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Parts Manual

Generator Set
with QSK23G7 Engine, PowerCommand 2100 and 3201
Controller

DQCA (Spec A−N)


DQCB (Spec A−N)
DQCC (Spec A−N)

English
Original Instructions 4-2016 961−0204 (Issue 17)
To avoid errors or delay in filling your parts order, al- The following symbols are used in Cummins Power
ways give the MODEL, SPEC NO. and SERIAL NO. Generation manuals to alert users to the potentially
from the Cummins Power Generation nameplate. dangerous conditions relating to maintenance of
equipment and replacement of parts. Please read
and observe.
For handy reference, insert your nameplate in-
formation in the spaces below. This symbol warns of immediate
hazards which will result in severe
personal injury or death.
MODEL AND SPEC NO.
This symbol refers to a hazard or
unsafe practice which can result
SERIAL NO. in severe personal injury or death.

DIGITAL CONTROL SOFTWARE VERSION This symbol refers to a hazard or


unsafe practice which can result
AND DATE (IF APPLICABLE)
in severe personal injury or prod-
uct or property damage.

Service and repair of Cummins Power Generation equipment must be performed by trained, experienced
personnel only. Improper service or repair may result in property damage, severe personal injury or
death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT
SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on.

Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA
state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine
oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.

Contact with ASBESTOS has been identified by a United States federal agency and some USA state agen-
cies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all neces-
sary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation
and wear protective gloves, masks and clothing!

Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by
a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE
TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all nec-
essary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and
wear protective gloves, masks and protective clothing!

PSP-1
Introduction

This catalog applies to Cummins Power Generation Generator Model DQCA, DQCB and DQCC as listed in the Generator
Set Data Table. Parts are arranged in groups of related items and each illustrated part is identified by a reference number
corresponding to the same reference number in the parts list. Parts illustrations are typical. Unless otherwise mentioned
in the description or page heading, parts are interchangeable between models. Throughout this catalog left and right sides
are determined by facing the engine end (front) of the set unless noted in the description column.

Engine parts that have been modified or added by Cummins Power Generation are identified in this catalog. All other
engine replacement parts must be ordered from the engine manufacturer by referring to the engine manufacturer’s
nameplate and supplying all available information. Contact your nearest engine parts distributor for assistance in ordering
replacement parts.

Cummins Power Generation Cummins Engine Model


Generator Model
DQCA QSK23
DQCB QSK23
DQCC QSK23

Generator Set Data Table

Model and Electrical Data Battery


Specification Watts Volts Hertz Wire Phase Voltage
545DQCA/* 545,000 # 50 6L, 12L 3 24VDC
600DQCA/* 600,000 # 60 6L, 12L 3 24VDC
640DQCB/* 640,000 # 50 6L, 12L 3 24VDC
750DQCB/* 750,000 # 60 6L, 12L 3 24VDC
720DQCC/* 720,000 # 50 6L, 12L 3 24VDC
800DQCC/* 800,000 # 60 6L, 12L 3 24VDC

* − The diagonal line (/) in the model and specification number separates generator set characteristics from the
specification number and letter. The specification number denotes customer requested options or deviations from the
standard model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes.

# − 380−600V (Refer to Genset Data Sheet).

Copyright  2016 Cummins Inc. 1


This Page Intentionally Left Blank.

2 Copyright  2016 Cummins Inc.


Index

A C
Accessories, Engine, 9 Cable, Battery, 84
Alarm, Overfill, 86 Cage, Card − Control − PCC3201, 144
Alternator − HC634, 29 Cap, Pressure, 16
Alternator − Installation, 30 Cartridge, Heater − Generator Heater, 31
Charger, 15 Amp − Mounting, 187

B Chassis, 82 , 83
Cleaner, Air − Heavy Duty, 11
Block, Terminal, 14
Cleaner, Air − Standard, 10
Board, Printed Circuit − Backplane, 144
Control − Begin Spec L, 137
Board, Printed Circuit − Bargraph, 135 , 137 , 143
Control − PCC2100, 135

Board, Printed Circuit − Base, 135 , 137 Control Assembly, Heater, 13

Board, Printed Circuit − Fuel, 144 Control, Engine Coolant Heater, 14

Board, Printed Circuit − Genset Base, 144 Control, GCS, 145

Board, Printed Circuit − HPI PT, 145 Cooler, Fuel, 21

Board, Printed Circuit − LED, 135 , 137 Coolor, Charge Air, 21

Board, Printed Circuit − Lonworks, 135 , 137 Cover, Control, 13

Board, Printed Circuit − Main, 145 Cover, Coolant Heater, 14

Board, Printed Circuit − NCM, 144 Cover, Crankcase, 13

Board, Printed Circuit − Operator Panel − Digital, Cover, Guard − Alternator, 17


143 Cover, Muffler − Sound − Aluminum Enclosure,
Board, Printed Circuit − Parallel Genset, 144 119

Box, AC Circuit Breaker, 124 Cover, Muffler − Sound − Steel Enclosure, 109

Box, Circuit Breaker, 157 , 161 , 165 , 167 , 171 , Cover, Muffler − Weather − Aluminum Enclosure,
175 114

Box, Control, 86 , 135 , 137 Cover, Muffler − Weather − Steel Enclosure, 93

Box, Control − Installation − PCC2100, 126 , 130 Cover, PMG, 29

Box, Control − Installation − PCC3201, 138 , 139


Box, Control − PCC3201, 141 D
Box, Entrance, 43 , 44 , 45
Display, Digital, 143
Box, Terminal, 32
Display, Digital − Control, 135 , 137
Box, Terminal − Components, 78
Door, Control − PCC3201, 143
Box, Terminal − Engine Coolant Heater Control,
Duct, Air, 26 , 92
14
Box, Terminal − Generator Heater, 31
Brace, Radiator, 18 , 21 , 25 E
Bracket, Fan Guard, 17 Enclosure − Aluminum, 89
Breaker, Circuit, 157 , 159 , 161 , 163 , 165 , 167 Enclosure − Steel, 91
, 169 , 171 , 173 , 175
Exhaust − Level 2, 95
Busbar, Copper, 49 , 53 , 57 , 61

Copyright  2016 Cummins Inc. 3


Index
Exhaust − Weather Level 1, 94 Harness, Wiring − Starter, 183
Heater, Alternator, 31

F Heater, Control − PCC2100, 131


Heater, Control − PCC3201, 140
Fan, 23
Heater, Engine Coolant, 13
Fan, Cowl, 23
Heatsink, GDrive, 145
Floor − Installation, 98
Heatsink, Genset, 144
Fuse, Quick Blow, 144
Holddown, Battery, 84
Hood, Air Inlet, 11
G Horn, Alarm, 86
Gasket, 18 Housing, Air Cleaner, 10
Gasket, Crankcase, 13 Housing, Control, 125
Gasket, Flange − C/A, 16
Gauge, Level, 21 I
Gauge, Sight, 16
Indicator, Service, 10 , 11
GCS − Mounting, 146
Glass, Sight, 21
Guard, Belt, 23 J
Guard, Belt − Alternator, 17 Jumper, Terminal, 14
Guard, Fan, 23
Guard, Radiator − Air Out, 97
K
Guard, Radiator Fan, 17
Kit Heater, Relay, 31 , 131 , 140
Kit, Accessories, 192
H Kit, Complete PMG Upfit , 29
Harness, Accessory, 87 Kit, Current P.M.G., 29
Harness, Alarm, 150
Harness, Alarm − High Fuel, 86
L
Harness, Alarm − Overfill, 86
Labels, 189 , 191
Harness, Diode, 180
Lighting, Enclosure, 123
Harness, Engine Coolant Heater Control, 14
Line, Fuel − Cooler, 9
Harness, Low Coolant Level, 9
Line, Fuel Return, 9
Harness, Meter − Pyrometer, 151
Line, Fuel Supply, 9
Harness, Relay, 147 , 148
Breaker, Circuit, 179
Harness, Switch Panel, 143
Louver − Level 1 and 2 − Aluminum Enclosure,
Harness, Wiring − AC − PCC3201, 180 117
Harness, Wiring − Alarm, 184 Louver − Level 1 and 2 − Steel Enclosure, 105
Harness, Wiring − Engine Extension, 182 Louver, Inlet − Components − Weather − Alumi-
Harness, Wiring − Engine to Control − PCC2100, num Enclosure, 113
185 Louver, Inlet − Components − Weather − Steel
Harness, Wiring − LCL, 184 Enclosure, 103
Harness, Wiring − PMG − PCC2100, 181

4 Copyright  2016 Cummins Inc.


Index
Louver, Inlet − Weather − Aluminum Enclosure, Relay, Ground Fault − Local CT for 4 Pole Trans-
111 former Switch, 148
Louver, Inlet − Weather − Steel Enclosure, 101 Relay, Power − Engine Coolant Heater Control,
14
Louver, Outlet − Auto, 122
Relay, Run, 152
Rotor, Exciter, 29
M
Module, Alarm, 149
S
Module, Audible Alarm, 150
Seal, Radiator, 26
Module, Bus PT, 154
Sealant, Thread, 7
Module, PT/CT, 153
Section, C/A, 16
Mounting, Control Box − PCC3100, 129
Section, J/W, 16
Sender, Low Coolant Level, 9
O Sender, Oil Pressure, 9
Output Box Panel (Left Side) − PCC2100 Control, Sender, Temperature, 151
42
Sensor, Level, 9
Output Box Panel (Right Side) − PCC2100 Con-
trol, 41 Sensor, Temperature, 9
Shim, Generator, 15 , 81
Shroud, Fan, 17
P Skid, 81
Paint, 7 Socket, Relay, 152
Pickup, Magnetic, 9 Spacer, Fan, 23
Plate, Joining, 21 Stator, Exciter, 29
Pump, Fuel, 87 Strap, Electrical, 83
Pyrometer, 151 Strap, Grounding, 120
Suppressor, Voltage, 132
R Switch, Emergency Stop, 106
Switch, Key Operator, 186
Radiator, 15 , 18 , 21 , 25
Switch, Magnetic, 9
Radiator − Begin Spec K, 18
Switch, Operator, 186
Radiator − Core, 21
Switch, Pushbutton, 86
Radiator − Fan Guard, 23
Switch, Trip Alarm or Auxiliary Contact − Circuit
Radiator − Hoses, 25 Breaker, 176
Radiator, Service Parts, 16 System, Mounting, 83
Receptacle, External, 96
Relay, 86
Relay − 24 Volt, 14
T
Relay, Alarm, 152 Tank, Fuel, 79 , 80 , 85
Relay, Control − PCC2100, 132 Terminal Box − 3 Hole Left Bottom Entry, 66 , 69
Relay, Customer, 152 Terminal Box − 3 Hole Left Top Entry, 62 , 65 , 73
Relay, Ground Fault − Local CT for 3 Pole Trans- Terminal Box − 3 Hole Right Bottom Entry, 70
former Switch, 147

Copyright  2016 Cummins Inc. 5


Index
Terminal Box − 3 Hole Right Top Entry, 75 , 77 Transformer, Current, 147 , 148 , 155
Terminal Box − 5 Hole Left Bottom Entry, 50 , 53 Tray, Battery, 84
Terminal Box − 5 Hole Left Top Entry, 46 , 49 Trip, Shunt − Circuit Breaker, 176
Terminal Box − 5 Hole Right Bottom Entry, 55 , 57

Terminal Box − 5 Hole Right Top Entry, 58 , 61


V
Terminal Box Panel − PCC2100 Control, 40 Valve, Ball, 13 , 21
Terminal Housing − No Control, 35 Valve, Check, 13
Terminal Housing − PCC2100 Control, 37 Valve, Gate, 16
Terminal Housing − PCC3201, 39 Valve, Shutoff, 9
Thermostat, 13 Vent, Line, 16
Transformer, 24VAC, 121

6 Copyright  2016 Cummins Inc.


Abbreviations

Some of the following abbreviations may be used throughout this Parts Catalog:
AC Alternating Current mm Millimeter
Amp Ampere MOH Mobile Off Highway
A/R As Required NFS Not For Sale
AVR Automatic Voltage Regulator NPT National Pipe Thread
AWG American Wire Gauge OD Outside Diameter
DC Direct Current oz. Ounce
Deg Degree PC Printed Circuit
EFC Electronic Fuel Control Ph Phase
EIT External/Internal Tooth PMG Permanent Magnet Generator
EPROM Erasable Programmable Read PT/CT Potential Transformer/Current
Only Memory Transformer
ET External Tooth RFI Radio Frequency Interference
GFI Ground Fault Interrupter RT Right
ID Inside Diameter Spec Specification
IEC International Electrotechnical Thk Thick
Commission UL Underwriters Laboratories Inc.
IT Internal Tooth UNC Union National Coarse
kW Kilowatt UNF Union National Fine
LPG Liquid Petroleum Gas VAC Volts Alternating Current
LT Left VDC Volts Direct Current
M(meter number) Meter W/(ET, IT, EIT) With

Paint and Thread Sealant

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Onan Green Enamel


(Non−Metallic)
525−0305 − 12 oz. Pressurized
Spray Can
525−0306 − Quart Can
525−0304 − Gallon Can
518−0601 − Sealant, Thread (6 ml Tube)

Copyright  2016 Cummins Inc. 7


Engine Accessories

18 28
19
20

17 14
13

16 22
15 21

10
24
25
5

7
8

27

30
29
1
2
4
3
11
12

26
23

8 Copyright  2016 Cummins Inc.


Engine Accessories

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 505−1508 1 Adapter (M27 to 3/4) 15 505−2243 1 Bushing − PCC2100


2 504−0171 1 Valve, Shutoff 16 151−0411 1 Pickup, Magnetic − PCC2100
3 503−2754−01 1 Hose, Heater 17 319−2236 1 Bracket, Pilot Solenoid
4 503−0189 1 Clamp, Hose 18 307−2621−02 1 Switch, Magnetic
5 501−0877 1 Line, Fuel Supply 19 402−0729 2 Isolator, Vibration
6 501−0876 1 Line, Fuel Return 20 870−2054 4 Nut, Lock (1/4−20)
7 501−0892 1 Line, Fuel − Cooler 21 505−1492−02 1 Plug, Pipe (3/4”)
8 A035K363 1 Sender, Low Coolant Level − 22 505−2273 1 Plug, Threaded (1”)
PCC3201 23 800−3017−54 1 Screw, Cap − Hex Head
9 A028Z105 1 Sensor, Level (Coolant) − 24 518−0704 4 Clamp, J
PCC2100 25 821−5004−02 4 Screw, Cap − Hex Head
10 338−3938 1 Harness, Low Coolant Level − (3/8−16 x 3/4)
PCC3201 26 856−0013 1 Washer, Lock − W/EIT (1/2”)
11 505−0102 1 Nipple, Close (3/4) 27 A028X493 1 Sender, Oil Pressure −
12 505−0324 1 Nipple, Half (2”) PCC2100
13 505−2254 1 Adapter, Pipe − PCC2100 28 332−3985 5 Boot, Insulation
14 193−0529−03 1 Sensor, Temperature − 29 A029L465 1 Harness, Wiring − PCC2100
PCC2100 30 505−0007 1 Bushing, Reducer − PCC2100

Copyright  2016 Cummins Inc. 9


Air Cleaner
Standard

14
6
8

8
7

3
4

2
8

12

9
13

10

11

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 140−3739−02 1 Bracket, Air Cleaner 8 503−1870−14 3 Clamp, Hose


2 140−2052 2 Band, Mounting − 16” Dia. 9 526−0219 6 Washer, Flat (1/2)
3 140−3737 1 Housing, Air Cleaner 10 850−0060 6 Washer, Lock − Split (1/2)
(Replacement Element − 11 800−2111 6 Screw, Cap − Hex Head (M12 x
Nelson P/N: AF2559300) 1.75 x 25)
4 503−0970−01 1 Elbow 12 821−5004−03 4 Screw, Hex Head (3/8 x 16)
5 140−3741−02 1 Tube, Air Cleaner 13 870−0550−09 4 Nut, Hex (3/8−16)
6 503−1675 1 Hose, Reducer 14 503−1870−11 1 Clamp, Hose
7 140−1548 1 Indicator, Service

10 Copyright  2016 Cummins Inc.


Air Cleaner
Heavy Duty

14
7

4
14 3

6
3 5

13

9
11
10

12

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A030F476 1 Bracket, Air Cleaner 5 503−1675 1 Hose, Reducer


2 140−2099 4 Band, Mounting 6 140−3529−02 1 Tube, Air Cleaner
3 140−3230 2 Cleaner, Air − Heavy Duty 7 503−1756 2 Elbow, Hose
Replacement Elements: 8 821−5004−03 8 Screw, Hex Head
Primary Element 9 870−0550−09 8 Nut, Hex − Flange
Nelson P/N: 70781N 10 850−0114−56 3 Washer, Lock − Split (M12)
Fleetguard P/N: AF25544 11 800−3017−53 3 Screw, Cap − Hex Head (M12 x
Safety Element 1.75 x 25)
Nelson P/N: 70782N 12 140−4023−02 1 Bracket, Air Cleaner
Fleetguard P/N: AF25545 13 A030F479 1 Bracket, Air Cleaner
4 140−2098 2 Hood, Air Inlet 14 140−1548 2 Indicator, Service

Copyright  2016 Cummins Inc. 11


Coolant Heater

31
26 27
21

25 14
29
30

24
13 20
9
22
8

10
11
19
32
9
8

3 6
23
1

28

19
18 17 2 15 17
16 6
4 7 12
5

12 Copyright  2016 Cummins Inc.


Coolant Heater

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 130−4546 1 Bracket, Water Heater 16 870−0550−09 2 Nut, Hex − Flange (3/8−16)


2 300−6480−02 1 Control Assembly, Heater (See 17 821−6003−02 4 Screw, Hex Head (M8 x 1.25 x
Page 14 for Components) 20)
3 Heater, Water 18 526−0128 2 Washer, Flat
333−0677−01 1 4990 Watts 19 821−5002−03 4 Screw, Hex Head (1/4−20 x
333−0677−02 1 6420 Watts .50)
4 815−0539 3 Screw, Cross Recessed (#8−32 20 309−0649 1 Thermostat
x 5/8”) 21 502−1336 1 Adapter, Coolant Heater
5 870−0131 3 Nut, Hex − W/ET (#8−32) 22 098−6030 1 Tag, Caution
6 503−1634−01 3 Hose, Silicone Rubber 23 503−2157−01 6 Clamp, Hose
7 130−6242−02 1 Tube, Water Heater 24 098−5347 2 Label, Danger
8 502−0827 2 Hose, Barb 25 098−6195 1 Label, Caution
9 504−0213 2 Valve, Ball 26 501−0687−04 1 Line, Engine Vent
10 505−1514 1 Elbow, Reducer − Street (90) 27 502−1517 1 Adapter, Hose
11 505−0085 1 Nipple, Pipe (3/4 x 2.00) 28 128−0108 1 Insulation, Hose
12 504−0215 1 Valve, Check 29 101−0829−02 1 Cover, Crankcase
13 505−0050 1 Elbow − Street (90) (1/2) 30 101−0830 1 Gasket, Crankcase
14 505−0176 1 Nipple (1/2 x 3-1/2) 31 502−0917 1 Adapter, Pipe
15 155−3021 1 Clamp, Water Heater 32 319−6838 1 Cover, Control

Copyright  2016 Cummins Inc. 13


Coolant Heater Control
15
12
7

17

16 14
19
20
21
22

13

4
18 3 2
10

5
6 11

23
24

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 319−4787−02 1 Box, Terminal − Coolant Heater 15 338−5113 1 Harness, Heater


2 130−4552 1 Cover, Coolant Heater 16 098−5347−01 1 Label, Danger
3 331−0555 3 Nut, Connector − Lock (3/4) 17 815−0446 4 Screw, Round Head − Cross
4 517−0138−02 3 Plug, Hole Recessed − Thread Cutting −
5 332−1469 1 Strip, Marker W/IT (#8−32 x .50)
6 332−1468 1 Block, Terminal 18 098−2235−02 1 Label, Ground
7 307−3089 2 Relay, Power 19 815−0203 1 Screw, Machine − Round Head
8 307−2859 1 Relay, Power − 24VDC (Not − Brass − W/ET (#10−32 x
shown) 7/8)
9 307−2817−02 1 Relay − 24 Volt (Not shown) 20 856−0003 1 Washer, Lock − W/EIT (#10−32
10 815−0447 4 Screw, Cross Recessed − x 7/8)
Round Head − Thread 21 871−0010 1 Nut, Hex − Brass (#10−32)
Cutting − W/IT (#8−32 x .75) 22 526−0049 2 Washer, Flat − Brass (#10)
11 332−3440 1 Jumper, Terminal 23 870−0131 3 Nut, Hex − W/ET (#10−32)
12 331−0042 1 Connector, Romex (3/4) 24 815−0539 3 Screw, Cross Recessed − Pan
13 338−4995−03 1 Harness, Heater Head − W/ET (#8−32 x .625)
14 870−0131 1 Nut, Hex − W/ET (#10−32)

14 Copyright  2016 Cummins Inc.


Radiator
Spec A−M. Begin Spec K with seismic configuration only.

13 1
14
15

13
14
15 6

13
14
15

2 7
16 3
4 8
5

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 130−6988 1 Radiator − 50C (See Page 16 8 860−2009 4 Nut, Hex (M10)


for Service Parts) 9 232−3941−01 A/R Shim, Generator (Not Shown)
2 526−0112 4 Washer, Flat (5/8) 10 232−3941−02 A/R Shim, Generator (Not Shown)
3 862−0007 4 Nut, Hex − Heavy (5/8−11) 11 232−3941−03 A/R Shim, Generator (Not Shown)
4 850−0070 4 Washer, Lock − Split (5/8) 12 232−3941−04 A/R Shim, Generator (Not Shown)
5 800−0135 4 Screw, Cap − Hex Head 13 800−2056 8 Screw, Hex Head
(5/8−11 x 2.25) 14 526−0041 8 Washer, Flat
6 800−2061 4 Screw, Cap − Hex Head (M8 x 15 850−2008 8 Washer, Lock
1.25 x 40) 16 A030C699 1 Bracket, Pipe Support
7 526−0030 8 Washer, Flat (M10)

Copyright  2016 Cummins Inc. 15


Radiator Service Parts
Spec A−M. Begin Spec K with seismic configuation only.

10
11 13
13

9
13 11
1
23 2
18 3

19
22
17
19 8
7

15

19
21 26
17
19 20 6

22 28
27

19
25
24
22
17 4
16 5
7 8

19 14
12 29 4
30 14 5
14
23 12
18 14

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

130−6988 1 Radiator − 50C − Complete 16 A030C711 1 Pipe, C/A Bottom


1 A030D261 1 Section, J/W 17 A030C710 3 Hose, C/A
2 A030D260 1 Gauge, Sight (1-1/2”) 18 A030C708 8 Isolator, Vibration
3 A030D254 1 Cap, Pressure (10LB) 19 A030C703 6 Clamp, Band
4 A030C788 2 Valve, Ball (1/2”) 20 A030C702 1 Hose, Air
5 A030C770 2 Nipple, Hex (1/2”) 21 A030C700 1 Bracket, Pipe Support
6 A030C761 1 Pipe, J/W Fill 22 A030D293 6 Clamp, U−Bolt
7 A030C759 2 Hose, Water 23 A030D291 1 Bracket, Pipe Support
8 A030C760 4 Clip, Hose 24 A030D290 1 Gasket, Flange − C/A
9 A030C757 1 Section, C/A 25 A030D289 1 Bracket, Pipe Support
10 A030C719 1 Pipe, J/W Top 26 A030D288 1 Vent, Line − Assy (3/8”)
11 A030C716 2 Hose, Water 27 A030D262 1 Pipe, Overflow Spill
12 A030C715 3 Hose, Water 28 130−7039−02 1 Stiffener, Radiator (LH)
13 A030C714 4 Clip 29 130−7040−02 1 Stiffener, Radiator (RH)
14 A030C713 4 Clip 30 A030C717 1 Pipe, J/W Bottom
15 A030C712 1 Pipe, C/A Top

16 Copyright  2016 Cummins Inc.


Radiator Guards
Spec A−M. Begin Spec K with seismic configuration only.

