ADIRAS CONTROLS PRIVATE LIMITED

Trusted Partners Innovation Solution

GEAR BOX & MANUAL OVERRIDE

OVER VIEW AND PRODUCT CATALOGUE

Handwheel Operated Gear Box Handwheel Operated Manual Override

Gear Box with Chain Wheel Arrangment Gear Box with Handwheel
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INTRODUCTION :
ADIRAS CONTROLS PRIVATE LIMITED, Pune is an engaged in Design, Manufacturing & Supplying of Quarter Turn Gear Box ,
Manual Override & Automations. ADIRAS is highly motivated team of Technical, Managerial Professionals with strong
commitments to excellence in presentation of above said Gear Box & Manual Override used in diverse field where Automation
is needed. Quality Manual has been evolved based on Industrial Practices followed & as per the requirements laid down in
ISO 9001:2015

COMPANY PROFILE :

ADIRAS CONTROLS PRIVATE LIMITED was established in year 2018. New Company is leading by Mr. Raosaheb Tambe. Who
has 29 Years of Exparience in various types of Valves, Gear Box, Manual Override & Automations System Industry.

The managerial team is well supported to all departmental team members & The organization is well equipped infrastructure.

Our organization understands and practices ethics, integrity and social responsibility while performing every business activity.
To become an innovative products Supplying company with world class manufacturing practices is ultimate aim and therefore
top management is committed to exceed expectations of customers, shareholders, employees, end users and society as a
whole.

Enhancing and enriching knowledge during everyday’s business process is inherent quality and all we respect and adhere to it.

This Quality Manual describes the Quality Management System in operation at M/s. ADIRAS CONTROLS PRIVATE LIMITED and
is supported in the appropriate areas by detailed Quality Management System Procedures, Standerd Operating Procedures,
Quality Plan, Forms & Records.

VISION :
Provide the Higest Quality Products and Services that consistently meet Customer's expectation and our Competitor's
capabilities while continuously improving our Manufacturing Processes.

MISION :
We shall endeavour to Manufacture and Deliver on time, High Quality Products to Customers, Leading to Satisfied Customers.
who will fuel the Growth of our Company.

PRODUCT FEATURES :
1. Meeting QUALITY , PERFORMANCE and DELIVERY.
2. High Performmance Gear Boxes by Robust Construction & Compact Design.
3. ISO 5211 direct Mounting Flanges.
4. Self - Locking Mechanism ( Worm & Wormwheel)
5. Gear Box with Extension Shaft Arrangment also available as Optional.
6. Grease Nipple, Pad Lock Arrangment & Chain Wheel Arrangment also available as Optional.
7. Optional accessories included the Position Indicator & Switch Box Mounting Parts.
8. Types of Stem Cavity [Drive Bore] Processed : Round with Key Way, Square 90°/45° Orientation, Double-DEE.
9. Sturdy Hand wheel with Black Powder Coating for Easy & Smooth Operation.
10. Standerd Version : Clockwise Input = Clockwise Output to CLOSE.
11. Filled with special Multi-Purpose Grease during Assembly.
12. Output Travel - 0° to 90° ( ± 5 °)
13. 360° Operational Gear Box also Available.
14. Working Temprature : -20° C to + 120°C
15. Weatherproof IP 67 / 68 Enclosure.
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GUIDE LINE FOR MODEL SELECTION OF GEAR BOX.
Quarter Turn Worm Gear are High Performance Gear Boxes specially designed for used to Operate Butterfly
Valve & Ball Valve Plug Valve and Damper Valves Manualy Operate.

PRODUCT DECRIPTION
1. Torque Range from 200 Nm to 100,000 Nm
2. Housing, Cover, Wormwheel Material also available in Cast Iron / Ductile Iron / Carbon Steel / Stainless Steel / Aluminium
Bronze Material or as require as Optional.
3. Worm & Shaft are also available in EN_19 / Stainless Steel / Aluminium Bronze Material or as require as Optional.
4. Fastener and Handwheels are also available in Mild Steel / Stainless Steel as Optional.
5. High Performance Bearings.
6. Semi-Glossy Black Epoxy Paint as Standard or as require by Customer.

