STV INDUSTRIES PROCESS REWORK REGISTER DOC NO : PRW-FM-01

REV DATE : 00/ 01.01.2022

MONTH / YEAR : JUNE-2022

SL NO DATE OF R/W PROCESS PART NO PART NAME OPERATION NAME DETAILS OF PROBLEM REWORK QTY INSPECTED ACCP QTY REJ QTY REASON FOR REJ REMARKS
QTY

1 12.06.2022 PD-BOSS_S0881 BOSS WITHOUT TAPER M/C STEM SIDE 1ST OPP STEM OVER SIZE 8 8 7 1 UNDER SIZE

2 12.06.2022 PD-BOSS_S0881 BOSS WITHOUT TAPER M/C FLANGE SIDE 2ND OPP UNWASH 11 1 11 NIL

3 22.06.2022 PD-BOSS-S1078 BOSS WITHOUT TAPER M/C STEM SIDE LINE MARK 25 25 24 1 MAJOR UNWASH

5 22.06.2022 PD-BOSS-S1078 BOSS WITHOUT TAPER M/C STEM SIDE DENT MARK 5 5 3 2 DENT MARK

6 23.06.2022 PD-BOSS-S0809 BOSS WITHOUT TAPER M/C STEM SIDE STEM O/S 13 13 13 NIL

7 30.06.2022 PD-GPDN_S0205 GEAR PRIMARY DRIVEN BOSS OD 1st OPP BURR FOLDING 13 13 11 2 MAJOR UNWASH

8 30.06.2022 PD-GPDN_S0205 GEAR PRIMARY DRIVEN BOSS OD 1st OPP UNWASH 14 14 13 1 MAJOR UNWASH
 STV INDUSTRIES PROCESS REWORK REGISTER DOC NO : PRW-FM-01
REV DATE : 00/ 01.01.2022

MONTH / YEAR : MAY-2022

INSPECTED
SL NO DATE OF R/W PROCESS PART NO PART NAME OPERATION NAME DETAILS OF PROBLEM REWORK QTY QTY ACCP QTY REJ QTY REASON FOR REJ REMARKS

1 26.05.2022 PD-NGSC_S0220 NEW GEAR STARTER CLUTCH STEM SIDE STEM DIA O/S 3 3 3 NIL

2 26.05.2022 PD-NGSC_S0220 NEW GEAR STARTER CLUTCH FLANGE SIDE UNWASH 3 3 3 NIL

3 27.05.2022 PD-GSC_S0201 GEAR STARTER CLUTCH FLANGE SIDE LINE MARK & BURR 8 8 7 1 DEEP LINE MARKS

4 27.05.2022 PD-GSC_S0201 GEAR STARTER CLUTCH FLANGE SIDE UNWASH 12 12 6 6 MAJOR UNWASH

5 30.05.2022 PD-GPDN_S0205 GEAR PRIMARY DRIVEN BOSS OD 1ST OPP LINE MARK 14 14 14 NIL

6 30.05.2022 PD-GPDN_S0205 GEAR PRIMARY DRIVEN BOSS OD 1ST OPP UNWASH 17 17 13 4 MAJOR UNWASH
 STV INDUSTRIES PROCESS REWORK REGISTER DOC NO : PRW-FM-01
REV DATE : 00/ 01.01.2022

MONTH / YEAR : APRIL-2022

INSPECTED
SL NO DATE OF R/W PROCESS PART NO PART NAME OPERATION NAME DETAILS OF PROBLEM REWORK QTY QTY ACCP QTY REJ QTY REASON FOR REJ REMARKS