17

18
19
24
20
21

15

4
11
2
3 14
23 22

1
5 10
16

12 7
13

8
6

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 130−6320−02 1 Cover, Guard − Alternator 13 856−0013 1 Washer, Lock W/EIT (1/2)


2 130−6321−02 1 Bracket, Fan Guard 14 130−5175−02 1 Spacer, Fan
3 130−6322−02 1 Plate, Support 15 A030C745 1 Cowl, Fan
4 130−6323−02 1 Guard, Belt − Alternator 16 A030C733 1 Guard, Radiator Fan
5 130−6324−02 1 Guard, Belt − Left 17 A030C726 1 Guard, Radiator − Corex
6 130−6325−02 1 Guard, Belt − Right Sheeting
7 130−6326−02 1 Plate, Guard 18 A030C725 1 Cooler, Fuel or Oil
8 130−6327−02 1 Plate, Guard 19 A030C721 4 Isolator, Vibration
9 130−6328−02 1 Guard, Belt − Underside 20 A030C720 1 Bracket, Fuel Cooler − Top
10 821−6002−02 26 Screw, Hex Head (M6 x 1 x 12) 21 A030C718 1 Bracket, Fuel Cooler − Bottom
11 821−6004−01 2 Screw, Hex Head (3/8−16 x 22 A030D287 1 Fan, Radiator (50”)
.75) 23 A030D294 6 Bolt (1/2” x 8”)
12 800−3017−52 1 Screw, Cap − Hex Head (M12 x 24 A030D265 2 Elbow, Pipe − 90
1.75 x 20)

Copyright  2016 Cummins Inc. 17


Radiator
Begin Spec K with non−seismic configuation

14
5

13
17
4
12
4
6

11
10

16
9 3
7 2
8 5
15

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A045A175 1 Radiator 10 526−0399−64 6 Washer, Flat


2 A044K263 1 Brace, Radiator 11 800−0095 6 Screw, Hex Head
3 A044K364 1 Brace, Radiator 12 850−2012 2 Washer, Lock
4 526−2140 6 Washer, Flat 13 800−3017−54 2 Screw, Hex Head
5 526−0030 11 Washer, Flat 14 800−3017−38 3 Screw, Hex Head
6 800−2113 4 Screw, Hex Head 15 870−2056 4 Nut, Flange
7 526−0112 8 Washer, Flat 16 A045K801 1 Gasket
8 850−0070 4 Washer, Lock 17 0856−0013 1 Washer, Lock
9 862−0007 4 Nut, Hex

18 Copyright  2016 Cummins Inc.


This Page Intentionally Left Blank.

Copyright  2016 Cummins Inc. 19


Radiator − Core
Begin Spec K with non−seismic configuration.

15
5 6
15
14 4
7
9
8 10
3
19 2
1 11
12
13

18

14
15
21
22
20

17

16
14
15

23

20 Copyright  2016 Cummins Inc.


Radiator − Core
Begin Spec K with non−seismic configuration.

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A045C388 1 Radiator 13 A045C349 1 Gauge, Level


2 A045C566 1 Cap, Filler Neck 14 A046B671 16 Screw, Hex Head (M12 x 35)
3 A045C600 1 Label, Instruction 15 A045S654 16 Washer
4 A045C559 1 Lifting Eye 16 A045C553 1 Plate, Joining
5 A046B671 2 Screw, Hex Head (M12 x 35) 17 A045C387 1 Cooler, Fuel
6 A045C607 1 Label 18 A045C557 1 Plate, Joining
7 A045C339 1 Grommet 19 A045C608 4 Spacer, Sleeve
8 A045C565 1 Glass, Sight 20 A045C607 2 Label
9 A045C594 1 Clamp, Hose 21 A045C558 1 Lifting Eye
10 A045C612 1 Hose 22 A045C389 1 Coolor, Charge Air
11 A045C606 1 Label, Instruction 23 A045C562 2 Valve, Ball
12 A045C601 1 Label, Identification

Copyright  2016 Cummins Inc. 21


Radiator − Fan Guard
Begin Spec K with non−seismic configuration.

8
4 5 7 10 11 13 10

6
9

X 12
10

2
3
1
21
20
19 3
8
17
18
10
2
22 16

15

10

10
14
7
8

22 Copyright  2016 Cummins Inc.


Radiator − Fan Guard
Begin Spec K with non−seismic configuration.

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A045C560 1 Fan 12 A045C550 1 Guard, Belt


2 A045C590 12 Washer 13 A045C551 1 Bracket
3 0862−0026−76 16 Nut, Hex (M10) 14 562−0399−61 1 Washer
4 A045C334 2 Grommet 15 A045C549 1 Guard, Belt
5 A045C314 3 Clip, Hose 16 A045C547 1 Plate, Joining
6 A045C546 1 Fan, Cowl 17 800−3017−37 10 Screw, Hex Head (M10 x 25)
7 800−3017−36 1 Screw, Hex (M10 x 20) 18 526−0399−63 10 Washer
8 526−0399−62 1 Washer 19 A045C617 2 Sealing
9 A045C317 2 P−Clip 20 A045C597 2 Label
10 A046B669 5 Screw (M8 x 20) 21 A045C561 1 Spacer, Fan
11 A045C548 1 Guard, Fan 22 800−3017−46 6 Screw, Hex Head (M10 x 70)

Copyright  2016 Cummins Inc. 23


Radiator − Hoses
Begin Spec K with non−seismic configuration.

1
2

4
5
1 8
2
1 7
6
4

9 11 9
9
10
10 9
18 21
18
20
30
29 16 15
22
28
18
27 19 14
18
17
13
18
21 23
18
12
24
25
26

24 Copyright  2016 Cummins Inc.


Radiator − Hoses
Begin Spec K with non−seismic configuration.

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A045C343 4 Clamp, Hose 16 A045R389 2 Ring, Seal


2 A045C609 2 Hose 17 A045C331 1 Hose, Convoluted
3 A045C385 1 Pipe 18 A045C362 6 Clamp, Hose (T−bolt)
4 A045C593 2 Clamp, Hose 19 A045C555 1 Bracket
5 A045C614 1 Hose 20 A045C363 2 Clamp Assy
6 A045C341 2 Clamp, Hose 21 A045C330 2 Hose, Convoluted
7 A045C324 1 Hose (formed) 22 A045C326 1 Pipe (formed)
8 A045C319 3 Clip, Pipe Assy 23 A045C554 1 Bracket
9 A045S652 4 Clamp, Hose 24 A045R397 4 Saddle
10 A046N092 2 Hose 25 526−0399−62 16 Washer
11 A046P165 1 Pipe (formed) 26 A045R385 4 Screw, Hex Head (M10 x 220)
12 A045C352 1 Hose, Fuel 27 A045C327 1 Pipe (formed)
13 A045F720 1 Adapter (3/4” NPT) 28 A045C332 1 Hose, Convoluted
14 A045C355 1 Hose, Fuel 29 A045C358 1 Clamp, Hose (T−bolt)
15 A045E697 2 Adapter (3/4” BSP) 30 A045C329 1 Pipe (formed)

Copyright  2016 Cummins Inc. 25


Air Duct
Begin Spec K with non−seismic configuration.

9 4

1
4
5
3

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A046H249 1 Duct, Air 5 0800−6056 8 Screw, Hex Head


2 130−6307−04 2 Seal, Radiator 6 821−6007−02 6 Screw, Hex Head
3 130−6307−02 2 Seal, Radiator 7 870−2193−04 6 Nut, Torque Hex
4 0526−0451 14 Washer, Flat

26 Copyright  2016 Cummins Inc.


This Page Intentionally Left Blank.

Copyright  2016 Cummins Inc. 27


Alternator − HC634 (1 Bearing, 4 Pole)

5
7
2
4 3 21 18

20
9

6 19
8 17
20
10 27 25 22
28
26
29 14

12

11
15
22
13

16
31 24

23
29
30

28 Copyright  2016 Cummins Inc.


Alternator − HC634 (1 Bearing, 4 Pole)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Kit, Complete P.M.G. Upfit 20 660−10650 2 Panel, Terminal Box Side


45−0060A 1 To (01/05/01) 21 660−10651 1 Lid, Terminal Box
45−0341A 1 From (01/05/01) 22 Plate, A.V.R. Cover
2 760−10562 1 Cover, P.M.G. (Cover Included 450−15254 1 Access
in Kit) 450−14310 1 Blanking
3 45−1082 1 Kit, Current P.M.G. Rotor/Stator 23 45−0742 1 Bracket, A.V.R. Mounting
Repair 24 A.V.R.
4 45−1082 1 Kit, Current P.M.G. Rotor/Stator E000−23412/1P 1 MX341 (Series 3)
Repair E000−23212/1P 1 MX321
5 See Item 1 1 Crown, P.M.G. (If Fitted) 25 003−14046 2 Board, Auxiliary Terminal
6 Cap, N.D.E. Bearing 26 Heater
660−10071 1 To (25/04/98) 45−0073 1 110−125 Volt
660−10864 1 From (25/04/98) 45−0074 1 220−260 Volt
7 Bracket, N.D.E. 27 45−0024 1 Box, Terminal − For Heaters
660−10064 1 To (25/04/98) 28 Kit, D.E. Adaptor
660−10860 1 From (25/04/98) 45−0943 1 SAE 0
8 Kit, N.D.E. Bearing 45−0944 1 SAE 0.5
45−0297 1 To (25/04/98) 45−0937 1 SAE 1
45−0340 1 From (25/04/98) 45−0945 1 SAE 0 Round
9 Cartridge, N.D.E. Bearing 45−0942 1 SAE 00
462−12920 1 To (25/04/98) 29 See Item 28 2 Screen, D.E. (Included in
660−10862 1 From (25/04/98) Adapter Kit)
10 366−40800 1 Stator, Exciter − 75mm 30 Louvre, D.E.
11 * 1 Frame, Main Stator − Assembly 45−0658 1 SAE 0 & 0.5 & 1
12 Cover, N.D.E. Air Inlet 45−0657 SAE 00
660−11565 1 Industrial 31 Kit, Coupling
464−31600 1 Marine 45−0788 1 SAE 14
13 * 1 Rotor, Main − Assembly 45−0789 1 SAE 18
14 660−1010 1 Rotor, Exciter − 75mm 45−0791 1 SAE 17.75
15 450−16025 1 Rectifier, Rotating − Assembly 45−0790 1 SAE 21
16 RSK−6001 1 Kit, Diode Fwd/Rev & Varistor
17 660−1005 1 Board, Main Terminal * − This part number depends on your machine serial
18 660−10653 1 Endpanel, Terminal Box − number. Contact your reginal CPG technical support
N.D.E. team.
19 660−10652 1 Endpanel, Terminal Box − D.E.

Copyright  2016 Cummins Inc. 29


Alternator Installation

1
2

3
4

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 526−0399−64 16 Washer, Flat (M12) 3 526−0416 6 Washer, Flat (5/8)


2 800−3017−57 16 Screw, Cap − Hex Head (M12 x 4 800−6353−01 6 Screw, Hex Head
1.75 x 45)

30 Copyright  2016 Cummins Inc.


Alternator Heater
6
5

15 12

4
2
10 13
17 11

9
8
7

16

14

1
3

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

541−1416 1 * Kit Heater, Relay 10 850−2003 1 Washer, Lock − Spring (M3)


1 Cartridge, Heater (300 Watt) 11 822−3047 1 Screw, Machine − Pan Head
333−0438−05 1 120 Volt (M3 x 20mm)
333−0438−06 1 240 Volt 12 508−0228 1 Grommet
2 232−3849 1 Bracket, Mounting − Heater 13 332−3023 1 Block, Terminal
3 332−3024−14 2 Clamp, Loop 14 898−1254−25 1 Sleeving − Heater Leads (59”)
4 822−3075 2 Screw, Machine − Slotted Pan 15 330−0142 1 Box, Terminal
Head (M4 x 16mm) 16 517−0021 1 Plug, Dot Button
5 850−2004 2 Washer, Lock − Spring (M4) 17 330−0141−01 1 Cover, Box
6 860−2005 2 Nut, Hex (M4)
7 850−2005 2 Washer, Lock − Spring (M5) *− Available for failed units, models DQCA, DQCB and
8 860−2006 2 Nut, Hex (M5) DQCC. Not required for functioning units.
9 800−2008 2 Screw, Cap − Hex Head (M5 x
16mm)

Copyright  2016 Cummins Inc. 31


Terminal Box
Spec A−K

5
6

4
8
12
10

11
7 10
2

13
4

3
7

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 319−5504−02 1 Panel, Control Housing − Back 7 821−6004−01 10 Screw, Hex Head (M10 x 1.5 x
2 319−5505−02 1 Panel, Control Housing − Left 20)
Side 8 508−1090 1 Grommet
3 319−5506−02 1 Panel, Control Housing − Right 9 319−5722−02 1 Panel, Control Housing − Front
Side 10 319−5721−02 2 Bracket, Terminal Box
4 319−5097−02 2 Panel, Control Housing 11 405−9875−02 1 Cover, Access (Harness)
5 319−5083−02 1 Panel, Control Housing − Top 12 821−6001−01 2 Screw, Hex Head (M5 x 0.8 x
6 821−6003−02 44 Screw, Hex Head (M8 x 1.25 x 10)
20) 13 517−0132 1 Plug, Hole

32 Copyright  2016 Cummins Inc.


This Page Intentionally Left Blank.

Copyright  2016 Cummins Inc. 33


Terminal Housing − No Control
Begin Spec L

6 16
15

18
4

17

13
10
12
1
11

6
15

14 19

2 19 9

1
6 8 7

15

3 7

34 Copyright  2016 Cummins Inc.


Terminal Housing − No Control
Begin Spec L

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A028V690 2 Panel, Terminal Box 11 405−9875−02 1 Cover, Access


2 A035B229 1 Panel, Terminal 12 821−6001−01 2 Screw, Hex Head
3 A035B231 1 Panel, Terminal 13 508−1090 1 Grommet
4 A035B233 1 Panel, Terminal 14 A034X888 1 Panel
5 A035B235 1 Panel, Terminal 15 856−0010 6 Washer, Lock
6 821−6004−01 10 Screw, Hex Head 16 A034X913 1 Panel, Terminal
7 526−0399−60 12 Washer, Flat 17 A034X654 1 Panel, Terminal
8 800−2063 12 Screw, Hex Head 18 517−0131 8 Plug, Hole
9 821−6003−02 63 Screw, Hex Head 19 856−0008 6 Washer, Lock
10 A040A211 1 Panel, Terminal

Copyright  2016 Cummins Inc. 35


Terminal Housing − PCC2100 Control
Begin Spec L

6 15
14

17
4

16

12
22
11
1
10

6
14

20
5

13 18

2 18 9

12 1
6 8 7

14

3 7

19

21

36 Copyright  2016 Cummins Inc.


Terminal Housing − PCC2100 Control
Begin Spec L

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A028V690 2 Panel, Terminal Box 13 A034X890 1 Panel


2 A035B229 1 Panel, Terminal 14 856−0010 7 Washer, Lock
3 A035B231 1 Panel, Terminal 15 A034X913 1 Panel, Terminal
4 A035B233 1 Panel, Terminal 16 A034X654 1 Panel, Terminal
5 A035B235 1 Panel, Terminal 17 517−0131 4 Plug, Hole
6 821−6004−01 10 Screw, Hex Head 18 856−0008 8 Washer, Lock
7 526−0399−60 12 Washer, Flat 19 0319−5181−02 1 Bracket, Control
8 800−2063 12 Screw, Hex Head 20 0517−0132 1 Plug, Hole
9 821−6003−02 70 Screw, Hex Head 21 0319−5750−02 1 Bracket, Control Box
10 405−9875−02 1 Cover, Access 22 1 Panel, Terminal Box (See Page
11 821−6001−01 2 Screw, Hex Head 40 for Components)
12 508−1090 2 Grommet

Copyright  2016 Cummins Inc. 37


Terminal Housing − PCC3201
Begin Spec L

6 16
15

19
4

17

13
10
12
1
11

6
15
18 14
5

20

20 9
2
1
6 8 7

15

3 7

18

38 Copyright  2016 Cummins Inc.


Terminal Housing − PCC3201
Begin Spec L

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A028V690 2 Panel, Terminal Box 11 405−9875−02 1 Cover, Access


2 A035B229 1 Panel, Terminal 12 821−6001−01 2 Screw, Hex Head
3 A035B231 1 Panel, Terminal 13 508−1090 1 Grommet
4 A035B233 1 Panel, Terminal 14 A034X704 1 Panel
5 A035B235 1 Panel, Terminal 15 856−0010 7 Washer, Lock
6 821−6004−01 10 Screw, Hex Head 16 A034X913 1 Panel, Terminal
7 526−0399−60 12 Washer, Flat 17 A034X654 1 Panel, Terminal
8 800−2063 12 Screw, Hex Head 18 0319−5188−02 2 Bracket
9 821−6003−02 71 Screw, Hex Head 19 517−0131 8 Plug, Hole
10 A040A211 1 Panel, Terminal 20 856−0008 8 Washer, Lock

Copyright  2016 Cummins Inc. 39


Terminal Box Panel − PCC2100 Control
Begin Spec L

2 7 4 8 9 10

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A040A211 1 Panel, Terminal 6 0800−0028 2 Screw, Hex Head


2 0856−0008 20 Washer, Lock 7 0402−0527 3 Isolator, Vibration
3 A026K565 1 Bracket, Angle 8 0800−0025 8 Screw, Hex Head
4 0337−0049 1 Strap, Electrical 9 A026K561 1 Bracket, Angle
5 0870−0550−07 4 Nut, Hex Flange 10 0526−0115 2 Washer, Flat

40 Copyright  2016 Cummins Inc.


Output Box Panel (Right Side) − PCC2100 Control
Begin Spec L

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A034X930 1 Panel, Chassis 2 0856−0008 1 Washer, Lock

Copyright  2016 Cummins Inc. 41


Output Box Panel (Left Side) − PCC2100 Control
Begin Spec L

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A034X930 1 Panel, Chassis 2 0856−0008 1 Washer, Lock

42 Copyright  2016 Cummins Inc.


Entrance Box (Spec A−K)

11

4 12

7
2
1

14

13
10
5

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 319−5161−02 1 Box, Terminal 7 A034K745 1 Bracket, Circuit Breaker


2 319−5084−02 1 Panel, Terminal 8 098−6635 1 Label, Ground
3 319−5171−02 1 Cover, Circuit Breaker − Bottom 9 319−5163−02 1 Cover, Circuit Breaker − Top −
Entrance Top Entrance
4 319−5162−02 1 Cover, Circuit Breaker − Top 10 319−5176−06 1 Cover, Circuit Breaker − Front
and Bottom Entrance 11 098−5347 1 Label, Danger
5 319−5088−02 1 Cover, Circuit Breaker 12 098−5347−02 1 Label, Danger
6 Screw, Hex (M8 x 1.25 x 20) 13 526−0100 4 Washer, Flat
821−6003−02 56 Bottom Entrance 14 800−2110 4 Screw, Hex Head
821−6003−02 62 Top Entrance

Copyright  2016 Cummins Inc. 43


Entrance Box − Top Entry
(Begin Spec L)

4
1 2 3
6 4

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1 Box, Terminal (See Page 78 for 4 0821−6003−02 8 Screw, Hex Head


Components) 5 0517−0131 10 Plug, Hole
2 A034Y121 1 Brace 6 A040A357 2 Panel, Cover
3 A034Y123 1 Brace

44 Copyright  2016 Cummins Inc.


Entrance Box − Bottom Entry
(Begin Spec L)

3
3

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1 Box, Terminal (See Page 78 for 2 0821−6003−02 4 Screw, Hex Head


Components) 3 0517−0131 10 Plug, Hole

Copyright  2016 Cummins Inc. 45


Terminal Box − 5 Hole Left Top Entry
Begin Spec L (Illustration #1)

D 1 D

2
E E
J
2
12 13

9
8 10

7
11
6 6

5 2

2
4

SECTION J−J
SECTION D−D

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1 Box, Terminal (See Page 78 for 7 098−5854−06 4 Label, Marking


Components) 8 098−5854−10 1 Label, Bus Marking
2 821−6003−02 16 Screw, Hex Head 9 098−5854−09 1 Label, Marking
3 A034Y121 1 Brace 10 098−5854−08 1 Label, Marking
4 A034Y123 1 Brace 11 098−5854−07 1 Label, Marking
5 A040A357 2 Panel, Cover 12 517−0131 2 Plug, Hole
6 098−6635 2 Label, Ground 13 A047B511 1 Label, Warning

46 Copyright  2016 Cummins Inc.


This Page Intentionally Left Blank.

Copyright  2016 Cummins Inc. 47


Terminal Box − 5 Hole Left Top Entry
Begin Spec L (Illustration #2)

2
3

4 5
7

2 2
3 6

9
11

F F

2 1 5 19
8 15 10
17 7 21
18
SECTION E−E

17 2 2 2
20 5 5 5
15 6 6 6
14 16 8 13 7 7

12 2
3 SECTION F−F

48 Copyright  2016 Cummins Inc.


Terminal Box − 5 Hole Left Top Entry
Begin Spec L (Illustration #2)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A034Z963 4 Busbar, Support 13 A040K099 1 Busbar, Copper


2 851−0023 69 Washer 14 A040V793 14 Lug, Solderless
3 800−0088 16 Screw, Hex Head 15 526−0451 22 Washer, Flat
4 332−2744−06 8 Standoff, Insulator 16 800−2060 14 Screw, Hex Head
5 526−0100 37 Washer, Flat 17 860−2008 22 Nut
6 800−0093 21 Screw, Hex Head 18 821−6003−03 8 Screw, Hex Head
7 862−0016 37 Nut, Hex 19 821−6004−04 1 Screw, Hex Head
8 800−0094 16 Screw, Hex Head 20 851−0048−01 14 Washer, Belleville
9 A035D436 4 Busbar, Copper 21 851−0048−02 1 Washer, Belleville
10 A035D439 4 Busbar, Copper 22 A041D732 1 Busbar, Copper (Not Shown)
11 A042T160 1 Bracket, Support 23 0800−0090 16 Screw, Hex Head (Not Shown)
12 A040K095 2 Busbar, Copper

Copyright  2016 Cummins Inc. 49


Terminal Box − 5 Hole Left Bottom Entry
Begin Spec L (Illustration #1)

10

1
7 4 K

4
2
6 K
2 E
5 E

9 3

SECTION K−K

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1 Box, Terminal (See Page 78 for 6 098−5854−10 1 Label, Bus Marking


Components) 7 098−5854−09 1 Label, Marking
2 821−6003−02 8 Screw, Hex Head 8 098−5854−08 1 Label, Marking
3 517−0131 2 Plug, Hole 9 098−5854−07 1 Label, Marking
4 098−6635 2 Label, Ground 10 A047B511 1 Label, Warning
5 098−5854−06 4 Label, Marking

50 Copyright  2016 Cummins Inc.


This Page Intentionally Left Blank.

Copyright  2016 Cummins Inc. 51


Terminal Box − 5 Hole Left Bottom Entry
Begin Spec L (Illustration #2)

2
3

4 5
7

2 2
3 6

9
11

C C

2 1 15 5 19 10
8 17 7 21
18

SECTION E−E

13 6 2 6 14 12
2 3 2
5 5 16
7 7 15
20
SECTION C−C 17

52 Copyright  2016 Cummins Inc.


Terminal Box − 5 Hole Left Bottom Entry
Begin Spec L (Illustration #2)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A034Z963 4 Busbar, Support 13 A040K099 1 Busbar, Copper


2 851−0023 69 Washer 14 A040V793 14 Lug, Solderless
3 800−0088 16 Screw, Hex Head 15 526−0451 22 Washer, Flat
4 332−2744−06 8 Standoff, Insulator 16 800−2060 14 Screw, Hex Head
5 526−0100 37 Washer, Flat 17 860−2008 22 Nut
6 800−0093 21 Screw, Hex Head 18 821−6003−03 8 Screw, Hex Head
7 862−0016 37 Nut, Hex 19 821−6004−04 1 Screw, Hex Head
8 800−0094 16 Screw, Hex Head 20 851−0048−01 14 Washer, Belleville
9 A035D436 4 Busbar, Copper 21 851−0048−02 1 Washer, Belleville
10 A035D439 4 Busbar, Copper 22 A041D730 1 Busbar, Copper (Not Shown)
11 A042T160 1 Bracket, Support 23 0800−0090 16 Screw, Hex Head (Not Shown)
12 A040K095 2 Busbar, Copper

Copyright  2016 Cummins Inc. 53


Terminal Box − 5 Hole Right Bottom Entry
Begin Spec L (Illustration #1)

G
A 3
A

G 7

14

8 8

6
4
2
5
13

12
9
11
10

SECTION G−G

54 Copyright  2016 Cummins Inc.


Terminal Box − 5 Hole Right Bottom Entry
Begin Spec L (Illustration #1)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1 Box, Terminal (See Page 78 for 8 098−6635 2 Label, Ground


Components) 9 098−5854−06 4 Label, Marking
2 851−0023 69 Washer 10 098−5854−10 1 Label, Bus Marking
3 821−6003−02 8 Screw, Hex Head 11 098−5854−09 1 Label, Marking
4 526−0100 37 Washer, Flat 12 098−5854−08 1 Label, Marking
5 800−0093 21 Screw, Hex Head 13 098−5854−07 1 Label, Marking
6 862−0016 37 Nut, Hex 14 A047B511 1 Label, Warning
7 517−0131 2 Plug, Hole

Copyright  2016 Cummins Inc. 55


Terminal Box − 5 Hole Right Bottom Entry
Begin Spec L (Illustration #2)

2
22 23
20

2 7

8
5

10

C C

15
10 8 2 11 19 1
17
SECTION A−A

10 4 10 16
8 3 15
18 13 8 14 21 12
2 2
9 9 17
SECTION C−C

56 Copyright  2016 Cummins Inc.


Terminal Box − 5 Hole Right Bottom Entry
Begin Spec L (Illustration #2)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A034Z963 4 Busbar, Support 13 A040K099 1 Busbar, Copper


2 851−0023 69 Washer 14 A040V793 14 Lug, Solderless
3 800−0088 16 Screw, Hex Head 15 526−0451 22 Washer, Flat
4 A035D428 4 Busbar, Copper 16 800−2060 14 Screw, Hex Head
5 A035D430 4 Busbar, Copper 17 860−2008 22 Nut
6 A042T156 1 Bracket, Support 18 A041D730 1 Busbar, Copper
7 332−2744−06 8 Standoff, Insulator 19 821−6003−03 8 Screw, Hex Head
8 526−0100 37 Washer, Flat 20 821−6004−04 1 Screw, Hex Head
9 800−0093 21 Screw, Hex Head 21 851−0048−01 14 Washer, Belleville
10 862−0016 37 Nut, Hex 22 851−0048−02 1 Washer, Belleville
11 800−0094 16 Screw, Hex Head 23 800−0090 16 Screw, Hex Head
12 A040K095 2 Busbar, Copper

Copyright  2016 Cummins Inc. 57


Terminal Box − 5 Hole Right Top Entry
Begin Spec L (Illustration #1)

15 14 13
12
16
H 11
11
1
B B

3
5
H 2
3 4
E E 6
10

17 SECTION H−H

SECTION B−B

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1 Box, Terminal (See Page 78 9 A040A357 2 Panel, Cover


for Components) 10 517−0131 2 Plug, Hole
2 851−0023 69 Washer 11 098−6635 2 Label, Ground
3 821−6003−02 16 Screw, Hex Head 12 098−5854−06 4 Label, Marking
4 526−0100 37 Washer, Flat 13 098−5854−10 1 Label, Bus Marking
5 800−0093 21 Screw, Hex Head 14 098−5854−09 1 Label, Marking
6 862−0016 37 Nut, Hex 15 098−5854−08 1 Label, Marking
7 A034Y121 1 Brace 16 098−5854−07 1 Label, Marking
8 A034Y123 1 Brace 17 A047B511 1 Label, Warning

58 Copyright  2016 Cummins Inc.


This Page Intentionally Left Blank.

