HYDRAULIC

CALCULATIONS - ZONE-1,
14 MLD STP,PHASE-I

Contractor
THERMAX LTD
Water & Waste solutions
Pune

UNDER GROUND SEWERAGE

Project: SCHEME

SUBASH PROJECTS & MARKETING 0 02.09.09 MBK MBK AS

Client :
LTD Rev. Date Prepd. By Chkd.By App.By
MIRA BHAYANDER MUNICIPAL
End user :
CORPORATION Spec. No. Rev. Sheet No.

Consultant : TANDON & ASSOCIATES - URBAN

MANAGEMENT CONSULTANTS
W660021HCZ1 0 11
S.O. No. : 660021
THERMAX LIMITED
WATER & WASTE SOLUTIONS DIVISION

CLIENT SUBHASH PROJECTS & MARKETING LIMITED

END USER MIRA BHAYANDAR MUNICIPAL CORPORATION
PROJECT UNDERGROUND SEWEARGE SCHEME
PLANT ZONE 1 , 14 MLD SEWAGE TREATMENT PLANT PHASE-I
TITLE HYDRAULIC CALCULATIONS Page 1 of 10

PART – A , Statement of Hydraulics Levels

LOSSES RL PROVIDED in
Sr. No. DESCRIPTION
(Meter) (Meter)
1 CHLORINE CONTACT TANK

1.1 Max. Sewage Level in CCT 3.000

1.2 Free fall 0.090

2 MAIN LAUNDER OUTISDE TUBE SETTLER(CHANNEL TO CCT)

2.1 Invert level of Launder 3.090

2.2 SWD of launder at downstream 0.400

2.3 Provision of head loss 0.100

2.4 Max.Sewage Level (MSL) at upstream of luander 3.590

3 TUBE SETTLER

3.1 Free fall from Collection Trough to Collection/Outlet launder 0.155

3.2 Invert of Collection Trough 3.745

3.3 Depth of water in Collection Launder upstream 0.175

3.4 Max. Sewage Level at Collection Launder upstream 3.920

3.5 Free fall in Collection Trough 0.040

3.6 Level of bottom of V-Notch of radial launder 3.960

3.7 Depth of water over V-Notch 0.040

3.8 Max. Sewage Level in Tube Settler 4.000

4 FLOCULATION TANK

4.1 Provision of losses due to opening at outlet of flocculation tank 0.050

4.2 Max. Sewage Level in Flocculation Tank 4.050

5 FLASH MIXER

5.1 Free Fall at Flash Mixer Outlet Wall 0.100

5.2 Invert level of Flash mixer outlet wall 4.150

5.3 Depth of water over Flash Mixer Outlet Wall 0.200

5.4 Max. Sewage Level in Flash Mixer 4.350

DOC. No. ISSUED FOR REV NO. DATE PREPARED CHECKED APPROVED

W660021HCZ1 INFORMATION 0 2/9/2009 MBK MBK AS

THERMAX LIMITED
WATER & WASTE SOLUTIONS DIVISION

CLIENT SUBHASH PROJECTS & MARKETING LIMITED

END USER MIRA BHAYANDAR MUNICIPAL CORPORATION

PROJECT UNDERGROUND SEWEARGE SCHEME

PLANT ZONE 1 , 14 MLD SEWAGE TREATMENT PLANT PHASE-I

TITLE HYDRAULIC CALCULATIONS Page 2 of 10

6 MBBR -2 OUTLET BOX

6.1 Provision of losses due to opening at inlet to Flash Mixer 0.050

6.2 Max. Sewage Level in MBBR Outlet Box 4.400

6.3 Free fall over MBBR Level controlling weir 0.100

6.4 Invert of MBBR Level Controlling weir 4.500

6.5 Depth of sewage over Level Controlling weir 0.250

6.6 Max. Sewage Level in Upstream of MBBR Level Controlling Weir 4.750

7 MBBR - 2

7.1 Provision of Losses Through Bottom Screens & Pipe from Bottom duct to O/L Box 0.050

7.2 Max. Sewage Level in MBBR 2 4.800

7.3 Freefall from MBBR 2 Distribution Launder at top 0.050

