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2 Evap Crys
2 Evap Crys
Evaporation,
Crystallization
Course Integration 2
N a m e o f I n s t r u c t o r : E n g r. R e y M a r t i n G . E s t o q u e .
1
Click to edit Master title Evaporation
style
• Energy Balance and Design Equation
𝑄 = 𝑚𝐹 𝐶𝑃,𝐹 𝑇 − 𝑇𝐹 + 𝑚𝑉 𝜆𝑉 = 𝑚𝑆 𝜆𝑆 = 𝑈𝐴 𝑇𝑆 − 𝑇
• Steam Economy
σ 𝑚𝑉
𝐸=
𝑚𝑠
2 2
Click to editQuestion
Conceptual Master title
1 style
a. Thermal compression
b. Liquid compression
c. Water distillation
d. Vapor compression
3 3
Click to editQuestion
Conceptual Master title
2 style
a. Distillation
b. Evaporation
c. Crystallization
d. Reverse osmosis
4 4
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Conceptual Master title
3 style
a. Economy
b. Capacity
c. Steam consumption
d. Fouling factors
5 5
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Conceptual Master title
4 style
a. Evaporator
b. Condenser
c. Reboiler
d. Humidifier
7 7
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Conceptual Master title
6 style
10 10
Click to edit Master title style
How many square meters of
heating surface are required?
a. 15
b. 9
c. 11
d. 13
11 11
Click to Problem
Sample edit Master
4 title style
An evaporator having an area of 83.6m2 and U=2270W/m2-K is used
to produce distilled water for a boiler feed. Tap water having 400ppm
of dissolved solids at 15.6˚C is fed to the evaporator operating at
1atm pressure. Saturated steam at 115.6˚C is available for use.
Calculate the amount of distilled water produced per hour if the outlet
liquid contains 800ppm solids.
a. 3594kg/hr
b. 7191kg/hr
c. 4215kg/hr
d. 6543kg/hr
12 12
Click to edit Master title style
An evaporator having an area
of 83.6m2 and U=2270W/m2-K
is used to produce distilled
water for a boiler feed. Tap
water having 400ppm of
dissolved solids at 15.6˚C is
fed to the evaporator operating
at 1atm pressure. Saturated
steam at 115.6˚C is available
for use. Calculate the amount
of distilled water produced per
hour if the outlet liquid contains
800ppm solids.
a. 3594kg/hr
b. 7191kg/hr
c. 4215kg/hr
d. 6543kg/hr
13 13
Click to Problem
Sample edit Master
5 title style
A single effect evaporator concentrates 1MT of 10wt% sucrose
solution to 50%. The feed enters the evaporator at 20˚C and has a
specific heat of 1cal/g-K. The evaporator is maintained at a vacuum of
600mmHg. The heat is provided by saturated steam at 8.8kg/cm2
gauge. Assuming that no sensible heat is recovered in the evaporator,
calculate the weight of heating steam, in kg, needed for concentrating
the sucrose solution.
a. 1020
b. 2100
c. 2860
d. 1430
14 14
Click to edit Master title style
A single effect evaporator
concentrates 1MT of 10wt%
sucrose solution to 50%. The
feed enters the evaporator at
20˚C and has a specific heat of
1cal/g-K. The evaporator is
maintained at a vacuum of
600mmHg. The heat is
provided by saturated steam at
8.8kg/cm2 gauge. Assuming
that no sensible heat is
recovered in the evaporator,
calculate the weight of heating
steam, in kg, needed for
concentrating the sucrose
solution.
a. 1020
b. 2100
c. 2860
d. 1430
15 15
Click to Problem
Sample edit Master
6 title style
A single effect evaporator is being used to concentrate a feed of 10000lb/hr of a
cane sugar solution at 80˚F and containing a sugar content of 15˚ Brix to 30˚ Brix
for use in a food process. Saturated steam at 240˚F is available for heating. The
vapor space in the evaporator will be at 1atm pressure. The overall
U=350BTU/hr-ft2-R and the heat capacity of the feed CP=0.91BTU/lb-R. The
boiling point rise of the solution can be estimated from BPR=3.2x+11.2x2, where x
is the weight fraction of sugar solution. The heat of solution can be considered
negligible and neglected. Calculate the area required for the evaporator.
a. 668ft2
b. 568ft2
c. 333ft2
d. 495ft2
16 16
Click to edit Master title style
A single effect evaporator is being
used to concentrate a feed of
10000lb/hr of a cane sugar solution
at 80˚F and containing a sugar
content of 15˚ Brix to 30˚ Brix for
use in a food process. Saturated
steam at 240˚F is available for
heating. The vapor space in the
evaporator will be at 1atm pressure.
