Afispro2 - Inst255 450 01320

USTER® AFIS PRO 2
Instruction Manual
THE FIBER PROCESS CONTROL SYSTEM
Version 1.0.0.11
January 2008
255-450-01320
English
Uster Technologies, Inc.
Software License Agreement
Please read this agreement carefully before using the software. This is a binding agreement between
the user and Uster Technologies, Inc.
GRANT OF LICENSE: Uster Technologies, Inc. grants the user the right to use the software program
on a single computer. Only one copy may be made, solely for backup purposes. This license
remains in effect until termination. Termination occurs when you destroy the program, all copies of
the program, and any accompanying documentation. Also, if you violate any part of this agreement,
your license agreement is automatically terminated without notice. Upon termination, you must
destroy all copies of the program along with any documentation.
RESTRICTIONS: You may not translate, reverse engineer, decompile, disassemble, or alter the
software in any way. You may not distribute copies of these programs or their documentation to
others. You may not rent or lease the software; however, you may transfer it along with all written
materials on a permanent basis and retain no copies (in this case this license agreement transfers to
the recipient of the software).
LIMITED WARRANTY: Uster Technologies, Inc. warrants the media on which the licensed programs
are provided, to be free from defects in materials and workmanship for ninety (90) days after receipt.
Defective media may be returned for replacement without charge during the 90-day warranty period
unless the media has been damaged by accident or misuse. Uster Technologies, Inc. warrants that
the unaltered programs will perform as specified in the accompanying documentation and are
without defects for a period of ninety (90) days from the date of receipt. Due to the complex nature
of the programs, Uster Technologies, Inc. does not warrant that the licensed programs are completely
error-free, will operate without interruption, or are compatible with all equipment and software
configurations. Do not use the programs where significant damage or injury to persons, property, or
business may result if an error occurs. There are no other warranties, expressed or implied, with
respect to the licensed programs, their merchantability, or their fitness for any particular purpose. In
no event will Uster Technologies, Inc. be liable for indirect or consequential damages, including,
without limitations, loss of income, loss of information, or business interruption.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or
limitation of incidental or consequential damages, so the above limitations and exclusions may not
apply to you. These warranties give you specific legal rights; you may also have other rights, which
vary from state to state.
REMEDY FOR REPLACEMENT: At Uster Technologies' option, the software will be replaced or the
price refunded if there is a defect. This warranty is void if the failure of the software occurs due to
abuse or misapplication. Replacement software will be warranted for the remainder of the original
warranty period or thirty (30) days, whichever is longer.
GENERAL TERMS: This license agreement is governed by the laws of the State of Tennessee, USA.
COPYRIGHT: Uster Technologies, Inc. is the owner of the programs and documentation. U.S.
Copyright laws apply. You must treat this software and its documentation as any other copyrighted
material.
By using the software, you acknowledge that you have read this agreement, understand it and agree
to be bound by its terms and conditions. You further agree that it is the complete and exclusive
statement of the agreement between you and Uster Technologies, Inc. and supersedes any earlier
proposal or prior arrangement, whether oral or written, and any communications between us relative
to the subject matter of this agreement.
If you have any questions regarding this agreement contact us in writing at the following address:
Uster Technologies, Inc., P.O. Box 51270, Knoxville, TN 37950-1270, USA.
Instrument Warranty
All USTER® instruments are covered by a limited warranty, conditions of which may vary according
to local laws.
We are required by current U.S. regulations to call this a "Limited Warranty" because there are
ways a user might cause damage to this equipment that are completely beyond our control. Uster
Technologies, Inc. assumes no responsibility for the customer's process, facilities, or personnel. The
customer is liable for damage of this sort. Failure to supply specified electrical and air requirements
will void the warranty.
The warranty period is 12 months from the date the instrument is installed at the purchaser’s site, or
18 months from the date the instrument is shipped from the Uster Technologies, Inc. factory.
Further, Uster Technologies, Inc. will replace externally undamaged glass electrodes, measuring cells,
and electron tubes within 6 months of delivery if test results reveal manufacturing faults or insufficient
life.
Upon written request of the purchaser within the warranty period, we will repair or replace (at our
discretion) any instrument or part that fails in normal use as a result of improper design, faulty
materials, or faulty workmanship. Replaced parts shall become the property of Uster Technologies,
Inc.
In the event that the defective part/instrument must be returned to the factory for repair, transport
both ways shall be at the cost and risk of the purchaser. Also the costs of dismantling and re-erection
of the defective part are to be carried by the purchaser. If, for any reason beyond our control, such
part cannot be repaired or replaced at our factory all additional costs resulting therefrom shall be
borne by the purchaser.
The purchaser shall not be entitled to claim any further indemnity for deficiencies in the goods
delivered, in particular for damages or for cancellation of the contract.
All contractual obligations of the vendor expire unless the purchaser advises Uster Technologies, Inc.
of any claims arising under the guarantee in writing before expiry of the warranty period.
Excluded from the warranty are defects and losses resulting from improper storage, natural wear,
improper maintenance, failure to observe the operating instructions, excessive loading, the user of
unsuitable media, the influence of chemical or electrolytic action, unsatisfactory building or erection
and commissioning work not undertaken by Uster Technologies, Inc., or other reasons beyond our
control.
The vendor’s liability shall cease if the purchaser or a third party undertakes changes or repairs to
the goods without the written consent of Uster Technologies, Inc., or if such goods are resold by the
purchaser to a third party without an agreement from the Uster Technologies, Inc.
For materials or goods supplied by third parties, the Uster accepts liability only to the extent of the
guarantees provided by such third parties.
Table of Contents
CHAPTER 1 INTRODUCTION ..................... 1-1
1 OVERVIEW .....................................................................1-1
1.1 AFIS PRO 2 Major Distinctions .........................................1-1
2 EQUIPMENT .....................................................................1-2
2.1 Monitor ........................................................................1-3
2.2 Balance ........................................................................1-4
3 AFIS PRO 2 MODULES .........................................................1-4
4 AFIS PRO 2 SOFTWARE FEATURES ...........................................1-5
4.1 Error Messages ..............................................................1-5
4.2 Exit Operations ..............................................................1-5
5 VISUAL CUES USED IN THIS MANUAL .........................................1-6
6 SAFETY LABELS ....................................................................1-7
CHAPTER 2 INSTALLATION ....................... 2-9

1 OVERVIEW .....................................................................2-9
2 POWER REQUIREMENTS .......................................................2-10
2.1 Uninterruptible Power Supply (UPS).................................2-11
2.1.1 Requirements for Computer/Monitor ............................. 2-11
2.1.2 Requirements for Entire Instrument ................................. 2-11
3 NORTH AMERICAN POWER SYSTEMS .......................................2-12
3.1 Power Receptacle Installation .........................................2-12
3.2 Power Plug Wiring .......................................................2-13
4 EUROPEAN POWER SYSTEMS .................................................2-14
4.1 Power Receptacle Installation .........................................2-14
4.2 Power Plug Wiring .......................................................2-15
5 REQUIRED LABORATORY CONDITIONS ......................................2-16
5.1 Air Requirements ..........................................................2-16
i
5.2 Air Quality Standards ...................................................2-17
5.3 Sample Storage Recommendations .................................2-17
6 FLOOR SPACE REQUIREMENTS................................................2-18
6.1 Peripherals ..................................................................2-19
6.2 Connections.................................................................2-19
6.2.1 COM Port Assignments................................................ 2-20
7 POWER UP THE INSTRUMENT .................................................2-21
8 RESETTING THE AFIS PRO 2 .................................................2-22
CHAPTER 3 SOFTWARE OVERVIEW ........... 3-1

1 AFIS PRO 2 MAIN MENU .....................................................3-1
1.1 Supervisor/Service Login .................................................3-2
2 PROGRAM EDITOR ................................................................3-3
3 CASSETTE EDITOR.................................................................3-3
4 TEST CONTROL ....................................................................3-4
5 REPORTS .....................................................................3-4
6 SETUP .....................................................................3-5
CHAPTER 4 SUPERVISOR FUNCTIONS ....... 4-1

1 INTRODUCTION ...................................................................4-1
1.1 Change Supervisor Password ...........................................4-2
1.2 Required Data Entry Fields ...............................................4-3
1.3 Characteristics Maintenance ............................................4-3
1.4 Temperature...................................................................4-3
1.5 Language ......................................................................4-3
1.6 Lab Expert .....................................................................4-4
CHAPTER 5 CALIBRATION ........................ 5-1

1 INTRODUCTION ...................................................................5-1
2 PERFORMANCE CHECKS .........................................................5-2
ii
3 START CALIBRATION ..............................................................5-3
3.1 Calibration Selection.......................................................5-3
4 LENGTH CALIBRATION ...........................................................5-4
5 TRASH CALIBRATION .............................................................5-5
6 NEP CALIBRATION ................................................................5-7
6.1 Sensor Setup..................................................................5-7
6.2 Nep Calibration .............................................................5-8
CHAPTER 6 TESTING PREPARATION .......... 6-1

1 PROGRAM EDITOR ................................................................6-1
1.1 Characteristic Data .........................................................6-1
1.1.1 Repetitions ................................................................... 6-2
1.1.2 Sample Weight ............................................................ 6-2
1.1.2.1 Test Mode ......................................................... 6-3
1.1.3 USTER® STATISTICS...................................................... 6-3
1.1.4 Add to Queue .............................................................. 6-3
1.1.5 Add to Cassette ............................................................ 6-4
1.2 Module Selection and Setup.............................................6-4
1.2.1 Modules to Test ............................................................ 6-5
1.2.2 Data to Display............................................................. 6-5
1.3 Control Limits .................................................................6-5
1.4 Report Selection .............................................................6-6
2 CASSETTE EDITOR.................................................................6-8
2.1 Add a New Cassette ID...................................................6-9
2.2 Edit a Cassette ID .........................................................6-10
2.3 Delete a Cassette ID......................................................6-10
2.4 Update Selected Samples ..............................................6-10
2.5 Add to Queue ..............................................................6-11
CHAPTER 7 TEST CONTROL....................... 7-1

1 INTRODUCTION ...................................................................7-1
iii
2 TEST QUEUE .....................................................................7-2
2.1 Sample Weight ..............................................................7-3
2.1.1 Variable Sample Weight ............................................... 7-3
2.1.2 Fixed Sample Weight.................................................... 7-3
3 CURRENT TEST ....................................................................7-4
3.1 Buttons ........................................................................7-5
3.2 Testing Sequence............................................................7-5
3.2.1 Message Boxes ............................................................ 7-6
4 SAMPLE PREPARATION ...........................................................7-6
4.1 The AUTOJET Cassette ....................................................7-7
4.1.1 Load Samples into Cassette............................................ 7-7
4.1.2 Position the Cassette onto the AUTOJET ........................... 7-8
5 TESTING .....................................................................7-9
5.1 Manual Test Mode........................................................7-10
5.2 AUTOJET Test Mode .....................................................7-11
5.2.1 Run Single Samples on the AUTOJET Base ..................... 7-12
6 WHEN A SAMPLE DOES NOT FEED .........................................7-13
6.1 Error Codes .................................................................7-14
7 TEST RESULTS ...................................................................7-15
7.1 Nep Classifications Test Results ......................................7-15
7.2 Length and Maturity Test Results......................................7-16
7.3 Trash Classification Test Results ......................................7-18
CHAPTER 8 AFIS PRO 2 REPORTS ............. 8-1

1 INTRODUCTION ...................................................................8-1
2 REPORTS MENU ...................................................................8-2
2.1 Select Reports ................................................................8-3
3 DEFINE REPORT PARAMETERS ...................................................8-4
3.1 Characteristic/Criteria ....................................................8-5
iv
3.1.1 Search for Characteristics .............................................. 8-6
3.1.2 Enter Characteristics...................................................... 8-6
3.1.3 Criteria ........................................................................ 8-6
3.1.3.1 Select Dates....................................................... 8-7
3.1.3.2 Hide/Reset Report Criteria................................... 8-7
3.2 Report Parameters - Select Properties .................................8-8
4 RUN A REPORT ....................................................................8-9
4.1 Preview a Report ............................................................8-9
4.2 Export to Flash Drive .....................................................8-10
5 SUMMARY TABLES ..............................................................8-11
5.1 Create a Preset Report (Summary Tables Only) .................8-12
5.2 Select a Preset Report....................................................8-13
5.3 Report Results...............................................................8-13
6 ROLLER SPACING ...............................................................8-14
6.1 Report Results...............................................................8-14
7 CONTROL CHARTS .............................................................8-15
7.1 Report Results...............................................................8-16
CHAPTER 9 DIAGNOSTICS ........................ 9-1

1 INTRODUCTION ...................................................................9-1
2 CONTROL BOARD DIAGNOSTICS ..............................................9-2
2.1 Component Descriptions..................................................9-2
3 BALANCE & TEMPERATURE PROBE DIAGNOSTICS ...........................9-5
4 SENSORS .....................................................................9-6
CHAPTER 10 MAINTENANCE .................. 10-1

1 CLEANING THE AFIS PRO 2 .................................................10-1
1.1 Daily (Each 24 Hour Period) ..........................................10-1
1.1.1 Fiber Individualizer ..................................................... 10-1
1.1.2 Computer System ........................................................ 10-3
v
1.1.3 Lint/Waste Box .......................................................... 10-3
1.1.4 AFIS PRO 2 Cabinet.................................................... 10-4
1.2 After Each Shift (Every 8 Hours) ......................................10-4
1.3 Weekly Maintenance ....................................................10-5
2 SERVICE ...................................................................10-6
CHAPTER 11 APPENDIX ......................... 11-1

1 AFIS PRO 2 SPECIFICATIONS................................................11-1
1.1 Operating System.........................................................11-2
2 MONITOR INFORMATION .....................................................11-3
3 PRINTER INFORMATION ........................................................11-4
4 BALANCE CONFIGURATION ..................................................11-5
5 TRANSMISSION REQUIREMENTS ..............................................11-7
6 GENERIC INSTRUMENT TRANSMISSION .....................................11-8
6.1 Transmission Architecture...............................................11-8
6.2 Universal Record Format................................................11-9
6.3 AFIS PRO 2 Record Formats.........................................11-11
6.3.1 Length by Number ....................................................11-11
6.3.2 Length by Weight .....................................................11-14
6.3.3 Neps .......................................................................11-16
6.3.4 Seed Coat Neps .......................................................11-18
6.3.5 Trash .......................................................................11-20
6.3.6 Fineness...................................................................11-22
6.3.7 Maturity...................................................................11-24
7 ERROR MESSAGES ............................................................11-26
CHAPTER 12 GLOSSARY ........................ 12-1

CHAPTER 13 INDEX ............................... 13-1
vi
List of Figures
Chapter 1
Figure 1-1: Pinch Point Caution Label ............................................1-7
Figure 1-2: Hazardous Voltage Label ............................................1-7
Figure 1-3: Sharp Pins Caution Label.............................................1-7
Figure 1-4: Do Not Operate without Guards ..................................1-7
Figure 1-5: Do Not Operate with Lid Open ....................................1-8
Chapter 2
Figure 2-1: Floor Space Requirements.........................................2-18
Figure 2-2: Peripherals .............................................................2-19
Chapter 3
Figure 3-1: AFIS PRO 2 Menu Screen...........................................3-1
Figure 3-2: Supervisor/Service Login.............................................3-2
Chapter 4
Figure 4-1: Supervisor Screen.......................................................4-1
Figure 4-2: Change Supervisor Password......................................4-2
Chapter 5
Figure 5-1: Length, Fineness and Maturity Calibration .....................5-4
Figure 5-2: Trash Calibration Screen .............................................5-6
Figure 5-3: Sensor Setup Screen ..................................................5-7
Figure 5-4: Nep Calibration Screen .............................................5-9
Chapter 6
Figure 6-1: Characteristic Data....................................................6-1
Figure 6-2: Module Selection and Setup .......................................6-4
Figure 6-3: Control Limits ............................................................6-6
Figure 6-4: Report Selection ........................................................6-7
Figure 6-5: Cassette Editor ..........................................................6-8
Chapter 7
Figure 7-1: Test Queue ...............................................................7-2
Figure 7-2: Current Test ..............................................................7-4
Figure 7-3: AUTOJET Cassette ......................................................7-7
vii
Chapter 8
Figure 8-1: Reports Screen ...........................................................8-2
Figure 8-2: Define Report Parameters ...........................................8-4
Figure 8-3: Select Report Date Parameters.....................................8-7
Figure 8-4: Preview Reports.........................................................8-9
Figure 8-5: Export to Flash Drive................................................8-10
Figure 8-6: Summary Table, Preset Report ...................................8-12
Figure 8-7: Name the Preset Report............................................8-12
Figure 8-8: Summary Table Report .............................................8-13
Figure 8-9: Roller Spacing Report ..............................................8-14
Figure 8-10: Control Chart Report..............................................8-15
Figure 8-11: Control Chart Report..............................................8-16
Chapter 9
Figure 9-1: Control Board Diagnostics Screen................................9-2
Figure 9-2: Balance & Temp Probe Diagnostics..............................9-5
Chapter 10
Figure 10-1: Fiber Individualizer Cover Plate...............................10-2
Figure 10-2: Inspect/Clean Cylinders .........................................10-2
Figure 10-3: Check Operation...................................................10-3
Figure 10-4: Remove Air Hoses from Ports ...................................10-5
viii
List of Tables
Chapter 1
Table 1-1: Instrument Components and Options .............................1-2
Chapter 2
Table 2-1: Power Requirements..................................................2-10
Table 2-2: COM Port Assignments.............................................2-20
Chapter 12
Table 12-1: Physical Dimensions.................................................11-1
Table 12-2: Microprocessor Error Messages..............................11-29
ix
x
®
USTER AFIS PRO 2 Instruction Manual
Chapter 1 Introduction
1 Overview
This manual is intended for those users who are responsible for the
operation of the USTER® AFIS PRO 2 instrument. It contains the
information necessary to setup the instrument, perform calibrations, test
fibers, and generate/analyze data using both user-defined and
selectable reports.
The USTER® AFIS PRO 2 instrument measures Nep Classification,