Copyright  2016 Cummins Inc. 59


Terminal Box − 5 Hole Right Top Entry
Begin Spec L (Illustration #2)

2
23

8 7
10

2 2
9 23

F F

17
21 15 2
5 2 20 8 2 17 SECTION E−E 1
15 11 2
8 22 10 18 8
14 16 10 13 8
9 9 19
11 10 10

12 2
3
SECTION F−F

60 Copyright  2016 Cummins Inc.


Terminal Box − 5 Hole Right Top Entry
Begin Spec L (Illustration #2)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A034Z963 4 Busbar, Support 13 A040K099 1 Busbar, Copper


2 851−0023 69 Washer 14 A040V793 14 Lug, Solderless
3 800−0088 16 Screw, Hex Head 15 526−0451 22 Washer, Flat
4 A035D428 4 Busbar, Copper 16 800−2060 14 Screw, Hex Head
5 A035D430 4 Busbar, Copper 17 860−2008 22 Nut
6 A042T156 1 Bracket, Support 18 821−6003−03 8 Screw, Hex Head
7 332−2744−06 8 Standoff, Insulator 19 A041D732 1 Busbar, Copper
8 526−0100 37 Washer, Flat 20 821−6004−04 1 Screw, Hex Head
9 800−0093 21 Screw, Hex Head 21 851−0048−01 14 Washer, Belleville
10 862−0016 37 Nut, Hex 22 851−0048−02 1 Washer, Belleville
11 800−0094 16 Screw, Hex Head 23 800−0090 16 Screw, Hex Head
12 A040K095 2 Busbar, Copper

Copyright  2016 Cummins Inc. 61


Terminal Box − 3 Hole Left Top Entry
Begin Spec L (Illustration #1)

24

32 27
31 D D
28 J
29
35
34
30 E E
30 33 25
J
25
26

Section J−J

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

*24 1 Box, Terminal (See Page 78 for *30 0821−6004−04 1 Screw, Hex Head
Components) *31 098−5854−06 4 Label, Marking
*25 0821−6003−02 16 Screw, Hex Head *32 098−5854−10 1 Label, Bus Marking
*26 0517−0131 2 Plug, Hole *33 098−5854−09 1 Label, Marking
*27 0821−6003−03 8 Screw, Hex Head *34 098−5854−08 1 Label, Marking
*28 0526−0451 22 Washer, Flat *35 098−5854−07 1 Label, Marking
*29 0860−2008 22 Nut

62 Copyright  2016 Cummins Inc.


This Page Intentionally Left Blank.

Copyright  2016 Cummins Inc. 63


Terminal Box − 3 Hole Left Top Entry
Begin Spec L (Illustration #2)

8
4
2
17 5
8
4
2
5
9

7
2

15 11 14
F F

12
Section E−E
11
8
17 4 13
6 24
20 2
10 26
25 5 4
19 2
22 21 18 23 1
5
Section D−D 11

16 7 Section F−F 3
2 4
2
5

64 Copyright  2016 Cummins Inc.


Terminal Box − 3 Hole Left Top Entry
Begin Spec L (Illustration #2)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A040B474 4 Busbar, Copper 14 A040A357 1 Panel, Cover


2 0851−0023 93 Washer 15 A042T158 1 Bracket, Support
3 0800−0091 24 Screw, Hex Head 16 A040A659 8 Busbar, Copper
4 0526−0100 61 Washer, Flat 17 A040K095 2 Busbar, Copper
5 0862−0016 61 Nut, Hex 18 A040K099 1 Busbar, Copper
6 A034Z963 4 Busbar, Support 19 0526−0451 22 Washer, Flat
7 0800−0088 32 Screw, Hex Head 20 0860−2008 22 Nut
8 0800−0093 21 Screw, Hex Head 21 A040V793 14 Lug, Solderless
9 0332−2744−06 8 Standoff, Insulator 22 0800−2060 14 Screw, Hex Head
10 0800−0094 16 Screw, Hex Head 23 A041D732 1 Busbar, Copper
11 0821−6003−02 16 Screw, Hex Head 24 0821−6004−04 1 Screw, Hex Head
12 A034Y121 1 Brace 25 0851−0048−01 14 Washer, Belleville
13 A034Y123 1 Brace 26 0851−0048−02 1 Washer, Belleville

Copyright  2016 Cummins Inc. 65


Terminal Box − 3 Hole Left Bottom Entry
Begin Spec L (Illustration #1)

10 7 K
E 2 E
7
3
9
4
5 K
8 6
12
1
11

Section K−K

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1 Box, Terminal (See Page 78 for 7 0821−6004−04 1 Screw, Hex Head


Components) 8 098−5854−06 4 Label, Marking
2 0821−6003−02 8 Screw, Hex Head 9 098−5854−10 1 Label, Bus Marking
3 0517−0131 2 Plug, Hole 10 098−5854−09 1 Label, Marking
4 0821−6003−03 8 Screw, Hex Head 11 098−5854−08 1 Label, Marking
5 0526−0451 22 Washer, Flat 12 098−5854−07 1 Label, Marking
6 0860−2008 22 Nut

66 Copyright  2016 Cummins Inc.


This Page Intentionally Left Blank.

Copyright  2016 Cummins Inc. 67


Terminal Box − 3 Hole Left Bottom Entry
Begin Spec L (Illustration #2)

8
4
2
13 5

8
4
2
5

2
7

11

F F

Section E−E

16 13 10
20 8 6 21
4
4 2 19
15
18 17 2 5 1
14
5

Section F−F
12 2 3
7 4
2
5

68 Copyright  2016 Cummins Inc.


Terminal Box − 3 Hole Left Bottom Entry
Begin Spec L (Illustration #2)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A040B474 4 Busbar, Copper 12 A040A659 8 Busbar, Copper


2 0851−0023 93 Washer 13 A040K095 2 Busbar, Copper
3 0800−0091 24 Screw, Hex Head 14 A040K099 1 Busbar, Copper
4 0526−0100 61 Washer, Flat 15 0526−0451 22 Washer, Flat
5 0862−0016 61 Nut, Hex 16 0860−2008 22 Nut
6 A034Z963 4 Busbar, Support 17 A040V793 14 Lug, Solderless
7 0800−0088 32 Screw, Hex Head 18 0800−2060 14 Screw, Hex Head
8 0800−0093 21 Screw, Hex Head 19 0821−6004−04 1 Screw, Hex Head
9 0332−2744−06 8 Standoff, Insulator 20 0851−0048−01 14 Washer, Belleville
10 0800−0094 16 Screw, Hex Head 21 0851−0048−02 1 Washer, Belleville
11 A042T158 1 Bracket, Support

Copyright  2016 Cummins Inc. 69


Terminal Box − 3 Hole Right Bottom Entry
Begin Spec L (Illustration #1)

7 6 4

11 11
G
A A

5
12 1
2
3
G 16
13
15
14

8
9
10 Section G−G

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0851−0023 93 Washer 9 0526−0451 22 Washer, Flat


2 0526−0100 61 Washer, Flat 10 0860−2008 22 Nut
3 0862−0016 61 Nut, Hex 11 098−6635 2 Label, Ground
4 1 Box, Terminal (See Page 78 for 12 098−5854−06 4 Label, Marking
Components) 13 098−5854−10 1 Label, Bus Marking
5 0800−0093 21 Screw, Hex Head 14 098−5854−09 1 Label, Marking
6 0821−6003−02 8 Screw, Hex Head 15 098−5854−08 1 Label, Marking
7 0517−0131 2 Plug, Hole 16 098−5854−07 1 Label, Marking
8 0821−6003−03 8 Screw, Hex Head

70 Copyright  2016 Cummins Inc.


This Page Intentionally Left Blank.

Copyright  2016 Cummins Inc. 71


Terminal Box − 3 Hole Right Bottom Entry
Begin Spec L (Illustration #2)

22 5
5 2 13
2 20 4
4 10
10

9
2

11

C C

Section A−A
5 5
2 2
4 4
3 1 15 12 8 5 13 7
2
4
10

Section C−C
9 14 19 18
2 16
21
17

72 Copyright  2016 Cummins Inc.


Terminal Box − 3 Hole Right Bottom Entry
Begin Spec L (Illustration #2)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A040B474 4 Busbar, Copper 12 0800−0094 16 Screw, Hex Head


2 0851−0023 93 Washer 13 A040K095 2 Busbar, Copper
3 0800−0091 24 Screw, Hex Head 14 A040K099 1 Busbar, Copper
4 0526−0100 61 Washer, Flat 15 A041D730 1 Busbar, Copper
5 0862−0016 61 Nut, Hex 16 0526−0451 22 Washer, Flat
6 A042T156 1 Bracket, Support 17 0860−2008 22 Nut
7 A040A661 8 Busbar, Copper 18 A040V793 14 Lug, Solderless
8 A034Z963 4 Busbar, Support 19 0800−2060 14 Screw, Hex Head
9 0800−0088 32 Screw, Hex Head 20 0821−6004−04 1 Screw, Hex Head
10 0800−0093 21 Screw, Hex Head 21 0851−0048−01 14 Washer, Belleville
11 0332−2744−06 8 Standoff, Insulator 22 0851−0048−02 1 Washer, Belleville

Copyright  2016 Cummins Inc. 73


Terminal Box − 3 Hole Right Top Entry
Begin Spec L (Illustration #1)

11
12
13 18 17 16
5
15 1
2
19 3

B B 14
H 14

E E

10 6 4

Section H−H

6 9

6 Section B−B

74 Copyright  2016 Cummins Inc.


Terminal Box − 3 Hole Right Top Entry
Begin Spec L (Illustration #1)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0851−0023 93 Washer 10 0517−0131 2 Plug, Hole


2 0526−0100 61 Washer, Flat 11 0821−6003−03 8 Screw, Hex Head
3 0862−0016 61 Nut, Hex 12 0526−0451 22 Washer, Flat
4 1 Box, Terminal (See Page 78 for 13 0860−2008 22 Nut
Components) 14 098−6635 2 Label, Ground
5 0800−0093 21 Screw, Hex Head 15 098−5854−06 4 Label, Marking
6 0821−6003−02 16 Screw, Hex Head 16 098−5854−10 1 Label, Bus Marking
7 A034Y121 1 Brace 17 098−5854−09 1 Label, Marking
8 A034Y123 1 Brace 18 098−5854−08 1 Label, Marking
9 A040A357 1 Panel, Cover 19 098−5854−07 1 Label, Marking

Copyright  2016 Cummins Inc. 75


Terminal Box − 3 Hole Right Top Entry
Begin Spec L (Illustration #2)

8
4
2
5 11

8
4
2
5

7
2

F F

Section E−E
10 14
4 8 19
2 4 13
1 17 18 5 6 12 2 11 15 16
20 5

3
4 Section F−F
2 7
5 2

76 Copyright  2016 Cummins Inc.


Terminal Box − 3 Hole Right Top Entry
Begin Spec L (Illustration #2)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A040B474 4 Busbar, Copper 11 A040K095 2 Busbar, Copper


2 0851−0023 93 Washer 12 A040K099 1 Busbar, Copper
3 0800−0091 24 Screw, Hex Head 13 0526−0451 22 Washer, Flat
4 0526−0100 61 Washer, Flat 14 0860−2008 22 Nut
5 0862−0016 61 Nut, Hex 15 A040V793 14 Lug, Solderless
6 A034Z963 4 Busbar, Support 16 0800−2060 14 Screw, Hex Head
7 0800−0088 32 Screw, Hex Head 17 A041D732 1 Busbar, Ground
8 0800−0093 21 Screw, Hex Head 18 0821−6004−04 1 Screw, Hex Head
9 0332−2744−06 8 Standoff, Insulator 19 0851−0048−01 14 Washer, Belleville
10 0800−0094 16 Screw, Hex Head 20 0851−0048−02 1 Washer, Belleville

Copyright  2016 Cummins Inc. 77


Terminal Box Components
Begin Spec L

5
4

6
7
8

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A034X618 1 Chassis, Mounting 4 A034W614 2 Panel, Mounting


2 Panel, Mounting 5 821−6003−02 90 Screw, Hex Head
A046H721 2 5 Hole 6 0319−5877 2 Brace, Cover
A034W610 2 3 Hole 7 0850−0040 4 Washer, Lock
3 A034W606 2 Panel, Mounting 8 0800−0003 4 Screw, Hex Head

78 Copyright  2016 Cummins Inc.


Fuel Tank
Spec A−K

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Tank
A040X443 1 200 Gallon
A040X445 1 660 Gallon
A040X446 1 1000 Gallon
A040X447 1 1500 Gallon
A040X449 1 2000 Gallon
A040X451 1 2400 Gallon

Copyright  2016 Cummins Inc. 79


Fuel Tank
Begin Spec L

1000 gallon tank shown

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Tank
A045P208 1 200 Gallon
A045P209 1 660 Gallon
A045P210 1 1000 Gallon
A045P211 1 1500 Gallon
A040X449 1 2000 Gallon
A045S870 1 2400 Gallon

80 Copyright  2016 Cummins Inc.


Skid (Spec A−M. Begin Spec K with seismic configuration only.)

4
2
6

7
2 8
5 9
3 10
11
6

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 403−5505−02 1 Skid 6 860−2023−01 8 Nut, Hex (M20 x 2.5)


2 526−0399−76 10 Washer, Flat (M20) 7 232−3941−01 A/R Shim, Generator
3 526−0460−02 4 Washer, Flat 8 232−3941−02 A/R Shim, Generator
4 800−2208 4 Screw, Cap − Hex Head (M20 x 9 232−3941−03 A/R Shim, Generator
2.5 x 70) 10 232−3941−04 A/R Shim, Generator
5 800−3017−99 6 Screw, Cap − Hex Head 11 403−4239 4 Spacer

Copyright  2016 Cummins Inc. 81


Skid (Begin Spec K with “non−seismic” configuration.)

4
6
7

2
3
5
8

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A051G392 1 Chassis 5 800−3017−99 4 Screw, Hex Head


2 526−0399−76 6 Washer, Flat (M20) 6 526−0399−70 4 Washer, Flat
3 526−0460−02 4 Washer, Flat 7 860−2023−01 8 Nut, Hex (M20 x 2.5)
4 800−2208 4 Screw, Hex Head 8 403−4239 4 Spacer

82 Copyright  2016 Cummins Inc.


Mounting System
Begin Spec H

16

18
3 27
17

10 13
11 19
12
8

14
15
22
23
21 24
2
20

5
3
9 7
26
6
4
25
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Chassis 14 800−0098 8 Screw, Cap − Hex Head


A050J545 1 F200, F203 (1/2−13 x 3.0)
A050J547 1 F202, F205 15 403−5644−02 A/R Spacer, Lifting Bracket (Trans)
A050J542 1 F201, F204 16 337−0090−02 1 Strap, Electrical
2 Isolator, Vibration 17 800−2087 1 Screw, Cap − Hex Head (M10 x
A034C357 8 Seismic 30)
402−0691−03 8 Standard 18 853−2010 2 Washer − W/ET (M10)
3 403−3362 4 Washer, Bevel 19 332−1389 8 Tie, Cable
4 526−0219 A/R Washer, Flat (1/2) 20 403−5697−02 8 Plate, Isolator Spacer Skid −
5 800−0093 32 Screw, Cap − Hex Head F200, F201, F202 Enclosures
(1/2−13 x 1.75) − Seismic 21 800−0095 16 Screw, Hex Head − F200,
6 862−0016 A/R Nut, Hex (1/2−13) F201, F202 Enclosures
7 850−0060 A/R Washer, Lock − Split (1/2) 22 403−5644−03 1 Spacer, Lifting Bracket (Trans)
8 502−1530 2 Union, Hose (1”) − Nylon 23 403−5644−04 1 Spacer, Lifting Bracket (Trans)
9 503−2433−01 1 Hose, Breather 24 403−5644−05 1 Spacer, Lifting Bracket (Trans)
10 503−2350−04 1 Hose, Coolant (1” x 5‘) 25 526−0027 8 Washer, Flat (3/4”)
11 503−2350−05 1 Hose, Coolant 26 526−0365−01 16 Washer, Flat − F200, F201,
12 503−2350−06 1 Hose, Coolant F202 Enclosures
13 503−1137 3 Clamp, Hose 27 A041F399 2 Strip, Weather

Copyright  2016 Cummins Inc. 83


Battery Tray

5
3

10
1
7

8
9

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 403−4392−02 1 Tray, Battery 7 416−1097 1 Cable, Jumper


2 416−1057−02 4 Rod, Battery Holddown 8 416−1094 1 Cable, Battery (1397mm)
3 416−1056−02 2 Holddown, Battery 9 416−1249 1 Cable, Battery (1249mm)
4 740−1004 4 Washer, Flat (M6) 10 416−1019 1 Boot, Battery − Red
5 865−0030 4 Nut, Wing
6 821−6003−01 4 Screw, Hex Head (M8 x 1.25 x
16)

84 Copyright  2016 Cummins Inc.


Fuel Tank − Accessories

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Tank, Fuel 2 Channel, Support


Standard (Chicago) 319−5654−01 6 C249, C205, C250, C251
159−1657−01 1 200 Gallon 319−5654−02 8 C252
159−1657−05 1 660 Gallon 319−5654−03 9 C253
159−1657−09 1 1000, 1500, 2000 Gallon
159−1657−13 1 2400, 3000 Gallon
California
159−1657−02 1 200 Gallon
159−1657−06 1 660 Gallon
159−1657−10 1 1000, 1500, 2000 Gallon
159−1657−15 1 2400, 3000 Gallon
Florida
159−1657−03 1 200 Gallon
159−1657−07 1 660 Gallon
159−1657−11 1 1000, 1500, 2000 Gallon
159−1657−15 1 2400, 3000 Gallon
Michigan, Nassau and Suffolk
A028X843 1 200 Gallon
A028X845 1 660 Gallon
A028X850 1 1000, 1500, 2000 Gallon
A028X851 1 2400, 3000 Gallon

Copyright  2016 Cummins Inc. 85


Overfill Alarm
Begin Spec H

10
2

6
11 8
6 4
3

5
4
7
12

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

333−0683−02 1 Alarm − Assembly − 24VDC 7 815−0651 4 Screw, Machine − Pan Head −


(Includes all the Following Cross Recessed − W/ET
Except Two Mounting (#6−32 x .75)
Screws) 8 508−1195 4 Grommet
1 319−5056−02 1 Box, Control 9 338−4360−02 1 Harness, Alarm − Overfill
2 333−0682 1 Horn, Alarm 10 308−0973 1 Switch, Pushbutton
3 307−2817−02 1 Relay 11 815−0709−01 2 Screw, Hex Head − Thread
4 526−0399−05 9 Washer, Flat Forming (M8)
5 815−0937 1 Screw, Machine − Pan Head − 12 338−4601−01 1 Harness, Alarm − High Fuel
Cross Recessed − W/ET (PCC2100)
(#6−32 x .50) 13 338−4601−03 1 Harness, Alarm − High Fuel
6 870−0183 5 Nut, Hex − W/ET (PCC3201)

86 Copyright  2016 Cummins Inc.


Fuel Pump
Begin Spec H

1 5

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Pump, Fuel 4 800−2114 2 Screw, Cap − Hex Head (M12 x


149−2758−01 1 200−600 Gallon 30)
149−2758−02 1 1000 Gallon 5 850−2012 2 Washer, Lock − Split
149−2758−03 1 1500−2400 Gallon 6 Harness, Accessory
149−2758−04 1 3000 Gallon 338−4426−01 1 PCC2100
2 860−2010 2 Nut, Hex 338−4426−03 1 PCC3201
3 526−2140 2 Washer, Flat

Copyright  2016 Cummins Inc. 87


Enclosure
Aluminum

91
2 3 13 37
40
97 1 85
96
5
6
92
4
86
42
41
65 90
95 10
94 11
81
54

51
46 88
59
39
44
12
19
21
9 20
79 22
77,92
7 30
80
65
26
8 29
38
33
73
23
50 45
56 72
28
70
74 71
75

18 9 27
78 84 31
14 66
76
66 82 76 58
52
83 49
43
89 35 25
55 53 48
34 60
24 61 57
36
17
15 47 12 64
16
67 62
68
69

88 Copyright  2016 Cummins Inc.


Enclosure
Aluminum

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 405−8836 2 Panel, Roof − Center 54 405−6000−16 7 * Insulation, Panel


2 405−8837 2 Panel, Roof − Side 55 405−6000−17 3 * Insulation, Panel
3 405−8839 1 Panel, Roof − Side 56 405−8778 1 * Insulation, Panel − Post
4 405−8838 1 Panel, Roof − Side 57 405−6000−20 4 * Insulation, Panel
5 405−8878 1 Retainer, Seal − Roof 58 405−6000−18 2 * Insulation, Panel
6 405−8879 2 Retainer, Seal − Roof 59 405−6000−19 2 * Insulation, Panel
7 405−8893 2 Stiffener, Roof − Truss 60 405−8646 4 * Insulation, Panel − Door
8 405−8615−02 7 Stiffener, Roof − Truss 61 405−8647 4 * Insulation, Panel − Door
9 405−8881 2 Stiffener, Enclosure − Upper 62 821−6007−02 205 Screw, Hex Head (M8 x 1.25 x
10 405−8880 1 Stiffener, Enclosure − Upper 20)
11 405−8892 1 Stiffener, Enclosure − Upper 63 821−6003−02 56 Screw, Hex Head (M8 x 1.25 x
12 405−8573−02 2 Stiffener, Enclosure − Splice 20)
13 405−8538−02 2 Stiffener, Roof 64 870−2065−03 48 Nut, Hex − Flange
14 405−8539−02 2 Stiffener, Roof 65 821−6006−01 102 Screw, Hex Head (M6 x 1.0 x
15 A030Y953 1 Stiffener, Enclosure − Lower 16)
16 A030Y959 1 Stiffener, Enclosure − Lower 66 818−0231−02 88 Rivet, Pop
17 A030Y957 1 Stiffener, Enclosure − Lower 67 526−0249−01 44 Washer, Flat (7/16)
18 A030Y955 1 Stiffener, Enclosure − Lower 68 800−2089 30 Screw, Cap − Hex Head (M10 x
19 A030Y940 1 Post, Enclosure − Outlet − 1.5 x 40)
Right Hand 69 860−2009 20 Nut, Hex (M10 x 1.5)
20 A030Y944 1 Post, Enclosure − Right Hand 70 526−0399−60 16 Washer, Flat
21 A030Y936 1 Post, Enclosure − Outlet − Left 71 800−2067 16 Screw, Cap − Hex Head
Hand 72 406−1090 16 Spacer, Latch − Rod Guide
22 A030Y927 1 Post, Enclosure − Left Hand 73 406−1089−02 16 * Bracket, Latch
23 A030Y938 1 Post, Enclosure − Inlet − Left 74 406−1091−02 8 * Bracket, Latch − Housing
Hand 75 Screw, Hex − Flange Head −
24 A030Y951 1 Post, Enclosure − Inlet − Right Thread Forming (#8 x 5/8”)
Hand 800−6294 71 Insulated Gensets
25 A030Y949 2 Post, Enclosure − Center 800−6294 8 Non-Insulated Gensets
26 406−1075 16 Hinge 76 821−6003−03 14 Screw, Hex Head (M8 x 1.25 x
27 405−8812 4 Door, Enclosure 25)
28 405−8811 4 Door, Enclosure 77 870−0114 4 Nut, Retainer
29 405−8895 4 Panel, Enclosure − Header 78 853−2012 40 Washer, Lock − W/ET (M12)
30 405−9179 4 Drip, Edge − Enclosure 79 853−2006 32 * Washer, Lock − W/ET (M6)
31 406−0972−03 8 Latch 80 405−9020 4 * Bracket, Enclosure − Ground
32 517−0138−08 2 Plug, Hole (Not Shown) 81 405−9145 4 * Cover, Enclosure
33 306−5076 16 Rod, Guide 82 405−9021 4 * Bracket, Enclosure − Ground
34 306−5073 16 Rod, Roller 83 337−2953 8 Strap, Bond
35 405−8727−01 4 Seal, Door 84 853−0005 40 * Washer, Lock − W/ET (#8)
36 405−8727−02 4 Seal, Door 85 405−8737 1 Cover, Enclosure
37 A031B258 1 Panel, Duct − Horizontal Upper 86 895−0414 − Tape, Weather Strip − Bulk
38 A031B260 1 Panel, Duct − Horizontal Lower (Order by the Foot − 106
39 A031B262 2 Panel, Duct − Vertical Feet Required)
40 405−7883 2 Gasket, Enclosure 87 A034B444 8 Stop, Door
41 405−7839 1 Cover, Enclosure 88 A034B449 8 Brace, Panel
42 405−7882 1 Gasket, Enclosure 89 526−0012 40 * Washer, Flat
43 517−0350 1 Plug, Hole 90 856−0008 A/R Washer, Lock
44 406−0929 8 Clip, Panel 91 A030H999 63 Screw, Hex Head
45 517−0133 16 Plug, Hole 92 A030Y961 2 Brace, Enclosure
46 405−8493 7 * Retainer, Insulation − Roof 93 A030Y925 1 Brace, Roof
47 405−8640 4 * Retainer, Insulation − Door 94 404−0610 1 Gasket
48 405−8641 4 * Retainer, Insulation − Door 95 404−0609 1 Cover, Enclosure
49 405−8642 3 * Retainer, Insulation − Post 96 800−2059 8 Screw, Hex Head
50 405−8777 1 * Retainer, Insulation − Post 97 508−0284 8 Washer, Nylon
51 405−8643 2 * Retainer, Insulation − Post
52 405−8644 2 * Retainer, Insulation − Center * − Insulated Gensets
Post ^ − Non-Insulated Gensets
53 405−8645 4 * Retainer, Insulation − Header