7.4 Level of top edge of distribution launder 4.850

7.5 Depth of water over Distribution Launder ( weir) 0.100

7.6 Max. Sewage Level in Distrubution Launder 4.950

8 MBBR 1

8.1 Max. Sewage Level in Channel from MBBR 1 to MBBR 2 4.950

8.2 Provision of Losses Through Bottom Screens & Pipe from Bottom duct to O/L Channel 0.050

8.3 Max. Sewage Level in MBBR 1 5.000

8.4 Freefall from MBBR 1 Distribution Launder at top 0.050

8.5 Level of top edge of distribution launder 5.050

8.6 Distribution Launder Size 0.500 m Width 0.500 m SWD

8.7 Depth of water over Distribution Launder ( weir) 0.10

8.8 Max. Sewage Level in Distrubution Launder 5.150

9 GRIT SEPERATOR OUTLET CHANNEL & GRIT SEPERATOR

9.1 Channel Size 0.800 m Width 0.500 m SWD

9.2 Losses in common channel to MBBR 0.150

9.3 Max. Sewage Level in channel after grit seperator to MBBR 5.300

9.4 Free fall from grit seperator outlet wall to common channel 0.050

9.5 Invert Level of Wall at Grit Seperator Outlet 5.350

DOC. No. ISSUED FOR REV NO. DATE PREPARED CHECKED APPROVED

W660021HCZ1 INFORMATION 0 2/9/2009 MBK MBK AS

THERMAX LIMITED
WATER & WASTE SOLUTIONS DIVISION

CLIENT SUBHASH PROJECTS & MARKETING LIMITED

END USER MIRA BHAYANDAR MUNICIPAL CORPORATION

PROJECT UNDERGROUND SEWEARGE SCHEME

PLANT ZONE 1 , 14 MLD SEWAGE TREATMENT PLANT PHASE-I

TITLE HYDRAULIC CALCULATIONS Page 3 of 10

9.6 Depth of sewage over grit seperator outlet wall 0.125

9.7 Max. Sewage Level of Grit Seperator 5.475

10 BAR SCREEN CHANNELS

10.1 Losses in channel at downstream of screen 0.100

10.2 Max. Sewage Level of Bar-Screen channel Downstream 5.575

10.3 Losses through screen 0.300

10.5 Max. Sewage Level of Bar-Screen channel Upstream / Stilling Chamber 5.875

11 STILLING CHAMBER

11.1 Max. Sewage Level in Stilling Chamber 5.875

PART – B, Hydraulic Calculations (Justification of losses)

Sr. No. CALCULATIONS

Average plant flow rate 14 MLD

583.333 m3/hr = 0.162 m3/sec.

9.72 m3/min.

Peak Flow factor 2.25

Peak Flow rate 1313 m3/hr 0.365 m3/sec.

21.88 m3/min. =
2 MAIN LAUNDER (CHANNEL TO CCT)

Frictional Losses
3
Qpeak = 0.365 m /sec.
Size of Channel = 0.800 m ,Width

SWD = 0.400 m

C/S area A = 0.320 m2

Velocity V = 1.139 m/sec.

Wetted Periameter P = 1.600 m

DOC. No. ISSUED FOR REV NO. DATE PREPARED CHECKED APPROVED

W660021HCZ1 INFORMATION 0 2/9/2009 MBK MBK AS

THERMAX LIMITED
WATER & WASTE SOLUTIONS DIVISION

CLIENT SUBHASH PROJECTS & MARKETING LIMITED

END USER MIRA BHAYANDAR MUNICIPAL CORPORATION

PROJECT UNDERGROUND SEWEARGE SCHEME

PLANT ZONE 1 , 14 MLD SEWAGE TREATMENT PLANT PHASE-I

TITLE HYDRAULIC CALCULATIONS Page 4 of 10

R = A/P = 0.200
⅔
R = 0.342

N 0.014
⅔ ² = 0.002
S= ( V X N) / R
Estimated Max. length of Channel = 15.00 m

Losses = 0.03266 m………….a

Losses due bends

No. of bends 1

Velocity = 1.139 m/sec.