The overall U=350BTU/hr-ft2-R and
the heat capacity of the feed
CP=0.91BTU/lb-R. The boiling point
rise of the solution can be estimated
from BPR=3.2x+11.2x2, where x is
the weight fraction of sugar solution.
The heat of solution can be
considered negligible and neglected.
Calculate the area required for the
evaporator.
a. 668ft2
b. 568ft2
c. 333ft2
d. 495ft2
17 17
Click to edit Master
Evaporation
title style
with Heat of Solution
• Energy Balance and Design Equation
𝑄 = 𝑚𝐻 + 𝑚𝑉 𝐻𝑉 − 𝑚𝐹 𝐻𝐹 = 𝑚𝑆 𝜆𝑆 = 𝑈𝐴 𝑇𝑆 − 𝑇
18 18
Click to Problem
Sample edit Master
7-9title style
7. A single effect evaporator is to
8. Calculate the steam economy.
concentrate 20000lb/hr of a 20% solution of
NaOH to 50% solids. Saturated steam is a. 0.72
available at 20psig. The absolute vapor b. 0.88
pressure in the vapor space is to be
100mmHg. The overall coefficient is c. 0.79
estimated to be 250BTU/lb-R. The feed d. 0.9
temperature is 100˚F. Calculate the amount
of steam consumed.
a. 15300lb/hr 9. Calculate the heating surface required.
b. 13500lb/hr a. 980ft2
c. 12800lb/hr b. 670ft2
d. 19100lb/hr c. 810ft2
d. 550ft2
19 19
Click to edit Master title style
A single effect evaporator
is to concentrate
20000lb/hr of a 20%
solution of NaOH to 50%
solids. Saturated steam is
available at 20psig. The
absolute vapor pressure in
the vapor space is to be
100mmHg. The overall
coefficient is estimated to
be 250BTU/lb-R. The feed
temperature is 100˚F.
Calculate the amount of
steam consumed.
a. 15300lb/hr
b. 13500lb/hr
c. 12800lb/hr
d. 19100lb/hr
2020
Click to edit Master title style
Calculate the steam
economy.
a. 0.72
b. 0.88
c. 0.79
d. 0.9
21 21
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Multiple
title
Effect
styleEvaporator Design
• Summation of temperature differences
Δ𝑇 = 𝑇𝑆 − 𝑇𝑉,𝑁 − 𝐵𝑃𝐸
a. Feed forward
b. Parallel feed
c. Feed backward
d. None of these
24 24
Click to editQuestion
Conceptual Master title
9 style
a. Greater
b. Constant
c. Lesser
d. Equal
25 25
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Conceptual Master title
10 style
a. Increases
b. Keeps the same
c. Decreases
d. Doubles
26 26
Click to editQuestion
Conceptual Master title
11 style
a. Heat transfer
b. Latent heat
c. Specific heat
d. Sensible heat
27 27
Click to editQuestion
Conceptual Master title
12 style
a. Salting
b. Fouling
c. Scaling
d. Boiling
29 29
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Sample edit Master
10-11
title style
10. A solution with negligible boiling 11. Estimate T2.
point rise is being evaporated in a
triple effect evaporator using a. 289.1K
saturated steam a 121.1˚C. The b. 501.5K
pressure in the vapor of the last
effect is 25.6kPa. The heat transfer c. 363.6K
coefficients are U1=2840, U2=1988, d. 411.1K
and U3=1420W/m2-K and the areas
are equal. Estimate T1.
a. 381.7K
b. 592.3K
c. 286.2K
d. 410.9K
30 30
Click to edit Master title style
A solution with negligible
boiling point rise is being
evaporated in a triple effect
evaporator using saturated
steam a 121.1˚C. The
pressure in the vapor of
the last effect is 25.6kPa.
The heat transfer
coefficients are U1=2840,
U2=1988, and
U3=1420W/m2-K and the
areas are equal. Estimate
T1.
a. 381.7K
b. 592.3K
c. 286.2K
d. 410.9K
31 31
Click to edit Master title style
Estimate T2.
a. 289.1K
b. 501.5K
c. 363.6K
d. 411.1K
32 32
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Sample edit Master
12-13
title style
12. Consider a four-effect standard vertical tube
evaporator, each effect having 140m2 of heating 13. Calculate the boiling point of the solution in
surface, to be used to concentrate from 4% to effect number 3.