TECHNICAL DETAILS FOR QUARTER TURN MANUAL OPERATED WORM GEAR BOX.
Turn to Input Output Diameter of Drive Bore Weight with
Gear Box Valve Hand-Wheel
Ratio Close MA ± 10 % Torque in Torque in Hand Wheel in
Model No. Mounting PCD Dia.
90 ° Nm. Nm. Min. Max. Kg.

ARTG-200 33:1 7 8 25 200 11 20 F5 to F7 Ø 175 4

ARTG-450 40:1 8 11 40 450 14 26 F7 to F10 Ø 250 6
ARTG-650 40:1 12 11 60 650 22 30 F7 to F12 Ø 350 9
ARTG-900 44:1 12 12 75 900 22 30 F10 to F12 Ø 350 12
ARTG-1350 48:1 14 14 112 1350 25 40 F10 to F14 Ø 400 15
ARTG-2000 60:1 14 16 140 2000 30 45 F10 to F16 Ø 400 22
ARTG-3000 80:1 15 20 150 3000 55 70 F12 to F16 Ø 500 30
ARTG-4000 90:1 15 40 90 4000 55 70 F12 to F16 Ø 500 40
ARTG-5000 252:1 63 50 100 5000 55 70 F14 to F25 Ø 600 50
ARTG-6500 264:1 63 60 110 6500 60 80 F14 to F25 Ø 600 60
ARTG-8500 318:1 80 75 120 8500 60 80 F14 to F25 Ø 650 65
ARTG-11000 336:1 84 80 140 11000 60 100 F16 to F25 Ø 650 82
ARTG-15000 504:1 126 100 150 15000 70 110 F25 to F30 Ø 650 110
ARTG-20000 512:1 128 107 170 20000 70 120 F25 to F35 Ø 700 150
ARTG-25000 522:1 130 115 200 25000 70 125 F25 to F35 Ø 700 210
ARTG-35000 1056:1 354 210 240 35000 80 150 F25 to F35 Ø 750 270
ARTG-50000 1450:1 375 300 330 50000 80 160 F30 to F40 Ø 750 400
ARTG-60000 1680:1 400 350 390 60000 90 170 F30 to F40 Ø 800 450
ARTG-75000 1910:1 477 415 450 75000 100 180 F40 to F48 Ø 800 500
ARTG-100000 2640:1 660 600 670 100000 100 200 F40 to F48 Ø 850 600
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GUIDE LINE FOR MODEL SELECTION OF GEAR BOX ELECTRICAL OPERATION.
Quarter Turn Worm Gear are High Performance Gear Boxes specially designed for used to Operate Butterfly
Valve & Ball Valve Plug Valve and Damper Valves Operate by using Electrical Actuator.

PRODUCT DECRIPTION
1. Torque Range from 200 Nm to 100,000 Nm
2. Housing, Cover, Wormwheel Material also available in Cast Iron / Ductile Iron / Carbon Steel / Stainless Steel / Aluminium
Bronze Material or as require as Optional.
3. Worm & Shaft are also available in EN_19 / Stainless Steel / Aluminium Bronze Material or as require as Optional.
4. Fastener and Handwheels are also available in Mild Steel / Stainless Steel as Optional.
5. High Performance Bearings.
6. Semi-Glossy Black Epoxy Paint as Standard or as require by Customer.