Length and Maturity, and Trash. All of these properties are important in
fiber research, in the development of improved fiber blends, and in
verifying that purchased fiber meets specifications.
The USTER® AFIS PRO 2 instrument offers precise and reliable

operation with computer-controlled calibration and diagnostics. All
functions are controlled by dedicated microprocessors to simplify
operation and to provide flexibility in testing parameters. The computer
has a 3.5-inch floppy drive, a DVD-Read/Write drive, and a hard-disk
drive.
1.1 AFIS PRO 2 Major Distinctions

The AFIS PRO 2 instrument is distinctly unique as a result of the
following features:
1. Length and Maturity Measuring Module (L&M)

2. Trash Measuring Module (T)
3. AUTOJET
4. Reports
5. Self Diagnostics
6. Automatic Calibration for Nep Classifications, Length and
Maturity, and Trash Modules
Uster Technologies, Inc. Chapter 1

January 2008 Introduction • Page 1-1
®
2 Equipment
The AFIS PRO 2 can be purchased with a combination of modules and
software. The table below shows a breakdown of available software
and modules included with each instrument. In addition to the listed
modules and software, optional items may be purchased for specific
needs.
INSTRUMENT MODULES/SOFTWARE
Nep Classification: Fiber and Seed Coat
USTER® AFIS PRO 2
Neps; Length, Fineness and Maturity; and
Reports Software
Nep Classification: Fiber and Seed Coat
USTER® AFIS PRO 2
Neps, Length, Fineness and Maturity;
AUTOJET
USTER® AUTOJET Cassette carrousel; and
Reports Software
Optional Modules Trash
Table 1-1: Instrument Modules and Options
The following features are provided with the USTER® AFIS

PRO 2:
Main Equipment: Nep Classification/ Length, Fineness and

Maturity;
Computer Software: Windows XP PRO
- Report Manager (reporting software)
Computer Hardware: The computer includes:
- Monitor
- DVD-RW Drive
- 3.5-inch Floppy Drive
- 80 GB or better Hard Drive
- Pentium Processor

®
- Keyboard and Mouse

- Balance
- Printer
The following options are available for the USTER® AFIS

PRO 2 instrument:
Optional Modules:
- Trash Module
- AUTOJET Module
2.1 Monitor
Included with the AFIS PRO 2 instrument are a color monitor and a color
ink jet printer. The monitor displays the menu selections, operating
instructions, and test results. As tests are completed for each sample,
the results can be transmitted to the printer and/or an external computer
system, if needed.
CAUTION !
No user-serviceable parts are included inside

the monitor.
Prior to connecting or disconnecting a monitor, ensure that

the AC power to the instrument is OFF. Failure to do so
may cause serious personal injury, as well as
permanent damage to your computing equipment.
The monitor should not be placed near a source of heat. DO NOT

position the monitor where sunlight or bright room light will fall directly
on the screen.

®
2.2 Balance
A balance is supplied with the AFIS PRO 2 instrument. It comes with
documentation from the manufacturer.
ATTENTION:
ANY changes to the balance configuration MUST be performed by a
certified Uster Technologies service technician ONLY.
3 AFIS PRO 2 Modules

The AFIS PRO 2 instrument is housed in one floor-standing cabinet.
Currently, there are three AFIS PRO 2 modules available. Depending

on your measurement requirements, your AFIS PRO 2 instrument may
contain any or all of the following:
• Neps Classification (NC)/Length, Fineness and Maturity (L&M)
• Trash Classification (T)
• AUTOJET (AJ)
Note: The screens in this manual may be different from what you see
displayed depending on the modules and hardware that have been
installed in the AFIS PRO 2 instrument you are using.

®
4 AFIS PRO 2 Software Features

The AFIS PRO 2 instrument uses a windows-based operating system and
provides a simplified user interface.
The AFIS PRO 2 MAIN MENU contains five function tabs, which allow
access to the major areas of testing, setup, and data management.
The major functions of the AFIS PRO 2 software are summarized in

Chapter 3 of this manual. The remaining chapters of this manual
explain each of these functions in full detail.
4.1 Error Messages

A message statement displays on the monitor to indicate the nature of
the problem when an error occurs. Error messages are explained in the
Appendix of this manual.
4.2 Exit Operations

It is recommended that the AFIS PRO 2 software continually run without
being shut-off. In the rare occasion that the software needs to be exited,
click on the small x on the upper right portion of the screen.

®
5 Visual Cues Used in this Manual

BOLD - Bold and/or capitalized letters are used for the names of
screen buttons and the keys on the keyboard (i.e. ENTER, PRINT, etc.).
SMALL CAPITAL LETTERS – Small capital letters that are not bolded indicate
the name of a specific screen (i.e. MAIN CALIBRATION screen). In cases
where the name of an instrument is used, this name will be italicized
(i.e. AFIS PRO 2 MAIN MENU).
WARNING OR CAUTION:
These statements always appear in a box and emphasize
areas where bodily damage could occur if the instrument
is operated improperly.
ATTENTION:
These statements always appear in a box and provide
information regarding safe and proper use of the
instrument.
Notes: Appear in italic type. They give special emphasis, tips, or

information about a subject.
IMPORTANT:
These statements give information and reminders to the
operator.
CAUTION:
These statements warn the operator and service personnel of
high voltage areas.

®
6 Safety Labels
The pinch point label is located at
the base of the AUTOJET module. It
warns you to use caution and avoid
injury by keeping your fingers clear
of the opening at the base of the
module when the AUTOJET is
activated.
Figure 1-1: Pinch Point Caution Label
The hazardous voltage label is

located on the power supply
assembly inside the AFIS PRO 2
cabinet. It emphasizes that only
qualified service technicians should
attempt work on electrical
components.
Figure 1-2: Hazardous Voltage Label
The sharp pins label is located on

the plexi-glass FI cover plate, inside
the AFIS PRO 2 cabinet. It indicates
that injury may result if fingers come
in contact with the pins of the Fiber
Individualizer.
Figure 1-3: Sharp Pins Caution Label
The guard warning label is located

inside the AFIS PRO 2 cabinet near
the fiber individualizer motor guard.
It warns that the pulley system, when
in operation, may be hazardous to
fingers.
Figure 1-4: Do Not Operate without Guards

®
The lid open label is located inside

the AFIS PRO 2 cabinet on the feed
motor of the fiber individualizer. It
warns of the crush hazard to fingers
while the AFIS PRO 2 is in
operation.
Figure 1-5: Do Not Operate with Lid Open

®
Chapter 2 Installation
1 Overview
The AFIS PRO 2 instrument is shipped in one (1) crate. This crate
contains the AFIS PRO 2 cabinet, the peripherals, and internal
components.
Upon arrival of the crate:

1. Inspect the crate for any visible damage.
2. If loss or damage has occurred, immediately report any such

information to the carrier.
IMPORTANT:
For warranty purposes, an Uster Technologies’ service technician
MUST open the crate. It is important that you do not open the crate
or attempt to set up the AFIS PRO 2 instrument by yourself. Such
action may void the warranty.
Once the AFIS PRO 2 instrument is received:
• An Uster Technologies’ service technician will schedule a site visit

to install the instrument with your assistance.
WARNING:
ONLY Uster Technologies’ service technicians should install the

instrument.
Note: A plumber (pipe fitter) and an electrician will be required the

day of installation to assist with the final connections of the compressed
air and electrical power.

January 2008 Installation • Page 2-9
®
IMPORTANT: If the AFIS PRO 2 instrument is to be stored

before being used, inside storage is required in a
location that is protected from excess moisture, corrosive
atmospheres, and chance of physical damage.
Conditioned storage is recommended, but is not
required. If the instrument has been exposed to a cold
environment, condensation may form on cold surfaces
when the instrument is moved into a warm area. In
such situations, allow the instrument to warm and dry
thoroughly before proceeding with installation.
2 Power Requirements
The following power requirements apply to both North American and
European-type systems.
Voltage (nominal): 208 or 230 volts ± 10% (single phase)

Current: < 10 Amperes
Frequency: 50 – 60 Hertz
Harmonic distortion: < 5%
Wire size: Sufficient to have < 5% drop from no load
to full load
Electrical interference: Free from transient voltages caused by
other equipment (i.e. use a separate line)
Table 2-1: Power Requirements
The AFIS PRO 2 instrument requires a separate, dedicated 10-amp

circuit breaker at the facility’s electrical load center. During normal
operation, the AFIS PRO 2 draws approximately 5 amps. A power
cord is provided that will connect to the AFIS PRO 2 instrument. The
opposite end must be fitted with connections compatible with the
facility’s electrical system.

®
2.1 Uninterruptible Power Supply (UPS)

If you expect to have frequent power shutdowns, Uster Technologies,
Inc. recommends that an uninterruptible power supply (UPS) device be
used to prevent loss of data or other related problems.
2.1.1 Requirements for Computer/Monitor
The input for the UPS, which powers the computer and monitor ONLY, is
located on the back of the AFIS PRO 2 cabinet beside the power entry
connector. Uster Technologies, Inc. recommends the Stabiline Model
#SLI 1000X UPS unit or equivalent with the following characteristics:
1. On-line design for maximum protection against line transients.
2. Minimum output power rating of 500 VA (325 Watts) at 230 volts

50 or 60 Hz.
3. Input voltage of 195 - 264 volts 50 or 60 Hz (single phase).
4. MUST be TÜV certified or bear the CE mark for European countries

and be UL Listed for North America with a run time of 5 minutes or
greater.
Note: Uster Technologies, Inc. provides an optional UPS Kit #255-

010—17420 for the computer/monitor (if the UPS cannot be purchased
locally).
2.1.2 Requirements for Entire Instrument
AFIS PRO 2 (with all options):
• SOLA #S42000TRM-5 (or equivalent) for European power

systems.
• SOLA #S41800-208TRM for North American power systems or
their equivalent minimum 1.5 KVA.

®
Note: The UPS for the computer/monitor is not required if UPS for the
entire AFIS PRO 2 instrument is used. However, Uster Technologies, Inc.
does NOT offer UPS systems to protect the entire instrument. This type
of UPS MUST be purchased locally. If assistance is needed with this
item, please contact your local service station.
3 North American Power Systems
3.1 Power Receptacle Installation
The power receptacle MUST meet the following

requirements:
1. 2-pole, 3-wire grounding device.

2. NEMA 6-15R or Twist-Lock types NEMA ML-3R or L6-15R rated
for 250 volts at 15 amperes.
3. Two PHASE wires (usually RED and BLACK).
4. A the third wire MUST be a BUILDING GROUND WIRE that is
BARE COPPER, GREEN or GREEN/YELLOW and tied to
EARTH GROUND at the service entrance.
CAUTION:
DO NOT USE THE NEUTRAL AS A SAFETY GROUND! DO NOT

RELY ON CONDUIT AS A SAFETY GROUND!
Follow the requirements of the National Electrical Code or the code in

effect for your city or state.

®
Nominal voltages measured at the receptacle are as

follows:
PHASE to PHASE = 230 or 208 volts

Either PHASE to GROUND = 115 or 120 volts
Note: GROUND is not NEUTRAL.
3.2 Power Plug Wiring

A single-ended power cord is furnished with the instrument. A qualified
electrician or an Uster Technologies’ service technician MUST attach
the power plug to the cord or the disconnect box.
1. The two wires colored BLACK and WHITE may be connected to

either PHASE (live) terminal of the plug or the disconnect box.
2. The third wire (GREEN or GREEN/YELLOW) of the instrument

power cord MUST be connected to EARTH GROUND
TERMINAL.
CAUTION:
DO NOT USE THE NEUTRAL AS A SAFETY GROUND!
Note: If the local electrical code does not allow rewireable plugs, a
molded cord set that meets the requirements must be purchased. The
connection to the instrument is the IEC-320 C20 power inlet.

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4 European Power Systems
4.1 Power Receptacle Installation
The power receptacle MUST meet the following

requirements:
1. 2-pole, 3-wire grounding device rated for 250 volts at 10 amperes

or better.
2. The first wire is PHASE rated for 250 volts at 15 amperes.
3. The second wire is NEUTRAL.
4. A the third wire MUST be a BUILDING GROUND WIRE that is

BARE COPPER or GREEN/YELLOW and tied to EARTH
GROUND at the service entrance.
CAUTION:
DO NOT RELY ON CONDUIT AS SAFETY GROUND!
5. Follow the requirements of the National Electrical Code in effect

for the country of installation.
Nominal voltages measured at the receptacle are as

follows:
6. PHASE to NEUTRAL = 230 volts

7. PHASE to EARTH = 230 volts
8. NEUTRAL to EARTH <= 0.2 volts with instrument OFF
9. NEUTRAL to EARTH <= 3.0 volts with instrument ON

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4.2 Power Plug Wiring

A single-ended power cord is furnished with the AFIS PRO 2 instrument.
A qualified electrician or an Uster Technologies’ service technician must
attach the power plug to the cord or disconnect box.
1. The BLUE wire is connected to the NEUTRAL of the plug

disconnect box.
2. The BROWN wire is connected to the HOT of the plug disconnect

box.
3. The GREEN or GREEN/YELLOW wire of the instrument power

cord MUST be connected to EARTH GROUND TERMINAL.
CAUTION:
DO NOT USE THE NEUTRAL AS A SAFETY GROUND!
Note: If the local electrical code does not allow rewireable plugs, a
molded cord set that meets the requirements must be purchased. The
connection to the instrument is IEC-320 C20 power inlet.

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5 Required Laboratory Conditions

Changes in the ambient conditions due to the hygroscopic or
hygrophilous behavior of textile fibers can change test results. Cotton as
a hygroscopic fiber absorbs moisture and becomes stronger while
retaining it. AFIS PRO 2 measurements can also be affected. The time it
remains in a conditioned or unconditioned area determines how much
moisture will be retained. Therefore, it is recommended that the
instrument be operated in a controlled environment, in accordance with
the ASTM D1776 standard, as follows:
Humidity 65% (± 2%)

Temperature 70.0°F ± 2.0°F (21.0°C ± 1.0°C),
Fiber samples should be properly conditioned in the laboratory

environment to maintain consistent results.
To attain moisture equilibrium of a sample, a conditioning time of at

least 24 hours is required, 48 hours is preferred. Refer to the
applications handbook for further details.
5.1 Air Requirements

1. The AFIS PRO 2 instrument requires 100 - 150 psi (700-1034 kPa)
of clean, dry, unregulated compressed air.
2. Use of a dryer system, air filters, and a water trap is highly
recommended.
3. The AFIS PRO 2 instrument is provided with an air line for
connections to the facility's air supply.
4. Failure to supply air that is free of water, oil, or particles will
increase maintenance and VOID THE WARRANTY!
CAUTION:
Damage caused by connecting the instrument to improper

power and air sources is not covered under the warranty.

