 3 154.0 6.06 105.2 4.14 157.2 6.19
ES 52 - 10.9 33.05450 1540.0 346207 M 52 2 80 3 1/8 167.0 6.57 131.3 5.17 176.3 6.94
ES 56 - 10.9 33.05451 1775.0 399038 M 56 2 1/4 85 3 1/2 177.7 7.00 131.0 5.16 179.0 7.05
ES 60 - 10.9 33.05452 2075.6 466618 M 60 2 3/8 90 3 3/4 193.0 7.60 138.5 5.45 190,5 7.50
ES 64 - 10.9 33.05453 2325.2 522728 M 64 2 1/2 95 3 7/8 204.0 8.03 191.4 7.54 239.4 9.43
ES 68 - 10.9 33.05454 2685.4 603700 M 68 2 3/4 100 4 1/4 219.5 8.64 135.3 5.33 193.3 7.61
ES 72 - 10.9 33.05455 3010.1 676694 M 72 3 105 4 5/8 231.5 9.11 160.4 6.31 221.4 8.72
Up to
Contact us for technical specifications with an email to: sales@ith.de
ES 110 - 10.9

Contact us for:
• Designs of bolt qualities 5.6, 6.8, 8.8 or 12.9 
• Further technical specifications
• Special customized designs

We offer technical consultation regarding your bolted joint – optionally supported by an inspection at your site.
Contact us and we would be happy to give advise.

Foundation bolt connection Cylinder head assembly

ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0 9
Type ES for Bolt Quality 10.9 – Slim Line 225
Type Order-no. Pre-load Force Thread d A/D-width Diameter d3 Installation Height h5
dimension h4
[kN] [lbs] [mm] [‘’] [mm] [‘’] [mm] [‘’] [mm] [‘’] [mm] [‘’]
ES 16 - 10.9
ES 20 - 10.9 Contact us for technical specifications with an email to: sales@ith.de
ES 22 - 10.9
ES 24 - 10.9 33.05541 307.6 69152 M 24 7/8 36 1 4/9 73.0 2.87 89.7 3.53 114.2 4.49
ES 27 - 10.9 33.05542 400.5 90036 M 27 1 41 1 5/8 81.0 3.19 95.8 3.77 121.8 4.80
ES 30 - 10.9 33.05543 489.6 110067 M 30 1 1/8 46 1 4/5 88.5 3.48 93.8 3.69 122.8 4.83
ES 33 - 10.9 33.05544 604.4 135873 M 33 1 1/4 50 2 97.0 3.82 102.6 4.04 134.7 5.30
ES 36 - 10.9 33.05545 713.7 160449 M 36 1 3/8 55 2 1/5 106.5 4.19 101.1 3.98 135.1 5.32
ES 39 - 10.9 33.05546 850.9 191300 M 39 1 1/2 60 2 3/8 115.0 4.53 100.8 3.97 137.2 5.40
ES 42 - 10.9 33.05547 979.2 220138 M 42 1 5/8 65 2 4/7 124.0 4.88 110.0 4.33 145.9 5.74
ES 45 - 10.9 33.05548 1146.3 257697 M 45 1 3/4 70 2 3/4 132.0 5.20 116.5 4.59 155.5 6.12
ES 48 - 10.9 33.05549 1291.4 290324 M 48 1 7/8 75 3 142.0 5.59 109.0 4.29 151.5 5.96
ES 52 - 10.9 33.05550 1540.8 346396 M 52 2 80 3 1/8 153.0 6.02 128.1 5.04 173.1 6.81
ES 56 - 10.9 33.05551 1781.2 400420 M 56 2 1/4 85 3 1/2 165.0 6.50 133.7 5.26 181.7 7.15
ES 60 - 10.9 33.05552 2121.5 476925 M 60 2 3/8 90 3 3/4 178.0 7.01 137.5 5.41 189.5 7.46
ES 64 - 10.9 33.05553 2350.7 528454 M 64 2 1/2 95 3 7/8 189.0 7.44 143.9 5.66 198.9 7.83
ES 68 - 10.9 33.05554 2684.5 603498 M 68 2 3/4 100 4 1/4 201.0 7.91 144.0 5.67 202.0 7.95
ES 72 - 10.9 5533.055 3011.4 676995 M 72 3 105 4 5/8 214.0 8.43 155.7 6.13 216.7 8.53
ES 80 - 10.9
Up to Contact us for technical specifications with an email to: sales@ith.de
ES 150 - 10.9

Contact us for:
• Designs of bolt qualities 5.6, 6.8, 8.8 or 12.9 
• Further technical specifications
• Special customized designs

We offer technical consultation regarding your bolted joint – optionally supported by an inspection at your site.
Contact us and we would be happy to give advise.

