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Tuf 2000 F
Tuf 2000 F
1. Introduction
1.1 Preface
Welcome to use new generation transit-time ultrasonic flow meter, please read the user manual carefully
before using.
1.2 Features
The TUF-2000F ultrasonic flow meter is designed to measure the fluid velocity of liquid within a closed
conduit. The transducers are a non-contacting, clamp-on type, which will provide benefits of non-fouling
operation and easy installation.
The TUF-2000F transit-time flow meter utilizes two transducers that function as both ultrasonic transmitters
and receivers. The transducers are clamped on the outside of a closed pipe at a specific distance from
each other. The transducers can be mounted in V-method where the sound transverses the pipe twice, or
W-method where the sound transverses the pipe four times, or in Z-method where the transducers are
mounted on opposite sides of the pipe and the sound crosses the pipe once. This selection of the mounting
method depends on pipe and liquid characteristics. The flow meter operates by alternately transmitting and
receiving a frequency modulated burst of sound energy between the two transducers and measuring the
transit time that it takes for sound to travel between the two transducers. The difference in the transit time
measured is directly and exactly related to the velocity of the liquid in the pipe, show as follows:
Downstream transducer
MD T
V flow
sin2 Tup Tdown Tdown
Tup
θ
Where
θ is the include angle to the flow direction
The wall-mounting flow meter can be applied to a wide range of pipe flow measurements. Applicable liquids
include pure liquids as well as liquid with small quantity of tiny particles.
Examples are:
★ Water (hot water, chilled water, city water, sea water, waste water, etc.);
★ Sewage with small particle content;
★ Oil (crude oil, lubricating oil, diesel oil, fuel oil, etc.);
★ Chemicals (alcohol, acids, etc.);
★ Plant effluent;
★ Beverage, liquid food;
★ Ultra-pure liquids;
★ Solvents and other liquids
Each set of the flow meter has a unique product identification number or ESN (electronic serial number)
written into the software that can only be modified with a special tool by the manufacturer. In
case of any hardware failure, please provide this number which is located on menu window M61 when
contacting the manufacturer.
1.7 Specifications
Items Specifications
Accuracy Better than ±1%
Repeatability Better than 0.2%
Principle Transit-time measuring principle
Main unit Measurement
500ms
Period
LCD with backlight, display accumulated flow/heat, instantaneous
Display
flow/heat, velocity, time etc.
You do not need to remember all the menu windows. Just remember the most command used
windows and the proximate window numbers of some uncommonly used windows would be
sufficient. You can always use the going up and going down key to find the right window.
Note: 1 It is recommended to practice those menu windows on your flow meter while reading
this chapter for the sake of easier understanding.
2 To quickly switch to a menu window, simply press the ‘MENU’ key followed by the
window number (a two digit number). To move from one window to the next, use ‘UP’
or ‘Down’ keys.
Menu
window Function
No.
Display flow rate and NET totalizer
If the net totalizer is turned off, the net totalizer value shown on the screen is the
M00
value prior to its turn off
Select all totalizer unit in menu M31
M01 Display flow rate, velocity
M02 Display date time and POS(positive) totalizer
M21 Window for entering the sound speed of non- standard liquid, used only when
option item 8 ‘Other’ is selected in M20
M22 Window for entering the viscosity of the non-standard liquids, used only when
option item 8 ‘Other’ is selected in M20
Window for selecting transducer type, There are 22 types as following
0. Standard M (The middle size)
1. Insertion Type C
2. Standard S
3. User Type
4. Standard B
5. Insertion Type B(45)
6. Standrad L (The large size transducers)
7. JH-Polysonics
8. Standard-HS (small size transducer for Handheld flow meter)
9. Standard-HM (middle size transducer for Handheld flow meter)
10. Standard-M1 (middle size transducer #1)
11. Standard-S1 (small size transducer #1)
M23 12. Standard-L1 (large size transducer #1)
13. PI-Type
14. FS410 (middle size transducer for FUJI flow meter)
15. FS510 (large size transducer for FUJI flow meter)
16. Clamp-on TM-1 (Middle size transducer for Taosonics Instrument)
17. Insertion TC-1 (for Taosonic Instrument)
18. Calmp-on TS-1 (small size for Taosonics Instrument)
19. Reserved
20. Clamp-on TL-1 (For Taosonics Instrument)
21. Insertion TLC-1 (For Taosonics Instrument)
If the user-type-transducer is selected, you need enter additional 4
user-type-wedge parameters that describe the user transducers.
