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Moody54 Owners Handbook Complete
Moody54 Owners Handbook Complete
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1\1.L RIGHTS RESERVED THIS HAN0800K MAY NOT BE COPIED PHOTocoPIEO. REPRODUCEO. TRANSLATED, OR CONVERTED TO ANY ELECTRONIC OR MACHINE-REAOABlE FRM IN WHOLE OR
IN PART WfT><O<JT l>RK)R WRITTfN APPROVAL OF MARINE PURUCATlONS PARTNFRSHlP
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PAGE2
TABLE OF CONTENTS
-- 3.8
3.9
Freshwater and wastewater systems .......................................................................................... ..... 37
Toilet system ................................................................................................................................... 3 7
4 SAILING SYSTEMS 40
4.J Introduction ..................................................................................................................................... 40
4.2 Setting-up the rig and standing rigging ........................................................................................... 40
4.3 Sails and sail handling .................................................................................................................... 41
4.3.1 Sails 41
4.3.2 Using running rigging 41
4.3.3 Using headsaiJ and in-mast furling gear 41
4.3.4 Setting-up the sails 42
7 ELECTRICAL SYSTEMS 62
7.1 Jntroduction..................................................................................................................................... 62
7.2 Electrical safety and protection ....................................................................................................... 62
73 DC-power - 24-volt and 12-volt systems .... ................................................................................... 63
7.3.1 Battery charging 67
7.3.2 Battery chargers 67
7.3.2.1 Start-Up 68
7.3.2.2 Proper Load Sizing 68
7.3.2.3 DC-Output 68
7.3.3 Over-current protection box 68
7.4 AC Power - shorepower and spur-mains......................................................................................... 69
7.4 1 Hooking-up and using shorepower 69
7.5 Generator set* ................................................................................................................................. 70
7.6 Miniature circuit breakers and the main electrical switch panel.. ............................................ ,....... 70
7.7 Electrical wiring .............................................................................................................................. 70
7.7.1 Reserved cable runs/ conduits 70
8 FRESHWATER SYSTEM 71
8.1 Introduction..................................................................................................................................... 71
8.2 Freshwater system........................................................................................................................... 71
8.3 Filling, tank.age, filtration and water quality ................................................................................... 71
8.3.1 Filling 71
8.3.2 Tank.age 73
8.33 Filtration 73
8.3.4 Water quality 74
8.4 Delivery and water heating ............................................................................................................. 74
1.1 INTRODUCTION
blJ This handbook contains general advice concerning the safe operation and maintenance of the
systems and equipment fitted to your Moody 54. Must there be a conrnct between any of the
information contained in this handbook and that provided by the Original Equipment Manufactw·er
(hereinafter referred to as the OEM), then the latter shall prevail. OEM literature is provided under
separate cover and can generally be found loose in the chart table or chart table draw.
The reader must observe carefully the following terms and warnings:
a) This handbook defines the tenn 'owner' as that of the person charged with the
responsibility of commanding and maintaining your yacht.
b) As each Moody is completed to the individual requirements of the owner, the figures and
illustrations given herein must be viewed as general and not necessarily yacht specific.
c) Items suffixed in the text by an asterisk(*) denote fittings and equipment not supplied or
fitted as standard.
d) The following warning labels are displayed on board your yacht to warn you and your crew
of intrinsic dangers, where safety precautions and good practice need to be observed at ail
times. Where applicable, the same warning labels are used throughout this handbook:
D.... �ur K 1 denotes an extreme mtnn�1c ha?ara v.luch \\Ill threaten a lugh
prohabihty of death or irreparable inJwy 1f prop<..'T' precaution::. arc not taken.
Maximum Crew 12
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The designations given in categorising the usage of seagoing craft are:
a) Category A (ocean)~ yacht designed for extended voyages where conditions experienced may
exceed windforce 8 (Beaufort scale) and include significant wave heights of 4m, for vessels
that are largely self-sufficient.
b) Category B (off.<;hore) ~ yacht designed for offshore voyages where conditions up 10 and
including windforce 8 and significant wave heights up to and including 4m may be experienced.
c) Category C (inshore) - yacht designed for voyages in coastal waters, large bays, estuaries,
lakes and rivers, where conditions up to and including windforce 6 and significant wave
heighls up to and including 2m may be experienced.
d) Catego1y D (sheltered waters) ~ yacht designed for voyages on small lakes, rivers and crurnls,
where conditions up to and including windforce 4 and significant wave heights up to and
including 0.5m may be experienced.
Maximum crew, stores and equipment ~ the nwnber of persons tabled in the standard
specification is the absolute maximwn number recommended and must never be exceeded. It is
assumed that crew and guests are located with due consideration to the sailing conditions, their
physical ability and with due regard to the stability of the craft.
In addition to the crew, consideration must be given as to the maximwn amount of equipment and stores
you must carry. With regard to this, you can increase the amount of equipment and stores carried by
approximately 75kg ( 165lbs) per crewmember not embarked.
Hull, engine and gearbox identification numbers ~ the Hull Identification Number (HJN) is
moulded into the transom and is unique to your yacht. Engine and gearbox serial numbers are also
unique and cru.1 l>e found on lheir outer casings.
Having taken delivery of your new Moody 54. we would ask you to complete the ownership details
and postal reply coupon provided herein. This infonnation will be requested must you require after
sales service at any time. If you are at aU unsure as to where to find the infonnation requested, your
Moody dealer will be more than happy to help you locate it.
1.3. 1 Policy
Any new work or warranty service on your yacht must be undertaken in accordance with the
warranty conditions. Your Moody dealer represents our company and will afford you the cowtesy
and necessal)' help to resolve any problems you may have.
w Nominated contractors or the OEM will provide the service direct. In order to ensure that OEM
support can be given, please complete and register all waiTanty cards for the equipment fitted on
your yacht~ on your behalf. Where you are required to cairy a copy of this registration in order to
obtain warranty support, the cards must be retained in a safe place on board your yacht as the
manufacturer will almost certainly wish to see it before providing support.
1.4 INSURANCE
Don't forget to arrange a comprehensive insurance policy to suit your cruising programme
including any lay-up period.
2.1 INTRODUCTION
Safety at sea and environmental consideration is governed ultimately by local regulations and
international law and will vary from COW1try-to-country. However. this chapter provides
infom1ation concerning health and safety and an insight into environmental awareness and
regulation. Owners are required to exercise the appropriate 'Regulations' and 'Codes of Practice'
as recognised and approved in the local waters where their yacht is operating.
Safety is our primary concern. It is a legal obligation of the owner to ensure that the safety of
anyone using your yacht is met, whether or not they are on board. If you are the owner, please
ensure that you read carefully the following safety swnmary.
e) Have you established a 'man overboard drill" and do others know how to cany it out if it
is you in the water?
f) Do your crew know the position of fire-fighting and first aid equipment? Do they know
how to use this equipment in an emergency?
Seasickness ~ consider taking medication before going to sea, if in doubt of your own or any of
your crew's resistance to seasickness and conditions look rough. Ask your pharmacist for advice
about what is likely to work best.
In general~ sailing and generally just being on or around yachts can be potentially dangerous. For
example, equipment with moving parts such as the windlasses, winches and the like must only be
operated by competent cn::w and with the utmost vigilance.
Potentially hazardous fittings and systems are identified through the use of warning labels.
However, no attempt has been made to label every potentially dangerous item on this yacht. For
example, removing the engine space covers with the main engine running will expose potentially
dangerous working mechanisms that can cause serious injury. The lazarette and other deck locker
covers are by necessity heavy and therefore potentially dangerous. Care must be exercised at all
times when they are open and crew in close proximity.
111e crew must familiarise themselves with the location and operation of every seaco1.:k and
through-hull fitting (see chapter 3). To this regard, opening hullports and hatches must be included.
2.5.1 Docking
When docking. your yacht must be secured in the first instance by warps (more commonly referred
to as mooring lines) utilising the fairleads and mooring cleats. Fenders must be used to prevent
damage to the hull, dock and other vessels. The windlass must never he used as a 'strong point' to
secure your yacht.
2.5.2 Anchoring
Veering and retrieving the anchor is controlled using an electric windlass fitted directly above the
self-stowing chain locker. 1l1e windlass is powered by the service battery bank (24-volts) and is
isolated by a switch (annotated 'WINDLASS') on the main electrical switch panel - this isolating
switch may only be activated when the main engine is running and will be tripped if the windlass
circuit is overloaded. To reset the circuit, re-depress the 'WINDLASS' isolating switch. A green
LED indicates when the circuit is live.
The windlass is controlled using a two-way rocker switch (fitted with a safety lock and annotated
with ru.1 anchor symbol) mounted at the binnacle. Alternatively, the anchorman can operate the
windlass using a handheld control unit (har<lwired directly into Lhe windlass circuit and stowed in
the anchor locker - see figure 2.1 ).
Good anchoring requires good communication between the helmsman and anchonnan. W11en
anchoring the anchorman must make sure that the chain is coming up on the right line to the
stemhead and that the anchor beds home properly in the stemhead fitting. The self-stowing feature
of the anchor retrieval process must ensure that the chain needs no attention as it runs across the
deck to the windlass and down the hawse into the chain locker.
When going to anchor, tl1e general rule is to veer out chain equal to Lhree-limes-tlte-depth-at-high
water. By clearly marking every ten metres of chain, the anchonnan can visually measure this.
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To retrieve the anchor manually, ensuring the top nut is correctly tightened, simply place a winch
handle in the fitting on top of the windlass and wind in a clockwise direction until the anchor is
retrieved (winch handles are not provided as standard and will need to be purchased separately).
j) Leave the depth sounder switched on. Depth sounders are supplied with an 'ANCHOR
WATCH' facility to monitor tidal height ~ low and high water alarm limits are
programmable. See OEM literature.
When your yacht has settled, use the depth sounder lo obtain the water depth, plot your
yacht's position on the chart and check the position at regular intervals.
c) Give the engine a light kick ahead to take the weight off the anchor chain. As the weight
on the chain eases, haul the chain in.
d) If the anchor chain appears to be causing an excessive strain on the windlass with the
anchor pulling immediately under the bow, you must stop the windlass and secure the
chain before giving the engine a light kick astern to break out the anchor. Must the
isolator switch trip, it will need to be reset.
e) The anchorman must ensure that the chain is coming up on the right line to the stemhead
fitting and that the anchor is correctly stowed and secured using the locking pin (and
preferably lashed to the stemhead).
f) To avoid the risk of fouling another vessel's anchor or chain when moving away from an
anchorage, never move ahead until the anchor is safely retrieved and secured.
g) Switch off the 'WfNDLASS' isolator on the main electrical switch panel so that the
windlass may not be operated in error. Green LED wiU be extinguished.
C AlTION! ensure mat the anchor 1s salely secured and locked 111 rnc stemhead roller fin mg
before getttng um.ler Y-a). When smhng in rough seas or heavy \\Cather, the ancho1 must alY-8} s be
securelv lashed
Anchoring tips ~ when anchoring and faced with a rocky bottom or in an area where there
are old moorings on the seabed, a tripping line is important. However, if it is led directly
back to your yacht, it can cause problems if more chain has to be suddenly veered. To this
end, a floating trip line is advisable ~ this can easily be made using a fender to secure the
end of the tripping line.
If you intend spending a night at anchor, it i.:an be good idea to sleep 1ighl forward ~ thi� is the best
position to hear any chain movements and sense any change in motion.
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l Al I ION , ne,er 1ea,c metallic or electncal equipment close to the compasses as lhis "-Ill induce
error<; f\en the -.111allcst of metal objects can be sufficient to deflect the compa¼ head mg.
Equipment must be calibrated to register your yacht's correct speed and distance through the water
in accordance with the procedures given in the OEM literature.
2.8.4 VHF-radiotelephone
w Refer to OEM's literature before operating the equipment fitted. Only competent qualified
operators or crew under their supervision must use VHF-radiotelephones. Radiotelephones need to
be licensed (refer to 'mandatory electronic transmitting licences'). The radiotelephone must not be
used for unnecessary or prolonged conversations. Only use channel 16 for emergencies and for
hailing other yachts. Check your local almanac for other professional channel usage, such as the
Coastguard and Port Authorities.
Mandatory electronic transmitting licences ~ aH on board radio equipmenl that includes a
transmitter of any kind, such as radar, VHF, SSB, EPIRB, SART and Satcom, requires the owner
of yow· yacht by law LO have possession of a currenL 'ship radio licence' at Lbc lime of insLallation.
(' Al I ION! - mobile telephones m use or on sta11dby can 1111crfere with electronic equipment lt has
been known for equipment, such a, a GPS receiver to crash and for an autopilot to fail, turning the
helm sharpl} to starboard, when a mobile was 111 use III close prox1m1t1 A text messaie bcmg
received on a mobile resting on the main mstrument panel v,as known to ha,e caused the
instrumentation to crash.
lJAl'-lmR! � a suitably woraea wammg label 11111st be affixed mfonmng the crm-. of the noxious
efTe<..1s caused by the release of the extinguisher and WI) procedures to be followed. such as opemtmg.
•'1r- rpn1nte rju,i•h"n'" C''"ltrol om1 • """ht"inl.' tlic "C"'lr''l"v1'ltio,, ,,flt. I C
Service and / or replace fire--fighting equipment at the intervals indicated on the equipment. Replace
fire-fighting equipment, if expired or discharged, by devices of identical or greater fire-fighting
capacity. OEM's generally offer a replacement service so that extinguishers can be recharged at a
lower price than a new extinguisher.
DA'\iC.,l�R! m the event of the I ire, whether or not the Seafire system 1s d1scharg.ed automatically
or manually. the fuel stopcock for the main engine (and generator* \\ hen fitted) must be shut. the
engme 1gmtlon switched to the off pos1t1on and all elccmcal po�er to the mam cngmc and blower
fan system mu�t be isolated.
[)A1\/GER' unless you are fully sure that the fire is fully cxtingu1::.hed. ne\er attempt to open the
en,,me companm�r•
In the event of a false alarm - to restart the main engine and cancel the alarm, switch the
Seafire unit to 'OVERRIDE' (the LED and audible alarm will be cancelled), re-open the fuel
supply, switch on the engine compartment electrics and you will be able to restart the engine
as normal.
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V. AK1'-ll"'li' although d1e::;cl cng.1nc exhausr gases arc no1 as toxic as those lrom a petrol engme.
carbon monoxide is present in d1es:el exhaust fumes Carbon monoxide is a dangerous gas that can
cause unconscrousncss and 1s potentially lethal
2.13 ENVIRONMENTAL
2. 13.4 Antifouling
Antifouling paint does away with unwanted marine growth on the underwater parts of your yacht.
