® INSTRUMENT PANEL COMPONENTS: ich hole cover tch hole Switch hole switch hole rument pa Frort grip @e22099958085008 inforcement LH rrument panel reinforcement panel finish lower panel it pane! finish panel No.1 retainer panel center reinforcement ler bezel smbiy sh panel lower center reinforc ® Glove compariment door lock strikerBODY REMOVAL NOTE ‘+ The instrument panel should be removed with the heater control unit and cable. Disconnect the ground 2 nal from the negative terminal of the batte Remove the (For details Removal of lower instrument par (1) Remove eadiamp levelit 9 attaching screws of lower instrume lever to the free position. wo upper inserting sections of the jent finish panel, pull the panel ide horizontally, until the panel is unlocked. the rear fog lamp h connector, (if so or removal of the rear fog lamp, see the trical section.) inect the rear heater switch connector, (if so equipped). moval of the ri ater switch, see the Body Electrical sectior (7) Remove the Ic ie instru Remove the headlamp leveling switch from the thrott trol cable support, (if ped). Remove the thrott trol knob from the throttle contro! cable support. Disconnect the throttle control cabl ‘onnect the turn signal switch connector from the throttle control cable support Remove the throttle control cable support by removing the sh in the clip center of the air duct No. 1 by one stage ch the clip. Remove the air ducttwo attachins s of the instrument cluster f. Remove the instrument clust avers by prying them with a screwdriver or th if Remove the two attaching bolts of the instrument clust nish front panel in the instrument cluster finish panei cover NOTE: * The attaching bolts are two bolts located at the windshield glass side. h the instrument clust soonnect ble, combi he instrument clu: ment panel rearfiront panel raised, s the speedometer ind so forth. Remove ation meter fins anel from the instru: ve compartment subassembly by removing nfotcement subassembly nalts. i8. Remove the defroster hoses (at both sides 19 Disconnect the heater control cable from the front heater assembly and air damper c: (For details, 1e Body Ele BO-79BODY 23, 24, Disconnect the instrument panel wire hole covers and two prying them with a ‘strument pane! ster le assemblies by Smove the instrument panel finish upper panel by prying wi screwdriver or the like. Di nnect the connector sr each meter, (i 80 equipped) connector. Connect the heater blower switch connector. Remove the seven attaching bolts of the instrument panel and two attaching screws of the defroster nozzle. Remove the instrument panel subassembly NOTE * Be very careful not to allow the instrument panel to interfere with other parts. Never bend the heater control cable strongly. Removal of instrument panel (1) Remove the starter rel rent (2) Remove the sub-fuse box (3) Remove the hood lock control cable. (4) Remove the three attaching bolts of (5) Remove the instrument panel braces No. 1 and (6) Remove the air duct stay attaching screw, panel reinforcement Ing the four attaching bolts and one nut. (7) Remove the instrumer by remov- BO-80i bolt NOTE * The installing method is an insertion type.a an (13) Remove the ment pane 15) Remove the in: panel by removing the eight attach 16) Remove t removing th ghten the eigh ssembly by removing the attaching s s retainer by removing the el center tray by removing oassembly BO-83BODY Remove the instrument panel safety pad subassembly (19) Remove the front grip from the instrument panel id subassembly NOTE * Be very careful not to scratch the instrument panel safety pad. ment panel side re NOTE ‘om the instrument out section of the register * First, remove the register pawl sid panel. Then, remove the ct from the instrument panel. femove ane y pad by removing i ching nut, 2) Remove ti strument panel safety side pad by raighte he bent clamp. & @A (2) Remove the instrumen Je register fro NOTE * First, remove the register paw! side from the instrument panel. Then, remove the cut-out section of the register from the instrument panel ven spring from the instrume INSTALLATION Install the ten spring nuts to the instrument panel. NOTE: + The inst llation should be made in such a way that the nut side comes at the back side of the instrument panel. NOTE: * First, insert the cut-out section of the instrument panel jide register into the instrument panel. Then, push the ni section of the instrument panel side register into he instrument panel, until locking takes place.BODY (4) Install the instrument p: el safety pad and tighten the attaching nut all the instrument panel center registers and instru- Ment panel side register to the instrument pz NOTE: * First, insert the cut-out section of the register into the instrument panel. Then, push the pawi section of the register into the instrument panel, until locking takes place. (6) Install the front grip to the instrument panel safety pad subassembly NOTE: * Bevery careful not to scratch the instrument panel safety pad. (7) Insert the instrument panel safety pad subassembly into (8) Tighten the eight par NOTE * Astor the two tapping