Casing bolt connection Multi-Tensioning at gearbox bousing

10  ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0
 Type ES for Bolt Quality 8.8 – Standard 150
Type Order-no. Pre-load Force Thread d A/D-width Diameter d3 Installation Height h5
dimension h4
[kN] [lbs] [mm] [‘’] [mm] [‘’] [mm] [‘’] [mm] [‘’] [mm] [‘’]
ES 16 - 8.8 33.05638 88.0 19783 M 16 3/8 24 1 1/16 50.0 1.97 100.0 3.94 115.8 4.56
ES 20 - 8.8 33.05639 138.0 31024 M 20 3/4 30 1 1/4 58.0 2.28 102.6 4.04 122.8 4.83
ES 22 - 8.8 33.05640 172.0 38667 M 22 13/16 34 1 7/16 67.0 2.64 100.5 3.96 122.1 4.81
ES 24 - 8.8 33.05641 200.3 45025 M 24 7/8 36 1 4/9 69.0 2.72 114.7 4.52 114.2 4.49
ES 27 - 8.8 33.05642 260.7 58608 M 27 1 41 1 5/8 73.6 2.90 101.3 3.99 127.3 5.01
ES 30 - 8.8 33.05643 320.0 71939 M 30 1 1/8 46 1 4/5 81.7 3.22 93.0 3.66 122.0 4.80
ES 33 - 8.8 33.05644 400.3 89991 M 33 1 1/4 50 2 92.0 3.62 93.9 3.70 125.6 4.94
ES 36 - 8.8 33.05645 470.0 105661 M 36 1 3/8 55 2 1/5 98.6 3.88 97.1 3.82 131.1 5.16
ES 39 - 8.8 33.05646 560.0 125894 M 39 1 1/2 60 2 3/8 106.5 4.19 99.8 3.93 136.2 5.36
ES 42 - 8.8 33.05647 640.0 143878 M 42 1 5/8 65 2 4/7 115.0 4,53 106.8 4.20 142.7 5.62
ES 45 - 8.8 33.05648 754.0 169507 M 45 1 3/4 70 2 3/4 123.2 4.85 105.7 4.16 144.7 5.70
ES 48 - 8.8 33.05649 854.0 191988 M 48 1 7/8 75 3 132.5 5.22 105.4 4.15 147.9 5.82
ES 52 - 8.8 33.05650 1016.0 228407 M 52 2 80 3 1/8 142.0 5.59 124.5 4.90 169.5 6.67
ES 56 - 8.8 33.05651 1176.0 264377 M 56 2 1/4 85 3 1/2 155.0 6.10 131.8 5.19 179.8 7.08
ES 60 - 8.8 33.05652 1400.0 314734 M 60 2 3/8 90 3 3/4 166.0 6.54 128.8 5.07 180.8 7.12
ES 64 - 8.8 33.05653 1550.0 348456 M 64 2 1/2 95 3 7/8 176.0 6.93 156.5 6.16 211.5 8.32
ES 68 - 8.8 33.05654 1678.0 377231 M 68 2 3/4 100 4 1/4 187.0 7.36 127.8 5.03 185.8 7.31
ES 72 - 8.8 33.05655 1800.0 404658 M 72 3 105 4 5/8 191.0 7.52 153.2 6.03 214.2 8.43
ES 80 - 8.8 33.05656 2276.8 511843 M 80 3 1/4 115 5 215.0 8.46 153.9 6.06 221.9 8.73
ES 90 - 8.8 33.05657 2450.0 550785 M 90 3 1/2 130 5 3/8 225.0 8.86 156.3 6.15 233.3 9.19
ES 100 - 8.8 33.05658 2750.0 618228 M 100 4 145 6 1/8 243.0 9.57 186.0 7.32 271.0 10.67
ES 110 - 8.8 33.05659 3350.0 753114 M 110 4 1/4 155 6 1/2 268.0 10.55 204.7 8.06 297.7 11.72

Contact us for:
• Designs of bolt qualities 5.6, 6.8, 10.9 or 12.9 
• Further technical specifications
• Special customized designs

We offer technical consultation regarding your bolted joint – optionally supported by an inspection at your site.
Contact us and we would be happy to give advise.

Tower bolt connection Turbine casing bolt connection

ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0 11
 Bolt Tensioning Cylinder Typ MS – Multi Stage
3 Slim design for application with radially limited and
axially free spaces.
3 Min. thread projection (h2) above the nut = 1,0 x d
(Dependent on the pre-load force).
3 Use for hexagon nut, heavy hex nuts, ISO 4032, DIN
2510, EN 14399, round nuts, ITH round nuts RMS,
ITH round nut RMZ, IHF round nut

d3
Features
1. Patented safety fracture device
2. Automatic piston return
3. Interchangeable parts for different
thread and nut profiles
4. Pre-configured for optional bolt
elongation measurement
5. Direct gear drive with internal gear
6. Spring loaded turning sleeve
d
7. Stroke limitation
h4 h5 (Over-stroke limiter)
8. Control notch
9. Patented safety carrying handle
10. Patented cycle counter