The following points must be observed when painting your yacht:
a) Take care to choose the 1igbt antifouling by reading the information provided on the
container. Make sure it does not contain Tributyl-tin (TBT). Check that it has the
appropriate level of toxicity for local conditions. the number of coats needed and the
active life of the product in use. Carefully follow the instructions provided for
application, use and disposal.
b) Remove old antifouling as far from the water's edge as possible to prevent dust 01 scrapings
from entering the water (when available in the marina, use a scrub-off berth). Use a vacuum
scraper or place a plastic liner or dusishcet bcnealh your yacill. Collecl and dispose of
scrapings and used antifouling containers safely in designated bins or disposal points.
2. 13.5 Solvents
When handling and storing solvents, you must adhere to the following points:
a) Tight fitting seals must be used on alJ storage containers to prevent evaporative loss of
any Volatile Organic Compow1d (YOC) from substances such as solvents and paint
thinners. TI1is must include any containers holding soiled cleaning materials.
b) Clean off any w1wanted paint or resin before it dries.
c) When cleaning engines and machinery parts, use paraffin-based agents instead of
organic solvents.
d) At all times, you must avoid the use of an Ozone Depleting Substance (ODS).
3.1 INTRODUCTION
Your Moody 54 has been engineered for stiffness and strength and is built to withstand the rigours
of offshore sailing. l11e balance and power of her underwater sections and keel options give superb
sail carrying ability and stability for swift passage making.
llus chapter details the build and specification for your yacht, including the standard equipment fitted
and that supplied optionally by the builders. For operational advice on the systems and equipment
fitted to your yacht see chapters 4 to 11 inclusively. For maintenance and faultfinding see chapter 12.
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3.2.4 Cockpit
The cockpit is fitted with seating port, starboard and aft, pedestal steering system with binnacle
guard (a single engine control lever is fitted at the binnacle along with the engine instruments
and ancillary controls). The cockpit sole and seating is finished in teak. Stainless steel grab
handles each side of companionway. Instrument console fitted over companionway. Self-stowing
washboard. Deck filler for fuel oil (annotated 'DIESEL') and manual bilge pump fitting. Framed
windscreen with folding framed sprayhood.
An optional GRP 'doghouse· is available instead of the screen and sprayhood. Fitted to the forward
section of the cockpit, the doghouse host's stereo speakers (cables run to the saloon stereo / CD
system and VHF-radiotelephone), electric wipers, courtesy lighting and stainless steel framed
windscreens.
C AllTIOi'\ ! � a1ways keep the transom door fully closed ,, hr:n under sail or "hen anchoring 111
heavy sea and wind conditmns.
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3.2.8 Finish
Hulls can be finished in a choice of three colours (white, dark blue or burgundy). The hull is inset
with a cavita line topsides, painted boot top, waterline and anti fouling.
Anchor Windlass
Make, Model and Rating I Lewmar Marine Liplited0 Concept 3, 24-volt with gypsy.
3.2.12 Anchor
The anchor supplied is a 25 kg (45 lb) Delta with 40m ( 130') of calibrated chain. The chain is
lashed using cord to the 'bitter end' in the chain locker. Note that the 'bitter end' is non-load
bearing and that the lashing can be easily cut to jettison the anchor and chain in an emergency.
I 20,93m 68 1 8 11
J 6.0Jm - �
1 9' 5 " .
Standing rigging ~ the standing rigging is primarily constructed from stainless steel wire and
fittings. The main chainplates for the caps, intermediates and the aft lowers incorporate a tip cup
system with underdeck tie rods and stainless steel backing plates through the chain plate girder.
The forestay chainplate is integrated into the bow roller / stemhead fitting. The inner forestay
chainplate is fitted to the anchor locker bulkhead, through bolted with secured with a backing plate.
The backstay chainplate is supported on the lazarette bulkhead and like the inner forestay is
through bolted and anchored with a backing plate.
Cap Shrouds #-2 x 9200mm x 12mm (Jxl9 srainle� steel). with swaged
(V3/D4) eye (eye angled �0) and.fork.
Cap Shrouds #2 x 11 500mm x 14mm (lx/9 stainless steel), with eye and
(VJ /V2) rigglng screw rube.
Intermediates .ff-2 x ./600mm x 10mm (lx/9 stainless steel), wiih eye and
(D3) rigging sorew.
Lowers if-2 x 7000mm x ]./mm (l..x.19 stainless steel), with e.ye and
(DJ) rigging screw + tube.
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Running rigging ~ the running rigging comprises all running lines. the ropes used to hoist and
control the sails. These include halya rds, sheets, guys, lifts, downhauls, outhauls, Yankee car lines.
self-tacking lines and furling lines.
Main Halyard Wire. 1 rope. Wire: 19000mm x 7mm (7xJ9 vfain/ess <;feel)
Rope: 250()0mm x 14mm, 1rhite with shackle and protection
for 250mm whip end
Main Topping Lift Wire I rope. Fixed strop PVC wire: 19/Q0m.m x 5mm
stainless steel. binck fnwer end. Rnpe· 1-I000mm x I 0mm
(white).
Vang / Kicking Strap Purchase -1.: 1 with 3 blocks. Splice, 17000mm x 12mm
white rope on w Becket hlock, whip end.
-
Furling Line I 2000mm x 12mm 16 plait Polybraid (white). I
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Yankee Halyard Wire rope. Wire: 19000mm x 7mm (7x/9 staq1/ess steel).
Rope: 27000mm x / -Imm, blue fleck �rilh snap shackle,
whip end
Staysail Halyard Wfre rope. WJre: 11500mm x 6mm (7x l 9 stainless steel}.
Rope· 17500mm r .J 2mm, grPen fleck with �nap ,·hackle,
whip end.
.
Staysail Sheet 25000mm x 12mm Dyneemic 2002 (blue red), eye one
end, whip the other.
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Signal Halyard 12000mm x -Imm� plait rope.
Runnel' Tackle and Retainet· K11ul a11cl lii/Jip I 21i1h1 Dyneenui fu Le11 mar ,:,-1 Bed.el
block. Knot a!Jd whip ?imtn rope to shackle oj Lewmar 11-1
single blocl.,,
3.3.2 Deckgear
n�c-ke,Par :mrl fittinec; IJ',f'<l excl11c;ively with sajl handling include 24-volt electric seJf-tailing
primary (Yankee) winches; manually operated mainsheet and halyard winches (electric halyard
winches* can he provided as an option)· Yankee sheet tracks with adjuc;tahle cars and traveller
lines led aft to jamming htrning blocks; Yankee sheet turning blocks; self-tacking staysail track;
mainsail control lines led att through deck organisers and individual rope clutches (see figure 3.2).
Mainsbeet and Staysail Sheet 1 x Lewmar -18CST, fwd fpeed self-tailing winch.
(portside of coach roof) (Line size 8 ~ 14mm).
Mainsail Control Lines J-"x L�ll'mar 4-l(;ST, tw0 speed se!j�tailing winch.
(starboard side of coach roof) (Une size R ~ I ./mm). ..
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Make, Model and Rating fanmar 4.!Fl2-T IT{B)E (JOO hp 73, n' kW) ./ cylinder lurho-
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cfiargeci engine mth reduct,on gearbox.
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Tankage 682 litres (J 50 Imp. gallons 180 US gallons).
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Shaft diameter
M24x3 .•
Propeller torque (N-m)
230
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indicators and water gauge. Separate isolator switches are provided for engine starting,
electric wmches, wmdlass and auxiliary domestic circuits. The DC and AC electrics are
earthed via a keel stud and the keel. See chapter 7.
Batteries (DC-System)
Shore Support System 2./0 220 volt shore support system (110-volt
system fitted as an option) w[th spur-main, battery
charger, immersion heater coil lo calorifier.
3. 6. 1 Generator set*
The diesel generator option, when fitted, will provide on board power at 220 / 240 volts AC'
Generators are fitted with their own dedicated 12-volt battery / alternator system for start-up
and battery charging, raw-water cooling inlet and outlet seacock,;; and exhaust systems. The
generator uses standard diesel fuel drawn from filter from the main fuel tank (a fuelcock is
fitted to the fuel supply line and operated from the lazarette).
Generators are fitted with remote operating panels and an AC-power source selector switch (main
electncal switch panel). See chapters 5 and 7.
( Al TIO'.\ whilst at sea, keep all mlet and Figure 3.5 Seacock Installation
outlet scacocks nm in use closed (other than
those used for the refrigeration and deck /
cockpit drainage seacocks) and opened only SEACOCK
Freshwater Tanlmge
Wastewater (Grey Water) 2 .t 11 litres (2 Imp. gallons 2..'i lrs gallom�. - '
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Wastewater systems include pumped discharge via Etrey water boxes for the galley smks and
shower compartments. See chapter 8.
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GENERAL CONSTRUCTION AND SPECIFICATION
PAGE 39
4 SAILING SYSTEMS
4.1 INTRODUCTION
The rig configuration comprises a cutter rigged masthead arrangement with silver anodised
alwninium spars (painted spars* are supplied as an optional extra). Rig geometry utilises triple aft
swept spreaders with cap shrouds, upper and lower mtermed1ates, aft lower shrouds, forestay,
inner-forestay and backstay. AU standing rigging is manufactured in I x 19 stainless steel wire.
Kunrung nggmg compnses mamsatl, Yankee and staysail halltards, toppmg litt and control Jines
for in-mast mainsail furling plus rod kicker. Mainsail control lines led aft to cockpit, halliards
retained on the mast. The mast is keel stepped with a heel fitting supponed on two hardwood-cored
floors over the forward end of the keel. A mast tie bar supports the deck. The tar bar is located and
adjusted via an access panel located on the forward side of the mast cover box.
The Yankee and staysail are provided with furling gear; the staysail is self-tacking with the sheet
led art to the cockpit.
The rig incorporates running backstays led aft to the stem quarters, which provide optimum support
for the mner-forestay. As an option to runrung backstays, diamond Jumper struts can be fitted to the
mast to inner-forestay support.
Main chain plates for caps, intenne<liates an<l aft lowe, shJOuds incorporate a lip cup system with
underdeck tie rods and stainless steel bach'lg plates through the chain plate girder. Forestay chain
plate integrated into bow roller and stemhead fitting. Inner forestay chainplate is suppo11ed on l11e
anchor locker bulkhead, through bolted with backing plate. Backstay chainplate is supported on the
lazarette bulkhead, llll'ough bolted with backing plate.
CAUl ION! the following procedure tor setting up the ng. v.111 Vil) ck:pt:nuc:111 on tl1t: p11.::,ml111g
sa1lmg conditions. It must be noted here that 111-mast furling gear �an bmd tf the mast 1s subjected
'" "'"C'.e'-�t\e bend
Having taken delivery of your Moody 54, your dealer will have set up the rig to optimise your
yacht's saihng potenttal. However, ngging will require adjustment from ttme to tnne, parttcularly
after the first few days sailing when the rigging has bedded-in and the residual stretch in the wire
and all the fittings have settled down. rhe ng, will also reqwre adJustrnent if the nggmg 1s disturbed
or the mast removed for any reason.
Check the ba�k�tay tension and re-tension, as required, when sailing. Another important point lo
remember when using the adjustable backstay system is that the tens.ion on the forestay must never
be completely relaxed when sailing downy,in<l in fresh condition::.. The reason fo1 this being that
the combined weight of the forestay furling gear and sails is considerable. If the forestay is allowed
to go slack, the inertia of the weight of this gear moving about, as your yacht rolls in a seaway, puts
a great deal 0f strain and wear 0n the forestay attachment and rigging toggle�.
The rig is fitted with running backstays, which help to achieve the desired forestay tension, but can
be released to relteve the stram on your yacht when not required. It 1s good practice to release the
tension on backstay adjusters when your yacht is at rest, particularly for long periods.
4.3.1 Sails
Your Moody ,;4 is supplied with high-quality sails. They are manufactured to give good tensile
strength, resistance against abrasion and are not unduly affected by moisture. However, they can be
damaged by ultra violet light and must not be exposed unnecessarily to sunlight. If treated with
care and maintained correctly. the sails will give many seasons of good service. Wherever possible
and as is practicable, sails must be kept folded, bagged and stored when not in use.
Mainsail ~ manufactured from Dacron sailcloth and configured for in-mast fw-ling as standard and
for single-line reefing as an option. Sails are provided with a leech line, Moody ms1gma, clew
block, UV protected clew and sail bag.
Yankee ~ manufactw-ed too from Dacron aud cut for beadsail furling gear, with lt:ed1 and foot
li'les, tell tales, UV strip in white acrylic and sail bag.
Staysail ~ as with the mainsail and Yankee, the staysail too is manufactured from polyester and is
designed for use with turlmg gear and is selt�tacking with a leech line and sail bag.
C'Al1 flU\1 1 hoth hcndsa1l and rna111sa1l rurnng can become difficult to operate tf there 1::. either
cxcessne tension on the back�tays or on the halyard. If tlus lmppens lo you. you must ease the
backc:tnyl,:,) nr '"I' :-iard n 1iu1c ·md trv the fnrlin�• gear a11ain
Headsail furling~ when furling or reefing the headsail or staysail, progressively ease the sheet so
that most ot the sail 1s lutling. tb.Js will take some weight off the furbng gear and make 1t much
easier to operate. Look at what is going on forward and aloft. Stop winding at once, if the furling
gear lme becomes hard to haul. Check the halyard swivel to ensure the halyard has not taken a turn
around the top of the foil above the swivel. The sail must wind onto the foil smoothly and quite
easily. If it does noc, investigate before something breaks.
C'Al TIO;\I! ~ you must ensure that any excess 1ur11ng line 1,; removed from the furling drums when
the iorestay and inner forestays arc set-up Hcadsail furling systems arc commonly supplied with
an excess of rope and this must to be removed so that there arc about four turns left on the drnm
with the headsatl furled Lxcess,ve rope will increase the friction on the dium making 1t harder to
fiirl the sails
Remember, it may be necessary to move the sheet lead car forward when taking in a reef in your
furlmg headsail. The correct position for the slider can be set 1mt1ally with the sail w1turled. Place
_ _
it on an imaginary line bisecting the angle made by the foot and leech of the sail at its clew.
When steering your yacht close to the wind, the sheet lead position is correct if the whole length of
the beadsrul luff lifts together. This 1s easier to see when 'woofhes' or 'telltaJes' are fitted near the
luff of the sail, as they will then lift away from the sail simultaneously on the windward side.
In-mast furling ~ to furl the sail the starboard ful"liug line must be used (clockwise rotation of
·fo.rling winch). To unfurl the port line must be used (counter-dockw.ise rotation of the furling
wi11ch). In both instances both lines must be free i.11 the coachroof jammers. An electJic i11 -mast
furling system is available as an option, operated by a switch mounted at the helm.
( AL 11,)r'-1. - crudess use 01 elt:cmc m-mast furlmg systems (when fitted) can cause severe
damage to the equipment, mast and sails. Watch the cle,, outhaul loads particularly carefully Also
--·, ,�� t .r,r th� ""lt,.,_,n,�r..J ..•�·1 - ..,. .-..f P"""r"-.;:-- K 1 i U"'' tn .1..c; tO\V!'tlf'J
m You will need to adjust the furling gear luff rod tension from time to time. Read the spar/ furling
geru OEM's insti-uctions fot maintenance and opeiation, these must be followed earl.fully.