screws, tighten them atter aligning the front grip attaching holes. aching screws of the instrument ‘ately pad subassembly 9) Install the glove compartment door lock retainer and ighten the attaching screw. (10) Lock the nine bend clamps of the instrument panel safety pi y bending them BO-86BODY wo spring nuts to the istrument pal he instrument panel center tray to the ins \g screws. (14) Install the cigarette lighter lighter bezel. Tighten the att (15) connector for ion to the center reinforcen 16) Install the ash recep ner and tighten the three attaching screws ] (17) Connect er cord to the ash recepti iE (18) instal ish receptacle box No. 1 and tighten the threellation of instrumer Connect the instrum 2) Install the gro info (22) In ment with the at anector for the lumination. @ Connect the connector to the stall the air duct No.4 and c nent pane! (24) Install four att (25) Install the radi NOTE: cover ter ventilator embly to the er control h clamp. \d cable to the g bolt, te lighter il- 2 lighter du ttaching scre and tighten * For the radio, see the Body Electrical section,WP 2 Ascombly of instrument cluster finish rear panel-related parts (1) Install the combination meter to the instrument finish rear panel and tighten the attaching screw. luster (2) Connect the instrument front panel to the instrument cluster finish rear panel. (3) Tighten the attaching bott of the instrument cluster finish rear panel ar (4) Install the power shift switch, rear wiper switch, power window switch, rear defogger switch and so forth by as inserting them into the instrument cluster finish rear panel 9 Installation of instrument panel reinforcement (1) Install the instrument panel reinforcement with the four attaching bolts and one nut (2) Install the instrument panel braces No. 1 and No. 2. (2) install the three attaching bolts of the steering column (For details, see the Steering section.) (4) Install the hood lock control cable to the instrument panel reinforcement with the two attaching bolts. (6) Install the sub-fuse box to the instrument panel reinfor- b-fupe box ‘cement with the attaching bot Yood lock contro! cable a (6) Install the starter relay to the instrument panel reinforce- ment with the bolt (?) install the defroster nozzle stay to the instrument panel reinforcement with the screw. 4 Install the instrument panel subassembly to the vehicle. el Tighten the seven attaching bolts of the instrument § Install the defroster nozzle to the instrument panel sub: sembly with the screws. BO-89ne Body Electrical section.) 1 I the defros BO-902. Install the instrum itpanel reinforcement subassembly with three attaching bolts. 3. Install the glove compartment subassembly and tighten the wo attaching screws. 4. Connect the connectors, such as the speedometer cable, combination meter connector and so forth to the instrument luster finish rear/front panel. Then, install the instrument el to the instrument pane! cluster finish rearffront pe Tighten the two a finish front panel. the instrument cluster finish panel cover tot luster finish front panel. ng bolts of the instrument cluster Tighten the two attach fi S of the Instrum it cluster sh rear panel,BODY I the air duct No. 1 19 ith the clip central section pulled out, set indicated in the right figure. Insert the clip into the con section between the air duct No. 1 and the air duct Then, push the clip central section, until place stall the throttle control cable support and tighten the two ftaching screws. he throttle control cable to the throttle control s\e support. Tighten the attaching nu I the throttle control knob and tighten the attaching NOTE: + When screwing in the screw, be sure to align the throttle control cable hole with the knob attaching hole. install the headlamp levelling switch to the throttle contro! cable support, (it so equipped). Tighten the attaching nut the \g washer plate interpo 4. Connect the tur signal switch connector. Connect ito the throttle control cable support clamp.e %, Install the instrume three attaching bolts. el reinforcement and tighten the , Installation of lower instrument panel finish panel (1) Connect the connector of the rear heater switch. (For installation of the rear heater switch, see the Body Electrical section.) (2) Connect the connector of the rear fog lamp switch (For installation of the rear fog lamp switch, see the h Body Electrical section.) With the upper two insertion sections of the lower instru- ment finish panel inserted, install the lower instrument finish panel (4) Tighten the two attaching screws. all the knob of the headlamp levelling switch, (if so ipped). (6) Lock the tit steering lever i the steering wheel assembly (For details, see the Steering section.) 2%. Connect the ground cable terminal to the negative termin %. Ensure that all electrical systems, such as switche ‘combination meter, are functioning properly 80-93BODY TRIM AND GARNISH COMPONENTS [ jescribed here are hicles. On other Pe REMOVAL 80-942 Remo 8 Femove the o! 4 Remove the 2. ear pill BO-151.) rim by slowly tthe ciBODY 7. Remove the quarter window division inner bar by removing ning nuts. 8. Removal of center pillar upper garnish (1) Rem ie hole cover of the assist grip by means of a iner screwdriv (2) Remove the like. grip by removing the attaching (3) Open the front seat o ont s belt shoulder anchor cover. uuter belt shoulder ans 1g bolts. 