2
Loss , H =4 X 1/2 V /2g = 0.033 m…………..b

Total losses 0.06574 m………..(a+b)

PROVISION OF LOSS MADE FOR 0.100 m……..……………………….Sr. No.2.3

3 TUBE SETTLER

Collection Launder inside Tube Settler

3.590 (Downstream-Radial Trough) (Upstream- Collection Trough)

3.820 3.920

H 0.275 (Height of trough)

h= 0.075 3.745 0.175

3.090
Qpeak /Tube Settler = 1313 m3/hr.
No of troughs / Tube Settler = 16
Q/ Trough = 82.03 m3/hr.
DOC. No. ISSUED FOR REV NO. DATE PREPARED CHECKED APPROVED

W660021HCZ1 INFORMATION 0 2/9/2009 MBK MBK AS

THERMAX LIMITED
WATER & WASTE SOLUTIONS DIVISION

CLIENT SUBHASH PROJECTS & MARKETING LIMITED

END USER MIRA BHAYANDAR MUNICIPAL CORPORATION

PROJECT UNDERGROUND SEWEARGE SCHEME

PLANT ZONE 1 , 14 MLD SEWAGE TREATMENT PLANT PHASE-I

TITLE HYDRAULIC CALCULATIONS Page 5 of 10

Size of trough = 0.250 Width

= 0.275 Height

Length of Trough = 4.350 m

Distance between V-notches = 0.175 m C/C both sides

No of V notches = 48 nos/TROUGH

Q / notch = 1.72 m3/hr.

Q = 1.58 x h5/2 = 0.0004776 m3/sec.

0.4
h over notch =(Q/1.58) = 0.0391 m

Say 0.040 m…………………………… Sr. 3.7

Peak Flow Level in klarisettler 4.00

120mm

80mm 3.960

60 mm

40mm

h= Head of water in launder downstream 0.075 m assumed 0.25

Q 82.03 m3/hr.
0.0228 m3/sec. 0.275

Let Width of trough 0.250 m

Radial Trough Section

H= Head of water in launder at 2 2 2 1/2
= (h +2Q /gb h)
upstream
H calculated = 0.168 M

Consider 0.175 meter………………………Sr. 3.3

4 FLOCCULATION TANK

Losses through Openings at outlet of Flocculation Tank

Opening inside Flocc Opening in
Tank common wall
Width of opening = 9.9 m 9.9 m
DOC. No. ISSUED FOR REV NO. DATE PREPARED CHECKED APPROVED

W660021HCZ1 INFORMATION 0 2/9/2009 MBK MBK AS

THERMAX LIMITED
WATER & WASTE SOLUTIONS DIVISION

CLIENT SUBHASH PROJECTS & MARKETING LIMITED

END USER MIRA BHAYANDAR MUNICIPAL CORPORATION

PROJECT UNDERGROUND SEWEARGE SCHEME

PLANT ZONE 1 , 14 MLD SEWAGE TREATMENT PLANT PHASE-I

TITLE HYDRAULIC CALCULATIONS Page 6 of 10

Height of opening = 0.5 m 0.800 m

2
Area of opening = 4.95 m 0.500 m2
Q/opening = 0.365 m3/sec. 0.365 m3/sec.
Velocity through opening = 0.0737 m/sec. 0.000 m/sec.
2
H = 1.5V /2g, = 0.0004 meter 0.00000 meter
PROVISION OF LOSS MADE FOR 0.05 meter…………………………….Sr. no.4.1
5 FLASH MIXER
Depth of Water Over Flash Mixer outlet wall
Qpeak = 0.365 m3/sec.
b = 2.2 m width
3/2
Q = 1.84 bh
2/3
h = {Q/(1.84 x b)} 0.20 m
Considered 0.200 m………………………………….Sr. 5.3
6 MBBR-2 OUTLET BOX
Losses through Opening at inlet of Flash Mixer
Width of opening = 2.2
Height of opening = 0.2
Area of opening = 0.44

Q/opening = 0.365 m3/sec.