Electric winches ~ pressure switches mounted on the cockpit coaming control the electrically
operated primary winches. See OEM literature
In very high wind conditions and the mainsail is furled below the height where the running
back stays are attached' to the mast, the staysail and not the Yankee must be used. Then both the
windward and leeward running backstays can be tensioned permanently and the furled mainsail
tacked inside of them.
Parking lines are attached to the backstay tails so they can be pulled forward to the shroud chain
h
plates when not in use and secured/ cleated off. f is allows the leeward stay to be secured and not
left swinging in and out of the cockpit area.
5.1 INTRODUCTION
Standard fihnent is a 4-cylinder turbo-charged marine diesel engine. D1ivillg through a reduc11on
and reversing gearbox, bronze P-brackel and 3-bladed propeller. The shaft ex.its lhrough the hull
via a water-lubricated shaft seal.
Engine cooling is achieved by freshwater-cooling. An enclosed ti·esbwa1er jacket transfers hea1 ,-ia
a V-bell dnven centrifugal pump and an open-cycle raw water (seawater) cooling system. The
open-cycle raw water system draws seawater from via a seacock, raw water strainer (filter) unit
(lhis unit must be checked daily when the engine is in use for marine debris which can block the
raw water intake, such as weed and small crustucea) using a gear-dri, en seawater pump unit The
heated raw water 1s then mixed with the exliaust gases via a manifold filling lo help cool the
exhaust gases. A water separator is used 10 separate the cooled exhaust gases (exhaust gases are
expelled via a topsides skin filting) from the raw cooling water, which is ejected via a seacock.
·nie engine uses standard marine-grade diesel fuel supplied lo 1he engine by a single fuel tank fitted
with a remote fi1clcock located in the lazarctte locker aft (manually opcralcd}. The engine
compartmem is filled with an inspection light, is sow1d insulated and protected against fire by a
Seafire automatic fire control sys1em (see chapter 2). A chermostatically controlled blown
ventilation system is provided to vent lhe compartment or wann air and noxious fumes, The
compartment provides space for the generator set•, when fitted. A Sea fire automatic fire control
system is provided in the engine compartment to protect your yacht against fire.
The engine cootrol lever is mounted on the steering pedestal / binnacle. All instrmncntanon,
controls and alanns relming to the main engine are conveniently located at the steering pedestal /
binnacle. n,e engine is titled with a 12-volt marrne al1emator for battery charging. See chapter 6.
water pwnp. L-type exhaust water mixing elbow. Gear-driven raw water pump with
rubber nnpeHer.
e) Exhaust system ~ the system is fitted with an aluminimn intake manifold, water-cooled
integral exhaust mamfold with water separator and a water-cooled turbocharger.
f) Alternators and engine electrics ~ 50-amp ( 12-volt) and l I 0-amp (24-volt) alternators
Wlth bwJt-m IC regulators and 12-volt, 2.SkW DC starting motor. See chapter 7.
w g) Transmission system ~ the reduction and reversing gear comprises a constant mesh gear
with servo-cone clutch. See OEM literature.
w h) Consumables ~ marine diesel engines and gearboxes are prone to disproportionate wear
and tear to their use. The reason for this is that engines are frequently run intensively for
short periods and then laid-up for long periods. 1t is therefore important to choose and use
OEM recommended consumables at the correct frequency.
Consumables such as oil filters, fuel filters, crankcase filters, air filters, impellers,
thermostats, hoses, drive belts, gaskets, anodes, etc., will need to be purchased and
replaced regularly in accordance with the OEM's prescribed table of frequency. Apart
from any basic concenu, regarding safety, u�e of w1authorised parb or fluids will
invalidate the OEM's warranty.
i) Engine and associated system alarms and warning lamps ~ audible alarms and/ or
warning lamps are fitted to specific equipment to warn of their operation and / or any
malfunction. For further infonnation refer to the OEM's literature.
CAl IJO�• your manne diesel engrnc 1s not selt-pnmmg. II the engme is tumed O\er "''th the
fuelcock closed, the engine will start and nm until the fuel m ailnble m the feed pump and feed line
is used. Must this occur the fuel system will need to be bled before the engine can be re-started
("I>" the nprvt•,., ltte 1·"1turc reg�rck l,lnn,11•w thP. fuel svstem)
Refuelling and fuel storage ~ the fuel contents gauge mounted at the helm must only be used as
an approxima1e indicarion ro me amow1t of fuel oil remaining in the tank. lt is important to uear
any reading with caution and refuel your yacht well before it shows empty. Monitoring the reading
whilst refudling wiil hdp you tu visually �alibrate the gauge.
MAIN ENGINE, PROPULSION AND RELATED SYSTEMS
PAGE46
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When taking on fuel oil, it is prudent to reduce the rate of filling well before you sense the tank is
full. Overfilling Wlll flush any surplus fuel from the tank and out through the breather.
Always:
a) Before refuelling, switch off the main engine (this applies lo generators and central
heating systems too when fitted).
b) Extinguish any naked flames, cigarettes, et cetera.
c) Before screwing down, ensure the seal ring on the 'DIESEL" filler cap is free from grit
and undamaged othenvise salhvater will enter the tank from the cockpit when at sea.
Never allow the fuel tank to run close to empty as there is a chance that the yacht's motion will
cause the remammg fuel m the tank to surge, causing air to enter mto the fuel feed resultmg m
the engine being starved of fuel. In this event, you will need to bleed the fuel system of air.
1n order to reduce the risk of water condensLng in the tank and conlami.nating the fuel, it is always
advisable to leave the fuel tank as near full as possible, especially during the winter months and !ay•up.
water intake seacock and strainer. The raw water in the heat exchanger transfers the waste heat
from the enclosed freshwater loop gallenes and 1s then discharged mto the dry exhaust system /
water separator to help cool the exhaust gases. The raw water is ejected separately from the exhaust
gases via a skin fitting seacock.
An offshoot from the enclosed freshwater cooling circuit provides heating for the domestic hot water
usrng a calo1ifier. The calotifier operates in the same manner to the heat exchanger. transfoning heat
from the circuit to the potable water stored in the calorifier. l11e system also provides cooling water for
the turbocharger and exhaust manifold.
Raw water intake seacock and strainer ~ the cooling water intake is a through-hull fitting
seacock and a strainer/ coarse filter unit. The strainer separates any unpurities / debris from the
seawater. This unit must be checked daily for debris and is very simple to clean (the unit is
located m the engme compartment portside. The strainer/ coarse filter unit 1s housed in a bronze
casing with a lid secured using two wing nuts. See chapter 2.
Enclosed freshwater loop and coolants ~ engines are fitted with an expansion tartk as part of the
enclosed freshwater cooling system to assist filling and checking the coolant level The expansion
tank is manufactured from a semi-transparent material to facilitate visual checJ...ing of the coolant
level. Antifree7e and anti-corrosion agents contained within the coolant pe1mit all year running
Only use coolant additives approved by the OEM.
Owners must note that the water level in the expansion tank will rise (expand) when the engine is in
operation due to the rise in temperature of the freshwater coolant. When and if OEM approved
coolants I anti-corrosion additives are added, then they must be mixed wherever possible with soft
water. Both of these protect the cooling system and are necessary to avoid degradation of certain
metals and alloys.
WARNl�C1• - should the operating temperature of the cngme nse undul} (coohn!?, v.ater gauge).
the engine must be slopped immediately and the cooling sy�tem investigated. Check for the correct
coolant level and that there are no leaks from the coolmg circuits. Stop the engme and close the raw
w.1ter inlet / outlet si:acock before carl)'ing out any work on the cooling system
DA�GFR! ne\er attempt to remO\e the filler cap on the expansion tank when the engine is hot
Hot water and/ or steam will almost certainly be eJected under pressure
C \l 1101\J1 if your yacht is taken under tow for 8Jl}' reason, the raw water coohng, mlet and outlet
seacocks mu!-1 be kept closed
WAR,..,.U\(11 ~ EXHAllSI GAS IS Dl�ADLY - engme exhau:,i g:.ises contrun carbon monoxide, a
nn•"'11l0U� 'ldOUTl�s ·wd •·olnurlP<.:S 11:1, that c·m "-iusc u110011sciousness :me! de:1th ,,.,.. 1".h"nt,,.,. ?
A small jet of water from a topsides skin fitting can be seen towards the stem when the engine is
under load (throttle set to 2000 revolutions or over). This jet provides a visual confinnation that the
dry exhaust system is operating correctly.
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FIRE RISK 1 never allow a naked flame or electrical sparks near batteries �ever smoke m
pro·dmit) to the batteries. Batteries give off hydrogen gas dunng chargmg which, when mixed
w1lh au. can fom1 un explosive gas - oxyhydrogcn This gas is easily ignited and lughly volaule
Incorrect connect1011 of the battef) can caus(' a smglc spark, wluch 1s sufficient to cause an
explos10n. Refer to the instructions given in the OEM's literature
fLE('TRlC'AL HA7.ARD1 nC\er interfere with the battery trnnmals when the cngmc 1s runmng
f
as a high-energ) pulse may be genemted which can damage the ,;ystem. Switch of the engine and
isolate the start battet) before canying out any work on the electrical system.
CAL:11O"'-' ~ you must alway� ,..,car protective goggles when charging. and handling battenes. ll1c
battery electrolyte must it leak comams extremely corrosive sulphuric acid If electrolyte must come
mto contact with the skm. immediate!) wash with soap and plentv of water If 1t mu<;t come mto
contact ,,1th the eyes. immediately flush \�ith plenty of fresh clean water and obtam medical
assistance without delay
5.8.1 Gearbox
Constant mesh gear with servo-cone clutch with a 7 ° down-angle output shaft. Engaged and
disengaged using the single-lever engine throttle control lever mounted at the helm / steering
bmnacle m d1e cockpit.
('ALTJO:\ 1 m the event of excessive v1brahon, the main engine must he c;but down immediate))
and the cause invcsugatcd and repaired before rc-usmg. the engine
5.8.4 Propellers
Propellers are cast from bronze with a fixed 3-bladed propeller fitted as standard A self-feathering
propeller* can be supplied as an optional extra.
When handling your yacht with a fixed blade propeller, the following points must be adhered to:
a) Under power, avoid changing between fo1ward or reverse gears at more than engine
idle c;peed
b) Again under power, avoid excessive speeds when going astern (to maintain control of the
rudder and not nsk the wheel spmnmg out of control, causmg mJwy and / or damage to
the rudder, rudder stops, and steering gear).
c) Once wider sail, pul the engiue gearbox into reverse to lock tl1e shaft and stop tl 1e
propeller from spinning. However, to prevent the transmission of high engh'1e / gearbox
loaclings from a rapidly spi,rning propeller, you must only place lhe gearbox i.u reverse
when your yacht is standing head to wind, for example when sails are unfurled. See
paragraph 5.1 l.4 for stopping the main engine and setting sails.
Handling your yacht with a self-feathering propeller*:
a) Avoid changing between forward and reverse gears at any more than idJe speed.
Excessively rapid gearstufts may well damage the propeller mechanism.
b) The propeller needs some time to reverse its blades when switched from one direction to
another. Jt will not respond mstantaneously to a gear change.
c) A too rapid gear change immediately foJlowed by full power may prevent the blades from
reversmg properly and cause the propeller to dnve in the opposite dt.rect:Ion. 1.e. the same
direction as before the gear change. The consequences can therefore be catastrophic.
d) The propeller blades will only be featllere<l lo the sailing position with the gear placed in
the forward position.
Dimensions ~ the dimensions of the propeller a.re identified with two measurements, with your
Moody 54 a 24 x 15 propeller 1s fitted as standard. The first of these two measw-ements reters to the
diameter of the propeller~ 2-/.cm; the second measurement refers to the pitch of the propeller~ 15cm.
Right-hand and left-hand propellers - you1 Moody 54 i:. fitted with a right-hand rotation
propeller as standard i.e. looking from ast.em the propeller is turning in a clockwise direction, when
the engine is in fo1ward gear. When replacing a propeller it is necessruy lo choose the same
dimensions a.'ld rotation of propeller.
The blower fan system is fitted with a them1ostatically controlled continuous duty blower fan.
designed to cool the engine space by torcmg cooler fresh air into the engme space and at the same
tune expelling the warmer more noxious air via a vent located topsides. The fan 1s powered by the
l)( -electncaJ system. A thennostat 1s fitted on the fan s mounting bracket, this must be set to about
30 °C although this may need to be adjusted up in wanner climates. Never switch off the battery
isolator switches unt:II the blower fan stops - this process can run on for some nme.
A Seafire automatic fire control system is fitted to protect the compartJnent and guard your yacht
agamst an engine/ generator• fire. !:)ee chapter 2.
\\ AR�ING' \\hene,cr \\Orkmg on equipment fitted Ill the engme compartment. 11 l'i 11nperat1,c
thm the engine starter motor is isolated. so thnt there can be no question of the engine bc111g started
inad,crtently llus must mclude the generator set "'hen fitted
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Zinc anode ~ in order to maintam the efficiency of the cathodic protection system the hull
mounted zmc anode must be replaced when 50% eroded. When you replace the zinc anode, 1t 1s
very important that the replacement anode is identical to that fitted by the builder and that the
bonding wires are reconnected correctly
( Al,I10!\ the main cngmc must not be run 10r either propulsion or chargmg batte11es at
excessive heel angle<;. Check the figures gncn m the OEr-.-f's l11emture and do not exceed them.
\\ hen nmning with your yacht heeled. the oil pr�ssure must be watched , ery carefully. If motor
sailing. you must bnng your yacht onto an even keel approx1mntel)• every 20 minutes for a fow
mmutcs to he]p oil lubrication.
h) There is sufficient potable water (drinking water) for the planned voyage.
i) All gas appliances and gas cylinders are turned off when not in use.
jJ The levei of the raw water in the toilets is iowered and that the associated inlet and outlet
seacocks are closed when not in use.
k) That all opening portlights and hatches are shut and secured.
5.11.5 Over-cranking
After over-cranking leave for 10 seconds or so before trying again to prevent overheating damage
to the starter motor.
If the engine fails to start after three attempts the raw water inlet seacock must be closed until the
engim; has startetl. The rt:�on fur closing l.he st:al.:01.:k, is that t:nough walt:r may havt: a1.:1.:wuu.latt:tl
in the exhaust system to be flooded back into the engine cylinders - caused by the lack of engine
exhaust pressure to force the excessive raw wate1 coHected in the exhaust uuxer box out thro ugh
the exhaust. lmmediately on starting the engine the raw water inlet seacock must be opened.
Should you need to drain the exhaust mixer box, it is fitted with a small drain tap at the base, which
can he opened. to drain off excess water into the hilge water and then closed.