TECHNICAL DETAILS SUITABLE FOR ELECTRICAL OPERATED GEAR BOX [ By Using ELECRICAL ACTUATOR ]
Input Output Valve Actuator
Dia of Drive Bore
HTGE Model MA ± Actuator Mounting
Ratio Torque in Torque in Mounting Weight in Kg.
No. 10 % Mounting PCD Shaft
Nm. Nm. Minimum Maximum PCD
Diameter
ARTGE-200 33:1 8 25 200 Nm. 11 20 F5 to F7 F5 to F7 16 mm 5
ARTGE-450 40:1 11 40 450 Nm. 14 25 F7 to F10 F7 to F10 16 mm 7
ARTGE-650 40:1 11 60 650 Nm. 22 30 F7 to F12 F7 to F10 16 mm 10
ARTGE-900 44:1 12 75 900 Nm. 22 30 F10 to F12 F7 to F10 16 mm 13
ARTGE-1350 48:1 14 112 1350 30 50 F10 to F14 F10 to F12 20 mm 19
ARTGE-2000 60:1 16 140 2000 30 50 F10 to F16 F10 to F12 20 mm 24
ARTGE-3000 80:1 20 150 3000 55 70 F12 to F16 F10 to F14 20 mm 32
ARTGE-3600 80:1 25 155 3600 55 70 F12 to F16 F10 to F14 20 mm 27
ARTGE-4000 90:1 40 160 4000 55 70 F12 to F16 F10 to F14 20 mm 42
ARTGE-4600 90:1 45 165 4600 55 70 F14 to F25 F10 to F14 20 mm 45
ARTGE-5000 252:1 50 100 5000 55 70 F14 to F25 F10 to F14 24 mm 50
ARTGE-6500 264:1 60 110 6500 60 80 F14 to F25 F10 to F14 24 mm 75
ARTGE-8500 318:1 75 120 8500 60 80 F14 to F25 F10 to F14 24 mm 85
ARTGE-11000 336:1 80 140 11000 60 90 F16 to F25 F10 to F14 24 mm 100
ARTGE-15000 504:1 100 150 15000 70 100 F25 to F30 F12 to F16 24 mm 117
ARTGE-20000 512:1 107 170 20000 70 120 F25 to F35 F12 to F16 24 mm 145
ARTGE-25000 522:1 115 200 25000 70 115 F25 to F35 F12 to F16 24 mm 155
ARTGE-35000 1056:1 210 240 35000 80 150 F25 to F35 F12 to F16 30 mm 220
ARTGE-50000 1450:1 300 330 50000 80 160 F30 to F40 F14 to F25 30 mm 300
ARTGE-60000 1680:1 350 390 60000 90 170 F30 to F40 F14 to F25 30 mm 400
ARTGE-75000 1910:1 415 450 75000 100 200 F40 to F48 F14 to F25 30 mm 420
ARTGE-100000 2640:1 600 670 100000 100 200 F40 to F48 F16 to F30 30 mm 420
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GUIDE LINE FOR MODEL SELECTION OF MANUAL OVERRIDE.

Quarter Turn Worm Gear are High Performance Declutch Manual Override specially designed for used to
Operate Butterfly Valve & Ball Valve Plug Valve and Damper Valves with Pneumatic Actuator. This device
allows Manual Operation during & after Installation of Systems Testing, when Air is not Available.

PRODUCT DECRIPTION
1. Torque Range from 200 Nm to 100,000 Nm
2. Housing, Cover, Wormwheel Material also available in Cast Iron / Ductile Iron / Carbon Steel / Stainless Steel / Aluminium
Bronze Material or as require as Optional.
3. Worm & Shaft are also available in EN_19 / Stainless Steel / Aluminium Bronze Material or as require as Optional.
4. Fastener and Handwheels are also available in Mild Steel / Stainless Steel as Optional.
5. High Performance Bearings.
6. Semi-Glossy Black Epoxy Paint as Standard or as require by Customer.

Manual Override with additional 360 degree Rotation Gear Unit Manual Override_ Output Travel - 0° to 90°
TECHNICAL DETAILS FOR QUARTER TURN MANUAL OVERRIDE.
Manual Input Output Diameter of Drive Valve Weight with
MA ± Bore in MM Actuator Hand-Wheel
Override Ratio Torque in Torque in Mounting Hand Wheel in
10 % Mounting PCD Dia.
Model No. Nm. Nm. Minimum Maximum PCD Kg.

ARTM-200 33:1 8 25 200 11 20 F5 to F7 F7 Ø 175 4.5

ARTM-450 40:1 11 40 450 14 26 F7 to F10 F10 Ø 250 7

ARTM-650 40:1 11 60 650 22 30 F7 to F12 F10 to F12 Ø 350 10

ARTM-1350 48:1 14 112 1350 25 40 F10 to F14 F10 to F12 Ø 400 18

ARTM-2000 60:1 16 140 2000 30 45 F10 to F16 F12 to F14 Ø 400 30

ARTM-3600 80:1 25 155 3600 30 60 F12 to F16 F12 to F16 Ø 500 40

ARTM-4600 90:1 45 165 4600 30 70 F14 to F25 F14 to F25 Ø 500 48

ARTM-8500 318:1 75 120 8500 60 80 F14 to F25 F14 to F25 Ø 650 90

ARTM-11000 336:1 80 140 11000 60 100 F16 to F25 F16 to F25 Ø 650 133

ARTM-25000 522:1 115 200 25000 70 125 F25 to F35 F25 to F35 Ø 700 250

ARTM-100000 2640:1 600 670 100000 100 200 F40 to F48 F40 to F48 Ø 850 700
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GEAR BOX DIAMENTION DETAILS

Gear Box
A B C D E F -
Model No.