Copyright  2016 Cummins Inc. 89


Enclosure
Steel
Begin Spec H

2 40 4
95 41 13
1
96
5 92
37
6

73
3

42
43
10
93 11
94

55 32
71
47 52
80 60
39
45
12 30
19
21
9 20
22
26
7 66
30
29
8 38
80
85
33
23 77 78
51 76 46
57
28
84
79 74
80 75
91
27
68
18 31
82 14 67
64 59
81 80 53
87 89
89 16 9 25 35
90 86 50 49 63
97 56 54 61
34
58 44
62
15 17
12 65
69 24 36 48 80
70 88
72

90 Copyright  2016 Cummins Inc.


Enclosure
Steel
Begin Spec H
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 405−8071−02 2 Panel, Roof − Center 55 405−6000−16 7 * Insulation, Panel
2 405−8072−02 2 Panel, Roof − Side 56 405−6000−17 3 * Insulation, Panel
3 405−8766−02 1 Panel, Roof − Side 57 405−8778 1 * Insulation, Panel − Post
4 405−8767−02 1 Panel, Roof − Side 58 405−6000−20 4 * Insulation, Panel
5 405−8494−02 1 Retainer, Seal − Roof 59 405−6000−18 2 * Insulation, Panel
6 405−8495−02 2 Retainer, Seal − Roof 60 405−6000−19 2 * Insulation, Panel
7 A030Y075 2 Crossmember 61 405−8646 4 * Insulation, Panel − Door
8 405−8615−02 7 Stiffener, Roof − Truss 62 405−8647 4 * Insulation, Panel − Door
9 405−8083−02 2 Stiffener, Enclosure − Upper 63 821−6007−02 158 Screw, Hex Head (M8 x 1.25 x
10 405−8536−02 1 Stiffener, Enclosure − Upper 20)
11 405−8537−02 1 Stiffener, Enclosure − Upper 64 821−6003−02 58 Screw, Hex Head (M8 x 1.25 x
12 A030Y120 4 Stiffener, Enclosure − Splice 20)
13 405−8538−02 2 Stiffener, Roof 65 870−2065−03 20 Nut, Hex − Flange
14 405−8539−02 2 Stiffener, Roof 66 821−6006−01 110 Screw, Hex Head (M6 x 1.0 x
15 A030Y116 1 Stiffener, Enclosure − Lower 16)
16 A030Y103 1 Stiffener, Enclosure − Lower 67 818−0231−02 72 Rivet, Pop
17 A030Y108 1 Stiffener, Enclosure − Lower 68 815−0181 8 Screw, Hex Head − Thread
18 A030Y112 1 Stiffener, Enclosure − Lower Cutting (#10−32 x 0.50)
19 A029Z466 1 Post, Enclosure − Outlet − 69 526−0249−01 40 Washer, Flat (7/16)
Right Hand 70 800−2089 20 Screw, Hex Head (M10 x 1.5 x
20 A030Y079 1 Post, Enclosure − Right Hand 40)
21 A029Z470 1 Post, Enclosure − Outlet − Left 71 818−0231−06 4 Rivet, Pop
Hand 72 860−2009 20 Nut, Hex (M10 x 1.5)
22 A030Y083 1 Post, Enclosure − Left Hand 73 895−0414 − Tape, Weather Strip (131 Feet)
23 A030Y087 1 Post, Enclosure − Inlet − Left 74 526−0018 16 Washer, Flat (1/4)
Hand 75 800−2044 16 Screw, Cap − Hex Head (M6 x
24 A030Y093 1 Post, Enclosure − Inlet − Right 1 x 70)
Hand 76 406−1090 16 Spacer, Latch
25 A030Y097 2 Post, Enclosure − Center 77 526−0113 16 ^ Washer, Flat (5/16)
26 406−1075 16 Hinge 78 406−1089−02 16 * Bracket, Latch
27 405−8079−02 4 Door, Enclosure 79 406−1091−02 8 * Bracket, Latch − Housing
28 405−8080−02 4 Door, Enclosure 80 Screw, Hex − Flange Head −
29 405−8081−02 4 Panel, Enclosure − Header Thread Forming (#8 x 5/8”)
30 405−8633−02 4 Drip, Edge − Enclosure 800−6294 82 Insulated Gensets
31 406−0972−03 8 Latch 800−6294 8 Non-Insulated Gensets
32 405−9114−02 2 Cover, Enclosure 81 821−6003−03 14 Screw, Cap − Hex Head (M8 x
33 306−3467 16 Rod, Guide 1.25 x 25)
34 306−4966 16 Rod, Roller 82 870−0114 4 Nut, Captive − Floating
35 405−8727−01 4 Seal, Door (5/16−18)
36 405−8727−02 4 Seal, Door 83 853−2012 40 Washer, Lock −W/ET (M12)
37 A029Z450 1 Panel, Duct − Horizontal Upper 84 853−2006 32 * Washer, Lock − W/ET (M6)
38 A030Y022 1 Panel, Duct − Horizontal Lower 85 870−2054 16 * Nut, Lock − Flange (M6 x 1)
39 A030Y027 2 Panel, Duct − Vertical 86 Washer, Lock − W/EIT (5/16)
40 405−7883 2 Gasket, Enclosure 856−0008 28 Insulated Gensets
41 405−7885−02 2 Cover, Enclosure 856−0008 20 Non-Insulated Gensets
42 405−7882 1 Gasket, Enclosure 87 405−9020 4 * Bracket, Enclosure − Ground
43 405−7884−02 1 Cover, Enclosure 88 405−9021 4 * Bracket, Enclosure − Ground
44 517−0350 1 Plug, Hole 89 337−2953 8 * Strap, Bond
45 406−0929 4 Clip, Panel 90 853−0005 40 * Washer, Lock − W/ET (#8)
46 517−0133 16 Plug, Hole 91 A034B444 8 Stop, Door
47 405−8493 7 * Retainer, Insulation − Roof 92 A030H999 54 Screw, Hex Head
48 405−8640 4 * Retainer, Insulation − Door 93 404−0610 1 Gasket
49 405−8641 4 * Retainer, Insulation − Door 94 404−0724−02 1 Cover, Enclosure
50 405−8642 3 * Retainer, Insulation − Post 95 800−2059 8 Screw, Hex Head
51 405−8777 1 * Retainer, Insulation − Post 96 508−0284 8 Washer, Nylon
52 405−8643 2 * Retainer, Insulation − Post 97 526−0012 40 * Washer, Flat
53 405−8644 2 * Retainer, Insulation − Center
Post * − Insulated Gensets
54 405−8645 4 * Retainer, Insulation − Header ^ − Non-Insulated Gensets

Copyright  2016 Cummins Inc. 91


Air Duct

6 2 5

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 405−9241−02 2 Duct, Air 4 130−6307−03 2 Seal, Radiator (Duct)


2 405−9242−02 2 Duct, Air 5 821−6007−02 12 Screw, Hex Head
3 130−6307−04 2 Seal, Radiator (Duct) 6 870−2065−03 12 Nut, Hex Flange

92 Copyright  2016 Cummins Inc.


Muffler Cover
Weather
Steel Enclosure
Begin Spec H

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 155−4339−02 1 Bracket, Muffler − Right Hand 5 155−4341−02 1 Cover, Exhaust


2 155−4340−02 1 Bracket, Muffler − Left Hand 6 155−4348−02 1 Cover, Exhaust − Bottom
3 405−8073−02 1 Stiffener, Roof − Truss 7 821−6007−02 66 Screw, Hex Head (M8 x 1.25 x
4 405−8567−02 1 Panel, Roof − Muffler − 20)
Weather

Copyright  2016 Cummins Inc. 93


Exhaust
Weather Level 1
Begin Spec H

2 6

11
8 13

1 5
10
12
3
9

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 155−4516 1 Connector, Exhaust 9 155−4414−01 6 Clamp, Exhaust


2 155−4514 1 Pipe, Exhaust 10 155−3543 2 Clamp, Exhaust
3 155−4317−02 2 Pipe, Exhaust 11 800−2089 8 Screw, Cap − Hex Head (M10 x
4 155−4422 1 Pipe, Exhaust 1.5 x 40)
5 155−4412−02 2 Hanger, Exhaust 12 821−5003−03 4 Screw, Hex Head (5/16 x 18 x
6 155−4313 1 Muffler − Weather .75)
7 155−4415−02 1 Cap, Rain 13 526−0249−01 8 Washer, Flat (7/16)
8 155−4382 4 Gasket, Muffler

94 Copyright  2016 Cummins Inc.


Exhaust
Level 2
Begin Spec H

16

2
6

11
8 13

1 4
14
15
5
3 10
9 12

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 155−4516 1 Connector, Exhaust 11 800−2089 8 Screw, Cap − Hex Head (M10 x


2 155−4514 1 Pipe, Exhaust 1.5 x 40)
3 155−4317−02 2 Pipe, Exhaust 12 821−5003−03 4 Screw, Hex Head (5/16 x 18 x
4 155−4422 1 Pipe, Exhaust .75)
5 155−4412−02 2 Hanger, Exhaust 13 526−0249−01 8 Washer, Flat (7/16)
6 155−4314 1 Muffler − RH 14 526−0128 6 Washer, Flat (M12)
7 155−4315 1 Muffler − LH 15 800−2114 6 Screw, Cap − Hex Head (M12 x
8 155−4382 4 Gasket, Muffler 1.75 x 40)
9 155−4414−01 6 Clamp, Exhaust 16 155−4415−01 2 Cap, Rain
10 155−3543 2 Clamp, Exhaust

Copyright  2016 Cummins Inc. 95


External Receptacle
Begin Spec H

7
8

1
6
2
5

11
12
4
10

9
13

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 330−0156 1 Box, Outlet 8 870−0183 4 Nut, Hex − W/ET (#6−32)


2 323−2101 1 Connector, Receptacle 9 518−0703 5 Clamp, J
3 331−0559 2 Connector, Liquidtite 10 A030A421 1 Label, Information
4 331−0629−01 1 Conduit, Liquid Tight 11 812−0068 4 Screw, Hex Head (#6−32 x 1.0)
5 338−4385−02 1 Harness, Wiring − Receptacle 12 0098−8185 1 Label, Information
6 330−0157 1 Cover, Receptacle 13 A030A412 1 Cover, Receptacle
7 330−0158 1 Cover, Outlet Box − Blank

96 Copyright  2016 Cummins Inc.


Radiator Guard
Air Out
Begin Spec H

5
3

5
2

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Guard, Radiator 3 Bracket, Backplate


130−7414−02 2 Steel 130−7487−02 4 Steel
130−7508 2 Aluminum 130−7519 4 Aluminum
2 Bracket, Backplate 4 Bracket, Backplate
130−7486−02 1 Steel 130−7488−02 2 Steel
130−7518 1 Aluminum 130−7520 2 Aluminum
5 821−6007−02 27 Screw, Hex Head (M8 x 1.25 x
20)

Copyright  2016 Cummins Inc. 97


Floor Installation
Begin Spec H

1
4

3
6
5

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Panel, Access 3 405−8741−02 1 Crossmember, Panel


Left Hand 4 405−8744 1 Panel, Access − Front
405−8742 1 Sound Attenuated 5 821−6003−02 4 Screw, Hex Head (M8 x 1.25 x
Enclosure 18)
405−8834 1 Weather Enclosure 6 815−0709−01 17 Screw, Hex Head − Flange (M8
2 Panel, Access x 1.25 x 18)
Right Hand
405−8743 1 Sound Attenuated
Enclosure
405−8835 1 Weather Enclosure

98 Copyright  2016 Cummins Inc.


This Page Intentionally Left Blank.

Copyright  2016 Cummins Inc. 99


Inlet Louver
Weather
Steel Enclosure − Begin Spec H

2
3

10
9

5
1

100 Copyright  2016 Cummins Inc.


Inlet Louver
Weather
Steel Enclosure − Begin Spec H

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Louver, Inlet (See Page 103 for 7 405−6693 − Seal, Enclosure − Bulk (Order
Components) by the Foot − 26 Feet
2 A030L754 1 Louver, Operating Inlet (Spring Required)
Open) 8 405−6460−08 1 Gasket, Door
3 A030L755 1 Louver, Operating Inlet (Spring 9 405−6460−09 2 Gasket, Door
Closed) 10 Harness, Extension − Actuator
4 A030H999 27 Screw, Hex Head (M8 x 1.25 x 338−4588−01 1 AC/DC
20) 338−4589 1 AC Only
5 526−0249−01 2 Washer, Flat (7/16)
6 800−2089 2 Screw, Cap − Hex Head (M10 x
1.5 x 40)

Copyright  2016 Cummins Inc. 101


Inlet Louver Components
Weather
Steel Enclosure − Begin Spec H

12
13

9
8
7

10

11
1
5

10

102 Copyright  2016 Cummins Inc.


Inlet Louver Components
Weather
Steel Enclosure − Begin Spec H

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A032Y635 1 Frame, Louver − Right 9 405−8639 2 Grill, Enclosure (With Mesh)


2 A032Y639 1 Frame, Louver − Light 10 405−8950−02 2 Louver − Filler (With Mesh)
3 405−8865−02 1 Frame, Louver − Top 11 821−6006−01 124 Screw, Hex Head (M6 x 1.0 x
4 405−8866−02 15 Louver 16)
5 405−8867−02 1 Frame, Louver − Center 12 821−6007−02 26 Screw, Hex Head (M8 x 1.25 x
6 405−8945−02 2 Frame, Louver − Gusset 20)
7 405−8948−02 2 Frame, Louver − Retainer Mesh 13 406−0929 63 Clip, Panel (With Mesh)
8 405−8946−02 2 Frame, Louver − Lifting Eye

Copyright  2016 Cummins Inc. 103


Louver
Level 1 and 2
Steel Enclosure − Begin Spec H

12

24
26
11 4

25

8
3
9

10

21
14 22
15

27

17

13 23

23
28
1
14
19 15
18 13
20
6

11
7
16
5

104 Copyright  2016 Cummins Inc.


Louver
Level 1 and 2
Steel Enclosure − Begin Spec H

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A032Y180 1 Frame, Louver − Right 17 818−1173−01 288 Rivet, Flange Head − Blind
2 A032Y176 1 Frame, Louver − Left 18 526−0249−01 16 Washer, Flat (7/16)
3 405−8563−02 20 Spacer, Panel − Splitter 19 800−2089 8 Screw, Cap − Hex Head (M10 x
4 405−8551−02 1 Frame, Louver − Top 1.5 x 40)
5 405−8631−02 1 Frame, Louver − Bottom 20 860−2009 8 Nut, Hex (M10 x 1.5)
6 A040S218 2 Retainer, Insulation − Half 21 A030L754 1 Louver (Operating Inlet) (Spring
7 405−8552−02 2 Frame, Louver − Lift Open)
8 A040S216 18 Retainer, Insulation − Splitter 22 A030L755 1 Louver (Operating Inlet) (Spring
9 405−8553 9 Insulation, Sound − Splitter Closed)
10 405−8559−02 9 Louver − Splitter 23 895−0414 − Seal, Enclosure (Inlet) − Bulk
11 405−8558 2 Insulation, Sound − Half (Order by the Foot − 26 Feet
12 821−6007−02 101 Screw, Hex Head − Stainless Required)
Steel (M8 x 1.25 x 20) 24 338−4588−01 1 Harness, Extension − Actuator
13 405−8639 2 Grill, Enclosure − Mesh (No (Inlet Spring Open or Closed)
Operating Louvers) 25 338−4589 1 Harness, Extension − Actuator
14 405−6460−08 1 Gasket, Door (No Operating (Inlet Spring Open)
Louvers) 26 A040S232 1 Retainer, Insulation
15 405−6460−09 2 Gasket, Door (No Operating 27 404−0043−02 2 Bracket
Louvers) 28 A030H999 27 Screw, Hex Head
16 818−0231−06 40 Rivet, Pop

Copyright  2016 Cummins Inc. 105


Emergency Stop Switch

2 4

6
9

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Cover, Enclosure − Adapter 5 338−4293 1 Harness, Switch − E-Stop


Plug 6 815−0918 2 Screw, Machine − Flat Head −
405−7658−02 1 Steel Cross Recessed (#6−32 x
405−7997 1 Aluminum .62)
2 818−0231−02 4 Rivet, Pop 7 308−0999 1 Switch, Push Button − E-Stop
3 319−5125 1 Cup, Switch 8 308−1177 1 Bezel, Switch
4 331−0027 1 Connector, Romex 9 818−0231−06 4 Rivet, Pop

106 Copyright  2016 Cummins Inc.


This Page Intentionally Left Blank.

Copyright  2016 Cummins Inc. 107


Muffler Cover
Sound
Steel Enclosure − Begin Spec H

2
12

6
11

8
13

14
4
8

1
10

108 Copyright  2016 Cummins Inc.


Muffler Cover
Sound
Steel Enclosure − Begin Spec H

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A029Y918 1 ^ Panel, Duct − Muffler Box 9 821−6003−02 36 Screw, Hex Head


2 405−8703−02 1 ^ Panel, Roof − Muffler Box − 10 A029Y918 1 * Panel, Duct − Muffler Box
Sound 11 A032Y824 1 * Panel, Duct − Muffler Box − Left
3 A030Y075 1 Stiffner, Roof − Truss Hand
4 A029Y758 1 Panel, Duct − Bottom − Muffler 12 405−8567−02 1 * Panel, Roof − Muffler Box −
Box Weather
5 405−8819 2 ^ Insulation, Duct − Muffler 13 526−0249−01 8 Washer, Flat (7/16)
6 A032Y824 1 ^ Panel, Duxt − Muffler Box − Left 14 860−2009 4 Nut, Hex (M10 x 1.5)
Hand
7 518−0581 20 ^ Nut, Push On
8 800−2089 9 Screw, Cap − Hex Head (M10 x * − Level 1
1.5 x 40) ^ − Level 2

Copyright  2016 Cummins Inc. 109


Inlet Louver
Weather
Aluminum Enclosure − Begin Spec H

8
4
10

16

17 2
3

1
7
11
9

6
12
5
13
14
15

110 Copyright  2016 Cummins Inc.


Inlet Louver
Weather
Aluminum Enclosure − Begin Spec H

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 1 Louver, Inlet (See Page 113 for 8 405−6460−08 1 Gasket, Door


Components) 9 405−6460−09 2 Gasket, Door
2 A030L754 1 Louver, Operating Inlet (Spring 10 Harness, Extension − Actuator
Open) 338−4588−01 1 AC/DC
3 A030L755 1 Louver, Operating Inlet (Spring 338−4589 1 AC Only
Closed) 11 405−9316−02 1 Bracket, Enclosure − Louver
4 821−6007−02 29 Screw, Hex Head (M8 x 1.25 x 12 405−9317−02 1 Bracket, Enclosure − Louver
20) 13 870−2065−03 8 Nut, Hex − Flange
5 526−0249−01 2 Washer, Flat (7/16) 14 526−0451 4 Washer, Flat − Stainless Steel
6 800−2089 2 Screw, Cap − Hex Head (M10 x 15 800−2060 4 Screw, Cap − Hex Head
1.5 x 40) 16 818−0231−01 4 Rivet, Pop
7 405−6693 − Seal, Enclosure − Bulk (Order 17 A030H999 18 Screw, Hex Head
by the Foot − 26 Feet
Required)

Copyright  2016 Cummins Inc. 111


Inlet Louver Components
Weather
Aluminum Enclosure − Begin Spec H

10

4
7

8
6

12

11

13

5
9
1
8

112 Copyright  2016 Cummins Inc.


Inlet Louver Components
Weather
Aluminum Enclosure − Begin Spec H

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A030M081 1 Frame, Louver − Right 9 821−6006−01 124 Screw, Hex Head (M6 x 1.0 x
2 A030M079 1 Frame, Louver − Light 16)
3 405−8795 1 Frame, Louver − Top 10 821−6007−02 26 Screw, Hex Head (M8 x 1.25 x
4 405−8794 15 Louver 20)
5 405−8793 1 Frame, Louver − Center 11 405−9062 2 Frame, Louver (Retainer Mesh)
6 405−9061 2 Frame, Louver − Gusset 12 405−8639 2 Grill, Enclosure (With Mesh)
7 405−9063 2 Frame, Louver − Lifting Eye 13 406−0929 63 Clip, Panel (With Mesh)
8 405−9065 2 Louver − Filler

Copyright  2016 Cummins Inc. 113


Muffler Cover
Weather
Aluminum Enclosure − Begin Spec H

3 13

1 9

8 12
10
11
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A030M074 1 Bracket, Muffler − Right Hand 7 821−6007−02 70 Screw, Hex Head (M8 x 1.25 x
2 A030M076 1 Bracket, Muffler − Left Hand 20)
3 405−9034 1 Stiffener, Roof − Truss 8 405−9316−02 1 Bracket, Enclosure − Louver
4 405−9035 1 Panel, Roof − Muffler − 9 405−9317−02 1 Bracket, Enclosure − Louver
Weather 10 870−2065−03 8 Nut, Hex − Flange
5 155−4455 1 Cover, Exhaust 11 526−0451 4 Washer, Flat − Stainless Steel
6 155−4454 1 Cover, Exhaust − Bottom 12 800−2060 4 Screw, Cap − Hex Head
13 A030H999 18 Screw, Hex Head

114 Copyright  2016 Cummins Inc.


This Page Intentionally Left Blank.