5.11. 7 Exercising
As a mfoimum, the engine must be run at half-rated power (I 200 revolutions) for an hour every
week. Exercising the engine results in better starring, longer engine life and increased reliability by
reducing moi<;ture, re-lu.bricating the engine, using up fuel before it becomes stale and removing
oxides from electricaJ contacts.
CAl"flON! � damage can be caused to tl1e wheel stecnng system 1f lhc rndder quadrant 1s allowed
to slam hard onto its end stops.
MAIN ENGINE, PROPULSION AND RELATED SYSTEMS
PAGE 56
5.13 BOWTHRUSTER*
The bow thruster can be acces<;ed via a panel fitted below the forward double bunk The bow
thruster uses symmetrical 4-blade Kaplan propellers, which are driven by a custom-made reversible
24-volt DC' electric motor drawing power from the engine start batteries. An electronic time-lapse
device in the circuit protects against any sudden change of drive direction and for additional safety,
an overheat cut-off switch in the motor protects against overheating (this switch is automaticaJiy
reset when the drive motor cools down). The overheat cut-off will also shut down the control panel
so that these will have to be powered ·ON' agam betore using the thruster.
A shear pin (or flexible coupling) between the drive motor and the drive shaft protects the motor
and gear system must the propeller become accidentally snagged or Jammed. A 400-amp slow blow
fuse protects the circuit. See chapter 7.
The bow thruster is controlled by a joystick / control panel fitted al the helm / binnacle. Deprel:>Sing
simultaneously the two 'ON' switches activates t.'1.e panel. Move the joystick in the di.rectioe you
wish the thmsler lo move the bow - remember that die bow will cany momentum when moved so
release the joystick before the bow is in the desired position as the time-lapse protection will not
allow you Lo change the drive direction of the thruste1 to stop lhe bow wid1in the first second after
it has been running. To switch off, depress the 'OFF' switch (the thruster control panel will
automatically switch off after approximately 20 minutes after it was activated). An LED indicates
when the control panel is activated The high-p0wered D(' mot0r wil! get hnt finm use and mu�t he
used for limited periods. Ma>--imum continuous running time is appro>..imately 3 minutes.
When using the bow thruster always keep the main engine running:. This will keep the battery in a
good state of charge and will also give better perfonnance (a higher voltage results in higher torque
m
(power) m the thrusters motor).
Bow thrusters are fitted with zinc anodes for cathodic protection (see OEM's literature for exact
location and replacement).
LAL 1101"1 1 m ...ays mm the main engme power isolation switch ofTbefore touchmg. any pa,1 of
the thruster. � an incidental start while touchmg ntO\mg parts can cause serious mjunes Alwa)S
leave lhe bow thruster power off v.hen the thruster 1s 1101 in use.
CAUTION! ne,er operate the bow thruster when your yacht is out of the Y.atcr, as this \\Ill
serious!) damage the electnc motor unit.
CALlflO;\l! � 1fthe thruster stops giving thrnst while the motor is running. chances arc that there 1s
a problem in the dnve system. You must 11mned1ately tum it off and mvestigate the cause. In the
C\ cnt that •hi> nr"hll",n ;.,. rJe.-•r;"ql 1solntc the thruster b:itterv 11ninPd1ntf'I\.
Yacht handling using the bow thruster~ you can use the bow thruster to cause your yacht to
enter or leave a berth almost laterally. rtus must Lntttally be practised on a safe section ot pontoon
with no other craft in the vicinity and with your yacht well fendered, in calm conditions with little
wind and no ttde.
CAl JTION ! ahrnys S\\ 1tch off the generator set be fore startmg phys1call)' canymg out art)
maintenance or semce related work lmmohihse the set by isolating the power supply
Where a generator is fitted the AC-system will be supplied with a selector switch on the main
electncal switch panel tor choosrng either ·SH0REP0WER' or ·(H:NERATOR. The switch will
always default to 'SHOREPOWER' when the generator in W1available. An orange LED indicates
when 'UEN1::,RA 1 OR' power 1s available.
WAR"1ING 1 ensure that all AC cm.:mts arc S\\ltchcd off before .,.1a11ing 1'.ever attempt to start
•t·- -�•v' r"t�·· '"ith •�c ""I n \. ' ,.,.
ll} The generator set is operated from a remote controls fitted at the navigation table. Refer to the OEM's
Jjterature for operating instrnctions. Check the AC-voltage gauge on the main electrical switch panel
tor the correct output. See chapter 7.
l11ere are other important controls that must be identified before attempting to operate the set, such
as the raw-water inlet and outlet seacocks and tuelcock located m the deck lazarette att.
When stopping the generator, deselect the 'GENERATOR' using the selector switch on the main
electncal switch panel and allow the generator to run for three to five mmutes before stopping. This
process will help to stabilise the generator set's operating temperature.
5.14.1 Over-cranking
Must the set not start after approximately 30 seconds of cranking, enough water may have
accumulated in the generator's exhaust silencer/ water-lock to necessitate draining it. The silencer
is fitted with a small drain plug at the base of it, which may be opened to drain off this water
5.14.3 Exercising
If nse is infrequent, nm the set for an hour every week Exercising the set results in better starting,
longer engine life and increased reliabi)jty by reducing moisture, re-lubricating the set, using up
fuel before it becomes stale and removing oxides from electrical contacts
6.1 INTRODUCTION
The main helm comprises a pedestal / binnacle unit and forward mounted stainless steel wheel. The
pedestal is fitted with a stainless steel binnacle rail, magnetic steering compass and binnacle
mounted controls and mstrumentat10n for the mam engme, nav1gat1on, transom door / bathmg
platform and windlass. Additional fit:ment can include controls for boom lighting*, bow th ruster*
autopilot• and electnc m-mast furhng*.
The rndderstock has a top-end fitting (milled square section) to enable the fitrnent of the emergency
ttller. The ttller 1s mounted through-deck directly above the rudderstock via a chromed access
fitting located on the aft deck. The emergency tiller is of tubular metal construction and supplied in
two sections stowed m the deck lazarette aft.
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MAIN HELM AND EMERGENCY STEERING SYSTEMS
PAGE 59
W Steering wires must not deflect more than approximately 2.5cm (l inch) when squeezed
by hand adJacent to the quadrant. It 1s normal for the steenng wires to stretch
considerably when new and a certain amount of 'bedding in' will take place during the
early hte ot your yacht or on long passages. Any excessive pfay m your yacht's steering
may well be attributable to wire stretch and, whatever the cause, this condition must be
mvest1gated promptly to avoid the nsk of the steenng wire fall mg off the quadrant with
subsequent loss of control. Over-tight cables, however, will produce heavy steering.
See OEM iiterature.
c) Conduits~ the steering wires are run in contour fitting conduits back to the quadrant.
d) Quadrant~ the wires connect to the quadrant, which in tum fits over the rudderstock.
flag supports and thereafter bonded to a solid stainless steel rudderstock (see figure 6.3). To
proVIde optnnum support to the rudder blade, the skeg heef fitting attaches to the rudderstock cfose
to the rudder's centre of effort. The skeg appendage is integrally moulded with the hull, foam filled
with steel l-bar supports and over-glassed m URP. An over-bonded frame made from laminated
plywood supports the top end of the skeg fitting.
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The rudder is fitted with end stops to prevent excessive angle being applied to the blade. Care mm,1 be
taken when motoring in reverse to prevent the steenng wheel from being ·npped' trom your hands.
The rudderstock is sleeved through the hull onto the steering quadrant using low-friction roller
beanngs and watertight l ip seals. The bearings and hp seals are maintenance tree. However, the hp
seals must be checked now and then for any signs of undue leakage, note that a slight seep from the
seals 1s quite normal.
MAIN HELM AND EMERGENCY STEERING SYSTEMS
PAGE61
f) On longer passages under autopilot, keep a close watch on the battery power
consumption, recharge batteries so.oner rat'1er than later.
7 ELECTRICAL SYSTEMS
7.1 INTRODUCTION
The DC electrical system consists of two engine driven alternators (see chapter 5):
a) A 24-volt alternator charges via an X-split diode mounted in the engine compartment,
eight (2 x banks ot fow· J 2-voJt, 1 J 0-amp / hour battenes wtred m senes to give 24-vofts)
heavy-duty batteries for domestic and service (engineering) use (see chapter 3).
b) A 12-voll alternator charges directly one heavy-duty 12-volt, 50-amp / hour battery for
engine starting.
Generators* when fitted, are provided with a dedicated start battery and generator driven alternator.
Batteries are mounted in ventilated battery boxes; the 12-voll battery is located beneath I.he aft
bunk along with the �-1-volt domestic services batteries the engineering services amidships beneath
the saloon sole. The shore-powered battery charger system is used to chruge !11e batteries when
'hooked up'. The batteries are wired through master switch boxes (miniature ETA boxes) and
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a main electrical switch panel inco1 poratiug circuit breaker switches, indicator lights, battery
state and charge indicators and water gauge. Separate isolator switches are provided for
engine starting, electric winches, windlass and auxiliary domestic circuits.
The AC system comprises a 240 I 220-volt shore support system ( 110-volt system fitted as an
option) with spur mains, 40-amp 'split charge' battery charger and a calorifier immersion heater. A
240 / 220-volt generator• rs available as an option. Mams outlet sockets are prov1ded in the saloon,
galley and each cabin including electric shaver sockets in shower / toilet compartments. A shore
power mlet socket 1s provided on the aft cabm coach roof towards the stem {an additional
shorepower socket is provided when your yacht has an air-conditioning system* fitted). The AC
system is fitted wtth circutt breakers on the main distribution panel. Uomestic AC equipment
includes a microwave oven and stereo radio / CD player fitted as standard and a washing machine /
rumble dryer• and television set i video player• as options.
TI1e main electrical switch panel is located at the chart area and incorporates the DC and AC system
isolators. polanty test circwt breaker switches, mdicator lights, battery state mdtcators and water tank
contents gauge. When fitted, the panel will include controls / isolators for the generator set*, air
cond1nomng* and watermaker*.
The domestic and navigational lighting includes independently switched headlining lights, bunk
readmg ltghts and concealed pelmet hghttng (see figure 7. I). L1ghtmg is provided inside the
engine compartment for servicing and maintenance. Navigation lights and deck flood lighting.
TI1e elect1ical systems, including l11e generntor set* wheu fitted, are all ear!11ed via yom yacht's
earth bonding circuit (protective conductive circuit � the green wit11 yellow stripe conductor) via a
keel stud and the keel (see chapte1 5).
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b) Follow any listed procedures in the order given either in this handbook or in any relevant
OEM's Literature.
c) Isolate and repair any damaged equipment or wiring before using them again.
d) Do not modify your yacht's electrical systems. A qualified marine electrical technician
who must update any electrical drawings aftenvards must only perfom1 Service :md
maintenance.
e) Ensure that any work undertaken on the electrical system incorporates only double
insulated or three-wire protected electrical appliances.
f) Connect all metallic appliance housings and / or electrical enclosures to your yacht's
protective conductive circuit.
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Low voltage equipment including the windlass, sheet winches and bow thruster are all connected to
the DC supply via m1ruature circUit breakers fitted to the main electncal dtstnbut:1011 panel and
auxili ary enclosures.
CAl'1 l(;r" ! 1he engmc snoulCJ nol be run tor c1tne1 propu1s1on or chargmg omtcries at excessive
heel angles. Check the figures given for yow engme in the OE\.1's literature and do not exceed
them When running with the yacht heeled, the oil pres�ur� should be watched ve1) carefully. If
motor sailing, you should bring the }flCht onto an even keel approx1mntely e\el)' 20 mmutes for a
few m111utcs to help oil lubrication. This caution also applies to the generator*
b) Absorption Charge - During this second stage of the charge cycle, battery voltage is
mamtamed at the ·charge' voltage level. Output current begins to taper off as the
batte1y plates become saturated. Charge voltage is maintained until the current
sensing c1rcu1t detects that output current has tapered to about 5-15 % of charger
rating (absorption charge may also be ended by the time-out circuit). At this point, the
baneries are at about 9) % of full charge and the chargers switch to the third and final
stage of the charge cycle.
c) Float Charge - Fo1 extended batte1y life the chargers then automatically switch to a
lower float voltage level. This float charge keeps batteries at peak condition without
overcharging. The charger may be left in this stage for months without attention (though
periodic checks 0f electrolyte level in ffooded batteries is recommended)
7.3.2.1 Start-Up
Switch on the battery chargers and observe the ammeters on the unit casings. These gauges display
the total DC-output of the chargers, through all banks. They will give some indication of the
overall state of charge of your batteries. If a meter is reading mid-scale or higher, it is an indication
that the batteries are in a relatively low state of charge. The charger, sensing this, is supplying high
current to the battenes. lt the meter needle 1s at or near the bottom ot the scale, the battenes are at
or neaiing full charge.
A':> current is demanded from the batte1y banks, the charge1 will automatically increase its output in
response to the increased load demand. \A/hen load current exceeds 10-20 % of a charger's rated
capacity, the charger will go inlo the absorption mode and remain iliere Wilil cwTenL drops below
5-15 % of capacity or until the time-out circuit cycle is complete.
Chargers are self-limiting and will rarely blow an input fuse. If an input fuse should blow upon first
application of power, disconnect the AC-power supply to the charger and consult the OEM's
literature. If the input fuse needs replacing, ensure you replace it with a fuse of the same type and
value. 1 he fuse value 1s specified on the lower Jett hand comer of the chargers tront panel.
7.3.2.3 DC-Output
The chargers circuitry will provide extremely well filtered DC-outputs. Therefore, the chargers, in
emergency, are able to power virtually any DC equipment (within the unit's rating) without the
need for batteries. All but the most sensitive DC powered electronic devices will function nonnally
as if powered by a battery. In addition, the current limiting circuitry enables the chargers to handle
the high start-up surges associated with inductive loads. such as the DC' motor in a radar set*.
f) Discom1ecting the shorepower lead at the mains before disconuecling from the yacht.
g) Securing the shorepower deck socket afte r use to avoid the ingress of water.
FL [·Cl J\.Jl rh , I�.1\1ill maKt: :su1\; lhm lm.-: :,hmc vumlgt. .�i(. !)hast: 111m\;ne,; with the
mstallation fitted to ) our ya1.:ht. Misuse �lf suppl) can compromise the earth circun on the yacht and
expose nil 011 board to the risk of an electncal shock haz.ard.
.& LLECTRICAL HAZARD! some [:uropean countnes and mannns supply lov. vc,ltage pov.er. \\h1ch
can be le--s than 30-runps or even as low as 10-amps. which could damage )Our A(: eq111pment. Check
your AC circu11 power supply before using. Voltages and phnses are not interchangeable. Also. beware
that some eqmpmcnt start-up loads are greater than their runmng. loads Do not switch on more than one
item of equipment at a tune and nllow a few mmutcs between sw11ching on the next item
EL FCTRJC Al IlAlARD! unless a su11ablc canh i� prO\ ,ded the shorepowcr system und on
board AC-equipment should ne\·er be used when the )acht is hauled-out and kept ashore
7.6 MIN/ATURE CIRCUIT BREAKERS AND THE MAIN ELECTRICAL SWITCH PANEL
The main electrical switch panel provides an array of labelled 'power on' <;witches for each
unique circuit (item of equipment), each switch is protected by a dedicated miniature circuit
breaker (MC'B). The main electrical switch panel is wired via a distrihution board. See figures
7.4 and 7.5.