35% solids, the total boiling point elevation being a. 46.67˚C
10˚C. Forward feed is to be used. Saturated
steam is available at 120˚C, and the vacuum in b. 64.76˚C
the last effect corresponds to a boiling c. 67.46˚C
temperature of 40˚C. The overall coefficients, in
W/m2-K, are 2950 in I, 2670 in II, 2070 in III, and d. 76.64˚C
1360 in IV. All specific heats may be taken as
4.2J/g-K, and radiation is negligible. Calculate
the boiling point of the solution in effect number 1
a. 107.7˚C
b. 112.3˚C
c. 101.5˚C
d. 116.4˚C
33 33
Click to edit Master title style
Consider a four-effect standard
vertical tube evaporator, each effect
having 140m2 of heating surface, to
be used to concentrate from 4% to
35% solids, the total boiling point
elevation being 10˚C. Forward feed
is to be used. Saturated steam is
available at 120˚C, and the vacuum
in the last effect corresponds to a
boiling temperature of 40˚C. The
overall coefficients, in W/m2-K, are
2950 in I, 2670 in II, 2070 in III, and
1360 in IV. All specific heats may be
taken as 4.2J/g-K, and radiation is
negligible. Calculate the boiling point
of the solution in effect number 1
a. 107.7˚C
b. 112.3˚C
c. 101.5˚C
d. 116.4˚C
34 34
Click to edit Master title style
Calculate the boiling point of the
solution in effect number 3.
a. 46.67˚C
b. 64.76˚C
c. 67.46˚C
d. 76.64˚C
35 35
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Sample edit Master
14-15
title style
14. A double effect evaporator is 15. Estimate the boiling point of the
headed with steam at 250˚F. The 2nd solution in the 1st effect,
effect is under vacuum at a pressure a. 247˚F
of 1.73psi. If BPR1=10˚F,
BPR2=28˚F, U1=300 and b. 200˚F
U2=250BTU/hr-ft2-R, estimate the c. 208˚F
boiling point of the solution in the 2nd
d. 210˚F
effect.
a. 102˚F
b. 120˚F
c. 206˚F
d. 210˚F
36 36
Click to edit Master title style
A double effect
evaporator is headed
with steam at 250˚F.
The 2nd effect is under
vacuum at a pressure of
1.73psi. If BPR1=10˚F,
BPR2=28˚F, U1=300
and U2=250BTU/hr-ft2-
R, estimate the boiling
point of the solution in
the 2nd effect.
a. 102˚F
b. 120˚F
c. 201˚F
d. 206˚F
37 37
Click to edit Master title style
Estimate the boiling
point of the solution in
the 1st effect,
a. 247˚F
b. 200˚F
c. 208˚F
d. 210˚F
38 38
Click to edit Master title
Crystallizer
style Design
• Design Equation
𝑄 = 𝑈𝐴∆𝑇𝐿𝑀
• Energy Balance
𝑄 = 𝐹𝐶𝑃,𝐹 ∆𝑇 + 𝑉𝜆𝑉 + 𝐶𝜆𝐶
39 39
Click to editQuestion
Conceptual Master title
14 style
42 42
Click to editQuestion
Conceptual Master title
17 style
a. Heat of reaction
b. Sensible heat content
c. Enthalpy
d. Heat of condensation
43 43
Click to Problem
Sample edit Master
16-17
title style
16. A solution of sodium nitrate 17. Calculate the percentage
in water at a temperature of yield of the process.
400C contains 49% NaNO3 by a. 15.2%
weight. Calculate the lb of
NaNO3 that crystallized from b. 16.7%
1000 lb of this solution by c. 18.1%
cooling it to 100C. d. 17.5%
a. 94lb
b. 76lb
c. 82lb
d. 63lb
44 44
Click to edit Master title style
A solution of sodium
nitrate in water at a
temperature of 400C
contains 49% NaNO3
by weight. Calculate
the lb of NaNO3 that
crystallized from
1000 lb of this
solution by cooling it
to 100C.
a. 94lb
b. 76lb
c. 82lb
d. 63lb
45 45
Click to edit Master title style
Calculate the
percentage yield of
the process.
a. 15.2%
b. 16.7%
c. 18.1%
d. 17.5%
46 46
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Sample edit Master
18 title style
a. 91%
b. 86%
c. 55%
d. 73%
48 48
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Sample edit Master
19-20
title style
19. A saturated solution containing 20. Calculate the mass of the
1500kg of potassium chloride at crystals obtained, neglecting loss of
360K is cooled in an open tank to water by evaporation.