1 23.04.2022 PD-NGSC_S0220 NEW GEAR STARTER CLUTCH STEM SIDE BURR & LINE MARK 16 16 10 6 DEEP LINE MARK

2 23.04.2022 PD-NGSC_S0220 NEW GEAR STARTER CLUTCH FLANGE SIDE UNWASH 2 2 1 1 UNWASH MAJOR

3 26.04.2022 PD-BOSS-S1389 BOSS WITHOUT TAPER M/C STEM SIDE LINE MARK 13 13 12 1 CHATTERING MAJOR

4 29.04.2022 PD-GPDN_S0205 GEAR PRIMARY DRIVEN FLANGE SIDE 1ST OPP LINE MARK & CHATTERING 19 19 19 NIL

5 29.04.2022 PD-GPDN_S0205 GEAR PRIMARY DRIVEN FLANGE SIDE 1ST OPP UNWASH 18 18 9 9 UNWASH MAJOR

6 30.04.2022 PD-GSC_S0201 GEAR STARTER CLUTCH FLANGE SIDE BURR 15 15 15 NIL -

7 30.04.2022 PD-GSC_S0201 GEAR STARTER CLUTCH FLANGE SIDE UNWASH 22 22 18 4 UNWASH MAJOR
 STV INDUSTRIES FINAL INSPECTION REWORK REGISTER DOC NO : FIR-FM-01
REV DATE : 00/ 01.01.2022

MONTH / YEAR : APRIL -2022

REWORK DEFECTS REJECTED QTY

SL NO PART NO PART NAME INSPECTOR NAME INSPECTED ACCP QTY REJ QTY REMARKS
QTY
DULL MISSING FORGING
RUST DENT MARK PHOSPHATING THICKNESS O/S OPERATION LINE MARK UNWASH THICKNESS U/S

1 MC-PD-1-01-02-01 GEAR STARTER CLUTCH SATHISH 2 0 0 0 0 0 0 4 6 2 4

2 EG0 205 2110 01 GEAR PRIMARY DRIVEN (GPDN) BHARATH 6 0 0 0 0 0 2 1 9 6 3

MC-PD-1-01-09-01
3 (K2080220) NEW GEAR STARTER CLUTCH SATHISH 1 0 0 0 0 0 3 0 4 1 3

4 MC-PD-1-01-03-01 RING GEAR 0 0 0 0 0 0 0 0 0 0 0

5 N20 40520 BOSS W/O TAPER M/C BHARATH 0 0 0 0 0 0 0 0 0 0 0

6 N20 40793 BOSS W/O TAPER M/C BHARATH 0 0 0 0 0 0 2 1 3 0 3

7 N 20 40763 BOSS W/O TAPER M/C BHARATH 0 0 0 0 0 0 13 1 14 0 14

8 N20 40809 BOSS W/O TAPER M/C 0 0 0 0 0 0 0 0 0 0 0

9 N 20 40873 BOSS W/O TAPER M/C 0 0 0 0 0 0 0 0 0 0 0

10 N20 40881 BOSS W/O TAPER M/C SATHISH 0 0 0 0 0 0 1 4 5 0 5

11 N20 41078 BOSS W/O TAPER M/C SATHISH 0 0 0 0 0 0 16 9 25 0 25

12 N20 41378 BOSS W/O TAPER M/C 0 0 0 0 0 0 0 0 0 0 0

13 N 20 41389 BOSS W/O TAPER M/C PARTHIBAN 0 0 0 0 0 0 4 2 6 0 6

14 N 20 41224 BOSS W/O TAPER M/C PARTHIBAN 0 0 0 0 0 0 3 2 5 0 5

TOTAL 77 9 68

NOTE : INSPECTED QTY IN NO'S 77

REJECTED QTY IN NO'S 68

ACCEPTED QTY 9
 STV INDUSTRIES FINAL INSPECTION REWORK REGISTER DOC NO : FIA-FM-01
REV DATE : 00/ 01.01.2022

MONTH / YEAR : MAY -2022

REWORK DEFECTS REJECTED QTY

SL NO PART NO PART NAME INSPECTOR NAME INSPECTED ACCP QTY REJ QTY REMARKS
QTY
RUST DENT MARK DULL THICKNESS O/S MISSING LINE MARK FORGING HEAVY STEM U/S PUNCH THICKNESS
PHOSPHATING OPERATION UNWASH BAMAGE MARK U/S

1 MC-PD-1-01-02-01 GEAR STARTER CLUTCH SATHISH 2 0 0 0 0 0 0 0 0 0 4 6 2 4

2 EG0 205 2110 01 GEAR PRIMARY DRIVEN (GPDN) SATHISH 5 0 0 0 0 0 1 0 0 0 1 7 5 2

MC-PD-1-01-09-01
3 (K2080220) NEW GEAR STARTER CLUTCH SATHISH 1 0 0 0 0 0 0 0 0 0 1 2 1 1

4 MC-PD-1-01-03-01 RING GEAR 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5 N20 40520 BOSS W/O TAPER M/C 0 0 0 0 0 0 0 0 0 0 0 0 0 0