These switches protect tJ1e circuits and equipment by automatically tripping to break the circuit
when overloaded or following a short circuit due to a defect in the equipment. They act as a weak -
link in the circuit, which will trip or open before any damage or fire ha.t.anJ occw·s. If an MCB
trips, the circuit ! equipment shouJd be investigated for any faults and repaired as soon as possible.
Depressing the tripped switcl1 will re::,et the MCB.
To conserve power and as a matter of safe practice, it is recommended that circuits are switched off
when they are not required.
Any modifications or additions to the DC system should be protected in this way, with an MCB
rated for less current than t'1e wires can safely handle.
7. 7 ELECTRICAL WIRING
Prefonned looms provide electrical wmng. Tenninations are coded hoth ends for ease of
identification. All on board wiring confonns to TSO / CE standards. Wiring looms are secmely
fixed to the hull and bulkheads to escape chafe through the yacht's movement at sea AC' looms are
secured to the hull inside conduits and the DC looms are black taped.
8 FRESHWATER SYSTEM
8.1 INTRODUCTION
The freshwater is stowed in two water tanks mounted beneath the saloon floor. Tanks are moulded
from rigid spun plastic and give a total capacity of 955 litres (210 impe1ial gallons, 252 US
gallons). Both tanks are fitted with breathers. A smgle tiller pomt 1s provided on the ports1cte deck.
The water contents are balanced via a balance pipe. Bartol pipework is used throughout the
treshwater cbstr1but1on mstaJlaoon (see figure 8.1 ). A water contents gauge 1s provided on the mam
electrical switch panel.
A calorifier provides domestic hot water, heated by the mai11 eugiue cooling system m,ing au
internal heat exchanger. As a safety measure, the calorifier is fitted with a pressure relief valve.
The freshwater system is pressurised using a marine freshwater pump to deliver a consistent flow
ot freshwater. The tlow is regulated by mtegral pressure sensor. A water filter 1s mounted adJacent
to the pressure pump. An accumulator tank (1 litre capacity) is fitted to smooth out any surges of
pressure and reduce the load.mg on the pressure pump. I he freshwater system provides hot and cold
water to the showers, galley and toilet sinks.
A washing machine/ tumble dryer* and a watermaker* can be fitted (the later only in conjw1ction
with a generator c;et*). See OEM literature regards the operation and maintenance of the equipment.
8.3.1 Filling
When your yacht is new and the freshwater tanks are being filled for the first time, you must take
the opportunity to visually calibrate the water gauge.
The freshwater tarlks are filled via a portside deck filler marked 'WATER'. Never push the hose
too far down the fille1 pipe a:, this can cause excessive p1es::.w-c: that �ould damage the ranks.
Overfilling the tanks can cause an undue pressure build-up in the system.
11
FRESHWATER TANKAGE
WASHBASIN
PRESSURE PUMP
FRESHWATERFILTE�• �
ACCUMULATOR TANK
CALORIFIER
Many ports and marinas provide more than one water supply, ensure the supply used is the correct
one. Carry your own freshwater hose (hoses must be designated for use with potable water).
Flush thoroughly the shore supply and your own hose with freshwater before filling. Avoid on
board contamrnat1on by removmg any products close to the deck filler hable to cause pollut1on.
Ensure the seal ring on the filler cap is free from grit and is undamaged before screwing down or
saltwater may enter the tanks from the deck when at sea. At the end of a crmse or before retilhng,
drain the tanks completely.
8.3.2 Tankage
The freshwater tanks are fitted with anti-surge baffies running fore and aft to reduce surging within
the tanks. improve yacht stability and heighten the integrity of the tanks. Breather pipes made from
plastic hosing run from the top of the tanks to vents topsides. lf an air vent becomes blocked, it can
impede the flow of water and possibly cause a malfunction of the system. To ensure the stability of
your yacht and an equal dtstnbuaon of weight, a balance pipe 1s titted between the tanks to ensure
they are equally filled and exhausted (see figure 8.1).
8.3.3 Filtration
To protect tlte freshwater system from debris, a simple filter unit is fitted in-line between the water
tanks and the pressure pwnp (see figure 8.2). This filter is accessed via a floor cover located
amidships in the saloon at the base of the companionway steps and must be cleaned and / or
replaced as necessary.
'
there is any heavy venting of hot water from the
calorifier, you must tum off the immersion heater or
shut down the main engine, whichever is applicable,
and the mvestigate the cause.
FRESHWATER SYSTEM
PAGE 75
LD. WARNl"'-0 1 hot water under prc,;surc •� extremely hazardous. '!\ie,cr attempt any repair<; to the
calonfier or the hot U!<tlPf "Y"'PP1 u·J,;i._, it,_ cor1ti>r t" ""'I' "lill hot
1
Never attempt to use the caJorifier unless the caJorifier tank is full, this must fill automatically via
the freshwater system and can easily be checked by letting a little water run from a hot water tap. If
the calorifier is empty, the freshwater tanks must be refilled and the pressure pump switched to re
prime the system. To complete the filling of the calorifier tank, open a hot water tap until a steady
arr-free tlow of water 1s aclueved.
Engine heating ~ freshwater is heated using waste hot water delivered through piping to the
calontier by expanswn from the main engine coolmg system to a heat-exchanger coil m the
caJorifier. Must repairs be necessary, the cal01ifier and pipework can be isolated from the main
engme usrng shut-oil valves titted to the engme.
WARMNU - 1f for atl) reason these pipe� are d1sconnec1ed, the mnm cng.me must not be started
until llw njn..'- Hre reconnccterl
Immersion heating ~ when connected to shore power (or a generator*), water heating is
undertaken by a thermostically controlled immersion heater (electrical heating element). The
thennostat is graduated and the desired water temperature can easily be set Never set the electric
thermostat above 65 °C or the water temperature will trip the pressure relief valve.
luue 1
FRESHWATER SYSTEM
PAGE 76
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BILGE, TOILETS AND SEWAGE SYSTEM
PAGE TT
9.1 INTRODUCTION
The bilge consists of two main areas, the engine compartment (isolated to retain any oil spillage)
and the main bilge. The main bilge sump is located at the lowest point in the hull, directly above
the keel and is serviced by a manual bilge pwnp system and an automatic electnc bilge pump. By
way of a iechnicality, d1c anchor chain locker constitutes a bilge and drains directly overboard via
drain holes.
Manually operated, large bowl marine toilets are mounted forward and aft in the toilet
compartments. Toilets are fitted with inlet and outlet hoses attached at the outboard end with
bronze skin fitting seacocks; hoses are double-clipped for extra security. A siphon break is fitted to
the hosing run to prevent back siphoning. Sewage from the marine toilet system is discharged
directly overboard unless fitted with a holding tank option.
9.2 BILGES
The bilge compartment is fitted wi.t.'1 a strum box and manual bilge pump. A.., automatic electric
bilge pump is provided for the main bilge only. Bilge water is evacuated via hoses and skinfittings
located above the waterline.
Any seepage from seals and skinfittings all add to the water content of the main bilge. Any undue
leaks must be found and cured immediately. Any 011 from the mam engrne and generator* must
be mopped-up (alternatively use oil control matting), contained and disposed of at approved
disposal pomts.
To prevent foul odours and maintain your yacht's integrity, bilges must be kept as clean as possible
at all tunes. ensure that you recover any debris 10 the bilge compartments. Debns not recovered
can foul the bilge pump systems.
Wlulst your yacht is in use, bilge compartments musl be inspected daily for wakr contenl /
debris a.11d cleared. Ensure all limber holes in the longitudinal and transverse stiffeners are clear
of obstructions. Ensure that the strainers at the pick-up end of both manual and elecllic bilge
pump systems are clear. Bilge compartments must be checked and pwnped dry before leaving
yow· yacht.
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Bilge pumps can be manually operated, overriding the automatic function. This is achieved by pressing
the eiecn1c bilge pwnp SW1tch mowited below the mam electncal switch panel. The SWltch illummates
when the pump is in operation.
[fa pump nms on for a prolonged period of time (over 15 seconds), there is either excessive water
in the bilge or a malfancrion in the system, in either case an immediate inspecriou of the bilge must
be canied out.
The pwnp must be checked at regular intervals for its automatic operation by lifting the float switch
manually with a finger to check that the pump operates. As soon as you establish that the pump is
operat:Jng correctly, release the tloat sw1tch as the pump's impeller can be damaged 1f it's run ·ctry'
for to long.
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BILGE, TOILETS AND SEWAGE SYSTEM
PAGE 81
9.5 TOILETS
Your yacht is fitted with manually operated marine toilets as standard (electrically operated
toilets* are available as an option). A sewage holding tank* may also be fitted as an option.
In the case of all marine toilets, you must be aware that it is inevitable that the smell of effluent will
permeate your yacht if soil is left co stand wirhin the pipework for any length of tune. To minimise
the effect of this, it is extremely important that the pipework is flushed thoroughly. This is
especially relevant where your yacht remains wutsed for prolonged periods, when the pipework
must be flushed through, preferably with freshwater. lf your yacht operates in waters contaminated
wiL.11 algat: or µalhogt:us, Ult:St: can cuuuiuult: lo Lht: s111dl, wltt:11 ll1t:y multiply wlulsl lyi11g i11 Litt:
pipework. Pre-treatment kits that reduce the number of rnicrob1olog1cal orgamsms can be fitted ~
yuw Mouuy Ut:alt:1 will Ut: ltaµµy lo µwvi<lc: Ut:laih, uf il1t:st: kib UH 1 t:4ut:�l.
From time-to-time put some suitable marine-grade toilet cleaner/ disinfectant in the bowl and flush
through. This 1s particularly important m wanner clunes or when your yacht 1s to be lett for longish
periods unattended.
In heavy sea conditions, ensure that both toilet inlet and outlet seacocks are closed to avoid back flooding.
If you experience backpressure when flushing lo a holding tank, the tank may require emptying
(check the contents gauge) Alternatively, the pipework could he a blocked
Never overfill a holding tank as overfilling can damage the system. Additionally, the charcoal filter
titted m the breather will be contammated. In thts event, the filter will need to be replaced.
Ensure that the holding tank is fully emptied if your yacht is out of use for extended periods of
time, particularly in the winter months with the onset of freezing weather.
CAlfTION! lo reiterate the imp,,rtance of keeping the offshore dts�harg.e seacock and vahc
closed failure to ob5,ervc tlus action could lead to you pumpmg a constdcrablc amow1t of
seawater up through your system and, tf the tank vents ure blocked. then the tank could unplodc
whilst being sucked empty
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A manual gas tap fitted in the eye-level cupboard to port of the cocker is used to isolate the gas
supply (see figure 10.1). An LPG pressure testing point is fitted within the gas !ine to test the
system's integrity. The galley cooker is connected to the system via a ::.hort flexible hose allowing
the appliance to move freely on its gimbals (see figure I 0.2).
DANGf:.R! 1t you suspect a leak. you mus1 1mmcdiately isolate ttJe L,n.J supply and have the system
checked and repaired before us111g it again.
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Moodv 5<I Owner·• Handbook
LIQUEFIED PETROLEUM GAS SYSTEM
PAGE 85
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The following points concerning health and safety must be adhered to:
a) The LPG system provided is for use solely with butane gas. It is not designed for and
must never be used with propane gas :mder any circwnstances whatsoever.
b) Always close the gas tap located in the galley (see figure I 0.2) when the LPG system and
appltances are not muse. Close unmediately mthe case ofan emergency.
c) Be sure the cooker burner valves are switched off before opening the gas tap.
d) Cooker units consume cabin oxygen and release products of combustion into your yacht.
A..11 electrical s,"'1tched extractor and hood is provided for the cooker hob tmit when in
use. Never use the cooker or oven for space beating. Never obstruct ventilation openings
and never leave a cooker unattended whilst it is in use.
e) Keep any protective covers or caps provided with the bottle in place. Store reserve LPG
bottles mthe LPU locker only.
f) The minimum operating temperature of butane is 8°C (47° F). If the temperature drops
below tlus then the pressure wiU be m.sutlic1ent for 1t to work correctly. For example,
bw11ers may extinguish without warning and gas may leak into your yacht.
b) Do not use the LPG locker for tJ1e storage of any other equipment.
c) Hoses and supply pipework must be inspected regularly. at least annually. and replaced if
any deterioration is found. The flexible gas supply pipe has a limited safe life and must be
replaced every two years or before iftts condition 1s doubtful.
i) If you are in any doubt about the integrity of your LPG system, have a specialist inspect
and check 1t for you. Have them widertake a manometer test.
C Au I IUN! when using a gas detection system. owner s must be aware that detectors are not
mfalhble and can sometimes can gi\e out false alanns, rnistakmg other gas rchanl products such as
aerosol sprays. for cxrunple deodorants or even perliunc as gas leaks.
11.1 INTRODUCTION
(ll Heating, ventilation and air-conditioning (HY AC) equipment may be fitted for air heating and air
cooling a<; standard option,; The 0peration and care of these sy<;tem<; i<; hec;t descrihed in the
relevant OEM's literature.
11.3 AIR-CONDITION/NG*
W Self-contained reverse-cycle systems fitted with rotary compressors are installed as a standard
option. Like the watenn:iker. the air-conditioning is AC powered :ind is only available in
conjunction with a generator set*. Where air-conditioning systems units are installed, a second
shorepower socket and /\C circuit / spur-mains will be fitted to power the increased load
iruposed by Lhe air-conditioning system. Air-conditioning un.its are fitted beneal11 Lhe forward and
aft double bunks and in the saloon below the starboard seating. lndividual climate controls are
provided in the saloon, forward cabin and aft stateroom / cabi11. Refer to the OEMs irn,truclions
fer operating and maintaining tJ-tjs system.
Reverse cycle units offer the advantage of two functions in one. Able to chill the air in your yacht
and waste the excess beat to water pumped m from outside your yacht (a seacock ts provided for
the system and accessed via a starboard aft floor cover in the saloon), the process can be reversed
to provide heat extracted from water outside your yacht. See t:Jgure l I . 2.
Condensate from the air-conditioning system is plumbed into grey water boxes fore and aft. Boxes
are constructed from Polyethylene and are proV1ded w1tl1 mspectton hatches for easy cleaning and
maintenance. Internal float switches activate the discharge pumps as the tanks fill automatically
d1scbargmg the contents via skmtittmgs.