Copyright  2016 Cummins Inc. 115


Louver
Level 1 and 2
Aluminum Enclosure − Begin Spec H

12

24
28

11 4

25

8
3
9

10

21
14 22
15

27

17

13 23

23
29
1
14
19 15
18 13
20
6

11
7
5 26 16

116 Copyright  2016 Cummins Inc.


Louver
Level 1 and 2
Aluminum Enclosure − Begin Spec H

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A030J505 1 Frame, Louver − Right 17 818−1173−01 274 Rivet, Flange Head − Blind
2 A030J503 1 Frame, Louver − Left 18 526−0249−01 16 Washer, Flat (7/16)
3 405−8563−02 20 Spacer, Panel − Splitter 19 800−2089 8 Screw, Cap − Hex Head (M10 x
4 405−8784 1 Frame, Louver − Top 1.5 x 40)
5 405−8785 1 Frame, Louver − Bottom 20 860−2009 8 Nut, Hex (M10 x 1.5)
6 A040S218 2 Retainer, Insulation − Half 21 A030L754 1 Louver (Operating Inlet) (Spring
7 405−8789 2 Frame, Louver − Lift Open)
8 A040S216 18 Retainer, Insulation − Splitter 22 A030L755 1 Louver (Operating Inlet) (Spring
9 405−8553 9 Insulation, Sound − Splitter Closed)
10 405−8790 9 Louver − Splitter 23 895−0414 − Seal, Enclosure (Inlet) − Bulk
11 405−8558 2 Insulation, Sound − Half (Order by the Foot − 26 Feet
12 821−6007−02 126 Screw, Hex Head − Stainless Required)
Steel (M8 x 1.25 x 20) 24 338−4588−01 1 Harness, Extension − Actuator
13 405−8639 2 Grill, Enclosure − Mesh (No (Inlet Spring Open or Closed)
Operating Louvers) 25 338−4589 1 Harness, Extension − Actuator
14 405−6460−08 1 Gasket, Door (No Operating (Inlet Spring Open)
Louvers) 26 818−1157 36 Rivet, Flange Head − Blind
15 405−6460−09 2 Gasket, Door (No Operating 27 405−9577 2 Bracket
Louvers) 28 A040S232 1 Retainer, Insulation
16 818−0231−01 4 Rivet, Pop 29 A030H999 18 Screw, Hex Head

Copyright  2016 Cummins Inc. 117


Muffler Cover
Sound
Aluminum Enclosure − Begin Spec H

2
9

13
5

12

14

4
10

7
11

118 Copyright  2016 Cummins Inc.


Muffler Cover
Sound
Aluminum Enclosure − Begin Spec H

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A030J458 1 Panel, Duct − Muffler Box 9 405−9054 1 * Panel, Roof − Muffler Box −
2 405−9049 1 ^ Panel, Roof − Muffler Box − Weather
Sound 10 526−0249−01 8 Washer, Flat (7/16)
3 405−9050 1 Stiffner, Roof − Truss 11 860−2009 4 Nut, Hex (M10 x 1.5)
4 405−9051 1 Panel, Duct − Bottom − Muffler 12 405−9199 6 ^ Bracket, Enclosure − Panel
Box 13 821−6006−01 12 ^ Screw, Hex Head
5 405−8819 2 ^ Insulation, Duct − Muffler 14 A030H999 18 ^ Screw, Hex Head
6 A030J460 1 Panel, Duxt − Muffler Box − Left
Hand
7 800−2089 9 Screw, Cap − Hex Head (M10 x * − Level 1
1.5 x 40) ^ − Level 2
8 821−6007−02 54 Screw, Hex Head (M8 x 1.25 x
20)

Copyright  2016 Cummins Inc. 119


Grounding Strap
Begin Spec H

1
2
3
4
4

5
7
8

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A028X415 A/R Screw, Hex Head 5 853−2008 1 Washer, Lock


2 A028X421 A/R Washer, Flat 6 505−2274 2 Adapter, Pipe (Not Shown)
3 A028X418 A/R Nut, Hex 7 800−3017−19 1 Screw, Hex Head
4 337−0090−02 1 Strap, Electrical 8 526−2101 1 Washer, Flat

120 Copyright  2016 Cummins Inc.


24VAC Transformer

3
4

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 315−1613 2 Transformer, Control 3 850−2003 5 Washer, Lock − Split (M3)


2 815−0959−03 5 Screw, Cross Recessed − Pan 4 860−2053 5 Nut, Hex (M3 x 0.5)
Head − W/ET (M3 x 0.5 x 8) 5 854−0006 1 Washer, Lock − W/EIT (#6)

Copyright  2016 Cummins Inc. 121


Outlet Louver
Auto
Begin Spec H

5 1
7
8

2
3 6
9

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Louver − Auto Damper 5 338−4589 1 Harness, Extension − Actuator


405−8737 1 Gravity − Spring Open
405−8736−01 1 Spring Open 6 A047F258 1 Bracket, Duct − Actuator
405−8736−02 1 Spring Closed 7 821−6006−01 22 Screw, Hex Head (M6 x 1.0 x
2 821−6007−02 2 Screw, Hex Head (M8 x 1.25 x 16)
20) 8 870−2054 22 Nut, Lock − Flange (M6 x 1)
3 338−4588−01 1 Harness, Extension − Actuator 9 800−2044 2 Screw, Cap − Hex Head (M6 x
(Includes Relay) 1 x 70)
4 307−2817−02 1 Relay − 24VDC

122 Copyright  2016 Cummins Inc.


Enclosure Lighting
Begin Spec H

4
6
7

8
2

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 179−4148 1 Lighting Assembly 6 800−6294 13 Screw, Hex − Flange Head −


2 319−5641−02 2 Plate, Mounting − Switch Thread Forming (#8 x 5/8”)
3 319−5642−02 2 Plate, Mounting − Switch 7 526−0179 5 Washer, Flat (3/16)
4 331−0602 5 Clamp, Conduit 8 0332−3287 2 Tie, Cable
5 818−0231−02 24 Rivet, Pop

Copyright  2016 Cummins Inc. 123


AC Circuit Breaker Box
Begin Spec H

4
2
5

ÂÂ
ÂÂ
3 ÂÂ
ÂÂ

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Breaker, Circuit − Assembly 3 337−3466−01 1 Strap, Bond


320−2281−02 1 With Heater Cables 4 319−5774−02 1 Spacer, Control − Heater
320−2281−01 1 Without Heater Cables 5 331−0625 8 Clamp, Conduit
2 860−2009 4 Nut, Hex (M10 x 1.5)

124 Copyright  2016 Cummins Inc.


Control Housing

5
6

4
8
16
13

14

15
7 13
10
2
12 17

3
7

11

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Panel, Control Housing − Back 8 508−1090 A/R Grommet


319−5504−02 1 PCC3201 9 319−5723−02 1 Panel, Control Housing − Front
A026K380 1 PCC2100 (PCC2100)
2 319−5505−02 1 Panel, Control Housing − Left 10 319−5725−02 1 Panel, Control Housing − Front
Side (PCC3201)
3 319−5506−02 1 Panel, Control Housing − Right 11 319−5181−02 1 Bracket, Control (PCC2100)
Side 12 319−5188−02 2 Bracket, Terminal Box
4 319−5097−02 2 Panel, Control Housing (PCC3201)
5 319−5083−02 1 Panel, Control Housing − Top 13 319−5721−02 2 Bracket, Terminal Box
6 Screw, Hex Head (M8 x 1.25 x 14 856−0010 2 Washer, Lock − W/EIT
20) 15 405−9875−02 1 Cover, Access (Harness)
821−6003−02 47 PCC2100 16 821−6001−01 2 Screw, Hex Head (M5 x 0.8 x
821−6003−02 52 PCC3201 10)
7 821−6004−01 A/R Screw, Hex Head (M10 x 1.5 x 17 517−0132 1 Plug, Hole
20)

Copyright  2016 Cummins Inc. 125


Control Box Mounting
PCC2100

ÂÂÂ 8

ÂÂÂ
ÂÂ
9 2

10
ÂÂ

3
4

6 1

11

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 402−0527 4 Isolator, Vibration 7 821−0014 6 Screw, Hex Head (5/16−18 x


2 337−0049 1 Strap, Bond .50)
3 856−0010 2 Washer, Lock − W/EIT (3/8) 8 856−0008 2 Washer, Lock − W/EIT (5/16)
4 319−5750−02 1 Bracket, Control Box (Cover) 9 332−3740 1 Clamp, Strain
5 821−0016 2 Screw, Hex Head (5/16−18 x 10 814−2150 3 Screw, Flat Head − Cross
.75) Recessed (M3 x 0.5 x 10)
6 Screw, Hex Head (M8 x 1.25 x 11 319−6103−02 1 Bracket, Control Box (GCS)
16) 12 0821−5003−01 1 Screw, Hex Head (Not Shown)
821−6003−01 8 Used With Heavy Duty Air 13 0332−0941 A/R Tie, Cable (Not Shown)
Cleaner
821−6003−01 10 Used With Normal Duty Air
Cleaner

126 Copyright  2016 Cummins Inc.


This Page Intentionally Left Blank.

Copyright  2016 Cummins Inc. 127


Control Box Mounting
PCC2100

3 12

13
4
1

15

4
10
11
5

10
11
5

10
11 10
5 11
2 5 8

6
6

128 Copyright  2016 Cummins Inc.


Control Box Mounting
PCC2100

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 319−5559−02 1 Box, Control 8 0319−4456−02 1 Bracket


2 319−5471−02 1 Base, Control Box 9 0319−4457 1 Panel, Control
3 319−5027−02 1 Cover, Control 10 0526−2100 4 Washer, Flat
4 821−6002−03 17 Screw, Hex Head (M6 x 1 x 16) 11 0800−2054 4 Screw, Hex Head
5 856−0010 5 Washer, Lock − W/EIT (3/8) 12 098−5347 1 Label, Danger
6 821−6003−02 3 Screw, Hex Head (M8 x 1.25 x 13 319−5680−02 1 Panel, Control Access − Back
20) 14 0332−4131−01 1 Block, Terminal
7 870−2055 1 Nut, Lock − Flange (M8 x 1.25) 15 0815−0943−02 6 Screw, Hollow Head
(Not Shown)

Copyright  2016 Cummins Inc. 129


Control Box Installation
PCC2100

3
6

4
2

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 319−5558−02 1 Base, Control Box 5 821−6004−01 4 Screw, Hex Head (M10 x 1.5 x
2 319−5520−02 2 Channel, Support 20)
3 821−6002−03 12 Screw, Hex Head (M6 x 1 x 16) 6 518−0548−44 2 Clamp, Hose
4 821−6003−02 6 Screw, Hex Head (M8 x 1.25 x
20)

130 Copyright  2016 Cummins Inc.


Control Heater
PCC2100

2
3

2
3

7
6

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

541−1416 1 * Kit Heater, Relay 5 335−0173−01 1 Cable, Control Heater − 240V


1 Heater, Control 6 098−6195 1 Label, Caution
333−0661−01 1 120V 7 323−2003−02 1 Strain Relief
333−0661−02 1 240V
2 332−2420 3 Mount, Cable Tie *− Available for failed units, models DQCA, DQCB and
3 332−0942 3 Tie, Cable DQCC Specs A. Not required for functioning units.
4 335−0173 1 Cable, Control Heater − 120V

Copyright  2016 Cummins Inc. 131


Control Relay
PCC2100

5 6
1

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 332−3842−01 1 Rail, Terminal Block 5 Harness, Relay


2 819−1154 2 Screw, Pan Head − Cross 338−4508 1 24V
Recessed (M5 x 0.8 x 10) 338−4509 1 12V
3 Relay, Control − 24V 6 Suppressor, Voltage
307−2874 1 Standard Option 305−1009 1 Standard Option
307−2874 4 Customer Relay Option 305−1009 4 Customer Relay Option
4 332−2878 2 Bracket, End − Terminal

132 Copyright  2016 Cummins Inc.


This Page Intentionally Left Blank.

Copyright  2016 Cummins Inc. 133


Control − PCC2100
Spec A−K

19
30 23

9
2
31 4

3
10
11

5
1

24 14 16
24
6
22
27
15
28 24
18
12
34
32 29 35
25
21

36 26
20

7 Â
 33

8 13
Â
17

134 Copyright  2016 Cummins Inc.


Control − PCC2100
Spec A−K

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 319−4487 1 Box, Control 20 332−2420 2 Mount, Cable Tie


2 319−4488 1 Door Control 21 327−1275 1 Board, Printed Circuit − NCM
3 300−5467 1 Display, Digital 22 870−2213−02 4 Standoff, Hex Threaded − With
4 332−3896 4 Clamp, Cable NCM
5 300−5180 1 Board, Printed Circuit − 23 338−5027 1 Harness, Control Panel − LED
Bargraph Kit
6 300−5383 1 Board, Printed Circuit − LED 24 Screw, Pan Head − Cross
7 819−1137−02 4 Screw, Pan Head − Cross Recessed (M3 x 6)
Recessed (M3 x 8) 819−1137−01 9 Without Bargraph
8 098−7904 2 Label, Danger 819−1137−01 15 With Bargraph
9 A04U808 1 Harness, Control − Door 25 335−0189 1 Cable, Ribbon
10 402−0764−01 4 Mount, Isolator 26 332−1445 3 Tie, Cable
11 406−0845 1 Pin, Hinge 27 098−7918 1 Label, Information
12 327−1379−02 1 Board, Printed Circuit − Base 28 098−7961−01 1 Label, Information − Panel
13 319−4497 1 Guard, Electrical Insert
14 517−0356 1 Plug, Hole (Fits 22.5mm DIA. 29 098−7989 1 Label, Instruction − Torque
Hole) 30 308−0999 1 Switch, Emergency Stop
15 517−0357 1 Plug, Hole (Fits 38mm DIA. 31 308−1085 1 Switch, Selector
Hole) 32 098−8057 1 Label, Information − Rating
16 517−0355 2 Plug, Hole (Fits 16mm DIA. 33 337−0049 1 Strap, Bond
Hole) 34 323−1951 1 Connector, Plug
17 815−0792−02 2 Screw, Machine − Pan Head 35 323−1953 1 Connector, Plug Positive
(M4 x 0.7 x 8) 36 A046Y204 1 Shield, Wiring
18 819−1144 2 Screw, Pan Head − Cross
Recessed (M6 x 8)
19 Panel, Membrane
300−5446 1 With Bargraph
300−5447 1 Without Bargraph

Copyright  2016 Cummins Inc. 135


Control − PCC2100
Begin Spec L

19
33
23

9
2
4

3
10
11

5 1

24 24 14 16
6 22
27
15
28 24
18
12
29
21
25
26
31 20
32 7
Â
Â
30
8

17
13
Â

136 Copyright  2016 Cummins Inc.


Control − PCC2100
Begin Spec L

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 319−4487 1 Box, Control 18 819−1144 2 Screw, Pan Head − Cross


2 319−4488 1 Door Control Recessed (M6 x 8)
3 300−5467 1 Display, Digital 19 Panel, Membrane
4 332−3896 4 Clamp, Cable 300−5447 1 Without Bargraph
5 300−5180 1 Board, Printed Circuit − 300−5446 1 With Bargraph
Bargraph 20 332−2420 2 Mount, Cable Tie
6 300−5383 1 Board, Printed Circuit − LED 21 327−1275 1 Board, Printed Circuit − NCM
7 819−1137−02 4 Screw, Pan Head − Cross 22 870−2213−02 4 Standoff, Hex Threaded − With
Recessed (M3 x 8) NCM
8 098−7904 2 Label, Danger 23 338−5027 1 Harness, Panel Light
9 A040U808 1 Harness, Control − Door 24 819−1137−01 15 Screw, Pan Head − Cross
10 402−0764−01 4 Mount, Isolator Recessed (M3 x 6)
11 406−0845 1 Pin, Hinge 25 335−0189 1 Cable, Ribbon
12 327−1379−02 1 Board, Printed Circuit − Base 26 332−1445 3 Tie, Cable
(Includes Fuses) 27 098−7918 1 Label, Information
321−0321−06 1 Fuse, Fast − 10A 28 098−7961−01 1 Label, Information − Panel
321−0321−04 1 Fuse, Fast − 5A Insert
321−0321−01 1 Fuse, Fast − 2A 29 098−7989 1 Label, Instruction − Torque
13 319−4497 1 Guard, Electrical 30 337−0049 1 Strap, Bond
14 517−0356 1 Plug, Hole (Fits 22.5mm DIA. 31 323−1951 1 Connector, Plug (6 Position,
Hole) Vertical)
15 517−0357 1 Plug, Hole (Fits 38mm DIA. 32 323−1953 1 Connector, Plug Positive (22
Hole) Position, Vertical)
16 517−0355 2 Plug, Hole (Fits 16mm DIA. 33 319−6766 1 Guard, Electrical
Hole)
17 815−0792−02 2 Screw, Machine − Pan Head
(M4 x 0.7 x 8)

Copyright  2016 Cummins Inc. 137


Control Box Mounting
PCC3201

4
2
8
1

5
7 6
3
9
5

4 2

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 402−0666−01 4 Isolator, Vibration 6 821−6003−02 2 Screw, Hex Head (M8 x 1.25 x


2 526−0324 4 Washer, Flat (3/8) 20)
3 818−0231−02 8 Rivet, Pop 7 503−1418 − Hose, Fuel − Bulk (Order by the
4 815−0776 4 Screw, Hex Head − Flange − Foot − 4 Feet Required)
Thread Forming (M8 x 1.25 x 8 A041S508 1 Label, Instruction
45) 9 337−0049 1 Strap, Bond
5 853−0040−55 4 Washer, Lock 10 0332−1389 10 Tie, Cable (Not Shown)

138 Copyright  2016 Cummins Inc.


Control Box Installation
PCC3201

5 14 9
11 10
6
7 14
8 16

12 17

13
14

4
9
10
12 14
2

15

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 319−5558−02 1 Base, Control Box 10 332−0941 2 Tie, Cable


2 319−5520−02 2 Member, Support 11 319−5052−02 1 Bracket
3 821−6002−03 8 Screw, Hex Head 12 A041S508 2 Label, Instruction
4 319−5631−02 1 Bracket 13 319−5632−02 1 Bracket
5 402−0666−01 4 Isolator, Vibration 14 821−6003−02 16 Screw, Hex Head
6 526−0324 4 Washer, Flat 15 821−6004−01 4 Screw, Hex Head
7 815−0776 4 Screw, Hollow Head 16 853−2008 4 Washer, Lock
8 818−0231−02 8 Rivet, Pop 17 337−0049 1 Strap, Electrical
9 503−1418 2 Hose, Fuel 18 332−1389 A/R Tie, Cable (Not Shown)

Copyright  2016 Cummins Inc. 139


Control Heater
PCC3201

3
6
4
2

5
1

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

541−1416 1 *Kit Heater, Relay 4 332−3126−01 1 Endplate, Terminal


1 Heater Assembly, Control − 150 5 098−6195 2 Label, Caution
Watt 6 332−4002 1 Block, Terminal − Ground
333−0645−01 1 120 Volt 7 0332−0941 3 Tie, Cable (Not Shown)
333−0645−02 1 240 Volt
2 818−1150−02 2 Rivet, Drive *− Available for failed units, models DQCA, DQCB and
3 332−3125−01 2 Block, Terminal DQCC Specs A. Not required for functioning units.

140 Copyright  2016 Cummins Inc.


Control Box
PCC3201

18 17 11
25 19

21
12 14
15
10
21
12
14 6

13
23
1 6
4

5
24

11

22 7
16

3 20

9
8

26
2

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A034M148 1 Box, Control 14 870−2055 2 Nut, Lock − Flange (M8)


2 098−8121 1 Label, Information 15 821−2045 1 Screw, Locking − Flange (M8 x
3 818−1150−02 2 Rivet, Drive 1.25 x 16)
4 A029D229 1 Rail, Terminal 16 526−0008 2 Washer, Flat (M5)
5 815−0793−02 2 Screw, Flange Head (M5 x 0.8 17 319−5135−02 1 Bracket, Cable
x 10) 18 819−1157 2 Screw, Pan Head − Cross
6 823−0002−05 24 Screw, Pan Head − Torx − Recessed (M6 x 1 x 50)
Thread Forming (M4 x 0.7 x 19 503−1950 1 Clamp, J
14) 20 338−4363 1 Harness, Meter (Includes
7 332−2878 2 Block, Terminal Resistor)
8 338−4302 1 Harness, Control 21 526−0115 2 Washer, Flat
9 098−6635 1 Label, Ground 22 A043J487 1 Label, Information
10 517−0133 8 Plug, Hole 23 821−6002−02 8 Screw, Hex Head
11 870−2062 4 Nut, Nylon − Lock (M5) 24 098−8368 1 Label, Information
12 853−2008 2 Washer, Lock − W/ET (M8) 25 526−0399−57 1 Washer, Flat
13 337−0049 2 Strap, Ground 26 0332−0941 A/R Tie, Cable

Copyright  2016 Cummins Inc. 141


Control Door
PCC3201

21
22

25
1 23 17
16
18

15
11
37

13 3 9
2
36
12
6 4
32

31

26 5

27 6 30

29

19
8 20

29
10

34
24
35
28
33
7

142 Copyright  2016 Cummins Inc.


Control Door
PCC3201

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 319−5018−02 1 Door, Control Box 18 332−3491−01 6 * Terminal, Wire Pin


2 332−1911 15 Spacer, LED 19 300−4306 1 Regulator, Auto Voltage
3 300−5180 1 Board, Printed Circuit − 20 872−0019−01 2 Standoff
Bargraph 21 322−0361 1 Light, Panel
4 300−5179 1 Board, Printed Circuit − 22 322−0017 1 Lamp, Panel
Operator Panel − Digital 23 406−0930 1 Latch, Door (1/4 Turn)
5 326−0230 1 Display, Digital 24 406−0932−02 1 Latch, Cam (Single Point)
6 823−0001−01 12 Screw, Pan Head − Thread 25 322−0488 4 Lens, LED
Forming (M3 x 0.5 x 6) 26 319−4918−02 1 Bracket, Printed Circuit Board
7 526−2303 1 Washer, Double Hole 27 815−0796 4 Screw, Pan Head − Thread
8 860−2006 3 Nut, Hex (M5 x .8) Cutting (4−24 x 5/16)
9 870−2064−01 9 Nut, Nyloc (M4) 28 425−1799 2 Clamp, Cable
10 870−2062 3 Nut, Nylon − Lock (M5) 29 870−2062 4 Nut, Nylon − Lock (M5)
11 300−5685−01 1 Display, Control 30 332−0052 1 Clip, Wire
12 300−5181 1 Board, Printed Circuit − 31 406−0810 2 Hinge, Block
Software Panel 32 821−6001−01 4 Screw, Hex Head (M5 x 0.8 x
13 A035J965 1 Harness, Switch Panel 10)
Switch Panel With Knob 33 508−1186 2 Bumper
(Includes Parts Marked *) 34 405−7779 1 Gasket, Enclosure
14 323−1839 1 * Connector − 6 Pin (Not 35 319−5194 1 Cover, Printed Circuit Board
Illustrated) 36 319−5193 1 Bracket, Control
15 308−1085 1 * Switch, Selector − Switch Panel 37 319−6766 1 Guard, Electrical
With Knob
16 308−1228 1 * Switch, Push Button
17 323−1688 6 * Socket, Terminal * − Included in A035J965 Wiring Harness

Copyright  2016 Cummins Inc. 143


Card Cage
PCC3201

10

4
11
12

14

3
13
6

7 1

10
9

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 319−5096−02 1 Frame, Cabinet 10 815−0947 12 Screw (M3 x 10)


2 363−0183 1 Heatsink, Genset 11 319−5079 A/R Cover, Control − Blank
3 300−4970 1 Board, Printed Circuit − Fuel 12 Board, Printed Circuit − Parallel
4 541−0809 1 Board, Printed Circuit − NCM Genset
5 327−1390 1 Board, Printed Circuit − 327−1376−01 1 Full Feature (Marked #2)
Backplane 327−1376−02 1 Depop Feature (Marked #1)
6 815−0948 8 Screw, Torq (M4 x 6) 13 323−1848 1 Cover, 96-Pin Header
7 Guide, Metal Guide 14 327−1418 1 Board, Printed Circuit − Genset
406−0916 4 Left Side Base (Includes 340−0276−14
406−0917 4 Right Side Quick Blow Fuse)
8 815−0949 16 Screw (4−40 x 1/4) 340−0276−14 1 Fuse, Quick Blow
9 823−0002−04 8 Screw, Pan Head − Torx −
Thread Forming (M4 x 0.7 x
12)

144 Copyright  2016 Cummins Inc.


GCS Control

10

13
6
4

12
11

3
7

5
5

14

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 319−4316−03 1 Housing, Control 7 319−4134 1 Gasket, GDrive Cover


2 363−0198 1 Gasket, Heatsink 8 319−4178−02 1 Panel, Front
3 098−7718 1 Label, Window 9 319−5201−02 1 Panel, Control Box
4 363−0197 1 Heatsink, GDrive 10 327−1297 1 Board, Printed Circuit − HPI PT
5 823−0002−02 11 Screw, Pan Head − Thread 11 300−5274 1 Board, Printed Circuit − Main
Forming (M4 x 0.7 x 8) 12 332−3621 1 Standoff − Heatsink
6 823−0002−04 18 Screw, Pan Head − Thread 13 338−3804−01 1 Ribbon, Cable
Forming (M4 x 0.7 x 12) 14 526−2313 2 Washer, Flat (Plastic)

Copyright  2016 Cummins Inc. 145


GCS Mounting

1
5

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0821−6003−01 5 Screw, Hex Head 4 0332−1389 A/R Tie, Cable


2 0518−0703 2 Clamp 5 0856−0008 1 Washer, Lock
3 0518−0548−15 1 Clamp

146 Copyright  2016 Cummins Inc.


Ground Fault Relay
Local CT for 3 Pole Transformer Switch

11
13 1

8 12
6

7 10
9
5

21 2 4
19
17

21
17
3 5
19 17
17 6
20 18

16

15

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 307−3003−01 1 Relay, Ground Fault 12 870−0212 2 Nut, Self-Locking (1/4−20)