5) Remove the center pill NOTE: * Care must be exercised not to damage the the center pillar upper garnish during the removal, for it is as- sembled under the weatherstrip. 9. Removal of quarter inside trim board (1) Disconnect the door trim retainers from the quar panel by lifting th NOTE: + The “o” marks indicate the retainer installation positions. m with a screwdriver or the like .ct the luggage room lamp connector, (if so equipped). Remove the d '4) Remove the arter trim board. jarter trim pocket, quarter vent | embly and/or e room lamp from the er trim board. wal of center pillar garish (1) Remove the seat belt anchor bol (2) Remove the cli () Remove the center pillar garnis BO-96nist Re NOTE: + Care el J) Reverse the he back of the quar must be e g upper gat .ed not to damage the the arter ar corner garnish during the removal, for itis embled under the weatherstrip. INSTALLATIONBODY ROOF HEADLINING COMPONENTS FULL TRIM NOTE © The folowing dest dures for the full- WAGON FULL TRIM 8 the installation and removal proce ‘wagon vehicles. @ >. fading No. 2 headlining assembly ‘opening trim mouldingq REMOVAL 1, Remove the center pillar upper garnish (See page BO-97.) 2 Remove the quarter panel rear comer garnish. (See page BO-97,) 4 Remove the front pillar inner garnish, (Gee page BO-95. 4 Remove the front door opening moulding. (See page BO-97,) Remove the back door opening upper garnish by removing the clips. § Remove the clips of the roof headlining No. 2. 7. Remove the roof headlining No. 2 Remove the removable roof panel. Open the removable roof lock handle assembly cover by removing the two screws. 0 Remove the removable roof lock handle assembly by removing the two bolts, BO-99INSTALLATIONBODY ailing afBODY 9. Install the back door opening upper garnish with the clips 10. Install the following parts. (For details, see page BO-94,) (1) Front door opening moulding (2) Front pillar inner garnish (3) Quarter panel rear corner garnish (4) Center pillar upper garnishRESIN TOP COMPONENTS : Non-rousable parts @ Removable root pane! ® Back door opening frame bracket @ Rear root panel @ Back door opening frame subassembly @ Foot panel subassembly ® Back door opening garnish @ Removable roof weatherstrip @ Back door opening upper gamish © Front root panel packing ® Back door opening packing @ Rear roof panel packing ® Rear rooto-rear side weatherstrip @ Rear side upper outer pane! @ Panorama window moulding assembly BO-103BODY REMOVAL 1. Remov rear headlining. (See page BO-99. 2. Remove the back door opening garish by removing the aching 3. Remove the bac Joor opening packing, Remove the panorama window moulding assembly by moving the attaching nut nove the si é he rear roof panel by remo\ he attaching7 Femove the rear sic ataching bolts and s frame subassembly by ie bracke back door opening ne back door opening fi 4 Remove the rear roof-to-rear side weatherstrip. 2 removable roof weatt panel subassembly by catch assembly. emoving the at ove the front roof panel packing BO-105BODY INSTALLATION bly to the roof. Install and and removable roof catch tthe rear rc to the roll b NOTE + Awhite circle mark is put at the center of the weatherstrip for a reference during the installation. ten the BO-106NOTE: + At this time, the roof panel reinforcement should be htened together, as indicated in the right figure. . ure to tighten the attaching screws with the packing interposed, packing, Affix the packing, as indicated in tl igure NOTE: hite circle mark at the king with the center «During the installation, align the center of the back door opening pa of the rear roof tall the bac ighten the attaching BO-107 BODYBODY 8. Install the panorama window moulding assembly with the attaching nu ys Je 19. Install the rear headlining, (See page 80-98.)WINDOWS FRONT WINDSHIELD GLASS ARTICLES TO BE PREPARED lubricants and Others vying window se: 1d use In refiling a rom damage COMPONENTSBODY REMOVAL Inspection and cleaning and body, using INSTALLATION 1. Install the front windshield weatherstrip to the fron 2. Installation of ft ir ass 1) Set an operation he wi . NOTE: «Never reuse any weatherstrip which exhibits deteriora: tion. Failure to observe this instruction will cause water leakage. BO-110JL 3) Install the front windshield glass to the body (4) Hold the one end of the vehicle interic Pull the rope in si trip to cross over the fla doing, pound the { the glass at points adja to the weathe one’s palm from the vehic! xterior in order that the windshield may be installed int. S| (5) Pound the surface of the glass using one's palm fr the wea ween the weat! + Remove the any excessive sealer. kage exists, dry eaky point thoroug! natal the antenna and ti n the attaching of windshield wiper arm assembly ee the Body Electrical se er arms at the c e attaching n 30-111BODY QUARTER WINDOW GLASS