HEATING, VENTILATION AND AIR-CONDITIONING
PAGE88
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Whilst at sea m fair weather. you may wish to open the porthghts and hatches in order to
improve ventilation. Owners must ensure that the crew know that this 1s only acceptable 1f
cleared with you first.
HEATING, VENTILATION AND AIR-CONDITIONING
PAGE 90
You must avoid saltwater entenng and remammg in your yacht wherever possible. as the
hydroscop,c salt will make your yacht hard to dry and hold damp m your yacht.
(. Al 110 ! when usm�• ll)' screcns w1U1 opemng porthghts. U1c porthghts mu t not be shut "1th
thP c;crcenc;. m nl ice. a._ thP\. nrt> no lon11er cc.•rtmn 10 be wntertioht
When in port. you may wish to leave your yacht unattended and venhlated ~ you must onl> use the
hatches for this purpose. Hatches have a vent setting where they may be left sli.ll,htly open and then
locked 1 eaving portlights fully open risks the ingress of water See chapter 1.
12.1 INTRODUCTION
Your Moody 54 operates in a harsh and taxing environment. For this reason. you must ensure that
your yacht is regularly and meticulously maintained to ensure its safe operation.
Only parts, materials or components recommended by the OEM or highlighted m this handbook
must be used for maintaining and repairing your yacht Use of parts, other than those described
may invalidate warranties provided by the OEM's or by the builder Further advice regarding the
selection of parts may be obtained from your 1\,fondy dealer
12.2.1 Hauling-out
Hauling-out must only ever he undertaken by a skilled yard (,;ce figure 12 I) Never allow
anyone on board your yacht or in a position directly below whilst your yacht is being lifted.
Check that your yacht',; rn,;urance covers the lay-up and rnform your rnsurancc company of any
laying-up period.
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prevent your yacht being blown over. You must seek the guidance of the particular yard you are
laying-up at.
f) Unused provisions.
ObV10u'-I )' a lot more could be removed so thmk of th1s as a bare minimum.
Frost precautions must be taken to prevent cockpit drain hoses from freezing, which would lead to
split hoses. fittmgs and flooding. Other through-hull fittmgs must be kept closed. If there's a power
supply available cons1de1 usmg a few tubular heacers ms1de your yacht to provide a ltttle
background wannth when it gets really cold. A de-hwnidifier is also very worthwhile as tJ11s keeps
yow yad1t free from damp and the ri!:>k of muui<l or 1ml<lew. Heater!:> mu::,1 ne\er be u!:>t:d a!:> a mean!:>
of keepmg your yacht dry, they are a notonous source ot yacht fires and will aJmost certamJy
iuvaliJalc;; yuw 111:.wa.111..:c;; µuli�y.
ls$ue2
MAINTENANCE AND FAUL TFINDING PROCEDURES
PAGE 93
g) Treat the engines freshwater cooling circuit with antifreeze. Consult the OEM's literature
for the required antifreeze infonnation
lt) W�lt :.aih, lia1yai1h, ::,h1;;<.l::, ai1<l ::-ail l,ag::, iu fi�::il1wal�1.
i) Clean and check all running rigging. Replace damaged or perished items.
j) Check all standing ngging. Replace ngging :-c1ews, sha�kle::. and temuna1s if Lhere are
ariy signs of excessive wear.
k) Remove a-11 deck blocks and loose running tackle. Wash in freshwater.
I) Che�!- ma::it fittmg::. indudmg furhng gear , track:,, :,heave::,, ::.preade1 =>. elect .ncal cable:.
and equipment.
m) Drain down the following systems to prevent frost damage
rre:.hv.ater tank::,.
11 Calorifter
11 Sewage holding tanks*.
n) Pwnp dLy a-11 toilets. wate1 supply pump, sink / shower pump outs, bilge pwnp!> ~ both
manua-1 and electric.
o) Winterise the following systems:
Lifebuoys, lifeslings and lifejackets ~ fit retro-reflective tape~ check for wear and chafe~ renew
as necessary. With lifebuoys fitted with Argus lamps, you must remove the battenes during lay-up
and fit new ones when recommissioning.
Danbuoys ~ wash will, freshwater and dty. Eusw·e flag is intact
12.4.2 Hull
12.4.2.1 Topsides
GRP ~ glass fibre is not completely maintenance free. The surface collects dirt and slowly loses its
gloss. Regular cleaning and waxing is needed to keep the surfaces in top condition and protect
them from UV.
Cleaning ~ soap and water or a detergent will remove most of the dirt and salt (adding a small
amount of vinegar when washmg down will help to remove stubborn salt deposits). There are also
a number of special glass fibre cleaners available.
Harsh abrasives and chemical cleaners are not recommended. Wet anJ dry sandpaper 600 grit is the
strongest remedy, working down to 1000 or 1200 grit, and must be followed by polishing with
rnbbing compound to restore the gloss. Be ca.rt:ful not to sand through the gelcoal surface. Always
try to use ·white' cleaning and rubbing compounds as many non-marine products can result in
staining the GRP and will show up any small scratches.
Waxing~ wax your yacht at least once every year. Wax seals and protects the surface minimising
the coJlection of dirt. Use special boat wax or a silicone-free automotive type.
Painted surfaces with polyurethane or epoxy must not need polishing or waxing for several years,
just clean with a mild soap I detergent and water After several years, if one wishes to polish, then
use only a good light cream liquid polish, which is approved for the marine environment. At all
times, follow the OEM's instructions.
Scratches ~ shallow scratches are rather harrnJess, but if they are deep and expose the glass
mattrng, the lammate may absorb water by capillary action (osmosis). This may impair the strength
of the laminate, so prompt action is needed.
Patching~ if you do not have gelcoal repair materials to hand. consider using PVC 01 duct tape
to cover the damaged laminate as a very temporary measure, as this will keep the damaged area
dty until a profossioual repair can be effc¾:ted. Gekoat repair material& rue available from you1
Moody dealer.
Fenders ~ correctly used fenders will prolong the life of your topside finish. Pay particular
attention to cleamng and damage.
Wash fenders off with a strong detergent solution on a regular basis to remove tar spots, grease and
to prevent them transferring dirt from the dock to your topsides. Thoroughly nnse off with
freshwater before re-use.
[f you use feu<le1 socks, it is best to carry two sets and to always have one set getting laW1dered and
dried for fitting as soon as the last set have started to soil.
Heavily scored or scratched fenders must be disposed of. as they are more likely to pick up and
transter dirt.
Prior to application of the epoxy, the hull must be thoroughly dned, abraded. degreased and dusted.
Solvents must not be used to prepare the surlace.
If you are in an} doubt as to the correct method for repair. you must seek the advice of a
reputable boatyard.
Zinc anode ~ m order to maintain the efficiency of the cathodic protection system the hull
mounted zmc anode must be replaced when 50% eroded. lhe anode must never be painted /
antifouled. When you replace the zinc anode, it is ve1y important that the replacement anode is
1denacal to that fitted by the builder and that the bondmg wires are reconnected correctly Replace
all nuts and washers (only serrated washers must be used - see figure 12.2).
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If your yacht has spent anytime in freshwater, the anode may have passivated and be ineffective
Ihis will be evident by a wlute powdery coating over the nonnaJI), grey metal A passivated anode
can be reactivated by wire brushing through to the grey metal.
If you iutend lo keep your yacht in fresbwale1 for any length of time, you must speak to you,
anode supplier about fitting magnesium-based anodes in place of the nonnal zinc ones to
p1 e, ent pa�!m at ion.
Anfifouling paint ~ tJ1ere are basically two types of antifouling - soft. which can be scmbbed
away, and hard. which tends to build up until it starts to peel off. As standard, we use a regular 'soft
type' antifoulmg pamt suitable for average usage. Your Moody dealer can give spec1aJ1st advice on
the most suitable coatings if required.
Anlifouling is kuown to be less eIT�Live in wan11 watei � and more n:gular scmbbing i� hkely 10 bt:
requm¾i. Vi'hen re-coating, choose a product that is compatible "ith your existing antifouling.
C'o11�ide1 tak111g advice from local chandle1� marine painbhop� and other yadtbmen to (ind out
which products work best for your area.
Remember that anrifouling contains toxic chemicals that can hann eyes and lungs. Never dry sand
old anafouhng that will cause dust to fly around. Wear appropnate goggles and respirator even
when wet scrubbing or sanding. Never use paint removers on GRP surfaces. Anttfouling containing
copper, lead or mercury may accelerate the detenoration of the zinc anode.
P-brackets and skeg heel fittings~ these are made from bronze and do not need to be antifouJ pamted.
Ballast keel your yacht has an external bolt-on keel, which is virtually maintenance free.
Howe,er, care must be taken to inspect the fof'\vard lowe1 area of the keel \\hen hauling-out your
yacht to check for any abr&iom, 01 giolllldin� damage.
lbe nnpact of nmning aground heavily can cause strucniral damage and must he carefully mspected.
lntemally the framing and flooring that carry the keel must be checked for their integnty.
On hauling yachts with bolt-on keds, you will notice that along the JOm between the hull and the
ball:::st keel there is a crack in the paint. Different thermal expansion and contraction in the
materials cause this. which is inevitable and 111usl cause 110 pioble111� Yow yacht has a deliberate
expansion joint made of soft polyurethane to accommodate the expansion. lf the crack opens up
�lightly afte1 g10w1ding, polyw-etl1a11e �ealant can be u�ed to make good the c1ai.;k. Au elastic
polyurethane sealant must be used; this can be antifouled over when dry.
If the crack appears large then the keel bolts may require re-tensioning and / or professional advice
must be sought. The requirement for re-tens1onmg keel bolts and tor mspectmg them every three
years must not be forgotten. To re-tighten the keel bolts, it is important to remove the nuts and
washers, clean off the old sealant and replace.
Seacocks ~ must be operated at frequent intervals (monthly at least) to prevent them from seizing.
up. Seacock valves must be closed wherever possible and inspected for their watertight integrity.
('heck security and integrity of hosing and clips. Refer to the OFM literature regards servicing an<I
maintaining the refrigeration and freezer scacocks / heat exchangers.
Teak Cleaner~ any proprietary teak cleaner may be used as long as the directions on the product
are carefully followed. J'horoughly nnse otl of any product used to ensure that its effect 1s
neutralised especially adjacent to stainless steel fittings.
Scrubbing ouly a sofl broom or mop must be used and LIie <leek musl be scrnbbed with crue,
adopting a random scrubbing pattern mainly across the wood grain. A.long the gram scrubbing must
ouly be used to 1e111ove s1a111s and then with g1cal care, a:, this d11ectio11 of s1;rnbbi11g 1emoves
excessive amounts of timber
Where the caulking compound 1s damaged, prompt repair is recommended in order to prevent
water 10gress mto the seams causing forther damage. For details of the caulking used on your
yacht. contact your Moody dealer who can provide repair advice.
Stain removitl ~ scrub locally acioss the grai.11 with a stiff brush 01 semi-abrasive pad usmg wate1
a.'1d detergent (washmg up liquid). Rinse off thoroughly.
Damage to decking ~ mmor damage such as small abrasions can be sanded out carefully, Larger
areas of dainage must be reforred to a competent boatbuilder or teak deck spec1ahst.
Tropical considerations ~ in tropical climates, a daily wetting down of the teak deck is
recommended to reduce the drymg off ot the teak's natural presenring ml.
12.4.3.5 Windlass
W Wash the windlass with freshwater regularly and follow the OEM's maintenance mstruchons.
Windlosses must be run periodicolly to circulate the grease in their bearings.
The stripper arm that removes chain from the gypsy must be inspected for an� signs of deformanon
on a regular basis. It 1t 1s distorted, it 1s ltkely to prevent chain nmmng on the gypsy freely and
serious damage to the windlass can result.
12.4.3.7 Warps
Inspect regularly for chafe and annually wash m freshwater If e:-<cessively chafed the) must be
replaced and if they strut to harden excessively ~ such that they are intractable and hard to handle
(thic; can be indicative of elongation prior to failure) brought about by 11ltra-v1olet light
degradation. ln this instance, replace.
significantly, you must consider replacing the article~ especially where it is called upon to protect
personnel ~ sprayhoods and dodgers bemg important cases.
12.4.4.1 Spars
Anodised spars must be regularly inspected for chafe and washed off with freshwater wherever
possible. Damage to the anodising in the fonn of scratches or chafing must be protected with zinc
chromate paste applied by brush. The spar must be washed off and wax polished at least once a year.
All moving parts must be inspected annually for wear and replaced if worn. Lubricate - grease
types will vary according to beru.ings. Some sheaves incorporate self-lubricating bearings; others
will require greasing with the correct grease specified hy the OF.M.
All screws and rivets must be visually inspected to check they have not started or moved. A
profoss1onal rigger must be employed to examine any that have. If a wlute powdery corrosion ts
evident, this must also be exru.nined. Regular washing and waxing can help inhibit corrosion.
12.4.4.6 Salls
Modem sailcloth and building technique<; are <;uch that c;aiJ<; are incredibly <;trong and ahle to take far
more punishment than in the past. Nonetheless attennon to basics will make them last
Sruls must be washed at frequent mtervals w,th freshwater to remove salt bmld-up and dned fully
l,cfu,e stowing 01 fwling to prevent mildew.
When at s� care must be taken to ensure sails do not chafe on the ngging or spars and if stitching
does fray ,t must be restitched as soon as possible, especially on s111gle seams and leeches which
are highly stressed and will run if not caught immediately.
Don't cany too much sail unnccc�ly - reefing or handing sails early wdl make for a more
comfortable passage and boat speed will be maintained because your yacht is sailed upright.
Annually. you must put your sails m the care of a reputable sailmaker who can wash and \alet your
sruls. make repairs and replace suspect panels.
After five years or so (especially in the tropics), you must consider replacing your working sails -
the sailcloth by this nme 1s likely to be work hardened and can be bnttle and prone to tailure.
12.4.4.7 Winches
blJ Wash off with freshwater as often as possible. At the interval detailed in the OEM's literature,
winches must be dismantled for servicmg in accordance ,,1th their instructions
Investigate any winch that shows any sign of not 'clicking' smoothly This may be an indication of
faulty pawls or pawl sprmgs. which can be potentially dangerous. Avoid us111g the wmch until 1t
has been dismantled and checked. l11is is not a difficult job. if done with care.
When dismantled, light machine oil can be used to lubricate wmch pawls and the OEM's
recommended winch greii<;e mu<;t he 11c;ed on all hearing c;urface<;
When re-assembling self-tailing w111ches, care must be taken to ensure that the balmg arm 1s fitted
so that the tatl ot the sheet flakes neatly mto the cockpit.
==---------------------- --------- --
Issue 2
Moody 54 OwNr's�
MAINTENANCE AND FAUL TFINDING PROCEDURES
PAGE 102
( Al no-....! ensure your workmg space 1s extremely well \ ented �md that )ou weru protective
clothm� to orotect vourself a1mmc;t all soill� and skm contact
Gelatinous material may be indicanve of biological organisms growing in the fuel tank tlmown as
'diesel bug'). A strong smell of hydrogen sulphide (similar to rotten eggs) is also indicative of the
problem. lf you suspect contamination, you must replace the fuel filters. then force compressed air
through the fuel lines from the filter head to the tank. This will clear any jelly that may be present.
