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Saep 42
Saep 42
Contents
Summary of Changes
Change Type
Paragraph Number (Addition,
Technical Change(s)
Previous Revision Current Revision (6 Modification,
(1 January 2018) May 2020) Deletion)
Scope is modified to accommodate three
Modification & energy domains.
Section 1 Section 1
addition Two energy domains (Renewable Energy
and Green Buildings) are added
Abbreviations are added.
Modification &
Section 5 Section 5 Energy assessment Definition is modified.
addition
1. Scope
This procedure encompasses guidelines to achieve an energy-efficient facility design
during different project phases by conducting an “Energy Optimization & Green Energy
Study”. This procedure applies to all new facilities including expansion projects in the
existing facilities. It provides a methodology to review project design from energy efficiency
perspective in alignment with circular carbon economy.
This procedure is intended to be used by third-party consultants, project engineers and
process engineers in Saudi Aramco, who are responsible for process and facilities
planning, process engineering and energy systems engineering. It can also be used as a
guideline for developing a scope of work to conduct an Energy Optimization & Green
Energy Study by an external consultant (Energy Systems Optimization).
2. Conflicts and Deviations
Any conflict between this document and other applicable Mandatory Saudi Aramco
Engineering Requirements (MSAERs) shall be addressed in writing to the EK&RD
Coordinator.
Any deviation from the requirements herein shall follow internal company procedure
SAEP-302.
3. References
The references below are the latest edition, unless otherwise indicated.
Saudi Aramco Documents
SABP-A-058 Recommended Consultants for Industrial/Non-Industrial
Energy Assessment Studies
SABP-P-017 Grassroots Project Energy Assessment Study Scope of
Work
SAEP-1350 Design Basis Scoping Paper (DBSP) Preparation and
Revision Procedure
SAEP-421 Equipment Life Cycle Cost Procedure
SAES-A-502 Combined Heat and Power Systems Optimum Design
SAES-A-503 Energy Efficiency for Non-Industrial Buildings except Low-
Rise Residential Buildings
SAES-A-504 Energy Efficiency for Low Rise Residential Buildings
Industry Codes and Standards
EA-1G_2010 ASME Process Heating
4. Terminology
4.1 Acronyms
ESD Energy Systems Division
FEL Front End Loading
FPD Facilities Planning Department
GCC Grand Composite Curve
Note: The scope of the study shall be developed/reviewed and endorsed by Process &
Control Systems Department/ESD for projects that meet Table 1 criteria
Note: The scope of the study shall be developed/reviewed and agreed by Renewable
Department/RPD&SD for projects that meet Table 2 criteria
Note: The scope of the study shall be developed/reviewed and agreed by the Process &
Control Systems Department/ESD for projects that meet Table 3 criteria.
In a typical CMS project, EO&GE Study shall be carried out in three stages: initial and
main energy assessments at FEL2 phases and energy study close-out at the FEL3 Project
Proposal phase. The scope of the EO&GE study varies from project to project, depending
on its nature.
For projects selected to be developed on accelerated basis and follows project phases as
shown in Figure 1 Figure 2, the EO&GE Study shall be carried out in two stages;
main energy assessment in Pre-Feed phase and energy study close-out at the FEED
phase. As single stage assessment will be conducted for the accelerated projects, it
should fulfil the objectives of both initial and final assessments detailed in Section 7 and
Section 8. P&CSD/ESD shall review and agree to the scope of work developed by Pre-
Feed engineering contractor for the EO&GE Study conducted by a 3rd party consultant
under P&CSD/ESD supervision.
Note: For accelerated projects: Pre FEED EO&GE Study’s scope covers both FEL2 Study
& FEL2 DBSP Study. FEED Energy Study Close out shall follow FEL3 Energy Study Close
out in CMS system.
The agreed outcomes from the “Energy Optimization & Green Energy Study Report” shall
be considered in the design development of the project. All recommendations
implementation status shall be submitted for approval to Energy Systems Optimization
Standard Committee during FEL3 Project Proposal phase or FEED phase for Accelerated
projects in “EO&GE Study Close-Out Form” (Appendix-I).
The study ensures that opportunities for Industrial Energy Optimization, Renewable
Energy and Green Buildings are evaluated and incorporated in the design where proven
technically and economically viable. The EO&GE Study shall utilize engineering analysis,
simulation models as needed for the Life Cycle Cost Analysis.
Note: During FEL3 project proposal stage or FEED phase for accelerated projects, the
main task is to support design development of the identified initiatives/recommendations
of EO&GE Study and to resolve any issues/concerns that arise due to proposed design
modifications. It is highly desirable to have an Energy System Division SME for the value
engineering studies and workshops, it will enhance the process of optimizing the facility
design.
The outcome of this analysis will be captured in the form of “FEL 2 Study EO&GE Study
Report” and shall also include the scope of the FEL 2 DBSP EO&GE Study based on
preliminary analysis results possible at this early stage.
Note: The Green Building study shall be in alignment with SAES-A-503 & SAES-A-504.