COMPONENTSBODY QUARTER WINDOW GLASS : | REMOVAL Removal of quarter window division cove the clip at the center by one stage, until you hear licking sound. Then, remove the clip Remove the quarter window er | 2 Remove the quarter window division inner bar by removing ne attaching nut | 2 Remove the pa v mould mbly by ‘oving the attachir | @ Removal of quarter window panorama glass When weatherstrip is reused:) | 1) Push the on of the weather flange, using a screwdriver or spatula. TI operation is performed from the vehicle interio NOTE: } + Be very careful not to scratch the body paint finish sur- | face and/or garnish. i weatherst aced:) l (1) Cut off 0 lip with a kni ( larter window panorama glass by push ter window panorama glass. @ herstrip from the vehicle Removal of quarter window glass assembly | Push the lip section of the weatherstrip outward from the or bamboo spatula. This opera- 2, using a * Be very careful not to scratch the body paint finish sur- face and/or garish. onsackings from the equips mbly from ide window lock ‘aching screw INSPECTION AND CLEANING lean the actBODY @ NSTALLATION Assembly of quarter window glass all the window lock window glass and tighten the att quarter (2) Assemble the quarter window front glass to the quarter window frame. (3) Assemble dow weatherstrip. r window frame to the quarter win. (4) Assemble th wind @ = note * Fully push the rear glass toward the back side of the weatherstrip uarter window rear g ip. ter (6) Affix the side window ¢ of so that the rear glass may be sect lower s¢ ass f ar glass with an ai .ckings to th sive agent for rubber use (Both upper and run sectionsi Jow glass assembly [_ eee ~ 19 NOTE: * Never reuse any w tion. Failure to ob: therstrip which exhibits deteriora === erve this instruction will cause water akage. fi ter to the flay ct sections o — a Also, apply So% er to thi ye se Fi ipport the quart ow Sea 4) Hold the 7 im Pull 3, pound t ao ered + Never reuse any weatherstrip which exhibits deteriora: tion. Failure to observe this instruction will cause water leakage.3 in such a of the gla: strip using o 'e surface of the glass, using one's palm from ie exterior, so that the quarte w glass settled in place. water leakage nat no water leake kage is found, dry en, fil the leaky point with jorama window mo embly with the ter window division inner bar with the attac lip, as indicated in the right figure: (2) Install the quarter window division co aching hole. Lock the clip BO-117BODY REMOVAL Remove the screws retaining the quarter window lock to the 2. Remove the screws reta he quarter window hinge to Remove jarter window assembly from the vehicle. lemove the quarter window lock and quarter window hinge m the quarter window assembly 5. Remove the weatherstr INSTALLATION install the weatherstrip. 2. Install the quarter window lock and quarter window hinges 5 the qua tall the the vehicle with the NOTE: * When tightening the screw, fill the nut with an adhesive agent (instantaneous adhesive agent) BO-118,BACK DOOR GLASS COMPONENTS. BODY REMOVAL, Jelach the defogger wire clamp ching nut of the front wiper Dy pulling it from (if so equip removing assembly BO-119 he(1) Push the lip se the weatherstrip outward from the This driver 0% bamboo spatula interior. operation is performed from NOTE. * Be very careful not to scratch the body paint finish sur- face and back door trim board. eatherstrip lip with a knife from tr outside. by pushing out the b Joor glass evenly from the vehicle interio ) Remove the back door glass weatherst the vehicl ¢ INSPECTION AND CLEANING > —- Jee he ad and le, us INSTALLATION a q NOTE + Never reuse any weatherstrip which exhibits deteriora: tion. Failure to observe this instruction will cause water leakage. (2) Apply soap water to the !act sections of the weatherstrip. Also, apply soap water to the body 9 x (( ipport the back door glass while applying it to the back door installation @)s At this time, suspend the rope in the vehicle interior BO-120oe : Vf NOTE: aS + Remove any excessive sealer. 4 ep | 9s the automaBODY FRONT DOOR GLASS AND REGULATOR e COMPONENTS REMOVAL the door panel by lifting BO-122y. (if So equip attaching bolts is Torx ). Detac the clamp ut aly and the front do passembly by from theBODY INSTALLATION | egulator wih the attaching be NOTE: Be sure to use the Torxe bolts % ame subassembly with the attaching bol r panel. ch sliding section © or assembly I the fro >¢ windowfront the weatherstrip to th ass. y Soap wal iherstrip. Install the front door gass channel to the position indicated in the right fi with a plastic hammer or the like. lightly tappin front door glass along the frc nt door glass chanr regulator with the fro bolt bearing the % mark and ad of the right and left front door fer. Then, tighte Dw regulator. — ef the attach with each ot 2 Install the front door glass inner weatherstrip and front door 88 outer weatherstrip. (See page BO-129.) 3 i rearview mirror. (See page BO-129.) 4, Installatio or trim and service hol r (G5e )-130.) 