On filling the tanks. you must treat the fuel and fuel system with a propnetary Lreaunem fo1 d1esei
bug' at the recommended dosage and repeat as often as you fill your tanks till your system shows
no 1race of jelly.
Preventing water entenng the fuel tank is the best method of stoppmg the diesel bug growing.
When mamtammg your tuel tank and throughout the season, mspect the 0-nng seal incorporated m
the deck filler cap. Keep the seal clean, free of dirt and intact and water must not enter the tanks.
LJo take care where you fuel and ensure that the fuel commg on board 1s not excessively dirty or
carrying water
Fud tank stoµ0ocks must be visually inspected to enswt: they are :.ound and opeiated to test that
they close. The fuel will provide lubrication.
Fuel filter ~ prior to use, the main fuel supply is filtered though a Separ filter / water
separator unit. The water separator must be checked at regular intervals for any signs of
water [f there is, you must stop using the fuel immediately. clean the filter bowl and change
the tilter. See OEM literature.
12.4.5.3 Stemgear
Your yacht ha" a P-bracket honded into the hull to support the outhoard end of the propeller shaft.
The P-bracket mcorporates a 'Cutlass' type bearing which is water-lubricated. These bearings are
presc;ed into the bore of the bracket and retained by 4-tainless steel gnib 4-crews
The bearing must have a long life in clean water, but high silt and mud levels will accelerate wear The
beanng will also wear more qwckly m the tropics where the rapid build up of coral will soon cause
detenoratioo. A spare cutlass bearing must be carried if distant water crwsmg is contemplated.
If it beco1m:s necessruy to replace a badly worn bearing and boatyaic.l facilitit:s are not available,
removal can be facilitated by remo, mg the propeller shaft and then making a lonf:!.1tudinal sa,, cut
tJuough the wall of tJ1e beaiing with a hachaw blade. l11e :.haft doe!:> not have to be 1e111oved in
order to remove the bearing but it certainly makes the job easier. Remove shaft; remove grub
:.cit:"":. and tap �utla:.:. beating out towards tJ1e an end of shaft.
Fit new bearing in reverse direction, firstly dressing the inside of the bracket and then putting a
hght smear of grease around outer casing of beanng to help it sltde mto the bracket. Refit grub
screws with thread lock compound and put silicone over screws to seal off flush when finished.
Calcium deposits ~ in certain areas where yachts remain wiused for long periods, a hald calciwn
deposit may form between the rubber webs in the cutlass bearing. When the shaft revolves for the
first time, the hard calcium deposit Call damage the beating swf ace. This is normally a::.sociated
with noise and vibration from the bearing area. If this happens, stop the engine at once and
investigate. 111e deposit Call be removed with a shal·p scraper. To gain access to the bearing area.
uncouple the prope!Jcr shaft at the engine end and slide it back until the affected area is exposed.
When hauling-out your yacht or inspecting by diver ~ examine the cutlass bearing for excessive wear.
Shafting and shaft seals ~ the shaft is manufactured from marine grade stainless steel. It is very
impm+.:mt that a professional checks the shaft alignment annually. lf either shaft becomes misaligned,
:.ay by the propelJer or shaft hitting a submerged object, it can cause vibration and excessive shaft /
stemgear wear and must be properly investigated.
Seawater is prevented from entering the hull via the shaft by a water-lubricated shaft seal. Spare
seals are supplied already on the shaft in a small black plastic case. These seals are dnpless and
water-lubricated via the engine cooling system and are relatively maintenance free.
111e shall must be kept clean, ::.h.inny and fiee of any oil or grease thal may act a!) an i::.olator under
the bonding brushes.
IJJ Refer to the OEM literature for checking and replacing shaft seals and bonding brushes.
12.4.5.4 Propellers
Other than fouling or physical damage, the greatest risk to propellers is through de1incification
(galvanic corrosion) when the cathodic protection system is not maintained correctly.
[f yow- yacht is fitted with a self-feathering* propeller, it will require internal greasing to keep its
moving parl::. wu1k.iug pwperly. llii::. mu::,l be w1<lerla1'...:u c8(;h Lime yuw yad1l ii> haule<l-uul, bul a::. a
minimwn at least once a year. Some self-feathering props have a saetificial zinc anode built-in. It is
essential to check this frequently and ensure that it is changed as necessaiy. TI1ese anodes may I.Jc
difficult to source, as they are custom made for the propeller. See chapter 3 and al1y O1::.M literature.
2. l11e bolts holding the electric motor to the motor bracket are fastened correctly.
3. TI1e a rea where the bow Lhrusler is installed is clean and d1y. If there are signs of water
leakage you must find the source and eliminate it.
4. All electrical connections are clean and fastened finnly.
5. Make sure lhat yow· batteties are in good condilion so that Lhe tluuster gels a good
voltage. Low voltages will give a reduced performance from the thruster.
12.4.5.6 Generator*
blJ The generator is in effect another engine; it must be maintained in accordance with the OEM's
literature. Ensure you check any internal anodes in the cooling circuit. The some checks carried out
for the engine compartment apply.
WAR"-IING! ~ nc,cr modify your yacht's electrical systems. Onl) a qualified mannc electrical
technician must pcrfonn alterattons to the clcctncal S) c;tcm Any wu mg d1agrrum; must be updated
at the same t1 me
12.4.7.2 Batteries
Topping up batteries~ batteries must be topped up at least every two to four weeks Make sure
the level of the electrolyte (battery acid) is always 10mm above the top of the plates. This level
can change suddenly because of evaporation, because of your yacht pitching in a seaway or
because of overcharging.
If the water level is low, top up with distilled water and nothing else (always carry it on board).
Never add tap water to a discharged battery. The plates absorb the acid when charging and eh.is is
forced back out causing electrolyte levels to rise, which may cause an overflow and thus weaken
lht: aci<l conct:ntration. Tnis rnsuits in an apprt:c.:iably shorlt:r battt:ry lifo.
The specifie gravity of the acid must be checked with a hydrometer every six months. If the value
of any individual cell differs from the rest of the bank by more than 5%, this 1s mdlcaave of cell
failure and the battery must be professionally confirmed prior to replacement. Never attempt to
move acid from one ceU to another. 8efore the ceJI caps are screwed down, check that the air holes
are not obstructed
Check, clean aud grease the battery cable connections between the post and the com1t:clor with
silicone grease every six months.
w Ai:, , "'' , 1 "ever use- nn npen tlm,,e Y. hen near batteries. battcnes 1•i, e f\ff h ,rll'""''ll ••'ls.
Do not leave batteries in a discharged state, as this will cause sulphating and the rapid deterioration
of the battery.
Battery charging ~ battery charging is required when the open circuit voltage (all DC-equipment
turned otl) drops below 24.4-volts (12.2-volts on the 12-volt system). Furtllennore, 1f the voltage
on a bank of batteries is allowed to drop below 21.0-volts (10.5-volts on the 12-volt system), the
battenes w1ll be permanently damaged - never recovering their full capacity and failing
prematurely. Voltmeters (for engine starting and the auxiliary battery banks) are provided on the
main electrical switch panel for monitoring battery condition and charging status.
When charging the batteries, the charging current reaches its maximum level immediately after
engme starting (or switching on a shorepower supply). and then gradually decreases as the batteries
become charged. Charging voltages as high as 24.4-volts to 27-volts (12.2-volts to 13.5-volts on
the 12-volt system) can be observed as a nonnal part of the chargmg process.
Charging time can be anything from one to three or more hours per day, depending on battery
usage - the wmdlass, bow thruster*, electnc wmches. electric furlmg systems* and autopilot
systems* can use a fair amount of power - remember it is the accumulative amp/hour drain of all
the UC-equipment that has to be replemshed.
Battery chargers ~ the equipment must only be serviced in accordance with the directions given i.n
the OEM's literature.
or relevant drawmgs. Fmploy a qunhfied marine electncal techmcum to sen 1cc. ma111ta111 or cany
out M) modifi ..ations to the S)Stem
& El HTRIC'AL HAI.ARD! when your yacht 1s laid-up ashore. the AC' system must not be uc;ed
unless a suitable earth wstem 1s nrm 1ded
The only ovmer maintenance that must be earned out to the AC system is to visually check the
deck shorepower socket(s) and domestic outlet sockets below decks for physical damage. In the
case of mtemal sockets, care must be taken to ensure that the insulated covers fitted to outlet backs,
which may be visible in under cushion storage spaces, are not damaged by the contents of lockers.
Where the system becomes damaged, you must employ a qualified marme electnc1an to repair 1t.
Use double insulated or three wire protected electrical appliances whenever possible. Com1ect
metalltc housmgs or enclosures ot mstalled electncal apphances to the protective earth system.
Green with yellow stripe conductor
u t '- 1 k.1i.. AL nALAKLJ' nc,er attempt 10 modify n shorcpo\\er connector. l sc only
compatible connectors
12.4.7.4 Wiring
A.II electrical tenninations must be inspected for corrosion and the formation of verdigris. This is
especially important where the wiring terminates in damp compartments such as the anchor chain
locker Corroston must be cleaned off and the item sprayed with a de-wetting agent sold
specifically for the protection of electrical switches and circuits. The excess must be wiped off and
a smear of silicone grease applied to further protect the termination
To re-prime an empty calorifier, open any single hot water tap until a steady air-free flow of water
1s achieved.
12.4.9.1 Bilges
111e bilge must be maintained as clean as possible at all times. Debris allowed to drop in the bilge
and not recovered is a significant factor in bilge pump blockages ~ especially if there is a major
leak to wash the deb1is around. Ensw·e you recover all debris dropped m the bilge. Check that
limber holes passing through stringers and frames are kept clear.
Weeps from the sewage and grey water systems must be fow1d and cured immediately. Oil from
the engine and generator bilge must be contained and disposed of at approved disposal points. Oil
control matting is effective at assisting with this task.
Attention to all these points will make the task of wac;hing out your bilge easy and prevent foul
'bilge' odours occurring. A Monthly wash through with a proprietary bilge cleaner and freshwater
W1IJ protect against smell.
After five years or so you must consider painting the bilge in order to make it cosmetically clean.
Details of pamt systems used can be obtained fi-om your Moody dealer.
12.4.9.2 Toilets
Tf your yacht is to be laid-up your for the winter where there is any risk of freezing, the following
precautions must be taken:
a) Pump the toilets to ensure that no soiled water remains in the system.
b) ln saltwater areru,, flush the toilet system through with freshwater ru1d treat with a suitable
ammonia-based disinfectant.
c) Close the inlet and outlet seacocks.
d) Remove the drain-plug in the base of the unit and operate the hand pump until the
system is dry.
The toilets must be cleaned frequently to avoid unpleasant odours. Wash the toilet bowls witll
freshwater (by closing the raw water inlet seacock and pumping W1th freshwater mtroduced to hose
or bucket the bowl) and a wasl1ing up liquid. Persistent stains can normally be removed by using a
propnetary marme toilet cleaner obtainable from most chandlers. Never use antifreeze, acids, harsh
alkalis. household bleach or abrasive pads to clean stains or calcium deposits in the marine toilet
system. Calcification build-up can be slowed through annuaJly filling the pipework and toilet bowls
with brown vinegar and allowing it to stand for 24 hours before pumping overboard witll
freshwater. This must be carried our immediately before the winter lay-up.
After a reasonable petiod of non-use such as the winter lay-up. the inner surface of the toilet pump
cylinders must be lightly coated with Vaseline. We recommended that OEM toilet spares be carried
at all times to allow on hoard servicing.
Flexible pipework in the whole toilet system must be replaced every three years or so due to
pipework becoming gas penneable with age and mtemal calc1ficat:Jon caused by manne organisms
and chemical reaction caused by cleaning agents flushed through the system reacting with
sattwater. Replacement pipes must be made of marine grade sanitation hose only.
12.4.11.2 Air-conditioning*
II} Only qualified engineers who can make the specialised adjustments required of these systems must
maintain the air-conditioning system. You must absolutely :ivoid adjusting the system except by wny
of the cabin thermostat controls. See also the OEM's literature.
The air-conditioning units run at a much lower temperature than the surrounding atmosphere and
condensation will form on the w1its. which will drip off them. This is caught and collected by trays,
which the units sit in. These trays must be cleaned periodically ~ as often as weekJy in very humid
conditions in order to prevent the condensate tainting them. The fins and pipework of the w1its
must also be dned off takmg care not to bend any of the fins.
At the interval detailed in the OEM's service schedule. or if the compressor wastewater appears to
reduce in volume, you must check and clean the in-line filter in the saltwater inlet for the systems.
Annually, the �water pipework must he hack-flw,hed Wlth freshwater 10 enslrre it is cle1lr
Air-conditioning condensate is pwnped overboard via forward and aft grey water boxes using
electnc level sensmg pump uruts. Maintenance of the pumps consists of dtsmantlmg the head
armually to inspect the diaphragm and flap valves and replacing as necessary. See OEM's literature
to confirm details of this work.
<.'Al TIO�! use propriclaf) cleaners spanngly in accordance with the 0Pv1's 111c;tructions.
Cleaning leather cushions* ~ for long life, care must be taken to remove dust and grit, gently
brushin!! with a soft bristle brush, foUowed by the use of a hand vacuum cleaner. 'Feed' the leather
using leather cream or food. Stains must be removed immediately with a slightly damp cloth. If a
permauent stain develops you must seek specialist advice from your Moody dealer, as cleaning
methods will depend on the type of leather used on your cusluons.
Cleaning cockpit cushions* ~ these must be regularly flushed with freshwater to remove salt. Stains
such as suntan oils may respond to treatment with a weak solution of clothes washmg powder m
solution but it is vital that this is tested on an unseen area first and flushed off thoroughly afte1wards.
In order not to compromise the closed ceU, buoyant foam used m the cushions, absolutely no solvents
of any kind must be used. After two to three seasons, you may need to replace the foam inserts to the
cushions, which eventually shrink in strong sunlight and high temperatures.
Timber finishes ~ timber must be cleaned by washing with mild soap and freshwater ~ rinsed off
thoroughly and allowed to air-dry. Particular care must be taken to ensure that sealant between
areas such as the galley work surfaces and the timber finishes are meticu1ously maintained. Water
mgress where the seal fails is the most common cause of timber staming.
Annually or as needed, you can apply additional polish but this must be rubbed well to achieve a
smooth finish. Waxes sold for quality furniture polishing must be used.
Joinery is spray lacquered. Your Moody dealer will be pleased to advise you on any remedial work
you must requlfe.
Locker and drawer catches may require adjusting after a settling in period at sea.
Cabin soles ~ washing with mild soap and freshwater must clean timber finishes, then 1inse<l off
thoroughly and allowed to air-dry.
written in this handbook. you must follow the OEM's advice. Warranty will almost
certamly depend on it.
