Generation of High Density Plasma With Large Volume Using Pulsed Glow Discharge

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6POl 6P02

Diagnostics and Experiments on LAPPS Generation of High Density Plasma with Large
D. Leonhardt, D.P. Murphy, S.G. Walton, R.A. Meger, Volume Using Pulsed Glow Discharge
R.F. Fernsler and R.E. Pechacek, US. Naval Research K. Takaki, D. Kitamura and T. Fujiwara, lwate
Laboratory, Washington, DC 20375, USA University, MoriokaAwate 020-8551, Japan

Generation of High Density Plasma with Large Volume Using


Diagnostics and Experiments on LAPPS'
Pulsed Glow Discharge
D. Leonhardt, D. P. Murphy, S. G. Waltoqt R. A. Meger,
R. F. Fernsler, R. E. Pechacekt K. Takaki, D. Kitamura, and T. Fujiwara
Plasma Physics Division, U.S. Naval Research Laborafory, Department of Electrical and Electronics Engineering
Washington,DC 20375-5346 Iwate University, Ueda 4-3-5
Morioka, Iwate, 020-855 1, Japan
NRL is developing a new plasma processing reactor called the
'Large
- Area Plasma Processing System' with applications to A new technique, Plasma Source Ion Implantation (PSII) for the
semiconductor processing and other forms of surface surface modification of materials, was proposed by J. R. Conrad
modification. The system consists of a planar plasma in 1989. Recently, this technique has been studied all over the
distribution generated by a magnetically collimated sheet of 2- world as Plasma Based Ion Implantation (PBII), Plasma
5kV, 10 mA/cm* electrons injected into a neutral gas Immersion Ion Implantation (Pm, PI3), IONCLAD (called by
background. This beam ionization process is both efficient at General Motors), PLAD (by Varian). In PBII, it is necessary to
plasma production and readily scalable to large (square meters) generate high density plasma with large volume. Pulsed glow
area. The use of a beam ionization source largely decouples the discharge is one of the candidates for the ion source plasma
plasma production from the reactor chamber. Ion densities because it can easily generate large volume plasma, although for a
(oxygen, nitrogen, argon, helium) of up to 5 ~ 1 0 cm-3
' ~ in a short time. This paper describes the characteristics of high current
volume of 2 cm x 60 cm x 60 cm have been produced in the
pulsed glow discharge generated using a low impedance circuit. A
laboratory. Typical operating pressures range from 20-200
low inductance capacitor of 1.89 pF was used in this experiment.
mtorr with beam collimating magnetic fields strengths of 10-
The inductance of the device was calculated to be 444 nH from its
300 Gauss. Thus far the system has been operated with a
pulsed (10-2000 ps pulse length, <10 kHz, pulse repetition geometry. The discharge current was measured using PEARSON
frequency) hollow cathode. Temporally resolved C.T varying a circuit resistance in the range of 1 R and several
measurements of the plasma sheet using Langmuir probes, tens ohm. The gap voltage and consumed energy were obtained
spectrally resolved optical emission, microwave interferometry, from a circuit equation and the measured values of discharge
and cyclotron harmonic microwave emission will be presented. currents and breakdown voltage (i.e. initial charging voltage). The
Results of initial processing tests using an oxygen plasma gas used is dry air. As the results, the pulsed glow discharge with
showing isotropic ashing of a photoresist will be shown. high current above one hundred ampere was generated for several
Progress in the development of a dc hot filament cathode will microseconds. The current density on the cathode reached to
be presented along with the status of the 1 mz UHV chamber 3.7 Ncm2 for a 2 cm gap at 12 Torr. This current density is one or
for hture processing tests. An overview of the LAPPS process two order of magnitude larger than the calculated value of a
along with theoretical treatments and issues will also be normal glow current density for a copper cathode and air. For the
presented by co-authors'. calculation, a formula j ~ A / c m *=] 240*P2 where P is gas
--- pressure in Torr. When the circuit resistance become larger, the
*Work supported by the Office of Naval Research current density of the pulsed glow discharge is gradually
tSFA Inc., Landover, MD 20785 approaching the value of the normal glow discharge.
R. F. Fernsler, et al., this conference.

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