ARTG-200 52 135 44 197 Ø 175 161 -

ARTG-450 65 160 54 240 Ø 250 180 -

ARTG-650 84 170 65 280 Ø 350 200 -

ARTG-900 85 190 70 282 Ø 350 202 -

ARTG-1350 95 222 78 290 Ø 400 212 -

ARTG-2000 103 250 90 313 Ø 400 235 -

ARTG-3000 126 287 120 343 Ø 500 265 -

ARTG-4000 130 310 137 343 Ø 500 330 -

Gear Box
A B C D E F G
Model No.

ARTG-5000 115 340 135 337 Ø 600 163 96

ARTG-6500 130 350 141 350 Ø 600 177 94

ARTG-8500 134 400 163 511 Ø 650 292 117

ARTG-11000 130 370 175 500 Ø 650 292 105

ARTG-15000 162 445 175 520 Ø 650 298 120

ARTG-20000 180 520 185 540 Ø 700 298 140

ARTG-25000 190 560 252 488 Ø 700 187 189

ARTG-35000 185 590 233 528 Ø 750 262 155

ARTG-50000 225 750 280 721 Ø 750 390 220

ARTG-60000 242 812 347 796 Ø 800 405 280

ARTG-75000 245 820 350 800 Ø 800 405 284

ARTG-100000 275 870 395 821 Ø 850 410 280

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MANUAL OVERRIDE DIAMENTION DETAILS
MOR
A B C D E F -

ARTM-200 97 175 50 189 Ø 175 152 -

ARTM-450 120 217 61 250 Ø 250 186 -

ARTM-650 130 235 65 338 Ø 350 255 -

ARTM-1350 135 260 78 333 Ø 400 250 -

ARTM-2000 164 280 89 308 Ø 400 225 -

ARTM-3600 155 350 120 300 Ø 500 230 -

ARTM-4600 245 400 140 340 Ø 500 270 -

MOR

A B C D E F G

ARTM-8500 134 400 163 624 Ø 650 405 117

ARTM-11000 130 370 175 612 Ø 650 405 105

ARTM-25000 190 560 252 683 Ø 700 382 189

ARTM-100000 275 870 395 1120 Ø 850 698 280

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 ASSEMBLY PART DETAILS

1] Housing : Cast Iron 11] Strock Bolt : S.S. / 8.8 21] Metal Bearing : EN8 31] Outer Circlip : Std.

2] Cover : Cast Iron 12] Strock Bolt_Nut : S.S. / 8.8 22] Output Gear : EN19 / EN8 32] Handwheel : S.S.

3] Gasket : Cork 13] Strock Bolt_Washer : S.S. / 8.8 23] Spur Gear Key : Std. 33] Handwheel Key : Std.

4] W. Wheel : S. G. Iron 14] Hex Bolt for Cover : S.S. / 8.8 24]Outer Circlip : Std. 34] Open Close Indicator : S.S.

5] Worm : EN 19 15] Washer for Cover : S.S. / 8.8 25] Input Shaft : EN19 / EN8 35] Hex Bolt for Indicator : S.S.

6] Thrust Ball Bearing : Std. 16] O-Ring for W. Wheel : Nitrile 26] O-Ring for I. Shaft : Nitrile 36] Allen Bolt for SGB : S.S.

7] W. Shaft : EN 19 17] O-Ring for W. Shaft : Nitrile 27] Ball Bearing_Cover : Std. 37] Name Plate : S.S.

8] RH Bearing Bush : EN8 18] Spur Gear Bottom : Cast Iron 28] Ball Bearing_Housing : Std. 38] Hammer Screw : Std.