®
The following are recommended:
Air Pressure Î 100 psi

Amount of compressed air Î approximately 8.5m3/h
Air Tubes Diameter Î 10 mm (3/8”)
Note: If the air line will be subjected to temperatures that could

promote condensation, a water filter attached to the air line inside the
lab is recommended to remove any condensation that may occur.
5.2 Air Quality Standards

The air supplied to the instrument should comply with ISO8573.1
Quality Class 3 as follows:
• DIRT particle size: < 5 microns
• WATER pressure dew point: <-4 F @ 100 PSIG (128 ppm)

(by volume)
• OIL (including vapor): < 1.0 ppm
5.3 Sample Storage Recommendations
• In order for samples to be exposed to the ambient laboratory

conditions, it is important for air to circulate through the samples
during the conditioning process.
• Perforated boxes that can be stored on open racks in the

laboratory are preferable for his process.
• Under no circumstances should the samples be stored in plastic

bags, as the samples will not be exposed to ambient conditions.

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6 Floor Space Requirements
Standard Metric
Length 46.5” 118 cm
Height 38.3” 97.4 cm
Depth 30” 76 cm
Weight 408 Lbs. 185 gross kilos
The AFIS PRO 2 cabinet is 118 cm long and 76 cm deep. The printer
rests on an internal shelf, and the monitor and keyboard are side
mounted on a moveable arm. The AFIS PRO 2 cabinet weighs
approximately 185 gross kilos.
Figure 2-1: Floor Space Requirements

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6.1 Peripherals
The keyboard and built-in touch pad for the AFIS PRO 2 are combined
to increase functionality.
Figure 2-2: Peripherals
6.2 Connections
IMPORTANT:
The balance and the monitor should be connected
BEFORE the AFIS PRO 2 instrument is turned ON.
1. Connect the Printer via a USB port.
2. Connect the Balance to the cable labeled “COM 2” located on

the back of the computer.
3. Connect the Monitor to the connector labeled VGA on the back

of the computer.
4. The AFIS PRO 2 instrument is now ready for use.

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6.2.1 COM Port Assignments
The following is a list of all COM port assignments:
COM1 (computer) Control Board

COM2 (computer) Balance
COM3 Temperature & Humidity Probe
COM4 Host / N/A / Lab Expert
Table 2-2: COM Port Assignments

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7 Power Up the Instrument

The USTER® AFIS PRO 2 is a sophisticated instrument that requires
specific instruction and training to be used properly. Only operators
that have received proper training should use the AFIS PRO 2.
1. Turn on the Main Power switch

2. Turn on the Computer Power switch
The Main Power switch is located on the front right-hand side of the
AFIS PRO 2 cabinet. This is a master power switch that will shut down
the instrument and the computer.
The Computer Power switch is located inside the AFIS PRO 2 cabinet
on the front of the computer.
Note: When resetting the computer, the system should be shut down
completely and then powered up again for a full reset to be effective.
IMPORTANT!
The AFIS PRO 2 may temporarily lose functionality in the
event of a high voltage surge on the main power input
lines. If power is lost while a sample is being run, the
data being collected for that sample will be lost. The
operator will need to restart/reset the system to restore
full functionality.

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8 Resetting the AFIS PRO 2

The main purpose of resetting the AFIS PRO 2 instrument is to clear the
AFIS PRO 2 software of unnecessary information. Resetting erases old
values from the memory buffer. If the instrument is reset in the middle of
a testing sequence, the result will be a loss of test data.
The AFIS PRO 2 instrument can also be reset if it is not responding to

keyboard strokes. Reset the instrument and reload the AFIS PRO 2
software while in any part of operation with the exception of Testing.
1. Close the AFIS PRO 2 software.
2. Shut down Windows.
3. Open the front doors of the AFIS PRO 2 cabinet.
4. Turn off/on the Computer Power switch on the computer.
5. The system will reset and delete any measurement values that were
interrupted when the reset procedure was initiated.
Note: If it is necessary to shut down the entire AFIS PRO 2 instrument,

close Windows first and then follow the steps above before turning off
the Main Power by using the switch on the front of the AFIS PRO 2
cabinet.

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Chapter 3 Software Overview

1 AFIS PRO 2 Main Menu
The software for the AFIS PRO 2 instrument is installed on the hard disk
drive (C:\Program Files\Uster Technologies\AFISPRO2). When the
AFIS PRO 2 instrument is powered, the AFIS PRO 2 software performs a
series of checks and displays the AFIS PRO 2 MAIN MENU, shown below.
It contains the major features of the AFIS PRO 2 software.
Double-click the AFIS PRO 2 icon to open the application. When the
AFIS PRO 2 software opens, the ABOUT screen is displayed. This
screen denotes the software version, the build date, and the installed
instrument options, as well as an optional supervisor/service login.
Figure 3-1: AFIS PRO 2 Menu Screen
AFIS PRO 2 software functions are accessed by selecting the

appropriate tabs.

January 2008 Software Overview • Page 3-1
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1.1 Supervisor/Service Login

Operators are not required to login. There is an optional login utility for
supervisors and certified USTER Technologies’ service technicians.
These logins make additional software features available for configuring
and monitoring the AFIS PRO 2 instrument.
Figure 3-2: Supervisor/Service Login
1. Select the Username from the drop-down list.

2. Type in the Password.
3. Click Sign In.
Note: Passwords are configured in the Supervisor area of the AFIS

PRO 2 software.

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2 Program Editor
Testing parameters are defined in this area. The purpose of the
PROGRAM EDITOR is to enable the operator to utilize pre-programmed
test parameters (Program ID’s) to run a test without having to make all of
the selections each time a test is run. There are four tabs of options
available:
1. CHARACTERISTIC DATA – This area allows the sample to be

defined in detail.
2. MODULE SELECTION AND SETUP – This area allows the operator
to determine which modules should be turned ON for testing,
and which test results will be displayed on the screen and
recorded for reporting purposes.
3. CONTROL LIMITS – This area is used to set the High and Low
control limits for sample testing. Values that fall outside these set
limits will be displayed in RED on the summary table of TEST
CONTROL.
4. REPORT SELECTION – This area allows the operator to select:
a. Which reports will be printed automatically when a test is
complete,
b. Which reports will only be previewed on the screen,
c. Which reports are unnecessary (Action:None).
3 Cassette Editor
CASSETTE EDITOR is only available when the AUTOJET module is
installed. The purpose of the CASSETTE EDITOR is to enable the operator
to utilize pre-programmed configurations to run a cassette. It operates
much the same as the PROGRAM EDITOR.

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4 Test Control
All tests are controlled in the TEST CONTROL area. This area consists of
the following:
1. TEST QUEUE – Once tests are defined in the PROGRAM EDITOR

they are added to the upper window of this area. They can be
moved up or down in the queue, or deleted altogether. The
lower window displays tests that have been completed. Each
individual summary can be printed.
2. CURRENT TEST – This area shows details of the currently running

test. Results can be accepted, an additional repetition can be
added, and a sample can be re-tested here.
5 Reports
Test results from the AFIS PRO 2 are collected, sorted, and stored using
the reporting system.
The REPORTS tab is used to design, run, and print reports and graphs;
edit records; export data; and define categories for inventory. Multiple
report types can be selected in this area and can then be viewed (using
the PREVIEW tab) or printed.

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6 Setup
The SETUP tab accesses a series of important functions.
These include the following:
• ABOUT – This tab displays information about the instrument. See

above.
• CALIBRATE – This tab is used to access the calibration screens

necessary to calibrate the various testing modules.
• DIAGNOSTICS – This tab is used by qualified service technicians to

perform a series of diagnostic checks to ensure that the AFIS PRO
2 instrument is functioning properly.
• SUPERVISOR – This tab is used to access supervisory functions, if

the proper password has been entered in the optional login area.
IMPORTANT: It is recommended that the printer and monitor be

turned OFF at the end of each day of testing; however, the instrument
itself should be left ON.
Note: It is important to note that the screens shown in this manual may
differ slightly from those on your monitor, depending on the
configuration of your AFIS PRO 2 instrument.

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®
Chapter 4 Supervisor Functions
1 Introduction
The AFIS PRO 2 is a versatile instrument that can be configured to meet
the testing needs of a variety of mills and gins. The SUPERVISOR screen is
used to adjust passwords, required data entry fields, language,
temperature and Lab Expert settings.
1. To access SUPERVISOR, select the SETUP tab from the AFIS PRO 2
MAIN MENU.
Figure 4-1: Supervisor Screen
2. Next, select the SUPERVISOR tab.
3. The SUPERVISOR screen will appear.

January 2008 Supervisor Functions • Page 4-1
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IMPORTANT:
Only Supervisors or Uster Technologies’ service

technicians should make any changes to this area. The
AFIS PRO 2 software should be restarted to enable
changes to take effect.
1.1 Change Supervisor Password

This area allows a supervisor to change their password. Type in the
current password, then type in the new password two (2) times and click
Change Password.
Figure 4-2: Change Supervisor Password

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1.2 Required Data Entry Fields

When selected, each of the following fields will be required to be set for
testing. If not selected, the fields will be optional. This area provides
the following selections:
• Location
• Article
• Blend Level
• Machine (type)
• Machine Number
• Sample Type
• Operator
• Comment
1.3 Characteristics Maintenance

This area allows the supervisor to select among specific characteristics
to be maintained throughout testing and reports. The Delete button
also allows supervisors to delete selected characteristics from the testing
requirements.
1.4 Temperature
Use the cursor to place a check mark into the selection box preceding
Temperature in Celsius, if this selection is desired.
1.5 Language
Use the drop-down list to select the language desired for software
operations and reporting. Select:
1. English
2. Chinese

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1.6 Lab Expert

Use the cursor to place a check mark into the selection box preceding
Send the Results to Lab Expert, if this selection is desired. You
can then use the drop-down list to select the Catalog Number you wish
the results to be sent to.

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Chapter 5 Calibration
1 Introduction
Calibration should ONLY be performed by certified Uster Technologies
service technicians (or at their express direction).
The procedures outlined in this chapter are for informational purposes

only.
The measuring modules of your AFIS PRO 2 instrument MUST be

calibrated at the following times:
1. Before initial use of the AFIS PRO 2 instrument.
2. Each time your instrument is upgraded with new hardware or

software.
3. Each time reference materials change.
Additionally, calibration checks should be performed periodically to

ensure that the correct measurements are being collected.
ATTENTION: DO NOT attempt any calibration unless

specifically instructed to do so by a certified Uster
Technologies’ service technician. If you do, Uster
Technologies is not responsible for any changes that
might occur to AFIS PRO 2 calibration.
Reference materials to be used for performance checks are supplied by

Uster Technologies, Inc. and are shipped with the instrument.

January 2008 Calibration • Page 5-1
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Uster® AFIS PRO 2 Reference Materials must be used to

calibrate and to check calibrations. It is recommended that the
customers produce their own check material(s). If you need to obtain
Reference Materials, they can be ordered from:

456 Troy Circle
Knoxville, TN 37919
865/588-9716
UTUS.Spares@Uster.com
Moisture content of cotton affects its physical properties; therefore

Reference Materials must be stored in the required laboratory
environment according to ASTM standards. See Chapter 2 for details.
Note: Refer to the AFIS PRO 2 Application Handbook for more

information on how reference materials can be produces on-site (rather
than ordered).
2 Performance Checks
Two or three samples for which in-house reference data has been
established should be kept on hand. Ideally, this set would include:
• A Bale Sample
• A Card Mat Sample
• Sliver Samples (one or more types)
This set covers the typical range of material found in the mill. The
quantity of the samples should be sufficiently large so that the same
sample set can be used over a long period of time.
Processing three repetitions of one or more of these samples is an

excellent way to verify the daily operation and to familiarize new
operators with the AFIS PRO 2 instrument. Such performance tests are
both a check on the AFIS PRO 2 instrument and on the operator. These

®
performance checks should be monitored daily or weekly to build

confidence and ensure proper performance. Daily fluctuations will
occur due to non-uniformity of sample or procedure, but they should be
within ±15 percent of the average value. Refer to the Application
Manual for complete details.
3 Start Calibration
IMPORTANT:
Only certified Uster Technologies’ service technicians are
authorized to make any changes to this area!
The printer should be connected and turned ON before running any of

the calibration modules.
To access calibration:
1. Select the SETUP tab from the AFIS PRO 2 MAIN MENU.
2. Next, select the CALIBRATE tab.
3.1 Calibration Selection
Once you have selected the CALIBRATE tab there are three main areas
of calibration that can be selected:
1. Trash
2. Length, Fineness and Maturity
3. Neps
a. Nep Sensor Setup
b. Nep Calibration

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4 Length Calibration
When you initially select the LENGTH, FINENESS AND MATURITY tab from
the CALIBRATE screen, a window containing brief instructions appears at
the top of the screen.
1. Read the instructions:

You should have a printer to run this module. Please make sure the
printer is ON before continuing.
Length calibration requires two calibration cottons; “L4” reference
material for D-Constant and “L4” reference material for the
Acceleration Factor and for Fineness and Maturity. Once a
successful calibration has been achieved, a new D-Constant and
Acceleration Factor will be saved.
2. To begin Length calibration, select the START button.
3. The calibration status will be displayed in the Results area.
4. When complete, the calibration results are displayed.
Figure 5-1: Length, Fineness and Maturity Calibration

®
Note: Before calibration is complete, you can halt the calibration

process by pressing the PAUSE button. Use of the RESUME button, will
resume calibration where it was left off. The results area will reflect
the current status of the running calibration.
5 Trash Calibration
This screen allows the operator to perform trash calibration and
operates in a similar manner to Length calibration.
When you initially select the TRASH tab from the CALIBRATE screen, a
window containing brief instructions appears at the top of the screen.
1. The printer should be connected and turned ON before running

trash calibration.
2. Remove the microdust hose and plug the sleeve at the fiber
individualizer before continuing.
3. Use 0.1 gram 30 cm of card sliver for this calibration.
4. Depending on the results, the AFIS PRO 2 software may ask you to
make an adjustment to the flow control set screw.
5. If an adjustment is made, the calibration steps should be repeated.
6. Select the START button.

®
Figure 5-2: Trash Calibration Screen

7. When calibration is complete the new flow values will be saved.
ATTENTION:
Remember to unplug the sleeve at the Fiber Individualizer
and reconnect the Microdust hose.
Note: Calibration can be stopped anytime by pressing the PAUSE

button. Use the RESUME button to restart calibration where it was halted.
The Results area will reflect the current status of the running
calibration.

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6 Nep Calibration
1. Select the NEP tab from the CALIBRATE screen.
2. Two types of Nep calibration operations are offered:
• Sensor Setup
• Nep Calibration
6.1 Sensor Setup
IMPORTANT:
It is necessary to complete Sensor Setup BEFORE Nep

Calibration.
Figure 5-3: Sensor Setup Screen

®
The right-hand area of the screen contains brief instructions for running
the Nep Sensor Setup calibration.
1. The printer should be connected and turned ON before

proceeding.
2. To perform new sensor installation and/or setup, select the SENSOR
SETUP tab.
3. Weigh a 0.5 gram sample of NL-11 Reference Material for
this calibration.
4. Click the Accept Weight button.
5. Select the START button
6. When calibration is complete, a new SCN average and Tb value
will be saved. Select the EXIT button to finish.
Note: If necessary you can PAUSE calibration before it is completed.

Pressing the RESUME button will restart calibration where it was halted.
The Results area will reflect the current status of the running
calibration.
6.2 Nep Calibration
The printer MUST be connected and turned ON before performing Nep

calibration.
Nep calibration requires low Nep count material and high Nep count
material.
1. When you initially select NEP CALIBRATION, brief instructions will
be displayed at the top of the screen.
2. Read the instructions and continue with calibration.

®
Figure 5-4: Nep Calibration Screen
3. To perform the Nep Calibration, select the START button.
4. Run 10 reps of low count material. (NL21 .50 grams each)

5. Run 10 reps of high count material. (NL11 30-32cm in length/
.50 grams each)
6. When calibration is complete a new Time of Flight, Software
Threshold and Slope will be saved.
Note: If necessary, you can PAUSE calibration before completion.

Press the RESUME button to restart calibration where it was halted. The
Results area will reflect the current status of the running calibration.