5. Ensure that the front door operates smoothlyl REMOVAL BODY FRONT DOOR DOOR TRIM AND SERVICE HOLE COVER COMPONENTS Remove the « into the the trim board NOTE: * Be very careful not to damage the paint finish surface and trim board, * Do not damage the power window switch wire, (if so equipped)© sconnect the power window switch connector move the ar Rer door pocket by ren ews, (if So equipped), removing the four wing the five * Care must be exercised not to tear off the service hole cover, Removal of front door upper trim (1) Disconnect the connector of electrically operated oul ear-view mitror, (if so equipped). (For de 28 t Body Electrical section.) (2) Remove the outer rear-view mirror handle by removing he attaching screw 7 BO-127nish by pulling 4) Remove the outer rear-view mirror by removing the at- hile lifting the clip section of the front door glass outer eatherstrip with a screwdriver or the like, remove the front door glass outer weatherstrip NOTE: * Be very careful not to damage the paint surtace and trim of the door panel (6) Remove the front door glass inner weatherstrip by in- erting a screwdriver or the like into between the front door glass inner weatherstrip and the door panel to release the locking. NOTE: * Be very careful not to damage the paint finish surface and trim (7) Remove the front door upper trim | (8) Remove the power window switch by removing th attaching sBODY INSTALLATION(2) Affix the service hole cover NWT BO-130BODY DOOR LOCK AND OUTSIDE DOOR HANDLE e COMPONENTS REMOVALBODY INSTALLATION [E: q uipped) oe w | c c side han¢ | XN I = = 4 St assembly to the door panel and T 1 the th aching screw: aS ae | 0 the attachi af the front door ~ e A NOTE | * Make sure that the front door glass run is not dis- | engagecng control link and front di ont door lock assembly inside handle FRONT DOOR COMPONENTS REMOVAL, 2 Re 4 Remove the front door weatherstrip. NOTE: * Besure to disconnect the weatherstrip clip from the door panel, using a screwdriver or the like. 4BODY Remove the cowl wire grommet from the 5. Disconnect the door wire connector from tl 6. Remove the rubber grommet of the front door wiring the front pilla Remove the front fender. (See page 80-70.) B. Remove the front door by removing the attaching bolts. 9. Remove the front door check assembly from the doar panel by removing the two at 3 bo 10. Remove the front door wiring from the door panel. 11. Remove the rubber stopper from the door panel INSTALLATION 1 the rubber stopper to the door panel. II the front door wiring to the door I the front door check assemibly to the door pane! wit the two ning bo Install the front door with t attaching bolts. With the front door wiring inserted into the front pillar, fit th jrommet to the front pilla 6. Install the front fender. (See page BO-71.) 7. Install the front door weatherstrip with the weatherstrip clip 8. Connect the connector of the frc r wiring to the cow wire. Fit the rubber grommet to the front pillar 9. Connect the door check to the f F 10. Perform the nt pillar. Ins 1e check age BO-59.) joor alignment adjustment. (See pBODY @: BACK DOOR DOOR TRIM AND SERVICE HOLE COVER COMPONENTS | © Washe ero ® Hole cover NOTE «The following describes the removal and installation procedures for the ful rim vehicles. REMOVAL SST | Remove the attaching sorew of the back door inside handle ¢ beze assist grip by removing the two attaching ‘ews, (if so equipped). Remove the back door inside handle equipped). (if 80 4. Removal of trim board Disconnect the from the door by inserting screwdriver or the like into the the trim boa NOTE: «Be very careful not to damage the paint finish surface and trim board + On the fulktrim vehicles, care must be exercised not to ¢? damage the trim board, for the upper section of the trim board is inserted into the lower side of the weatherstrip. ip connecting section ofBODY NOTE 3. Be. var INSTALLATION Installatic (2) Install the (3) Install the 4. Insert the uppe of the weatherstrip. (F ar off the service hole cover. ution may cause ingress of er ol @ to the c shown in the right f lips to the trier n the right rim board to t trim board icle) ehicle only_—BODY DOOR LOCK AND OUTSIDE DOOR HANDLE COMPONENTS r REMOVAL 1. Remove the door trim and service hole cover. (See page BO-137.) Disconnect the back door | (ol link and back door lock link from th nbly 2nane the t ing the three handle assembly by remov- BO-140 door inside handle bezedoor open control link from the back ject the connector o trol rear motor alt, (if so ving theBODY INSTALLATIONBO-143BODY BACK DOOR COMPONENTS neel carrier je, (if so equipped). (For Remove the wiper ar det @ the Body Remove the back do (See pa 4. Remove door lock and outside door handle. 