6 N20 40793 BOSS W/O TAPER M/C BHARATH 0 0 0 0 0 0 0 0 0 1 2 3 0 3

7 N 20 40763 BOSS W/O TAPER M/C BHARATH 0 0 0 0 0 0 1 0 4 6 3 14 0 14

8 N20 40809 BOSS W/O TAPER M/C 0 0 0 0 0 0 0 0 0 0 0 0 0 0

9 N 20 40873 BOSS W/O TAPER M/C 0 0 0 0 0 0 0 0 0 0 0 0 0 0

10 N20 40881 BOSS W/O TAPER M/C BHARATH 0 0 0 0 0 0 1 0 0 0 4 5 0 5

11 N20 41078 BOSS W/O TAPER M/C SATHISH 0 0 0 0 0 0 0 0 0 0 11 11 0 11

12 N20 41378 BOSS W/O TAPER M/C 0 0 0 0 0 0 0 0 0 0 0 0 0 0

13 N 20 41389 BOSS W/O TAPER M/C SATHISH 0 0 0 0 0 0 3 0 0 1 2 6 0 6

14 N 20 41224 BOSS W/O TAPER M/C BHARATH 0 0 0 0 0 0 0 0 0 0 5 5 0 5

TOTAL 59 8 51

NOTE : INSPECTED QTY IN NO'S 59

REJECTED QTY IN NO'S 51

ACCEPTED QTY 8
 STV INDUSTRIES FINAL INSPECTION REWORK REGISTER DOC NO : FIR-FM-01
REV DATE : 00/ 01.01.2022

MONTH / YEAR : JUN -2022

REWORK DEFECTS REJECTED QTY

SL NO PART NO PART NAME INSPECTOR NAME INSPECTED ACCP QTY REJ QTY REMARKS
QTY
RUST DENT MARK DULL THICKNESS O/S MISSING LINE MARK FORGING HEAVY STEM U/S PUNCH THICKNESS
PHOSPHATING OPERATION UNWASH BAMAGE MARK U/S

1 MC-PD-1-01-02-01 GEAR STARTER CLUTCH SATHISH 0 0 0 0 0 0 0 0 0 0 1 1 0 1

2 EG0 205 2110 01 GEAR PRIMARY DRIVEN (GPDN) SATHISH 10 0 0 0 0 0 0 0 0 0 1 11 10 1

MC-PD-1-01-09-01
3 (K2080220) NEW GEAR STARTER CLUTCH SATHISH 1 0 0 0 0 0 0 0 0 0 1 2 1 1

4 MC-PD-1-01-03-01 RING GEAR 0 0 0 0 0 0 0 0 0 0 0 0 0 0

5 N20 40520 BOSS W/O TAPER M/C 0 0 0 0 0 0 0 0 0 0 0 0 0 0

6 N20 40793 BOSS W/O TAPER M/C BHARATH 0 0 0 0 0 0 0 5 0 0 6 11 0 11

7 N 20 40763 BOSS W/O TAPER M/C BHARATH 0 0 0 0 0 0 0 0 1 0 2 3 0 3

8 N20 40809 BOSS W/O TAPER M/C 0 0 0 0 0 0 0 0 0 0 0 0 0 0

9 N 20 40873 BOSS W/O TAPER M/C 0 0 0 0 0 0 0 0 0 0 0 0 0 0

10 N20 40881 BOSS W/O TAPER M/C BHARATH 0 0 0 0 0 0 2 2 2 5 5 16 0 16

11 N20 41078 BOSS W/O TAPER M/C SATHISH 0 0 0 0 0 0 0 5 0 0 12 17 0 17

12 N20 41378 BOSS W/O TAPER M/C 0 0 0 0 0 0 0 0 0 0 0 0 0 0

13 N 20 41389 BOSS W/O TAPER M/C SATHISH 0 0 0 0 0 0 2 0 0 2 2 6 0 6

14 N 20 41224 BOSS W/O TAPER M/C BHARATH 0 0 0 0 0 0 2 0 0 0 4 6 0 6

TOTAL 73 11 62

NOTE : INSPECTED QTY IN NO'S 73

REJECTED QTY IN NO'S 62

ACCEPTED QTY 11