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Chapter 6 Testing Preparation
1 Program Editor
The purpose of the PROGRAM EDITOR is to define testing parameters
and enable the operator to utilize pre-programmed test parameters
(Program ID’s) to run a test without having to make all of the selections
each time a test is run. There are four tabs of options used to define a
Program ID:
1. CHARACTERISTIC DATA
2. MODULE SELECTION AND SETUP
3. CONTROL LIMITS
4. REPORT SELECTION
1.1 Characteristic Data

This area allows the sample to be defined in detail.
Figure 6-1: Characteristic Data

January 2008 Testing Preparation • Page 6-1
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All entry boxes, with the exception of the Sample ID, can be edited.
Pre-entered text can be selected by using the drop-down lists. To type in
new text, click the down arrow and select the blank area and then
type in the new text. The following selections are available:
1. Sample ID (required)
2. Location (required)
3. Article
4. Blend Level
5. Machine (Type)
6. Machine Number
7. Sample Type (required)
8. Operator (required)
9. Comment
10. Repetitions (required)
11. Sample Weight
12. Test Mode
13. USTER® STATISTICS
Note: All required fields (EXCEPT Sample ID) are selectable and
determined in the Supervisor area. These requirements determine which
criteria are REQUIRED for the Test Queue or the Cassette Queue.
1.1.1 Repetitions
Up to 10 repetitions per sample can be tested. Individual repetitions can

be added or deleted during the measurement on the CURRENT TEST
screen of TEST CONTROL.
1.1.2 Sample Weight
The operator can choose between Fixed and Variable Sample Weight
when the Manual Test Mode is selected. The Fixed Sample Weight
requires each sample to weigh 0.5 grams +/- 0.01 grams. The Fixed
Sample Weight is required when the AUTOJET Test Mode is selected.

®
The Variable Sample Weight allows each sample to weigh between 0.4
to 0.6 grams.
1.1.2.1 Test Mode
If the AFIS PRO 2 is installed with the AUTOJET module, the operator
will have to decide here if he wants to operate the instrument with the
AUTOJET module or if he wants to operate the instrument in Manual Test
Mode. The Manual Test Mode is the only mode of operation on AFIS
PRO 2 when the AUTOJET module is not installed.
1.1.3 USTER® STATISTICS
The operator can decide whether or not to compare the average test
results to the USTER® STATISTICS. Both the latest 2007 and the
previous 2001 edition are available for comparison. Selecting USTER®
STATISTICS will add the UPS (Uster Percentile Value) to the statistics at
the bottom of the data table and to those values that are available in the
respective USTER® STATISTICS chart.
Note: A test is specified by its unique Sample ID, which is assigned

automatically and cannot be changed by the operator.
Once a Program ID has been defined and saved, click the Print
Program button, at the upper right corner of the screen, to print the
details for future reference.
1.1.4 Add to Queue
Once all parameters have been selected and saved for a Program
ID/Sample ID in Manual Test Mode, click the Add to Queue button to
add the information to the TEST QUEUE in TEST CONTROL so that testing
can begin.

®
1.1.5 Add to Cassette
Once all parameters have been selected and saved for a Program
ID/Sample ID in AUTOJET Test Mode, click the Add to Cassette
button to add the information to the CASSETTE EDITOR from which the
information can be added to the TEST QUEUE in TEST CONTROL.
Once a test has been defined in the Program Editor and added to the
Cassette ID, the counter under Characteristic Data in the PROGRAM
EDITOR will reflect the fill status of the cassette. Up to thirty samples can
be loaded into one cassette.
1.2 Module Selection and Setup

This area allows the operator to determine which modules should be
turned ON for testing, and which test results will be displayed on the
screen and recorded for reporting purposes.
Figure 6-2: Module Selection and Setup

®
1.2.1 Modules to Test
Depending upon the configuration of your AFIS PRO 2 instrument, the

following modules can be selected for testing:
1. Length/Maturity
2. Trash Classification
3. Nep Classification
Click to place a checkmark beside the type of measurement you want to

select.
1.2.2 Data to Display
Click to place a checkmark beside the type of data you want to be

tested and displayed. Items that are shaded out may not be available
on your AFIS PRO 2 instrument.
In addition to other selections, the operator must define the units for the
length measurement (inches or millimeters) and the cut-off for the short
fiber content measurement. Default values for SFC are 0.50” and 0.65”
or 12.7mm and 16.5mm. Other values can be entered depending
upon the application, however entries above 1” or below 2mm will
generate an error message since these numbers will NOT result in a
valid short fiber content result.
1.3 Control Limits

This area is used to set the High and Low control limits for each property
for sample testing.
1. Select the Measurement from the drop-down list.

2. Select the Type (High/Low)
3. Assign the Value

®
Control limits are applied to the average test results. Values that fall
outside these set limits will be displayed in RED on the summary table of
TEST CONTROL.
Value assignments depend upon the property selected. For example,

when a VALUE of 300 Neps/ gram is selected as a HIGH limit type for
the Total Nep Count, then an average test results ABOVE 300 Neps/
gram for Total Nep Count will be highlighted red. On the contrary,
when a VALUE of 1.12 inches is selected as a LOW limit type for the
Upper Quartile Length UQL (w), then average test results BELOW 1.13
inches for UQL(w) will be highlighted red.
Figure 6-3: Control Limits
1.4 Report Selection

This area allows the operator to select those reports that will be printed
automatically when a test is complete, those reports that will only be
previewed on the screen, and those that are unnecessary.

®
The summary table can also be printed in the case of an EXCEPTION,

when average test results exceed the CONTROL LIMITS selected for this
test. This feature is available only for the summary table since the
control limits are applied to the average test results only. Limits cannot
be applied to the histogram reports.
Summary and individual histogram reports can be selected for

Preview or Print. Each individual histogram report will be printed
when the respective Print option is selected. For example, if a operator
tested three repetitions for a sample, and selects the INDIVIDUAL Nep/
SCN Histogram for Print, then all three individual nep histograms will
be printed automatically after the test is finished. On the contrary, if a
operator selects the SUMMARY Nep/ SCN Histogram, then only the
one page with the SUMMARY Nep/ SCN Histogram will be printed.
Figure 6-4: Report Selection
Note: This is also where the operator selects if he wants to send

(TRANSMIT) the test results to an external USTER® LAB EXPERT
installation after finishing a test. [future feature]

®
Other reports available under REPORTS cannot be viewed or printed

automatically because they require specific data selection by the
operator. These include the APPLICATION REPORTS and the CONTROL
CHARTS, for example.
2 Cassette Editor
CASSETTE EDITOR is only available when the AUTOJET module is

installed. The purpose of the CASSETTE EDITOR is to enable the operator
to utilize pre-programmed configurations to run a cassette. It operates
much the same as the PROGRAM EDITOR. Cassette ID’s can be created,
edited and deleted in this area.
Figure 6-5: Cassette Editor
The AUTOJET Test Mode MUST be selected in the PROGRAM EDITOR in

order for a cassette to be loaded for testing. Once a test has been
defined in the Program Editor and added to the Cassette ID, the counter

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under Characteristic Data in the PROGRAM EDITOR will reflect the fill
status of the cassette. Up to thirty samples can be loaded into one
cassette.
Sample IDs are listed in the window of the CASSETTE EDITOR screen.
Sample IDs can be moved up and down in the order of testing.
Attention: If a Sample ID is moved up or down in the CASSETTE

EDITOR, the samples have to be loaded in the SAME order in the
CASSETTE!
Changes to the main selections Location, Machine, Sample Type, and

Operator can be made, if necessary.
Once a Cassette is completely loaded and ready for testing it needs to

be added to the TEST QUEUE, where the actual test sequence is started.
Tests can also be started or viewed under CURRENT TEST at any time.
2.1 Add a New Cassette ID

1. Type in the name or number of the new Cassette ID you wish to
add to the drop-down list.
2. Type in a Title (optional).
3. Enter the configuration settings for the new Cassette ID in the

appropriate fields.
4. When you have completed your configuration settings in this area,
select the SAVE button.

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2.2 Edit a Cassette ID

Use the drop-down list in the Cassette ID field to select the specific
Cassette ID you would like to configure.
1. The properties for the selected Cassette ID will display in the

information window.
2. Make changes to the desired fields.
3. When you have completed your configuration settings, select the

SAVE button.
2.3 Delete a Cassette ID

1. To delete a Cassette ID from the drop-down list, select the specific
Cassette ID from the list and then select the CLEAR button.
2. This will remove the selected Cassette ID and all of its

corresponding configuration information from the AFIS PRO 2
software.
3. Click the SAVE button when you are finished.
2.4 Update Selected Samples

This feature offers the last change to change sample parameters prior to
testing. To make changes to Sample ID’s:
1. Click to highlight the Sample ID from the list. This will launch the
details of that sample in the drop-down lists at the bottom portion
of the screen.
2. Use these drop-down lists to change the location, the machine, the
machine number, the sample type or the operator for that Sample
ID.
3. Click Update Selected Samples.

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2.5 Add to Queue

Once all parameters have been selected and saved for a Cassette ID,
click the Add to Queue button to add the information to the TEST
QUEUE in TEST CONTROL so that testing can begin.

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Chapter 7 Test Control
1 Introduction
The AFIS PRO 2 instrument is designed to allow a linear testing
procedure that measures fiber properties such as nep classification,
trash classification, length and maturity.
The instructions provided in this manual were written using the AFIS PRO
2 instrument. However, the procedures provided are used to operate all
configurations. The screens shown in this chapter may differ from those
on the instrument you are using, depending upon which modules have
been installed.
Depending upon this configuration, the AFIS PRO 2 software will

automatically launch the appropriate testing screen.
The tests are controlled under TEST CONTROL. The first screen shows the
TEST QUEUE, where the tests that have been tested, or that are lined up
for testing, are listed. The CURRENT TEST screen takes the operator to the
test that is currently in progress.

January 2008 Test Control • Page 7-1
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2 Test Queue
Figure 7-1: Test Queue
Once tests are defined in the PROGRAM EDITOR, and a unique Sample
ID is assigned, they are added to the upper window of the TEST QUEUE.
Sample ID tests can be moved up or down in the TEST QUEUE, or

deleted altogether by clicking on the row (to highlight) and then clicking
Up, Down, or Remove.
Testing for a sample ID listed in the upper window of the TEST QUEUE
can be initiated in this area, or in the CURRENT TEST area, by clicking
the Start/Stop button. This button appears in the lower right-hand
corner of the screen once a test has been added to the queue.
Tests that have been completed are shown in the lower window of the
TEST QUEUE. The summary table of a finished test can be Previewed or
Printed from this area. Select the tests by clicking on the respective
row, which is then highlighted.

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2.1 Sample Weight

The method of determining the sample weight is selected under
Characteristic Data in the PROGRAM EDITOR when the test is defined.
In Manual Test Mode, the sample weight must always be Accepted

before inserting a sample by pressing the Enter button.
In AUTOJET Test Mode, the samples have to be made. See Fixed

Sample Weight below.
2.1.1 Variable Sample Weight
The sample weight will be displayed in the respective window. A

message above the sample weight window will request that the operator
pull out a specific length of sample depending on the actual sample
weight.
2.1.2 Fixed Sample Weight
The sample weight will always default to 0.50 grams, and the message
to pull the sample to a 30cm long sliver will appear above the sample
weight window.
Samples are inserted automatically with fixed sample weight of 0.50

grams when the AUTOJET Test Mode is selected.
The test status is then indicated by several messages appearing above

the sample weight box. The boxes indicating the fiber, nep and trash
count also show the measurement progress.

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3 Current Test
The CURRENT TEST screen shows the test that is currently in progress. It
can also be accessed at any time during the instrument operation by
clicking on the Current Test button.
Figure 7-2: Current Test
The boxes at the bottom of the CURRENT TEST screen which display the
measurement progress and message boxes are the same as those on the
TEST QUEUE screen.
The operator must review measurement results in the area and either
Accept those results or Retest the sample.
Note: To retest a repetition, you must click (to highlight) the sample
that you wish to overwrite to enable the Retest button.
The scroll bar below the test results window allows the operator to see
all the test results by moving from left to right.

®
The arrow boxes below the test results window are only enabled when
the AUTOJET Test Mode is selected. It enables the operator to see the
results of the different tests/Sample IDs tested within a Cassette.
Reports can only be viewed and/or printed from the TEST QUEUE area
once the test results for a Sample ID have been Accepted in the
CURRENT TEST screen.
3.1 Buttons
1. START/STOP: begins or stops testing. This button appears once a

test has been added to the TEST QUEUE.
2. RETEST: allows the operator to retest the latest individual repetition.
Note: The RETEST button is only active when tests are complete. A
dialog is entered, which allows the operator to select which of the
currently displayed repetitions to retest. The operator must click on
the Rep ID to highlight (select) it for retesting.
3. ACCEPT: accepts the results of the test.

Note: In Manual Test Mode, the operator is required to click the
Accept button once all the repetitions per Sample ID have finished
testing. In AUTOJET Test Mode, the operator is required to click the
Accept button when the entire Cassette is finished testing.
4. ADD REP: allows the operator to add additional repetitions to the

testing sequence. Up to ten (10) repetitions per sample can be
tested.
3.2 Testing Sequence

The fiber testing sequence is determined by the configurations made in
PROGRAM EDITOR.
Once the sample results have been calculated, they will display in the
appropriate fields.

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3.2.1 Message Boxes
Throughout the testing sequence any messages that require a response

or information from the operator will automatically launch a message
box.
4 Sample Preparation
1. If you are using uncarded (raw cotton) fiber for the sample, "tease"
the fiber by gently drafting the sample to form a long and uniform
"sliver" (cord) to within 1 cm of the specified length.
2. As you draft the sample, pull evenly along it so that there are no
gaps or extremely heavy areas of fiber in the sample.
3. Feed the sample into the instrument’s feed tray.
IMPORTANT: If you do not form the sliver to the

suggested length, the test results will be skewed.
In sliver testing, if you want to minimize the effect of the spinning

process on the test results, it is recommended that:
a. An even number of repetitions be tested.

b. Half of the total number of repetitions be tested in one
direction.
c. The other half of the repetitions be tested in the other
direction.
This should minimize the potential effect of fiber hooks on the test results.

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4.1 The AUTOJET Cassette

The AUTOJET cassette is loaded manually. It is numbered so that the
AFIS PRO 2 software can identify each individual tube of the cassette.
Make sure that you are loading the correct cassette tube number and
use the prepared samples from the loading template. Each of the 30
tubes in the cassette is numbered on the cassette.
Note: The cassette tubes should be loaded beginning with tube

number one (1). DO NOT leave blank tubes between the slivers. Any
blank tubes should be at the end of the cassette (tube 30). Use the
loading template to ensure that you have the correct sample for the
position that is being loaded.
4.1.1 Load Samples into Cassette
Form the slivers into 30 cm lengths and insert

them into each of the cassette tubes using the
metal knitting needle (#10) that was shipped
with your AUTOJET.
Figure 7-3: AUTOJET Cassette

To load the cassette:
1. Locate tube number 1.
2. Place the first sample in the end of tube 1so that approximately an
inch of the sliver is showing in the tube.

®
3. Take the metal knitting needle (#10) and place it into the cassette
tube, resting on the sliver while holding the rest of the sliver in your
hand.
4. Use the needle to gently push the sliver into the tube.
5. Slide the sliver all the way down the tube until it is at the hole in
the tube, but is not extending out of the end of the tube.
6. If a sliver is broken and cannot be re-attached, pull it out of the

tube completely and replace it with a new sample.
IMPORTANT:
If there are any broken places in the sliver, use the
needle to re-attach the sliver pieces. The sliver should be
evenly distributed along the length of the tube. It should
NOT be hanging out of the tube.*
*Exception: Very fine sliver may be hanging out of the tubes in order
to prevent it from coiling within the tubes.
4.1.2 Position the Cassette onto the AUTOJET
Note: Make sure that sliver is not protruding from the bottom of the
tubes. The sliver should cover the hole in the side of the tube (on the
lower end of each tube) but should NOT be hanging out of the
tube.
IMPORTANT:
The AUTOJET is designed so that the revolving cassette

will fit on the hub of the AUTOJET base in only one
position. Notice that the hole in the bottom of the
cassette is flat on one side. Match that side to the flat
side of the AUTOJET hub and place the revolving cassette
in position.

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5 Testing
The operating sequences on the AFIS PRO 2 are flexible to
accommodate most operator requirements. The following describes the
most common operating sequence when operating in the two test
modes, Manual or AUTOJET. These can vary, depending upon
parameters chosen in PROGRAM EDITOR.
The AFIS PRO 2 allows for simultaneous operation of several functions.