2 821−0017 2 Screw, Locking (5/16−18 x 1/2) 13 338−4386 1 Harness, Meter − Resistor
3 870−0257 2 Nut, Self-Locking (5/16−18) 14 0332−1445 10 Tie, Cable (Not Shown)
4 402−0354 4 Mount, Shock 15 315−1622 1 * Bracket, Transformer − Current
5 853−0005 8 Washer, Lock − W/ET (#8) 16 315−1621 1 * Transformer, Current
6 870−0221 8 Nut, Hex − W/ET (#8−32) 17 526−0003 8 * Washer, Flat (3/16)
7 Harness, Relay 18 812−0094 2 * Screw, Slotted − Round Head
338−4368 1 PCC 2100 (#8−32 x 3.50)
338−4408 1 PCC 3201 19 850−0025 4 * Washer, Lock − Split (#8)
8 332−2420 4 Mount, Cable Tie 20 812−0082 2 * Screw, Slotted − Round Head
9 319−5038−02 1 Plate, Mounting − Relay (#8−32 x .75)
10 315−1605−01 1 Transformer, Current (Used 21 860−0008 4 * Nut, Hex (#8−32)
With 4 Pole Separately
Derived Transfer Switch) * Used With 3 Pole Non-Separately Derived Transfer Switch
11 821−0010 2 Screw, Locking (1/4−20 x 1/2)

Copyright  2016 Cummins Inc. 147


Ground Fault Relay
Local CT for 4 Pole Transformer Switch

17 12

15

11
22 10
7
1 13
14

23
19
24
6 20

8 2
9 5 18
21
3

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A040J745 1 Bracket 14 870−0257 2 Nut, Self-Locking (5/16−18)


2 0526−0100 2 Washer, Flat 15 870−0221 8 Nut, Hex − W/ET (#8−32)
3 0800−0093 1 Screw, Hex Head 16 0800−0094 1 Screw, Hex Head (Not Shown)
4 0851−0023 2 Washer 17 338−4386 1 Harness, Meter − Resistor
5 0862−0016 2 Nut, Hex 18 Harness, Relay
6 315−1605−01 1 Transformer, Current 338−4368 1 PCC 2100
7 0821−6003−02 4 Screw, Hex Head 338−4408 1 PCC 3201
8 0821−2096−03 2 Screw, Flange Head Lock 19 0332−1445 10 Tie, Cable
9 0870−2054 2 Nut, Flange Lock 20 332−2420 4 Mount, Cable Tie
10 402−0354 4 Mount, Shock 21 0800−0096 2 Screw, Hex Head
11 319−5038−02 1 Plate, Mounting − Relay 22 A041A929 1 Busbar, Copper
12 307−3003−01 1 Relay, Ground Fault 23 A042X594 1 Busbar, Copper
13 821−0017 2 Screw, Locking (5/16−18 x 1/2) 24 A029G676 1 Label, Information

148 Copyright  2016 Cummins Inc.


Alarm Module

3
1

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 300−3998−01 1 Module, Alarm (24V) 3 870−2054 2 Nut, Locking (M6 x 1)


2 821−2034 2 Screw, Locking − Flange Head 4 323−2003−01 1 Strain Relief
(M6 x 1 x 20)

Copyright  2016 Cummins Inc. 149


Audible Alarm Module

10

8 3
4
5

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 098−7719−01 1 Label, Alarm 6 322−0493−04 1 Lens, LED (Green)


2 338−4351 1 Harness, Alarm (Includes the 7 322−0493−06 1 Lens, LED (Red)
Following Parts) 8 308−1105 1 Switch, Toggle
3 323−1899−01 3 Connecter, LED 9 333−0654 1 Alarm, Audible
4 322−0491 3 Lamp, LED − High Intensity 10 895−0401 1 Gasket, Audible Alarm
5 322−0493−05 1 Lens, LED (Amber)

150 Copyright  2016 Cummins Inc.


Pyrometer

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 098−7720−01 1 Label, Exhaust − Pyrometer 4 193−0493−01 1 Sender, Temperature


2 A043T369 1 Pyrometer, Exhaust 5 155−4529 1 Elbow, Exhaust − Outlet
3 A046J227 1 Harness, Meter − Pyrometer 6 0332−0941 5 Tie, Cable
(Labeled)

Copyright  2016 Cummins Inc. 151


Customer Relays

2
1

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Relay (24 Volt) 2 Socket, Relay


307−1056 1 Alarm Relay (K16) 323−1410−01 1 Alarm Relay
307−1056 3 Run Relay (K11,12,13) 323−1410−01 3 Run Relay

152 Copyright  2016 Cummins Inc.


PT/CT Module

2 1 2
3
4

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Board, Printed Circuit − PT/CT 2 870−2062 2 Nut, Nylon − Lock (M5)


Module 3 872−0019−01 1 Standoff
300−4308−01 1 120 Volts 4 332−0052 1 Clip, Wire
300−4308−02 1 240 Volts
300−4308−03 1 346 Volts

Copyright  2016 Cummins Inc. 153


Bus PT Module

2
3

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Board, Printed Circuit − Bus PT 2 870−2062 3 Nut, Nylon − Lock (M5)


Module 3 872−0019−01 2 Standoff
300−4985−01 1 120 Volts 4 319−5060 1 Guard, Electrical
300−4985−02 1 240 Volts
300−4985−03 1 346 Volts

154 Copyright  2016 Cummins Inc.


Current Transformer

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Transformer, Current
(CT1, CT2, CT3)
PCC2100
302−2057−34 3 Ratio 1893/1 or 3786/1 (600V)
302−2057−36 3 Ratio 2141/1 or 4282/1
(DQCA)
302−2057−40 3 Ratio 2762/1 or 5524/1
(DQCB)
302−2057−41 3 Ratio 2839/1 or 5678/1
(DQCC)
PCC3201
302−2057−34 3 Ratio 1893/1 or 3786/1 (600V)
302−2057−36 3 Ratio 2141/1 or 4282/1
(DQCA)
302−2057−40 3 Ratio 2762/1 or 5524/1
(DQCB)
302−2057−41 3 Ratio 2839/1 or 5678/1
(DQCC)

Copyright  2016 Cummins Inc. 155


Circuit Breaker − Left Side
600 Amp

8 23
22

47

45
40
46

41

39
48
56

1
2
3 61 59 19 20
60 4 18
31
21 37
44 7
14
13 32
10 43 57

17 40
16
15
33
30
11
36 41
35 42
34

9
49
54 5
55
50 51 52 53
8
29
27 28
26 24
25

12

38 55 6
58

156 Copyright  2016 Cummins Inc.


Circuit Breaker − Left Side
600 Amp

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 526−2140 10 Washer, Flat 32 337−3625 1 Busbar, Jumper


2 800−2114 5 Screw, Hex Head 33 800−0049 2 Screw, Hex Head
3 850−2012 5 Washer, Lock 34 332−1557 1 Lug, Solderless
4 860−2010 5 Nut 35 800−0053 2 Screw, Hex Head
5 A040B345 1 Box, Circuit Breaker 36 862−0003 2 Nut, Hex
6 319−5171−02 1 Cover, Circuit Breaker 37 098−8149 1 Label, Information
7 319−5088−02 1 Cover, Circuit Breaker 38 098−6635 1 Label, Ground
8 821−6003−02 51 Screw, Hex Head 39 098−6865 1 Label, Conduit Location
9 319−5179−02 1 Bracket 40 098−2304−01 2 Label, Warning
10 332−2512 8 Standoff, Insulator 41 098−2304 2 Label, Warning
11 337−3632 1 Busbar, Ground 42 A046J999 1 Label, Information
12 815−0261 2 Screw, Hollow Head 43 098−7701 1 Label, Neutral Disconnect
13 850−0050 8 Washer, Lock 44 A029G676 1 Label, Information
14 800−0048 8 Screw, Hex Head 45 098−5347 1 Label, Danger
15 526−0423 2 Washer 46 098−5347−02 1 Label, Danger
16 851−0048−02 10 Washer, Belleville 47 098−8144 1 Label, Information
17 800−0050 6 Screw, Hex Head 48 A035D601 1 Label, Information
18 319−5128−02 1 Bracket 49 098−5854−06 4 Label, Marking
19 821−6003−01 4 Screw, Hex Head 50 098−5854−10 1 Label, Bus Marking
20 A044T468 1 Breaker, Circuit 51 098−5854−09 1 Label, Marking
21 319−5102−04 1 Brace, Cover 52 098−5854−08 1 Label, Marking
22 821−6002−03 10 Screw, Hex Head 53 098−5854−07 1 Label, Marking
23 319−5078−06 1 Cup, Switch 54 526−0399−60 4 Washer, Flat
24 A040B391 1 Busbar, Ground 55 800−2063 6 Screw, Hex Head
25 332−3039 3 Lug, Solderless 56 A040B093 1 Cover, Circuit Breaker Box
26 800−0030 2 Screw, Hex Head 57 A041Z271 1 Panel, Terminal
27 800−0028 1 Screw, Hex Head 58 526−0399−61 2 Washer, Flat
28 851−0048−01 3 Washer, Belleville 59 226−4894−06 6 Lead
29 862−0015 3 Nut, Hex 60 226−4894−02 4 Lead
30 337−3631 1 Busbar, Neutral 61 508−1109 − Edging − 2.8 Feet
31 337−3623 1 Busbar, Neutral

Copyright  2016 Cummins Inc. 157


Circuit Breaker − Left Side
800 and 1200 Amp (Illustration #1)

5 12

11

17

15
13
16

14

19

18

1
2
1 6 8 6 3
2 10 7 9 7 4
6 8 6
10 7 9 7 3
4

800A
1200A

158 Copyright  2016 Cummins Inc.


Circuit Breaker − Left Side
800 and 1200 Amp (Illustration #1)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Washer, Flat 9 337−3628−02 1 Busbar, Circuit Breaker


526−2140 32 800A 10 1 Breaker, Circuit
526−2140 48 1200A 320−2182 1 800A Spec A−M
2 Screw, Hex Head 320−2183 1 1200A Spec A−M
800−2114 16 800A A054K405 1 800A Begin Spec N
800−2114 24 1200A A054K408 1 1200A Begin Spec N
3 Washer, Lock 11 821−6002−03 10 Screw, Hex Head
850−2012 16 800A 12 319−5078−05 1 Cup, Switch
850−2012 24 1200A 13 098−2304−01 2 Label, Warning
4 Nut 14 098−2304 2 Label, Warning
860−2010 16 800A 15 098−5347 1 Label, Danger
860−2010 24 1200A 16 098−5347−02 1 Label, Danger
5 821−6003−02 50 Screw, Hex Head 17 098−8144 1 Label, Information
6 337−3629−01 2 Busbar, Circuit Breaker 18 A035D601 1 Label, Information
7 337−3629−02 2 Busbar, Circuit Breaker 19 A040B093 1 Cover, Circuit Breaker Box
8 337−3628−01 1 Busbar, Circuit Breaker

Copyright  2016 Cummins Inc. 159


Circuit Breaker − Left Side
800 and 1200 Amp (Illustration #2)

44 14 3
45

22

32
33 23 34

10
9 42
6
13
12
11

24

21

7 30

27
26 31
25

35 1
40
41
36 37 38 39
20 4
19
18
16
15

17

8
29
2
28 41
43

160 Copyright  2016 Cummins Inc.


Circuit Breaker − Left Side
800 and 1200 Amp (Illustration #2)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A040B345 1 Box, Circuit Breaker 25 332−1557 1 Lug, Solderless


2 319−5171−02 1 Cover, Circuit Breaker 26 800−0053 2 Screw, Hex Head
3 319−5088−02 1 Cover, Circuit Breaker 27 862−0003 2 Nut, Hex
4 821−6003−02 50 Screw, Hex Head 28 098−6635 1 Label, Ground
5 319−5179−02 1 Bracket 29 098−6865 1 Label, Conduit Location
6 332−2512 8 Standoff, Insulator 30 098−2304−01 2 Label, Warning
7 337−3632 1 Busbar, Ground 31 098−2304 2 Label, Warning
8 815−0261 2 Screw, Hollow Head 32 098−8168 1 Label, Information (1200A)
9 850−0050 8 Washer, Lock 33 098−7701 1 Label, Neutral Disconnect
10 800−0048 8 Screw, Hex Head 34 A029G676 1 Label, Information
11 526−0423 2 Washer 35 098−5854−06 4 Label, Marking
12 851−0048−02 10 Washer, Belleville 36 098−5854−10 1 Label, Bus Marking
13 800−0050 6 Screw, Hex Head 37 098−5854−09 1 Label, Marking
14 319−5102−04 1 Brace, Cover 38 098−5854−08 1 Label, Marking
15 A040B391 1 Busbar, Ground 39 098−5854−07 1 Label, Marking
16 332−3039 5 Lug, Solderless 40 526−0399−60 4 Washer, Flat
17 800−0028 3 Screw, Hex Head 41 800−2063 6 Screw, Hex Head
18 800−0030 2 Screw, Hex Head 42 A041Z271 1 Panel, Terminal
19 851−0048−01 5 Washer, Belleville 43 526−0399−61 2 Washer, Flat
20 862−0015 5 Nut, Hex 44 Lead, Electrical
21 337−3631 1 Busbar, Neutral 226−4498−03 16 800A
22 337−3623 1 Busbar, Neutral 226−4498−03 24 1200A
23 337−3625 1 Busbar, Jumper 45 508−1109 − Edging − 2.8 Feet
24 800−0049 2 Screw, Hex Head

Copyright  2016 Cummins Inc. 161


Circuit Breaker − Left Side
1600, 2000 and 2500 Amp (Illustration #1)

20
19

21 23

24
22

25

27

28

26

15
17
16 1
2
8 3
4 18

9
10

15
17
16

11
12

13
14

162 Copyright  2016 Cummins Inc.


Circuit Breaker − Left Side
1600, 2000 and 2500 Amp (Illustration #1)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 526−2140 64 Washer, Flat 12 337−3619−02 1 Busbar, Breaker


2 800−2114 32 Screw, Hex Head 13 337−3620−01 1 Busbar, Breaker
3 850−2012 32 Washer, Lock 14 337−3621−01 1 Busbar, Breaker
4 860−2010 32 Nut 15 800−0094 27 Screw, Hex Head
5 319−5088−02 1 Cover, Circuit Breaker 16 851−0048−03 27 Washer, Belleville
6 821−6003−02 60 Screw, Hex Head 17 862−0005 27 Nut, Hex
7 232−4131 2 Spacer 18 337−3618 6 Busbar, Breaker
8 Breaker, Circuit 19 821−6002−03 10 Screw, Hex Head
320−2164−03 1 1600A Spec A−M 20 319−5078−04 1 Cup, Switch
320−2164−02 1 2000A Spec A−M 21 098−2304−01 2 Label, Warning
320−2164−01 1 2500A Spec A−M 22 098−2304 2 Label, Warning
A054K368 1 1600A Begin Spec N 23 098−8144 1 Label, Information
A054K366 1 2000A Begin Spec N 24 098−5347 1 Label, Danger
A054K364 1 2500A Begin Spec N 25 098−5347−02 1 Label, Danger
9 337−3620−02 2 Busbar, Breaker 26 098−6865 1 Label, Conduit Location
10 337−3621−02 2 Busbar, Breaker 27 A035D601 1 Label, Information
11 337−3619−01 1 Busbar, Breaker 28 A040B093 1 Cover, Circuit Breaker Box

Copyright  2016 Cummins Inc. 163


Circuit Breaker − Left Side
1600, 2000 and 2500 Amp (Illustration #2)

43

42

Detail E

1
2
53 3
4

54
51
38
33 25
18
34

35 40
37
15 36
14
10
19
18
17 5
16
9
12 41
8
32
37
18
17
11 20
21 49
50
24
23 44
22
7
30 45 46
31 47 48
27
28 26

29

13

39 50
52 6

164 Copyright  2016 Cummins Inc.


Circuit Breaker − Left Side
1600, 2000 and 2500 Amp (Illustration #2)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 526−2140 64 Washer, Flat 30 851−0048−01 7 Washer, Belleville


2 800−2114 32 Screw, Hex Head 31 862−0015 7 Nut, Hex
3 850−2012 32 Washer, Lock 32 337−3631 2 Busbar, Neutral
4 860−2010 32 Nut 33 337−3623 1 Busbar, Neutral
5 A040B345 1 Box, Circuit Breaker 34 337−3624 1 Busbar, Neutral
6 319−5171−02 1 Cover, Circuit Breaker 35 337−3625 1 Busbar, Jumper
7 821−6003−02 50 Screw, Hex Head 36 337−3627 1 Busbar, Neutral
8 319−5177−02 1 Bracket 37 800−0052 6 Screw, Hex Head
9 332−2744−07 2 Standoff, Insulator 38 098−8149 1 Label, Information
10 332−2512 5 Standoff, Insulator 39 098−6635 1 Label, Ground
11 332−2743−07 1 Standoff, Insulator 40 098−2304−01 2 Label, Warning
12 337−3626 1 Busbar, Ground 41 098−2304 2 Label, Warning
13 815−0261 2 Screw, Hollow Head 42 098−7701 1 Label, Neutral Disconnect
14 850−0050 8 Washer, Lock 43 A029G676 1 Label, Information
15 800−0048 8 Screw, Hex Head 44 098−5854−06 1 Label, Marking
16 526−0423 2 Washer 45 098−5854−10 1 Label, Bus Marking
17 851−0048−02 8 Washer, Belleville 46 098−5854−09 1 Label, Marking
18 800−0050 3 Screw, Hex Head 47 098−5854−08 1 Label, Marking
19 232−4131 2 Spacer 48 098−5854−07 1 Label, Marking
20 337−3620−02 2 Busbar, Breaker 49 526−0399−60 4 Washer, Flat
21 337−3621−02 2 Busbar, Breaker 50 800−2063 6 Screw, Hex Head
22 800−0094 27 Screw, Hex Head 51 A041Z271 1 Panel, Terminal
23 851−0048−03 27 Washer, Belleville 52 526−0399−61 2 Washer, Flat
24 862−0005 27 Nut, Hex 53 Lead, Electrical
25 319−5102−03 1 Brace, Cover 226−4498−03 28 1600A
26 A040B391 1 Busbar, Ground 226−4498−03 40 2000A
27 332−3039 7 Lug, Solderless 226−4498−03 48 2500A
28 800−0028 5 Screw, Hex Head 54 508−1109 − Edging − 2.8 Feet
29 800−0030 2 Screw, Hex Head

Copyright  2016 Cummins Inc. 165


Circuit Breaker − Right Side
600 Amp

10 25

24
49
42
47
48
43

50

1
2
3
6 46
21 4
22 22 61 60
59 45
39 23
8
33
9 12
34 15
42 17 16
18
19
35
32
13
43
36
44 37
5 38

11
56 27
57 51 28
10 29
55 54 53 52 30 31
26
14

7 58 40
57
41

166 Copyright  2016 Cummins Inc.


Circuit Breaker − Right Side
600 Amp

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 526−2140 10 Washer, Flat 32 337−3631 1 Busbar, Neutral


2 800−2114 5 Screw, Hex Head 33 337−3623 1 Busbar, Neutral
3 850−2012 5 Washer, Lock 34 337−3625 1 Busbar, Jumper
4 860−2010 5 Nut 35 800−0049 2 Screw, Hex Head
5 A040B345 1 Box, Circuit Breaker 36 332−1557 1 Lug, Solderless
6 A040A937 1 Cover, Circuit Breaker Box 37 800−0053 2 Screw, Hex Head
7 319−5171−02 1 Cover, Circuit Breaker 38 862−0003 2 Nut, Hex
8 319−5088−02 1 Cover, Circuit Breaker 39 098−8149 1 Label, Information
9 A041Z273 1 Panel, Terminal 40 098−6635 1 Label, Ground
10 821−6003−02 51 Screw, Hex Head 41 098−6865 1 Label, Conduit Location
11 319−5179−02 1 Bracket 42 098−2304−01 2 Label, Warning
12 332−2512 8 Standoff, Insulator 43 098−2304 2 Label, Warning
13 337−3632 1 Busbar, Ground 44 A046J999 1 Label, Information
14 815−0261 2 Screw, Hollow Head 45 098−7701 1 Label, Neutral Disconnect
15 850−0050 8 Washer, Lock 46 A029G676 1 Label, Information
16 800−0048 8 Screw, Hex Head 47 098−5347 1 Label, Danger
17 526−0423 2 Washer 48 098−5347−02 1 Label, Danger
18 851−0048−02 10 Washer, Belleville 49 098−8144 1 Label, Information
19 800−0050 6 Screw, Hex Head 50 A035D601 1 Label, Information
20 319−5128−02 1 Bracket 51 098−5854−06 4 Label, Marking
21 821−6003−01 4 Screw, Hex Head 52 098−5854−10 1 Label, Bus Marking
22 A044T468 1 Breaker, Circuit 53 098−5854−09 1 Label, Marking
23 319−5102−04 1 Brace, Cover 54 098−5854−08 1 Label, Marking
24 821−6002−03 10 Screw, Hex Head 55 098−5854−07 1 Label, Marking
25 319−5078−06 1 Cup, Switch 56 526−0399−60 4 Washer, Flat
26 A040B391 1 Busbar, Ground 57 800−2063 6 Screw, Hex Head
27 332−3039 3 Lug, Solderless 58 526−0399−61 2 Washer, Flat
28 800−0030 2 Screw, Hex Head 59 226−4894−06 6 Lead
29 800−0028 1 Screw, Hex Head 60 226−4894−02 4 Lead
30 851−0048−01 3 Washer, Belleville 61 508−1109 − Edging − 2.8 Feet
31 862−0015 3 Nut, Hex

Copyright  2016 Cummins Inc. 167


Circuit Breaker − Right Side
800 and 1200 Amp (Illustration #1)

13

12

18

16

14 17

19
15

9 7 1
7 10 8
8 2
11 3
4

168 Copyright  2016 Cummins Inc.


Circuit Breaker − Right Side
800 and 1200 Amp (Illustration #1)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 526−2140 A/R Washer, Flat 320−2182 1 800A Spec A−M


2 800−2114 A/R Screw, Hex Head A054K408 1 1200A Begin Spec N
3 850−2012 A/R Washer, Lock A054K405 1 800A Begin Spec N
4 860−2010 A/R Nut 12 821−6002−03 10 Screw, Hex Head
5 A040A937 1 Cover, Circuit Breaker Box 13 319−5078−05 1 Cup, Switch
6 821−6003−02 50 Screw, Hex Head 14 098−2304−01 2 Label, Warning
7 337−3629−01 2 Busbar, Circuit Breaker 15 098−2304 2 Label, Warning
8 337−3629−02 2 Busbar, Circuit Breaker 16 098−5347 1 Label, Danger
9 337−3628−01 1 Busbar, Circuit Breaker 17 098−5347−02 1 Label, Danger
10 337−3628−02 1 Busbar, Circuit Breaker 18 098−8144 1 Label, Information
11 Breaker, Circuit 19 A035D601 1 Label, Information
320−2183 1 1200A Spec A−M

Copyright  2016 Cummins Inc. 169


Circuit Breaker − Right Side
800 and 1200 Amp (Illustration #2)

38 27

37 Detail F

48 1
2
47
10 3
13 28 4
36 18 14
49

26
7

15
16
17

34 28
25
35
11
29
30
31
9

39
20
5 22
43 42 41 40 23
24

44
45 21

19
12
6
33
46 32
45

170 Copyright  2016 Cummins Inc.


Circuit Breaker − Right Side
800 and 1200 Amp (Illustration #2)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 526−2140 A/R Washer, Flat 27 337−3625 1 Busbar, Jumper


2 800−2114 A/R Screw, Hex Head 28 800−0049 2 Screw, Hex Head
3 850−2012 A/R Washer, Lock 29 332−1557 1 Lug, Neutral
4 860−2010 A/R Nut 30 800−0053 2 Screw, Hex Head
5 A040B345 1 Box, Circuit Breaker 31 862−0003 2 Nut, Hex
6 319−5171−02 1 Cover, Circuit Breaker 32 098−6635 1 Label, Ground
7 A041Z273 1 Panel, Terminal 33 098−6865 1 Label, Conduit Location
8 821−6003−02 50 Screw, Hex Head 34 098−2304−01 2 Label, Warning
9 319−5179−02 1 Bracket 35 098−2304 2 Label, Warning
10 332−2512 8 Standoff, Insulator 36 098−8169 1 Label, Information
11 337−3632 1 Busbar, Ground 37 098−7701 1 Label, Neutral Disconnect
12 815−0261 2 Screw, Hollow Head 38 A029G676 1 Label, Information
13 850−0050 8 Washer, Lock 39 098−5854−06 4 Label, Marking
14 800−0048 8 Screw, Hex Head 40 098−5854−10 1 Label, Bus Marking
15 526−0423 2 Washer 41 098−5854−09 1 Label, Marking
16 851−0048−02 10 Washer, Belleville 42 098−5854−08 1 Label, Marking
17 800−0050 6 Screw, Hex Head 43 098−5854−07 1 Label, Marking
18 319−5102−04 1 Brace, Cover 44 526−0399−60 4 Washer, Flat
19 A040B391 1 Busbar, Ground 45 800−2063 6 Screw, Hex Head
20 332−3039 5 Lug, Solderless 46 526−0399−61 2 Washer, Flat
21 800−0028 3 Screw, Hex Head 47 319−5088−02 1 Cover, Circuit Breaker
22 800−0030 2 Screw, Hex Head 48 Lead, Electrical
23 851−0048−01 5 Washer, Belleville 226−4894−02 24 1200A
24 862−0015 5 Nut, Hex 226−4894−02 16 800A
25 337−3631 1 Busbar, Neutral 49 508−1109 − Edging − 2.8 Feet
26 337−3623 1 Busbar, Neutral