290K. If the specific gravity of the a. 489kg
solution is 1.2, the solubility of
potassium chloride per 100 parts b. 653kg
water is 53.55 at 360K and 34.5 at c. 112kg
290K. What is the capacity of the
tank? d. 534kg
a. 4.56m3
b. 3.58m3
c. 2.99m3
d. 5.71m3
49 49
Click to edit Master title style
A saturated solution
containing 1500kg of
potassium chloride at
360K is cooled in an
open tank to 290K. If
the specific gravity of
the solution is 1.2, the
solubility of potassium
chloride per 100 parts
water is 53.55 at 360K
and 34.5 at 290K. What
is the capacity of the
tank?
a. 4.56m3
b. 3.58m3
c. 2.99m3
d. 5.71m3
50 50
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Calculate the mass of the
crystals obtained,
neglecting loss of water by
evaporation.
a. 489kg
b. 653kg
c. 112kg
d. 534kg
51 51
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Sample edit Master
21 title style
a. 0.8ton
b. 0.6ton
c. 0.7ton
d. 0.9ton
53 53
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Sample edit Master
22 title style
7
b. 18˚C 10 12.5
20 21.5
c. 10˚C 30 38.8
d. 15˚C
54 54
Click to edit Master title(˚C)
Temperature style
Solubility (g Na CO /100g H O)
2 3 2
0 7
A tank holds 10000kg 10 12.5
of saturated Na2CO3 20 21.5
at 30˚C. You want to
30 38.8
crystallize from this
solution 3000kg of
Na2CO3x10H2O
without any
accompanying water.
To what temperature
must the solution be
cooled?
a. 26˚C
b. 18˚C
c. 10˚C
d. 15˚C
55 55
Click to Problem
Sample edit Master
23 title style
Lactose syrup is concentrated to 8g lactose per 10g of water and then ran into a
crystallizing vat which contains 2500kg of the syrup. In this vat, it is cooled from
57˚C to 10˚C. Lactose crystallizes with one molecule of water of crystallization.
The specific heat of the lactose solution is 3470J/kg-K. The heat of solution for
lactose monohydrate is -15,500kJ/kmol. The molecular weight of lactose
monohydrate is 360 and the solubility of lactose at 10˚C is 1.5g/10g water.
Assume that 1% of the water evaporates and that the heat loss through the vat
walls is 4x104kJ. Calculate the heat to be removed in the cooling process.
a. 612x103kJ
b. 508x103kJ
c. 454x103kJ
d. 397x103kJ
56 56
Click to edit Master title style
Lactose syrup is concentrated to 8g
lactose per 10g of water and then
ran into a crystallizing vat which
contains 2500kg of the syrup. In this
vat, it is cooled from 57˚C to 10˚C.
Lactose crystallizes with one
molecule of water of crystallization.
The specific heat of the lactose
solution is 3470J/kg-K. The heat of
solution for lactose monohydrate is -
15,500kJ/kmol. The molecular
weight of lactose monohydrate is
360 and the solubility of lactose at
10˚C is 1.5g/10g water. Assume that
1% of the water evaporates and that
the heat loss through the vat walls is
4x104kJ. Calculate the heat to be
removed in the cooling process.
a. 612x103kJ
b. 508x103kJ
c. 454x103kJ
d. 397x103kJ
57 57
Click to Problem
Sample edit Master
24-26
title style
24. Ammonium sulfate is to be crystallized 25. What is the cooling water rate, if it is
from a saturated solution containing 48% heated from 18˚C to 29˚C?
(NH4)2SO4 by cooling it in a counter flow a. 764kg/hr
crystallizer from 85 to 35˚C. During cooling
b. 565kg/hr
the amount of water that evaporates is 5%
of the mass of the feed solution. Data: Feed c. 806kg/hr
rate=1000kg/hr; Solubility of (NH4)2SO4 at d. 427kg/hr
35˚C=75kg/100kg H2O; Specific heat of
(NH4)2SO4 solution=2.97kJ/kg-K; Heat of
crystallization of (NH4)2SO4=75.2kJ/kg. 26. Determine the required heating surface,
Calculate the rate of formation of crystals. if the overall heat transfer coefficient is
125W/m2-K.
a. 127.5kg/hr
a. 3.13m2
b. 678.3kg/hr b. 2.52m2
c. 833.5kg/hr c. 1.95m2
d. 321.7kg/hr d. 4.02m2
58 58
Click to edit Master title style
Ammonium sulfate is to be
crystallized from a saturated
solution containing 48%
(NH4)2SO4 by cooling it in a
counter flow crystallizer from
85 to 35˚C. During cooling the
amount of water that
evaporates is 5% of the mass
of the feed solution. Data:
Feed rate=1000kg/hr; Solubility
of (NH4)2SO4 at
35˚C=75kg/100kg H2O;
Specific heat of (NH4)2SO4
solution=2.97kJ/kg-K; Heat of
crystallization of
(NH4)2SO4=75.2kJ/kg.