Velocity through opening = 0.8285985 m/sec.

H = 1.5V2/2g, = 0.0525 meter

PROVISION OF LOSS MADE FOR = 0.05 meter……… Sr. No 6.1

Depth of Sewage over level controlling weir of MBBR

Qpeak = 0.365 m3/sec.

b = 1.6 m width

Q = 1.84 bh3/2
2/3
h = {Q/(1.84 x b)} 0.248 m

DOC. No. ISSUED FOR REV NO. DATE PREPARED CHECKED APPROVED

W660021HCZ1 INFORMATION 0 2/9/2009 MBK MBK AS

THERMAX LIMITED
WATER & WASTE SOLUTIONS DIVISION

CLIENT SUBHASH PROJECTS & MARKETING LIMITED

END USER MIRA BHAYANDAR MUNICIPAL CORPORATION

PROJECT UNDERGROUND SEWEARGE SCHEME

PLANT ZONE 1 , 14 MLD SEWAGE TREATMENT PLANT PHASE-I

TITLE HYDRAULIC CALCULATIONS Page 7 of 10

Considered 0.250 m………………………………….Sr. 6.5

7&8 MBBR 2 / MBBR 1

Depth of Water over edge of distribution launder of MBBR-1/2

Qpeak = 0.365 m3/sec.

Length of Launder / Weir (b) = 8m

3/2
Q = 1.84 bh
2/3
h = {Q/(1.84 x b)} = 0.084864091 METER

PROVISION MADE FOR = 0.100 meter. Sr. 7.5 / Sr. No.8.7

9 GRIT SEPERATOR O/L CHANNEL & GRIT SEPERATOR

Losses in common feed channel to MBBR l after grit seperator

a Frictional Losses in common channel

Qpeak = 0.365 m3/sec.

Size of Channel = 0.600 m width

0.500 m SWD

C/S area A = 0.300 m2

Velocity V = 1.215 m/sec.

Wetted Periameter P = 1.600 m

R = A/P = 0.188
⅔
R = 0.327

N 0.014
⅔ ² = 0.003
S= ( V X N) / R
Estimated Max. length of Channel = 11.6 m

Losses = 0.03132 m

b Entry loss

Velocity through opening = 1.215 m/sec.

2
Loss , H = V /2g = 0.075 m

c Losses due bends

No. of bends 1

Velocity through opening = 1.215 m/sec.

DOC. No. ISSUED FOR REV NO. DATE PREPARED CHECKED APPROVED

W660021HCZ1 INFORMATION 0 2/9/2009 MBK MBK AS

THERMAX LIMITED
WATER & WASTE SOLUTIONS DIVISION

CLIENT SUBHASH PROJECTS & MARKETING LIMITED

END USER MIRA BHAYANDAR MUNICIPAL CORPORATION

PROJECT UNDERGROUND SEWEARGE SCHEME

PLANT ZONE 1 , 14 MLD SEWAGE TREATMENT PLANT PHASE-I

TITLE HYDRAULIC CALCULATIONS Page 8 of 10

2
Loss , H =2 X 1/2 V /2g = 0.038 m

losses 0.019 m

Total losses a+b+c 0.1254 METER

PROVISION OF LOSSES MADE FOR 0.150 meter…….. Sr. No.9.4

Depth of Water over Outlet weir of Grit Separator

Q = 0.365 m3/sec.

Length of Weir (b) = 5.8 m

Q = 1.84 bh3/2
2/3
h = {Q/(1.84 x b)} = 0.105166765 METER

PROVISION OF LOSSES MADE FOR 0.125 meter…… Sr. No.9.6

10 BAR SCREEN CHANNELS, COMMON CHANNEL & STILLING CHAMBER

Losses in channel at outlet to Bar Screen Chamber

a. Losses at exit To Channel (Inlet gate of Separator)

Size of gate opening 0.600 m,W

0.800 m,Height

Are of gate/opening = 0.48 m2

Q/Gate = 0.365 m3/sec.

Velocity through gate = 0.760 m/sec.