Tests can be specified while a test is already running. Reports of
previously finished tests can also be viewed and printed while a sample
is being measured. There are some service-related operations that do
not function during the measurement process.
Clicking on the Current Test button on the top of the screen will take
the operator immediately to the current test screen, which shows the
measurement results of the test that is currently running.

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5.1 Manual Test Mode
1. PROGRAM EDITOR:
a. Select Test Mode: Manual
b. Select Sample Weight: Fixed or Variable
c. Specify your test configuration:
o Number of repetitions
o Length units: inches or mm
o SFC cutoff
o Control limits (if used)
o Report selection
o Other: Location, Article, Blend Level, Machine, Machine
number (#), Sample Type, Operator, Comment, USTER®
STATISTICS
d. When finished, add the Sample ID by clicking the Add to
Queue button, which places it in the TEST QUEUE.
2. TEST QUEUE:
a. Review and ensure all the entered Sample IDs are lined up in
the desired order of test priority.
b. Click on the Start/Stop button to initiate test of the selected
Sample ID.
OR GO DIRECTLY TO
3. CURRENT TEST:
a. Click on the Start/Stop button to initiate testing of the
Sample ID currently listed in the header.
b. View the message box above the sample weight box for
instructions to:
o Accept Sample Weight
o Pull the sample to a specific length when variable weight is
selected.
o Pull the sample to 30cm when fixed sample weight is
selected.
o Feed samples accordingly.

®
o Review data (Retest or Add repetition)

o Accept data, and preview or print the summary table and
other reports as desired. You can also save the summary
table to a flash drive. See the Reports chapter for full
details.
Note: To retest a repetition, you must click (to highlight) the sample
that you wish to overwrite to enable the Retest button.
5.2 AUTOJET Test Mode

1. PROGRAM EDITOR:
a. Select Test Mode: AUTOJET
b. Sample Weight will be fixed automatically
c. Specify your test configuration:
o Number of repetitions
o Length units: inches or mm
o SFC cutoff
o Control limits (if used)
o Report selection
o Other: Location, Article, Blend Level, Machine, Machine
number (#), Sample Type, Operator, Comment, USTER®
STATISTICS
d. When finished, add the Sample ID by clicking the Add to
Cassette button, which takes it to the CASSETTE EDITOR.
e. Add more Sample IDs as desired and possible; up to 30
fiber samples can be tested in one Cassette.
2. CASSETTE EDITOR
a. Review if all the entered Sample IDs are lined up in the
desired order of test priority in the Cassette.
b. Weigh each sample to 0.50 ± 0.01 grams and pull to 30cm
length. Insert into individual tubes of the Cassette using the
metal knitting needle enclosed with the instrument.
c. Ensure that all samples are filled in the same order as listed
in the CASSETTE EDITOR.

®
d. When finished, add the entire Cassette by clicking the Add

to Queue button, which places it in the TEST QUEUE.
4. TEST CONTROL
a. Click on the Start/Stop button to initiate testing of the first
Sample ID in the Cassette.
OR GO DIRECTLY TO
4. CURRENT TEST:
a. Click on the Start/Stop button to initiate testing of the first
Sample ID in the Cassette.
b. Test results of individual Sample IDs within a Cassette can be
reviewed by clicking on the arrow buttons.
c. Accept the entire Cassette after all Sample IDs have
completed testing, and preview or print the summary table
and other reports as desired. You can also save the summary
table to a flash drive. See the Reports chapter for full details.
5.2.1 Run Single Samples on the AUTOJET Base
The AUTOJET base also allows the operator to run one sample at a time
without loading the AUTOJET cassette. Prior to testing, go to PROGRAM
EDITOR and switch to Manual Test Mode.
1. After weighing the sample, a message is displayed instructing the

operator to form the sliver to the appropriate length.
2. Next, the sample is to be placed on the feed plate. The operator is

now instructed to press the Start button.
ATTENTION:
Before pressing the Start button, it is important that you

position the sliver so than one end extends 1/2" into the
feedhole. This ensures that the air will be able to move the
sliver into the feed plate for measurement.

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6 When a Sample Does Not Feed

There are two detectors in the AFIS PRO 2 instrument that determine
when sliver is feeding.
• The Upper Detector, which is located in the position detection

hole on the AUTOJET base.
• The second or Lower Detector is located at the bottom of the

rubber feed roll assembly on the fiber individualizer.
When a sliver feeds properly:
1. The AUTOJET provides air bursts for the sliver to exit the cassette
tube.
2. The sliver is detected by the upper detector.
3. An air cylinder activates the feed shoe and the sliver should begin
feeding.
4. Next, the sliver passes the lower detector, the shoe opens, and the
feed motor slows down to analyzing speed.
5. When no more sliver is detected, the AUTOJET attempts to feed

any broken slivers that might be in the cassette tube.
6. If no broken slivers are detected, the revolving cassette moves to

the next position.

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6.1 Error Codes

Error codes are displayed when most feeding errors occur. This section
discusses how to correct the problem when the sliver does not feed
correctly. Because different error codes require different solutions, it is
important to pay attention to the error code. The two most common
error codes that will occur as a result of improper feeding of sliver are
as follows:
Error 126 - Sliver did not exit AUTOJET tube
Error 127 - The AUTOJET did not detect sliver in the

individualizer
If the upper sliver detector did not detect sliver exiting

the tube, the AUTOJET will give 10 normal air bursts
and ten increasingly longer air bursts. If the sliver has
not exited the tube by this time, Error 126 is
displayed.
The sliver may be reloaded or adjusted with the metal knitting needle.
The error is often a result to a thick place in the sliver or a thin end on
the sliver that does not provide enough volume for the air to pull the
sliver into the upper detector. Press the ENTER key to retry. The
AUTOJET will give ten additional air bursts.
If this error persists (perhaps on two out of every three slivers), ensure
that the samples are being properly prepared. If so, then it may be
necessary to clean the tubes of the revolving cassette. The tubes can be
cleaned using the AUTOJET cassette-cleaning tool with either a dry tip
on the end or with a tip that has been saturated with water (only).
Generally, the dry cleaning method is sufficient; however, if you have

run sticky cotton, the tubes should be cleaned with the dampened tip.
To clean the cassette tubes: Push the cassette-cleaning tool all the
way through each of the tubes in the cassette several times. The
cassette can then be dried by letting it sit unused until it is dry or by
blowing it with compressed air. If you use compressed air, be
sure to use proper protective equipment.

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7 Test Results
7.1 Nep Classifications Test Results

The test results can include any of the data products listed below. The
test results depend on the choices made in PROGRAM EDITOR.
• Total Nep Count - (Total Nep Count per Gram)
The total Nep count normalized per gram. This includes both fiber
and seed coat Neps. Using the weight of the sample tested the AFIS
PRO 2 software automatically normalizes the "count" on a per gram
basis so that meaningful comparisons can be made.
• Total Nep Size (µm)
The mean size of all Neps (both fiber and seed coat Neps).
• SCN Count (Seed Coat Nep Count per gram)
Seed coat Nep count per gram. This is the number of Neps
normalized per gram that are classified as seed coat Neps.
• SCN Size (Seed Coat Nep Size)
Seed coat Nep size. The mean size of the seed coat Neps.
• Fiber Nep Count
Fiber Nep count. This is the number of Fiber Neps normalized per
gram that are classified as Fiber Neps.
• Fiber Nep Count Size
Fiber Nep count size. The mean size of the Fiber Neps.

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7.2 Length and Maturity Test Results

When the AFIS PRO 2 instrument has completed the measurement
process, the results are displayed in the Results window. The mean is
displayed after each repetition is completed. After the third repetition is
completed, the standard deviation (SD) and the percent coefficient of
variation (%CV) are displayed. When the fifth repetition is completed,
the following information will appear:
4. Q99%: The confidence interval at a 99% probability level.

5. Min: Minimum
6. Max: Maximum
The test results for Length and Maturity can include any of the following
data products depending on the choices made in PROGRAM EDITOR.
• Len(n) [in or mm]
Mean length of fibers calculated by number.
• Len(n) %CV
Percent coefficient of variation of the mean length of the fibers

calculated by number.
• SFC(n) & SFC Cutoff Value
The percent of the fibers, calculated by number, that are less than
the length entered for short fiber content on the report type definition.
• Len(w)
The average length of all the fibers in the sample computed on a

weight basis.
• Len(w) %CV
Percent coefficient of variation of the mean length of the fibers

calculated by weight.

®
• SFC(w) & SFC Cutoff Value
The percent of the fibers, calculated by weight, that are less than the
length entered for short fiber content on the report type definition.
• UQL(w)
Upper Quartile Length [of the fibers by weight]. This is the length
that is exceeded by 25% of the fibers by weight.
• Fineness
Mean fiber fineness (weight per unit length) in millitex. One

thousand meters of fibers with a mass of 1 milligram equals 1
millitex.
• Maturity Ratio
The ratio of fibers with a 0.5 (or more) circularity ratio divided by
the amount of fibers with 0.25 (or less) circularity. The higher the
maturity ratio, the more mature the fibers are and the better the
fibers are for dyeing. It also results in better processing behavior in
spinning.
• IFC
Immature Fiber Content is the percentage of fibers with less than

0.25 maturity. The lower the IFC%, the more suitable the fiber is for
dyeing. It also results in better processing behavior in spinning.

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7.3 Trash Classification Test Results

The test results can include any of the data products listed below
depending on the choices made in PROGRAM EDITOR.
• Total Trash Count (Total Trash Count per Gram)
All particles removed by the AFIS fiber individualizer, regardless of

size, are counted and reported in this column. Using the weight of
the sample tested the AFIS PRO 2 software automatically normalizes
the "count" on a per gram basis so that meaningful comparisons can
be made.
• Trash Count (Trash Count per Gram)
All foreign matter in cotton that is above 500 µm is considered trash.

This is the amount of trash per gram of the sample.
• Total Trash Size
Mean size of all particles.
• Trash Size
The average size of all trash particles.
• Dust Count (Dust Count per Gram)
The AFIS PRO 2 reports normalized dust counts per gram for each
sample tested. This includes all particles with equivalent diameters
between 50-500 µm. For example, the dust count per gram can be
used as an indication of how effective a particular card may be in
removing the finer particles that cause problems in spinning.
• Total Dust Size
Mean size of all particles.

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• VFM [%] (Visible Foreign Matter Percent by Weight)
This is a prediction of the percent by weight VFM that would be

generated using traditional gravimetric testing methods and is
provided as a reference to those unfamiliar with "particle counts".
This prediction is based on combined total trash and dust (particle
count and particle size) information. VFM% may be used to
calculate efficiencies and to compare samples.
Uster Technologies highly recommends the use of the

particle count data as a more absolute means of
evaluating the test results.

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Chapter 8 AFIS PRO 2 Reports
1 Introduction
The USTER® AFIS PRO 2 instrument collects fiber test results, then
summarizes and stores those results in the database. It is from this
database that reports are generated. The AFIS PRO 2 is designed so
that these reports can be arranged and sorted to present specific
information for review and interpretation.
This chapter explains how to:
• Select Report Types

• Define Report Parameters
o Enter/Search for Characteristics
o Select Criteria
o Hide/Reset Report Criteria
o Select Properties
o Create a Preset Report for Summary Tables (only)
• Run a Report
o Preview a Report
o Export the Summary Table to a USB Flash Drive
A few specific report type examples will be shown in detail at the end of
this chapter.

January 2008 AFIS PRO 2 Reports Page 8-1
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2 Reports Menu
To access the REPORTS MENU:
1. Select the REPORTS tab from the AFIS PRO 2 MAIN MENU.
2. The REPORTS screen will be displayed.
Figure 8-1: Reports Screen

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2.1 Select Reports

1. Click on the type of report desired and a selection tree will drop
down.
2. Select the specific report you wish to define.
Reports available for selection include:
1. Application Reports
a. Critical Nep Size for Ring Yarns
b. Critical Nep Size for Rotor Yarns
c. Removal Efficiency
d. Roller Spacing
2. Control Charts
a. Control Chart Individual
b. Control Chart Multiple
3. Data Reports
a. Individual Rep Histograms
i. Individual Fineness Histogram
ii. Individual L(n) Histogram & Distribution Curve
iii. Individual L(w) Histogram & Distribution Curve
iv. Individual Maturity Histogram
v. Individual NEP/SCN Histogram
vi. Individual Trash Histogram
b. Summary Histograms
i. Summary Fineness Histogram
ii. Summary L(n) Histogram & Distribution Curve
iii. Summary L(w) Histogram & Distribution Curve
iv. Summary Maturity Histogram
v. Summary NEP/SCN Histogram
vi. Summary Trash Histogram
c. Summary Tables
i. Multiple Samples, Selected Data
ii. Summary Table
4. Program Summary

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3 Define Report Parameters

Report parameters need to be defined for each type of report you want
to run. Parameters will be different for each type of report, but selected
similarly. The report parameters area is to the right of the Reports tab.
Utilize the available options by making your selection using a

combination of drop-down lists in this area, as well as Sample ID,
Characteristic and Criteria selections (located at the bottom of the
screen).
Figure 8-2: Define Report Parameters

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3.1 Characteristic/Criteria
Characteristics and associated criteria that can be sorted to launch a
specific set of Sample IDs are:
Characteristic Criteria
Starting Date Select from Calendar
Ending Date Select from Calendar
Article Test Samples
Blend Level 100% Cotton
65/35% Cotton/Polyester
Location Mill 1
Mill 2
Mill 3
Mill 4
Production
Quality Control
R&D
Service
Machine Bale Opener
Cleaner
Mixer
Card Chute Feed
Card
Draw Frame
Breaker Draw Frame
Finisher Draw Frame
Comber Lap Machine
Comber
Roving Frame
Machine Number 1, 2, 3, 4, 5, 6, 7, 8, etc.
Table 8-1: Report Characteristcs/Criteria
Note: Characteristics and associated criteria available for selection

can vary depending upon the values selected (or deleted) by the
Supervisor.

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3.1.1 Search for Characteristics
Select a single characteristic and related criteria, or multiple

characteristics and related criteria and click the Search Now button.
A list of Sample IDs that fit the characteristic(s) will appear to the right.
Click to highlight the Sample ID(s) that should be in the report. In most
cases, this will automatically add the Sample ID(s) to the report
parameters.
3.1.2 Enter Characteristics
You can also enter specific characteristics and associated criteria to

further define the Sample ID list that is displayed. Use the drop-down
list in the Characteristics table to make the selection. As each selection
is made, another row will appear for an additional selection.
3.1.3 Criteria
Criteria items further define a selected characteristic. Example: If you

have selected Starting Date as a characteristic the criteria to be
selected would be the actual date intended: 11/12/2007. See Select
Dates below.

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3.1.3.1 Select Dates
Use the drop-down list in the Characteristic column to select Starting

Date and Ending Date. Then, click the box in the Criteria column
next to the date you wish to select. A calendar will appear which will
allow you to use left and right arrows to select the exact month you wish
to select, and then click on the desired date.
Figure 8-3: Select Report Date Parameters
Note: You must select the date before and the date after the desired
date to ensure that all information will be included in the report.
3.1.3.2 Hide/Reset Report Criteria
The Hide Criteria button will remove the Characteristic/Criteria box

from the lower left of the screen and enlarge the Sample ID table. The
Reset Report Criteria button will erase all previously chosen
characteristics and criteria while leaving the selection area in place.