Calculate the rate of formation
of crystals.
a.127.5kg/hr
b.678.3kg/hr
c.833.5kg/hr
d.321.7kg/hr
59 59
Click to edit Master title style
What is the cooling water rate,
if it is heated from 18˚C to
29˚C?
a. 764kg/hr
b. 565kg/hr
c. 806kg/hr
d. 427kg/hr
60 60
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Sample edit Master
27-29
title style
27. Glauber’s Salt, Na2SO4x10H2O, is to be produced 28. The total heat to be removed is:
in a Swenson-Walker crystallizer by cooling to 290K a
solution of anhydrous Na2SO4 which saturates between a. 76kW
300K and 290K. Cooling water enters and leaves the b. 51kW
unit at 280K and 290K respectively and evaporation is
negligible. The solubilities of anhydrous Na2SO4 in c. 92kW
water are 40 and 14kg/100kg H2O at 300 and 290K d. 88kW
respectively, the mean heat capacity of the liquor is
3/8kJ/kg-K, and the heat of crystallization is 230kJ/kg.
For the crystallizer, the available heat transfer area is
29. How many sections of crystallizer, each 3m, long,
3m2/m length, and the overall coefficient of heat
will be required?
transfer is 0.15kW/m2-K. To process 0.25kg/s of the
product, calculate the amount of feed in kg/s. a. 4
a. 0.559 b. 1
b. 0.643 c. 2
c. 0.342 d. 6
d. 0.488
61 61
Click to edit Master title style
Glauber’s Salt, Na2SO4x10H2O, is
to be produced in a Swenson-
Walker crystallizer by cooling to
290K a solution of anhydrous
Na2SO4 which saturates between
300K and 290K. Cooling water
enters and leaves the unit at 280K
and 290K respectively and
evaporation is negligible. The
solubilities of anhydrous Na2SO4 in
water are 40 and 14kg/100kg H2O
at 300 and 290K respectively, the
mean heat capacity of the liquor is
3/8kJ/kg-K, and the heat of
crystallization is 230kJ/kg. For the
crystallizer, the available heat
transfer area is 3m2/m length, and
the overall coefficient of heat
transfer is 0.15kW/m2-K. To process
0.25kg/s of the product, calculate
the amount of feed in kg/s.
a. 0.559
b. 0.643
c. 0.342
d. 0.488
62 62
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The total heat to be removed is:
a. 76kW
b. 51kW
c. 92kW
d. 88kW
63 63
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Sample edit Master
30 title style
What is the yield of sodium acetate crystals (CH3COONax3H2O) obtainable from
a vacuum crystallizer operating at 1.33kPa when it is supplied with 0.56kg/s of a
40% aqueous solution of the salt at 353KL? The boiling point elevation of the
solution is 11.5K. Data: Heat of crystallization=144kJ/kg tetrahydrate; Heat
capacity of the solution=3.5kJ/kg-K; Latent heat of water at 1.33kPa=2.46MJ/kg;
Boiling point of water at 1.33kPa=290.7K; Solubility of sodium acetate
product=0.539kg/kg water.
a. 0.15kg/s
b. 0.12kg/s
c. 0.18kg/s
d. 0.16kg/s
64 64
Click to edit Master title style
What is the yield of sodium acetate
crystals (CH3COONax3H2O)
obtainable from a vacuum
crystallizer operating at 1.33kPa
when it is supplied with 0.56kg/s of
a 40% aqueous solution of the salt
at 353KL? The boiling point
elevation of the solution is 11.5K.
Data: Heat of
crystallization=144kJ/kg
tetrahydrate; Heat capacity of the
solution=3.5kJ/kg-K; Latent heat of
water at 1.33kPa=2.46MJ/kg;
Boiling point of water at
1.33kPa=290.7K; Solubility of
sodium acetate product=0.539kg/kg
water.
a. 0.15kg/s
b. 0.12kg/s
c. 0.18kg/s
d. 0.16kg/s
65 65
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66