Optional
1. Chrome-nickel surface coating NIOX
2. Safety measurement pin for thread
SW

projection
3. Swivel connection for high-pressure
coupling nipples
l1 4. Multi-tensioning high –pressure
coupling
Fig. with optional features 5. Patented protection cap with handle

slewing bearing Casing bolt connection

12  ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0
Type MS for Bolt Quality 10.9 – Slim Line 180 / 225
Type Order-no. Design Pre-load Force Thread d A/D-width Diameter d3 Installation Height h5
dimension h4
[kN] [lbs] [mm] [‘’] [mm] [‘’] [mm] [‘’] [mm] [‘’] [mm] [‘’]
MS 16 - 10.9
MS 20 - 10.9 Contact us for technical specifications with an email to: sales@ith.de
MS 22 - 10.9
MS 24 - 10.9 33.02791 322.0 72389 M 24 7/8 36 1 4/9 66.0 2.60 147.5 5.81 172.0 6.77
MS 27 - 10.9 33.02792 379.3 85270 M 27 1 41 1 5/8 71.5 2.81 140.6 5.54 166.5 6.56
MS 30 - 10.9 33.02793 457.6 102873 M 30 1 1/8 46 1 4/5 77.0 3.03 153.2 6.03 192.2 7.57
MS 33 - 10.9 33.02794 567.0 127467 M 33 1 1/4 50 2 84.5 3.33 139.5 5.49 181.5 7.15
MS 36 - 10.9 33.02795 Slim line 666.0 149723 M 36 1 3/8 55 2 1/5 93.4 3.68 157.5 6.20 197.5 7.78
180
MS 39 - 10.9 33.02796 800.0 179848 M 39 1 1/2 60 2 3/8 99.5 3.92 161.0 6.34 210.0 8.27
MS 42 - 10.9 33.02797 924.0 207724 M 42 1 5/8 65 2 4/7 107.0 4.21 174.0 6.85 220.0 8.66
MS 45 - 10.9 33.02798 1080.0 242795 M 45 1 3/4 70 2 3/4 113.0 4.45 177.0 6.97 226.0 8.90
MS 48 - 10.9 33.02799 1221.4 274583 M 48 1 7/8 75 3 121.5 4.78 179.0 7.05 231.0 9.09
MS 52 - 10.9 33.12800 1450.0 325975 M 52 2 80 3 1/8 127.0 5.00 202.8 7.98 259.8 10.23
MS 56 - 10.9 33.12801 1682.2 378166 M 56 2 1/4 85 3 1/2 137.8 5.43 218.9 8.62 287.9 11.33
MS 60 - 10.9 33.12802 1966.0 441976 M 60 2 3/8 90 3 3/4 149.5 5.89 209.0 8 274.1 10.79
Slim line
MS 64 - 10.9 33.12803 225 2213.0 497505 M 64 2 1/2 95 3 7/8 156.5 6.16 225.8 8.89 294.6 11.60
MS 68 - 10.9 33.12804 2545.0 572141 M 68 2 3/4 100 4 1/4 169.5 6.6 230.5 9 305 11.95
MS 72 - 10.9 33.12805 2882.0 647902 M 72 3 105 4 5/8 179.0 7.05 241.9 9.52 318.9 12.56
MS 80 - 10.9
Up to Contact us for technical specifications with an email to: sales@ith.de
MS 110 - 10.9

Contact us for:
• Designs of bolt qualities 5.6, 6.8, 8.8 or 12.9 
• Further technical specifications
• Special customized designs

We offer technical consultation regarding your bolted joint – optionally supported by an inspection at your site.
Contact us and we would be happy to give advise.

Tower segment bolt connection at wind turbine Tower segment bolt connection at tower crane

ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0 13
Bolt Tensioning Cylinder Type MSK – Multi Stage Compact
3 Slim design for application with radially limited and
axially free spaces.
3 Min. thread projection (h2) above the nut = 1.0 x d
(Dependent on the pre-load force).
3 Use for hexagon nut, heavy hex nuts, ISO 4032, DIN
2510, EN 14399, round nuts, ITH round nuts RMS,
ITH round nut RMZ, IHF round nut

d4 Features
1. Patented safety fracture device
2. Automatic piston return
3. Interchangeable parts for different
thread and nut profiles
4. Pre-configured for optional bolt
elongation measurement
5. Direct gear drive with internal gear
6. Spring loaded turning sleeve
h4 h3
7. Stroke limitation
(Over-stroke limiter)
d1 8. Control notch
9. Patented safety carrying handle
b
10. Patented cycle counter

Optional
1. Chrome-nickel surface coating NIOX
2. Safety measurement pin for thread
SW

projection
3. Swivel connection for high-pressure
P coupling nipples
4. Multi-tensioning high –pressure
coupling
Fig. with optional features 5. Patented protection cap with handle