2
H = 1.5V /2g, = 0.044 METER

b. Losses in channel from Bar screen channel outlet to Grit Seperatos

Qpeak = 0.365 m3/sec.

Size of Channel = 1.700 m width

0.700 m SWD

C/S area A = 1.190 m2

Velocity V = 0.306 m3/sec.

Wetted Periameter P = 3.100 m

DOC. No. ISSUED FOR REV NO. DATE PREPARED CHECKED APPROVED

W660021HCZ1 INFORMATION 0 2/9/2009 MBK MBK AS

THERMAX LIMITED
WATER & WASTE SOLUTIONS DIVISION

CLIENT SUBHASH PROJECTS & MARKETING LIMITED

END USER MIRA BHAYANDAR MUNICIPAL CORPORATION

PROJECT UNDERGROUND SEWEARGE SCHEME

PLANT ZONE 1 , 14 MLD SEWAGE TREATMENT PLANT PHASE-I

TITLE HYDRAULIC CALCULATIONS Page 10 of 10

R = A/P = 0.384

R⅔ = 0.528

N 0.014
⅔ ²
S= ( V X N) / R = 0.0001 negligible

Estimated Max. Length of Channel = 1m

Losses = 6.59861E-05 m negligible

Total losses a+b+c 0.0442 m

PROVISION OF LOSS MADE FOR 0.100 meter….. Sr. No. 10.1

Losses through mechanical screen

No. of screens = 1

Peak Flow rate per screen = 0.365 m3/sec..

Screen Channel Width = 0.900 m ( A)

Side margin to accommodate mechansim 0.27 m ( B)

Screen Width = = 0.630 m ( A-B)

Liquid depth = 0.800 m

Bar Spacing = 6.00 mm

Bar Thickness = 2.00 mm

Correction Factor = 0.75 6/(6+2)

Clear open width of screen = 0.47 m

Water Velocity upstream V1 = 0.51 m/sec

Velocity through openings V2 = 0.96 m/sec

Head loss through screen = 0.049 =0.0729 x ( 0.962 – 0.512)

Head loss through 50 % clooged screen

Water Velocity upstream V1 = 0.51 m/sec

Velocity through bar V2 = 1.93 m/sec

Head loss through screen = 0.253 =0.0729 x ( 1.93 2 – 0.51 2 )

Losses in Manual Bar-Screen

DOC. No. ISSUED FOR REV NO. DATE PREPARED CHECKED APPROVED

W660021HCZ1 INFORMATION 0 2/9/2009 MBK MBK AS

THERMAX LIMITED
WATER & WASTE SOLUTIONS DIVISION

CLIENT SUBHASH PROJECTS & MARKETING LIMITED

END USER MIRA BHAYANDAR MUNICIPAL CORPORATION

PROJECT UNDERGROUND SEWEARGE SCHEME

PLANT ZONE 1 , 14 MLD SEWAGE TREATMENT PLANT PHASE-I

TITLE HYDRAULIC CALCULATIONS Page 10 of 10

No. of screens = 1

Peak Flow rate per screen = 0.365 m3/sec..

Screen Channel Width = = 0.60 m

Liquid depth = 0.80 m

Bar Spacing = 15.00 mm

Bar Thickness = 5.00 mm

Correction Factor = 0.75 15/(15+5)

Clear open width of screen = 0.45 m

Water Velocity upstream V1 = 0.76 m/sec

Velocity through openings V2 = 1.01 m/sec

Head loss through screen = 0.033 =0.0729 x ( 1.012 – 0.762)

Head loss through 50 % clooged screen

Water Velocity upstream V1 = 0.76 m/sec

Velocity through bar V2 = 2.03 m/sec

Head loss through screen = 0.257 =0.0729 x ( 2.03 2 – 0.76 2 )

For 50% clogged condition .the head loss through Manaul Screen is higher i.e. 257mm
PROVISION OF HEAD LOSS MADE FOR 0.300 meter………………Sr. No.10.3
DOC. No. ISSUED FOR REV NO. DATE PREPARED CHECKED APPROVED

W660021HCZ1 INFORMATION 0 2/9/2009 MBK MBK AS