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3.2 Report Parameters - Select Properties

Sample ID properties are selected using the drop-down lists in the report
parameters area. Properties available for selection include:
Property Definition
5% L(n) Length of longest 5.0% of fibers by number
Dust Count All particles < 500 micron, count per gram
Dust Mean Size Average size of all particles in microns
Fiber Nep Count NEP count per gram
Fiber Nep Mean Size NEP “average” diameter in microns
Fineness Fineness
IFC Immature fiber content
Len(n) Mean length by number
Len(n) CV Coefficient of variation for length by number
distribution
Len(w) Mean length by weight
Len(w) CV Coefficient of variation for length by weight
distribution
Maturity Ratio Maturity ratio
SC Nep Count Seed coat NEP count by gram
SC Nep Mean Size Seed coat NEP average size
SFC(n) Short fiber content % by number < ½ inch
SFC(w) Short fiber content % by weight < ½ inch
Total Nep Count Total NEP count
Total Nep Mean Size Total average size of all NEPs
Total Trash Count Total trash count
Total Trash Mean Size Total average size of all trash particles
Trash Count All particles > 500 micron, count per gram
Trash Mean Size Average size of trash particles
UQL(w) Upper quartile length by weight
VFM Visual foreign matter in percent
Table 8-2: Report Properties

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4 Run a Report
When all characteristics, criteria and report parameters have been
selected, click the Run Report button to generate the report. You can
now click the Preview tab to view the results and can also export or print
the report from this area.
4.1 Preview a Report

The Preview screen shows the report the operator selected. In this
example the Summary Table for Sample ID 94 was selected. The
complete report is two pages long, displaying all test results for all
measurement modules for nep classification, length and maturity and
trash.
The operator can either Print or Export the selected report from this
screen by selecting the appropriate button on the left of the toolbar.
Figure 8-4: Preview Reports

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4.2 Export to Flash Drive

The summary table can be exported to a flash drive by doing the
following:
Figure 8-5: Export to Flash Drive
1. Insert the USB Flash Drive (Memory Stick) into the USB port on the
left side of the instrument’s monitor. Click Cancel when the initial
screen of the flash drive launches.
2. In the Preview screen select the Export Report button. Select the
location on the flash drive that you want to export the selected
report to.
3. Name the selected report – the name given by the instrument will
not be displayed automatically.
Note: Suggestion for naming: “Date, Sample ID, Summary
Table.” Example: “10-24 NL11 Summary Table.”

®
4. Select the desired file format: Microsoft Excel 97-2000.xls, Adobe

Acrobat .pdf, Microsoft Word document, etc.
5. Click the Save button to save the file to the flash drive.
5 Summary Tables
Summary tables are the most oft used and easiest reports to generate.
To create a Summary Table report, do the following:
1. Click Data Reports in the select a report area.

2. Click Summary Tables.
3. Click Multiple Samples, Selected Data (or Summary Table
for one sample).
4. Select the desired characteristics and criteria.
5. Click Search Now.
6. Select the sample IDs from the list to the right by clicking on them.
If you want to select multiple samples hold the shift key and click
each one. This will add them to the report parameters area.
7. In the report parameters area, select up to 12 properties (for
Multiple Samples).
8. Click Run Report.
Note: Prior to clicking Run Report, create a Preset Report if desired.

See below.

®
5.1 Create a Preset Report (Summary

Tables Only)
Creating a preset report enables you to quickly select pre-defined
parameters for new reports.
Figure 8-6: Summary Table, Preset Report
To create a preset report, do the following:
1. Right-click the property table grid.

2. Slide the mouse over Save Preset As and click on it one time.
3. When the Enter screen appears, type in the name for the preset
report.
Figure 8-7: Name the Preset Report
4. Click OK.

®
5.2 Select a Preset Report
If you select a preset report the properties are already defined. The
only selections that need to be made are the characteristics, criteria and
sample IDs. To select a preset report:
1. Right click the property table grid.

2. Slide your mouse to the name of the preset report.
3. Click Load. This will load all the set properties for that report.
5.3 Report Results

The following graphic depicts an example of a Summary Table report.
Figure 8-8: Summary Table Report

®
6 Roller Spacing
To create a Roller Spacing report, do the following:
1. Click Application Reports in the select a report area.

2. Click Roller Spacing.
6.1 Report Results

The following graphic depicts an example of a Roller Spacing report.
Figure 8-9: Roller Spacing Report

®
7 Control Charts
To create a Control Chart report, do the following:
1. Click Control Charts in the select a report area.

2. Click Control Charts Multiple (or Control Charts Individual).
6. In the report parameters area, select up to 3 properties (for
Multiple Samples) and the corresponding control lines.
7. Select Characteristics Shown 1, and Characteristics
Shown 2 (if desired).
Figure 8-10: Control Chart Report

®
7.1 Report Results

The following graphic depicts an example of a Control Chart report.
Figure 8-11: Control Chart Report

®
Chapter 9 Diagnostics
1 Introduction
The AFIS PRO 2 diagnostics feature provides a means of testing its
individual instrument circuits and components. The Diagnostics screens
are intended for use by certified Uster Technologies service technicians
during routine checks, troubleshooting, and maintenance. However, at
some point you may be asked by an Uster Technologies’ service
technician to perform some of these troubleshooting routines. This
chapter briefly describes the steps that should be taken in such a
situation.
Note: The screens that are displayed on the AFIS PRO 2 instrument you
are working with can vary from those pictured in the figures in the
manual depending on which AFIS PRO 2 modules have been installed.
IMPORTANT:
DO NOT make any changes to Diagnostics unless
specifically instructed to do so by a certified Uster
Technologies’ service technician.
1. Access DIAGNOSTICS by selecting the SETUP tab from the AFIS PRO
2 MAIN MENU.
2. Select the DIAGNOSTICS tab. The following diagnostics options are

available:
a. Control Board
b. Balance and Temperature Probe
c. Sensors

January 2008 Diagnostics • Page 9-1
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2 Control Board Diagnostics

The CONTROL BOARD DIAGNOSTIC screen allows the operator to perform
diagnostic tests of the motor and pneumatic systems, which are actuated
by the control board.
Figure 9-1: Control Board Diagnostics Screen
Note: Prior to diagnostic testing, click Connect to ensure a

connection with the control board.
2.1 Component Descriptions
The Feed Motor area allows operator to set the motor speed and
direction. It also controls the on/off option.
The Move AUTOJET To area allows the operator to move the

AUTOJET to various positions.

®
The Sample Run area allows the operator to start a sample run.
The Reset Controller Board button allows the operator to send the
Control Board its reset command.
The F.I. and Air System area contains the F.I button that allows the
operator to turn the fiber individualizer motor On and Off.
The Primary Purge button activates the AUTOJET air valve assembly
that is used to clean the instrument at the end of each sample test.
The Secondary Purge button activates the secondary air valve that is
used to clean the instrument at the end of each sample test.
The AUTOJET Puff button momentarily activates the air valve assembly
that is used to puff the sample from the AUTOJET cassette to the feed
tray.
The Feed Tray Shoe button allows the operator to open and close
the feed shoe mechanism.
The Static Values area displays the results of a snapshot of certain

Control Board parameters. Pressing the Sliver Count button allows
the operator to reset the sliver count of the Control Board.
The Flow Values (Inches H20) areas display lint flow and trash flow
parameters. These parameters are re-read from the control board and
re-displayed at a periodic interval.
Flow Control:
1. Press the TEST button to begin the flow control test.
a. This test sets the blower to the lowest speed and measures
a pressure.
b. Next, it sets the blower to the highest speed and measures
this pressure.
c. Then it sets the blower to the center speed and measures
this pressure.

®
d. The blower is then turned OFF and the results are

updated.
2. Press the OFF button to turn the blower off.

3. Press the CENTER button to set the lint flow (blower) to its center
value.
4. Press the MAX button to set the lint flow to maximum.
Scanning Values - This area displays control board parameters.

These parameters are re-read from the control board and re-displayed at
a periodic interval.
Last Logged Error - This area displays information if a fatal error

occurred during normal sample testing. The values displayed are logged
at the time the last error occurred, overwriting any previously logged
error. Pressing the Reset button resets the Last Logged Error and sets
the Timestamp to No Logged Error. Note that after a reset you must
exit the Control Board Diagnostic program to clear the last logged error
values from the screen.

®
3 Balance & Temperature Probe

Diagnostics
The BALANCE & TEMPERATURE PROBE DIAGNOSTICS screen allows the
operator to test the communications with the balance and the
temperature probe.
Note: The balance should be configured for 9600 baud, 8 data bits,
no parity, 1 stop bit and continuous sampling.
Figure 9-2: Balance & Temp Probe Diagnostics
To perform Balance/Temperature Probe diagnostics:
7. Select Balance or Temp Probe by clicking the radio button

preceding your selection.
8. Click the Open Port button. Information will display to the left and
indicate whether or not there is a problem. If the balance is
functioning properly, it will display the Weight. If the temperature
probe is functioning properly the temperature will be displayed.
9. Once diagnostics are complete, click the Close Port button.

®
4 Sensors
Uster Technologies service technicians use this area to test the Lint
Sensor (Fiber & Nep) and the Trash Sensor. Once the appropriate tab
is selected, the following tests are performed simultaneously:
1. SENSITIVITY TEST
2. STABILITY TEST
3. BEAM FAULT TEST
4. FIBER TAG TEST
Simply click Start to begin diagnostics. Once the “Testing finished”

message appears, click Stop to end diagnostics. At this point you can
Print the results.

®
Chapter 10 Maintenance
1 Cleaning the AFIS PRO 2

The AFIS PRO 2 instrument has been designed to reduce maintenance to
a minimum. However, to keep the instruments in top condition, a few
tasks must be performed routinely.
Maintenance can be divided into two categories:
- Daily
- After each shift
1.1 Daily (Each 24 Hour Period)

The AFIS PRO 2 instrument is self-diagnostic and will alert the operator
of major problems; however, there are a few simple maintenance
requirements that will greatly reduce the incidence of downtime or the
need for a service technician.
This section lists requirements that MUST be completed daily.
1.1.1 Fiber Individualizer
CAUTION:
Bypassing the safety interlock switch with the AFIS PRO

2 cabinet top in the up position (by pushing in the switch
plunger to start the blower) is a safety hazard. ONLY
authorized Uster Technologies’ service technicians, who
know what to expect when the switch has been
bypassed, should perform this operation.

January 2008 Maintenance • Page 10-1
®
The fiber individualizer plate must be removed and cleaned with air. To
do this, follow the steps below:
1. Turn OFF the main power to the AFIS PRO 2 instrument.
2. Move the monitor and

keyboard out of the way and
open the top of the AFIS PRO
2 cabinet until it stays in
place.
3. Loosen the thumb screws that

secure the fiber individualizer
cover plate.
4. Remove the fiber

individualizer cover plate.
Figure 10-1: Fiber Individualizer Cover Plate
5. Use the air gun to clean

loose fiber from the fiber
individualizer.
6. Inspect the cylinders and

carding flats for wear or
fiber buildup.
Figure 10-2: Inspect/Clean Cylinders

®
7. Grasp the center of the

upper pin cylinder and turn
by hand to check for
smooth and free operation.
8. Replace the fiber

9. Inspect the interior of the

AFIS PRO 2 instrument.
Note any unusual wear or
buildup of fiber or trash.
Figure 10-3: Check Operation
10. Carefully close the AFIS PRO 2 cabinet top.
11. Turn ON the main power to the AFIS PRO 2 instrument.
1.1.2 Computer System
Inspect the computer air filter and clean, if necessary. This MUST be
done DAILY AT STARTUP.
1.1.3 Lint/Waste Box
1. Use the lift door latches to open the lint/waste box door.
2. Remove all fibers from the lint/waste box by hand.

®
1.1.4 AFIS PRO 2 Cabinet
Check that the rear exhaust fan located at the rear door of the AFIS PRO
2 cabinet is operable and free of fiber.
1.2 After Each Shift (Every 8 Hours)

The minimum maintenance requirements for each 8 hour shift are as
follows:
1. Remove the fiber individualizer plate and clean with air. (Refer to
Fiber Individualizer, Part 1.1.1 for procedures)
2. After each shift, the excess fiber that has gathered in the instrument
during the measurement procedures should be removed from the
lint/waste box. (Refer to Lint/Waste Box procedures above)

®
1.3 Weekly Maintenance
1. Turn the latches inside the lint/waste box to remove and inspect
the filter. Clean if necessary with a brush (or vacuum cleaner)
removing all loose material, and replace making sure that the
airflow arrow is facing towards the back of the lint/waste box.
2. Upon completion, close the door. The door must be closed for
proper operation.
3. Move the monitor and keyboard to the right and open the AFIS
PRO 2 cabinet top until it stays in place.
4. Remove the air hose from the
microdust port (2) and clean
the orifice as necessary.
trash port (3) and clean the
orifice as necessary.
lint port (1) and clean the
orifice as necessary.
Figure 10-4: Remove Air Hoses from Ports
1 Lint Port
2 Microdust Port
3 Trash Port

®
2 Service
A certified Uster Technologies’ service technician should perform service
on the AFIS PRO 2 instrument. Factory service is available at the home
office and field service is available worldwide. For current service rates,
contact Uster Technologies, Inc.
We will gladly provide technical assistance by telephone or fax. Refer

to the last page of this manual for the appropriate phone numbers.

®
Chapter 11 Appendix
1 AFIS PRO 2 Specifications
Standard Metric
Length 46.5” 118 cm
Height 38.3” 97.4 cm
Depth 30” 76 cm
Weight 408 lbs 185 gross kilos
Table 11-1: Physical Dimensions
Power:
208 - 230 Volts ±10% (single phase), 50/60 Hz

10 amps dedicated circuit breaker
Power cord supplied with AFIS PRO 2 connection
Air:
5-7 bar (100-150 psi, 700-1034kPa)

Oil, water, and particle free
Vacuum:
Self-contained
Monitor:
14-inch color screen, anti-glare face
Resolution: 1280 dots x 1024 lines

Character Field: 2000 (80 x 25 lines)
Dimensions: 359 x 356 x 395 mm
(H x W x D)
Net Weight: 28.2 lbs.

January 2008 Appendix • Page 11-1
®
Printer:
USB Port
Balance:
Electronic Weighing range 310 g

Readability 0.01 g
Reproducibility 0.003 g (standard deviation)
1.1 Operating System

The AFIS PRO 2 is shipped with Windows XP PRO.
Refer to the Windows User's Guide for information on the following

procedures:
• Formatting (preparing the diskette to hold information)

• Copying Files
• Directories

®
2 Monitor Information
CAUTION:
No user-serviceable parts are included inside the
monitor's cabinet. Please do not attempt to remove the
back of the cabinet. You will be exposed to a shock
hazard!
• The AC power to the instrument MUST be turned to the “OFF”

position prior to connecting or disconnecting any display
peripheral. Failure to do so may cause serious personal injury, as
well as permanent damage to your computing equipment.
• In order to prevent overheating, ensure that the ventilation

openings in the monitor are not covered. The monitor should not
be placed near a source of heat.
• DO NOT place objects on top of the monitor cabinet that could

fall into vents or that could cover the vents and prevent proper
cooling of the monitor's electronics.
• DO NOT place the monitor where sunlight or bright room light will
fall directly on the screen.
• When necessary, clean the monitor cabinet with a damp cloth.

DO NOT use alcohol or ammonia based products.

®
3 Printer Information
IMPORTANT:
It is important to note that the AFIS PRO 2 has been

configured to work in cooperation with the specific printer
supplied with the instrument.
Should the printer fail, please consult a certified Uster

Technologies’ service technician for a list of compatible
replacement printers that can be purchased locally.

®
4 Balance Configuration
The AFIS PRO 2 is provided with a Mettler balance. Please refer to the
manufacturer’s user’s guide that is provided with your instrument if you
have specific questions on the balance.
The following configuration procedure is used by Uster Technologies.

Only an Uster Technologies’ service technician should complete any
changes made to the configuration, as configuration CANNOT be
changed without altering the balance hardware. For this reason, the
following list is provided for information purposes only.
Function F none*
Weigh Mode Std*
Unit 1 g
Unit 2 g
AutoZero no A. Zero*
Send Mode S.Cont
Send Format S. SICS
Baud Rate 9600
Parity 8b-No
Handshake HS Off
*Please note that on some early versions of the Mettler PB602-S

configuration Steps 3, 4, and 7 are not available for selection. Skip
these steps if they are not available for selection.
1. Press and hold the button on the front of the balance marked
CAL/MENU until the word MENU appears on the screen.
2. Release the button. Reset is displayed.
3. Press the CAL/MENU button again and F none will be displayed.
If not, change it by selecting the “F” button until is displays F
none.
4. Press the CAL/MENU button again and Std will be displayed. If
not, change it by selecting the “F” button until it displays Std.

®
5. Press the CAL/MENU button until Unit 1 appears on the screen.