Rotor blade assembling Casing bolt connection

14  ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0
Type MSK for Bolt Quality 10.9 – Compact 150
Type Order-no. Pre-load Force Thread d A/D-width Diameter d3 Installation Height h5
dimension h4
[kN] [lbs] [mm] [‘’] [mm] [‘’] [mm] [‘’] [mm] [‘’] [mm] [‘’]
MSK 16 - 10.9
Up to
MSK 22 - 10.9
MSK 24 - 10.9 33.04591 308.5 69354 M 24 7/8 36 1 4/9 57.0 2.24 164.0 6.46 190.5 7.50
MSK 27 - 10.9 33.04592 401.5 90261 M 27 1 41 1 5/8 63.5 2.50 170.6 6.72 199.6 7.86
MSK 30 - 10.9 33.04593 485.5 109152 M 30 1 1/8 46 1 4/5 70.0 2.76 170.7 6.72 202.7 7.98
MSK 33 - 10.9 33.04594 606.3 136302 M 33 1 1/4 50 2 78.3 3.08 190.0 7.48 224.6 8.84
MSK 36 - 10.9 33.04595 708.3 159233 M 36 1 3/8 55 2 1/5 82.6 3.25 201.0 7.91 237.0 9.33
MSK 39 - 10.9 33.04596 842.2 189335 M 39 1 1/2 60 2 3/8 90.8 3.57 219.4 8.64 259.4 10.21
MSK 42 - 10.9 33.04597 974.4 219044 M 42 1 5/8 65 2 4/7 98.0 3.86 220.0 8.66 263.0 10.35
MSK 45 - 10.9 33.04598 1140.5 256396 M 45 1 3/4 70 2 3/4 105.0 4.13 234.9 9.25 278.9 10.98
MSK 48 - 10.9 33.04599 1288.4 289645 M 48 1 7/8 75 3 111.5 4.39 245.8 9.68 293.8 11.57
MSK 52 - 10.9 33.04600 1529.7 343899 M 52 2 80 3 1/8 122.0 4.80 256.3 10.09 307.2 12.09
MSK 56 - 10.9 33.04601 1785.0 401286 M 56 2 1/4 85 3 1/2 130.5 5.14 294.4 11.59 350.4 13.80
MSK 60 - 10.9 33.04602 2125.8 477892 M 60 2 3/8 90 3 3/4 140.8 5.54 290.0 11.42 342.0 13.46
MSK 64 - 10.9 33.04603 2336.8 525336 M 64 2 1/2 95 3 7/8 147.8 5.82 290.4 11.43 352.4 13.87
MSK 68 - 10.9 33.04604 2745.0 617103 M 68 2 3/4 100 4 1/4 159.8 6.29 318.4 12.54 377.4 14.86
MSK 72 - 10.9 33.04605 3041.2 683697 M 72 3 105 4 5/8 168.0 6.61 324.0 12.76 387.0 15.24
MSK 80 - 10.9
Up to Contact us for technical specifications with an email to: sales@ith.de
MSK 110 - 10.9

Contact us for:
• Designs of bolt qualities 5.6, 6.8, 8.8 or 12.9 
• Further technical specifications
• Special customized designs

We offer technical consultation regarding your bolted joint – optionally supported by an inspection at your site.
Contact us and we would be happy to give advise.

Ladle turret bolt connection Casing bolt connection

ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0 15
Electric High Pressure Pumps Type HydroMax

The electric high pressure pump Hydromax, developed by designed for high cycles and fast working processes.
ITH, is manufactured in different designs. The Hydromax 18 Additional features include user-friendly operation and
is used for service jobs and the Hydromax 37, 38 and 39 are increased safety because of the positioning of the hydraulic
used for shop applications. ITH HydroMax pumps are couplings.

6 Features
5 1. Oil cooler
6 2. ITH Hydro Booster
4
3. Protective aluminum frame with
3 7 lifting point
2
4. Hydraulic shut-off valve
5. High pressure gauge with protective
cover
8
1 6. Safety positioning of the two high
pressure couplings (directed away
9 from user, work safe design)
7. Oil level indicator
8. Pressure adjusting valve (PAV),
for variable pressure adjusting
9. Multi ribbed oil tank, for optimal
10 cooling
10. Low voltage indicator light & Electronic
cycle counter at the control box

Fig.: HydroMax 18

Performance Remotes
3 Max. operating pressure 3.000 bar
3 Voltage range from 90 V - 480 V for 50 Hz and/or 60 Hz
3 NIOX-Coating of all steel components (offshore ready)
3 Safe positioning of the two high pressure couplings
3 Wear-free single rotor-eccentric shaft
3 Standard: Remote
3 Optional: Digital Remote displaying pressures
3 Optional: Constant digital automatic pressure control
(APC, see page 19).
3 Optional: Direct pressure stretch documentation system
(PSD-System).
3 Optional for HydroMax 18 and 38: Suitable for offshore
applications by NIOX-Coating and aluminum frame with Standard (10m) Optional: Multi-Function
protective cage Digital (10m) Remote for
Automatic
Pressure Control
function (APC)

16  ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0
 HydroMax 18
Field of application: Order no. 34.x1318- Motor-ID
3 For service and assembling jobs Type 1813 1815 1825
3 Optimized weight Pressure max. [bar] 1.350 1.500 2.500
3 Easy transport Dimension (LxWxH) 620 x 360 x 400mm
3 One-man operation with remote Weight 41.6 kg (without oil 37 kg)
Connection 90-110 V 1 50+60 Hz -09174
190-230 V 1 50 Hz -19150
190-230 V 1 60 Hz -19160
200-230 V 3 50+60 Hz -20370
380-420 V 3 50+60 Hz -40370
480 V 3 60 Hz -48360
Capacity Phase Frequency Motor-ID