6. Removal of rear wiper motor a (For details, see the Body Electrical section ) Disconnect the connector Remove the rear wiper motor three attaching bolts and nuts. embly by removing the BO-144 oor upper ir assembl ascembly Back door check Washer plate jasher plat Spacer Door check pin Back door dow nale stoppe(4) Disconnect the conne (6) Pull out the r f the rear washer jar until tr 9 fasher hose a (6) Untie the string from the washer hose NOTE: + Leave the string at the door par ide jar from the back door panel. Removal of rear license plate lam; (1) Disconnect the rear license pI Disconnect the rubber gromr 18 equipped vehicle only) C specification the license plate lame ly with the ssembly or license fe lamp brac BO-145 BODYINSTALLATION € ee 3 va(4) Fitthe rubber grommet tothe side pane with the wire clarr lamp with attaching screws ar combinat Body Electrical section.) installation of rear license plate it he license plate la moly or the BO-149,‘bly with the three to the back Perform the al adjustment of the rear dé 3ee page BO-59.) ion of alignment adjustment of the +REAR PILLAR MEMBER COMPONENTS [= Tiahtening torque Unit = Nem (kgm, fib) BODY REMOVAL . Remove the ing screws. pillar side pillar member No. pillar member to either NOTE: + The size of the attaching screw is Torx, T40. BO-151BODY Remove the attaching ber NOTE + The size of the attaching screw is Torx, T40. f the rear pillar side mem of the rear pillar mbly with the 3. Install the rear pillar member No. 2 with the attaching screw. alt with the attaching bolts and 70.)BODY [—): Tightening torque Grit: Nm (kat-m, tb) + Non-reusable parts @ E ting @ Bush at cushion cover at cushion & frame seat track ront seat track | Note: * The following describes the disassembling and assembling procedures for those seats having the most basic seat construction. There are instances where the seat construction is partially different from that described here, BO-153BODY REMOVAL (if so equipped). Remove the front seat by removing the four attaching ile holding the cover by removing the> BO-155BODY 13. Turn over the seatback cover further 14. Remove the seat headrest support assemblies by releasing the lock section of the seat headrest support assembly 6. Detach the hook ring of the front seat cushion cover and hook rings indicated in the right figure. 16. Turn over the front seat cushior ‘ings indicated in the right figure. NOTE: * The hook ring is installed between the wires which are incorporated in the front seat cushion. Therefore, when the front seat cushion is to be reused, care must be exercised not to damage the wires of the front seat cushion. ach the hook 7. Remove the front seat cushion cover. ASSEMBLY NOTE * Make sure that the pawl side of the hook ring will not face toward the seat cover surface. * Never reuse the hook rings. ‘* Be very careful not to stain or scratch the seat cover during the assembly. * When attaching the hook ring, make sure that no wrinkle is formed on the seat cover. 1. Install the cushion cover to the front seat cushion. Install new hook rings between the wire incorporated in the front seat cushion and the front seat cushion cover.hion cover to the f ndicated in the right figure. le the front sea the hook rings atbac nt C16. Install the front seat return spring. (passenger side BODY over the seatback. Install new hook rack equalizing wire, Install the front seat inner track assembly with the two al laching bolts ure the st neadrest support assembly by pushing it, until the front seatback is locked, NOTE: * Care must be exercised as to the correct direction of the seat headrest support assembly. | the front s suspension assembly or the fror cushion leg with the four nuts. INSTALLATION 1. Install the front seat with the four attaching bo Tightening Torque: 29.4 - 44.1 Nm (3.0 - 4.5 kgf-m, 21.7 - 32.5 ftlb) fJ&LBODY REAR SEAT q NOTE: ‘+ The following describes the bench type seat exclusively used for the three-point ELR seat belt which has been newly provided this time. COMPONENTS [): Tightening torque Gnit: Nm (kgf-m, tb) %: Non-rousable parts4 REMOVAI eH R + 3 t j i ry | Iho DISASSEMBL’ | i < F | attaching Detach ok ring e real ~ a catback NOTE «Be very careful not to tear the seatback cover. | | 4 Lenef the seatback cover. Detach the six hook ring 2 seatback 7. Tum over the seatback cover ft support by releasing t irom the back si seatback e tip-end of the headrest e seatback suppor 8. Remove the over 9. Re attaching screws. rove the reclining adjuster cover by removing the two ing contro! t the onnecting sning adjuster assembly by removing the lock release band by removing theBODY | me mely NOTE: + Make sure that the pawl side of the hook ring will not face toward the cushion cover surface. + Never reuse the hook ring. ) + Be very careful not to stain and scratch the seat cover during the assembly. j + When installing the hook ring, make sure that no wrinkle is formed on the seat cover. + The assembly and installation should be performed basically by reversing the disassembling procedure. In this section, no illustration is provided. Therefore, refer to the disassembly procedure, as required ie rear seat cushion cover over the cushion. stall the cushion cover to the seat cushion by ins urface of the cushion n cover over the c ing new six hook rings to the ho further. Install the cu: cover to the seat cover with new 18 ne cushion cover over the cushion. Install the cushion cover to 1s rcor th rocting aclustor equating rod io the cushion frame stall the elease band with the scre\ install the nion unde 1@ Seat