7. FEL2 DBSP Phase- EO&GE Study
The Energy Optimization & Green Energy Study in the FEL2 DBSP phase is a continuation
of the FEL2 Study phase. During this phase the selected alternatives are defined into the
project scope and shall be evaluated and optimized as a result of EO&GE Study to get an
energy-efficient design. The optimization of the design can be iterative in order to ensure
that the facility’s energy requirements are satisfied at minimum life cycle cost, which is a
key to success of the energy integration study. The Energy Optimization &Green Energy
Study shall update all the findings of FEL2 Initial Study report into a more rigorous
evaluation.
7.1 DBSP Phase EO&GE Study for Industrial Energy Optimization
The study is conducted to ensure selecting the most energy efficient and techno-
economically viable site-wide design for industrial related projects. Such design shall
include major equipment selection and sizes, plant configurations and related simulations
for both supply and demand side optimizations. It examines both energy supply and
demand for a particular process/plant/facility and attempts to maximize the total return on
investment. The first step in this study is to assess the demand side power, cooling and
heating requirements and the second step is to determine the lowest life cycle cost energy
supply requirements. The outcomes of the study is the determination of the most energy
efficient (for both supply and demand sides) and techno-economically viable site-wide
complete design for industrial applications.
The below sections highlight the steps needed to conduct the energy optimization for
industrial scope during FEL-2 DBSP phase which include intra-plant waste heat recovery
total site waste heat recovery utilities systems optimization as well as the inclusion of new
energy technologies
Intra-plant Waste Heat Recovery
of power supply for onshore and offshore remote facilities, or to achieve the overall lowest
Levelized Cost of Energy (LCOE) for Grid-Connected Renewable Energy systems
applications in industrial and non-industrial facilities.
In the DBSP stage and prior to making final decisions on power supply systems, the
adoption of Renewable Energy systems shall be evaluated to arrive to a clear design
direction. The study starts with a detailed evaluation of the Renewable Energy system
proposed in the initial study and considers grid connectivity, system size optimization and
availability of space, it makes the necessary adjustments to the concept and equipment
selection based on information that becomes available during the DBSP phase. The
optimal size and configuration of the proposed system shall be developed accordingly and
presented in the EO&GE Study report.
Prior to finalizing the schematic design, the EO&GE Study report shall be updated based
on the design details for the Renewable Energy system based on the latest design
documentation. The report shall include cost benefit analysis that address impact on
project CAPEX and reduction in energy power demand, annual energy consumption and
operational costs.
The Study shall be based on Life Cycle Cost Analysis and shall use energy simulation to
calculate the expected yield from the Renewable Energy System. PSRD in coordination
with P&CSD can determine, on a case-by-case basis, if alternative analysis methods that
achieve the Study’s objective can be acceptable.
EO&GE Study Report for Renewable Energy (FEL-2 DBSP Phase) shall capture
evaluation of all alternatives and the recommended design including size and
configuration of the Renewable Energy System.
For green buildings: In the Project Proposal Stage and prior to finalizing the schematic
design in 30% PP, the main design strategies with the greatest impact on building energy
consumption and HVAC system sizing shall be identified and evaluated. Supporting
documentation and economic analysis shall be provided at 30%, 60% and 90% of the
project proposal project phase to justify decisions.
Note: The design development will be supported and examined for the recommendations
implementation in the Detail Design phase of the project.
The purpose of this form is to ensure energy-related design modifications recommended by the EO&GE
Study is incorporated in the project’s design documents during the Project Proposal phase to achieve the
desired levels of energy performance.
Submitted by:
_______________________________________.
IPT TEAM Leader (Name & Signature)
Date:
Approved by:
Concurred by:
________________________________________
EO&GE STUDY Standards Committee Chairman (Name & Signature) ESD General
Supervisor (Name & Signature)
Date: Date:
𝑴𝑴𝑩𝒕𝒖 𝑴𝑴𝑩𝒕𝒖
𝑴𝑴𝑩𝒕𝒖 𝑰𝒎𝒑𝒐𝒓𝒕𝒆𝒅 𝑷𝒐𝒘𝒆𝒓 ( ) 𝑬𝒙𝒑𝒐𝒓𝒕𝒆𝒅 𝑷𝒐𝒘𝒆𝒓 ( )
𝒉𝒓 )−( 𝒉𝒓 )
𝑻𝒐𝒕𝒂𝒍 𝒑𝒓𝒊𝒎𝒂𝒓𝒚 𝒆𝒏𝒆𝒓𝒈𝒚 𝑪𝒐𝒏𝒔𝒖𝒎𝒆𝒅 ( )+(
𝒉𝒓 𝜼𝒈𝒓𝒊𝒅 𝜼𝑮𝑻
EI KPI= 𝑷𝒓𝒐𝒅𝒖𝒄𝒕𝒊𝒐𝒏 (𝑴𝑩𝑫𝒐𝒆)
Where,
Document History
10 May 2020 Major revision to Inclusion of renewables and green building domains as
per Energy Optimization and Green Energy PXP lens in addition to include
requirement for accelerated projects as well as CO2 emission reduction
and impact on the Energy KPI.
1 January 2018 Editorial revision to delete paragraph 3.3.
29 February 2016 Minor revision for name change, scope clarity, roles and responsibility
clarity, including some improvements in procedure to conduct EOS.
15 October 2014 New Saudi Aramco Engineering Procedure.