HydroMax 37
Field of application: Order no. 34.x1337- Motor-ID
3 For shop applications Type 3713 3715 3725
3 Manual shut-off valve Pressure max. [bar] 1.350 1.500 2.500
3 High performance motor Dimension (LxWxH) 640 x 440 x 450mm
3 Designed for high bolt cycles Weight 61.0 kg
and large bolt dimensions Connection 230 V 1 50 Hz -23150
230 V 1 60 Hz -23160
230 V 3 50+60 Hz -23370
380-420 V 3 50+60 Hz -40370
480 V 3 60 Hz -48360
Capacity Phase Frequency Motor-ID

HydroMax 38
Field of application: Order no. 34.x1338- Motor-ID
3 For shop applications Type 3813 3815 3825
3 One-man operation with remote Pressure max. [bar] 1.350 1.500 2.500
3 High performance motor Dimension (LxWxH) 640 x 440 x 450mm
3 Designed for high bolt cycles Weight 66.4 kg
and large bolt dimensions Connection 230 V 1 50 Hz -23150
230 V 1 60 Hz -23160
230 V 3 50+60 Hz -23370
380-420 V 3 50+60 Hz -40370
480 V 3 60 Hz -48360
Capacity Phase Frequency Motor-ID

HydroMax 39
Field of application: Order no. 34.x1339- Motor-ID
3 For shop applications and Type 3913 3915 3925
service jobs Pressure max. [bar] 1.350 1.500 2.500
3 One-man operation with remote Dimension (LxWxH) 640 x 370 x 450mm
3 High performance motor Weight 64.3 kg
3 Optimized weight Connection 230 V 1 50 Hz -23150
3 Designed for high bolt cycles 230 V 1 60 Hz -23160
and large bolt dimensions
230 V 3 50+60 Hz -23370
380-420 V 3 50+60 Hz -40370
480 V 3 60 Hz -48360
Capacity Phase Frequency Motor-ID

ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0 17
Electric High Pressure Pumps Type EcoMax

For standard applications with high cycles ITH developed obtained by aluminum protection and transport frame.
electric high pressure pumps EcoMax. A robust design is

Features
1. Aluminum Frame
2 2. High pressure couplings
4
1
3. High pressure gauge
4. Oil level sight glass
5. Pressure adjusting valve (PAV),
for variable pressure adjusting
5 6. Multi ribbed oil tank,
for optimal heat exchange
6

Fig.: EcoMax 18

Performance Remotes for EcoMax 18

3 Max. operating pressure 1.500 bar
3 Voltage range from 90 V - 690 V for 50 Hz and/or 60 Hz
3 Wear-free single rotor-eccentric shaft
3 Service-friendly by small number of components
Reduction of Maintenance-costs
3 Easy transport
3 Standard for Ecomax 18: Remote
3 Optional for Ecomax18: Digital remote with displayed
pressure
3 Optional for Ecomax 18: Constant digital automatic
pressure control (APC, see page 19).
3 Optional for Ecomax 18: Constant digital automatic
pressure control (APC) Standard (10m) Optional: Multi-Function
Digital (10m) Remote for
Automatic
Pressure Control
function (APC)

18  ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0
 EcoMax 17
Field of application: Order no. 34.x1117- Motor-ID
3 For service and assembling jobs Type 1713 1715
3 Optimized weight
Pressure max. [bar] 1.350 1.500
3 Easy transport
3 Manual shut-off valve Dimension (LxWxH) 495 x 350 x 375mm
Weight 30.5 kg
Connection 90-110 V 1 50 Hz -09150-19
90-110 V 1 60 Hz -09160-19
190-230 V 1 50 Hz -19150-19
190-230 V 1 60 Hz -19160-19
230 V 3 50+60 Hz -2337x
380-420 V 3 50+60 Hz -4037x
480 V 3 60 Hz -4836x
690 V 3 50+60 Hz -6937x
Capacity Phase Frequency Motor-ID

EcoMax 18
Field of application: Order no. 34.x1218- Motor-ID
3 For service and assembling jobs Type 1813 1815
3 Optimized weight
Pressure max. [bar] 1.350 1.500
3 Easy transport
3 One-man operation Dimension (LxWxH) 495 x 350 x 375mm
Weight 35.0 kg
Connection 90-110 V 1 50 Hz -09150-IS1
90-110 V 1 60 Hz -09160-IS1
190-230 V 1 50 Hz -19150-IS1
190-230 V 1 60 Hz -19160-IS1
230 V 3 50+60 Hz -2337x
380-420 V 3 50+60 Hz -4037x
480 V 3 60 Hz -4836x
690 V 3 50+60 Hz -6937x
Capacity Phase Frequency Motor-ID

Automatic-Pressure-Control APC
When operating ITH bolt tensioning cylinders, it can happen the bolt connection. The digital automatic pressure control
that the pressure drops by stretching of the hose lines or (APC) readjusts the pre-determined pressure constantly and
settling of the construction. This has effects on the results of ensures a high degree of accuracy at the bolt connection.

Pressure

APC-Pressure

Current-Pressure

Time
Pressure ITH High Pressure Pump with APC control

ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0 19
Compact High Pressure Pumps Type MicroMax

ITH Micro Pump Series were developed for service jobs for limited spaces or jobs of certain height the ITH Micro Pumps
crane and wind turbine manufacturers. By a compact design, work reliable, quick, safe and comfortable. Battery version
low weight and optimized dimensions the ITH Micro Pumps Type MicroMax 72 even enables you to work independently
perfectly match the requirements for these applications. In from wired power supplies.

3
4
5 Features
1. Two high pressure couplings
2. Pressure adjusting valve (PAV),
for variable pressure adjusting
3. High pressure gauge
with protection cover
6 4. Protective aluminum frame
5. Automatic Cycle counter integrated
2
6. Oil Level Sight Glass
7. Hydraulic Shut Off Valve
1
7

Fig.: MicroMax 70

Performance Remotes for MicroMax 70

3 Easy transport by lightweight design
3 Maximum pressure: 1.500 bar
3 Worldwide use: motor works on both 50 Hz and 60 Hz
with voltages from 90 V – 110 V or 190 V – 230 V
3 NIOX-Coating of all steel components (Offshore ready)
3 Builds up pressure quickly – fast working process
3 Easy handling even in limited spaces
3 Standard for MicroMax 70: Remote
3 Optional for MicroMax 70: Digital remote with displayed
pressure
3 Optional for MicroMax 70: Suitable for offshore
applications by NIOX-Coating and aluminum frame with
protective cage Standard (10m) Optional:
Digital (10m)

20  ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0
 MicroMax 70 - with remote
Field of application: Order no. 34.01070-Motor-ID 34.11070-Motor-ID
3 For service jobs Type 7013 7015
3 Optimized weight
Pressure max. [bar] 1.350 1.500
3 Easy one-man operation with
remote Dimension (LxWxH) 390 x 290 x 450mm
Oil tank volume 3 l / 1.5 l usable
Weight 22.5 kg
Connection 90-110 V 1 50+60 Hz -09174
190-230 V 1 50+60 Hz -19174
Capacity Phase Frequency Motor-ID

MicroMax 71 – with manual shut-off valve

Field of application: Order no. 34.01071-Motor-ID 34.11071-Motor-ID
3 For service jobs Type 7113 7115
3 Optimized weight
Pressure max. [bar] 1.350 1.500
3 Manual adjusting of the
pressure by PAV Dimension (LxWxH) 390 x 290 x 450mm
(Pressure Adjusting Valve) Oil tank volume 3 l / 1.5 l usable
Weight 21.5 kg
Connection 90-110 V 1 50+60 Hz -09174
190-230 V 1 50+60 Hz -19174
Capacity Phase Frequency Motor-ID

MicroMax 72 – Battery version

Field of application: Order no. 34.00072 34.10072
3 For service jobs Type 7213 7215
3 High performance motor,
Pressure max. [bar] 1.350 1.500
long battery capacity
3 Easy cordless operation Dimension (LxWxH) 340 x 250 x 450mm
3 Long life 28V-Li-Ion battery Oil tank volume 3 l / 1.5 l usable
3 Fast pressure built-up for fast Weight 14.8 kg
assembling jobs
Connection 28 V / Li-Ion

Included with:

Replacement battery Quick-charger battery station

ITH High Pressure Pumps for offshore applications

Features: High Pressure Pump Order no.
3 Suitable to all ITH High Pressure Hydromax 18 34.x4318-Motor-ID
Pump units
Hydromax 38 34.x4388-Motor-ID
3 Coated components
3 Aluminum frame with protective MicroMax 70 34.x4070-Motor-ID
cage for protection of all
important components

Fig.: MicroMax 70 with protectiv cage

ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0 21
Pneumatic High Pressure Pumps Type AeroMax

For bolting jobs in areas where there is a risk of explosion or and 10 are designed for shop applications while AeroMax 89
where there is no electric power supply ITH offers Pneumatic and 90 are made for service jobs because of their lightweight
High Pressure Pumps „Aeromax“ in several types. AeroMax 9 design and easy transport.

Features
1. Two high pressure couplings
4
2. Pressure adjusting valve (PAV),
for variable pressure adjusting
3. Protective aluminum frame
3 4. Support Unit with oiler, water filter,
air pressure gauge and air shut off
valve
5. High pressure gauge
5
6. Oil level sight glass
2
6 7. Shut-off valve

7
1

Fig.: AeroMax 9

Performance Pneumatic Remote for Aeromax 179

3 Maximum Pressures up to 3000 bar
3 No electric power supply required
3 Easy-to-service-design by optimized number of components,
which leads to a reduction of maintenance costs
3 Easy transport
3 Movable and lockable wheels
3 Optional for Aeromax 179: Pneumatic remote

Remote (5m) with pneumatic shut-off valve

(No electric power supply required)