Having developed a schedule for your yacht you are strongly encouraged to log. work c,UTied out.
TI11s will help highlight trends and will prove useful support in the unlikely e\ent of you making a
warranty claim OFM's will almoc;t certainly inc;ic;t on you supporting a claim with a record of the
servicing you have carried out.
I•
. I . .• Check overall engine for winng secunty.
I '
.
!'. • •
Check clcanJ,incss of engine b'lgc.
Raw / saltwater strainer~ check and clean .
.. ,-. Gearbox~ check oil level.
ll·- •·
..
Belts~ check all tensions.
. l
,
12.4.5 Generator* Bdb~ check all tem,ions.
- t
• 24 and 12 volt DC
.
12.4 7 IL e (;heck battery electrolyte level.
!L
.. electrics I�·•
.j
Check function of navigation lights.
· r,.
.1
·r12�4·. 10t;- LPG system Gas detector (when fitted)~ confirm
_ operation
-- -
12.4.hl�
12 4.9
--l Air-conditioning"
Bilge
-- I'!
•-
t·•
Mop out and clean condensate trays.
Confinn operation of electric pump.
Check for debris, e115w·e strum boxes are clear.
1:! 1.3 �
Deck finishes and
-
• freshwater w�h and damage inspection.
stainless steel work
.. . - •
�!.!.---------------------------- -�
Issue 2 Moody 54 Owner's Hanclbool<
MAINTENANCE AND FAUL TFINDING PROCEDURES
PAGE 112
Reference
12.4.5
-. Equipment / Item
Main engine
Monthly Maintenance
•.-•
- I
Fuel lines~· inspect all flexible portions for
chafe.
--
-
-
.�
12.4.5 Generator* Fuel lines -- inspect all flexible portions for
chafo.
12.4.6
"' Steering system • ,heck tension of wires of cahle system,._
J2.4.8
-=-
Freshwater system Check filter .
--
r•
!
-
12.4.9 Sewage system Toilets~ flush through thoroughly with
'
freshwater,
��- .. .•..
' F�nders / fender socks ~ wash and de-grease.
� ..
12.4.2 Hull topsides
1 P"" • �
12.4.3 Teak decking Freshwa_ter wash off and inspect caulking.�
..
12.4.3 n
.. II Anchor and chain
'·
·- Flush cham locker with freshwater.
I
12.4.4 II Standing riggint • - Check split pins, tenninarions for cracks and !
-.-
remove debris.
• .
·11
•· I est maoual and electnc.btlge pump systems.
• I ..•
·1. I
Check seacocks for operation.
I •• Check function of all anti-siphon devices tn
I .,
' ..- < •
,
,,,pA.11
11
Lifesaving equipment
;I
I
••
overboard discharges.
Check Security of guardrails and stanchions. ,
•• I •I
.
Issue 2
_____________________ _0..-'•�
Moody---'�5"
MAINTENANCE AND FAULTFINDING PROCEDURES
PAGE 113
I -. •
•
Air filter- clean.
..
II Confirm concentration of antifreeze solution .
1• 7 Check condition of engme mounts.
12.4,5 Generator* • Refer to Generator Set OEM's literature.
. • Confitm concent,talion of anllfr�e1.e �olut1on.
-� Fuel filter ~ replace.
12.4.8 Freshwater system
I'I
.• Freshwater pressure pump in-line strainer
-- filter~ check and clean.
12 4 9 .. • I Sewage system
r• Fmpty and fluc;h holding tankc; with'
.,I
I_
--- �
•
freshwater if not in regular use.
- electrics
-
:. Check specific gravity of batteries. '
-,r,
I
I �
�·.
12.4.6 Steering system Grease wjres. -
r •••
-
..
I Check_an9de.
-.
.
••
-
r ___.__
I
II,
and dry.
•
-��
J 2.4.9 Shower and toilet Wash surJaces with mild soap solution, nnse
compartments and dry.
12.4.12· Cabin soles '·•� Wash surfaces with mild soap solution, rinse
12.4.2
·- .h . .
Hull ~ underwater
J ...
r
•
and dry .
Check zinc anode.
-
I - Jl appendages -
�-=. •
.. C
•o(.
.-.
1'2A'4 Winches Strip down and'lubricate.
Lu6ricate hitlges on opening_units.
---
12,4.2 Hatches and portligbts
12.43; I
...
-� Warps
1•
·•I Freshwater wash off.
Issue 2
- --------------------- ---------- Moody 54 Owner's Handbook
MAINTENANCE AND FAUL TFINDING PROCEDURES
------------------------------------PAGE 114
ii
Main engine
.•• Fuel filter~ replace and bleed air.
Raw water impeller~ check condition .
-
.•
Exhaust system check for leaks and gas tight
integrity.
--�-
• Engine mount<:~ check secure to hoth engine
'
..
,- and hull.
. Gear anli throttJe cables - chcd-. security of
links~ top and bottom ~ grease links.
I
.
.I
.• t.ngme ~ change 011 and filter
.• Gearbox~ change oil.
Inspect and clean the tube stack of the heat
exchanger, if requited.
-
'12 4.5 . - Stemgear '• Self-featheri.r).g propeller~ check ogeration
. 1i.."
- '
•
and grease.
Cutla�s hearing - check for wear
•
- I Shaft coupling~ check security.
�. I '• •
i
Sha.ft ahgnmeot~ check with yacht afloat and
- - rig tensioned.
. . .-
12.4.5 Generator ft • Check for integrity of whole system. .
rj1112.4.8
•
.- Freshwater system
. .• Tanks~ flush with freshwater and cleaning
' A. l•
solution, check and clean inside.
Pressure pmru> ~ clean pre-fi�ter .
1 I• I'••
.I.�•
Check rest of system.
Calonficr check opcratjon ofpressure reliefvalve,
11.4 ,; 9
�
- Sewage system Toilets~ See OEM's literature.
12.4.7
l 24 and 12 volt DC ••. Fully charge and maintain charge on batteries.
electrics
-
-�
II
12.4.7
-
-
-
AC power
'I
• Ensure system is earthed correctly throujlh
shore power lead whilst ashore I
112�!5 J Fuel wnk
f� Drain, clean gauze uplift filter. Clean sludge
- - ' .,.•
and water from bottom of tank
- ..
'·, ..-1-r 1
��·-�10, : 1, LPG system Gas cooker and pipework~ See OEM
• servicing recommendations
'
..
--- 4. Replace aJl flexil;>le hoses.
----,
Steering system • Rudder bearings check for wear.
.. ..
. 124.6 '◄
.■' ..._ LL I
Antifoul paint.
Zinc Anodes - h. ull and bow thruster~
I .
&'I _..' !t
replace�
.� I
�
12.4.2 Ballast keel • Check and remake soft joint if needed. -•.
.
'·
- -
12,4:3 I�
' .;.
·
• Freshwater wash and lubricate Replace worn
=
Deckgear
parts.
� . -•
,......_
-
1'2.4.4 Winches Strip aJJ.d service per OEM's
'
• . . recommendations -
I •• <;trip 3Ad c:ervice _per OFM',;
....
1-2 4 1 -•· ,I Windlass
. �
recommendations .
-.
-
Reference Equipment/ Item Twelve-Monthly Maintenance
-12.4.4 Standing rigging • Tape on all fittings - replace.
I
• Professional check.
124.4 -I Furling gear • Service per OEM's recommendations. �
..I
-12.4.4 --
Running rigging ·•
.·•--
Remove, freshwater wash and dry.
,12.
1 44
. Sails Sailmaker vaJet and freshwater wash if
. t .
possible
I•
,112.41
. �- Navigation equipment • Swing compass and correct after re-Iaw1ching.
[I"
I, ,. Check all aerial connections.
• For transmitting radios - radio check on
recommiss'ioniog.
1·2-:4.6
- - Bow thruster • Check for function and condition. Grease
I components accessed externally
-
I2. 1 . 6
-_,__ Spares • Check inventory and replace missing items.
-
Reference Equipment/ Item Two-to-Three Yearly Maintenance
,-
.
�12.4.9 Sewage system • Replace all flexible hoses with sanitation
grade hose. .
124.7 >f 24 and 12 volt DC • Heavy duty discharge test all batteries and
electrics replace 1ffailed. ,,
12.41
. 0 •
- :-! LPG system Replace flexible hose at cooker and regulator.
124.6 I Steering system -
I • .Replace steering wires
. l l
12.4.12
I
I Refrigeration/ freezer • inspection by qualif(ed refrigeration engineer.
'12A. 2
�
Hu.U ~ topsides • R"efini-Sh to gloss. ..
- I
w_ I
-·I• -- -
.... -----
,
-124. 2 l\. Ballast keel Re-torque bolts.
12.4.3
- -
�l ..!
Deck finishes
-
Canvas work ~ inspect and consider
replacement. -
--..
Reference Equipmmt/ Item Five-to-Sill Yearly Maintenance
jl2.46
, Steering system .
,- .. Dis1vantle and inspect/ replace all
. • -·
I
'
component�. "
....
L f,• Rs,lace rudd� lip seals. -� ,'
I 12.4.9 Bilge '• Inspect, clean and repaint. I
1,.
l - . .- �
Issue 2
MAINTENANCE AND FAULTFINDING PROCEDURES
PAGE 117
-
I
'=
working sails.
12.4.1
-=:
Lifesaving equipment • Cuardrail
f
wires~ replace all wires.
12.4.4
-
Standing rigging •
worn.
Replace.
--
-
- .. -.
- OJ?,er�tion / blockage.
•
12.4.2 BuU •
-
Ghee!( for damage. -
12.4.3 Teak decking • Freshwater wash down to remove salt.
112�4. 12
�
Cabin soles I • Rub back and re-varnish.
.. �
'
n/a Whole yacht .! Structural and condition surve9.
12.4.3 Deck~ finishes � Stainless steel - polish if showing any tarnish.
..
I W. Il • when worn out
I"
12.4.4 1 Sails ••,• Re-stitch any broken stitching.
12.4.l .� ::- . Navigation equipment II
' . Log Impeller~ withdraw and clean if speed
I -
I
'
ceading low. .
12. 6. 1 Introduction
Muc;t you wish to unde11ake a repair due to a malfunct1on in an emergency and you do not have
access to an OEM approved service agent, you must use these faultfinding tables to identify the
fault. workmg through them in a logical order. Always avoid making random changes or
adjustments. never do anything without a good reason and always remember (or write down) what
you've done so that 1t can be undone it if it doesn't solve the problem or makes 1t worse.
Most importantly though. remember that common simple problems, such as a blocked filter or
leaky pipe. are much more likely than more obscure or complicated faults.
Wherever possible. remedial action must only be diagnosed and undertaken by suitably competent
or qualified personnel Unauthonsed semcmg or repairs may as previous!} stated ·invalidate
warranties'.
12.6.2 Windlass
Yes No
I
.J
CM<:kdriwkeyand
circlip are fttted to lhe
snaft .._ No �Does
m•Y rotate?
the;> / ;! '
lety awttch on?
(where fttted
v
� No Swrteh on
Chock top nut 1s tight
,,,
I
No ._I Yes ◄- No
�
1wltch
Checkbattery power
..."",,,..
Yes
Check gypsy size lecilqnluH No Chango
matches chain and
rope size
Clean and'lighten
connktions
No Checkwiring d..agram
1n OEM mstallal!O<l
maual
Yes ◄ No
J. CheeR cable Si>&s
/v-d(op
as recommended In
more than 2-volls
the OEM IOstallal!O<l
IIC!Olathe Yes manoal. Windlass
lnitallatlon1/
performance 1s
directly rerate,;1 to
cable size and length
No
Air 1n fuel $-)'Stem
Air filter bloci<e-d
Compression poor
F!Jel contamination or Of poor i;.walrtt
Foe< �lt�t blOOked
F'l.lE'f liff,purnpdefecuve
Yes Fuel pipes blocl<ed or leakino
I'uel tanks r,,nn,ng very low or empty
FuelCOCk(•J Sll.t
Fuel tnJechon �mp defective
Fuel tnJeetorlsl delectrve
Starung p,ocedltfe incorrect
Enoine stO(> contt'OI deleet""'
No
Moo<ly S4 Owner's H�
Issue 2
MAINTENANCE AND FAULTFINDING PROCEDURES
PAGE 122
No
Beanng<wom
Cdd start aid ("MMre frttec:I) d�
Unusual n()lf5,M or r;.ehSVX)Ur
E.ng1no mounbngs klOSe ot blOkM
FUf'I hftsump �f9C'tfvo£1
F'uc-1 rA M"Ong grade or qual,ty
l�jfJCIOr(SJ Oefectr,,e
Yes Oil lew.'IOW
�bng
Pl&loo rinos o,• ,cy11nc:1e, bOte& "'M)f"n
St\aft couct,ng IOOM>
VaNe- e.$Nranc::M 1noorT11Ct
VaNe spnng broken
Valv9 hm<l'lg ,noocroct
Valvo!. stltrloog
No
,I
A.1r1n�s.�m
COid s.ta:rt .etd rwtier� fitted} def'ectJV(>
Comrd system oefeeuveCompress.10n DOOr
Fu.I riner biockMI Foot 11� pump d&ftcilvo
Foel pope< Diock8d o, loal<lng
Yes
FL>f'I Umk empty'°' POar1)' iO)
F�l tank \l9fll QIOCk8d
IOJ8C,110n pump de1ootM:I
fnJtic�Ol Pt?e(S) d1S¼1ed Of brOkeo
I0)8ct0f(>)deloclrw
Stop <O!WOI d_,M>
No
Alrhltef-
CootJo+ ·- <lefeciM!
eomprns,on P00f'
Eng1nti and shan w. or alignment
t
$1:)af\ml!wlltgned
IOJectc/(8) defectlYe
Turbool)a'l)el (-re fitted) defeotM,
1llefmoslal _.....,
No
Alrhlterbk>ci<ed
COid stan •Id lwhere fitted) deloct""'
l()n poor
<.:<,mJX...
E.xce&srve IOad eausecs oy dirty 0011 or roo mucti
IOjector\S) defectM!
�nfee ma01fokl lt,a�
�hecffl06tat oerect.w
Turoocna- (wnere litled) defecl""
No
Va1Ve8 �t,ckcng
CompreMIOO poor
lnJectorts) defective
Thonnoslat defeciJve
Compress,on poor
Yes-
Otl levol too high
Thermoslat defectlve
Worn bearings
Rehef valve st1ck1ng
lnstrumentabon / pressure gauge de!ectNe.
Od cooler blocked
Yes
011 filter blocked
Low oll level in sump
Wrong grade / viscosity ol od
O<t pump defective
✓
Wrong grade, "'scoslty o1.-1
No
1
hot water heater?
No
y
tooOght
For loose pump head to mol)r screws
The mot01 wrtb pump head removed Is norse from
motor 01 pump head?
No
L
No