cushion with new seven hook i, Install the r nut) J sl install NOTE: + In advance, connect the reclining adjuster equalizing rod to the reclining adjuster assembly Zonnect one end of the reciining control cable to the connecting section of the rear seat cushio . the reclining control cable attaching nut the other end of the reclining control cable to the connecting sect with the two attaching screws. atback slightly. Push the headrest support to lock it Tighten ion of the rear sé Install the reclining adjuster i the seatback cover over the NOTE ‘* Care must be exercised as to the correct direction and position of the headrest support. Fit tne seatback cover further. Install he seatback cover to the @© i. Fiithe seatback turner 2 nett ushion. Tighten the fou Install the headrest to the seatback back with new six hook ring: \d close the fast Close the seatback cover with new seven hook rings. seatt INSTALLATION BO-165BODY SUB SEAT e COMPONENTS 9 $k assembly cover sub assembly REMOVAL Remove the rear seatback assembly by removing the tw: attaching bolts. Remove the sp: Remove the rear seat cushion assembly attaching bolts. NOTE: * Three attaching bolts are provided at the left side, Whereas two attaching bolts are provided at the right side. BO-166v a DSASSEMBLY J Dssssembly of rear seatback assembly it) Cutoff the wire tightening the rear seatback cover. BDPUl out the wire (@)Remove the rear seatback cover from the seatback # Disassembly of rear seat cushion assembly ti Remove the rear se Remove the rear seat cushion cover subassembly by removing the hook ring. {8) Remove the cushion from the rear seat leg. band by removing the attaching ASSEMBLY NOTE: + Never reuse the hook rings. + Be very careful not to stain and scratch the seat cover | during the assembly. When attaching the hook rings, make sure that no wrinkle is formed on the seat cover. ly of rear seat cu: the cushion to the rear seat les @ rear seat cushion cover aver the rear seat sshion. Install the rear seat cushion cover to the rear (3) Install the rear seat band with the screw. 2. Assembly of rear seatback assembly (i) Fitthe rear seatback cover over the rear seatback (2) Pass the wire through the rear seatback cover. Install the rear seatback cover to the rear 8 sting the wire of the rear seatback cover (4) Cut off any excess wire. Bend the tip-end of the wire toward inside of the seat. back by INSTALLATION 4, Install the rear seat assembly with the at att hing mbly with the (On those full-trim ver between the eatback and the trim.) place a spat BO-167BODY SEAT BELT COMPONENTS Rear pillar memberBODY @) REMovaL 1. Removal of front seat bel NOTE: «The following describes the removal and installation pro: cedures for the ELR type front seat belt of the full-trim vehicles.BODY INSPECTION NOTE: * Never attempt to disassemble the retractor. If the retrac: tor is faulty, replace it with new one as an assembly. sure that the seat belt exhibits no scratches, breakage id so forth. Ensure that no belt locking takes place when the ELR as- sembly is tilted 15° from the installed state 3. Ensure that belt locking takes place when the ELR assemb- ly is tied 45° or more from the installed state. 4. Ensure that the belt is locked when the seat belt is pulled strongly from the ELR. 5. Ensure that no belt locking takes place when the seat belt is pulled slowly from the ELR INSTALLATION Installation of rear seat belt (1) Install the seat belt anchor with the attaching bolts. NOTE: * Be sure to install the anchor, facing toward the front. Tightening Torque: 24.5 - 53.0 Nm (2.5 - 5.4 kgf-m, 18.1 - 39.1 ft-lb) (2) Install the ELR assembly with the attaching screw. (3) Install the ELR assembly attaching bolt. Tightening Torque: 24.5 - 53.0 Nm (2.5 - 5.4 kgf-m, 18.1 - 39.1 ft-lb) (4) Install the rear seat belt anchor by means of the bolt in Such a way that the anchor is tilted 45° +10° toward the front side. Tightening Torque: 24.5 - 53.0 Nm (2.5 - 5.4 kgf-m, 18.1 - 39.1 ft-lb) BO-170 TIO) ¢) (5) Install the rear seat belt shoulder anchor with the bolt Tightening Torque: 24.5 - 53.0 Nm (2.5 - 5.4 kgt-m, 18.1 - 39.1 ft-lb) NOTE: * After the shoulder anchor has been installed, make sure that the shoulder anchor moves smoothly. (6) Ins I the rear seat belt shoulder anchor cover Installation of front seat (1) Install the seat inner belt by means of the attaching bolt that the installation angle may become 60° +10". Tightening Torque: 24.5 - 53.0 Nm (2.5 - 5.4 kgf-m, 18.1 - 39.1 ft-lb) (2) Install the ELR assembly with the screw: (3) Install the ELR assembly attaching bolt Tightening Torque: 24.5 - 53.0 Nm (2.5 - 5.4 kgf-m, 18.1 - 39.1 ftb) tall the center pillar lower garnish (See page BO-94.) (6) Install the front seat out of the belt anchor by mi ttaching bolt so that the installation angle may become 45° +10' 6. Install the front seat outer belt shoulder anchor with the attaching bolt. Tightening Torque: 24.5 - 53.0 Nm (2.5 - 5.4 kgf-m, 18.1 - 39.1 ft-lb) NOTE ‘+ After the shoulder anchor has been installed, make sure that the shoulder anchor moves smoothly. houlder Install the seat belt nehor cover. BO-171 BODYBODY FUEL TANK @ COMPONENTS FUEL INLET PIPE REMOVAL 1. Re "iwairiver or the like bly by removing killer pipe shield from the fuel tank inlet BO-173BODY INSTALLATION fl NOTE + The installation should be performed basically by reversing the removal procedure. + Never reuse the fuel tank filler pipe shields No. 1 and No. 2 ‘+ Make sure that each part is not damaged. + This section describes the procedures only, without illustrations. Therefore, refer to the illustrations in the removal procedure, as required pe subassembly with the three attaching screws. 