22  ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0
 AeroMax 9 - Shop-Version with PAV and AeroMax 10 – Shop version without PAV
Field of application: Order no. 34.x0009 / 34.x0010
3 For shop applications Type 0913 / 1013 0915 / 1015 0925 / 1025 1030
3 Designed for high cycles
Pressure max. [bar] 1.350 1.500 2.500 3.000
Min. air pressure [bar] 4.5 5.0 6.0 7.0
Air requirement ca. 1400 l/min
Dimension (LxWxH) 430 x 330 x 660mm
Weight 35.0 kg

AeroMax 89 - Mini-Version with PAV and AeroMax 90 – mini version without PAV
Field of application: Order no. 34.x0089 / 34.x0090
3 For service- and assembling jobs Type 8913 / 9013 8915 / 9015 8925 / 9025 9030
3 Light-weight design
Pressure max. [bar] 1.350 1.500 2.500 3.000
3 Easy transport
Min. air pressure [bar] 5.0 5.5 6.0 7.0
Air requirement ca. 900 l/min
Dimension (LxWxH) 430 x 330 x 660mm
Weight 21.0 kg

AeroMax 179 - Shop-Version with pneumatic Remote

Field of application: Order no. 34.x0179
3 For service and assembling jobs Type 7913 / 7013 8915 / 9015 8925 / 9025 9030
3 Light-weight design
Pressure max. [bar] 1.350 1.500 2.500 3.000
3 Easy transport
3 Easy-to-use by pneumatic remote Min. air pressure [bar] 6.0 6.0 6.0 7.0
Air requirement ca. 1400 l/min
Dimension (LxBxH) 430 x 400 x 660mm
Weight 21.0 kg

TravelMax 41
Field of application: Order no. 34.x0041
3 For service and assembling jobs Type 4115 4125
3 Compact and light weight design
Pressure max. [bar] 1.315 2.500
3 Easy to maintain
3 Easy transport by case with Min. air pressure [bar] 6.0 6.0
trolley function Air requirement ca. 900 l/min
Dimension (LxWxH) 500 x 305 x 457mm
Weight 27.5 kg

ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0 23
Hand Lever High Pressure Pumps Type LeverMax – Single Stage
LeverMax 111 and 125
For service and assembling jobs, ITH offers the practical hand transport. For hand lever high pressure pumps no power
lever high pressure pumps. The compact design enables supply is required.
operating in difficult accessible working areas and an easy

Features
1. Pressure adjusting valve (PAV),
for variable pressure adjusting
2. High pressure gauge
2 with protection cover

3 3. Locking mechanism for easy transport

1 4. Shut-off valve
5. High pressure coupling

4
5

Fig.: LeverMax 125 - mini

LeverMax 111 - Standard and Mini*

Order no. 34.x0111
Type 11113 11115 11125 11130
Pressure max. [bar] 1.350 1.500 2.500 3.000
Dimension (LxWxH) 760 x 180 x 305 mm
Weight 10.0 kg

LeverMax 125 - Standard and Mini* with PAV

Order no. 34.x0125
Type 12513 12515 12525 12530
Pressure max. [bar] 1.350 1.500 2.500 3.000
Dimension (LxWxH) 760 x 180 x 305 mm
Weight 10.4 kg

*Mini: The hand lever high pressure pump mini-version has a shorter oil tank and therefor a lower weight.

24  ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0
Hand Lever High Pressure Pumps Type LeverMax – Double Stage
LeverMax 235 and 255
To perform faster bolting procedures ITH offers a double
stage manual pump series.

Features
1. Pressure adjusting valve (PAV),
2 for variable pressure adjusting
2. High pressure gauge
1 with protection cover

3 3. Locking mechanism for easy transport

4. Shut-off valve
5. 1 hydraulic pressure coupling
(standard), 2nd coupling optional
for ITH Multi Tensioning

4
5

Fig.: LeverMax 255 – with 2 couplings

LeverMax 235 - Standard and Mini*

Order no. 34.x0235
Type 34.10235 34.20235 34.30235
Pressure max. [bar] 1.500 2.500 3.000
Oil volume 1,75 l 1,75 l 1,75 l
(usable oil volume) 1,4 l 1,4 l 1,4 l
Weight 11 kg 13.5 kg 13.5 kg
Dimensions (LxWxH) 830 x 220 x 270 mm

LeverMax 255 - Standard and Mini* with PAV

Order no. 34.x0255
Type 34.10255 34.20255
Pressure max. [bar] 1.500 2.500
Oil volume 1,75 l 1,75 l
(usable oil volume) 1,4 l 1,4 l
Weight 11.0 kg 14.0 kg
Dimensions (LxWxH) 830 x 220 x 270 mm

*Mini: The hand lever high pressure pump mini-version has a shorter oil tank and therefor a lower weight.

ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0 25
Hydraulic equipment
High Pressure Hose Lines
Series 30 - Standard Series 32 - Protection cover

3 Inner: Polyamide 3 Material: PVC

3 Outer: Polyurethane 3 Abrasion resistant
3 Chemical resistant

Series 33 – Safety spring (kink protection) Series 34 - Protection cover + safety spring

3 Hard drawn
3 Galvanized

Fig.: 2.500 bar version

Series 30 high pressure hose line standard • High abrasion resistance

Series 32 high pressure hose line with protection cover • Small bending radius
Series 33 high pressure hose line with safety spring (kink protection) • Pressure cover of steel wire (across)
Series 34 high pressure hose line with protection cover + safety spring • High flexibility

Order no. key: 34.x00xx-xxxx

length Length-ID pressure-
colour Pressure-ID
max.
2.0 m 0020 Pressure-ID
1.000 bar Red 0
3.0 m 0030 Series
1.500 bar Silver 1 Length-ID
4.0 m 0040
2.500 bar Blue 2
5.0 m 0050
3.000 bar Blue 3
6.0 m 0060
Each further length deliverable

Nipples and Couplings

Series 50: Series 52: Series 55:

3 Galvanized steel 3 Galvanized steel 3 Galvanized steel

3 With protection cap 3 With protection cap 3 With protection cap
3 Lock ring

Series 50 high pressure coupling with internal thread* • Non-drip coupling

Series 52 high pressure coupling with internal thread * • Patented sealing system
Series 54 high pressure coupling with safety ring 1,500 bar* • One-hand coupling
Series 55 high pressure coupling with safety ring 2,500 bar* • With safety locking. Prevented inadvertently uncoupling.

Order no. key: 34.x00xx

Pressure-
Colour Pressure-ID
max.
Pressure-ID
1.500 bar* Black 1
Series
2.500 bar* Blue 2
3.000 bar** Red 3

*:With outer and inner thread standard G - ¼“ deliverable.

**: 3,000 bar coupling with safety ring as a standard feature.

26  ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0
Hydraulic equipment
High Pressure Hose Lines
Coupling elbow Series 120 – Twin thread nipple

90,4 mm 54,0 mm

Fig.: 34.20061

Pressure Dimension Pressure Dimension Thread

Colour Order no. Order no.
max. [mm] max. [mm] Version
1.500 bar* Black 67 x 66 x 28.2 34.10061 2.500 bar 19 x 45 G ¼‘‘ 34.20120
2.500 bar* Blue 67 x 79 x 28.2 34.20061 2.500 bar 19 x 45 G ¼‘‘, M16 x 1.5 74.02702
3.000 bar** Red 113 x 95 x 32 34.30060 3.000 bar 25 x 44 M16 x 1.5 74.02800

High Pressure Hose Lines

Order no. key: 34.x00xx
Version Version-ID
Coupling distributor
2-way 75 Pressure-ID
3-way 76 Series
4-way 77
220mm
5-way 78

Pressure
Colour Pressure-ID
max.
240mm
1.500 bar* Black 1
2.500 bar* Blue 2
3.000 bar** Red 3

High pressure gauge

Series 112 - Test gauge (end) Series 150 –Test gauge (transition) Series 151 –Digital test gauge

Pressure
Pressure-ID Accuracy class Class-ID • Up to 3.000 bar max. operating pressure
max.
1.0 C10 • Up to accuracy class 0.25
1.500 bar 1
• All steel components are coated
2.500 bar 2 0.25 C025
• Impact- resistant by protection
3.000 bar 3 • Glycerin filling
• Scaling in 10 bar steps

Order no. key: 34.x00xx-xxxx

Pressure-ID
Series - for Series 112: 34.x0xxx-xxxx
Class-ID

*:With outer and inner thread standard G - ¼“ deliverable.

**: 3,000 bar bar coupling with safety ring as a standard feature.

ITH Bolting Technology · www.ith.de · sales@ith.de · Phone +49 (0) 291 / 9962 - 0 27
 Technical Sales & Service Offices Worldwide
ITH drives innovation in Bolting Technology
With more than 30 years in the bolting industry, ITH continuously
invests experience and know-how into new technical develop-
ments. More than 90 national and international patents prove the
innovative capabilities of ITH. Many of these developments have
become standards of bolting technology.
ü Worldwide distribution network
ü Individual industry- and customer solutions
ü Expert advisory service by qualified mechanical engineers
(not salesmen) in all questions involving bolts
ü Synergy effects being a whole system supplier
ü Lean production & certified quality management
ü Fast & qualified service

ITH South Europe ITH United Kingdom ITH France ITH GmbH & Co. KG
Bilbao, Spain Liverpool Rioz (Besancon) Headquaters in Meschede, Germany

ITH Japan
Tokyo

ITH Engineering ITH India ITH Asia Pacific ITH China

Chicago, USA Vadodara (Mumbai) Kuala Lumpur, Malaysia Shanghai

ITH -Locations ITH -Employees Representative

ITH offers synergy effects as a system supplier 

The quality of a bolted connection depends on several factors: analysing all 4 core components: tools, engineering, fasteners,
design elements, fasteners, bolting method and assembly. As a service. These components are combined to create the best
system supplier only ITH offers complete bolting solutions by technical and cost-effective solutions for customers.

ITH GmbH & Co. KG | Industrie-Technische Konstruktionen Hohmann

Auf ´m Brinke 18 | Postbox 1365 | D-59872 Meschede
Phone +49 (0) 291 / 9962-0 | Fax +49 (0) 291 / 9962-11
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