9] RH Bearing Bush : EN8 19] Allen Bolt for SG Cover : S.S. / 8.8 29] Spur Gear Gasket : Cork 39] Position Indicator : S.S.

10] Grub Screw : Std. 20] Brass Bearing for SGB : Brass 30] Spur Gear Cover : Cast Iron 40] Chease Head Screw : Std.

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GUIDE LINE FOR MODEL SELECTION OF BEVEL GEAR BOX.

Multi Turn Bevel Gear are High Performance Gear Boxes specially designed for used to Operate Gate Valve , Globe Valve &
Sluice Valves. Each Model is Suitable for Manualy & Electric Operation.

PRODUCT DECRIPTION
1. Torque Range from 150 Nm to 8000 Nm
2. Output Travel - 360°
3. Gear Box Mounting as per ISO 5210 Standard
4. Removable Drive Sleeve
5. High Tensile Fastener
6. High Performance Bearings.
7. Semi-Glossy Blue Epoxy Paint as Standard or as require by Customer.
8. Housing & Mounting Base Material also available in Ductile Iron / Carbon Steel / Stainless Steel or as require as Optional.
9. Drive Sleeve Material also available in Ductile Iron / Aluminium Bronze or as require as Optional.
10. Input Shaft Material also available in EN_19 / Stainless Steel or as require as Optional.
11. Weatherproof IP 54 Enclosure.

TECHNICAL DETAILS FOR MULTI TURN MANUAL OPERATED BEVEL GEAR BOX.

OUTPUT INPUT MECHANICAL MOUNTING DRIVE BORE DRIVE BORE

MAXIMUM HAND WHEEL
MODEL RATIO TORQUE ± TORQUE ± ADVANTAGE BASE As per MAX With MAX With Key APPROX WEIGHT MAX.
THRUST KN DIA.
10% 10% ± 10% IS:5210 Threading Way

ARTBGS-150 2:1 150 85 1.8 50 F10 25 18 300 10.5

ARTBGS-250 2.75 : 1 250 105 2.4 75 F10 30 25 300 12

ARTBGS-400 3:1 400 150 2.7 90 F12 40 32 400 13

ARTBGS-600 3.5 : 1 600 190 3.2 125 F14 50 40 500 16

ARTBGS-1100 4:1 1100 306 3.6 190 F16 55 44 500 21

ARTBGS-1800 4.5 : 1 1800 450 4.0 190 F16 62 55 600 27

ARTBGS-2500 5:1 2500 550 4.5 250 F25 72 65 700 51

ARTBGS-3500 5.5 : 1 3500 710 4.9 400 F30 90 85 800 73

ARTBGS-6000 6:1 6000 965 5.3 400 F25/F30 95 90 800 87

ARTBGS-8000 6.5 : 1 8000 1333 6.0 520 F35 115 100 800 133

ARTBGS-15000 7:01 15000 1410 10.6 2310 F40 130 120 800 200
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OVER ALL DIMENSIONS

Specification ARTBGS-150 ARTBGS-250 ARTBGS-400 ARTBGS-600 ARTBGS-1100 ARTBGS-1800 ARTTBGS-2500 ARTBGS-3500 ARTBGS-6000 ARTBGS-8000 ARTBGS-15000

A 185 192 198 214 218 229 254 308 323 340 490

B 123 121 119 132 140 148 158 185 195 230 279

C 71 74 65 74 83 89 94 116 124 150 210

ØD 300 300 400 500 500 600 700 800 800 800 800

E 80 80.5 78 86 95 103 112 119 119 150 201

Ød 24 24 24 30 30 30 30 30 30 30 50

b 8 8 8 8 8 8 8 8 8 8 10

h 20 20 20 26 26 26 26 26 26 26 45

ADIRAS CONTROLS PRIVATE LIMITED

Gate No.251, Moshi - Chikhali Road
Moshi, Pune 412 105,
Maharashtra State, INDIA
Contact No. +91 9890325444 / 9096945377 / 7499642881
e-mail id :- rstambe@adirascontrols.com/sales.adirascontrols@gmail.com
IEC/PAN :- AARCA2877K / REX Certificate :- INREXAARCA2877KDG031
GSTIN :- 27AARCA2877K1ZZ / CIN No. :- U74999PN2018PTC178679
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