Copyright  2016 Cummins Inc. 171


Circuit Breaker − Right Side
1600, 2000 and 2500 Amp (Illustration #1)

6
20
19
21 25

23
22

24

26

17
16
15 1
2
8 3
4
18

9
10

17
16
15

11
12

13
14

172 Copyright  2016 Cummins Inc.


Circuit Breaker − Right Side
1600, 2000 and 2500 Amp (Illustration #1)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 526−2140 64 Washer, Flat 11 337−3619−01 1 Busbar, Circuit Breaker


2 800−2114 32 Screw, Hex Head 12 337−3619−02 1 Busbar, Circuit Breaker
3 850−2012 32 Washer, Lock 13 337−3620−01 2 Busbar, Circuit Breaker
4 860−2010 32 Nut 14 337−3621−01 2 Busbar, Circuit Breaker
5 A040A937 1 Cover, Circuit Breaker Box 15 800−0094 27 Screw, Hex Head
6 821−6003−02 50 Screw, Hex Head 16 851−0048−03 27 Washer, Belleville
7 232−4131 2 Spacer 17 862−0005 27 Nut, Hex
8 Breaker, Circuit 18 337−3618 6 Busbar, Breaker
320−2164−01 1 2500A Spec A−M 19 821−6002−03 10 Screw, Hex Head
320−2164−02 1 2000A Spec A−M 20 319−5078−04 1 Cup, Switch
320−2164−03 1 1600A Spec A−M 21 098−2304−01 2 Label, Warning
A054K364 1 2500A Begin Spec N 22 098−2304 2 Label, Warning
A054K366 1 2000A Begin Spec N 23 098−5347 1 Label, Danger
A054K368 1 1600A Begin Spec N 24 098−5347−02 1 Label, Danger
9 337−3620−02 1 Busbar, Circuit Breaker 25 098−8144 1 Label, Information
10 337−3621−02 1 Busbar, Circuit Breaker 26 A035D601 1 Label, Information

Copyright  2016 Cummins Inc. 173


Circuit Breaker − Right Side
1600, 2000 and 2500 Amp (Illustration #2)

1
2
3
7 40 27 55 20 4

56
45 35
36
46
37
38

8 12
16
17
43 39
11
18 13
19 19
20 20
21 39

34
24
14 25
44
26

5 22
23

10 47 29
30
51 50 49 48 32
9
33
52
53
31
28

15

54
53

6 41

42

174 Copyright  2016 Cummins Inc.


Circuit Breaker − Right Side
1600, 2000 and 2500 Amp (Illustration #2)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 526−2140 64 Washer, Flat 31 800−0030 2 Screw, Hex Head


2 800−2114 32 Screw, Hex Head 32 851−0048−01 7 Washer, Belleville
3 850−2012 32 Washer, Lock 33 862−0015 7 Nut, Hex
4 860−2010 32 Nut 34 337−3631 2 Busbar, Neutral
5 A040B345 1 Box, Circuit Breaker 35 337−3623 1 Busbar, Neutral
6 319−5171−02 1 Cover, Circuit Breaker 36 337−3624 1 Busbar, Neutral
7 319−5088−02 1 Cover, Circuit Breaker 37 337−3625 1 Busbar, Jumper
8 A041Z273 1 Panel, Terminal 38 337−3627 1 Busbar, Neutral
9 821−6003−02 50 Screw, Hex Head 39 800−0052 6 Screw, Hex Head
10 319−5177−02 1 Bracket 40 098−8149 1 Label, Information
11 332−2744−07 2 Standoff, Insulator 41 098−6635 1 Label, Ground
12 332−2512 5 Standoff, Insulator 42 098−6865 1 Label, Conduit Location
13 332−2743−07 1 Standoff, Insulator 43 098−2304−01 2 Label, Warning
14 337−3626 1 Busbar, Ground 44 098−2304 2 Label, Warning
15 815−0261 2 Screw, Hollow Head 45 098−7701 1 Label, Neutral Disconnect
16 850−0050 8 Washer, Lock 46 A029G676 1 Label, Information
17 800−0048 8 Screw, Hex Head 47 098−5854−06 4 Label, Marking
18 526−0423 2 Washer 48 098−5854−10 1 Label, Bus Marking
19 851−0048−02 8 Washer, Belleville 49 098−5854−09 1 Label, Marking
20 800−0050 3 Screw, Hex Head 50 098−5854−08 1 Label, Marking
21 232−4131 2 Spacer 51 098−5854−07 1 Label, Marking
22 337−3620−01 2 Busbar, Circuit Breaker 52 526−0399−60 4 Washer, Flat
23 337−3621−01 2 Busbar, Circuit Breaker 53 800−2063 6 Screw, Hex Head
24 800−0094 27 Screw, Hex Head 54 526−0399−61 2 Washer, Flat
25 851−0048−03 27 Washer, Belleville 55 Lead
26 862−0005 27 Nut, Hex 226−4894−02 48 2500A
27 319−5102−03 1 Brace, Cover 226−4894−02 40 2000A
28 A040B391 1 Busbar, Ground 226−4894−02 28 1600A
29 332−3039 7 Lug, Solderless 56 508−1109 − Edging − 2.8 Feet
30 800−0028 5 Screw, Hex Head

Copyright  2016 Cummins Inc. 175


Circuit Breaker Accessories

4
6

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 320−2196−01 2 Switch − Used as a Trip 4 800−0054 16 Screw, Cap − Hex Head


Alarm or Auxiliary Contact (3/8−16 x 2.00)
2 320−2196−02 1 24 Volt Shunt Trip 5 851−0022 16 Washer, Spring (3/8)
3 332−3949 8 Lug, Cable − Solderless 6 862−0003 16 Nut, Hex (3/8)

176 Copyright  2016 Cummins Inc.


This Page Intentionally Left Blank.

Copyright  2016 Cummins Inc. 177


Neutral Link
Begin Spec L

5
4
6
7
5
4
6
7

8
9

3 5
12
Left Hand Configuration 6
7
5
4
6
7

10

Right Hand Configuration 5


12
11 6
7

178 Copyright  2016 Cummins Inc.


Neutral Link
Begin Spec L

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A041A935 1 Busbar, Copper 7 0862−0016 A/R Nut, Hex


2 A041A931 1 Busbar, Copper 8 A029G676 1 Label, Information
3 0800−0095 2 Screw, Hex Head 9 A042X594 1 Busbar, Copper
4 0851−0023 3 Washer 10 A041A929 1 Busbar, Copper
5 0800−0094 A/R Screw, Hex Head 11 0800−0096 2 Screw, Hex Head
6 0526−0100 A/R Washer, Flat 12 0851−0023 2 Washer

Copyright  2016 Cummins Inc. 179


AC Wiring Harness
Diode Harness
PCC3201

3
5

2
4

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 338−4002 1 Harness, Wiring − AC (Includes 5 338−3894 1 Harness, Wiring − Diode


the Following Parts) 6 338−4463−01 1 Harness, Wiring − AC (Used with
2 323−1643−01 1 Housing, Plug and Cap Bass Mounted Enclosure −
3 323−1644−03 1 Housing, Plug and Cap F200−2, F201−2, F202−2,
4 323−1648 15 Socket, Contact F203−2, F204−2, F205−2)

180 Copyright  2016 Cummins Inc.


PMG Wiring Harness
PCC2100

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 338−4186 1 Harness, Wiring − PMG 2 323−1523 1 Plug, Connector (24 Place)


(Includes Plug)

Copyright  2016 Cummins Inc. 181


Wiring Harness
Engine Extension

21
3 4
2
5

6 8
7 9
10 11

12
13 16
14 15

17

20
18 19

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 338−4314 Harness, Wiring − Engine 10 323−1626 1 Wedge (Used With 323−1625


Extension (Includes Items 2 Housing)
through 20) − PCC3201 11 323−1492 19 Socket, Contact
2 Connector, Contact 12 323−1493 1 Plug, Connector (3 Place)
323−1841 1 9 Place (Includes Screws and 13 323−1503 1 Wedge
Locknuts) 14 323−1847−01 9 Pin, Connector
323−1837 2 50 Place (Includes Backshell 15 323−1843 2 Grommet
and Hardware) 16 307−2817−02 1 Relay
3 323−1835−01 54 Socket, Contact (5/8” Long) 17 323−2052 1 Connector, Plug (19 Pin)
4 323−1835−02 24 Socket, Contact (7/8” Long) 18 323−2051 1 Connector, Plug (33 Socket)
5 323−1752 30 Socket, Contact 19 323−2050 1 Connector, Plug (33 Pin)
6 323−1838 6 Pin, Contact 20 323−1888 1 Connector, Boot
7 323−1491 58 Pin, Contact (Used With 21 338−4579 1 Harness, Wiring − Engine
323−1625 Housing) Extension − PCC2100
8 323−1834 42 Pin, Contact
9 323−1625 1 Housing, Connector (6 Place)
(Inline D)

182 Copyright  2016 Cummins Inc.


Wiring Harness
Starter

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Harness, Wiring − Starter − 2 323−1451 1 Connector, 4-Way


(Includes The Following 3 323−1444 2 Pin, Terminal
Parts) 4 323−1445 4 Seal, Cable
338−4524 1 PCC2100
338−4573 1 PCC3201

Copyright  2016 Cummins Inc. 183


Miscellaneous Wiring Harness − PCC3201
Alarm
LCL
Meter (Resistor)
Relay

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 338−4351 1 Harness, Wiring − Alarm − 4 338−4408 1 Harness, Wiring − Relay −


PCC3201 PCC3201
2 338−3938 1 Harness, Wiring − LCL − 5 338−4363 1 Harness, Wiring − Meter
PCC3201 (Resistor) (3.0 Ohm, 5W) −
3 338−4386 1 Harness, Wiring − Meter PCC3201
(Resistor) (2.5 Ohm, 5W) −
PCC3201

184 Copyright  2016 Cummins Inc.


Wiring Harness
Engine and Control
PCC2100

2
1

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 338−4689 1 Harness, Wiring − Engine 2 Harness, Wiring − Control


338−4505 1 Spec A−G
A026K563 1 Begin Spec H

Copyright  2016 Cummins Inc. 185


Operator Switch

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 308−1045 1 Switch, Key Operator 4 308−1162 1 Knob, Replacement


2 308−1046 2 Key − Spare (Key Only) 5 308−1085 1 Switch, Selector
3 308−0998 1 Switch, Selector

186 Copyright  2016 Cummins Inc.


15 Amp Charger Mounting
Begin Spec H

10

2
3

1
4
7

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A029Y213 1 Control, Battery Charger 6 098−6387 1 Label, Caution


2 319−5992−02 1 Cover, Control 7 098−6162 1 Label, Warning
3 821−6002−03 7 Screw, Hex Head (M6 x 1 x 16) 8 331−0027 2 Connector, Romex (1/2”) (Not
4 821−6001−02 4 Screw, Hex Head (M5 x 0.8 x Shown)
12) 9 338−4300−03 1 Harness, Battery Charger
5 098−6161 1 Label, Danger 10 335−0173−06 1 Cable

Copyright  2016 Cummins Inc. 187


Labels

1 2 3 4 5 6

10 11 12 13
7 8 9

20

14 15 16

21
17
18

22

19

23

188 Copyright  2016 Cummins Inc.


Labels

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 098−4730 A/R Label, Warning 15 Label, Insert


2 098−6775 A/R Label, Water Drain and Oil 098−7883−01 1 Portuguese
Drain 098−7883−02 1 French
3 098−4500 A/R Label − Prototype Tested 098−7883−04 1 Dutch
4 098−4798 A/R Label, Warning 098−7883−05 1 German
5 098−5842 A/R Label, Caution 098−7883−07 1 Swedish
6 098−5347 A/R Label, Danger 098−7883−08 1 Italian
7 098−5822 A/R Label, Warning 098−7883−09 1 Czech
8 Label, Logo 098−7883−10 1 Finnish
098−7902−03 A/R 118.2mm x 299.2mm 16 098−5393 2 Label, Warning
098−7902−01 A/R 71.2mm x 180.3mm 17 098−7877 1 Label, Battery Warning
098−7902−16 A/R 361.1mm x 914.1mm 18 098−8169 1 Label, Information
9 098−6074−02 A/R Label, Warning 19 098−7451 2 Label, Caution
10 098−5759 A/R Label, Warning 20 098−8194 2 Label, Information
11 098−6118 A/R Label, Cabinet 21 098−8505−02 2 Label, Information
12 098−4732 A/R Label, Warning 22 098−8445 1 Label, Information
13 098−5387 A/R Label, Danger 23 098−8220 2 Label, Information
14 098−8143 A/R Label, Information

Copyright  2016 Cummins Inc. 189


Labels (Continued)

1 2

190 Copyright  2016 Cummins Inc.


Labels (Continued)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A041T486 1 Label, Information 4 A041U563 1 Label, Information


2 A041T769 1 Label, Information 5 A035D601 1 Label, Information
3 A041V081 1 Label, Information 6 0098−8144 1 Label, Information

Copyright  2016 Cummins Inc. 191


Accessories Kits

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 A041D143 1 Kit, Accessories (Includes the 2 A041D139 1 Kit, Accessories (Includes the
Indented Parts Below) Indented Parts Below)
A041D128 2 Filter, Oil A041D128 2 Filter, Oil
A029Y286 2 Element, Air Filter A041D137 1 Filter, Air
A029Y301 2 Element, Air Filter A041D138 2 Separator, Fuel Water
A041D138 2 Separator, Fuel Water

192 Copyright  2016 Cummins Inc.


Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

0098−8144, 191 0800−2060, 65 , 69 , 73 , 098−5387, 189 098−7883−05, 189


77
0098−8185, 96 098−5393, 189 098−7883−07, 189
0800−6056, 26
0319−4456−02, 129 098−5759, 189 098−7883−08, 189
0815−0943−02, 129
0319−4457, 129 098−5822, 189 098−7883−09, 189
0821−2096−03, 148
0319−5181−02, 37 098−5842, 189 098−7883−10, 189
0821−5003−01, 126
0319−5188−02, 39 098−5854−06, 46 , 50 , 55 098−7902−01, 189
0821−6003−01, 146 , 58 , 62 , 66 , 70 , 75 ,
0319−5750−02, 37 157 , 161 , 165 , 167 , 098−7902−03, 189
0821−6003−02, 44 , 45 ,
0319−5877, 78 171 , 175 098−7902−16, 189
62 , 65 , 66 , 70 , 75 ,
0332−0941, 126 , 140 , 148 098−5854−07, 46 , 50 , 55 098−7904, 135 , 137
141 , 151 , 58 , 62 , 66 , 70 , 75 ,
0821−6003−03, 62 , 66 , 157 , 161 , 165 , 167 , 098−7918, 135 , 137
0332−1389, 138 , 146 70 , 75 171 , 175 098−7961−01, 135 , 137
0332−1445, 147 , 148 0821−6004−04, 62 , 65 , 098−5854−08, 46 , 50 , 55
66 , 69 , 73 , 77 098−7989, 135 , 137
0332−2744−06, 65 , 69 , , 58 , 62 , 66 , 70 , 75 ,
73 , 77 0850−0040, 78 157 , 161 , 165 , 167 , 098−8057, 135
171 , 175 098−8121, 141
0332−3287, 123 0851−0023, 65 , 69 , 70 ,
73 , 75 , 77 , 148 , 179 098−5854−09, 46 , 50 , 55 098−8143, 189
0332−4131−01, 129 , 58 , 62 , 66 , 70 , 75 ,
0337−0049, 40 157 , 161 , 165 , 167 , 098−8144, 157 , 159 , 163
0851−0048−01, 65 , 69 , 171 , 175 , 167 , 169 , 173
0402−0527, 40 73 , 77
098−5854−10, 46 , 50 , 55 098−8149, 157 , 165 , 167
0517−0131, 44 , 45 0856−0008, 40 , 41 , 42 , , 58 , 62 , 66 , 70 , 75 , , 175
146 157 , 161 , 165 , 167 ,
0517−0132, 37 098−8168, 161
0856−0013, 18 171 , 175
0518−0548−15, 146 098−8169, 171 , 189
0860−2008, 62 , 65 , 66 , 098−6030, 13
0518−0703, 146 69 , 70 , 73 , 75 , 77 098−8194, 189
098−6074−02, 189
0526−0100, 65 , 69 , 70 , 0862−0016, 65 , 69 , 70 , 098−8220, 189
73 , 75 , 77 , 148 , 179 098−6118, 189
73 , 75 , 77 , 148 , 179 098−8368, 141
098−6161, 187
0526−0115, 40 098−8445, 189
0862−0026−76, 23 098−6162, 187
0526−0451, 26 , 62 , 65 , 098−8505−02, 189
0870−0550−07, 40 098−6195, 13 , 131 , 140
66 , 69 , 70 , 73 , 75 , 101−0829−02, 13
77 0870−2054, 148 098−6387, 187
101−0830, 13
0526−2100, 129 098−2235−02, 14 098−6635, 43 , 46 , 50 , 55
, 58 , 70 , 75 , 141 , 128−0108, 13
0800−0003, 78 098−2304, 157 , 159 , 161 157 , 161 , 165 , 167 ,
, 163 , 165 , 167 , 169 130−4546, 13
0800−0025, 40 171 , 175
, 171 , 173 , 175 130−4552, 14
0800−0028, 40 098−6775, 189
098−2304−01, 157 , 159 , 130−5175−02, 17
0800−0088, 65 , 69 , 73 , 161 , 163 , 165 , 167 , 098−6865, 157 , 161 , 163
77 169 , 171 , 173 , 175 , 167 , 171 , 175 130−6242−02, 13

0800−0090, 49 , 53 098−4500, 189 098−7451, 189 130−6307−02, 26

0800−0091, 65 , 69 , 73 , 098−4730, 189 098−7701, 157 , 161 , 165 130−6307−03, 92


77 , 167 , 171 , 175
098−4732, 189 130−6307−04, 26 , 92
0800−0093, 65 , 69 , 70 , 098−7718, 145
098−4798, 189 130−6320−02, 17
73 , 75 , 77 , 148 098−7719−01, 150
098−5347, 13 , 43 , 129 , 130−6321−02, 17
0800−0094, 65 , 69 , 73 , 157 , 159 , 163 , 167 , 098−7720−01, 151
77 , 148 , 179 130−6322−02, 17
169 , 173 , 189 098−7877, 189
0800−0095, 179 130−6323−02, 17
098−5347−01, 14
098−7883−01, 189
0800−0096, 148 , 179 130−6324−02, 17
098−5347−02, 43 , 157 , 098−7883−02, 189
0800−2054, 129 159 , 163 , 167 , 169 , 130−6325−02, 17
173 098−7883−04, 189

Copyright  2016 Cummins Inc. 193


Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

130−6326−02, 17 155−4412−02, 94 , 95 300−4985−02, 154 315−1621, 147


130−6327−02, 17 155−4414−01, 94 , 95 300−4985−03, 154 315−1622, 147
130−6328−02, 17 155−4415−01, 95 300−5179, 143 319−2236, 9
130−6560, 17 155−4415−02, 94 300−5180, 135 , 137 , 143 319−4134, 145
130−6988, 15 , 16 155−4422, 94 , 95 300−5181, 143 319−4178−02, 145
130−7039−02, 16 155−4454, 114 300−5274, 145 319−4316−03, 145
130−7040−02, 16 155−4455, 114 300−5383, 135 , 137 319−4487, 135 , 137
130−7414−02, 97 155−4514, 94 , 95 300−5446, 135 , 137 319−4488, 135 , 137
130−7486−02, 97 155−4516, 94 , 95 300−5447, 135 , 137 319−4497, 135 , 137
130−7487−02, 97 155−4529, 151 300−5467, 135 , 137 319−4787−02, 14
130−7488−02, 97 159−1657−01, 85 300−5685−01, 143 319−4918−02, 143
130−7508, 97 159−1657−02, 85 300−6480−02, 13 319−5018−02, 143
130−7518, 97 159−1657−03, 85 302−2057−34, 155 319−5027−02, 129
130−7519, 97 159−1657−05, 85 302−2057−36, 155 319−5038−02, 147 , 148
130−7520, 97 159−1657−06, 85 302−2057−40, 155 319−5052−02, 139
140−1548, 10 , 11 159−1657−07, 85 302−2057−41, 155 319−5056−02, 86
140−2052, 10 159−1657−09, 85 305−1009, 132 319−5060, 154
140−2098, 11 159−1657−10, 85 306−3467, 91 319−5078−04, 163 , 173
140−2099, 11 159−1657−11, 85 306−4966, 91 319−5078−05, 159 , 169
140−3230, 11 159−1657−13, 85 306−5073, 89 319−5078−06, 157 , 167
140−3529−02, 11 159−1657−15, 85 306−5076, 89 319−5079, 144
140−3737, 10 179−4148, 123 307−1056, 152 319−5083−02, 32 , 125
140−3739−02, 10 193−0493−01, 151 307−2621−02, 9 319−5084−02, 43
140−3741−02, 10 193−0529−03, 9 307−2817−02, 14 , 86 , 319−5088−02, 43 , 157 ,
122 , 182 161 , 163 , 167 , 171 ,
140−4023−02, 11 226−4498−03, 161 , 165 175
307−2859, 14
149−2758−01, 87 226−4894−02, 157 , 167 , 319−5096−02, 144
171 , 175 307−2874, 132
149−2758−02, 87 319−5097−02, 32 , 125
226−4894−06, 157 , 167 307−3003−01, 147 , 148
149−2758−03, 87 319−5102−03, 165 , 175
232−3849, 31 307−3089, 14
149−2758−04, 87
319−5102−04, 157 , 161 ,
232−3941−01, 15 , 81 308−0973, 86 167 , 171
151−0411, 9
232−3941−02, 15 , 81 308−0998, 186
155−3021, 13 319−5125, 106
232−3941−03, 15 , 81 308−0999, 106 , 135 319−5128−02, 157 , 167
155−3543, 94 , 95
232−3941−04, 15 , 81 308−1045, 186 319−5135−02, 141
155−4313, 94
232−4131, 163 , 165 , 173 308−1046, 186 319−5161−02, 43
155−4314, 95 , 175
308−1085, 135 , 143 , 186
155−4315, 95 319−5162−02, 43
300−3998−01, 149
308−1105, 150 319−5163−02, 43
155−4317−02, 94 , 95 300−4306, 143
308−1162, 186 319−5171−02, 43 , 157 ,
155−4339−02, 93
300−4308−01, 153 161 , 165 , 167 , 171 ,
308−1177, 106
155−4340−02, 93 300−4308−02, 153 175
308−1228, 143
155−4341−02, 93 300−4308−03, 153 319−5176−06, 43
309−0649, 13
155−4348−02, 93 300−4970, 144 319−5177−02, 165 , 175
315−1605−01, 147 , 148
155−4382, 94 , 95 300−4985−01, 154 319−5179−02, 157 , 161 ,
315−1613, 121 167 , 171

194 Copyright  2016 Cummins Inc.


Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

319−5181−02, 125 321−0321−06, 137 323−2051, 182 332−3024−14, 31


319−5188−02, 125 322−0017, 143 323−2052, 182 332−3039, 157 , 161 , 165
, 167 , 171 , 175
319−5193, 143 322−0361, 143 323−2101, 96
332−3125−01, 140
319−5194, 143 322−0488, 143 326−0230, 143
332−3126−01, 140
319−5201−02, 145 322−0491, 150 327−1275, 135 , 137
332−3440, 14
319−5471−02, 129 322−0493−04, 150 327−1297, 145
332−3491−01, 143
319−5504−02, 32 , 125 322−0493−05, 150 327−1376−01, 144
332−3621, 145
319−5505−02, 32 , 125 322−0493−06, 150 327−1376−02, 144
332−3740, 126
319−5506−02, 32 , 125 323−1410−01, 152 327−1379−02, 135 , 137
332−3842−01, 132
319−5520−02, 130 , 139 323−1444, 183 327−1390, 144
332−3896, 135 , 137
319−5558−02, 130 , 139 323−1445, 183 327−1418, 144
332−3949, 176
319−5559−02, 129 323−1451, 183 330−0141−01, 31
332−3985, 9
319−5631−02, 139 323−1491, 182 330−0142, 31
332−4002, 140
319−5632−02, 139 323−1492, 182 330−0156, 96
333−0438−05, 31
319−5641−02, 123 323−1493, 182 330−0157, 96
333−0438−06, 31
319−5642−02, 123 323−1503, 182 330−0158, 96
333−0645−01, 140
319−5654−01, 85 323−1523, 181 331−0027, 106 , 187
333−0645−02, 140
319−5654−02, 85 323−1625, 182 331−0042, 14
333−0654, 150
319−5654−03, 85 323−1626, 182 331−0555, 14
333−0661−01, 131
319−5680−02, 129 323−1643−01, 180 331−0559, 96
333−0661−02, 131
319−5721−02, 32 , 125 323−1644−03, 180 331−0602, 123
333−0677−01, 13
319−5722−02, 32 323−1648, 180 331−0625, 124
333−0677−02, 13
319−5723−02, 125 323−1688, 143 331−0629−01, 96
333−0682, 86
319−5725−02, 125 323−1752, 182 332−0052, 143 , 153
333−0683−02, 86
319−5750−02, 126 323−1834, 182 332−0941, 139
335−0173, 131
319−5774−02, 124 323−1835−01, 182 332−0942, 131
335−0173−01, 131
319−5992−02, 187 323−1835−02, 182 332−1389, 83 , 139
335−0173−06, 187
319−6103−02, 126 323−1837, 182 332−1445, 135 , 137
335−0189, 135 , 137
319−6766, 137 , 143 323−1838, 182 332−1468, 14
337−0049, 126 , 135 , 137
319−6838, 13 323−1839, 143 332−1469, 14 , 138 , 139 , 141
320−2164−01, 163 , 173 323−1841, 182 332−1557, 157 , 161 , 167 337−0090−02, 83 , 120
, 171
320−2164−02, 163 , 173 323−1843, 182 337−2953, 89 , 91
332−1911, 143
320−2164−03, 163 , 173 323−1847−01, 182
337−3466−01, 124
332−2420, 131 , 135 , 137
320−2182, 159 , 169 323−1848, 144 , 147 , 148 337−3618, 163 , 173
320−2183, 159 , 169 323−1888, 182 332−2512, 157 , 161 , 165 337−3619−01, 163 , 173
320−2196−01, 176 323−1899−01, 150 , 167 , 171 , 175
337−3619−02, 163 , 173
320−2196−02, 176 323−1951, 135 , 137 332−2743−07, 165 , 175
337−3620−01, 163 , 173 ,
320−2281−01, 124 323−1953, 135 , 137 332−2744−06, 49 , 53 , 57 175
, 61
320−2281−02, 124 323−2003−01, 149 337−3620−02, 163 , 165 ,
332−2744−07, 165 , 175 173
321−0321−01, 137 323−2003−02, 131
332−2878, 132 , 141 337−3621−01, 163 , 173 ,
321−0321−04, 137 323−2050, 182 175
332−3023, 31