The letter “g” should be displayed beside this unit. This is the
weight unit in which the mass will be displayed and transmitted to
the AFIS PRO 2. If the letter is not “g”, press the “F” key until a
“g” appears.
6. Press the CAL/MENU button again and Unit 2 will be displayed.
This also should display “g”. If not, change it by selecting the
“F” button until it displays the letter “g”.
7. Press the CAL/MENU button. The next menu displayed is for
Autozero function. This should read no A. Zero. Press the “F”
key to make this change.
8. Press the CAL/MENU button. The next menu displayed is the type
of transmission the balance will be sending. This should read
HOST. Press the “F” key to make this change.
9. Press CAL/MENU again. The next menu selects how the value is
sent. It this should be set to S.Cont. If it does not, press the “F”
key and change the screen until it does.
10. Press CAL/MENU again. The next menu selects the format of the
value sent. This should be set to S.SICS. If it is not, press the “F”
key and change the screen until it is.
11. The next menu is used to set the baud rate. This rate should be
“9600”. Press the “F” key to set this value.
12. Press the CAL/MENU button to go to the next menu. This menu is
used to set the parity. This value should be set to 8b-no. Press
the “F” key until this is displayed on the screen.
13. Press the CAL/MENU button. This will display the handshake
menu. It should be set to Hs off. Set this by pressing the “F”
key.
14. Once the Hs off has been set, press and hold the CAL/MENU
button until the word Stored is displayed on the screen.
15. Release the button. The balance is ready for use.
Note: For balance diagnostics, refer to Diagnostics Section of the

service manual.

®
5 Transmission Requirements
When transmitting data, the AFIS PRO 2 uses the following:
• Com Port 4 (supplied with the AFIS PRO 2)
• RS-232-C
• 4800 baud is the default. The qualified service technician can

change the baud rate to 2400 or 9600
• No parity
• Eight data bits
• One stop bit

®
6 Generic Instrument Transmission

This document contains the RS-232 transmission information used with
USTER®AFIS PRO 2 instruments.
6.1 Transmission Architecture

1. Variable record length.
2. The data is transmitted as ASCII characters. In other words, the

number 12.5 will be transmitted as four characters, namely "1"
(Ox31), "2" (Ox32), "." (Ox2E), and "5" (Ox35).
3. Records will be delimited by CR (OxOD).
4. Fields will be delimited by "@" (Ox40).
5. Checksum included with all records as last field.
The checksum for a string is produced by taking the "exclusive-or"

of all characters in the string up to and including the field delimiter
before the last field where the checksum is to be placed in the
record. The checksum will not include the CR delimiting the
records.
6. Interaction between instrument and external computer (transmission

cycle):
a. Instrument will send a start-dataset record (see record types

below) before the first data record of a sample.
b. Instrument will send a stop-dataset record after testing for a

particular sample is complete and all data records for that
sample have been sent and acknowledged.
c. Instrument will expect to receive an ACK (Ox06) upon good

transmission of record.

®
d. Instrument will expect to receive a NAK (Ox15) upon bad

transmission of record.
e. Instrument will attempt three transmissions while receiving a

NAK before failing this transmission cycle; proceed to step g.
f. Instrument will wait 30 seconds after transmission for a signal

from the external computer. The default value is 30 seconds,
however a specific time interval can be set by the Uster
Technologies’ service technician. After this time has expired,
this transmission cycle will fail; proceed to step g.
g. Upon failure of the transmission-response sequence, instrument

will query the operator to either retransmit or abort. Abort will
cause control of the instrument to return to the menu prior to
sample testing.
6.2 Universal Record Format

All records transmitted from an AFIS PRO 2 instrument will contain a
header that describes the information contained within the record. This
record header follows:
1. Instrument Type:
AFISPRO 2
2. Will be blank in the case of start-dataset and

stop-dataset.
AFISPRO 2 Length by Number- L(n)

AFISPRO 2 Length by Weight- L(w)
AFISPRO 2 Maturity - MR
AFISPRO 2 Fineness - FN
AFISPRO 2 Neps - Nep
AFISPRO 2 Seed Coat Neps - SCN
AFISPRO 2 Trash - Trash

®
3. Record Type:
Individual observations - 01
Means- 02
SD (standard deviation) - 03
%CV (percent coefficient variation)- 04
Start Dataset- 05
Stop Dataset- 06
AFIS PRO 2 Summary Histogram - 21
4. Serial Number
The serial number for the AFIS PRO 2 instrument is found in the
Afis_pro.ini file.
5. Time (xx:xx, 24-hour format)
6. Date (dd-mmm-yy, where month is JAN, FEB, MAR,

APR, MAY, JUN, JUL, AUG, SEP, OCT, NOV, DEC).

®
6.3 AFIS PRO 2 Record Formats

The AFIS PRO 2 records will be divided into Length by Number, Length
by Weight, Neps, Seed Coat Neps, Trash, Fineness, and Maturity.
6.3.1 Length by Number
01 - Individual Rep
1 identifier 20 alphanumerics
2 sample type 20 alphanumerics
3 operator 8 alphanumerics
4 location 8 alphanumerics
5 rep # Xx
6 number of fibers xxxxxx
7 units "in" or "mm"
8 L(n) x.xx (inches) or xx.x(mm)
9 L(n) % cv xxx.x
10 Label 1 for SFC(n) 8 alphanumerics
12 SFC(n) xxx.x
13 Label 1 for 5.0% 8 alphanumerics
15 5.0% x.xx (inches) or xx.x (mm

®
02 - Mean
5 total reps xx
6 total number of fibers xxxxxx
9 L(n) % cv xxx.x
12 SFC(n) xxx.x
03 – Standard Deviation
5 total reps xx
9 L(n) % cv xxx.x
12 SFC(n) xxx.x

®
04 - % CV
5 total reps xx
9 L(n) % cv xxx.x
12 SFC(n) xxx.x
21 - Summary Histogram
5 total reps xx
8 number of channels xx
9 channel width xx.xxxx
10 channel start xx.xxxx
11 channel 1 xxx.x
12 channel 2 xxx.x
13 channel n xxx.x

®
6.3.2 Length by Weight
01 - Individual Rep
5 rep # xx
8 L(w) x.xx (inches) or xx.x(mm)
9 L(w) % cv xxx.x
10 UQL(w) x.xx (inches) or xx.x(mm)
11 Label 1 for SFC(w) 8 alphanumerics
13 SFC(w) xxx.x
02 - Mean
5 total reps xx
9 L(w) % cv xxx.x
13 SFC(w) xxx.x

®
5 total reps xx
9 L(w) % cv xxx.x
13 SFC(w) xxx.x
04 - % CV
5 total reps xx
9 L(w) % cv xxx.x
13 SFC(w) xxx.x

®
5 total reps xx
11 channel 1 xxx.x
12 channel 2 xxx.x
13 channel n xxx.x
6.3.3 Neps
01 - Individual Rep
5 rep # xx
6 size (in microns) xxxx
7 count per gram xxxx
02 - Mean
5 total reps xx

®
5 total reps xx
04 - % CV
5 total reps xx
5 total reps xx
11 channel 1 xxx.x
12 channel 2 xxx.x
13 channel n xxx.x

®
6.3.4 Seed Coat Neps
01 - Individual Rep
5 rep # xx
02 - Mean
5 total reps xx
5 total reps xx

®
04 - % CV
5 total reps xx
5 total reps xx
9 channel 1 xxx.x
10 channel 2 xxx.x
11 channel n xxx.x

®
6.3.5 Trash
01 - Individual Rep
5 rep # xx
6 total count per gram xxxx
8 dust count per gram xxxx
9 trash count per gram xxxx
10 VFM% xxx.xx
02 - Mean
5 total reps xx
10 VFM% xxx.xx

®
5 total reps xx
10 VFM% xxx.xx
04 - % CV
5 total reps xx
10 VFM% xxx.xx

®
5 total reps xx
9 channel 1 xxx.x
10 channel 2 xxx.x
11 channel n xxx.x
6.3.6 Fineness
01 - Individual Rep
5 rep # xx
7 fineness Xxx (mtex)
02 - Mean
5 total reps xx
7 fineness xxx (mtex)

®
5 total reps xx
7 fineness xxx (mtex)
04 - % CV
5 total reps xx
7 fineness xxx.x
5 total reps xx
10 channel 1 xxx.x
11 channel 2 xxx.x
12 channel n xxx.x

®
6.3.7 Maturity
01 - Individual Rep
5 rep # xx
7 maturity ratio x.xx
8 IFC xxx.x
02 - Mean
5 total reps xx
8 IFC xxx.x
5 total reps xx
8 IFC xxx.x

®
04 - % CV
5 total reps xx
8 IFC xxx.x
5 total reps xx
10 channel 1 xxx.x
11 channel 2 xxx.x
12 channel n xxx.x

®
7 Error Messages
When the microprocessor is unable to accept or process information,
error messages are displayed on the screen in a highlighted block. If
any of these messages occur repeatedly, call an Uster Technologies
service technician. The following is a list of the error messages that you
may encounter, what might have caused them to occur, and how to
correct them.
PROBLEM POSSIBLE CAUSE SUGGESTED ACTION
Improper air Airline plugged Manual purge (3-4 short

flow blasts)
Check all hose connections
Sensor plugged Open sensor by releasing

four locking clasps and
carefully pulling the short
side toward you; it will
then hinge up and open.
Carefully remove any
obstruction with fingers or
forceps. DO NOT touch
the glass lenses. DO
NOT use compressed air
inside the sensor. Check
that the o-rings are
properly seated in the o-
ring grooves and are not
damaged.
Remove connections at
lint/waste box and clean
Trash or microdust as necessary.
orifice plugged

®
Feed belt not Feed motor switch in Push feed motor switch
turning OFF position ON
Belt slipping Check drive gears

Increase tension on belt by
lowering small idler roller
above the belt.
Feed motor stopped Check connections at

power supply assembly.
Check connections at
Motor Controller.
Not all fiber in Hand-formed sliver Ensure that the sliver

the sample is broken during the formed is of uniform
processed feeding process consistency.
Feed belt slipping See above - Feed belt not

turning.
Sliver detector not Check fiber optic cables to

working properly ensure that they are not
damaged and are properly
installed.
Sensitivity of detector may

need to be reprogrammed.
Contact a local service
representative for
assistance.

®

Sample begins Sliver detector blocked From DIAGNOSTICS, select
analyzing with residual fiber Control Board. Click
before sliver Connect. Check the
input upper Sliver Detector
Value. If the value is not
YES, loosen the 4 thumb
screws that secure the fiber
Carefully slide the cover
off the mounting pins. Use
the compressed air to
clean the pinned cylinders
and card flats.
Check the sliver detector

orifice in the FI cover plate
for tagged fiber or trash.
Inspect the feed tray and
feed belt to ensure that
there are no fibers or trash
residual.
To replace, ensure the FI

Data Sensor is cover plate is flat on all
improperly surfaces before tightening
programmed or the screws.
defective
From DIAGNOSTICS select
Control Board. The
value for the upper Sliver
Detector should be YES. A
value of NO may indicate
a problem with the data
sensor.

®

Zero data Fiber did not feed Check feed tray and
rubber feed roll assembly
for wrapped up fiber.
Cables not attached Ensure the cables are

properly from sensor to properly attached and
PC secure.
Defective Sensor Contact a certified Uster

Technologies service
technician.
Erratic data or Optical windows Open sensor and carefully

low counts partially blocked clean.
- or -
Loose data cables
Lint build-up in Improper suction Inspect and clean trash

Fiber Indi- and microdust orifices at
vidualizer lint/waste box.
Remove vacuum hose at
sleeve. Check all hose
connections. Check for
tagging. Clean with
compressed air.
Fiber did not Build up in tubes Check that sample was

exit AUTOJET loaded correctly. It should
tube be flush to slightly below
the hole in the side of the
tube.
Slivers are not of Cassette may require

uniform thickness cleaning.
Slivers should be of
uniform thickness.
Table 11-2: Microprocessor Error Messages

®

®
Chapter 12 Glossary
Alphanumeric — Numbers and letters on a keyboard in upper or
lower case.
Calibration — Checking and/or correcting the graduations of

quantitative measurement on the instrument. The AFIS PRO 2 is self-
calibrating.
Carded Fiber — Fiber that has been carded but not combed.
Cassette (Revolving Cassette) — The part of the AUTOJET module

that is used to hold up to 30 sample slivers.
Cleaning Efficiencies — A method of using the AFIS PRO 2 software

to tell how efficient a process is in cleaning the fiber. Tests are
performed on the fiber before the process and then again after the fiber
has completed the process. The test results are compared to determine
how much the fiber was cleaned by the process.
Cnt — Count
Cumul — Abbreviation for cumulative.
Cursor — A special symbol seen on the monitor screen, usually a

flashing underline that indicates the position where the next character
will be entered.
%CV — The percentage of the coefficient of variation. A measure of

the dispersion of the observed values equal to the standard deviation of
the values, divided by the mean of the values. It is displayed on the Test
Results Screen of several modules. %CV is rounded to one decimal
place (example, 16.2%).
Data Table — Presentation of the summary data.
De-select — To remove the mark or designation of a particular data

file name. To do this, position the cursor on the file name that has been
selected (has a triangular arrow beside it) and press the space bar.

January 2008 Glossary • Page 12-1
®
Dust (Count) — The AFIS PRO 2 reports normalized dust counts per
gram for each sample tested. This includes all particles with equivalent
diameters between 50-500 µm. For example, the dust count per gram
can be used as an indication of how effective a particular card may be
in removing the finer particles that cause problems in spinning.
Entry Window — The windows that are displayed to allow the

operator to enter parameter information that will be used when the
sample is tested.
Error Message Window — When an error occurs, the error code

number, a description for the error and a possible solution for problem
are displayed.
Event Count — The small window that is displayed during testing

containing incremental counters for the modules being measured.
Feed Tray — The part of the AFIS PRO 2 where sliver is positioned to
be tested.
Fiber Count — Number of fibers tested in a repetition.
Fiber Individualizer — The part of the AFIS PRO 2 that

individualizes and feeds the fibers into an air stream to separate them
into distinct modules for measurement and analysis.
Fiber Nep Count — Fiber Nep count. This is the number of Fiber
Neps normalized per gram that are classified as Fiber Neps.
Fiber Nep Count Size — Fiber Nep count size. The mean size of
the Fiber Neps.
Field — A defined area or location on the screen for entering particular

information.
Fineness — Mean fiber fineness (weight per unit length) in millitex.

One thousand meters of fibers with a mass of 1 milligram equals 1
millitex. It is a data product that can be selected for Length and
Maturity Module reports.

®
Help Window — Access the blue box that displays information on the
current screen by pressing F1 (Help).
Histogram — A graphical representation of a frequency distribution.

One axis plots the values of a particular characteristic while columns
perpendicular to that axis contain the proportional count of the
frequency with which the characteristic occurs.
Identifier — The name or number assigned designating the sample to

be tested.
IFC — Immature Fiber Content is the percentage of fibers with less than
0.25 maturity. The lower the IFC%, the more suitable the fiber is for
dyeing. It also results in better processing behavior for spinning. It is
a data product that can be selected for Length and Maturity module
reports.
in — Inches.
Instruction Window — A window that contains information about

the AFIS PRO 2 software status or gives the steps for completing a task.
There is usually a choice of activities listed in the box. To proceed, one
of the items must be chosen and accomplished.
L(n) — The mean length of all the fibers in the sample computed on a
number basis. It is a data product that can be selected for Length and
Maturity module reports.
L(n)%CV — The percentage of the coefficient of variation of the mean

length of the fibers calculated by number. It is a data product that can
be selected for Length and Maturity module reports.
L(w) — The average length of all the fibers in the sample computed on
a weight basis. It is a data product that can be selected for Length and
L(w)%CV — The percentage of the coefficient of variation of the mean

length of the fibers calculated by weight. It is a data product that can
be selected for Length and Maturity Module reports.
L&M — Length and maturity.

®
Length — Fiber length; a basic fiber quality property
Loading Template — A printout that can be generated for the

AUTOJET to help keep samples in order. Each sample is listed by an
Identifier and Sample Type with space provided to lay the sample
during sample preparation.
Location — Customer name or area of cotton producers.
Maturity Ratio — The ratio of fibers with a 0.5 (or more) circularity
ratio divided by the amount of fibers with a 0.25 (or less) circularity.
The higher the maturity ratio, the more mature the fibers are and the
better the fibers are for dyeing. It also results in better processing
behavior for spinning. It is a data product that can be selected for
Length and Maturity Module reports.
Mean — The average of the numbers. It is displayed on the Nep,

L&M, and Trash Modules Test Results Screens.
Mean Size — The mean size of all trash particles. It is a data product
that can be selected for Trash Module reports.
mm — Millimeter.
Message Window — A box is displayed containing temporary

information about the AFIS PRO 2 software status or lists the steps to
perform. You may or may not be required to take an action based on
the information in the box.
micrometers (microns) - 10-6 meters.
Module — The measuring groups of the AFIS PRO 2 software.