If the PI-type transducer is selected, you need enter additional 4 PI-type transducer
parameters that describe the PI-type transducers
Window for selecting the transducer mounting methods
M24 Four methods can be selected:
(0) V-method (1) Z-method (2) N-method (3) W-method
M25 Display the transducer mounting spacing or distance
(1) A switch for the parameters in flash memory will be loaded when power is
turned on. The default option is that the parameters will be loaded. If this switch
M26 is not turned on, the system will try to use the parameters in the system RAM, if
these parameters are ok, otherwise the system will load the parameters in
flash memory
Setup for local segmental LCD display. Enter 0 or 1 for the non-auto-scan mode;
Enter 2~39 for the auto-scan mode. In the auto-scan mode the display will
M3.
automatically scan displaying from 00 to the entered number of the local segmental
LCD display.
Flow rate damper for a stable value. The damping parameter ranges form 0 to 999
M40 seconds.
0 means there is no damping. Factory default is 10 seconds
M41 Low flow rate (or zero flow rate) cut-off to avoid invalid accumulation.
Zero calibration/Zero point setup. Make sure the liquid in the pipe is not running
M42
while doing the setup.
M43 Clear the zero point value, and restore the solidified zero point value.
M44 Set up a flow bias. Generally this value should be 0.
Flow rate scale factor. The default value is ‘1’.
M45
Keep this value as ‘1’, when no calibration has been made.
Networks address identification number. Any integer can be entered except
13(0DH, carriage return), 10 (0AH, line feeding), 42 (2AH), 38, 65535.
M46
Every set of the instrument in a network environment should have a unique IDN.
Please refer to the chapter for communication.
System locker to avoid modification of the system parameters.
M47 If password is forgotten, you could send a command ‘LOCK0’ to the serial input to
unlock. Or you can write 0 to REGISTER49-50 under MODBUS protocol.
Entry to linearity correcting data inputs. By using of this function, the non-linearity of
M48 flow meter will be corrected. Correcting data shall be obtained by careful
calibration.
Displays the input contents for the serial port.
M49
By checking the displays, you can know if the communication is ok.
Switches for the built-in data logger. There are as many as 22 different items can
M50 be chosen. To turn this function, select ‘YES’ the system will ask for selecting the
items. There are 22 items available. Turn on all those items you want to output
Window to setup the time of scheduled output function (data logger, or
Thermo-printer). This includes start time, time interval and how many times of
M51 output. When a number great than 8000 entered for the times of output, It means
the output will be keeping always. The minimum time interval is 1 second and the
maximum is 24 hours.
Data logging direction control.
(1) If ‘Send to RS485’ is selected, all the data produced by the data logger will be
transmitted out through the RS-232/RS485 interface
M52
(2) If ‘To the internal serial BUS is selected, the data will be transmitted to the
internal serial bus which allows a thermal printer, or a 4-20mA analog output
module, to be connected to it.
Display analog inputs, AI5, current value and its corresponding temperature or
M53
pressure or liquid level value.
M54 Pulse width setup for the OCT (OCT1) output. Minimum is 6 mS, maximum is 1000
mS
M55 Select analog output (4-20mA current loop, or CL) mode. Available options:
10
11
12
13
Note 1.windows in Red are new to our old version of flow meter
14
For standard pipe materials and standard liquids, the following detailed step-by-step setup is
recommended.
(1) Press keys MENU 1 1 to enter M11 window to input the digits for the pipe outer diameter, and
then press ENT key.
(2) Press key ▼/- to enter M12 window to input the digits for the pipe outer diameter and then press ENT
key.
(3) Press key ▼/- to enter M14 window, and press ENT key to enter the option selection mode. Use keys
▲/+ and ▼/- to scroll up and down to the intended pipe material, and then press ENT key.
(4) Press key ▼/- to enter M16 window, press ENT key to enter the option selection mode, use keys
▲/+ and ▼/- to scroll up and down to the liner material, and then press ENT key. Select “No Liner”, if
there is no liner.
(5) Press key ▼/- to enter M18 window, press ENT key to enter the liner thickness and then press ENT key
(if there is liner)
(6) Press key ▼/- to enter M20 window, press ENT key to enter the option selection mode, use keys ▲/+
and ▼/- to scroll up and down to the proper liquid, and then press ENT key.
(7) Press key ▼/- to enter M23 window, press ENT key to enter the option selection mode, use keys ▲/+
and ▼/- to scroll up and down to the proper transducer type, and then press ENT key.
(8) Press key ▼/- to enter M24 window, press ENT key to enter the option selection mode, use keys ▲/+
and ▼/- to scroll up and down to the proper transducer mounting method, and then press ENT key.
(9) Press key ▼/- to enter M25 window and check up the installation space.
(10) Press MENU 2 6 to store the parameter setup (refer to M26)
(11) Press MENU 9 0 to check up signal strength and quality, the bigger of the value the better.
Generally the signal strength should be better than 60.0, and signal quality should be better than 50.0.
(12) Press MENU 9 1 to check up time ratio, the ratio value should be in the range of 100±3%
(13) Press MENU 0 8 to check up the working status, “R” means work well
(14) Press MENU 0 1 to check up the measuring data.
Note: 1. For heat measurement, please connect PT100 which installed in water supply and water back pipe
to T1, TX1, T2, TX2, GND terminal.
2. After setting parameter, remember to store parameter in MENU 26, to avoid parameter lose after
turn off.
The first step in the installation process is the selection of an optimum location in order to obtain a more
accurate measurement. For this to be completed effectively, a basic knowledge about the piping and its
plumbing system would be advisable.
15
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10D 5D
L up L dn
12D 5D
L up L dn
20D 5D
L up L dn
20D 5D
L up L dn
30D 5D
(4) Some pipes have a kind of plastic liner, and between the outer pipe and the liner there may be a certain
thickness difference that will prevent the ultrasonic waves from direct traveling. Such conditions will make
the measurement very difficult. Whenever possible, try to avoid this kind of pipes. If impossible, try our
plug-in transducers that are installed permanently on the pipe by drilling holes on the pipe while liquid is
running inside.
16
The transducers used by the TUF-2000 series ultrasonic flow meter are made of piezoelectric crystals both
for transmitting and receiving ultrasonic signals through the wall of liquid piping system. The measurement
is realized by measuring the traveling time difference of the ultrasonic signals. Since the difference is very
small, the spacing and the alignment of the transducers are critical factors to the accuracy of the
measurement and the performance of the system. Meticulous care should be taken for the installation of the
transducers.
Extra care should be taken to avoid any sand or dust particles left between the pipe outer surface and the
transducers.
To avoid gas bubbles inside the upper part of the pipe, the transducers should be installed horizontally by
the side of the pipe.
The spacing value shown on menu window M25 refers to the distance of inner spacing between the two
transducers. The actual transducers spacing should be as close as possible to the spacing value.
V-method installation is the most widely mode for daily measurement with pipe inner diameters ranging
from 15 mm to 200 mm. It is also called reflective mode.
17
W-method is usually used on plastic pipes with a diameter from 15mm to 50mm.
18
Signal strength indicates the amplitude of receiving ultrasonic signals by a 3-digit number. [00.0] means
there is no signal detected and [99.9] refers to the maximum signal strength that can be received.
Although the instrument works well if the signal strength ranges from 50.0 to 99.9, stronger signal strength
should be pursued, because a stronger signal means a better result. The following methods are
recommended to obtain stronger signals:
(1) Relocate a more favorable location, if the current location is not good enough for a stable and reliable
flow reading, or if the signal strength is lower than 60.0.
(2) Try to polish the outer surface of the pipe, and apply more coupler to increase the signal strength.
(3) Adjust the transducers both vertically and horizontally while checking the varying signal strength, stop at
the highest position, and then check the transducers spacing to make sure the transducers spacing is
the same as what the M25 shows.
Signal quality is indicated as the Q value in the instrument. A higher Q value would mean a higher Signal
and Noise Ratio (short for SNR), and accordingly a higher degree of accuracy would be achieved. Under
normal pipe condition, the Q value is in the range 60.0-90.0, the higher the better.
4.4.3 Time Ratio between the Measured Total Transit Time and the Calculated Time
19
5. Communication Protocols
TUF-2000F has an isolated serial port, the RS485.
TUF-2000F can support more than 4 different communication protocols by the same time;
include MODBUS-ASCII, ASCII-RTU, Meter-BUS, the Fuji Extended Protocol and more than
10 compatible communication protocols used by Huizhongs flow meters.
MODBUS is a very commonly used industrial protocol. Both the RTU and the ASCII format of
MODBUS is supported
The Fuji Extended Protocol is developed based on the protocol used in a Japanese ultrasonic
flow meter. It is totally compatible with that of Version 7 flow meter.
TUF-2000F can be used as a sample RTU terminal. The 4-20mA output in the TUF-2000F
can be used to open an analog proportional valve; The OCT output can be used to control the
turn-on and turn-off of other devices such as a pump. The analog input can be used to input
pressure or temperatures signals.
There is a programmable device address (or ID number) located at window M46. When
TUF-2000F is used in a network, all the parameters of the flow meter can be programmed
through the network, except the device address that needs the keypad.
At most occasions, data should be obtained by polling the flow mete with a command, the flow
meter will respond with what the master asks.
TUF-2000F can also set to automatically output data at a period which is programmable.
The TUF-2000F also has a special command sets to facilitate the use of the flow meter in a
GSM network.
A software switch located at the window number 63(shorted as M63 after) select
MODBUS-ASCII or MODBUS-RTU will be in functioning.
TUF-2000F can only support MODBUS functions code 3 and code 6, i.e. reading registers
and writing a register.
20
01 03 00 00 00 0A C5 CD (hex)
Details about the standard MODBUS protocol will not be studied in this manual; please the
users find them on other related materials.
By default, the RS232/RS485 will setup with 9600,none,8,1(9600bd,none parity,8 data bits,
1 stop bit)
(please take notice the difference with the water meter MODBUS table)
21
22
range 00-99,the
larger the better.
0093 1 Upstream strength INTEGER Range 0-2047
0094 1 Downstream strength INTEGER Range 0-2047
0096 1 Language used in user INTEGER
0 : English,
interface
1:Chinese
23
24
Note :(1) The internal accumulator is been presented by a LONG number for the integer part
together with a REAL number for the decimal fraction. In general uses, only the integer part
needs to be read. Reading the fraction can be omitted. The final accumulator result has a
relation with unit and multiplier. Assume N stands for the integer part (for the positive
accumulator, the integer part is the content of REG 0009, 0010, a 32-bits signed LONG
integer,), Nf stands for the decimal fraction part (for the positive accumulator, the fraction part
is the content of REG 0011, 0012, a 32-bits REAL float number,), n stands for the flow
multiplier (REG 1439).
then
The final positive flow rate=(N+Nf ) ×10n-3 (in unit decided by REG 1438)。
1 liter (L)
25
While
(2) Other variables are not given here. Call us if you have a need.
(3) Please note there are many of the data that is not applicable for the non-energy
measurement users. These none-energy-related registers only serves for the intension of only
one unique register table provided both with flow meter and energy meat.
26
Please try to override these energy-related bits first when in flow-only measurement,
Accumulator data for every past day are stored in a loop queue. Every day has 16 bytes of
data and there are 64 days in total. The current pointer which has a range of 0~63 for the day
is in REG 0162. if the pointer is decreased by 1 when the pointer is 0, then new pointer value
will be 63. Assume REG 0162= 1, the data for yesterday are in REG 2825~2832, the data for
the day before yesterday are in REG2817-2824, and the data for the day of 2 days ago are in
REG 3321-3328.
Block numbe
Register variable format Note
No. r
27
The structure of month accumulator is the same as that of the day,please refer to related
paragraph。The difference is there are only 32 data blocks for the month accumulator, and day
variable always has a value of 0.
28
(3) There is no direct data for the year, data for the year could be conducted from the data of
the months.
There are as many as 16 blocks of data can be recorded, for 16 times of power-on and 16
times of power-off. The data blocks are in a structure of loop queue. The 16th data block will
override the first block by default. The location of the current block is presented in the data
pointer. The current power-on data block is pointed by the decease by 1 of the pointer.
29
30
31
Note:
0.(cr)stand for carriage return, its ASCII value is 0DH. (lf) stand for line feed, its ASCII value
is 0AH.
32
3.Working status code, 1~6 letters, refer to error code related chapter.
For example ‘TR:ON,RL:ON’ means the OCT and RELAY are closed
5.@ stand for key value, for example, value 30H means key ‘0’. The command ‘M4(cr)’ acts
just like the number 4 key on the keypad was pressed.
6. ’a’ stands for the output current value. The maximum value should not exceed 20.0 For
example AO2.34567, AO0.2
8. If there are more than one devices in a network, all the basic command must be prefixed
with ‘N’ or ‘W’, otherwise multiple flow meter may reply to the same request, and thus a
conflict may occurs.
9. The returns by the special command for GSM networks contend Chinese characters.
The ‘P’ prefix can be added before every basic command to have the returned message with
a two digits check-sum. The check-sum is obtained by a binary addition. For example, if the
command DI+(CR) (44H,49H,2BH,0DH in binary numbers)will bring a return like
+1234567E+0m3 (CR)
(2BH,31H,32H,33H,34H,35H,36H,37H,45H,2BH,30H,6DH,33H,20H,0DH,0AH in binary
numbers), then the PDI+(CR) will brings a return like +1234567E+0m3 !F7(CR), after the
character‘!’ are the
Pay attention to that there may be no characters or only spaces before the character ‘!’.
The usage of prefix ‘N‘ goes like: N + single byte address + basic command.
33
The value of the character string should have a value in the range of 0~65535, except for the
value of 13(0DH carriage return),10(0AH line feed ),42(2AH *),38(26H&).
For example, if the velocity of number 12345 flow meter is wanted, the command can be like:
W12345DV(CR), (57H,31H,32H,33H,34H,35H,44H,56H,0DH in binary numbers)
The command connecter ‘&’ adds several basic commands into a one-line compound
command. The compound command should not exceed a length of over 253 characters. The
prefix ‘P’ should be added before every basic command, to make the returned results having a
check-sum.
For example, if the 1)flow rate 2)velocity 3)positive totalizer 4) net energy totalizer 5) the AI1
input 6) the AI2 input of the address number 4321 flow meter are wanted to return with
check-sum, the one-line command is like:
W4321PDQD&PDV&PDI+&PDIE&PBA1&PAI2(CR)
+0.000000E+00m3/d!AC(CR)
+0.000000E+00m/s!88(CR)
+1234567E+0m3 !F7(CR)
+0.000000E+0GJ!DA(CR)
+7.838879E+00mA!59
+3.911033E+01!8E(CR)
Any command can be connected together. For example, if a serious key want be sent, to set
up the outer diameter to 1234.567 mm, a compound command will be
MENU11&M1&M2&M3&M4&M:&M5&M6&M7&M=(CR)
interface:RS232,RS485
Data bits:8
Stop bits: 1, 2
XXh stands for the address (or network ID)of the instrument, range:00h-FFh.
YYh stands for the new address that will be assigned, range:00h-FFh.
ZZh the check-sum, which is obtained by means of binary addition of all the data bytes
(take notice to that the addition is for the data bytes, not the controlling and
commands bytes, and the carry over 0ffh is discarded.
In the above, the contents of LL(BCD) are formatted as in the following table:
13
Position ErrorContent
code 1
Bytes See table below Note
1~4 Flow rate 4 The actual value is divided by 1000, unit in cubic
meter per hour.
5~8 Positive total flow 4 The actual value divided by 10, unit in cubic meter
9~12 Total time 4 Unit in hour
35
The difference between the command 4A and command 49 is that the late command
reads out the data which are recorded in the meter by the time which is defined by
command 4C.
If XXh=YYh, this command can be used to do a loop test the net work, or to scan and
find the existed meters in the network. Please pay attention to that the network may
lose meters if this command is used in a noisy network.
(4) Change or assign a time for meter data recording (command 4C)
DDh stands for the day, HHh for hour, MM for minute,data are in BCD code.
DD is the day of this month, for example: 2Ah 86h 4Ch 12h 15h stands for assigning a
recording time for the number 86 meter 86. the meter will record the flow rate, total
net flow, the working timer and the error code when time is 15:00 the 12th of this
month. The recorded date will be read out by command 49.
If DD=0, it stands that the data recording will take place by 15:00 for every day.
Answer: no answer
02h stands for the pipe may be empty or meter works improperly.
36
Key Key value Key value ASCII key Key value Key value ASCII
(headecimal) (decimal) (headecimal) (decimal)
value value
0 30H 48 0 8 38H 56 8
1 31H 49 1 9 39H 57 9
2 32H 50 2 . 3AH 58 :
3 33H 51 3 ◄ 3BH 59 ;
4 34H 52 4 MENU 3CH 60 <
5 35H 53 5 ENT 3DH 61 =
6 36H 54 6 ▲/+ 3EH 62 >
7 37H 55 7 ▼/- 3FH 63 ?
37