Copyright  2016 Cummins Inc. 195


Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

337−3621−02, 163 , 173 338−4589, 101 , 105 , 111 405−7779, 143 405−8647, 89 , 91
, 117 , 122
337−3623, 157 , 161 , 165 405−7839, 89 405−8703−02, 109
, 167 , 171 , 175 338−4601−01, 86
405−7882, 89 , 91 405−8727−01, 89 , 91
337−3624, 175 338−4601−03, 86
405−7883, 89 , 91 405−8727−02, 89 , 91
337−3625, 157 , 161 , 165 338−4689, 185
, 167 , 171 , 175 405−7884−02, 91 405−8736−01, 122
338−4995−03, 14
405−7885−02, 91 405−8736−02, 122
337−3626, 165 , 175
338−5027, 135 , 137
337−3627, 165 , 175 405−7997, 106 405−8737, 89 , 122
338−5113, 14
337−3628−01, 159 , 169 405−8071−02, 91 405−8741−02, 98
340−0276−14, 144
337−3628−02, 159 , 169 405−8072−02, 91 405−8742, 98
363−0183, 144
337−3629−01, 159 , 169 405−8073−02, 93 405−8743, 98
363−0197, 145
405−8079−02, 91 405−8744, 98
337−3629−02, 159 , 169
363−0198, 145
337−3631, 157 , 161 , 165 405−8080−02, 91 405−8766−02, 91
366−40800, 29
, 167 , 171 , 175 405−8081−02, 91 405−8767−02, 91
337−3632, 157 , 161 , 167 402−0354, 147 , 148
405−8083−02, 91 405−8777, 89 , 91
, 171 402−0527, 126
405−8493, 89 , 91 405−8778, 89 , 91
338−3804−01, 145 402−0666−01, 138 , 139
405−8494−02, 91 405−8784, 117
338−3894, 180 402−0691−03, 83
405−8495−02, 91 405−8785, 117
338−3938, 9 402−0729, 9
405−8523−01, 111 405−8789, 117
338−4002, 180 402−0764−01, 135 , 137
405−8536−02, 91 405−8790, 117
338−4186, 181 403−3362, 83
405−8537−02, 91 405−8793, 113
338−4293, 106 403−4239, 81 , 82
405−8538−02, 89 , 91 405−8794, 113
338−4300−03, 187 403−4392−02, 84
405−8539−02, 89 , 91 405−8795, 113
338−4302, 141 403−5505−02, 81
405−8551−02, 105 405−8811, 89
338−4314, 182 403−5644−02, 83
405−8552−02, 105 405−8812, 89
338−4351, 150 , 184 403−5644−03, 83
405−8553, 105 , 117 405−8819, 109 , 119
338−4360−02, 86 403−5644−04, 83
405−8558, 105 , 117 405−8834, 98
338−4363, 141 , 184 403−5644−05, 83
405−8559−02, 105 405−8835, 98
338−4368, 147 , 148 403−5697−02, 83
405−8563−02, 105 , 117 405−8836, 89
338−4385−02, 96 404−0043−02, 105
405−8567−02, 93 , 109 405−8837, 89
338−4386, 147 , 148 , 184 404−0609, 89
405−8573−02, 89 405−8838, 89
338−4408, 147 , 148 , 184 404−0610, 89 , 91
405−8615−02, 89 , 91 405−8839, 89
338−4426−01, 87 404−0724−02, 91
405−8631−02, 105 405−8865−02, 103
338−4426−03, 87 405−6000−16, 89 , 91
405−8633−02, 91 405−8866−02, 103
338−4463−01, 180 405−6000−17, 89 , 91
405−8639, 103 , 105 , 113 405−8867−02, 103
338−4505, 185 405−6000−18, 89 , 91 , 117
405−8878, 89
338−4508, 132 405−6000−19, 89 , 91 405−8640, 89 , 91
405−8879, 89
338−4509, 132 405−6000−20, 89 , 91 405−8641, 89 , 91
405−8880, 89
338−4524, 183 405−6460−08, 101 , 105 , 405−8642, 89 , 91
111 , 117 405−8881, 89
338−4573, 183 405−8643, 89 , 91
405−6460−09, 101 , 105 , 405−8892, 89
338−4579, 182 405−8644, 89 , 91
111 , 117 405−8893, 89
338−4588−01, 101 , 105 , 405−8645, 89 , 91
111 , 117 , 122 405−6693, 101 , 111 405−8895, 89
405−7658−02, 106 405−8646, 89 , 91

196 Copyright  2016 Cummins Inc.


Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

405−8945−02, 103 416−1057−02, 84 503−1137, 83 517−0133, 89 , 91 , 141


405−8946−02, 103 416−1094, 84 503−1418, 138 , 139 517−0138−02, 14
405−8948−02, 103 416−1097, 84 503−1634−01, 13 517−0138−08, 89
405−8950−02, 103 416−1249, 84 503−1675, 10 , 11 517−0350, 89 , 91
405−9020, 89 , 91 425−1799, 143 503−1756, 11 517−0355, 135 , 137
405−9021, 89 , 91 45−0024, 29 503−1870−11, 10 517−0356, 135 , 137
405−9034, 114 45−0060A, 29 503−1870−14, 10 517−0357, 135 , 137
405−9035, 114 45−0073, 29 503−1950, 141 518−0548−44, 130
405−9049, 119 45−0074, 29 503−2157−01, 13 518−0581, 109
405−9050, 119 45−0297, 29 503−2350−04, 83 518−0601, 7
405−9051, 119 45−0340, 29 503−2350−05, 83 518−0703, 96
405−9054, 119 45−0341A, 29 503−2350−06, 83 518−0704, 9
405−9061, 113 45−0657, 29 503−2433−01, 83 525−0304, 7
405−9062, 113 45−0658, 29 503−2754−01, 9 525−0305, 7
405−9063, 113 45−0742, 29 504−0171, 9 525−0306, 7
405−9065, 113 45−0788, 29 504−0213, 13 526−0003, 147
405−9114−02, 91 45−0789, 29 504−0215, 13 526−0008, 141
405−9145, 89 45−0790, 29 505−0007, 9 526−0012, 89 , 91
405−9179, 89 45−0791, 29 505−0050, 13 526−0018, 91
405−9199, 119 45−0937, 29 505−0085, 13 526−0027, 83
405−9241−02, 92 45−0942, 29 505−0102, 9 526−0030, 15 , 18
405−9242−02, 92 45−0943, 29 505−0176, 13 526−0041, 15
405−9316−02, 111 , 114 45−0944, 29 505−0324, 9 526−0049, 14
405−9317−02, 111 , 114 45−0945, 29 505−1492−02, 9 526−0100, 43 , 49 , 53 , 55
, 57 , 58 , 61
405−9577, 117 45−1082, 29 505−1508, 9
526−0112, 15 , 18
405−9875−02, 32 , 35 , 37 450−14310, 29 505−1514, 13
, 39 , 125 526−0113, 91
450−15254, 29 505−2243, 9
406−0810, 143 526−0115, 141
450−16025, 29 505−2254, 9
406−0845, 135 , 137 526−0128, 13 , 95
462−12920, 29 505−2273, 9
406−0916, 144 526−0179, 123
464−31600, 29 505−2274, 120
406−0917, 144 526−0219, 10 , 83
501−0687−04, 13 508−0228, 31
406−0929, 89 , 91 , 103 , 526−0249−01, 89 , 91 , 94
113 501−0876, 9 508−0284, 89 , 91 , 95 , 101 , 105 , 109 ,
501−0877, 9 508−1090, 32 , 35 , 37 , 39 111 , 117 , 119
406−0930, 143
, 125 526−0324, 138 , 139
406−0932−02, 143 501−0892, 9
508−1109, 157 , 161 , 165
502−0827, 13 526−0365−01, 83
406−0972−03, 89 , 91 , 167 , 171 , 175
502−0917, 13 526−0399−05, 86
406−1075, 89 , 91 508−1186, 143
502−1336, 13 526−0399−57, 141
406−1089−02, 89 , 91 508−1195, 86
502−1517, 13 526−0399−60, 35 , 37 , 39
406−1090, 89 , 91 517−0021, 31 , 89 , 157 , 161 , 165 ,
406−1091−02, 89 , 91 502−1530, 83 517−0131, 35 , 37 , 39 , 46 167 , 171 , 175
503−0189, 9 , 50 , 55 , 58 , 62 , 66 , 526−0399−61, 157 , 161 ,
416−1019, 84 70 , 75
503−0970−01, 10 165 , 167 , 171 , 175
416−1056−02, 84
517−0132, 32 , 125 526−0399−62, 23 , 25

Copyright  2016 Cummins Inc. 197


Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

526−0399−63, 23 800−0088, 49 , 53 , 57 , 61 812−0082, 147 821−5004−02, 9


526−0399−64, 18 , 30 812−0094, 147 821−5004−03, 10 , 11
800−0090, 57 , 61
526−0399−70, 82 814−2150, 126 821−6001−01, 32 , 35 , 37
800−0093, 49 , 53 , 55 , 57 , 39 , 125 , 143
526−0399−76, 81 , 82 , 58 , 61 , 83 815−0181, 91
821−6001−02, 187
526−0416, 30 800−0094, 49 , 53 , 57 , 61 815−0203, 14
, 163 , 165 , 173 , 175 821−6002−02, 17 , 141
526−0423, 157 , 161 , 165 815−0261, 157 , 161 , 165
, 167 , 171 , 175 800−0095, 18 , 83 , 167 , 171 , 175 821−6002−03, 129 , 130 ,
139 , 157 , 159 , 161 ,
526−0451, 49 , 53 , 57 , 61 815−0446, 14
800−0098, 83 163 , 165 , 167 , 169 ,
, 111 , 114 173 , 175 , 187
800−0135, 15 815−0447, 14
526−0460−02, 81 , 82 821−6003−01, 84 , 126 ,
800−2008, 31 815−0539, 13 , 14
526−2101, 120 157 , 167
800−2044, 91 , 122 815−0651, 86
526−2140, 18 , 87 , 157 , 821−6003−02, 13 , 32 , 35
159 , 163 , 165 , 167 , 800−2056, 15 815−0709−01, 86 , 98 , 37 , 39 , 43 , 46 , 50 ,
169 , 171 , 173 , 175 815−0776, 138 , 139 55 , 58 , 78 , 89 , 91 ,
800−2059, 89 , 91 98 , 109 , 125 , 129 ,
526−2303, 143 815−0792−02, 135 , 137 130 , 138 , 139 , 157 ,
800−2060, 49 , 53 , 57 , 61
526−2313, 145 , 111 , 114 815−0793−02, 141 159 , 161 , 163 , 165 ,
167 , 169 , 171 , 173 ,
541−0809, 144 800−2061, 15 815−0796, 143 175
541−1416, 31 , 131 , 140 800−2063, 35 , 37 , 39 , 815−0918, 106 821−6003−03, 53 , 57 , 61
157 , 161 , 165 , 167 , , 89 , 91
562−0399−61, 23 171 , 175 815−0937, 86
660−1005, 29 815−0947, 144 821−6004−01, 17 , 32 , 35
800−2067, 89 , 37 , 39 , 125 , 130 ,
660−10064, 29 800−2087, 83 815−0948, 144 139
660−10071, 29 800−2089, 89 , 91 , 94 , 95 815−0949, 144 821−6004−04, 49 , 53 , 57
660−1010, 29 , 101 , 105 , 109 , 111 , 61
815−0959−03, 121
, 117 , 119 821−6006−01, 89 , 91 ,
660−10650, 29 818−0231−01, 111 , 117
800−2110, 43 103 , 113 , 119 , 122
660−10651, 29 818−0231−02, 89 , 91 ,
800−2111, 10 821−6007−02, 26 , 89 , 91
660−10652, 29 106 , 123 , 138 , 139
, 92 , 93 , 97 , 103 ,
800−2113, 18 818−0231−06, 91 , 105 , 105 , 111 , 113 , 114 ,
660−10653, 29
800−2114, 87 , 95 , 157 , 106 117 , 119 , 122
660−10860, 29 159 , 163 , 165 , 167 , 818−1150−02, 140 , 141 822−3047, 31
660−10862, 29 169 , 171 , 173 , 175
818−1157, 117 822−3075, 31
660−10864, 29 800−2208, 81 , 82
818−1173−01, 105 , 117 823−0001−01, 143
660−11565, 29 800−3017−19, 120
819−1137−01, 135 , 137 823−0002−02, 145
740−1004, 84 800−3017−36, 23
819−1137−02, 135 , 137 823−0002−04, 144 , 145
800−0028, 171 800−3017−37, 23
819−1144, 135 , 137 823−0002−05, 141
800−0030, 157 , 161 , 165 800−3017−38, 18
819−1154, 132 850−0025, 147
, 167 , 171 , 175 800−3017−46 , 23
819−1157, 141 850−0050, 157 , 161 , 165
800−0048, 157 , 161 , 165 800−3017−52, 17 , 167 , 171 , 175
, 167 , 171 , 175 821−0010, 147
800−3017−53, 11 850−0060, 10 , 83
800−0049, 157 , 161 , 167 821−0014, 126
, 171 800−3017−54, 9 , 18 850−0070, 15 , 18
821−0016, 126
800−0050, 157 , 161 , 165 800−3017−57, 30 850−0114−56, 11
, 167 , 171 , 175 821−0017, 147 , 148
800−3017−99, 81 , 82 850−2003, 31 , 121
800−0052, 165 , 175 821−2034, 149
800−6294, 89 , 91 , 123 850−2004, 31
800−0053, 157 , 161 , 167 821−2045, 141
800−6353−01, 30 850−2005, 31
, 171 821−5002−03, 13
812−0068, 96 850−2008, 15
800−0054, 176 821−5003−03, 94 , 95

198 Copyright  2016 Cummins Inc.


Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

850−2012, 18 , 87 , 157 , 862−0016, 49 , 53 , 55 , 57 A029G676, 148 , 157 , 161 A030D261, 16


159 , 163 , 165 , 167 , , 58 , 61 , 83 , 165 , 167 , 171 , 175
A030D262, 16
169 , 171 , 173 , 175 , 179
865−0030, 84
851−0022, 176 A029L465, 9 A030D265, 17
870−0114, 89 , 91
851−0023, 49 , 53 , 55 , 57 A029Y213, 187 A030D287, 17
, 58 , 61 870−0131, 13 , 14
A029Y286, 192 A030D288, 16
851−0048−01, 49 , 53 , 57 870−0183, 86 , 96
A030D289, 16
, 61 , 157 , 161 , 165 , A029Y301, 192
870−0212, 147
167 , 171 , 175 A029Y758, 109 A030D290, 16
870−0221, 147 , 148
851−0048−02, 49 , 53 , 57 A029Y918, 109 A030D291, 16
, 61 , 157 , 161 , 165 , 870−0257, 147 , 148
A029Z450, 91 A030D293, 16
167 , 171 , 175 870−0550−09, 10 , 11 , 13
A029Z466, 91 A030D294, 17
851−0048−03, 163 , 165 , 870−2054, 9 , 91 , 122 ,
173 , 175 A030F476, 11
149 A029Z470, 91
853−0005, 89 , 91 , 147 870−2055, 129 , 141 A030A412, 96 A030F479, 11
853−0040−55, 138 870−2056, 18 A030A421, 96 A030H999, 89 , 91 , 101 ,
105 , 111 , 114 , 117 ,
853−2006, 89 , 91 870−2062, 141 , 143 , 153 A030C699, 15 119
853−2008, 120 , 139 , 141 , 154
A030C700, 16 A030J458, 119
853−2010, 83 870−2064−01, 143
A030C702, 16 A030J460, 119
853−2012, 89 , 91 870−2065−03, 89 , 91 , 92
, 111 , 114 A030C703, 16 A030J503, 117
854−0006, 121 A030C708, 16 A030J505, 117
870−2193−04, 26
856−0003, 14 A030C710, 16 A030L754, 101 , 105 , 117
870−2213−02, 135 , 137
856−0008, 35 , 37 , 39 , 89 A030C711, 16 A030L755, 101 , 105 , 111
, 91 , 126 871−0010, 14
, 117
872−0019−01, 143 , 153 , A030C712, 16
856−0010, 35 , 37 , 39 , A030M074, 114
125 , 126 , 129 154 A030C713, 16
895−0401, 150 A030M076, 114
856−0013, 9 , 17 A030C714, 16
895−0414, 89 , 91 , 105 , A030M079, 113
860−0008, 147 A030C715, 16
117 A030M081, 113
860−2005, 31 A030C716, 16
898−1254−25, 31 A030Y022, 91
860−2006, 31 , 143 A030C717, 16
A026K380, 125 A030Y027, 91
860−2008, 49 , 53 , 57 , 61 A030C718, 17
A026K561, 40 A030Y075, 91 , 109
A030C719, 16
860−2009, 15 , 89 , 91 , A026K563, 185 A030Y079, 91
A030C720, 17
105 , 109 , 117 , 119 , A026K565, 40 A030Y083, 91
124 A030C721, 17
A028V690, 35 , 37 , 39 A030Y087, 91
860−2010, 87 , 157 , 159 , A030C725, 17
163 , 165 , 167 , 169 , A028X415, 120 A030Y093, 91
A030C726, 17
171 , 173 , 175 A028X418, 120 A030Y097, 91
A030C745, 17
860−2023−01, 81 , 82 A028X421, 120 A030Y103, 91
A030C757, 16
860−2053, 121 A028X493, 9 A030Y108, 91
A030C759, 16
862−0003, 157 , 161 , 167 A028X843, 85 A030Y112, 91
, 171 , 176 A030C760, 16
A028X845, 85 A030Y116, 91
862−0005, 163 , 165 , 173 A030C761, 16
, 175 A028X850, 85 A030Y120, 91
A030C770, 16
862−0007, 15 , 18 A028X851, 85 A030Y925, 89
A030C788, 16
862−0015, 157 , 161 , 165 A028Z105, 9 A030Y927, 89
A030D254, 16
, 167 , 171 , 175 A029D229, 141 A030Y936, 89
A030D260, 16
A030Y938, 89

Copyright  2016 Cummins Inc. 199


Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

A030Y940, 89 A035D430, 57 , 61 A041D139, 192 A045C362, 25


A030Y944, 89 A035D436, 49 , 53 A041D143, 192 A045C363, 25
A030Y949, 89 A035D439, 49 , 53 A041D730, 53 , 57 , 73 A045C385, 25
A030Y951, 89 A035D601, 157 , 159 , 163 A041D732, 49 , 61 , 65 , A045C387, 21
, 167 , 169 , 173 , 191 77
A030Y953, 89 A045C388, 21
A035J965, 143 A041F399, 83
A030Y955, 89 A045C389, 21
A035K363, 9 A041S508, 138 , 139
A030Y957, 89 A045C546, 23
A040A211, 35 , 39 , 40 A041T486, 191
A030Y959, 89 A045C547, 23
A040A357, 44 , 46 , 58 , A041T769, 191
A030Y961, 89 65 , 75 A045C548, 23
A041U563, 191
A031B258, 89 A040A659, 65 , 69 A045C549, 23
A041V081, 191
A031B260, 89 A045C550, 23
A040A661, 73
A041Z271, 157 , 161 , 165
A031B262, 89 A040A937, 167 , 169 , 173 A045C551, 23
A032Y176, 105 A041Z273, 167 , 171 , 175 A045C553, 21
A032Y180, 105 A040B093, 157 , 159 , 163 A045C554, 25
A032Y635, 103 A042T156, 57 , 61 , 73 A045C555, 25
A040B345, 157 , 161 , 165
A032Y639, 103 A042T158, 65 , 69 A045C557, 21
, 167 , 171 , 175
A032Y749, 83 A040B391, 157 , 161 , 165 A042T160, 49 , 53 A045C558, 21
A032Y824, 109 , 167 , 171 , 175 A042X594, 148 , 179 A045C559, 21
A032Y914, 83 A040B474, 65 , 69 , 73 , A043J487, 141 A045C560, 23
77
A032Z125, 83 A043T369, 151 A045C561 , 23
A040J745, 148
A034B444, 89 , 91 A044K263, 18 A045C562, 21
A040K095, 49 , 53 , 57 ,
A034B449, 89 61 , 65 , 69 , 73 , 77 A044K364, 18 A045C565, 21
A034C357, 83 A040K099, 49 , 53 , 57 , A044T468, 157 , 167 A045C566, 21
A034K745, 43 61 , 65 , 69 , 73 , 77 A045A175, 18 A045C590, 23
A034M148, 141 A040S216, 105 , 117 A045C314, 23 A045C593, 25
A034W610, 78 A040S218, 105 , 117 A045C317, 23 A045C594, 21
A034X618, 78 A040S232, 105 , 117 A045C319, 25 A045C597 , 23
A034X654, 35 , 37 , 39 A040U808, 137 A045C324, 25 A045C600, 21
A034X888, 35 , 39 A040V793, 49 , 53 , 57 , A045C326, 25 A045C601, 21
61 , 65 , 69 , 73 , 77
A034X890, 37 A045C327, 25 A045C606, 21
A040X443, 79
A034X913, 35 , 37 , 39 A045C329, 25 A045C607, 21
A040X445, 79
A034X930, 41 , 42 A045C330, 25 A045C608, 21
A040X446, 79
A034Y121, 44 , 46 , 58 , A045C331, 25 A045C609, 25
65 , 75 A040X447, 79
A045C332, 25 A045C612, 21
A034Y123, 44 , 46 , 58 , A040X449, 79 , 80
A045C334, 23 A045C614, 25
65 , 75 A040X451, 79
A045C339, 21 A045C617 , 23
A034Z963, 49 , 53 , 57 , A041A929, 148 , 179
61 , 65 , 69 , 73 , 77 A045C341, 25 A045E697, 25
A041A931, 179
A035B229, 35 , 37 , 39 A045C343, 25 A045F720, 25
A041A935, 179
A035B231, 35 , 37 , 39 A045C349, 21 A045K801, 18
A041D128, 192
A035B233, 35 , 37 , 39 A045C352, 25 A045M045, 82
A041D137, 192
A035B235, 35 , 37 , 39 A045C355, 25 A045P208, 80
A041D138, 192
A035D428, 57 , 61 A045C358, 25

200 Copyright  2016 Cummins Inc.


Numerical Index

Part No. Page Part No. Page Part No. Page Part No. Page

A045P209, 80
A045P210, 80
A045P211, 80
A045R385, 25
A045R389, 25
A045R397, 25
A045S652, 25
A045S654, 21
A045S870, 80
A046B669, 23
A046B671, 21
A046H249, 26
A046H721, 78
A046J227, 151
A046J999, 157 , 167
A046N092, 25
A046P165, 25
A046Y204, 135
A047B511, 46 , 50 , 55 ,
58
A047F258, 122
A04U808, 135
A054K364, 163 , 173
A054K366, 163 , 173
A054K368, 163 , 173
A054K405, 159 , 169
A054K408, 159 , 169
RSK−6001, 29

Copyright  2016 Cummins Inc. 201


This Page Intentionally Left Blank.

202
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Copyright E 2016 Cummins Inc. All rights reserved.
Cummins Power Generation, the “C” logo, and Cummins are trademarks of Cummins Inc.
PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of Cummins Power Generation Inc.
Other company, product, or service names may be trademarks or service marks of others.
Specifications are subject to change without notice.

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