1. Install the fuel tank filler pipe shie fuel tank inlet pipe subassembly to the side pane 3. Install the fuel tank inlet shield No. 1 4. Install the inlet box ring install the fuel tank cap assembly 6 t the breather tube hose to the fuel tank inlet pipe subassembly and install the hose clamp 7. Connect the fuel tank sub-inlet hose to the fuel tank inlet pipe subassembly and install the hose 8. Install the fuel inlet protector with the three attaching bolts.BODY FUEL TANK ARNOVAL 1 Drain the fuel from the fue! tank by removing the drain plug. 2 Aer the fue! has been drained, install the drain plug with anew gasket interposed. Tightening Torque: 39.2 - 53.9 Nm jons in (4.0 - 5.5 kgf-m, 28.9 - 39.8 ft-lb) 4 Remove the inlet fuel protector by removing the three at- taching bolt amp. beer é 4 Disconnect the fuel tank sub-inlet hose from the fuel tank inlet pipe subassembly by loosening the hose bands. 5, Disconnect the breather tube hose from the fuel tank inlet pipe subassembly by loosening the hose bands. 6 Disconnect the hose from the fuel vapor liquid separator by loosening the hose bands. 7. Remove the hose bands. 8 Remove the right hand side quarter inside trim board, (See page BO-94,) € §, Remove the safety valve subassembly attaching bolt. 10. Remove the hose clamp. Disconnect the air breather hose (fuel tank) from the three. y joint. ull Out the air breathe hose to the fuel tank side. NOTE: + Be very careful not to remove the rubber grommet. BO-175fank by removing the attaching bolts. Be very careful not to damage the hose, ete.@) INSTALLATION 3 NOTE: «The installation should be performed basically by reversing the removal procedure. * Be sure to install the hose band or hose clip at the midpoint between the spools * Never reuse the fuel sender gauge gasket. * Make sure that each part is not damaged. This section describes the procedures only, without illustration. Therefore, refer to the illustrations in the removal procedure, as required. Install the fuel sender gauge. (See the Body Electrical section.) Install the fuel tank hoses to the fuel tank. Install the fuel tank with the five attaching bolts. Tightening Torque: 36.3 - 51.0 Nm (3.7 - 5.2 kgf-m, 26.8 - 37.6 ft-lb) NOTE ‘+ Be very careful not to damage the hoses, etc. Connect the fuel sender gauge connecto Connect the fuel return hose to the fuel emission tube. Install new clamps. Connect the fuel main hose to the fuel install the fuel tank protector, (if so equipped). Connect the air bleeder hose (for fuel tank use) to the thre of the side pane! Attach the hose clamp to the air hose. Install the safety valve subassembiy to the side panel with the attaching bott. Connect the hose to the fuel vapor liquid separator and install a new hose clip. Connect the breather tube hose to the fuel inlet pipe subassembly and install Connect the fuel tank sub-inlet hose to the fuel inlet pipe subassembly and ins Attach the hose band. Install the fuel inlet protector with the three attaching boks, vain tube No. 1 way joint, passing through the rubber grommet the hose clamp. tall the hose bandBODY EXHAUST PIPE COMPONENTS Non turbo REMOVAL 1 port attaching nut located at the BO-178supports at | ZTE @}_ & Remove the tail pipe by remo the center of the tail pipe 4. Remove the bolt connecting the exhaust front pipe to the exhaust manifold. Remove 5. Loosen the clamp bolt of the exhaust fron the clamp from the exhaust pipe support exhaust front pipe. 6. Remove the gasket from the exhaust fi pipe. - INSTALLATION Install a new g With the exh support | Install the exhaust front pipe to the exhaust manifold with the attaching nuts Tightening Torque: 44.1 - 53.9 Nm | (4.5 - 5.5 kgt-m, 32.5 - 39.8 ft-lb) to the exhaust front pipe. ust front pipe aligned with xhaust manifold, attach the clamp to the exhaust pipe 4, Tighten the exhaust pipe clamp. Tightening Torque: 34.3 - 44.1 Nm (G5 - 4.5 kgf-m, 25.3 - 32.5 ftlb) nect the tail pipe to the front pipe with a new gasket interpos ;nnect the tail pipe support at the tail pipe rear side and install it with the attaching nut. support the center of the tail pipe. | 8 onnecting the exhaust front pips to the tail pipe. Tightening Torque: 44.1 - 53.9 Nm (4.5 - 5.5 kof-m, 32.5 - 39.8 ft-lb) BO-179BODY BODY MOUNTINGS MODEL F70 and F75 Yellow White Two lines: Yellow white (Except for hard top) 41.2-§3.9(42-55, 904-398) ‘Hard top (F70V) Is tree mount. BO-180BODY @ "ove 77 Front Body = = a.) |e Ay ce ae Tightening torque Nem (kgl 412-539 (42-55, 904-398) BO-181BODY BODY DIMENSIONS@) sst @) ©) «)