Currently, the information modules available for the AFIS PRO 2 include
Neps, Length and Maturity, and Trash.
Nep — A tight knot of fibers that can cause flaws in the finished
product.
Nep Count — The Total Nep Count normalized per gram. This
includes both Fiber and Seed Coat Neps. It is a data product that can
be selected for Nep Classification Module reports.

®
Nep Size — The mean size of all Neps (both Fiber and Seed Coat
Neps) in the sample. It is a data product that can be selected for Nep
Classification Module reports.
On-line — A printer must be on-line, ready to receive the information,

before printing can occur.
Operator ID — The identification of an operator that is entered, as the

AFIS PRO 2 instrument is first turned on. This identification is displayed
on the screen during testing and appears on printed reports.
Parameters — Characteristic elements chosen by the operator, such

as on the Setup window, that are used by the AFIS PRO 2 software to
determine the information associated with the sample.
Preventative Maintenance — Day to day care of the AFIS PRO 2,

such as cleaning the lint box, which can help eliminate problems in the
future.
Printout — The hard copy of the data from the printer.
Purge — The pneumatic cleaning or "blow-out" of the AFIS PRO 2

instrument between tests to insure no carry over between samples.
Regular Maintenance — Recommended maintenance is to be

performed at specified intervals. This action will allow the operator to
check the mechanical components for potential problems and possibly
prevent damage or incorrect data results.
Rep (Repetition) — Term used to refer to the duplicated tests

performed on the sample.
Rep Data — The test results for one repetition.
Reps per Identifier — How many repetitions will be performed for

each Identifier.

®
Sample — The fiber mass to be measured. For the Nep and Trash
Modules, the sample must be between .4 and .6 grams. For all three
modules, the sample must be formed into a sliver.
Sample Type — Various cotton processes.
Sample Weight — How much the sample weighs. Samples must

weigh between 0.40 and 0.60 grams in manual mode, or 0.49 and
0.51 grams fro AUTOJET or “fixed mode”.
SCN — Seed Coat Nep.
SCN Count — The Seed Coat Nep count normalized per gram. It is a
data product that can be selected for Nep Classification Module
reports.
SCN Size — The mean size of all Seed Coat Neps in the sample. It is
a data product that can be selected for Nep Classification Module
reports.
S.D. — Standard deviation. It is displayed on all Module Test Results

Screens.
Seed Coat Nep — Abbreviation is SCN.
Select — To mark or designate a particular data file name. To do this,

position the cursor on the file name and press the space bar. A
triangular arrow is displayed beside the file name to indicate that it has
been selected.
Self-Diagnostic — Service utility programs that are capable of

performing automatic tests to determine whether or not an AFIS PRO 2
instrument is operating properly.
SFC (Short Fiber Content) — The percent of the fibers that are less
than the length entered for Short Fiber Content on the Report Type
definition.
SFC(w) — The short fiber content of the sample (calculated by weight).

It is a data product that can be selected for Length and Maturity Module
reports.

®
SFC(n) — The short fiber content of the sample (actual fibers counted
by number). It is a data product that can be selected for Length and
Size — The mean size of all trash particles. It is displayed on the Trash
Summary Histogram Screen.
Sliver — The uniform "cord" of sample material used for measurement.

It can be formed from uncarded fiber or from sliver.
Summary Histogram — Refer to histogram. This is a histogram of

one or more repetitions.
Test — A measurement, either a single repetition or the average of

several repetitions, made by the instrument on a sample.
Test Series — The number of repetitions for a sample.
Total Nep Count - (Total Nep Count per Gram) —The total Nep
count normalized per gram. This includes both fiber and seed coat
Neps. Using the weight of the sample tested the AFIS PRO 2 software
automatically normalizes the "count" on a per gram basis so that
meaningful comparisons can be made.
Total Nep Size (µm) — The mean size of all Neps (both fiber and
seed coat Neps).
Total Trash Count/gram — Total trash consists of Trash and Dust.

All foreign matter in cotton that is above 500 µm is considered trash.
This is the amount of trash per gram of the sample. It is a data product
that can be selected for Trash Module reports.
Transmit (transmission) — To send the test results data via an RS-

232 (or network) cable to another piece of equipment for further
manipulation.
UQL(w) — Upper Quartile Length by weight. This is the length that is

exceeded by 25% of the fibers by weight. It is a data product that can
be selected for Length and Maturity Module reports.

®
Uncarded Fiber — Fiber that has not been carded. When referring
to cotton, it refers to raw cotton.
V.F.M. % — The percentage of Visible Foreign Matter (dust and trash)

in the sample. It is a data product that can be selected for Trash Module
reports. See page 7-19 for further information.
Weight —The weight of the sample.
Window — In the AFIS PRO 2 software, the windows are the sections
of the screen bordered by single lines that present information to the
operator or provide a place for the operator to enter information into the
AFIS PRO 2 software.

®
Chapter 13 Index
Cassette Editor · 6-8
A Add New Cassette · 6-9
Overview · 3-3
About · 3-1 Characteristic Data · 6-1
AFIS PRO · 2-19 Characteristics Maintenance · 4-3
AFIS PRO 2 · 1-1, 1-2, 1-5, 2-10, Cleaning the System · 10-1
2-18, 11-2 COM port assignments · 2-20
Labels · 1-7 Components · 1-2
AFIS PRO 2 Record Formats · 11- Computer Power · 2-21
11 Connections · 2-19
Air Quality · 2-17 Control Board
Air Requirements · 2-16 Components · 9-2
Air Settings · 2-16 Diagnostic · 9-2
ASTM D1776 · 2-16 Control Charts · 8-15
AutoJet Control Limits · 6-5
Cassette · 7-7 Create Preset Reports · 8-12
Run a Single Sample · 7-12 Current Test · 7-4
AUTOJET Mode Buttons · 7-5
Testing · 7-11
D
B
Data Entry Fields · 4-3
Balance · 1-4 Detector
Balance and Temperature Probe · Lower · 7-13
9-5 Detectors
Balance Configuration · 11-5 Upper · 7-13
Diagnostics · 9-1
Balance & Temp Probe · 9-5
C Control Board · 9-2
Sensors · 9-6
Calibration · 5-1
Dimensions · 11-1
cotton samples · 5-2
Display Data
Length · 5-4
Select · 6-5
Length, Fineness, Maturity · 5-4
Nep · 5-8
Neps · 5-7 E
Reference Materials · 5-2
Start · 5-3 Edit
Trash · 5-5 Cassette ID · 6-10
Calibration Selection · 5-3 Electrical Power Requirements · 2-
Cassette · 6-4 10
AutoJet · 7-7 UPS (optional) · 2-11
Delete ID · 6-10 Error Codes · 7-14
Load Samples · 7-7 Error Messages · 1-5, 11-26
Positioning · 7-8

January 2008 Index • Page 13-1
®
European-Type Power Systems · 2- M

14
Exit · 1-5 Main Equipment · 1-2
Main Menu · 3-1
Main Power · 2-21
F
Main Screen · 3-1
Features · 1-2 Maintenance
Feed Motor · 9-2, 9-3 Cleaning the System · 10-1
Fiber Individualizer Computer System · 10-3
Maintenance · 10-1 Lint/Waste Box · 10-3
Fineness · 11-22 Service/Factory · 10-6
Flash Drive · 8-10 Shift · 10-4
Floor Space Requirements · 2-18 Weekly · 10-5
Flow Control · 9-3 Maintence
Daily · 10-1
Fiber Individualizer · 10-1
G Major Distinctions · 1-1
Manual Mode
Generic Instrument Transmission · Testing · 7-10
11-8 Maturity · 11-24
Glossary · 12-1 Menu
Main · 3-1
I Message Boxes · 7-6
Module Selection · 6-4
Installation · 2-9 Modules · 1-4
Instruments · 1-2 Selection · 6-5
Monitor · 1-3
L Monitor Information · 11-3
Lab Expert · 4-4 N

Laboratory Conditions · 2-16
Language · 4-3 Nep
Length and Maturity Calibration · 5-8
Test Results · 7-16 Nep Calibration · 5-7
Length by Number · 11-11, 11- Nep Classification
14, 11-16, 11-17, 11-18, 11-19, Test Results · 7-15
11-20, 11-22, 11-24 Neps · 11-16
Length by Weight · 11-14 North American Power Systems ·
Length Calibration · 5-4 2-12
Lint/Waste Box
Maintenance · 10-3 O
Login
Supervisor/Service · 3-2 Operating System · 11-2
Optional Modules · 1-3
Overview · 1-1
Overview of the Software · 1-5

®
P Export · 8-10
Flash Drive · 8-10
Password Hide/Reset Criteria · 8-7
Supervisor · 4-2 Menu · 8-2
Performance Checks · 5-2 Overview · 3-4, 8-1
Peripherals · 2-19 Preset · 8-12
Power Preview · 8-9
Computer · 2-21 Properties · 8-8
European Systems · 2-13, 2-14 Removal Efficiency · 8-17
Main · 2-21 Roller Spacing · 8-14
Plug Wiring · 2-13, 2-15 Run · 8-9
Power Receptacle · 2-12 Select · 8-3
Power Requirements · 2-10 Select Dates · 8-7
Power Systems Summary Tables · 8-11
North America · 2-12 View Item · 8-2
Power Up · 2-21 Required Fields · 4-3
Preset Reports Required Laboratory Conditions ·
Select · 8-13 2-16
Printer Information · 11-4 Requirements
Program Editor · 3-3, 6-1 Floor Space Requirements · 2-18
Characteristic Data · 6-1 Reset
Module Selection · 6-4 System · 2-22
Overview · 3-3
Report Selection · 6-6
S
Q Safety Ground · 2-13

Safety Labels · 1-7
Queue · 6-3 Sample
Add · 6-10 Does not Feed · 7-13
Preparation · 7-6
R Sample Storage · 2-17
Sample Weight · 6-2
Record Fomats · 11-11 Fixed · 7-3
Record Header · 11-9 Variable · 7-3
Reference Materials · 5-2 Samples
Repetitions · 6-2 Run a Single · 7-12
REPORT icon · 8-2 Seed Coat Neps · 11-18
Report Selection · 6-6 Self Test · 9-1
Reports · 3-4, 8-1 Sensor
Characteristics · 8-5 Setup · 5-7
Characteristics Search · 8-6 Sensors
Control Charts · 8-15 Diagnostics · 9-6
Create Preset · 8-12 Service · 10-6
Criteria · 8-5 Setup
Dates · 8-7 Overview · 3-5
Define Parameters · 8-4 Software

®
Computer · 1-2 AUTOJET Mode · 7-11

Software Features · 1-5 Error Codes · 7-14
Specifications · 11-1 Exit · 7-14
Summary Tables · 8-11 Manual Mode · 7-10
Supervisor Nep Classification · 7-15
Characteristics Maintenance · 4- Preparation · 6-1
3 Program Editor · 6-1
Functions · 4-1 Sequence · 7-5
Lab Expert · 4-4 Transmission Architecture · 11-8
Language · 4-3 Transmission Requirements · 11-7
Password · 4-2 Trash · 11-20
Termperature · 4-3 Test Results · 7-18
SUPERVISOR SCREEN · 4-1 Trash Calibration · 5-5
Supervisor/Service
Login · 3-2 U
System
Reset · 2-22 Universal Record Format · 11-9
System Modules · 1-4 UPS · 2-11
Computer/Montior · 2-11
T Entire Instrument · 2-11
USTER STATISTICS · 6-3
Technical Writer
LLammers · 9-5 V
Temperature · 4-3
Test Control · 6-6, 7-1 Visual Cues · 1-6
Overview · 3-4
Test Mode
AUTOJET · 6-3 W
Manual · 6-3
Warning Labels · 1-7
Test Queue · 7-2
Testing · 7-9

Regional Service Centers:
China India
Uster Technologies (Shanghai) Co. Ltd. Uster Technologies (India) Pvt. Ltd.
Room 1801, Tower A 3rd Floor, Gowtham Arcade
City Center of Shanghai 208, T.V. Samy Road (East)
100 Zunyi Road R. S. Puram
Shanghai, 200051 Coimbatore – 641002
Phone +86 21 6285 66 56 Phone +91 422 255 13 02
Fax +86 21 6285 62 53 Fax +91 422 254 95 47
shanghai.service@uster.com coimbatore.service@uster.com
Thailand Switzerland
Uster Technologies (Thailand) Ltd. Uster Technologies AG
U.M.Tower 23rd Floor, Unit A4 Wilstrasse 11
9 Ramkhamhaeng Rd. CH-8610 Uster / Switzerland
Suanluang
Phone +41 43 366 39 00
Bangkok 10250
Fax +41 43 366 39 55
Phone +66 2 717 21 40
service@uster.com
Fax +66 2 717 21 42
spares@uster.com
bangkok.service@uster.com repairs@uster.com
USA Brazil
Uster Technologies, Inc. Uster Technologies Sulamericana Ltda.
1859 Lindbergh Street, Suite 300 Av. Andromeda 2000
Charlotte, NC 28208 Ed. 16 - 1° andar
06473-900 Alphaville / Barueri – SP
Phone +1 704 392 7421
Fax +1 704 393 1706 Phone +55 11 46 89 34 44
Fax +55 11 46 89 34 45
utus.service@uster.com
utus.spares@uster.com brasil.service@uster.com

456 Troy Circle
Knoxville, Tennessee 37919 USA
Phone +1 865 588-9716
Fax +1 865 588-0914
utuspct@uster.com
Uster Technologies AG
Wilstrasse 11
CH-8610 Uster / Switzerland
Phone +41 43 366 36 36
Fax +41 43 366 36 37
www.uster.com
sales@uster.com
255-450-01320 © Copyright 2008 Uster Technologies, Inc.

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USTER® AFIS PRO 2

THE FIBER PROCESS CONTROL SYSTEM

CHAPTER 2 INSTALLATION ....................... 2-9

CHAPTER 3 SOFTWARE OVERVIEW ........... 3-1

CHAPTER 4 SUPERVISOR FUNCTIONS ....... 4-1

CHAPTER 5 CALIBRATION ........................ 5-1

CHAPTER 6 TESTING PREPARATION .......... 6-1

CHAPTER 7 TEST CONTROL....................... 7-1

CHAPTER 8 AFIS PRO 2 REPORTS ............. 8-1

CHAPTER 9 DIAGNOSTICS ........................ 9-1

CHAPTER 10 MAINTENANCE .................. 10-1

CHAPTER 11 APPENDIX ......................... 11-1

CHAPTER 12 GLOSSARY ........................ 12-1

The USTER® AFIS PRO 2 instrument measures Nep Classification,

The USTER® AFIS PRO 2 instrument offers precise and reliable

1.1 AFIS PRO 2 Major Distinctions

1. Length and Maturity Measuring Module (L&M)

Uster Technologies, Inc. Chapter 1

Table 1-1: Instrument Modules and Options

The following features are provided with the USTER® AFIS

Main Equipment: Nep Classification/ Length, Fineness and

Computer Software: Windows XP PRO

- Report Manager (reporting software)

Computer Hardware: The computer includes:

Uster Technologies, Inc. Chapter 1

- Keyboard and Mouse

The following options are available for the USTER® AFIS

No user-serviceable parts are included inside

Prior to connecting or disconnecting a monitor, ensure that

The monitor should not be placed near a source of heat. DO NOT

Uster Technologies, Inc. Chapter 1

3 AFIS PRO 2 Modules

Currently, there are three AFIS PRO 2 modules available. Depending

• Neps Classification (NC)/Length, Fineness and Maturity (L&M)

• Trash Classification (T)

Uster Technologies, Inc. Chapter 1

4 AFIS PRO 2 Software Features

The major functions of the AFIS PRO 2 software are summarized in

4.1 Error Messages

4.2 Exit Operations

Uster Technologies, Inc. Chapter 1

5 Visual Cues Used in this Manual

Notes: Appear in italic type. They give special emphasis, tips, or

Uster Technologies, Inc. Chapter 1

Figure 1-1: Pinch Point Caution Label

The hazardous voltage label is

Figure 1-2: Hazardous Voltage Label

The sharp pins label is located on

Figure 1-3: Sharp Pins Caution Label

The guard warning label is located

Figure 1-4: Do Not Operate without Guards

Uster Technologies, Inc. Chapter 1

The lid open label is located inside

Figure 1-5: Do Not Operate with Lid Open

Uster Technologies, Inc. Chapter 1

Upon arrival of the crate:

2. If loss or damage has occurred, immediately report any such

Once the AFIS PRO 2 instrument is received: